Performance Data

BobTail
®
The Next
®
Generation HuckBolt
No Pintail
Fast Installation
Vibration Resistant
1/2"-1", 12mm-20mm
1
The Huck BobTail System
®
Advanced fasteners and tooling delivering ultimate strength, installation speed, and vibration resistance.
Representing the most advanced fastening technology to date, the BobTail® System
(fasteners and tooling) has been developed to deliver the highest level of performance
and reliability.
Engineered to meet the unique challenges of a wide range of assembly
applications, BobTail offers safe, quiet, swaged-on installation technology
in an advanced HuckBolt design.
BobTail is designed to deliver superior joining strength in even the
most extreme environments. Available in a wide range of sizes
and grades, BobTail also offers quick and easy installation,
and up to 10 times the fatigue strength of conventional nuts
and bolts. Finally, when you factor in the cost of the fasteners
with installation and inspection labor, BobTail often provides
an overall lower installed cost.
BobTail® Benefits
2
■
No pintail
■
Silent installation
■
Unmatched installation speed
■
No repetitive stress injuries
■
Low overall installed cost
■
Eliminates need for secondary operations
■
Superior strength (fatigue)
■
■
Vibration resistance
■
Ergonomically designed installation tooling
■
No special training or skills required for
installation personnel
Quick visual inspection is all that's needed
for a quality-assured joint
Unmatched Speed of Installation
The BobTail® System delivers a lightening-quick installation cycle time for greater productivity – as fast as two seconds*.
This quick cycle is due, in part, to the short time required to apply the tool to the pin and initiate the installation cycle.
Once the operator engages the trigger, the swage and eject sequence is programmed to complete the cycle without
any additional worker input.
1
The pin is inserted into the prepared
hole, and the collar is spun onto
the pin.
2
3
4
The installation tool is applied to
annular pull grooves. When the tool
is activated, a puller in the nose
assembly draws the pin into the tool,
causing the swaging anvil to press on
the collar, drawing up any sheet gap.
At a predetermined force, the anvil
begins to swage the collar into
the pin’s lockgrooves. Continued
swaging elongates the collar and pin,
developing precise clamp.
When swaging of the collar into the
pin lockgrooves is complete, the tool
ejects the fastener and releases the
puller to complete the sequence.
* Based on a typical installation of a 5/8" Grade 8 fastener
Secure, Fast Installation
Combining an advanced fastener design with the latest in
easy-to-use, ergonomic installation tooling, the BobTail
system delivers a strong connection and sets a new
standard for ease of installation.
Quick Visual Inspection
Pintail-less design means reduced
noise, no waste, and improved
corrosion resistance.
■
Visual evidence of successful
installation provided by installation
indicator with at least one dot
establishing a full swage.
■
Collar material swaged into the
lockgrooves forms a permanent,
vibration-resistant connection.
■
Low-swage technology allows for faster,
lighter tooling with parts that last longer.
■
The installation indicator in the collar
flange – a proprietary Huck design –
indicates the BobTail collar has been
fully swaged on. Even one indicator being
marked establishes that a full swage has
been achieved.
3
BobTail System
®
Not just manufactured. Huck-engineered.
Unlike conventional nuts and bolts, which have
gaps on the thread flanks even when tightened,
the BobTail system is designed for full metalto-metal contact around the bolt thread by the
collar. An installed BobTail has no gaps and
delivers a more secure connection, providing
reliability even in the most sever environments.
Installed Gap Comparison
HuckBolt
In addition, Huck BobTail lockbolts are not
subjected to torsion during installation,
so they can safely be taken to higher
preload values than conventional bolts,
resulting in a much tighter joint.
COLLAR
Standard Bolt
NO GAP
GAP
The swaged collar forms
over the lock thread,
and eliminates the gap.
Transverse Vibration Comparison
Regular nuts and bolts
have gap, which allows
for loosening by vibration.
14mm class 10.9
®
This chart shows nut and bolt
clamp scatter is much wider
compared to BobTail, and
that once vibration begins,
clamp load quickly decays with
conventional nuts and bolts,
while it holds constant with the
BobTail.
4
NUT
Head Style Options
Round
Truss
Flanged
90˚
30 SS Cap
Grade 5 Standard
Class 8.8 Available
Upon Request
Class 10.9 Standard
Grade 8 Standard
Upon Request
5/8", 16mm
C
D
E
G
A
B
Fit-Up Tab
F
H
J
Fastener Dimensions
Round Head
Flanged Head
Stainless Steel Cap
Truss / 90º / 30
Diameter
A
B
C
B
C
B
C
B
C
1/2"
.500 max
.953 - .861
.297 - .335
—
—
—
—
Upon Request
—
5/8"
.625 max
1.086 - 1.196
.367 - .432
1.270 - 1.330
.448 - .499
1.270 - 1.330
.300 - .340
Upon Request
—
3/4"
.750 max
1.326 - 1.440
.455 - .530
1.520 - 1.600
.550 - .600
—
—
—
—
7/8"
.875 max
1.540 - 1.665
.525 - .585
—
—
—
—
—
—
1"
1.000 max
1.750 - 2.000
.590 - .650
—
—
—
—
—
—
12mm
12.0 max
—
—
24.1 - 25.4
8.9 - 9.6
—
—
—
—
14mm
14.0 max
—
—
30.0 max
11.5 max
—
—
—
—
16mm
16.0 max
—
—
32.3 - 33.8
11.4 - 12.2
—
—
—
—
20mm
20.0 max
—
—
40.3 - 42.4
15.0 - 16.0
—
—
—
—
Standard Head Style and Strength Levels
Diameter
Round
Flanged
1/2"
Grade 5
Grade 8
5/8"
Grade 5
Grade 8
3/4"
Grade 5
Grade 8
7/8"
Grade 5
Grade 8 Upon Request
1"
Grade 8
Grade 5
12mm
Class 8.8 Upon Request
Class 10.9
14mm
Class 8.8
Class 10.9, Class 8.8
16mm
Class 8.8 Upon Request
Class 10.9
20mm
Class 8.8 Upon Request
Class 10.9
5
Inch data and dimensions
Collar Dimensions
C
H
Diameter
F
G
Grade 5
Grade 8
1/2"
1.010 - 1.080
0.728 - 0.748
0.749 - 0.759
0.762 - 0.772
0.506 - 0.518
5/8"
1.270 - 1.330
0.912 - 0.932
.0.935 - 0.945
0.953 - 0.963
0.633 - 0.645
3/4"
1.520 - 1.600
1.095 - 1.115
1.132 - 1.142
1.145 - 1.155
0.760 - 0.774
7/8"
1.775 - 1.865
1.280 - 1.300
1.310 - 1.325
—
0.885 - 0.900
1"
1.930 - 2.010
1.460 - 1.490
1.500 - 1.515
1.525 - 1.540
1.010 - 1.030
J
E
D
A
B
G
F
Fit-Up Tab
H
J
Grip Tables
1/2"
5/8"
3/4"
7/8"
1"
Grip
Grip
Range
D
E
D
E
D
E
D
E
D
E
4
.25-.62
0.150
1.440
0.150
1.601
0.160
1.850
0.250
2.056
0.250
2.260
8
.50-.87
0.150
1.690
0.150
1.851
0.160
2.100
0.250
2.306
0.250
2.510
12
.75-1.12
0.150
1.940
0.150
2.101
0.160
2.350
0.250
2.556
0.250
2.760
16
1.00-1.37
0.150
2.190
0.150
2.351
0.160
2.600
0.250
2.806
0.250
3.010
20
1.25-1.62
0.150
2.440
0.150
2.601
0.160
2.850
0.250
3.056
0.250
3.260
24
1.50-187
0.150
2.690
0.150
2.851
0.160
3.100
0.250
3.306
0.250
3.510
28
1.75-2.12
0.150
2.940
0.150
3.101
0.160
3.350
0.250
3.556
0.250
3.760
32
2.00-2.37
0.150
3.190
0.150
3.351
0.160
3.600
0.500
3.806
0.500
4.010
4.260
36
2.25-2.62
0.150
3.440
0.150
3.601
0.160
3.850
0.500
4.056
0.500
40
2.50-2.87
0.150
3.690
0.150
3.851
0.375
4.100
0.500
4.306
0.500
4.510
44
2.75-3.12
0.150
3.940
0.375
4.101
0.375
4.350
0.500
4.556
0.500
4.760
48
3.00-3.37
0.375
4.190
0.375
4.351
0.375
4.600
0.500
4.806
0.500
5.010
52
3.25-3.62
0.375
4.440
—
—
0.375
4.850
0.500
5.056
0.500
5.260
56
3.50-3.87
0.375
4.690
—
—
0.375
5.100
0.500
5.306
0.500
5.510
60
3.75-4.12
0.375
4.940
—
—
0.375
5.350
0.500
5.556
0.500
5.760
64
4.00-4.37
—
—
—
—
0.375
5.600
0.500
5.806
0.500
6.010
68
4.25-4.62
—
—
—
—
0.375
5.850
0.500
6.056
0.500
6.260
72
4.50-4.87
—
—
—
—
0.375
6.100
0.500
6.306
0.500
6.510
D
MAX.
Installed Fastener Values - lbf (KN)
Diameter
Clamp
Tensile
Shear
Grade 5
Grade 8
Grade 5
Grade 8
Grade 5
Grade 8
12,050 (53.6)
15,800 (70.3)
17,050 (75.8)
21,300 (94.7)
14,000 (62.3)
16,400 (72.9)
5/8"
19,200 (85.4)
26,000 (115.6)
27,100 (120.5)
36,600 (162.8) 22,500 (100.1) 26000 (115.6)
3/4"
28,400 (126.3)
37,200 (165.5)
40,100 (178.4)
50,100 (222.8) 32,400 (144.1) 38,000 (169.0)
7/8"
39,250 (174.6)
-
55,450 (246.6)
1"
51,500 (229.1)
64,000 (284.7)
1/2"
-
43,400 (193.0)
B
MAX.
C
MIN.
-
72,700 (323.4) 90,900 (404.3) 56,500 (251.3) 68,000 (302.5)
Inspection Data
Hole Data
6
A
MIN.
Diameter
Max Hole
Diameter
A min
B max
C min
D max
1/2"
9/16"
1/2"
.428"
.933"
.568"
.726"
5/8"
11/16"
5/8"
.428"
.959"
.710"
.908"
3/4"
13/16"
3/4"
.535"
1.098"
.852"
1.090"
7/8"
15/16"
7/8"
.600"
1.192"
.990"
1.261"
1"
1 - 1/8"
1"
.685"
1.308"
1.150"
1.452"
Should “A” or “B” dimensions exceed the
given values, the fastener is out-of-grip. A “C”
dimension less than the given value indicates
an incomplete swage. A “D” dimension greater
than the given values indicates an incorrect or
worn anvil on the installation tool.
Metric data and dimensions
C
Collar Dimensions
Diameter
F
12mm (10.9)
24.1 - 25.4
14mm (8.8)
28.2 - 29.6
14mm (10.9)
28.2 - 29.6
16mm (10.9)
20mm (10.9)
G
E
D
A
B
H
J
17.3 - 17.7
18.3 - 18.5
12.1 - 12.3
20.5 - 21.0
20.9 - 21.1
14.0 - 14.3
20.5 - 21.0
21.1 - 21.5
14.0 - 14.4
32.3 - 33.8
23.1 - 23.7
24.1 - 24.5
16.0 - 16.4
40.3 - 42.1
29.0 - 29.6
30.2 - 30.6
20.1 - 20.5
G
Fit-Up Tab
F
H
J
Grip Tables
12mm
14mm
16mm
20mm
Grip
Grip
Range
D
E
D
E
D
E
D
E
10
5-15
3.8
34.2
3.8
37.1
3.8
40.1
3.8
45.9
15
10-20
3.8
39.2
3.8
42.1
3.8
45.1
3.8
50.9
20
15-25
3.8
44.2
3.8
47.1
3.8
50.1
3.8
55.1
25
20-30
3.8
49.2
3.8
52.1
3.8
55.1
3.8
60.9
30
25-35
3.8
54.2
3.8
57.1
3.8
60.1
3.8
65.9
D
MAX.
A
MIN.
35
30-40
3.8
59.2
3.8
62.1
3.8
65.1
3.8
70.9
40
35-45
3.8
64.2
3.8
67.1
3.8
70.1
3.8
75.9
45
40-50
3.8
69.2
3.8
72.1
3.8
75.1
3.8
80.9
50
45-55
3.8
74.2
3.8
77.1
9.5
80.1
3.8
85.9
55
50-60
3.8
79.2
3.8
82.1
9.5
85.1
3.8
90.9
60
55-65
3.8
84.2
3.8
87.1
9.5
90.1
3.8
95.9
65
60-70
3.8
89.2
3.8
92.1
9.5
95.1
9.5
100.9
70
65-75
3.8
94.2
3.8
97.1
9.5
100.1
9.5
105.9
75
70-80
3.8
99.2
9.5
102.1
9.5
105.1
9.5
110.9
80
75-85
9.5
104.2
9.5
107.1
9.5
110.1
9.5
115.9
85
80-90
—
—
—
—
9.5
115.1
—
—
90
85-95
—
—
—
—
9.5
120.1
—
—
95
90-100
—
—
—
—
9.5
125.1
—
—
100
95-105
—
—
—
—
9.5
130.1
—
—
105
100-110
—
—
—
—
9.5
135.1
—
—
110
105-115
—
—
—
—
9.5
140.1
—
—
115
110-120
—
—
—
—
9.5
145.1
—
—
120
115-125
—
—
—
—
9.5
150.1
—
—
Installed Fastener Values - lbf (KN)
B
MAX.
C
MIN.
Should “A” or “B” dimensions exceed
the given values, the fastener is
out-of-grip. A “C” dimension less
than the given value indicates an
incomplete swage. A “D” dimension
greater than the given values
indicates an incorrect or worn anvil
on the installation tool.
Inspection Data
Diameter
Clamp
Tensile
Shear
Diameter
A min
B max
C min
D max
12mm (10.9)
14,600 (64.9)
19,700 (87.6)
14,700 (65.4)
12mm
10.9mm
24.0mm
14.1mm
17.3mm
14mm (8.8)
15,000 (66.7)
21,500 (95.6)
18,500 (82.3)
14mm
10.9mm
24.4mm
15.8mm
20.2mm
14mm (10.9)
19,500 (86.7)
27,000 (120.1)
21,100 (93.8)
16mm
10.9mm
24.8mm
18.0mm
23.1mm
16mm (10.9)
26,000(115.6)
36,600 (163.0)
26,000 (115.6)
20mm
13.9mm
28.5mm
22.6mm
28.8mm
20mm (10.9)
40,700 (181.0)
57,300 (254.9)
41,000 (182.4)
Hole Data
Diameter
Max Hole
12mm
13.5mm (17/32")
14mm
15.5mm (39/64")
16mm
17.5mm (11/16")
20mm
22mm (7/8")
7
BobTail Installation Tooling
®
Our proprietary design means easier, quicker installation.
Lightweight, Technologically Advanced Tooling
Newly designed BobTail tooling makes the installation process quicker and easier by reducing the force required
to install each fastener. More compact and lighter weight than previous Huck lockbolt production tooling, BobTail
installation tools also offer greater operator flexibility as well as extended reach into difficult areas.
For tight, space-constrained applications, SWAGEFORWARD® BobTail tools allow the operator to position his or
her hand at a safe distance from the working structure during installation.
Safe and Silent Performance
The BobTail fastener is installed without
a pin-break, contributing to the dramatic
reduction of noise on the shop floor, and
subsequently, improved worker hearing
safety. Instances of foreign object damage
(FOD) and loose pintail injuries are
eliminated. Because BobTail tooling
features a smooth, shock-free installation
sequence, repetitive stress injuries are
eliminated, and overall safety is increased.
Model SF20
SWAGEFORWARD®
Model SF46
Cost-Efficient Operation
Smooth-operating BobTail installation
tooling directly contributes to longer
tool and component life, while allowing
extended tool maintenance cycles.
As a result, costs for parts and overall
support are reduced, while system
uptime is increased.
8
Tooling Selection (Inches)
Tooling Selection (Metric)
Diameter
*Tool
Installation
Cutter
Diameter
*Tool
Installation
Cutter
1/2"
SF20
99-7882
99-7882CX
12mm
SF20
99-7880
99-7880CX
5/8"
SF20
99-7881
99-7881CX
14mm
SF20
99-7884
99-7884CX
3/4"
SF32
99-7894
99-7894CX
16mm
SF20
99-7881
99-7881CX
7/8"
SF46
99-7863
99-7863CX
20mm
SF32
99-7893
99-7893CX
1"
SF46
99-7867
99-7867CX
Tooling Weight and Dimensions (Inches)
Model
Weight
Length
Height
Width
SF20
12.7 lbs
5.52
8.48
2.88
5.58
9.03
3.40
7.33
9.455
4.00
SF32
SF46
22.3 lbs
Collar Cutter Feature
While BobTail fasteners
install permanently,
BobTail installation
tooling features a collar
cutter nosepiece that
makes fastener removal
easier than ever.
Other BobTail tooling options are available. Visit the Tooling Resource Center
at AFSRHuck.net/Tooling or call AFSR at 800-278-4825 for more information.
9
Nose Assembly Clearance Dimensions
Install
Fig
A
B
C
D
99-7820
B
7.69
6.49
1.31
3.82
99-7821
A
7.67
6.01
1.75
N/A
99-7822
A
7.88
6.65
2.19
N/A
99-7824
B
7.68
6.28
1.61
3.83
99-7825
B
7.68
6.28
1.43
3.92
99-7826
A
7.88
6.65
2.19
N/A
99-7850
B
5.74
4.46
1.31
2.35
99-7851
A
5.84
4.28
1.75
N/A
99-7852
A
7.58
6.06
2.19
N/A
99-7853
A
8.1
6.66
2.44
N/A
99-7854
A
5.74
4.45
1.61
N/A
99-7855
B
5.74
4.46
1.43
2.6
99-7856
A
7.58
6.06
2.19
N/A
99-7857
A
8.82
7.36
2.75
N/A
99-7880
C
1.02
1.31
N/A
N/A
99-7881
C
1.02
1.75
N/A
N/A
99-7882
C
1.02
1.43
N/A
N/A
99-7884
C
1.01
1.61
N/A
N/A
Cutter
Fig
A
B
C
99-7820CX
B
7.66
6.47
1.31
3.369
99-7821CX
A
7.61
6.05
1.75
N/A
99-7822CX
A
7.89
6.9
2.06
N/A
99-7824CX
A
7.65
6.25
1.75
N/A
99-7825CX
B
7.65
6.25
1.43
3.34
Fig. A
Fig. B
D
99-7826CX
A
7.89
6.97
2.00
N/A
99-7850CX
B
5.72
4.43
1.313
2.69
99-7851CX
A
6.24
4.24
1.75
N/A
99-7852CX
A
7.51
6.07
2.06
N/A
99-7853CX
A
8.067
606
2.44
N/A
99-7854CX
A
5.7
4.33
1.75
N/A
99-7855CX
B
5.72
4.43
1.43
2.96
99-7856CX
A
7.59
6.07
2.00
N/A
99-7857CX
A
8.82
7.36
2.75
N/A
99-7880CX
C
2.52
1.31
N/A
N/A
99-7881CX
C
2.52
1.75
N/A
N/A
99-7882CX
C
2.52
1.43
N/A
N/A
99-7884CX
C
2.52
1.51
N/A
N/A
Fig. C
The standard BobTail installation
system includes a Powerig® hydraulic
power unit, hydraulic hoses, fittings,
and a BobTail installation tool.
Powerig
Model 918
Huck Powerig® Hydraulic Units
10
Model 918
Model 940
Model 969 not shown
High-production applications
Portable; production and repair
Portable; Repair
Operates up to 2 tools;
2 gpm flow rate
70 in 3/min flow rate
6 cubic in./min.
Electrically powered;
220, 440, or 550 volts, 3 phase
Electrically powered;
115 or 220 volts, single phase
6.2 BAR/90 psi Air
Weighs 708 lbs, operational
Weighs 75 lbs
Weighs 18.4 lbs
44”L x 25”w x 30”H
12.5”L x 10.5”W x 18”H
9.5”L x 5”W x 10.4”H
Powerig
Model 940
Ordering Information
Follow the form below to construct a part number for ordering BobTail pins and their respective collars.
Refer to the Grip Tables (pages 6-7) for grip numbers.
Pins
BT (HEAD STYLE) - (MATERIAL) (DIAMETER) - (GRIP NUMBER) (FINISH)
Example: BTR-BR20-8 is a BobTail Pin, Round Head, Grade 5 Carbon Steel, 5/8" Diameter, Grip 8, Oil Finish
Collars BT (TYPE) - (MATERIAL) (DIAMETER) (FINISH)
Example: BTC5-R20UA is a BobTail Collar, Grade 5 Carbon Steel, 5/8" Diameter, Zinc Plated
Inch Series
Bolt Head Style
Prefix Bolt Material
Code
Diameter
Grade 5
Round
BTR
Truss
BT30
90° Flush
BT90
Medium
Carbon Steel
BR
Alloy Steel
DT
Grade 8
Flanged
BT
Code
Grip
Finish
Suffix
1/2"
16
G
20
Zinc Plate, Clear Chromate .0004"
GA
3/4"
24
7/8"
28
1"
32
Refer
to Grip
Tables
on
pages
6-7
Zinc Plate, Clear Chromate .0003"
5/8"
Geomet - 1 Coat
NP
Geomet - 2 Coat
D1
Geomet - 3 Coat
DL
Oil Finish
no suffix
Suffix
Metric Series
Bolt Head Style
Prefix Bolt Material
Code
Diameter
Class 8.8
Round
MBTR
Flanged
MBT
Medium
Carbon Steel
BR
Class 10.9
Flanged
MBT
Alloy Steel
Code
Grip
Finish
12mm
12
G
14
Refer
to Grip
Tables
on
pages
6-7
Zinc Plate, Clear Chromate .0003"
14mm
Zinc Plate, Clear Chromate .0004"
GA
16mm
16
20mm
20
DT
Geomet - 1 Coat
NP
Geomet - 2 Coat
D1
Geomet - 3 Coat
DL
Oil Finish
no suffix
Collars
Bolt Head Style
Prefix
Material
Code
Diameter
Code
Finish
Suffix
Grade 5
BTC5-
Low Carbon Steel
R
Grade 8
BTC8-
Low Carbon Steel
R
1/2"
16
Zinc Plate
UA
5/8"
20
Zinc Plate
Class 8.8
MBTC-
Low Carbon Steel
BL
BR
3/4"
24
Zinc Plate
UAX
Class 10.9
MBTC-
Low Carbon Steel
R
7/8"
28
Zinc Plate
BLX
1"
32
12mm
12
14mm
14
16mm
16
20mm
20
11
Alcoa Fastening Systems & Rings
TM
For more than 120 years, the name Alcoa has been recognized worldwide as a strong leader in product quality and customer
support. These strengths are found in every product manufactured for Alcoa Fastening Systems & Rings, offering the greatest breadth
and depth of fastening system solutions in the industry.
Alcoa Fastening Systems & Rings (AFSR) maintains company offices in the United States and in many other countries. AFSR fastener
distributors are also located in many of the world’s industrial centers, where they provide a ready source of AFSR fasteners, installation
tools, tool parts, and application assistance.
Americas
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Uchisaiwai-cho, Chiyoda-ku
Tokyo 100-1011
Japan
Tel: +81 3 3539 6577
Fax: +81 3 3539 6585
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1508 Centre Road
Clayton, Victoria, 3168
Australia
Tel: +61 3 8545 3333
Fax: +61 3 8545 3390
Fasteners Division
58 Yinsheng Road, Shengpu
Suzhou Industrial Park
Suzhou Jiangsu 215126
China
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Fax: 0512 62863810
AFSRHuck.net
Youtube.com/AFSIndustrial
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are contained only in AFSR’s written quotations, acknowledgments, and/or
purchase orders. It is recommended that the user secure specific, up-to-date data
and information regarding each application and/or use of such products.
© 2015 Alcoa Fastening Systems & Rings. All rights reserved.
AFS5680
Industrial Fasteners Division
Unit C, Stafford Park 7
Telford, Shropshire TF3, 3BQ
United Kingdom
Tel: +44 1952 2900 11
Fax: +44 1952 2904 59
Fasteners Division
St Cosme Operations
9 rue de Cressonnieres
72110 Saint Cosme en Varais
France
Tel: +33 0 2.43.31.41.00
Fax: +33 0 2.43.31.41.41
Fasteners Division
Kelkheim Operations
Industriestr. 6
65779 Kelkheim
Germany
Tel: +49 [0] 6195 8050
Fax: +49 [0] 6195 2001