Digital Power Starter Kit User’s Guide 2015 Microchip Technology Inc. DS50002330B Note the following details of the code protection feature on Microchip devices: • Microchip products meet the specification contained in their particular Microchip Data Sheet. • Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions. • There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property. • Microchip is willing to work with the customer who is concerned about the integrity of their code. • Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as “unbreakable.” Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our products. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act. Information contained in this publication regarding device applications and the like is provided only for your convenience and may be superseded by updates. It is your responsibility to ensure that your application meets with your specifications. MICROCHIP MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED TO ITS CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE. Microchip disclaims all liability arising from this information and its use. Use of Microchip devices in life support and/or safety applications is entirely at the buyer’s risk, and the buyer agrees to defend, indemnify and hold harmless Microchip from any and all damages, claims, suits, or expenses resulting from such use. No licenses are conveyed, implicitly or otherwise, under any Microchip intellectual property rights. Trademarks The Microchip name and logo, the Microchip logo, dsPIC, FlashFlex, flexPWR, JukeBlox, KEELOQ, KEELOQ logo, Kleer, LANCheck, MediaLB, MOST, MOST logo, MPLAB, OptoLyzer, PIC, PICSTART, PIC32 logo, RightTouch, SpyNIC, SST, SST Logo, SuperFlash and UNI/O are registered trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. The Embedded Control Solutions Company and mTouch are registered trademarks of Microchip Technology Incorporated in the U.S.A. Analog-for-the-Digital Age, BodyCom, chipKIT, chipKIT logo, CodeGuard, dsPICDEM, dsPICDEM.net, ECAN, In-Circuit Serial Programming, ICSP, Inter-Chip Connectivity, KleerNet, KleerNet logo, MiWi, MPASM, MPF, MPLAB Certified logo, MPLIB, MPLINK, MultiTRAK, NetDetach, Omniscient Code Generation, PICDEM, PICDEM.net, PICkit, PICtail, RightTouch logo, REAL ICE, SQI, Serial Quad I/O, Total Endurance, TSHARC, USBCheck, VariSense, ViewSpan, WiperLock, Wireless DNA, and ZENA are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. SQTP is a service mark of Microchip Technology Incorporated in the U.S.A. Silicon Storage Technology is a registered trademark of Microchip Technology Inc. in other countries. GestIC is a registered trademarks of Microchip Technology Germany II GmbH & Co. KG, a subsidiary of Microchip Technology Inc., in other countries. All other trademarks mentioned herein are property of their respective companies. © 2015, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved. ISBN: 978-1-63277-380-7 QUALITY MANAGEMENT SYSTEM CERTIFIED BY DNV == ISO/TS 16949 == DS50002330B-page 2 Microchip received ISO/TS-16949:2009 certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona; Gresham, Oregon and design centers in California and India. The Company’s quality system processes and procedures are for its PIC® MCUs and dsPIC® DSCs, KEELOQ® code hopping devices, Serial EEPROMs, microperipherals, nonvolatile memory and analog products. In addition, Microchip’s quality system for the design and manufacture of development systems is ISO 9001:2000 certified. 2015 Microchip Technology Inc. Object of Declaration: Digital Power Starter Kit 2015 Microchip Technology Inc. DS50002330B-page 3 Digital Power Starter Kit User’s Guide NOTES: DS50002330B-page 4 2015 Microchip Technology Inc. DIGITAL POWER STARTER KIT USER’S GUIDE Safety Notice The following safety notices and operating instructions should be adhered to in order to avoid a safety hazard. If in any doubt, consult your supplier. DANGER – The Digital Power Starter Kit contains two resistive loads that are intended to dissipate power in the form of heat. Depending on the output power level, it is possible for the resistive load to become hot to the touch or to any surface in direct contact with the board. WARNING – The Digital Power Starter Kit should only be installed, operated, serviced or modified by qualified personnel. Any service or modification performed by the user is done at the user’s own risk and voids all warranties. CAUTION – Particular care should be taken during code development as unexpected voltage regulation behavior is possible. Ensure that the power supply connected to the Digital Power Starter Kit is properly protected against overcurrent event caused by code development. General Notices: • The Digital Power Starter Kit is intended for evaluation and development purposes, and should only be operated in a normal laboratory environment as defined by IEC 61010-1:2001. • Clean with a dry cloth only. • Operate flat on a bench away from any surface items that might come in contact with the board. Do not move during operation and avoid direct contact with the bottom layer of the board. • The Digital Power Starter Kit should not be connected or operated if there is any apparent damage to the unit. 2015 Microchip Technology Inc. DS50002330B-page 5 Digital Power Starter Kit User’s Guide NOTES: DS50002330B-page 6 2015 Microchip Technology Inc. DIGITAL POWER STARTER KIT USER’S GUIDE Table of Contents Safety Notice ................................................................................................................. 5 Preface ........................................................................................................................... 9 Chapter 1. Introduction 1.1 Overview ...................................................................................................... 15 1.2 Kit Contents .................................................................................................. 15 1.3 Starter Kit Functionality and Features .......................................................... 16 1.4 Electrical Specifications ................................................................................ 19 Chapter 2. Hardware 2.1 Top Assembly ............................................................................................... 21 2.2 Signal Configuration ..................................................................................... 23 2.3 Application Components .............................................................................. 24 2.4 Board Connectors ........................................................................................ 25 2.5 Indicators and Human Interfaces ................................................................. 25 2.6 Test Points ................................................................................................... 26 2.7 Power Rating of Converter Stages ............................................................... 28 2.8 Programmer/Debugger ................................................................................. 29 Chapter 3. Demonstration Program Operation 3.1 Program Demonstration ............................................................................... 31 3.2 Code Demonstration .................................................................................... 33 3.3 Other Code Examples .................................................................................. 34 Appendix A. Board Layout and Schematics.............................................................. 35 Worldwide Sales and Service .................................................................................... 40 2015 Microchip Technology Inc. DS50002330B-page 7 Digital Power Starter Kit User’s Guide NOTES: DS50002330B-page 8 2015 Microchip Technology Inc. DIGITAL POWER STARTER KIT USER’S GUIDE Preface NOTICE TO CUSTOMERS All documentation becomes dated, and this manual is no exception. Microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/ or tool descriptions may differ from those in this document. Please refer to our web site (www.microchip.com) to obtain the latest documentation available. Documents are identified with a “DS” number. This number is located on the bottom of each page, in front of the page number. The numbering convention for the DS number is “DSXXXXXXXXA”, where “XXXXXXXX” is the document number and “A” is the revision level of the document. For the most up-to-date information on development tools, see the MPLAB® IDE on-line help. Select the Help menu, and then Topics to open a list of available on-line help files. INTRODUCTION This preface contains general information that will be useful to know before using the Digital Power Starter Kit. Topics discussed in this preface include: • • • • • • • • Document Layout Conventions Used in this Guide Warranty Registration Recommended Reading The Microchip Web Site Development Systems Customer Change Notification Service Customer Support Document Revision History DOCUMENT LAYOUT This user’s guide provides an overview of the Digital Power Starter Kit. The document is organized as follows: • Chapter 1. “Introduction” – This chapter introduces the Digital Power Starter Kit and provides a brief overview of its features. • Chapter 2. “Hardware” – This chapter describes the board layout and the main components of the Digital Power Starter Kit. • Chapter 3. “Demonstration Program Operation” – This chapter describes the demonstration software that is preloaded on the device that accompanies the Digital Power Starter Kit. • Appendix A. “Board Layout and Schematics” – This appendix provides diagrams of the hardware layout, as well as schematic diagrams for the Digital Power Starter Kit. 2015 Microchip Technology Inc. DS50002330B-page 9 Digital Power Starter Kit User’s Guide CONVENTIONS USED IN THIS GUIDE This manual uses the following documentation conventions: DOCUMENTATION CONVENTIONS Description Arial font: Italic characters Initial caps Quotes Underlined, italic text with right angle bracket Bold characters N‘Rnnnn Text in angle brackets < > Courier New font: Plain Courier New Represents Examples Referenced books Emphasized text A window A dialog A menu selection A field name in a window or dialog A menu path MPLAB® IDE User’s Guide ...is the only compiler... the Output window the Settings dialog select Enable Programmer “Save project before build” A dialog button A tab A number in verilog format, where N is the total number of digits, R is the radix and n is a digit. A key on the keyboard Click OK Click the Power tab 4‘b0010, 2‘hF1 Italic Courier New Sample source code Filenames File paths Keywords Command-line options Bit values Constants A variable argument Square brackets [ ] Optional arguments Curly braces and pipe character: { | } Ellipses... Choice of mutually exclusive arguments; an OR selection Replaces repeated text Represents code supplied by user File>Save Press <Enter>, <F1> #define START autoexec.bat c:\mcc18\h _asm, _endasm, static -Opa+, -Opa0, 1 0xFF, ‘A’ file.o, where file can be any valid filename mcc18 [options] file [options] errorlevel {0|1} var_name [, var_name...] void main (void) { ... } WARRANTY REGISTRATION Please complete the enclosed Warranty Registration Card and mail it promptly. Sending in the Warranty Registration Card entitles users to receive new product updates. Interim software releases are available at the Microchip web site. DS50002330B-page 10 2015 Microchip Technology Inc. Preface RECOMMENDED READING This user’s guide describes how to use the Digital Power Starter Kit. The device-specific data sheets contain current information on programming the specific microcontroller or digital signal controller devices. The following Microchip documents are available and recommended as supplemental reference resources: MPLAB® C Compiler for PIC24 MCUs and dsPIC® DSCs User’s Guide (DS51284) This comprehensive guide describes the usage, operation and features of Microchip’s MPLAB C compiler (formerly MPLAB C30) for use with 16-bit devices. MPLAB® X IDE User’s Guide (DS50002027) This document describes how to set up the MPLAB X IDE software and use it to create projects and program devices. Readme Files For the latest information on using the Digital Power Starter Kit board, read the Readme.txt text file in the Readme subdirectory of the MPLAB X IDE installation directory from the Digital Power Starter Kit code example. The Readme file contains updated information and known issues that may not be included in this user’s guide. dsPIC33 ‘GS’ Data Sheet Refer to these documents for detailed information on the dsPIC33 ‘GS’ SMPS Digital Signal Controllers (DSCs). Reference information found in these data sheets includes: • • • • Device memory maps Device pinout and packaging details Device electrical specifications List of peripherals included on the devices dsPIC33/PIC24 Family Reference Manual Sections Family Reference Manual (FRM) sections are available, which explain the operation of the dsPIC® DSC and PIC® MCU family architecture and peripheral modules. The specifics of each device family are discussed in the individual family’s device data sheet. Microchip SMPS Resources • AN1114 “Switch Mode Power Supply (SMPS) Topologies (Part I)” (DS01114) • AN1207 “Switch Mode Power Supply (SMPS) Topologies (Part II)” (DS01207) • TB062 “Frequently Asked Questions (FAQs) About dsPIC® DSC SMPS Devices” (DS93062) To obtain any of these documents, visit the Microchip web site at www.microchip.com. 2015 Microchip Technology Inc. DS50002330B-page 11 Digital Power Starter Kit User’s Guide THE MICROCHIP WEB SITE Microchip provides online support via our web site at www.microchip.com. This web site is used as a means to make files and information easily available to customers. Accessible by using your favorite Internet browser, the web site contains the following information: • Product Support – Data sheets and errata, application notes and sample programs, design resources, user’s guides and hardware support documents, latest software releases and archived software • General Technical Support – Frequently Asked Questions (FAQs), technical support requests, online discussion groups, Microchip consultant program member listing • Business of Microchip – Product selector and ordering guides, latest Microchip press releases, listing of seminars and events, listings of Microchip sales offices, distributors and factory representatives DEVELOPMENT SYSTEMS CUSTOMER CHANGE NOTIFICATION SERVICE Microchip’s customer notification service helps keep customers current on Microchip products. Subscribers will receive e-mail notification whenever there are changes, updates, revisions or errata related to a specified product family or development tool of interest. To register, access the Microchip web site at www.microchip.com, click on Customer Change Notification and follow the registration instructions. The Development Systems product group categories are: • Compilers – The latest information on Microchip C compilers and other language tools. These include the MPLAB® XC compiler; MPASM™ and MPLAB 16-bit assemblers; MPLINK™ and MPLAB 16-bit object linkers; and MPLIB™ and MPLAB 16-bit object librarians. • Emulators – The latest information on the Microchip MPLAB REAL ICE™ in-circuit emulator. • In-Circuit Debuggers – The latest information on the Microchip in-circuit debugger, MPLAB ICD 3. • MPLAB X IDE – The latest information on Microchip MPLAB X IDE, the Windows® Integrated Development Environment for development systems tools. This list is focused on the MPLAB X IDE, MPLAB SIM simulator, MPLAB X IDE project manager, and general editing and debugging features. • Programmers – The latest information on Microchip programmers. These include the MPLAB PM3 device programmer and the PICkit™ 3 development programmer. DS50002330B-page 12 2015 Microchip Technology Inc. Preface CUSTOMER SUPPORT Users of Microchip products can receive assistance through several channels: • • • • Distributor or Representative Local Sales Office Field Application Engineer (FAE) Technical Support Customers should contact their distributor, representative or field application engineer (FAE) for support. Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document. Technical support is available through the web site at: http://support.microchip.com. DOCUMENT REVISION HISTORY Revision A (January 2015) This is the initial released version of this document. Revision B (May 2015) Updated schematic in Figure A-3 that resides in Appendix A. “Board Layout and Schematics”. 2015 Microchip Technology Inc. DS50002330B-page 13 Digital Power Starter Kit User’s Guide NOTES: DS50002330B-page 14 2015 Microchip Technology Inc. DIGITAL POWER STARTER KIT USER’S GUIDE Chapter 1. Introduction This chapter introduces the Digital Power Starter Kit and provides an overview of its features. The topics covered include: • • • • 1.1 Overview Kit Contents Starter Kit Functionality and Features Electrical Specifications OVERVIEW Modern power supplies are becoming smaller, more efficient, more flexible and less expensive. These desirable enhancements have come about as Digital Signal Controllers (DSCs) are incorporated into Switch Mode Power Supply (SMPS) designs. The board provided in the kit is intended to introduce and demonstrate the capabilities and features of Microchip SMPS families of devices. The Digital Power Starter Kit features an on-board programmer/debugger, which eliminates the need for any additional programmer or hardware interface. The software for the demonstration application that is preprogrammed into the on-board dsPIC33 ‘GS’ Digital Signal Controller (DSC) is available for download from the Microchip web site at: http://www.microchip.com. Note: 1.2 Refer to the Readme file provided with the Digital Power Starter Kit demonstration software for instructions on how to run the demonstration application. Refer to the Information Sheet that is provided with the starter kit package for additional resources and instructions on how to use the starter kit for programming and debugging application software. KIT CONTENTS The Digital Power Starter Kit contains the following: • Digital Power Starter Kit Board • 9V Power Supply • USB Cable Note: 2015 Microchip Technology Inc. If you are missing any part of the kit, contact a Microchip sales office for assistance. A list of worldwide Microchip offices for sales and service is provided at the end of this document. DS50002330B-page 15 Digital Power Starter Kit User’s Guide 1.3 STARTER KIT FUNCTIONALITY AND FEATURES The Digital Power Starter Kit is a Switch Mode Power Supply (SMPS) board that consists of one independent DC/DC synchronous Buck converter and one independent DC/DC Boost converter. Figure 1-1 illustrates a high-level block diagram of the Digital Power Starter Kit. The Digital Power Starter Kit provides closed-loop Peak Current Mode control using a 2-Pole, 2-Zero (2P2Z) compensator implemented in software to maintain the desired output voltage level of Peak Current Mode (PkCM) control. The dsPIC® DSC device provides the necessary memory and peripherals for ADC conversion, PWM generation, analog comparison and general purpose I/O, preventing the need to perform these functions in external circuitry. SMPS dsPIC DSC devices are specifically designed to provide low-cost and efficient control for a wide range of power supply topologies. The specialized peripherals facilitate closed-loop feedback control of Switch Mode Power Supplies, providing communication for remote monitoring and supervisory control. The dsPIC33 ‘GS’ family of devices provides the following features: • • • • Integrated program and data memory on a single chip Ultra-fast interrupt response time with interrupt priority logic High-Speed ADC with multiple Sample-and-Hold (S&H) circuits. High-resolution PWM generators, specially designed to support different power topologies • High-speed analog comparators for control loop implementation and system protection • On-chip system communications (I2C™/SPI/UART) • On-chip fast RC oscillator for lower system cost DS50002330B-page 16 2015 Microchip Technology Inc. Introduction FIGURE 1-1: DIGITAL POWER STARTER KIT SYSTEM DIAGRAM VIN VIN_FB AN0 AN4 VIN Current Sense Buck 3.3V PWM1H Gate Drivers VDD VFB Buck PWM1L AN1 VFB Buck VIN Fuse SW1 BUCK TEMP SENSOR BOOST TEMP SENSOR PWM2L MUX AN2 AN7 AN3 RB13 USB FIGURE 1-2: Gate Driver VFB Boost Current Sense Boost VFB Boost See Figure 1-2 See Figure 1-2 SCL SDA LCD On-Board Debugger PC 15V RB6 Voltage/Current/ Temperature/Fault/Load BUCK/BOOST RESISTIVE INTERNAL LOAD CONFIGURATION OPTION Buck Resistive Loads Boost Resistive Loads 3.3V R1 R2 R3 15V R4 R5 R6 Gate Drivers SCL SDA I2C™ Communication with dsPIC® DSC Note 1: 2: I/O Expander R1 = 22Ω R2 = R3 = 8.7Ω R4 = 450Ω R5 = R6 = 180Ω When both converters are programmed to their nominal values of 3.3V and 15V, and all internal loads are enabled, each converter is loaded with 3W. 2015 Microchip Technology Inc. DS50002330B-page 17 Digital Power Starter Kit User’s Guide 1.3.1 Power Stages • One Boost converter power stage • One synchronous Buck converter power stage 1.3.2 Display • Voltage, current, temperature, internal load setting and converter status (enabled/disabled) 1.3.3 Converter Loads • Buck 3W configurable resistive load • Boost 3W configurable resistive load 1.3.4 Additional Features • Two on-board temperature sensors, located near the resistive loads of each converter; this enables the user to program a temperature protection limit • Input voltage sense, used to detect under/overvoltage conditions • Connector for PICkit™ 3 Programmer/Debugger (J3) • LED power-on indicator (D1) • Load indication LEDs • LCD used to display voltage, internal load, temperature and Fault conditions 1.3.5 Starter Kit Power • +9V power connector (J2) supplies power to the Digital Power Starter Kit • USB connection jack (J5) supplies power/connection to the on-board programmer/ debugger • Buck and Boost converters are both operated in Peak Current Mode (default), but can also be reprogrammed to operate in Average Current or Voltage Current Control mode; this requires minor hardware changes to the current sense and slope compensation circuits Note: Average Current mode control requires the following changes: Buck Converter: R5 – DNP R14 – DNP C26 – 0 Ohm Boost Converter: R7 – DNP R13 – DNP R62 – 0 Ohm C20 – 0 Ohm DS50002330B-page 18 2015 Microchip Technology Inc. Introduction 1.4 ELECTRICAL SPECIFICATIONS TABLE 1-1: DC INPUT RATING (J2) Parameter Minimum Typical Maximum Unit Voltage 7.0 9 11 V Current — 1.3 — A TABLE 1-2: BUCK CONVERTER ELECTRICAL SPECIFICATIONS Parameter Output Voltage (default programmed) Output Voltage (programmable range)(1) Output Voltage Ripple Minimum Typical Maximum Unit — 3.3 — V 2.4 — 3.8 V — 50 — mV (pk-pk) Output Current — — 2.5 A Load Regulation: VOUT = 3.3V, IOUT = 0.02 – 1.51A, VIN = 9V — 50 — mV/A Switching Frequency — 350 — kHz Output Power — 3(1) 5(2) W Note 1: 2: Maximum power of resistive loads should not exceed 3W. Ensure that 5W maximum is never exceeded, regardless of the output voltage and current. TABLE 1-3: BOOST CONVERTER ELECTRICAL SPECIFICATIONS Parameter Output Voltage (default programmed) Minimum Typical Maximum Unit — 15 — V 13.4 — 17.8 V Output Voltage Ripple — 100 — mV (pk-pk) Output Current — — 0.37 A Load Regulation: VOUT = 15V, IOUT = 0.02 – 0.33A, VIN = 9V — 50 — mV/A Switching Frequency — 350 — kHz — 3(1) 5(2) W Output Voltage (programmable range)(1) Output Power Note 1: 2: Maximum power of resistive loads should not exceed 3W. Ensure that 5W maximum is never exceeded, regardless of the output voltage and current. 2015 Microchip Technology Inc. DS50002330B-page 19 Digital Power Starter Kit User’s Guide NOTES: DS50002330B-page 20 2015 Microchip Technology Inc. DIGITAL POWER STARTER KIT USER’S GUIDE Chapter 2. Hardware This chapter describes the hardware components of the Digital Power Starter Kit. Topics covered include: • • • • • • • • 2.1 Top Assembly Signal Configuration Application Components Board Connectors Indicators and Human Interfaces Test Points Power Rating of Converter Stages Programmer/Debugger TOP ASSEMBLY The top and bottom assembly of the board is shown in Figure 2-1 and Figure 2-2. Table 2-1 and Table 2-2 provide a description of the components. FIGURE 2-1: 2015 Microchip Technology Inc. DIGITAL POWER STARTER KIT (TOP VIEW) DS50002330B-page 21 Digital Power Starter Kit User’s Guide TABLE 2-1: DIGITAL POWER STARTER KIT COMPONENTS (TOP VIEW) Number Description 1 2x16 Character LCD 2 Push Button (SW1) 3 dsPIC33 ‘GS’ Digital Signal Controller (DSC) (U3) 4 Voltage Regulator (3.3V) 5 9V Power Connector (J2) 6 Buck Converter Stage 7 Boost Converter Stage 8 Buck Temperature Sensor 9 Boost Temperature Sensor 10 PICkit™ 3 Programmer/Debugger FIGURE 2-2: TABLE 2-2: DIGITAL POWER STARTER KIT (BOTTOM VIEW) DIGITAL POWER STARTER KIT COMPONENTS (BOTTOM VIEW) Number DS50002330B-page 22 Description 1 Buck Load 2 Boost Load 3 Buck PWM Drive Circuit 4 Boost PWM Drive Circuit 5 On-Board PKOB Programmer/Debugger Circuit 6 Voltage Regulator (+5V) 7 Programmer/Debugger USB Connector (J5) 2015 Microchip Technology Inc. Hardware 2.2 SIGNAL CONFIGURATION Table 2-3 provides a full list of the dsPIC33 ‘GS’ DSC connections and a brief functional description of the pins used in the Digital Power Starter Kit. TABLE 2-3: dsPIC33 ‘GS’ CONFIGURATION DETAILS Digital Power Starter Kit Signal Label Pin # ICSP_MCLR_VPP_Target 1 MCLR Master Clear (Reset) Input CS_BUCK 2 AN0 Analog – Buck Current Sense VFB_BUCK 3 AN1 Analog – Buck Voltage Feedback CS_BOOST 4 AN2 Analog – Boost Current Sense VFB_BOOST 5 AN3 Analog – Boost Voltage Feedback Device Pin Function Description/Function VIN_FB 6 AN4 Analog – Input Voltage Feedback LCD_CLOCK 7 RB10 Clock to LCD Device 8 VSS Ground LCD_DATA — 9 RB1 Data to LCD Device TEMP_SENSE 10 AN7 Analog – Temperature Sensor PGD2 11 PGD2 Data I/O Pin for Programming/ Debugging Communication Channel 2 PGC2 12 PGC2 Clock Input Pin for Programming/ Debugging Communication Channel 2 13 VDD Positive Supply for Peripheral Logic and I/O Pins 14 RB8 SW1 Push Button LCD_RESET 15 RB15 LCD Active-Low Reset Signal LCD_RSELECT 16 RB5 LCD Register Select Signal SCL 17 SCL1 LCD Serial Clock SDA 18 SDA1 LCD Data — 19 VSS Ground — 20 VCAP CPU Logic Filter Capacitor Connection LCD_CSB 21 RB11 Active-Low LCD Chip Select Signal GPIO1 22 RB12 General Purpose I/O GPIO2 23 RB13 General Purpose I/O PWM2L 24 PWM2L Boost PWM Drive Signal PWM1H 25 PWM1H Buck Converter High Drive Signal PWM1L 26 PWM1L Buck Converter Low Drive Signal — 27 AVSS Analog Ground — 28 AVDD Analog Positive Supply — SW 2015 Microchip Technology Inc. DS50002330B-page 23 Digital Power Starter Kit User’s Guide 2.3 APPLICATION COMPONENTS Table 2-4 describes the application components that are available on the Digital Power Starter Kit (see Figure 2-1 and Figure 2-2 for component locations). TABLE 2-4: APPLICATION COMPONENTS Component Label Description Top Assembly Components (see Figure 2-1) dsPIC33 ‘GS’ U3 Provides the processing power for the demonstration applications and application development on the starter kit. 3.3V Voltage Regulator U2 Voltage regulator (3.3V) provides power to the dsPIC33, LCD, I/O expander device, push button and temperature sensors. 9V Power Connector J2 A 9V power supply powers the on-board 5V regulator, and loads the MOSFET drivers, as well, to the Buck and Boost DC/DC converters on the starter kit. Buck Converter Stage BUCK Boost Converter Stage BOOST Buck/Boost Converter Temperature Sensor U7/U5 Step-down converter with three on-board resistive selectable loads. Step-up converter with three on-board resistive selectable loads. The temperature sensor is strategically placed near the Buck/Boost load resistors. They are intended to provide the board temperature to the DSC and to disable all of the Buck/Boost resistive loads if the temperature exceeds the set limit. Bottom Assembly Components (see Figure 2-2) Buck Resistive Load Boost Resistive Load BUCK RLOAD 3.6 Ohm resistive load (3W max). BOOST RLOAD 75 Ohm resistive load (3W max). Buck PWM Drive Circuit U9 Dual high-speed power FET drivers used to turn on/off the Buck resistive loads. Boost PWM Drive Circuit U4 Dual high-speed power FET drivers used to turn on/off the Boost resistive loads. On-Board Programmer/ Debugger PKOB Controls the programming/debugging operations of the target dsPIC33. 5V Voltage Regulator U1 Voltage regulator (5V) provides power to the 3.3V regulator and to the Buck stage gate driver (U9). Programmer/Debugger USB Connector J5 Provides power to the programmer/debugger and bidirectional communication between the host PC and starter kit. DS50002330B-page 24 2015 Microchip Technology Inc. Hardware 2.4 BOARD CONNECTORS Table 2-5 describes the hardware connections available on the Digital Power Starter Kit (see Figure 2-1 and Figure 2-2 for component locations). TABLE 2-5: HARDWARE CONNECTIONS Label J1 2.5 Hardware Element Description Connector for PICkit™ Programmer/Debugger. J2 9V power supply. J5 Mini-USB connector provides bidirectional communication between the host PC and the on-board programmer/debugger. INDICATORS AND HUMAN INTERFACES Table 2-6 describes the user interfaces available on the starter kit. TABLE 2-6: Label INDICATORS AND HUMAN INTERFACES Hardware Element Description D1 Power-on status LED, which indicates that the Digital Power Starter Kit is powered by the 9V supply. D14 USB bus indicator, which indicates that the device is connected to the USB bus and the programmer/debugger is powered. D12, D18, D19 Buck converter load LEDs. See schematic for details. D5, D20, D21 Boost converter load LEDs. See schematic for details. 2015 Microchip Technology Inc. DS50002330B-page 25 Digital Power Starter Kit User’s Guide 2.6 TEST POINTS Table 2-7 describes the test points that are available on the Digital Power Starter Kit. See Figure 2-3 for test point locations. TABLE 2-7: TEST POINTS Test Point TP1 DS50002330B-page 26 Description +3.3V Regulator Output Voltage TP2 +15V Boost Voltage Output Voltage TP3 CS_BOOST (White) TP4 Ground TP5 +3.3V Buck Voltage Output TP6 Boost Converter Bode Test Point (Orange) TP7 N/A TP8 +3.3V_PKOB TP9 Buck Converter Bode Test Point (Orange) TP10 CS_BUCK TP11 Buck Converter High-Side MOSFET Gate Signal Test Point TP12 Buck Converter Low-Side MOSFET Gate Signal Test Point TP13 Boost Converter MOSFET Gate Signal Test Point TP14 VFB_BUCK TP15 VFB_BOOST TP16 Boost 0.5W Load MOSFET Gate Signal Test Point TP17 Buck 0.5W Load MOSFET Gate Signal Test Point TP18 Buck Converter Bode Test Point (Yellow) TP19 +9V DPSK Board Input Voltage TP20 Boost Converter Bode Test Point (Yellow) TP21 Buck PWM1L Gate Drive Signal (White) TP22 Buck Converter Switch Node Test Point TP23 Buck PWM1H Gate Drive Signal (White) TP24 Boost PWM2L Gate Drive Signal (White) TP25 First Buck 1.25W Load MOSFET Gate Signal Test Point TP26 Second Buck 1.25W Load MOSFET Gate Signal Test Point TP27 First Boost 1.25W Load MOSFET Gate Signal Test Point TP28 Second Boost 1.25W Load MOSFET Gate Signal Test Point TP29 GND TP30 GND 2015 Microchip Technology Inc. Hardware FIGURE 2-3: DIGITAL POWER STARTER KIT TEST POINT LOCATIONS TP21 TP23 BUCK_OUT TP9 TP15 TP24 TP18 TP20 TP14 TP6 TP3 TP10 TP4 TP1 2015 Microchip Technology Inc. BOOST_OUT TP19 DS50002330B-page 27 Digital Power Starter Kit User’s Guide 2.7 POWER RATING OF CONVERTER STAGES The Digital Power Starter Kit is designed to be a self-contained power supply with each converter having three on-board resistive loads. Each converter includes one resistive 0.5W load and two resistive 1.25W loads for a total of 3W when the converters are programmed to their nominal output voltages only. See Figure 1-2 for more details on hardware configuration. Note: 2.7.1 The output voltages should not be programmed to exceed their nominal values when using the on-board resistive loads as this can cause the resistive loads to exceed their power handling capabilities, leading to potential damage of the board. Buck Converter The Buck converter stage is rated for a maximum of 5W. However, the maximum on-board configurable resistive load is 3W. The output voltage and output current should remain within its Safe Operating Area (SOA) to avoid damage to the board, as shown in the graph in Figure 2-4. The output voltage of the Buck converter (BUCK_Out) can be programmed from a 2.4V to 3.84V output, with a default programmed voltage of 3.3V. The hardware gain, 3.16k/(3.16k + 1k + 20), of the voltage feedback from the BUCK_Out is provided by the resistor divider network, R97 and R105. Additionally, a 20 Ohm resistor, R90, for bode plot measurements is also in series with the feedback network. The hardware gain of the current feedback is provided by the current transformer (T1) with turns ratio (1:125) and burden resistor, R69. FIGURE 2-4: BUCK CONVERTER SOA CURVE 2.5 Output Current (A) 2 1.5 1 0.5 0 0 1 2 3 4 5 Output Voltage (V) DS50002330B-page 28 2015 Microchip Technology Inc. Hardware 2.7.2 Boost Converter The Boost converter stage is rated for a maximum of 5W. However, the maximum on-board configurable resistive load is 3W. The output voltage and output current should remain within the Boost converter Safe Operating Area (SOA) to avoid damage to the board, as shown in the graph in Figure 2-5. The output voltage of the Boost converter (BOOST_Out) can be programmed from a 13.4V to 17.8V output, with a default programmed voltage of 15V. The hardware gain, 1k/(1k + 5.1k + 20), of the voltage feedback from the BOOST_Out is provided by the resistor divider network of R41 and R51. Additionally, a 20 Ohm resistor, R30, for bode plot measurements is also in series with the feedback network. The hardware gain of the current feedback is provided by the current sense resistors, R6 and R61. FIGURE 2-5: BOOST CONVERTER SOA CURVE Output Current (A) 0.4 0.3 0.2 0.1 0 10 12 14 16 18 20 Output Voltage (V) 2.8 PROGRAMMER/DEBUGGER The Digital Power Starter Kit includes an on-board programmer/debugger circuit that provides connectivity over USB. This circuit is hard-wired to the dsPIC® DSC device to provide ICSP™ debugging/programming capability. TABLE 2-8: PROGRAMMER/DEBUGGER COMPONENTS Component Label On-Board Programmer/ Debugger N/A Programmer/Debugger USB Connector J5 2015 Microchip Technology Inc. Description Controls the programming/debugging operations of the target dsPIC33 ‘GS’ DSC. Provides power to the programmer/debugger, and bidirectional communication between the host PC and the Digital Power Starter Kit. DS50002330B-page 29 Digital Power Starter Kit User’s Guide NOTES: DS50002330B-page 30 2015 Microchip Technology Inc. DIGITAL POWER STARTER KIT USER’S GUIDE Chapter 3. Demonstration Program Operation The dsPIC33 ‘GS’ on the Digital Power Starter Kit is preprogrammed with Peak Current Mode control application software that illustrates simultaneous 2-Pole, 2-Zero (2P2Z) compensator control of the output voltage for the two DC/DC converter circuits. This code can be downloaded from the Microchip web site (www.microchip.com). This section covers the following topics: • Program Demonstration • Code Demonstration • Other Code Examples 3.1 PROGRAM DEMONSTRATION The demonstration program provides simultaneous closed-loop control of the output voltage for both DC/DC converter stages of the Digital Power Starter Kit. The 2P2Z control loop controls the Buck converter output voltage to 3.3V and the Boost converter output voltage to 15V. The 2P2Z control scheme consists of the following parameters: • Reference – Desired set point for the output voltage • Error – Calculation of (Reference – Feedback). This is the value the compensator acts upon • System Plant – This is the converter being controlled • Output – Either the output voltage or current • Feedback – The measured output signal level Please refer to Section 3.2.4 “2P2Z SW Control Compensator” for further details.The demonstration program requires no manual preparation except to connect 9V to the J2 connector. FIGURE 3-1: PEAK CURRENT MODE CONTROL LOOP BLOCK DIAGRAM System Plant Calculated Peak Current Voltage Reference – + DAC K2 Current Sense Internal Comparator Error + VOUT 2P2Z Compensator PWM – Voltage Feedback 1001011011 ADC 2015 Microchip Technology Inc. Inductor VOUT Sense K1 S&H DS50002330B-page 31 Digital Power Starter Kit User’s Guide FIGURE 3-2: SMPS DEMONSTRATION PROGRAM FLOW CHART Start Initialization Routines: • Peripherals – ADC, PWM, Timers, GPIO, LCD, etc. • Variables – Buck/Boost Compensator Coefficient Initializations, Data Buffers • Interrupts – ADC, Timers • Set Soft Start Flag • Initialize I2C™ Module and Initialize Load Configuration (static/dynamic) Fault Check Routine Does Fault Condition Exist? Yes Disable Outputs and Display Fault(s) on LCD Screen ADC Interrupts No Soft Start Routine ADC Interrupt Routines: Soft Start Routine Yes Is Soft Start Active? • • • • • • Monitor Converter Currents Update PWM Duty Cycles Monitor VIN is Within Allowable Limits Monitor Converter Temperature(s) Monitor Converter Voltages Check if Fault Flags are Active No Endless (while (1)) Loop Functions: End • Update LCD Display Information • Display Faults (if any) • Check if SW1 has been Pressed (to toggle what is viewed on display) DS50002330B-page 32 2015 Microchip Technology Inc. Demonstration Program Operation 3.2 CODE DEMONSTRATION 3.2.1 System Initialization When power is applied to the board, the program starts by executing the following system initialization routines: • Peripherals – The required peripherals (PWM, ADC, Comparators, I2C™ module, Timers and GPIO) are configured and enabled. • Interrupts – Include ADC(s), Timer(s), I2C and comparator(s) interrupts. • Loads – Can be configured for either Static mode or Dynamic mode. If Dynamic mode is selected, a switching frequency can be configured in application SW. 3.2.2 Fault Check The program checks for any Faults that might have occurred during program operation. The Fault checks include the following: • Input Over/Undervoltage • Buck/Boost Converter Overtemperature • Buck/Boost Soft Start If any of the listed Faults occur, the corresponding Fault will be shown on the LCD display. The corresponding PWM signals and loads are disabled until the Fault condition has been cleared. Fault checks are dispersed throughout all the interrupts. If no Fault condition is detected, the program proceeds. 3.2.3 Soft Start The Soft Start routine ramps up the output voltage in a closed-loop fashion until it is at the programmed output voltage value. This routine ensures that the output does not overshoot the desired voltage. 3.2.4 2P2Z SW Control Compensator The 2-Pole, 2-Zero (2P2Z) controller implemented in SW is the digital implementation of the Analog Type II controller. This filter maintains regulation of the output voltage and ensures stability during different line/load conditions. This controller requires three feedback errors, multiplied by their associated coefficients, plus the two latest controller output values, multiplied by their associated coefficients, along the delay line to provide proper compensation of the power converter. The coefficients are determined externally using simulation tools. Reference the smps_2p2z_dspic.s library and smps_control.h header files in the DPSK software package for further implementation details. 3.2.5 System While (1) Loop The LCD refresh functions are called within the system Idle routine. The routine refreshes the LCD screen based on both user input (SW1) and converter feedback (Fault flags/VIN measurement/converter output voltage). All Fault display updates are performed in the system Idle loop routine, as well as the toggling of the displayed measurements as the results of pressing SW1. 2015 Microchip Technology Inc. DS50002330B-page 33 Digital Power Starter Kit User’s Guide 3.3 OTHER CODE EXAMPLES There are several other SMPS code examples available on the Microchip web site. Refer to the Readme files located in each code example folder for details on what each code example demonstrates. Check the Microchip web site (www.microchip.com/SMPS) for the latest updates to the code examples and for additional code examples. DS50002330B-page 34 2015 Microchip Technology Inc. DIGITAL POWER STARTER KIT USER’S GUIDE Appendix A. Board Layout and Schematics FIGURE A-1: DIGITAL POWER STARTER KIT LAYOUT (TOP) 2015 Microchip Technology Inc. DS50002330B-page 35 Digital Power Starter Kit User’s Guide FIGURE A-2: DS50002330B-page 36 DIGITAL POWER STARTER KIT LAYOUT (BOTTOM) 2015 Microchip Technology Inc. 2015 Microchip Technology Inc. GND 1800 pF 50V 0603 C 21 GND T P LOOP Bl ack T P4 JACK Power 2.5 mm Male 1 3 2 GND 2.21k 1% 0603 R4 C 57 3 1 2 GND GND C7 GND L3 0.1 μF 50V 0603 R 17 0R 1 A GND 0.1uF 50V 0603 C8 A V DD VOUT 3 GND 2 MCP1703/3.3V GND GND VCAP 10 μF 16V 0805 C4 1 2 3 4 5 6 J3 DNP GND 330R 1% 0603 R2 GREEN 0603 D1 +3.3V HDR-1 .27 Male 1x6 +3.3V GND GND 0.1 μF 50V 0603 C3 dsPIC33 GS Series 8 VS S 19 VS S 27 AVSS 13 VDD 28 AV DD 20 10k 1% U3 0603 1 MCLR R12 +3.3V PGD2 PGC2 ICSP_MCLR_VPP_TARGET V IN U2 ICSP_MCLR_ VPP_ TARGET 10 μF 16V 0805 C2 GND +5V C11 +3.3V +3.3V 0.1uF 50V 0603 16V 0805 10 μF GND 3 VOUT GND 2 MCP1703/5V C14 GND BA T 54SL T 1 D15 V IN U1 +3.3V 1 T P LOOP Red 10 μF 16V 0805 T P 19 V IN _FB 1% 10k 0603 R1 GND +9V 5 9 10 11 12 16 17 18 14 6 7 21 22 23 24 15 2 AN0/CMP1A 3 AN1 4 AN2/CMP2A 26 PWM1L 25 PWM1H AN3 RB1 AN7 PGED2 PGEC2 RB5 SCL1 SDA1 RB8 AN4 RB10 RB11 RB12 RB13 PWM2L RB15 T P1 SW VIN _FB LCD _CLOCK LCD _CSB GPIO1 GPIO2 PWM2L LCD _RESET VFB_ BOOST LCD _DATA TEMP_SENSE PGD2 PGC2 LCD _RSELECT PWM1L PWM1H CS _BUCK T P LOOP Red 0R 0R 1 2 GND +3.3V D11 1 2 130 pF 50V 0603 GND C5 130 pF 50V 0603 2.2k 1% 0603 R166 +3.3V SCL SDA +3.3V SW GND BA T 54SL T 1 3 R165 C1 GND R9 0R 0603 2.2k 1% 0603 +3.3V VFB_ BUCK TP24 T P L OOP White BAT54SLT1 3 D16 C6 0.1 μF 50V 0603 1% 10k 0603 R8 GND CS _BOOST TP21 T P L OOP White TP23 T P L OOP White DNP R60 0603 R59 0603 R56 DNP R53 3 2 GND 4 1 SW1 +3.3V C 67 0.1 μF 50V 0603 C29 0.1 μF 50V 0603 GND +3.3V GND +3.3V U5 4 GND VOUT MCP9700 VDD U7 GND VOUT MCP9700 V DD 1 NC 5 NC 4 1 NC 5 NC 2 3 2 3 GND GND GND C30 0.1 μF 50V 0603 120R 1% 0603 R72 0.1 μF 50V 0603 GND C66 120R 1% 0603 R10 +3.3V GND 1 μF 16V 0603 C9 Buck T E MP_SE NSE _U7 T E MP_SE NSE _U5 Boost 1 2 1 2 D10 D8 GND GND +3.3V GND +3.3V 0R 1 μF 16V C12 1 μF 16V 0603 GND +3.3V C1- LCD1 R23 VSS RS CSB SI SCL RST VDD 60.4R 1% 1206 6 2 3 5 4 1 7 9 C1+ 8 VOUT 10 1 2 3 4 5 6 J1 C68 GND 0.1 μF 50V 0603 C13 0.1 μF 50V 0603 GPIO2 +3.3V TE MP_SE NSE GND GND SDA SCL GPIO2 GPIO1 6 S 5 VCC 4 A 74LVC1G3157 U6 1 B2 2 GND 3 B1 +3.3V LCD_RSELECT LCD_CSB LCD _DATA LCD_CLOCK LCD_RESET R21 0603 C10 GND 3 DNP 3 DNP I2C™ Communication NHD-C0216CZ-FSW-FB W-3V 3 FIGURE A-3: K A J2 Board Layout and Schematics DIGITAL POWER STARTER KIT SCHEMATIC REV. 1.2 DS50002330B-page 37 PWM1L PWM1H GND C33 4.7 μF 25V 0805 1% 3.3k 0603 GND R107 R106 0.1 μF 50V 0603 C 34 6 3 2 Vcc PWM_L O PWM_HI GND 4 GND BO OT L OWDR PHA SE HIG HDR U9 MCP14700 5 1 8 0.1 μF 50V 0603 DNP 7 C32 D9 1% 3.3k 0603 +5V 47 pF 50V 0603 C28 GND 470 pF 50V 1206 C26 1.2k 1% 0603 R 68 T P 10 T P L OOP White R5 27K 1% 1206 120R 1% 0603 R69 R70 DNP R 96 0603 11R 1% 11R 1% 0603 R79 BA T 54 D6 R14 5.1R 1% 0805 BAT 54 D7 8 1% 10k 0603 R104 TP12 G 1% 10k 0603 R74 G T P 11 3 7 CST2-125LB 1T 1 D S CS _BUCK GND C31 22 μH DNP C39 DNP R91 T P 22 L2 220 μF 50V GND +9V MCP87050 Q5 MCP87050 Q3 D DS50002330B-page 38 S GND 100 μF 35V C35 100 μF 35V C37 100 μF 35V C24 GND 4.7 μF 25V 0805 C58 +9V VDD U 8B T C4427A VDD U 8A +3.3V SCL SDA 0.1 μF 50V 0603 GND T P 29 GND MCP23008 18 VD D 17 V SS 21 EP 1 A2 2 A1 3 A0 4 RESE T 7 INT U 13 3 5 3 19 SCL 20 SDA GND GND 7 9 10 11 12 13 14 15 16 5 NC 8 NC 6 NC GP0 GP1 GP2 GP3 GP4 GP5 GP6 GP7 D1 R152 R3 GND R150 3.3k 1% 0603 I9 R147 T P 17 3.3k 1% 0603 I10 I4 I9 I10 I1 I12 I11 1% 11R 0603 R71 GND 4 GND D2 GND +9V D12 GREEN DNP D3 GND 0.1 μF 50V 0603 VDD T C4427A U 14B V DD U 14A GND GND GND 10k 1% 0603 R 19 T P 25 4 GREEN 0603 R103 2.21k 1% 0603 C61 T C4427A 6 4 6 2 11R 1% 0603 R16 Q4 1,2,3 GREEN DNP GND DNP DNP C60 4.7 μF 25V 0805 +9V D9 R 92 22R 1% 1206 R80 22R 1% 1206 5,6,7,8 NT MS5838NL 10k 1% 0603 GND R85 22R 1% 1206 R75 22R 1% 1206 0.5W R 98 GND DNP C64 T P L OOP Red TP5 1935161 GND D4 D4 J7 +3.3V GND T P L OOP Black GND C59 T C4427A 0.1 μF 50V 0603 6 4 6 2 1800 pF 50V 0603 V FB_ BUCK C40 C27 +3.3V TP9 T P L OOP Orange GND +9V T P 14 20R 1% 0805 R90 GND 3.16k 1% 0603 1k 1% 0603 R97 C36 1 μF 16V 0603 R105 GND 3.3k 1% 0603 R149 I1 3.3k 1% 0603 R146 I4 22 μF 16V 1206 C38 T P 18 T P L OOP Y ellow 3 5 3 7 GND GND 1,2,3 Q9 D9 D10 GND R151 3.3k 1% 0603 I12 R148 I11 D10 6.49R 1% 1206 R94 R87 6.49R 1% 1206 6.49R 1% 1206 R82 R77 6.49R 1% 1206 3.3k 1% 0603 5,6,7,8 NT MS5838NL R93 6.49R 1% 1206 6.49R 1% 1206 R86 6.49R 1% 1206 R88 6.49R 1% 1206 R83 R81 6.49R 1% 1206 6.49R 1% 1206 R76 6.49R 1% 1206 R78 6.49R 1% 1206 R99 1.25W C 62 R145 T P 26 GND R95 4 VD D U 15B T C4427A VDD U 15A C 63 T C4427A 0.1 μF 50V 0603 6 4 6 Q10 1,2,3 GND 2 6.49R 1% 1206 R84 R25 6.49R 1% 1206 6.49R 1% 1206 R20 R100 6.49R 1% 1206 GND GND 7 3 5 3 GND 6.49R 1% 1206 R89 R55 6.49R 1% 1206 6.49R 1% 1206 R22 R101 6.49R 1% 1206 5,6,7,8 NT MS5838NL 6.49R 1% 1206 R73 R24 6.49R 1% 1206 6.49R 1% 1206 R102 6.49R 1% 1206 GND +9V GND 10k 1% 0603 4.7 μF 25V 0805 +9V 11R 1% 0603 R144 D18 GREEN 0603 2.21k 1% 0603 R15 1.25W D12 D11 D19 GREEN 0603 R18 2.21k 1% 0603 FIGURE A-4: 1 2 Buck Converter Digital Power Starter Kit User’s Guide DIGITAL POWER STARTER KIT SCHEMATIC REV. 1.2 (BUCK CONVERTER) 2015 Microchip Technology Inc. 2015 Microchip Technology Inc. PWM2L 0.1 μF 50V 0603 C23 GND +9V 3.3k 1% 0603 R58 +9V GND 1A 1206 F1 4.7 μF 25V 0805 C22 GND 6 4 6 2 22 μF 25V 1210 C16 T C4427A VDD U 4B T C4427A VDD U 4A GND GND GND 0.1 μF 50V 0603 C15 3 5 3 7 GND 120 μH L1 R52 11R 1% 0603 1% 10k 0603 R57 T P 13 G D GND 3.9R 1% 1206 1/2W R61 MCP87050 Q2 Z1 PWM2L GND 3.9R 1% 1206 1/2W R6 SMF26A -T P SS33 D4 C17 R13 5.1R 1% 0805 R7 GND DNP T P6 R41 R51 C19 V FB_ BOOST 1800 pF 50V 0603 T P 3 T P L OOP White CS _BOOST 2200 pF 50V 1206 C20 1k 1% 0603 T P 15 T P 30 GND T P LOOP Black T P LOOP Orange 5.1k 1% 0603 GND C25 10 μF 35V 1206 C18 5.6K 1% 1206 BA T 54 D17 10R 1% 0603 R62 220 μF 50V R30 20R 1% 0805 T P 20 T P L OOP Yellow TP2 11R 1% 0603 R45 1935161 GND D1 J8 +15V 1 2 TP16 GND 4 R36 R37 470R 1% 1206 R27 470R 1% 1206 10k 0603 1% GND 1,2,3 D11 NT MS5838NL 5,6,7,8 Q1 470R 1% 1206 R26 0.5W 470R 1% 1206 R154 GND DNP C65 T P L OOP Red R163 TP27 GND 10k 1% 0603 11R 1% 0603 R161 D5 GREEN 0603 10k 1% 0603 R35 4 R31 R157 137R 1% 1206 137R 1% 1206 R48 R40 137R 1% 1206 137R 1% 1206 1,2,3 NT MS5838NL R156 137R 1% 1206 5,6,7,8 Q11 GND R155 137R 1% 1206 R47 137R 1% 1206 R46 R39 137R 1% 1206 137R 1% 1206 R38 137R 1% 1206 R29 137R 1% 1206 R28 137R 1% 1206 1.25W D12 R164 TP28 GND 10k 1% 0603 11R 1% 0603 R162 D21 GREEN 0603 R66 10k 1% 0603 4 R33 R34 R160 137R 1% 1206 137R 1% 1206 R153 R44 137R 1% 1206 137R 1% 1206 1,2,3 NT MS5838NL R159 137R 1% 1206 137R 1% 1206 R50 R43 137R 1% 1206 137R 1% 1206 5,6,7,8 Q12 GND R158 137R 1% 1206 137R 1% 1206 R49 R42 137R 1% 1206 137R 1% 1206 R32 1.25W D20 GREEN 0603 R63 10k 1% 0603 FIGURE A-5: S Boost Converter Board Layout and Schematics DIGITAL POWER STARTER KIT SCHEMATIC REV. 1.2 (BOOST CONVERTER) DS50002330B-page 39 Worldwide Sales and Service AMERICAS ASIA/PACIFIC ASIA/PACIFIC EUROPE Corporate Office 2355 West Chandler Blvd. Chandler, AZ 85224-6199 Tel: 480-792-7200 Fax: 480-792-7277 Technical Support: http://www.microchip.com/ support Web Address: www.microchip.com Asia Pacific Office Suites 3707-14, 37th Floor Tower 6, The Gateway Harbour City, Kowloon Hong Kong Tel: 852-2943-5100 Fax: 852-2401-3431 China - 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Kaohsiung Tel: 886-7-213-7828 Dallas Addison, TX Tel: 972-818-7423 Fax: 972-818-2924 Indianapolis Noblesville, IN Tel: 317-773-8323 Fax: 317-773-5453 Los Angeles Mission Viejo, CA Tel: 949-462-9523 Fax: 949-462-9608 New York, NY Tel: 631-435-6000 San Jose, CA Tel: 408-735-9110 Canada - Toronto Tel: 905-673-0699 Fax: 905-673-6509 China - Xian Tel: 86-29-8833-7252 Fax: 86-29-8833-7256 Germany - Munich Tel: 49-89-627-144-0 Fax: 49-89-627-144-44 Germany - Pforzheim Tel: 49-7231-424750 Italy - Milan Tel: 39-0331-742611 Fax: 39-0331-466781 Italy - Venice Tel: 39-049-7625286 Netherlands - Drunen Tel: 31-416-690399 Fax: 31-416-690340 Poland - Warsaw Tel: 48-22-3325737 Spain - Madrid Tel: 34-91-708-08-90 Fax: 34-91-708-08-91 Sweden - Stockholm Tel: 46-8-5090-4654 UK - Wokingham Tel: 44-118-921-5800 Fax: 44-118-921-5820 Taiwan - Taipei Tel: 886-2-2508-8600 Fax: 886-2-2508-0102 Thailand - Bangkok Tel: 66-2-694-1351 Fax: 66-2-694-1350 01/27/15 DS50002330B-page 40 2015 Microchip Technology Inc.