® 2 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 C Contents Introduction 1 2 3 4 5 6 7 8 ____________________________ 7 GP® Groove Proportioned Lockbolt Fasteners____________________________________________ 13 GPL3SC GPL4SC GPL7TP GPL3SP GPL7TC GPL8TC GPL8TP MGP® Groove Proportioned Lockbolt Fasteners_________________________________________ 19 MGPL28TC MGPL6TC MGPL28TP MGPL7TC MGPL8TP LGP® Lightweight Grooved Proportioned Lockbolt Fasteners__________________ 25 LGPL2SC LGPL4SP LGPL9SP LGPL2SP LGPL8SC LGPL12SP LGPL4SC LGPL9SC LGPL18SC MLGP® Metric Lightweight Grooved Proportioned Lockbolt Fasteners___ 33 MLGPL22SC MLGPL29SP MLGPL6CT MLGPL22SP MLGPL2SC MLGPL9CT MLGPL28SC MLGPL2SP MLGPL9PT LGP Lockbolt Pull-In Fastener Insertion System _________________________________________ 39 NAS Shear Lockbolt Fasteners______________________________________________________________________ 45 NAS1414 -1422 NAS1446 -1452 NAS7004 -7012 NAS1424 -1432 NAS2406 -2412 NAS7014 -7024 NAS1436 -1442 NAS2506 -2512 NAS7024 -7032 NAS7024 -7042 NAS Tension Lockbolt Fasteners __________________________________________________________________ 53 NAS1456 -1462 NAS1516 -1522 NAS2005 -2012 NAS6935 - 6942 NAS1465 -1472 NAS1525 -1532 NAS2105 -2112 NAS6946 - 6952 NAS1475 -1482 NAS1535 -1542 NAS2125-2132 NAS6955 - 6972 Double Action Blind Bolt Fasteners _____________________________________________________________ 61 MS90353 - ( ) MS21141 - ( ) BP-EU 4B100-EU MS90354 - ( ) BP-T B100-EU 7B100-EU MS21140 - ( ) B100-T 4B100-T H u c k A e r o s p ac e I n s t a l l a t i o n E q u i p m e n t C Contents 9 10 11 12 UNIMATIC® Single Action Blind Bolt Fasteners ___________________________________________ 63 MS90353S UBP-T UB100-EU S7B100-EU UB130-MV OSBP-T OSB100-EU MS21140U SB100-EU OUBP-T OUB100-EU SBP-EV S4B100-T OSB100-T SBP-EU UBP-EU MS90354U MS90353U UBP-EU OSBP-EU SB100-EV UB100-EV OSBP-EU OUBP-EU OUB100-EU UB100-EU OUBP-EU UB100-MV SB100-EU S7B100-T OUB100-T UBP-MV MS21141S MS21140S MS90354S MS21141U UBP-EV UB130-EV SBP-T SBP-EU OSB100-EU UNIMATIC® Single Action Blind Rivet Fasteners__________________________________________ 69 NAS1919B( )- S OSMLS100-M OSMLSP-M NAS1919C( )- S SMLS100-M SMLS100-EU SMLSP-M OSMLS100-EU OSMLSP-EU NAS1921M( )-S NAS1919M( )-S SMLS100-B SMLSP-B NAS1921B( )- S OSMLSP-B SMLSP-EU NAS1921C( )- S OSMLS100-B S7MLS100-M Aluminum Double Action Blind Rivet Fasteners_________________________________________ 75 NAS1919B( ) - ( ) MLSPB( ) - ( ) NAS1921B( ) - ( ) MLS100B ( ) - ( ) Double Action Cres and Monel Blind Rivet Fasteners________________________________ 77 NAS 1919C ( ) - ( ) MLS100-M ( ) - ( ) NAS 1919M ( ) - ( ) 7MLS100-M ( ) - ( ) NAS 1921M ( ) - ( ) MLSP-EU ( ) - ( ) MLS100-EU ( ) - ( ) NAS 1921C ( ) - ( ) MLSP-M ( ) - ( ) 13 HuckMAX™ Blind Rivet Fasteners _________________________________________________________________ 79 HR3212 HR3242 NAS9304E NAS9301B NAS9302E HR3243 NAS9305B HR3522 HR3555 HR3245 HR3524 HR3224 HR3253 HR3213 HR3552 NAS9306E HR3222 NAS9301E HR3553 NAS9304B NAS9305E NAS9302B HR3252 NAS9306 0B NAS9303B HR3255 HR3214 HR3523 HR3223 NAS9303E H u c k A e r o s p ac e I n s t a l l a t i o n E q u i p m e n t C Contents 14 15 16 17 18 19 A HUCK-CLINCH® Blind Rivet Fasteners _______________________________________________________ HC3212 NAS9304EH NAS9305BH HC3214 HC6222 NAS9306BH HC3243 HC6224 NAS9301EH NAS9302BH HC6253 NAS9305EH NAS9303BH HC3213 NAS9306EH NAS9304BH HC3242 HC6223 NAS9302EH HC3245 HC6252 NAS9303EH NAS9301BH 81 Asp® Fasteners ________________________________________________________________________________________________ 83 AspFF-DT AspPF-V AspFF-EU 2AspPF-V 2AspFF-V 2AspFP-EU 2AspPF-DT 2AspPP-V 2Asp509F-EU 2Asp509F-DT 2Asp509P-V AspFP-V AspFF-EU AspPF-DT AspPP-V 2AspFF-EU 2AspFF-DT 2AspFP-V 2AspPP-EU 2AspPP-DT 2AspFP-DT 2Asp509P-EU 2Asp509P-DT 2Asp509F-V AspFP-EU AspPP-DT Tooling Specifications ___________________________________________________________________________________ 87 POWERIG® Hydraulic Units __________________________________________________________________________ 109 Accessories ___________________________________________________________________________________________________ 111 Nose Assembly Adapters ____________________________________________________________________________ 113 Appendix ______________________________________________________________________________________________________ 115 H u c k A e r o s p ac e I n s t a l l a t i o n E q u i p m e n t 6 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 i Introduction Huck International, Inc. Because you keep the world flying... The critical mission of manufacturing aircraft requires skill, precision and the right tools. Huck fasteners and installation tools have been a proud part of this mission - as a total solution provider - for more than 50 years. Huck fasteners are installed on nearly every commercial and military aircraft worldwide. And we continue to upgrade, revise and improve our fasteners and tools to help make your job easier, faster, and safer as aircraft design and technology advance. Huck’s Installation Equipment Division offers you a complete line of installation tools, hydraulic power sources and accessories. And all the technical support you’ll need to keep your production running smoothly, efficiently, flawlessly. Don’t hesitate to call us with any questions or special requirements you may have. How to use this catalog Each type of fastener has its own section. The Contents page and the first page of each section provide information that will help you identify the correct fasteners for your applications. For more information, please contact us at 800-431-3091 or 845-331-7300. Total Solutions. Total Support. Since 1940. JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 7 i Introduction The Lockbolt Fastener Lockbolt Fasteners are two part fasteners consisting of a pin and collar and are manufactured in a wide variety of materials, head styles, finishes, diameters, and grip lengths. Huck Lockbolt fasteners offer substantial advantages over threaded fasteners in performance and cost. Contact your local aerospace sales engineer for more information. Lockbolt pin head Locking grooves Breakneck Pintail Collar 8 1 After the pin is inserted from one side of the work surface through a prepared hole, a collar is placed over the pintail. The nose assembly, fitted to an installation tool, is placed over the pintail. 2 The chuck jaws in the nose assembly grip the pintail grooves. When the tool’s trigger is pressed the chuck jaws move rearward, pulling on the pintail, seating the head, and eliminating any gap between work surfaces. The swage die in the outer sleeve of the nose assembly moves forward, swaging the collar material into the pin’s locking grooves, providing a permanent lock between the pin and collar. 3 When collar swaging is complete, the tool continues to pull until, at a predetermined force, the pintail separates in tension at the breakneck. Releasing the trigger pushes the tool off the installed fastener. H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 iii Introduction The Blind Fastener Sleeve Locking collar Pin Blind fasteners are single part fasteners consisting of a pin, sleeve, and locking collar and are available in a variety of configurations, materials, head styles, finishes, and diameters. Huck blind bolts and blind rivets provide unmatched performance in aerospace blind side applications—even in the most critical applications in high performance aircraft—and meet or exceed military specifications. 1 After the fastener is inserted from one side of the work surface through a prepared hole, the nose assembly, fitted to an installation tool, is placed over the pintail and the tool’s trigger is pressed. As the pull piston and chuck jaws move rearward, the pin is pulled through the sleeve, expanding it. 2 Continued pulling expands the sleeve and forms a bulbed blind head. The locking collar is then set. 3 The pin breaks at a predetermined location providing a flush installation with no need for additional finishing work. Note: The illustration shows the installation of a Unimatic® (single action) blind fastener.. JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 9 i Introduction Installation Tooling Hydraulic Tools are powered by hydraulic pressure supplied by a Huck POWERIG® Hydraulic unit. Since the hydraulic pressure is supplied externally, and not produced within the tool, few moving parts are required—the results are small (we produce tools with overall lengths less than 3”), lightweight, and dependable tools. Coupled with an offset nose assembly, these tools will install fasteners in the most demanding limited access applications. Pull piston Trigger Hydraulic Power Units provide pull and return pressure to operate hydraulic installation tooling. Huck POWERIG Hydraulic units are available as portable units that operate a single tool, as well as large production units for multiple tool use. For more information, refer to the POWERIG Hydraulic unit section. Nose assembly Hydraulic hoses Pull piston Pneudraulic Tools are heavy duty, reliable, and well suited for high production applications. Powered by 90-100 psi of air pressure, the hydraulic piston develops high pull pressures, producing optimum stroke for efficient one-cycle installations. Nose assembly Trigger Automated Installation Systems offer speed and consistency and increase productivity. Huck stump-type fasteners coupled with Huck automated tooling provides the perfect way to increase productivity and still maintain high quality standards. Huck automated tooling systems are currently installing fasteners in production applications ranging from aircraft floor beams to fuselage sections and wing panels. Contact a Huck Automated Systems Specialist for help with your aerospace production needs. Air hose Air piston 10 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 iii Introduction Installation Tooling In-Line Nose Assembly Nose Assemblies attach to installation tools and, when placed over the fastener and pulled by the tool’s piston, perform the actual installation function. A range of configurations provides access for limited clearance, offset, and deep access applications. Nose assemblies are designed to install specific fastener types and diameters. Offset Nose Assembly JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 11 End of Introduction 12 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 GP® Groove Proportioned Lockbolt Fasteners 1 Huck's Groove Proportioned (GP) lockbolt fastener is a high strength, close-toleranced aerospace fastener designed for use in both interference and clearance fit conditions. Common applications include fuselage panels, wing spars and wing splice stringers. The GP fastener is offered in two versions to meet tension and shear demands. GP fastener pins are marked with the Huck symbol, basic part number, and material code. Collars are color coded orange for tension and red for shear. NOTE: These fasteners are available in Stump Type (without pintail) and are intended for hammer drive installation or automated installation. Contact Huck Installation Equipment Division for information on hammer driving and tooling requirements. GP shear fasteners, flush and protruding heads. Includes part numbers: GP tension fasteners, flush and protruding heads. GPL3SCGPL4SCGPL7TPGPL8TP GPL3SPGPL7TCGPL8TC GP shear collars (top) and tension collars (bottom). JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 13 1 GP® Groove Proportioned Lockbolt Fasteners Model 244 Standard Inline & Offset Nose Assemblies 1/8" 5/32"3/16" Type: Pneudraulic Applications: High speed production 99-265199-2549T99-2555 99-2550T99-2556 99-3703T 199-3704 1 99-3703T-1199-3704-11 Features: Lightweight tool for fast, uniform installations. Optimum stroke for one cycle installation of fasteners. Model 244OS Offset Nose Assemblies 5/32"3/16" Type: Pneudraulic Applications: High speed production 99-3703T99-3704 99-3703T-199-3704-1 Features: Optimum stroke for one cycle installation of fasteners. Minimal moving parts. Model 245/255 Type: Pneudraulic Applications: High speed production Features: Optimum stroke for one cycle installation of fasteners. Minimal moving parts. Standard Inline & Offset Nose Assemblies 5/32"3/16" 1/4" 5/16" 99-2552T99-2558 99-2564 99-2567 99-2553T99-2559 99-2565 99-2568 99-3703T299-2954 99-2952 99-2953 99-3703T-1299-37042 99-37052 99-1720DG4 999-15063 99-3704-12 99-3705-12 99-15373 99-15073 99-15083 99-15103 99-15383 99-15283 99-15093 99-15113 99-1529399-15303 Model 246/56 Standard Inline & Offset Nose Assemblies Type: Pneudraulic 5/32"3/16"1/4" 5/16"3/8" Applications: High speed production 99-2552T 99-255899-256499-256799-2570 99-2553T 99-255999-256599-256899-2571 99-2954 99-2952 99-2953 99-2957 99-1720DGC4 99-1756DG4 Features: Optimum stroke for one cycle installation of fasteners to 10mm diameter, heavy duty for years of dependable service. Minimal moving parts. Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 14 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 1 2 3 4 Requires Adapter Part Number 128279. No Stroke Limiter Needed Requires Adapter Part Number 119400-1 and Stroke Limiter Part Number 118362 Requires Adapter Part Number 117831 with Stroke Limiter Part Number 118362 Requires Adapter Part Number 129503. Stroke Limiter 118362 needed 1 GP® Groove Proportioned Lockbolt Fasteners Model 2480/A2480 Standard Inline & Offset Nose Assemblies Type: Hydraulic 1/8" 5/32"3/16"1/4" Applications: High speed production 99-265499-2549T99-255599-2561 99-2550T99-2556 99-2562 Features: Small, lightweight, and powerful, with an inline piston for longer life. Model 2502/A2502 Type: Hydraulic Applications: High speed production Standard Inline & Offset Nose Assemblies 5/32"3/16"1/4" 5/16"3/8" 99-2552T 99-255899-256499-256799-2570 99-2553T 99-255999-256599-256899-2571 99-2954 99-2952 99-2953 99-2957 Features: Small, lightweight, with just one moving part for increased reliability, and an offset piston for limited clearance. Model 2503/A2503 Standard Inline Nose Assemblies Type: Hydraulic 5/32"3/16"1/4" 5/16"3/8" Applications: High speed production Features: Small, lightweight, with just one moving part for increased reliability, and an offset piston for limited clearance. Achieves the longest stroke available in this series of tooling. Model 2580-12/ A2580-12 Type: Hydraulic Applications: High speed production 99-2552T 99-255899-256499-256799-2570 99-2553T 99-255999-256599-256899-2571 99-2954 99-2952 99-2953 99-2957 Standard Inline Nose Assemblies 5/32"3/16"1/4" 5/16"3/8" 99-2552T 99-255899-256499-256799-2570 99-2553T 99-255999-256599-256899-2571 99-2954 99-2952 99-2953 99-2957 Features: Small, lightweight and powerful, with an inline piston for longer life. Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 15 1 GP® Groove Proportioned Lockbolt Fasteners Model 206-375/ A206-375 Type: Hydraulic Standard Offset Nose Assemblies 5/32"3/16" 1/4" 99-3703T99-3704 99-3705 99-3703T-199-3704-1 99-3705-15 5 Applications: Limited clearance Features: Uses offset nose assembly for added clearance, and only one moving part for minimum maintenance. Hoses can be repositioned. Model 208-625/ A208-625 Type: Hydraulic Applications: Limited clearance Standard Offset Nose Assemblies 5/32"3/16"1/4" 5/16"3/8" 99-15066 99-15076 99-15286 99-15086 99-15096 99-15296 99-15106 99-15116 99-15306 99-15376 99-15386 99-1720DG 99-1756DG7 Features: Offset piston for added tool clearance, and only one moving part for minimum maintenance. Hoses can be repositioned. Model 700/A700 Type: Hydraulic Applications: Limited clearance Model 700 Series Eccentric Tooling 3/16"1/4" 5/16"3/8" 706GP708GP 710GP712GP Features: Built in nose assembly for convenience and dependability, in an extremely small package. Model 7352 Standard Inline Nose Assemblies Type: Hydraulic Applications: Limited clearance 1/8" 5/32"3/16"1/4" Features: Close center to edge clearance using standard 1/8" - 1/4" nose assemblies. Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 16 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 99-265199-2549S99-255599-2561 99-2550S99-2556 99-2562 99-2550T 99-2549T 99-2550T 5 For 1/4" Diam. Fasteners, Remove Stroke Limiter, Replace Valve with Valve Part Number 119422 6 Requires Adapter Part Number 125770. No Stroke Limiter Needed 7 For 3/8" Diam. Fasteners, Remove Stroke Limiter, Replace Valve with Valve Part Number 120020 JUL 2013 1 GP® Groove Proportioned Lockbolt Fasteners Nose Assembly Specifications 1/8" Diameter Nose Assy Fig Flats A B C D 1 1 3.00 0.59 0.27 1.37 Fig Flats A B C D E 99-1506 3 0 .14 .88 99-1507 3 0 1.19 .75 99-1528 3 0 .47 .75 99-2549T 2 1 1.20 .64 .29 1.15 1.85 99-2550T 2 1 3.70 .64 .29 3.65 4.35 99-2552T 2 1 1.30 .64 .29 1.45 2.25 99-2553T 2 1 3.80 .64 .29 3.95 4.75 99-3703-T 4 0 1.37 .91 .371 1.00 2.55 99-3703-1T 4 0 1.37 .91 .371 1.63 3.36 C D E 99-2651 E 5/32" Diameter Nose Assy 3/16" Diameter Fig Flats A B 99-1508 Nose Assy 3 0 .19 .88 99-1509 3 0 1.19 .75 99-1529 3 0 .50 .75 99-2555 2 1 1.25 .71 .33 1.20 1.85 99-2556 2 1 3.75 .71 .33 3.70 4.35 99-2558 2 1 1.30 .71 .33 1.45 2.20 99-2559 2 1 3.80 .71 .33 3.90 4.70 99-2954 5 0 2.84 .95 .42 .52 4.35 99-3704 4 0 1.37 .91 .37 1.00 2.59 99-3704-1 4 0 1.37 .91 .37 1.63 3.40 T - for use with tension fasteners JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 17 1 GP® Groove Proportioned Lockbolt Fasteners Nose Assembly Specifications 1/4" Diameter Fig Flats A B 99-1510 Nose Assy 3 0 .19 .88 C D 99-1511 3 0 1.19 .75 99-1530 3 0 .56 .75 99-2561 1 1 1.85 99-2562 1 1 4.35 99-2564 1 1 99-2565 2 1 99-2952 5 99-3703T 4 99-3703T-1 99-3705 99-3705-1 E .76 .34 1.20 .76 .34 3.75 2.20 .76 .34 1.38 3.85 .76 .34 3.95 4.65 0 2.89 1.06 .30 .58 4.34 0 1.37 .91 .37 1.00 2.55 4 0 1.37 .91 .37 1.63 3.36 4 0 1.41 .91 .37 1.00 2.59 4 0 1.42 .91 .37 1.63 3.40 Fig Flats A B C D E 99-1537 3 0 .19 .88 99-1538 3 0 .60 .75 5/16" Diameter Nose Assy 99-1720DG 4 0 1.95 1.20 .50 1.13 3.33 99-2567 2 1 1.55 .92 .43 1.50 2.20 99-2568 2 1 4.05 .92 .43 4.00 4.70 99-2953 5 0 2.91 1.06 .34 .60 4.35 Flats A B C D E 3.34 3/8" Diameter Nose Assy T - for use with tension fasteners 18 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 Fig 99-1756DG 4 0 1.97 1.20 .51 1.14 99-2570 1 1 2.50 1.06 .48 1.95 99-2571 1 1 4.70 1.06 .48 4.05 99-2957 5 0 2.91 1.06 .34 .60 4.35 MGP® Groove Proportioned Lockbolt Fasteners 2 Huck's Metric Groove Proportioned (MGP) lockbolt fastener is a high strength, close-toleranced aerospace fastener designed for use in both interference and clearance fit conditions. Common applications include fuselage panels, wing spars and wing splice stringers. The MGP fastener is offered in two versions to meet tension and shear demands. MGP fastener pins are marked with the Huck symbol, basic part number, and material code. Collars are color coded orange for tension and red for shear. NOTE: These fasteners are available in Stump Type (without pintail) and are intended for hammer drive installation or automated installation. Contact Huck Installation Equipment Division for information on hammer driving and tooling requirements. MGP shear fasteners, flush and protruding heads. Includes part numbers: MGP tension fasteners, flush and protruding heads. MGPL28TCMGPL6TC MGPL8TP MGPL28TPMGPL7TC MGP shear collars (top) and tension collars (bottom). JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 19 2 MGP® Metric Groove Proportioned Lockbolt Fasteners Model 244 Standard Inline & Offset Nose Assemblies Type: Pneudraulic 4MM5MM 6MM Applications: High speed production 99-257399-2579 99-2585 99-257499-2580 99-2586 99-3706 199-3707 199-3708 1 99-3706-1199-3707-1199-3708-11 Features: Lightweight tool for fast, uniform installations. Optimum stroke for one cycle installation of fasteners. Minimal moving parts. Model 244OS Standard Offset Nose Assemblies Type: Pneudraulic MM 5MM6MM Applications: High speed production 99-370699-3707 99-3708 99-3706-1 99-3707-1 99-3708-1 Features: Optimum stroke for one cycle installation of fasteners. Minimal moving parts. Model 245/255 Standard Inline & Offset Nose Assemblies Type: Pneudraulic 4MM5MM 6MM8MM Applications: High speed production 99-257699-2582 99-258899-2591 99-257799-2583 99-258999-2592 99-3706299-3707299-3708299-1722DG4 99-3706-1299-3707-1299-3708-12 Features: Optimum stroke for one cycle installation of fasteners. Minimal moving parts. Model 246/56 Standard Inline & Offset Nose Assemblies Type: Pneudraulic 4MM5MM 6MM8MM 10MM Applications: High speed production 99-257699-2582 99-258899-2591 99-2546 99-257799-2583 99-258999-2592 99-2547 99-1722DG4 99-1760DG4 Features: Optimum stroke for one cycle installation of fasteners. Minimal moving parts. Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 20 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 1 Requires Adapter Part Number 128279. No Stroke Limiter Needed 2 Requires Adapter Part Number 119400-1 and Stroke Limiter Part Number 118362 4 Requires Adapter Part Number 129503. Stroke Limiter 118362 needed JUL 2013 MGP® Metric Groove Proportioned Lockbolt Fasteners Model 2480/A2480 Standard Inline & Offset Nose Assemblies Type: Hydraulic 4MM5MM 6MM Applications: High speed production 2 99-257399-2579 99-2585 99-257499-2580 99-2586 Features: Small, lightweight, and powerful, with an inline piston for longer life. Model 2502/A2502 Type: Hydraulic Applications: High speed production Standard Inline Nose Assemblies 4MM5MM 6MM8MM 10MM 99-257699-2582 99-258899-2591 99-2546 99-257799-2583 99-258999-2592 99-2547 Features: Small, lightweight, with just one moving part for increased reliability, and an offset piston for limited clearance. Model 2503/A2503 Standard Inline Nose Assemblies Type: Hydraulic 4MM5MM 6MM8MM 10MM Applications: High speed production 99-257699-2582 99-258899-2591 99-2546 99-257799-2583 99-258999-2592 99-2547 Features: Small, lightweight, with just one moving part for increased reliability, and an offset piston for limited clearance. Achieves the longest stroke available in this series of tooling. Model 2580-12/ A2580-12 Type: Hydraulic Standard Offset Nose Assemblies 4MM5MM 6MM8MM 10MM 99-257699-2582 99-258899-2591 99-2546 99-257799-2583 99-258999-2592 99-2547 Applications: High speed production Features: Small, lightweight and powerful, with an inline piston for longer life Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 21 2 MGP® Metric Groove Proportioned Lockbolt Fasteners Model 206-375/ A206-375 Type: Hydraulic Applications: Limited clearance Standard Offset Nose Assemblies 4MM5MM 6MM 99-370699-3707 99-3708 99-3706-1 99-3707-1 99-3708-1 Features: Uses offset nose assembly for added clearance, and only one moving part for minimum maintenance. Hoses can be repositioned. Model 208-625/ A208-625 Type: Hydraulic Standard Offset Nose Assemblies 8MM 10MM 99-1722DG 99-1760DG Applications: Limited clearance Features: Offset piston for added tool clearance, and only one moving part for minimum maintenance. Hoses can be repositioned. Model 700/A700 Model 700 Series Eccentric Tooling Type: Hydraulic 5MM 6MM8MM 10MM M705GPM706GPM708GPM710GP AM705GPAM706GPAM708GPAM710GP Applications: Limited clearance Features: Built in nose assembly for convenience and dependability, in an extremely small package. Model 7352 Standard Inline Nose Assemblies Type: Hydraulic Applications: Limited clearance 99-257399-2579 99-2585 99-257499-2580 99-2586 Features: Close center to edge clearance using standard 1/8" - 1/4" nose assemblies. Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 22 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 4MM5MM 6MM 2 MGP® Metric Groove Proportioned Lockbolt Fasteners Nose Assembly Specifications 4mm Diameter (Dimensions in millimeters) Fig Flats A B C D E 99-2573 Nose Assy 2 1 30 16 7 29 48 99-2574 2 1 93 16 7 93 112 99-2576 2 1 31 16 7 37 57 99-2577 2 1 96 16 7 100 120 99-3706 4 0 34 23 9 25 65 99-3706-1 4 0 34 23 9 41 85 E 5mm Diameter (Dimensions in millimeters) Nose Assy Fig Flats A B C D 99-2579 2 1 32 18 8 31 49 99-2580 2 1 95 18 8 95 112 99-2582 2 1 34 18 8 36 57 99-2583 2 1 97 18 8 100 120 99-3707 4 0 36 23 9 25 66 99-3707-1 4 0 36 23 9 41 86 E 6mm Diameter (Dimensions in millimeters) Fig Flats A B C D 99-2585 Nose Assy 1 1 49 19 9 32 99-2586 1 1 112 19 9 96 99-2588 2 1 35 19 9 36 57 99-2589 2 1 98 19 9 100 120 99-3708 4 0 36 23 9 25 66 99-3708-1 4 0 36 23 9 41 86 8mm Diameter (Dimensions in millimeters) Nose Assy Fig Flats A B C D E 99-1722DG 4 0 50 30 13 29 85 99-2591 2 1 39 23 11 39 58 99-2592 2 1 103 23 11 102 120 10mm Diameter (Dimensions in millimeters) Fig Flats A B C D E 99-2591 Nose Assy 2 1 39 23 11 39 58 99-2592 2 1 103 23 11 102 120 1 S - for use with shear fasteners T - for use with tension fasteners Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 23 End of Section 2 24 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 lGp® lightweight Gp lockbolt Fasteners 3 Huck’s Lightweight LGP lockbolt fastener is a high strength, lightweight aerospace fastener. Easily the most cost effective aerospace fastener available, the LGP fastener can help reduce aircraft weight and fastener installation time. The following part numbers are referenced in this section: LGPL2S( ) and LGPL4S( ) for metallic applications; LGPL8SC, LGPL9S( ), LGPL7SC, LPPL12SP, and LGPL18SC for composite applications. Although not all LGP fastener part numbers are included, the tooling in this section will install all LGP pull-type fasteners. LGP fastener pins are marked with the Huck symbol, basic part number, and material code. Aluminum collars are color coded yellow. NOTE: These fasteners are available in Stump Type (without pintail) and are intended for hammer drive installation or automated installation. Contact Huck Installation Equipment Division for information on hammer driving and tooling requirements. LGP shear and shear/tension fasteners, protruding and flush heads. Includes part numbers: LGPL2SC LGPL2SP LGPL4SC LGPL4SP LGPL8SC LGPL9SC LGPL9SP LGPL12SP LGPL18SC LGP collars, regular and flanged. JUL 2013 H u C k A e r o s pA C e I n s tA l l At I o n e q u I p m e n t 25 3 LGP® Lightweight GP Lockbolt Fasteners Model 244 Standard Inline & Offset Nose Assemblies 5/32"3/16" 1/4" Type: Pneudraulic Applications: High speed production Features: Lightweight tool for fast, uniform installations. Optimum stroke for one cycle installation of fasteners. Minimal moving parts. Model 244OS 99-250199-2507 99-2513 99-250299-2508 99-2514 99-3700 199-3701199-370211 99-3700-1199-3701-1199-3702-11 99-295899-2959 Standard Offset Nose Assemblies 5/32"3/16" 1/4" Type: Pneudraulic Applications: High speed production 99-370099-3701 99-3702 99-3700-199-3701-1 99-3702-1 Features: Optimum stroke for one cycle installation of fasteners. Minimal moving parts. Model 245/255 Type: Pneudraulic Applications: High speed production Features: Optimum stroke for one cycle installation of fasteners. Minimal moving parts. Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 26 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 Standard Inline & Offset Nose Assemblies 5/32"3/16" 1/4" 5/16" 99-250499-2510 99-251699-2519 99-250599-2511 99-251799-2520 99-3700299-3701299-2950 99-2951 99-3700-1299-3701-1299-3702299-1719DG4 99-1500399-1502399-3702-1299-15363 99-1501399-1503399-1504399-15393 99-1525399-1526399-15053 99-15273 3 LGP® Lightweight GP Lockbolt Fasteners Model 246/56 Standard Inline & Offset Nose Assemblies Type: Pneudraulic 5/32"3/16"1/4" 5/16"3/8" 7/16" Applications: High speed production 99-250499-2510 99-251699-2519 99-252299-37904 99-250599-2511 99-251799-2520 99-2523 99-295099-1719DG499-1754DG4 Features: Optimum stroke for one cycle installation of fasteners. Minimal moving parts. Model 2480/A2480 Type: Hydraulic Applications: High speed production Standard Inline & Offset Nose Assemblies 5/32"3/16" 1/4" 99-250199-2507 99-2513 99-250299-2508 99-2514 99-295899-2959 Features: Small, lightweight, and powerful, with an inline piston for longer life. Model 2502/A2502 Standard Inline Nose Assemblies Type: Hydraulic Applications: High speed production 5/32"3/16"1/4" 5/16"3/8" 7/16" 99-250499-2510 99-251699-2519 99-252299-37904 99-250599-2511 99-251799-2520 99-2523 99-2950 99-2951 99-2956 Features: Small, lightweight, with just one moving part for increased reliability, and an offset piston for limited clearance. 4 Requires Adapter Part Number 122134. 129503 with Stroke Limiter 118362 needed. Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 27 3 LGP® Lightweight GP Lockbolt Fasteners Model 2503/A2503 Standard Inline Nose Assemblies 5/32"3/16" 1/4" 5/16"3/8" Type: Hydraulic Applications: High speed production 99-250499-251099-251699-251999-2522 99-250599-251199-251799-252099-2523 Features: Small, lightweight, with just one moving part for increased reliability, and an offset piston for limited clearance. Achieves the longest stroke available in this series of tooling. Model 2580-12/ A2580-12 Type: Hydraulic Applications: High speed production Standard Inline Nose Assemblies 5/32" 3/16" 1/4" 5/16" 3/8"7/16" 99-250499-251099-251699-251999-2522 99-37904 99-250599-251199-251799-252099-2523 Features: Small, lightweight and powerful, with an inline piston for longer life. Model 2600-16-12/ A2600-16-12 Type: Hydraulic Applications: Limited clearance Features: Small, lightweight and powerful, with an inline piston for longer life. Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 28 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 Standard Inline Nose Assemblies 5/32" 3/16" 1/4" 5/16" 3/8"7/16" 99-2657 99-2657-1 3 LGP® Lightweight GP Lockbolt Fasteners Model 206-375/ A206-375 Type: Hydraulic Applications: Limited clearance Standard Offset Nose Assemblies 5/32"3/16"1/4" 99-370099-370199-3702 99-3700-199-3701-199-3702-1 Features: Uses offset nose assembly for added clearance, and only one moving part for minimum maintenance. Hoses can be repositioned. Model 208-625/ A208-625 Type: Hydraulic Standard Offset Nose Assemblies 5/16"3/8" 7/16" 99-1719DG 99-1754DG 99-3790 99-1719-1DGC 99-1754-1DGC Applications: Limited clearance Features: Offset piston for added tool clearance, and only one moving part for minimum maintenance. Hoses can be repositioned. Model 700/A700 Model 700 Series Eccentric Tooling Type: Hydraulic 5/32" 3/16" 1/4" 5/16" 3/8"7/16" Applications: Limited clearance Features: Built in nose assembly for convenience and dependability, in an extremely small package. 705LGP706LGP708LGP710LGP712LGP 714LGP 705LGP-2706LGP-1708LGP-1710LGP-1 714LGP-1 706LGP-2708LGP-2710LGP-2 706LGP-3 Model 7352 Standard Inline Nose Assemblies Type: Hydraulic Applications: Limited clearance 1/8" 5/32"3/16"1/4" 99-265499-2501 99-250799-2513 99-250299-250899-2514 Features: Close center to edge clearance using standard 1/8" - 1/4" nose assemblies. Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 29 3 LGP® Lightweight GP Lockbolt Fasteners Nose Assembly Specifications 1/8" Diameter Nose Assy 99-2654 Fig Flats A B C 1 1 2.95 .59 .27 D E C D E 5/32" Diameter Fig Flats A B 99-1500 Nose Assy 3 0 .09 .87 99-1501 3 0 1.19 .75 99-1525 3 0 .42 .75 99-2501 2 1 1.15 .64 .29 1.15 1.80 99-2502 2 1 3.60 .64 .29 3.60 4.30 99-2504 2 1 1.25 .64 .29 1.40 2.15 99-2505 2 1 3.70 .64 .29 3.90 4.60 99-2958 ? ? ? ? ? ? ? 99-3700 4 0 1.33 .91 .37 1.00 2.50 99-3700-1 4 0 1.33 .91 .37 1.63 3.31 99-3700C 4 0 1.33 .91 .37 1.00 2.50 99-3700-1C 4 0 1.33 .91 .37 1.63 3.31 Fig Flats A B C D E 99-1502 3 0 .09 .87 99-1503 3 0 1.19 .75 99-1526 3 0 .42 .75 99-2507 2 1 1.15 .71 .32 1.15 1.80 99-2508 2 1 3.60 .71 .32 3.60 4.30 99-2510 2 1 1.25 .71 .32 1.35 2.15 99-2511 2 1 3.70 .71 .32 3.90 4.60 99-2959 ? ? ? ? ? ? ? 99-3701 4 0 1.33 .91 .37 1.00 2.50 99-3701-1 4 0 1.33 .91 .37 1.63 3.31 Fig Flats A B C D E 1 1 2.93 .74 .34 3/16" Diameter Nose Assy 7/32" Diameter Nose Assy 99-2675 30 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 3 LGP® Lightweight GP Lockbolt Fasteners Nose Assembly Specifications 1/4" Diameter Nose Assy Fig Flats A B 3 0 1.18 .75 99-1505 99-1504 3 0 .09 .88 99-1527 3 0 .48 .75 C D 99-2513 1 1 1.18 .76 .35 1.20 99-2514 1 1 4.30 .76 .35 3.70 E 99-2516 2 1 1.30 .76 .35 1.35 2.15 99-2517 2 1 3.80 .76 .35 3.85 4.65 99-2950 5 0 2.88 1.06 .30 .52 4.30 99-3702 4 0 1.33 .91 .37 1.00 2.50 99-3702-1 4 0 1.33 .91 .37 1.63 3.31 Fig Flats A B C D E 99-1536 3 0 .09 .88 99-1539 3 0 .52 .75 99-1566 3 0 .09 .88 99-1719-FBDG 4 0 3.10 1.16 .48 1.37 3.09 5/16" Diameter Nose Assy 99-1719-1DGC 4 0 2.16 1.16 .42 2.42 4.09 99-2519 2 1 1.45 .92 .43 1.50 2.20 99-2520 2 1 3.95 .92 .43 3.95 4.70 99-2951 5 0 2.90 1.06 .34 .56 4.33 Nose Assy Fig Flats A B C D E 99-1754DG 4 0 1.92 1.20 .50 1.38 3.30 3.30 3/8" Diameter 99-1754-1DGC 4 0 1.92 1.20 .50 2.00 99-2522 1 1 2.50 1.06 .48 1.80 99-2523 1 1 4.70 1.06 .48 4.00 99-2956 5 0 2.90 1.06 .34 .56 4.33 Fig Flats A B C D E 1 2 3.00 1.31 .61 7/16" Diameter Nose Assy 99-2657 JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 31 1 End of Section 3 Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 32 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 mlGp® metric lightweight Gp lockbolt Fasteners 4 Huck’s Lightweight LGP lockbolt fastener is a high strength, lightweight aerospace fastener. Easily the most cost effective aerospace fastener available, the LGP fastener can help reduce aircraft weight and fastener installation time. LGP fastener pins are marked with the Huck symbol, basic part number, and material code. Aluminum collars are color coded yellow. NOTE: These fasteners are available in Stump Type (without pintail) and are intended for hammer drive installation or automated installation. Contact Huck Installation Equipment Division for information on hammer driving and tooling requirements. MLGP shear and shear/tension fasteners, protruding and flush heads. Includes part numbers: MLGPL22SC MLGPL22SP MLGPL28SC MLGPL29SP MLGPL2SC MLGPL2SP MLGPL6CT MLGPL9CT MLGPL9PT MLGP collars, regular and flanged. JUL 2013 H u C k A e r o s pA C e I n s tA l l At I o n e q u I p m e n t 33 4 MLGP® Metric Lightweight GP Lockbolt Fasteners Standard Inline & Offset Nose Assemblies Model 244 4mm5mm 6mm Type: Pneudraulic Applications: High speed production 99-252599-2531 99-2537 99-252699-2532 99-2538 99-3709199-3710199-37111 99-3709-1199-3710-1199-3711-11 Features: Lightweight tool for fast, uniform installations. Optimum stroke for one cycle installation of fasteners. Minimal moving parts. Standard Offset Nose Assemblies Model 244OS 4mm5mm 6mm Type: Pneudraulic Applications: High speed production 99-370999-3710 99-3711 99-3709-199-3710-1 99-3711-1 Features: Optimum stroke for one cycle installation of fasteners. Minimal moving parts. Model 245/255 Type: Pneudraulic Applications: High speed production Features: Optimum stroke for one cycle installation of fasteners. Minimal moving parts. Model 246/56 Type: Pneudraulic Applications: High speed production Features: Optimum stroke for one cycle installation of fasteners. Minimal moving parts. Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 34 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 Standard Inline & Offset Nose Assemblies 4mm5mm 6mm8mm 99-252899-2534 99-254099-2543 99-252999-2535 99-254199-2544 99-3709299-3710299-3711299-1721DG4 99-3709-1299-3710-1299-3711-12 99-1543399-1549399-1555399-15613 99-1544399-1550399-1556399-15623 99-1545399-1551399-1557399-15633 Standard Inline & Offset Nose Assemblies 4mm5mm 6mm8mm 10mm 99-252899-2534 99-254099-2543 99-2546 99-252999-2535 99-254199-2544 99-2547 99-1721DG4 99-1758DG4 1 Requires Adapter Part Number 128279. No Stroke Limiter Needed 2 Requires Adapter Part Number 119400-1 and Stroke Limiter Part Number 118362 3 Requires Adapter Part Number 117831 with Stroke Limiter Part Number 118362 4 Requires Adapter Part Number 129503. Stroke Limiter 118362 4 MLGP® Metric Lightweight GP Lockbolt Fasteners Model 2480/A2480 Standard Inline & Offset Nose Assemblies Type: Hydraulic 4mm5mm 6mm Applications: High speed production 99-252599-2531 99-2537 99-252699-2532 99-2538 Features: Small, lightweight, and powerful, with an inline piston for longer life. Model 2502/A2502 Standard Inline Nose Assemblies Type: Hydraulic 4MM5MM 6MM8MM 10MM Applications: High speed production 99-252899-2534 99-254099-2543 99-2546 99-252999-2535 99-254199-2544 99-2547 Features: Small, lightweight, with just one moving part for increased reliability, and an offset piston for limited clearance. Model 2503/A2503 Type: Hydraulic Applications: High speed production Standard Inline Nose Assemblies 4MM 5MM 6MM8MM10MM 99-252899-253499-254099-254399-2546 99-252999-253599-254199-254499-2547 Features: Small, lightweight, with just one moving part for increased reliability, and an offset piston for limited clearance. Achieves the longest stroke available in this series of tooling. Model 2580-12/ A2580-12 Type: Hydraulic Applications: High speed production Standard Inline Nose Assemblies 4MM 5MM 6MM8MM10MM 99-252899-253499-254099-254399-2546 99-252999-253599-254199-254499-2547 Features: Small, lightweight and powerful, with an inline piston for longer life Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 35 4 MLGP® Metric Lightweight GP Lockbolt Fasteners Model 206-375/ A206-375 Standard Offset Nose Assemblies 4MM5MM6MM 99-370999-371099-3711 99-3709-1 99-3710-1 99-3711-1 Type: Hydraulic Applications: Limited clearance Features: Uses offset nose assembly for added clearance, and only one moving part for minimum maintenance. Hoses can be repositioned. Model 208-625/ A208-625 Type: Hydraulic Applications: Limited clearance Features: Offset piston for added tool clearance, and only one moving part for minimum maintenance. Hoses can be repositioned. Standard Offset Nose Assemblies 4MM 5MM 6MM8MM10MM 99-1543599-1549599-1555599-1561599-1758DG 99-1544599-1550599-1556599-15625 99-1545599-1551599-1557599-15635 99-1721DG Model 700/A700 Model 700 Series Eccentric Tooling Type: Hydraulic 4MM 5MM 6MM8MM10MM Applications: Limited clearance M705LGPM706LGPM708LGPM710LGP AM705LGPAM706LGPAM708LGPAM710LGP Features: Built in nose assembly for convenience and dependability, in an extremely small package. Model 7352 Standard Inline & Offset Nose Assemblies Type: Hydraulic Applications: Limited clearance 4MM5MM6MM 99-252599-253199-2537 99-252699-253299-2538 Features: Close center to edge clearance using standard 1/8" - 1/4" nose assemblies. Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 36 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 5 Requires Adapter Part Number 125770. No Stroke Limiter Needed JUL 2013 4 MLGP® Metric Lightweight GP Lockbolt Fasteners Nose Assembly Specifications 4mm Diameter (Dimensions in millimeters) Fig Flats A B 99-1543 Nose Assy 3 0 5 22 C D 99-1544 3 0 15 22 99-1545 3 0 30 22 99-2525 2 1 29 99-2526 2 1 92 99-2528 2 1 99-2529 2 1 99-3706 4 99-3706-1 4 E 16 7 28 47 16 7 91 110 30 16 7 36 56 94 16 7 99 119 0 34 23 9 25 65 0 34 23 9 41 85 D E 5mm Diameter (Dimensions in millimeters) Nose Assy Fig Flats A B 99-1549 3 0 5 22 99-1550 3 0 15 22 99-1551 3 0 30 22 C 99-2531 2 1 29 18 8 28 46 99-2532 2 1 91 18 8 92 110 99-2534 2 1 32 18 8 34 55 99-2535 2 1 95 18 8 98 118 99-3707 4 0 36 23 9 25 66 99-3707-1 4 0 36 23 9 41 86 C D E 9 30 6mm Diameter (Dimensions in millimeters) Nose Assy Fig Flats A B 99-1555 3 99-1556 3 0 5 22 0 15 22 99-1557 99-2537 3 0 30 22 1 1 47 19 99-2538 1 1 110 19 9 93 99-2540 2 1 32 19 9 34 55 99-2541 2 1 97 19 9 98 118 99-3708 4 0 36 23 9 25 66 99-3708-1 4 0 36 23 9 41 86 JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 37 4 MLGP® Metric Lightweight GP Lockbolt Fasteners Nose Assembly Specifications 8mm Diameter (Dimensions in millimeters) Fig Flats A B 99-1561 Nose Assy 3 0 5 22 C D E 99-1562 3 0 15 22 99-1563 3 0 30 22 99-2543 2 1 36 23 11 37 56 99-2544 2 1 100 23 11 100 119 10mm Diameter (Dimensions in millimeters) 38 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 Nose Assy Fig Flats A B C D E 99-1758DG 4 0 55 29 12 25 79 99-2546 1 1 64 27 12 46 99-2547 1 1 119 27 12 102 5 LGP Lockbolt Pull-In Fastener Insertion System 1 2 3 4 The Pull-In system is an alternative to the hammer drive method of installing fasteners in interference fit holes. Pull-In refers to an innovative, two stage fastener installation operation. Using a special Pull-In nose assembly, Huckbolt pins are first pulled into an interference fit hole without breaking off the pintail. The collar is then placed on the pin and using standard Huck installation tool, the collar is swaged and the pintail is broken off. Compare the potential for structural damage between the Pull-In system and conventional impact fastening. Since LGP Lockbolts are pulled into place, not pushed, there is less chance for damage to the structure, reducing the incidence of rework and replacements. Chuck jaws accurately and quietly pull the fastener into position, reducing both vibration and damage potential. The operator has more control with less stress, less noise, and less fatigue. 1 Anvil is designed to guide the fastener pintail into the jaw. 2 Chuck jaws have been repositioned forward to improve engagement on fastener pintail. 3 Barbed jaw guide. During fastener insertion cycle the jaws grip the pintail firmly. After completing the cycle, the jaws release the pintail. 4 Flats enable the operator to get to those hard to reach spots in limited clearance applications. A minimum of .375 of pintail must be exposed to use the Pull-In system. Certain requirements related to material thickness, pin break, and tool pull capacity must be met as well. Note: For your specific Pull-In installation application, contact your Huck representative for assistance. JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 39 5 LGP Lockbolt Pull-In Fastener Insertion System Installation Sequence The pin is inserted from one side of the work surface. The Pull-In nose assembly is placed over the pintail. Note: a minimum of .375" (4 locking grooves) must protrude to ensure adequate pintail-chuck jaw engagement. 1 2 The tool trigger is depressed and the pin is pulled into the work piece. 3 The Pull-In nose assembly is removed and a collar is placed over the pintail. 4 The Huck installation tool with a standard (swage) nose assembly is placed onto the fastener. Chuck jaws, housed in the nose assembly, grip the pintail grooves. The installation tool trigger is depressed, actuating the tool pull piston. 5 6 The pull piston and chuck jaws move rearward while the nose assembly outer sleeve, housing a swage die, moves forward toward the work surface and begins swaging the collar material into the pin’s locking grooves. This provides a permanent lock between the pin and collar. The pin breaks at a predetermined location providing a flush installation with no need for additional finishing work. Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 40 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 5 LGP Lockbolt Pull-In Fastener Insertion System Specifications Note: Minimum pinbreak and tool capacity are used to calculate the air and hydraulic pressures that the tools must be set at to pull in the fastener and not break the pintail off. Note: The Pull-In system is affected by several variables, pinbreak, tool pull capacity, interference fit dimensions for hole, and grip. The following pinbreak information is for titanium (V) material fasteners only. Hydraulic Tooling Minimum Pinbreak Load To select the proper Powerig hydraulic unit pull pressure setting for hydraulic tools, use the following formula: Use the correct pinbreak in the tooling computation to have the fastener properly installed when using a swage nose assembly for the final installation step. Diameter 5/32“ 3/16“ 1/4” 5/16” 3/8” Example: 2400 tool pull capacity = 5710 lbs. at 8400 psi 3/16 LGPL2S( )-V06-() fastener = 2200 min. pinbreak 2200 x .85 x 8400 = 2750 pull pressure 5710 Fastener Mm. Pinbreak lbs. LGPL2S( )-V05-() 1600 LGPL4S( )-V05-() 1600 LGPL2S( )-V06-() 2200 LGPL4S( )-V06-() 2200 LGPL2S( )-V08-() 3400 LGPL4S( )-V08-() 3400 LGPL2S()-V10-() 5350 LGPL4S()-V10-() 5350 Pneudraulic Tooling LGPL2S()-V12-() 7700 LGPL4S()-V12-() 7700 To select the proper pre-set regulator for pneudraulic tools, use the following formula: Hydraulic Tool Pull Capacities Tool min pinbreak x .85 x operating pressure = pressure setting tool pull capacity Pull Capacity Operating Pressure 206-375 5875 5400 208-625 10071 5400 2502 7019 5400 2503 7019 5400 2502 10399 8000 2503 10399 8000 2480 5710 8400 2580 12047 5700 Pneudraulic Tool Pull Capacities Use T124833 set-up gauge, with manual, to set the proper pull pressure. min pinbreak x .85 x 90 = pre-set regulator size tool pull capacity Example: 245 tool pull capacity = 7500 lbs. at 90 psi 3/16 LGPL2S( )-V06-() fastener = 2200 min. pinbreak 2200 x .85 x 90 = 22.44 7500 Air Pressure Regulators for Pneudraulic Tooling Regulator Part No. Calculated Preset Value (PSI) Regulator Part No. Calculated Preset Value (PSI) Tool Pull Capacity Operating Pressure 127308-1 12 +/-1 127308-9 54 +/-3 2022 3477 90 127308-2 16 +/-1 127308-10 61 +/-3 244 4606 90 127308-3 22 +/-2 127308-11 68 +/-3 245/255 7750 90 127308-4 26 +/-2 127308-12 75 +/-3 246/257 9986 90 127308-5 32 +/-2 127308-13 82 +/-3 247/257 5282 90 127308-6 38 +/-2 127308-14 89 +/-3 127308-7 43 +/-2 127308-15 97 +/-3 127308-8 48 +/-2 127308-16 58 +/-2 Note: For more information on using the Pull-In system and detailed specifications on minimum pinbreaks for other material fasteners, consult your local Huck representative. Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 41 5 LGP Lockbolt Pull-In Fastener Insertion System Tooling Selection Tool 2480 206-375 208-625 2502-625 2503-875 2022 244 245/255 246/256 247/257 5/32 3/16 1/4 99-1825 99-1826 9-1827 99-1825-1 99-1826-1 99-1827-1 99-1833 99-1834 99-1835 99-1833-1 99-1834-1 99-1835-1 99-18334 99-18344 99-18354 99-1833-1 4 99-1834-1 99-1835-1 99-1829 99-1830 4 99-1828 3/8 99-1836 99-1837 99-1831 99-1832 4 99-1828 99-1829 99-1830 99-1831 99-1832 99-1828-1 99-1829-1 99-1830-1 99-1831-1 99-1832-1 99-1825 99-1826 99-1827 99-1825-1 99-1826-1 99-1827-1 99-1825 99-1826 99-1827 99-1825-1 99-1826-1 99-1827-1 99-1828 99-1829 99-1830 99-1831 99-1832 99-1828-1 99-1829-1 99-1830-1 99-1831-1 99-1832-1 99-1828 99-1829 99-1830 99-1831 99-1832 99-1828-1 99-1829-1 99-1830-1 99-1831-1 99-1832-1 99-1828 99-1829 99-1830 99-1831 99-1832 99-1828-1 99-1829-1 99-1830-1 99-1831-1 99-1832-1 Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 42 5/16 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 5 lGp lockbolt pull-In Fastener Insertion system nose Assembly specifications 5/32" Diameter nose Assy 99-1825 Fig Flats A B C D 1 1 3.24 .64 .29 1.25 99-1825-1 1 1 5.49 .64 .29 3.87 99-1828 1 1 3.74 .64 .29 1.25 99-1828-1 1 1 5.99 .64 .29 4.24 99-1833 3 0 1.63 .78 .33 1.08 99-1833-1 3 0 1.63 .85 .33 1.71 3/16" Diameter nose Assy 99-1826 Fig Flats A B C D 1 1 3.24 .71 .32 1.25 99-1826-1 1 1 5.49 .71 .32 3.87 99-1829 1 1 3.74 .71 .32 1.25 99-1829-1 1 1 5.99 .71 .32 4.24 99-1834 3 0 1.63 .78 .33 1.08 99-1834-1 3 0 1.63 .85 .33 1.71 Flats A B C D 1/4" Diameter nose Assy Fig 99-1827 1 1 3.24 .75 .34 1.25 99-1827-1 1 1 5.49 .75 .34 3.87 99-1830 1 1 3.74 .75 .34 1.25 99-1830-1 1 1 5.99 .75 .34 4.24 99-1835 3 0 1.63 .78 .33 1.08 99-1835-1 3 0 1.63 .85 .33 1.71 C D 5/16" Diameter nose Assy 99-1813 Fig Flats A B 4 0 .10 .88 99-1831 1 1 3.74 .92 .43 1.25 99-1831-1 1 1 5.99 .92 .43 4.24 99-1835-1 3 0 1.80 1.13 .46 1.08 3/8" Diameter nose Assy 99-1832 Fig Flats A B C D 1 1 3.74 1.06 .48 1.25 99-1832-1 1 1 5.99 1.06 .48 4.24 99-1837 3 0 1.80 1.13 .48 1.08 Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. JUL 2013 H u C k A e r o s pA C e I n s tA l l At I o n e q u I p m e n t 43 5 LGP Lockbolt Pull-In Fastener Insertion System End of Section 5 Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 44 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 6 NAS Shear Lockbolt Fasteners Designed for use in high-strength aerospace applications, this Huckbolt Fastener is readily adaptable to high volume production methods. Common applications include primary airframes, main spars, and engine mounts. There is a wide variety of collar configurations and materials not shown. The tooling shown in this section will install all NAS Shear pull-type lockbolts. NOTE: These fasteners are available in Stump Type (without pintail) and are intended for hammer drive installation or automated installation. Contact Huck Installation Equipment Division for information on hammer driving and tooling requirements. Shear pull-type lockbolt fasteners, flush and protruding heads. Collar for shear lockbolt fasteners. Includes part numbers: NAS1414-1422NAS2406-2412NAS7014-7024 NAS1424-1432NAS2506-2512NAS7024-7032 NAS1436-1442NAS7004-7012NAS7024-7042 NAS1446-1452 JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 45 6 1 NAS Shear Lockbolt Fasteners Model 244 Standard Inline & Offset Nose Assemblies 1/8" 5/32"3/16" Type: Pneudraulic Applications: High speed production Features: Lightweight tool for fast, uniform installations. Optimum stroke for one cycle installation of fasteners. Minimal moving parts. 99-265199-2549S99-2555 99-2550S99-2556 99-3703S 199-3704 1 99-3703S-1199-3704-11 Model 244OS Standard Inline Nose Assemblies 5/32"3/16" Type: Pneudraulic Applications: High speed production 99-3703S99-3704 99-3703S-199-3704-1 Features: Optimum stroke for one cycle installation of fasteners. Minimal moving parts. Model 245/255 Type: Pneudraulic Applications: High speed production Features: Optimum stroke for one cycle installation of fasteners. Minimal moving parts. Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 46 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t Standard Inline & Offset Nose Assemblies 5/32"3/16" 1/4" 5/16" 99-2552S99-2558 99-2564 99-2567 99-2553S99-2559 99-2565 99-2568 99-3703S2 99-2954 99-295299-2953 99-3703S-1299-37042 99-37052 99-1720DG4 99-3704-12 99-3705-12 1 Requires Adapter Part Number 128279. No Stroke Limiter Needed 2 Requires Adapter Part Number 119400-1 and Stroke Limiter Part Number 118362 4 Requires Adapter Part Number 129503. Stroke Limiter 118362 needed JUL 2013 6 NAS Shear Lockbolt Fasteners Model 246/56 Standard Inline & Offset Nose Assemblies Type: Pneudraulic 5/32"3/16"1/4" 5/16"3/8" Applications: High speed production Features: Optimum stroke for one cycle installation of fasteners. Minimal moving parts. 99-2552S 99-255899-256499-256799-2570 99-2553S 99-255999-256599-256899-2571 99-295299-2953 99-2957 99-2954 99-1720DGC4 99-1756DG4 Model 2480/A2480 Type: Hydraulic Applications: High speed production Features: Small, lightweight, and powerful, with an inline piston for longer life. Standard Inline & Offset Nose Assemblies 1/8" 5/32"3/16"1/4" 99-265499-2549S99-255599-2561 99-2550S99-2556 99-2562 Model 2502/A2502 Standard Inline Nose Assemblies Type: Hydraulic 5/32"3/16"1/4" 5/16"3/8" Applications: High speed production Features: Small, lightweight, with just one moving part for increased reliability, and an offset piston for limited clearance. 99-2552S 99-255899-256499-256799-2570 99-2553S 99-255999-256599-256899-2571 99-295499-295299-295399-2957 4 Requires Adapter Part Number 129503. Stroke Limiter 118362 needed Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 47 6 NAS Shear Lockbolt Fasteners Model 2503/A2503 Standard Inline Nose Assemblies Type: Pneudraulic 5/32"3/16"1/4" 5/16"3/8" Applications: High speed production Features: Small, lightweight, with just one moving part for increased reliability, and an offset piston for limited clearance. Achieves the longest stroke available in this series of tooling. 99-2552S 99-255899-256499-256799-2570 99-2553S 99-255999-256599-256899-2571 99-295499-295299-295399-2957 2580-12 / A2580-12 Standard Inline Nose Assemblies Type: Hydraulic 5/32"3/16"1/4" 5/16"3/8" Applications: High speed production Features: Small, lightweight and powerful, with an inline piston for longer life. Model 206-375/ A206-375 Type: Hydraulic Applications: Limited clearance 99-2552S 99-255899-256499-256799-2570 99-2553S 99-255999-256599-256899-2571 99-295499-295299-295399-2957 Standard Offset Nose Assemblies 5/32"3/16" 1/4" 99-3703S99-3704 99-3705 99-3703S-199-3704-1 99-3705-15 5 Features: Uses offset nose assembly for added clearance, and only one moving part for minimum maintenance. Hoses can be repositioned. Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 48 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 5 Requires Adapter Part Number 125770. No Stroke Limiter Needed JUL 2013 6 NAS Shear Lockbolt Fasteners Model 208-625/ A208-625 Type: Hydraulic Applications: Limited clearance Standard Offset Nose Assemblies 5/32"3/16"1/4" 5/16"3/8" 99-15066 99-15076 99-15286 99-15086 99-15096 99-15296 99-15106 99-15116 99-15306 99-15376 99-15386 99-1720DG 99-1756DG7 Features: Offset piston for added tool clearance, and only one moving part for minimum maintenance. Hoses can be repositioned. Model 700/A700 Model 700 Series Eccentric Tooling Type: Hydraulic 3/16"1/4" 5/16"3/8" Applications: Limited clearance 706GP708GP 710GP712GP Features: Built in nose assembly for convenience and dependability, in an extremely small package. Model 7352 Standard Inline Nose Assemblies Type: Hydraulic 1/8" 5/32"3/16"1/4" Applications: Limited clearance Features: Close center to edge clearance using standard 1/8" - 1/4" nose assemblies. 99-265199-2549S99-255599-2561 99-2550S99-2556 99-2562 6 Requires Adapter Part Number 125770. No Stroke Limiter Needed 7 For 3/8" Diam. Fasteners, Remove Stroke Limiter, Replace Valve with Valve Part Number 120020 Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 49 6 NAS Shear Lockbolt Fasteners Nose Assembly Specifications 1/8" Diameter Nose Assy 99-2561 Fig Flats A B C D 1 2 1.94 .75 .33 1.25 E C D E 5/32" Diameter Fig Flats A B 99-1506 Nose Assy 3 0 .14 .88 99-1507 3 0 1.19 .75 99-1528 3 0 .47 .75 99-2549S 2 1 1.20 .64 .29 1.15 1.85 99-2550S 2 1 3.70 .64 .29 3.65 4.35 99-2552S 2 1 1.30 .64 .29 1.45 2.25 99-2553S 2 1 3.80 .64 .29 3.95 4.75 99-3703S 4 0 1.37 .91 .37 1.00 2.55 99-3703-1S 4 0 1.37 .91 .37 1.63 3.36 C D E 3/16" Diameter Fig Flats A B 99-1508 Nose Assy 3 0 .19 .88 99-1509 3 0 1.19 .75 99-1529 3 0 .49 .75 99-2555 2 1 1.25 .71 .32 1.20 1.85 99-2556 2 1 3.75 .71 .32 3.70 4.35 99-2558 2 1 1.30 .71 .32 1.45 2.20 99-2559 2 1 3.80 .71 .32 3.90 4.70 99-2954 5 0 2.84 .95 .42 .52 4.35 99-3704 4 0 1.41 .91 .37 1.00 2.59 99-3704-1 4 0 1.42 .91 .37 1.63 3.40 C D E 1/4" Diameter Nose Assy Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 50 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t Fig Flats A B 99-1510 3 0 .19 .88 99-1511 3 0 1.19 .75 99-1530 3 0 .56 .75 99-2561 1 1 1.85 .76 .34 1.20 99-2562 1 1 4.35 .76 .34 3.75 99-2564 1 1 2.20 .76 .34 1.38 99-2565 2 1 3.85 .76 .34 3.95 4.65 99-2952 5 0 2.89 1.06 .30 .58 4.34 99-3705 4 0 1.41 .91 .37 1.00 2.59 99-3705-1 4 0 1.42 .91 .37 1.63 3.40 S - for use with shear fasteners JUL 2013 6 NAS Shear Lockbolt Fasteners Nose Assembly Specifications 5/16" Diameter Nose Assy Fig Flats A B 99-1537 3 0 .19 .88 99-1538 3 0 .60 .75 99-1720DG 4 4 1.95 1.20 C D E .50 1.13 3.33 99-2567 2 1 1.55 .92 .43 1.50 2.20 99-2568 2 1 4.05 .92 .43 4.00 4.70 99-2953 5 0 2.91 1.06 .34 .60 4.35 3/8" Diameter Nose Assy Fig Flats A B C D E 99-1756DG 4 0 1.97 1.20 .51 1.14 3.34 99-2570 1 1 2.50 1.06 .48 1.95 99-2571 1 1 4.70 1.06 .48 4.05 99-2957 5 0 2.91 1.06 .34 .60 S - for use with shear fasteners 4.35 Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 51 End of Section 6 52 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 7 NAS Tension Lockbolt Fasteners Designed for use in high-strength aerospace applications, this Huckbolt Fastener is readily adaptable to high volume production methods. Common applications include primary airframes, main spars, and engine mounts. There is a wide variety of collar configurations and materials not shown. The tooling shown in this section will install all NAS Shear pull-type lockbolts. NOTE: These fasteners are available in Stump Type (without pintail) and are intended for hammer drive installation or automated installation. Contact Huck Installation Equipment Division for information on hammer driving and tooling requirements. Tension pull-type lockbolt fasteners, crown flush and protruding heads. Collar for tension lockbolt fasteners. Includes part numbers: NAS1456-1462NAS1525-1532NAS2125-2132 NAS1465-1472NAS1535-1542NAS6935-6942 NAS1475-1482NAS2005 -2012NAS6946-6952 NAS1516-1522NAS2105-2112NAS6955-6972 JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 53 7 NAS Tension Lockbolt Fasteners Model 244 Standard Inline & Offset Nose Assemblies 1/8" 5/32"3/16" Type: Pneudraulic Applications: High speed production Features: Lightweight tool for fast, uniform installations. Optimum stroke for one cycle installation of fasteners. Minimal moving parts. 99-265199-2549T99-2555 99-2550T99-2556 99-3703T 199-3704 1 99-3703T-1199-3704-11 Model 244OS Standard Offset Nose Assemblies 5/32"3/16" Type: Pneudraulic Applications: High speed production 99-3703T99-3704 99-3703T-199-3704-1 Features: Optimum stroke for one cycle installation of fasteners. Model 245/255 Type: Pneudraulic Applications: High speed production Features: Optimum stroke for one cycle installation of fasteners. Minimal moving parts. Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 54 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t Standard Inline & Offset Nose Assemblies 5/32"3/16" 1/4" 5/16" 99-2552T99-2558 99-2564 99-2567 99-2553T99-2559 99-2565 99-2568 99-3703T2 99-2954 99-2952 99-2953 99-3703T-1299-37042 99-37052 99-1720DG4 2 2 99-3704-1 99-3705-1 1 Requires Adapter Part Number 128279. No Stroke Limiter Needed 2 Requires Adapter Part Number 119400-1 and Stroke Limiter Part Number 118362 4 Requires Adapter Part Number 129503. Stroke Limiter 118362 Needed JUL 2013 7 NAS Tension Lockbolt Fasteners Model 246/56 Standard Inline & Offset Nose Assemblies Type: Pneudraulic 5/32"3/16"1/4" 5/16"3/8" Applications: High speed production 99-2552T 99-255899-256499-256799-2570 99-2553T 99-255999-256599-256899-2571 99-295299-2953 99-2957 99-2954 99-1720DGC4 99-1756DG4 Features: Optimum stroke for one cycle installation of fasteners. Minimal moving parts. Model 2480/A2480 Type: Hydraulic Applications: High speed production Features: Small, lightweight, and powerful, with an inline piston for longer life. Standard Inline & Offset Nose Assemblies 1/8" 5/32"3/16"1/4" 99-265499-2549T99-255599-2561 99-2550T99-2556 99-2562 Model 2502/A2502 Standard Inline Nose Assemblies Type: Hydraulic 5/32"3/16"1/4" 5/16"3/8" Applications: High speed production Features: Small, lightweight, with just one moving part for increased reliability, and an offset piston for limited clearance. 99-2552T 99-255899-256499-256799-2570 99-2553T 99-255999-256599-256899-2571 99-295499-295299-295399-2957 4 Requires Adapter Part Number 129503. Stroke Limiter 118362 Needed Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 55 7 NAS Tension Lockbolt Fasteners Model 2503/A2503 Standard Inline & Offset Nose Assemblies Type: Hydraulic 5/32"3/16"1/4" 5/16"3/8" Applications: High speed production Features: Small, lightweight, with just one moving part for increased reliability, and an offset piston for limited clearance. Achieves the longest stroke available in this series of tooling. Model 2580-12/ A2580-12 Type: Hydraulic Applications: High speed production 99-2552T 99-255899-256499-256799-2570 99-2553T 99-255999-256599-256899-2571 99-295499-295299-295399-2957 Standard Inline & Offset Nose Assemblies 5/32"3/16"1/4" 5/16"3/8" 99-2552T 99-255899-256499-256799-2570 99-2553T 99-255999-256599-256899-2571 99-295499-295299-295399-2957 Features: Small, lightweight and powerful, with an inline piston for longer life Model 206-375/ A206-375 Type: Hydraulic Applications: Limited clearance Standard Offset Nose Assemblies 5/32"3/16" 1/4" 99-3703T99-3704 99-37055 99-3703T-199-3704-1 99-3705-15 Features: Uses offset nose assembly for added clearance, and only one moving part for minimum maintenance. Hoses can be repositioned. Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 56 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 5 For 1/4" Diam. Fasteners, Remove Stroke Limiter, Replace Valve with Valve Part Number 119422 JUL 2013 7 NAS Tension Lockbolt Fasteners Model 208-625/ A208-625 Type: Hydraulic Applications: Limited clearance Standard Offset Nose Assemblies 5/32"3/16"1/4" 5/16"3/8" 99-15066 99-15076 99-15286 99-15086 99-15096 99-15296 99-15106 99-15116 99-15306 99-15376 99-15386 99-1720DG 99-1756DG7 Features: Offset piston for added tool clearance, and only one moving part for minimum maintenance. Hoses can be repositioned. Model 700/A700 Model 700 Series Eccentric Tooling Type: Hydraulic 3/16"1/4" 5/16"3/8" Applications: Limited clearance 706GP708GP 710GP712GP Features: Built in nose assembly for convenience and dependability, in an extremely small package. Model 7352 Standard Inline Nose Assemblies Type: Hydraulic 1/8" 5/32"3/16"1/4" Applications: Limited clearance Features: Close center to edge clearance using standard 1/8" - 1/4" nose assemblies. 99-265199-2549T99-255599-2561 99-2550T99-2556 99-2562 6 Requires Adapter Part Number 125770. No Stroke Limiter Needed 7 For 3/8" Diam. Fasteners, Remove Stroke Limiter, Replace Valve with Valve Part Number 120020 Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 57 7 NAS Tension Lockbolt Fasteners Nose Assembly Specifications 1/8" Diameter Nose Assy 99-2651 Fig Flats A B C D 1 1 3.00 .59 .27 1.37 E C D E 5/32" Diameter Fig Flats A B 99-1506 Nose Assy 3 0 .14 .88 99-1507 3 0 1.19 .75 99-1528 3 0 .47 .75 99-2549T 2 1 1.20 .64 .29 1.15 1.85 99-2550T 2 1 3.70 .64 .29 3.65 4.35 99-2552T 2 1 1.30 .64 .29 1.45 2.25 99-2553T 2 1 3.80 .64 .29 3.95 4.75 99-3703T 4 0 1.37 .91 .37 1.00 2.55 99-3703-1 4 0 1.37 .91 .37 1.63 3.36 C D E 3/16" Diameter Nose Assy Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 58 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t Fig Flats A B 99-1508 3 0 .19 .88 99-1509 3 0 1.19 .75 99-2555 2 1 1.25 .71 .32 1.20 1.85 99-2556 2 1 3.75 .71 .32 3.70 4.35 99-2558 2 1 1.30 .71 .32 1.45 2.20 99-2559 2 1 3.80 .71 .32 3.90 4.70 99-2954 5 0 2.84 .95 .42 .52 4.35 99-3704 4 0 1.41 .91 .37 1.00 2.59 99-3704-1 4 0 1.42 .91 .37 1.63 3.40 T - for use with tension fasteners JUL 2013 7 NAS Tension Lockbolt Fasteners Nose Assembly Specifications 1/4" Diameter Fig Flats A B 99-1510 Nose Assy 3 0 .19 .88 C D 99-1511 3 0 1.19 .75 99-1530 3 0 .56 .75 99-2561 1 1 1.85 99-2562 1 1 4.35 99-2564 1 1 99-2565 2 1 99-2952 5 99-3705 4 99-3705-1 4 E .76 .34 1.20 .76 .34 3.75 2.20 .76 .34 1.38 3.85 .76 .34 3.95 4.65 0 2.89 1.06 .30 .58 4.34 0 1.41 .91 .37 1.00 2.59 0 1.42 .91 .37 1.63 3.40 Fig Flats A B C D E 99-1537 3 0 .19 .88 99-1538 3 0 .60 .75 5/16" Diameter Nose Assy 99-1720DG 4 0 1.95 1.20 .50 1.13 3.33 99-2567 2 1 1.55 .92 .43 1.50 2.20 99-2568 2 1 4.05 .92 .43 4.00 4.70 99-2953 5 0 2.91 1.06 .34 .60 4.35 Flats A B C D E 3.34 3/8" Diameter Nose Assy Fig 99-1756 4 0 1.97 1.20 .51 1.14 99-2570 1 1 2.50 1.06 .48 1.95 99-2571 1 1 4.70 1.06 .48 4.05 99-2957 5 0 2.91 1.06 .34 .60 T - for use with tension fasteners 4.35 Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 59 12 1 HUCK-CLINCH® Blind Rivet Fasteners Model 2013 Standard Inline & Offset Nose Assemblies Type: Air over hydraulic powered 1/8” 5/32” 3/16”1/4” 5/16” Applications: ??????????????? ?????????????????? Features: ????????????? ???????? ???????????????? ????? ?????????? ????????? 99-3442 99-3443 99-1333 99-1334 99-1335 99-1336 Nose Assembly Specifications NEED NOSE ASSEMBLY CHART INFO FOR THIS SECTION End of Section 7 Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 60 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 8 Double Action Blind Bolt Fasteners The Blind Bolt fastener is designed for highly-loaded structural applications for aircraft, missles, and other aerospace vehicles. Due to its high vibration resistance, it performs flawlessly in applications such as wing flaps and landing gear and engine inlets. Double Action Blind Bolt fastener, with flush and protruding heads. Includes part numbers: MS90353 MS90354 MS21140 MS21141 BP-T B100-T BP-EU 4B100-EU B100-EU 7B100-EU 4B100-T JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 61 8 1 Double Action Blind Bolt Fasteners Model 200 Standard Inline Nose Assemblies Type: Pneudraulic 5/32"3/16"1/4" 5/16"3/8" Applications: Production Features: Double action tool for blind bolts and rivet installations. Nose Assembly Specifications 99-60099-589 99-600-199-589-1 5/32" Diameter Nose Assy Fig Flats A B C D 99-600 1 1 2.12 .88 .31 1.38 99-600-1 1 1 6 .88 .31 5.78 3/16" Diameter Nose Assy 62 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 Fig Flats A B C D 99-589 1 1 2.12 .88 .31 1.38 99-589-1 1 1 6.00 .94 .31 5.78 UNIMATIC® Single Action Blind Bolt Fasteners 9 Used in such critical areas as jet engine inlets, Unimatic Blind Bolt fastener’s wide blind side footprint ensures joint integrity and enhanced fatigue life. Use with confidence in general design applications, such as thin or thick sheet stackups. Unimatic Blind Bolt fasteners provide vibration resistant installations with positive locking FOD free mechanically locked collar. NOTE: All single action blind bolt part numbers are not included in the above list, however, the tooling in this section will install all single action blind bolts. UNIMATIC Blind Bolt fastener, with flush and protruding heads. Includes part numbers: MS90353S UB130-MV SB100-EU S4B100-T MS90354U SB100-EV OUB100-EU SB100-EU MS21141S MS21141U SBP-T UBP-T OSBP-T OUBP-T OSB100-T OUBP-EU MS90353U OUB100-T UB100-EV MS90354S UB100-EU UB130-EV S7B100-T OSB100-EU MS21140S S7B100-EU UBP-EV MS21140U SBP-EU SBP-EV UB100-EU UBP-EU OSB100-EU OSBP-EU OUB100-EU OUBP-EU SBP-EU UB100-MV UBP-EU UBP-MV OSBP-EU JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 63 9 UNIMATIC® Single Action Blind Bolt Fasteners Model 2025 Standard Inline & Offset Nose Assemblies 1/8" 5/32"3/16"1/4" Type: Pneudraulic 99-272599-2701 99-270799-2713 99-272699-2702 99-270899-2714 99-3715199-3712199-3713199-37141 99-3715-1199-3712-1199-3713-1199-3714-11 Applications: High production Features: Optimum stroke for one cycle installation. Model 244 Standard Offset Nose Assemblies 1/8" 5/32"3/16" Type: Pneudraulic Applications: High speed production Features: Lightweight tool for fast, uniform installations. Optimum stroke for one cycle installation of fasteners. Minimal moving parts. Model 244OS 99-272599-2701 99-2707 99-272699-2702 99-2708 99-3715199-3712199-37131 99-3715-1199-3712-1199-3713-11 Standard Offset Nose Assemblies 1/8" 5/32"3/16" Type: Pneudraulic Applications: High speed production 99-371599-3712 99-3713 99-3715-199-3712-1 99-3713-1 Features: Optimum stroke for one cycle installation of fasteners. Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 64 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 1 Requires Adapter Part Number 128279. No Stroke Limiter Needed JUL 2013 9 UNIMATIC® Single Action Blind Bolt Fasteners Model 245/255 Type: Pneudraulic Applications: High speed production Features: Optimum stroke for one cycle installation of fasteners. Minimal moving parts. Standard Inline & Offset Nose Assemblies 5/32"3/16"1/4" 5/16"3/8" 99-270499-2710 99-271699-2719 99-2722 99-270599-2711 99-271799-2720 99-2723 99-3712299-3713299-37142 99-3712-1299-3713-1299-3714-12 99-1513399-1514399-15153 99-1520399-1521399-15223 Model 246/56 Standard Inline Nose Assemblies Type: Pneudraulic 5/32"3/16"1/4" 5/16"3/8" Applications: High speed production 99-270499-2710 99-271699-2719 99-2722 99-270599-2711 99-271799-2720 99-2723 Features: Optimum stroke for one cycle installation of fasteners. Minimal moving parts. Model 2480/A2480 Standard Inline & Offset Nose Assemblies Type: Hydraulic 1/8" 5/32"3/16"1/4" Applications: High speed production Features: Small, lightweight, and powerful, with an inline piston for longer life. 9-2725 99-2701 99-270799-2713 99-272699-2702 99-270899-2714 Model 2502/A2502 Standard Inline Nose Assemblies Type: Hydraulic 5/32"3/16"1/4" 5/16"3/8" Applications: High speed production 9-2704 99-271099-271699-271999-2722 99-270599-2711 99-271799-2720 99-2723 Features: Small, lightweight, with just one moving part for increased reliability, and an offset piston for limited clearance. 1 99-3700 Series Nose Assemblies require Part Number 128279. No Stroke Limiter needed 2 99-3700 Series Nose Assemblies requires Adapter Part Number 119400-1 and Stroke Limiter Part Number 118362 3 99-1500 Series Nose Assemblies require Adapter Part Number 117831 or 120804 with Stroke Limiter Part Number 118362 Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 65 9 UNIMATIC® Single Action Blind Bolt Fasteners Model 2503/A2503 Standard Inline Nose Assemblies Type: Hydraulic 5/32"3/16"1/4" 5/16"3/8" Applications: High speed production Features: Small, lightweight, with just one moving part for increased reliability, and an offset piston for limited clearance. Achieves the longest stroke available in this series of tooling. Model 2580-12/ A2580-12 99-270499-2710 99-271699-2719 99-2722 99-270599-2711 99-271799-2720 99-2723 Standard Inline Nose Assemblies 5/32"3/16"1/4" 5/16"3/8" Type: Hydraulic 99-270499-2710 99-271699-2719 99-2722 99-270599-2711 99-271799-2720 99-2723 Applications: High speed production Features: Small, lightweight and powerful, with an inline piston for longer life. 2620-PT/A2620PT 2620-PT-15 Type: Hydraulic Applications: High volume production Features: Optimum stroke for one cycle installations and a single moving part, requiring minimum maintenance. Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 66 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 Standard Inline Nose Assemblies 1/4" 5/16"3/8" 7/16" 1/2" 99-2799 99-2798 9 UNIMATIC® Single Action Blind Bolt Fasteners Model 206-375/ A206-375 Type: Air over hydraulic powered Standard Offset Nose Assemblies 5/32"3/16" 1/4" 99-371299-3713 99-3714 99-3712-199-3713-1 99-3714-1 Applications: Limited clearance Features: Uses offset nose assembly for added clearance, and only one moving part for minimum maintenance. Hoses can be repositioned. Model 7352 Standard Inline Nose Assemblies Type: Air over hydraulic powered 5/32"3/16" 1/4" 99-270199-2707 99-2713 99-270299-2708 99-2714 Applications: Limited clearance Features: Close center to edge clearance using standard 1/8" - 1/4" nose assemblies. Model 700/A700 Model 700 Series Eccentric Tooling Type: Air over hydraulic powered 5/32"3/16" 1/4" 5/16 3/8 705BB706BB 708BB710BB 712BB Applications: Limited clearance Features: Built in nose assembly for convenience and dependability, in an extremely small package. Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 67 9 1 UNIMATIC® Single Action Blind Bolt Fasteners Nose Assembly Specifications 5/32" Diameter Nose Assy Fig Flats A B C D E 99-1513 3 0 .35 .88 99-1517 3 0 .30 .88 99-1520 3 0 1.18 .75 99-2701 1 0 2.06 .75 .38 99-2702 2 1 3.98 .63 99-2704 2 1 1.85 .63 .29 3.98 4.68 .29 1.85 2.55 99-2705 1 1 5.05 99-3712 4 0 1.57 .64 .29 4.355 .91 .37 1.00 2.74 99-3712-1 4 0 1.57 .91 .37 1.63 3.55 Fig Flats A B C D E 99-1514 3 99-1521 3 0 .35 .88 0 1.18 .75 99-2707 99-2708 1 0 2.06 .75 .38 2 1 3.94 .70 .32 3.94 4.64 99-2710 2 1 1.79 .70 .32 1.79 2.49 99-2711 1 1 4.99 .71 .32 4.30 99-3713 4 0 1.57 .91 .37 1.00 2.74 99-3713-1 4 0 1.57 .91 .37 1.63 3.56 C D E 3/16" Diameter Nose Assy 1/4" Diameter Fig Flats A B 99-1515 Nose Assy 3 0 .35 .88 99-1522 3 0 1.18 .75 99-2713 1 1 2.12 .75 .35 1.42 99-2714 1 1 4.62 .75 .35 3.92 99-2716 1 1 2.46 .75 .35 1.76 99-2717 1 1 4.96 .75 .35 4.26 99-3714 4 0 1.57 .91 .37 1.00 2.74 99-3714-1 4 0 1.57 .91 .37 1.63 3.56 5/16" Diameter Fig Flats A B C D E 99-2719 Nose Assy 2 1 1.83 .92 .43 1.83 2.53 99-2720 2 1 4.68 .92 .39 4.37 4.97 Fig Flats A B C D E 99-2722 1 1 2.81 1.06 .48 2.11 99-2723 1 1 5.00 1.06 .48 4.30 C D E C D E 3/8" Diameter Nose Assy 7/16" Diameter 1/8" Diameter Nose Assy 68 Nose Assy Fig Flats A B 1 0 3.84 1.56 Fig Flats A B 1 0 3.84 1.56 Fig Flats A B C D E 99-2725 2 1 2.05 .59 .24 2.05 2.55 99-2726 2 1 4.04 .59 .27 4.04 4.74 1/2" Diameter 99-3715 4 0 1.53 .91 .37 1.00 2.70 Nose Assy 99-3715-1 4 0 1.53 .91 .37 1.63 3.52 99-2799 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 99-2798 UNIMATIC® Single Action Blind Rivet Fasteners 10 The Unimatic Blind Rivet fastener provides uniform bulbed blind head configuration regardless of fastener diameter or material, and ensures joint integrity and enhanced fatigue life. Use Unimatic Blind Rivet fasteners in general design applications, in thin sheet stackups, thin blind side sheet, or thick stackups. Integrity and permanence mean the Unimatic lock collar is trusted by designers even in most demanding FOD critical applications such as high perforamance aircraft. UNIMATIC Blind Rivet fastener, with flush and protruding heads. Includes part numbers: NAS1919B( )- S NAS1921M( )-S SMLS100-M NAS1921B( )- S OSMLSP-EU OSMLS100-B SMLSP-B OSMLSP-M NAS1921C( )- S SMLSP-M OSMLS100-M NAS1919M( )-S SMLS100-EU OSMLSP-B S7MLS100-M NAS1919C( )- S OSMLS100-EU SMLS100-B SMLSP-EU JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 69 10 UNIMATIC® Single Action Blind Rivet Fasteners Model 2012 Standard Inline & Offset Nose Assemblies 1/8" 5/32"3/16" Type: Pneudraulic 99-272599-2731 99-2737 99-272699-2732 99-2738 99-3715199-3716199-37171 99-3715-1199-3716-1199-3717-11 Applications: High production Features: Optimum stroke for one cycle installation. Model 2025 Standard Inline & Offset Nose Assemblies 1/8"5/32"3/16”1/4” Type: Pneudraulic Applications: High production Features: Optimum stroke for one cycle installation. Model 244 Standard Inline & Offset Nose Assemblies 1/8"5/32"3/16”1/4” Type: Pneudraulic Applications: High speed production Features: Lightweight tool for fast, uniform installations. Optimum stroke for one cycle installation of fasteners. Minimal moving parts. Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 70 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 99-272599-2731 99-273799-2743 99-272699-2732 99-273899-2744 99-3715199-3716199-3717199-37181 99-3715-1199-3716-1199-3717-11 99-3718-11 99-272599-2731 99-273799-2743 99-272699-2732 99-273899-2744 99-3715199-3716199-3717199-37181 99-3715-1199-3716-1199-3717-11 99-3718-11 1 Requires Adapter Part Number 128279. No Stroke Limiter Needed JUL 2013 10 UNIMATIC® Single Action Blind Rivet Fasteners Model 244OS Type: Pneudraulic Applications: High speed production Standard Offset Nose Assemblies 1/8"5/32"3/16”1/4” 99-371599-3716 99-371799-3718 99-3715-199-3716-1 99-3717-199-3718-1 Features: Optimum stroke for one cycle installation of fasteners to 10mm diameter, heavy duty for years of dependable service. Minimal moving parts. Model 245/255 Type: Pneudraulic Applications: High speed production Standard Inline & Offset Nose Assemblies 1/8"5/32"3/16”1/4” 99-2725299-2731299-2737299-27432 99-2726299-2732299-2738299-27442 99-3715399-3716399-3717399-37183 99-3715-1399-3716-1399-3717-13 99-3718-13 Features: Optimum stroke for one cycle installation of fasteners to 10mm diameter, heavy duty for years of dependable service. Minimal moving parts. Model 2480/A2480 Standard Inline & Offset Nose Assemblies Type: Hydraulic 1/8" 5/32"3/16"1/4" Applications: High speed production Features: Small, lightweight, and powerful, with an inline piston for longer life. 9-2725 99-2731 99-273799-2743 99-272699-2732 99-273899-2744 Model 2502/A2502 Standard Inline Nose Assemblies Type: Hydraulic 1/8" 5/32"3/16"1/4" Applications: High speed production 99-2725299-2731299-2737299-27432 99-2726299-2732299-2738299-27442 Features: Small, lightweight, with just one moving part for increased reliability, and an offset piston for limited clearance. 1 Requires Adapter Part Number 128279. No Stroke Limiter Needed 2 Requires AdapterPart Number 102463 3 Requires Adapter Part Number 119400-1 and Stroke Limiter Part Number 118362 Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 71 10 UNIMATIC® Single Action Blind Rivet Fasteners Model 2503/A2503 Standard Inline Nose Assemblies Type: Hydraulic 1/8" 5/32"3/16"1/4" Applications: High speed production Features: Small, lightweight, with just one moving part for increased reliability, and an offset piston for limited clearance. Achieves the longest stroke available in this series of tooling. Model 2580-12/ A2580-12 Type: Hydraulic Applications: High speed production 99-2725299-2731299-2737299-27432 99-2726299-2732299-2738299-27442 Standard Inline Nose Assemblies 1/8" 5/32"3/16"1/4" 99-2725299-2731299-2737299-27432 99-2726299-2732299-2738299-27442 Features: Small, lightweight and powerful, with an inline piston for longer life. Model 206-375/ A206-375 Type: Hydraulic Applications: Limited clearance Standard Offset Nose Assemblies 1/8" 5/32"3/16"1/4" 99-371599-3716 99-371799-3718 99-3715-199-3716-1 99-3717-199-3718-1 Features: Uses offset nose assembly for added clearance, and only one moving part for minimum maintenance. Hoses can be repositioned. Model 7352 Standard Inline Nose Assemblies Type: Hydraulic 1/8" 5/32"3/16"1/4" Applications: Limited clearance 99-272599-2731 99-273799-2743 99-272699-2732 99-273899-2744 Features: Close center to edge clearance using standard 1/8" - 1/4" nose assemblies. Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 72 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 2 Requires AdapterPart Number 102463 JUL 2013 10 UNIMATIC® Single Action Blind Rivet Fasteners Nose Assembly Specifications 1/8" Diameter Fig Flats A B C D E 99-2725 Nose Assy 2 1 2.05 .59 .24 2.05 2.55 99-2726 2 1 4.04 .59 .27 4.04 4.74 99-3715 4 0 1.53 .91 .37 1.00 2.70 99-3715-1 4 0 1.53 .91 .37 1.63 3.52 Flats A B C D E 5/32" Diameter Nose Assy Fig 99-2731 2 1 2.55 .59 .24 2.55 2.05 99-2732 2 1 4.04 .63 .29 4.04 4.74 99-3716 4 0 1.53 .91 .37 1.00 2.70 99-3716-1 4 0 1.53 .91 .37 1.63 3.52 Flats A B C D E 3/16" Diameter Nose Assy Fig 99-2737 2 1 2.05 .59 .24 2.05 2.55 99-2738 2 1 4.01 .70 .32 4.01 4.71 99-3717 4 0 1.53 .91 .37 1.00 2.70 99-3717-1 4 0 1.53 .91 .37 1.63 3.52 Flats A B C D E 1/4" Diameter Nose Assy Fig 99-2743 1 1 2.12 .75 .34 1.42 99-2744 1 1 4.62 .75 .34 3.92 99-3718 4 0 1.57 .91 .37 1.00 2.74 99-3718-1 4 0 1.57 .91 .37 1.63 3.56 Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 73 12 1 HUCK-CLINCH® Blind Rivet Fasteners Model 2013 Standard Inline & Offset Nose Assemblies Type: Air over hydraulic powered 1/8” 5/32” 3/16”1/4” 5/16” Applications: ??????????????? ?????????????????? Features: ????????????? ???????? ???????????????? ????? ?????????? ????????? 99-3442 99-3443 99-1333 99-1334 99-1335 99-1336 Nose Assembly Specifications NEED NOSE ASSEMBLY CHART INFO FOR THIS EndSECTION of Section 10 Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 74 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 Aluminum Double Action Blind Rivet Fasteners 11 The unique controlled installation action of these blind rivets forms a wide-bearing head that assures integrity on thin sheet blind side applications. They can be used with confidence in FOD critical areas because of their positive mechanical lock feature. Aluminum Double Action Blind Rivets are acceptable in Kevlar and fiberglass applications. These fasteners are installed with shifting double action tools. Double Action Blind Rivet fastener, with flush and protruding heads. Includes part numbers: NAS1919B( ) - ( ) NAS1921B( ) - ( ) MLSPB( ) - ( ) MLS100B ( ) - ( ) JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 75 11 1 Aluminum Double Action Blind Rivet Fasteners Model 200 Standard Inline Nose Assemblies Type: Pneudraulic 1/8" 5/32" Applications: Production 3/16" 78972 78973 78974 789721789731789741 1 1 1 Features: Double action tool with separate lock collar driving for double action blind rivet installations. Nose Assembly Specifications 1/8" Diameter Nose Assy Fig Flats A B C D 99-1013 1 1 2.08 .88 .31 1.32 78972 1 1 2.41 .72 .22 1.50 78978 1 1 1.79 .72 .22 1.31 Flats A B C D 5/32" Diameter Nose Assy Fig 99-458 1 1 2.08 .88 .31 1.32 78973 1 1 2.41 .72 .22 1.50 78979 1 1 1.79 .72 .22 1.31 3/16" Diameter Nose Assy 99-459 Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 76 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t Fig Flats A B C D 1 1 2.08 .88 .31 1.32 78974 1 1 2.41 .72 .22 1.50 78980 1 1 1.79 .72 .22 1.31 1 Requires adapter part number 104406 JUL 2013 Double Action Cres and Monel Blind Rivet Fasteners 12 The unique controlled installation action of these blind rivets forms a wide-bearing head that assures integrity on thin sheet blind side applications. They can be used with confidence in FOD critical areas because of their positive mechanical lock feature. Monel and A-286 Double Action Blind Rivets are currently being used in composite applications of production aircraft. Double Action Blind Rivet fastener, with flush and protruding heads. Includes part numbers: NAS 1919C ( ) - ( ) 7MLS100-M ( ) - ( ) MLS100-EU ( ) - ( ) MLS100-M ( ) - ( ) NAS 1921M ( ) - ( ) NAS 1921C ( ) - ( ) NAS 1919M ( ) - ( ) MLSP-EU ( ) - ( ) MLSP-M ( ) - ( ) JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 77 12 1 Double Action Cres and Monel Blind Rivet Fasteners Model 200 Standard Inline Nose Assemblies Type: Pneudraulic 1/8" 5/32" 3/16"1/4" 5/16" Applications: Production Features: Double action tool with separate lock collar driving for double action blind rivet installation. Nose Assembly Specifications 789721789731789741 99-101399-458 99-459 1/8" Diameter Fig Flats A B C D 99-1013 Nose Assy 1 1 2.08 .88 .31 1.32 78972 1 1 2.41 .72 .22 1.50 78978 1 1 1.79 .72 .22 1.31 Fig Flats A B C D 1 1 2.08 .88 .31 1.32 5/32" Diameter Nose Assy 99-458 3/16" Diameter Nose Assy 99-459 Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 78 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t Fig Flats A B C D 1 1 2.08 .88 .31 1.32 1 Requires adapter part number 104406 JUL 2013 13 HuckmAX™ Blind rivet Fasteners The HuckMAX™ Blind Rivet System is a general-purpose blind fastening system that is easy to install and offers significant advantages over generic systems. The blind side “Expander” component, for example, improves sheet takeup and load bearing to conform with M7885. In addition, the HuckMAX can be checked visually to see if it has locked. HUCK-MAX™ Blind Rivet fastener, with protruding and 100° flush and heads, nominal and oversize diameters. Includes part numbers: HR3212 NAS9302E HR3555 HR3253 HR3222 NAS9305E NAS9303B HR3523 HR3242 HR3243 HR3245 HR3213 NAS9301E NAS9302B HR3255 HR3223 NAS9304E NAS9305B HR3524 HR3552 HR3553 HR3252 HR3214 NAS9303E NAS9301B HR3522 HR3224 NAS9306E NAS9304B NAS9306B JUL 2013 H u C k A e r o s pA C e I n s tA l l At I o n e q u I p m e n t 79 13 1 HuckMAX™ Blind Rivet Fasteners Model 2013 Standard Inline & Offset Nose Assemblies Type: Pneudraulic 1/8" 5/32" 3/16"1/4" 5/16" Applications: High production Features: Small, lightweight tool for fast uniform installations. Nose Assembly Specifications 99-344299-3442 99-3442 99-344399-3443 99-3443 99-133399-1333 99-1333 99-133499-1334 99-1334 99-1335 99-133599-1335 99-133699-1336 99-1336 1/8" Diameter Nose Assy Fig Flats A B C 99-1333 2 0 4.38 .19 1.50 99-1334 3 0 3.00 .32 1.19 99-1335 4 0 3.23 .74 .37 99-1336 2 0 3.38 .25 1.56 99-1479 1 0 1.94 .75 .38 99-3442 1 0 1.63 .74 .37 99-3443 1 0 3.44 .74 .37 Flats A B C D 5.38 5/32" Diameter Nose Assy Fig 99-1333 2 0 4.38 .19 1.50 99-1334 3 0 3.00 .32 1.19 99-1335 4 0 3.23 .74 .37 99-1336 2 0 3.38 .25 1.56 99-1479 1 0 1.94 .75 .38 99-3442 1 0 1.63 .74 .37 99-3443 1 0 3.44 .74 .37 D 5.38 3/16" Diameter Nose Assy 99-1333 Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 80 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 Fig Flats A B C 2 0 4.38 .19 1.50 99-1334 3 0 3.00 .32 1.19 99-1335 4 0 3.23 .74 .37 99-1336 2 0 3.38 .25 1.56 99-1479 1 0 1.94 .75 .38 99-3442 1 0 1.63 .74 .37 99-3443 1 0 3.44 .74 .37 D 5.38 HuCk-ClInCH® Blind rivet Fasteners 14 The HUCK-CLINCH® Blind Rivet fastener is a high performance fastener featuring a high clinch function providing excellent sheet take-up. Shank expansion during installation of the Huck-Clinch fastener produces positive hole fill, and a stop washer ensures flush pin break. HUCK-CLINCH® Blind Rivet fastener, with protruding and 100° flush and heads, nominal and oversize diameters. Includes part numbers: HC3212 HC6222 NAS9301EH NAS9303BH HC3242 HC6252 NAS9304EH NAS9306BH NAS9302BH HC3213 HC6223 NAS9303EH NAS9305BH HC3243 HC6253 NAS9306EH NAS9302EH NAS9301BH HC3214 HC6224 NAS9305EH NAS9304BH HC3245 JUL 2013 H u C k A e r o s pA C e I n s tA l l At I o n e q u I p m e n t 81 14 1 HUCK-CLINCH® Blind Rivet Fasteners Model 2013 Standard Inline & Offset Nose Assemblies Type: Pneudraulic 1/8" 5/32" 3/16"1/4" 5/16" Applications: High production Features: Small, lightweight tool for fast uniform installations. Nose Assembly Specifications 99-344299-3442 99-3442 99-344399-3443 99-3443 99-1333 99-133399-1333 99-133499-1334 99-1334 99-1335 99-133599-1335 99-133699-1336 99-1336 1/8" Diameter Nose Assy Fig Flats A B C 99-1333 2 0 4.38 .19 1.50 99-1334 3 0 3.00 .32 1.19 99-1335 4 0 3.23 .74 .37 99-1336 2 0 3.38 .25 1.56 99-1479 1 0 1.94 .75 .38 99-3442 1 0 1.63 .74 .37 99-3443 1 0 3.44 .74 .37 Flats A B C D 5.38 5/32" Diameter Nose Assy Fig 99-1333 2 0 4.38 .19 1.50 99-1334 3 0 3.00 .32 1.19 99-1335 4 0 3.23 .74 .37 99-1336 2 0 3.38 .25 1.56 99-1479 1 0 1.94 .75 .38 99-3442 1 0 1.63 .74 .37 99-3443 1 0 3.44 .74 .37 D 5.38 3/16" Diameter Nose Assy 99-1333 Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 82 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 Fig Flats A B C 2 0 4.38 .19 1.50 99-1334 3 0 3.00 .32 1.19 99-1335 4 0 3.23 .74 .37 99-1336 2 0 3.38 .25 1.56 99-1479 1 0 1.94 .75 .38 99-3442 1 0 1.63 .74 .37 99-3443 1 0 3.44 .74 .37 D 5.38 15 Asp® Fasteners The Asp® fastening system provides a simplified method of fastening composite, soft core, metallic, or other materials which are sensitive to fastener clamp-up or installation force considerations. Clamping force can be infinitely adjusted and then sustained by installation— accommodating the unique requirements of a given structural design. The Asp fastener has a positive mechanical lock for use in vibration and FOD critical installations. It installs quickly and easily eliminating the need for potting, bushings, inserts, or step hole preparation. Asp® fastener showing flush and protruding heads, vsleeves, and lock collars. Includes part numbers: AspFF-DT 2AspFF-V 2Asp509F-EU AspFF-EU 2AspFF-DT 2AspFP-DT 2Asp509F-V AspPF-V 2AspFP-EU 2Asp509F-DT AspPF-DT 2AspFP-V 2Asp509P-EU AspFP-EU AspFF-EU 2AspPF-DT 2Asp509P-V AspPP-V 2AspPP-EU 2Asp509P-DT AspPP-DT 2AspPF-V 2AspPP-V AspFP-V 2AspFF-EU 2AspPP-DT JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 83 15 Asp® Fasteners Model 244 Standard Inline Nose Assemblies 13/64" (06)17/64" (08)21/64" (10) Type: Pneudraulic Applications: High speed production Features: Lightweight tool for fast, uniform installations. Optimum stroke for one cycle installation of fasteners. Minimal moving parts. 99-264299-2645 99-2648 99-264399-2646 99-2649 Model 244OS Standard Offset Nose Assemblies 3/64" (06) Type: Pneudraulic Applications: High speed production 17/64" (08) 21/64" (10) 99-372899-3729 99-3730 99-3728-199-3729-1 99-3730-1 Features: Optimum stroke for one cycle installation of fasteners. Model 245/255 Type: Pneudraulic Applications: High speed production Features: Optimum stroke for one cycle installation of fasteners. Minimal moving parts. Model 2502/A2502 Applications: High speed production Features: Small, lightweight, with just one moving part for increased reliability, and an offset piston for limited clearance. Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 13/64" (06)17/64" (08)21/64" (10) 99-2642199-2645199-26481 99-2643199-2646199-26491 99-3728299-3729299-37302 99-3728-1299-3729-1299-3730-12 Standard Inline & Offset Nose Assemblies 13/64" (06)17/64" (08)21/64" (10) 99-2642199-2645199-2648 99-2643199-2646199-2649 Type: Hydraulic 84 Standard Inline & Offset Nose Assemblies JUL 2013 15 Asp® Fasteners Model 206-375/ A206-375 Type: Hydraulic Standard Offset Nose Assemblies 13/64" (06)17/64" (08)21/64" (10) 99-372899-3729 99-3730 99-3728-199-3729-1 99-3730-1 Applications: Limited clearance Features: Uses offset nose assembly for added clearance, and only one moving part for minimum maintenance. Hoses can be repositioned. Nose Assembly Specifications 13/64" Diameter Fig Flats A B C D 99-2642 Nose Assy 1 1 3.38 .75 .34 1.76 E 99-2643 1 1 5.88 .75 .34 4.26 99-3728 3 0 1.50 .91 .33 1.58 2.69 99-3728-1 3 0 1.50 .91 .37 1.63 3.49 Flats A B C D E 17/64" Diameter Nose Assy Fig 99-2645 1 1 2.09 .75 .33 1.50 99-2645 1 1 3.42 .75 .34 1.79 99-2646 1 1 5.92 .75 .34 4.29 99-3729 3 0 1.53 .91 .37 1.00 2.71 99-3729-1 3 0 1.53 .91 .37 1.63 3.55 Flats A B C D E 2.38 21/64" Diameter Nose Assy Fig 99-2648 2 1 2.00 .81 .34 1.50 99-2648 1 1 3.45 .92 .43 1.70 99-2649 1 1 5.95 .92 .43 4.20 99-3730 3 0 1.56 .91 .37 1.00 2.74 99-3730-1 3 0 1.57 .91 .37 1.63 1.63 Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 85 12 1 HUCK-CLINCH® Blind Rivet Fasteners Model 2013 Standard Inline & Offset Nose Assemblies Type: Air over hydraulic powered 1/8” 5/32” 3/16”1/4” 5/16” Applications: ??????????????? ?????????????????? Features: ????????????? ???????? ???????????????? ????? ?????????? ????????? 99-3442 99-3443 99-1333 99-1334 99-1335 99-1336 Nose Assembly Specifications NEED NOSE ASSEMBLY CHART INFO FOR THIS EndSECTION of Section 15 Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 86 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 2012 Series Tooling Pneudraulic Tooling Specifications 16 Alcoa Fastening Systems T OOL2012 S PECIFICATIONS Series Tooling 3.41 86.6 —— 1.10 27.9 —— INCHES mm .79 — 20 8.7 — 7 20 222— 12B .9 8.7 — 7 20 12 222— .9 8.7 — 7 20 12V 222— .9 10° INCHES mm 12 305 —— Stroke: .650 in Weight: 2012 = 4.4 lbs Air Pressure: 90-100 psi • Stroke: .650 Air Consumption: 2.9 SCFM Capacity: 2670 lbs @ 90 psi • Weight: 2012 = 4.4 lbs Speed/Cycles: 20 per minute 2012B&V = 4.7 lbs 4.88 124 —— • Air Pressure: 90 psi • Capacity: 2670 lbs @ 90 psi • Speed/Cycles: 20 per minute JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 87 16 pneudraulic tooling specifications 2013 series tooling 3.41 86.6 —— 1.10 27.9 —— InCHes mm .79 — 20 9.5 7 —— 243 2013V 8.8 1 —— 224 2013B 8.0 5 —— 204 2013 10° INCHES 12 —— 305 mm stroke: .650 in Weight: 2013 = 4.4 lbs pressure:.650 90-100 psi • Air Stroke: Air Consumption: 2.9 SCFM • Capacity: Weight:2670 2013 = 4.4 lbs lbs @ 90 psi 2013B&V = 4.7 lbs speed/Cycles: 20 per minute 4.88 —— 124 • Air Pressure: 90 psi • Capacity: 2670 lbs @ 90 psi • Speed/Cycles: 20 per minute 88 H u C k A e r o s pA C e I n s tA l l At I o n e q u I p m e n t JUL 2013 Pneudraulic Tooling Specifications 2025 Series Tooling Alcoa Fastening Systems 16 OOL S PECIFICATIONS T 2025 Series Tooling 3.865 98.17 ——— INCHES mm 1.812 Ø ——— 46.02 INCHES mm 1.102 27.98 ——— .906 23.02 ——— 8.366 ——— 212.51 10° • Stroke: .675 Stroke: .675 in • Weight: 5 lbs 12 oz Weight: 5.75 lbs Air Pressure: 90 90-100 • Air Pressure: psipsi Air Consumption: 8.5 SCFM • Capacity: 5290 90 psi Capacity: 5290 lbs lbs @@ 90 psi Speed/Cycles: 30 per minute • Speed/Cycles: 30 per minute 12.536 ——— 318.41 5.383 ——— 136.73 4.355 Ø ——— 110.62 JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 89 16 1 Pneudraulic Tooling Specifications 244 Series Tooling 6.89 175 —— .890 —— 22.61 .945 24.00 3.636 —— 92.35 1.78 Ø ——— 45,21 ——— 10° 1.920 Ø ——— 48.77 1.890 Ø ——— 48.00 INCHES mm 12.92 328.2 ——— 4.76 120.9 ——— 4.105 104.3 3.725 94.6 ——— ——— Stroke: .562 in Weight: 5.69 lbs Air Pressure: 90-100 psi Air Consumption: 6.3 SCFM Capacity: 4606 lbs @ 90 psi Speed/Cycles: 30 per minute 90 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 244/244OS Series Tooling Alcoa Fastening Systems Pneudraulic Tooling Specifications M ODEL 244OS T OOL S PECIFICATIONS 16 244OS Series Tooling 4.497 ——— 114.21 .890 22.61 1.780 Ø ——— 45.21 —— 3.636 ——— 92.35 4.625 ——— 117.50 3.886 98.70 ——— .945 —— 24.00 10° 1.890 Ø ——— 48.00 INCHES INCHES MM mm 12.920 ——— 328.20 4.760 ——— 120.90 3.725 94.60 ——— Stroke: .675 in • Stroke: Adjustable 0 - .500 in Weight: 5.69 lbs • Capacity: 4606 lbs @ 90 psi Air Pressure: 90-100 psi • Weight: 5 lbs 11oz • Speed/Cycles: 30 per minute Capacity: • Air Pressure: 90-100 psi4606 lbs @ 90 psi • Noise Level: 75 dBA @ 90 psi Air Consumption: 6.3 SCFM Speed/Cycles: 30 per minute 6 JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 91 16 1 pneudraulic tooling specifications 245 series tooling INCHES MM InCHes mm • Stroke: .625 stroke: .625 in • Weight: 8.8 lbs Weight: 8.8 lbs • AirAirPressure: 90-100 psi pressure: 90-100 psi Air Consumption: 11.5 SCFM • Capacity: 7750 lbs @ 90 psi Capacity: 7750 lbs @ 90 psi speed/Cycles: 30 per minute • Speed/Cycles: 30 per minute • Noise Level: 85 dBA @ 90 psi 92 H u C k A e r o s pA C e I n s tA l l At I o n e q u I p m e n t JUL 2013 16 Pneudraulic Tooling Specifications 246 Series Tooling 8.81 —— 223.75 .732 18.6 —— 4° 1.920 Ø ——— 48.80 INCHES mm 15.05 382.3 ——— 6.155 ——— 156.30 6.125 Ø ——— 155.6 Stroke: .875 in 3.98 101.1 ——— Weight: 11.1 lbs Air Pressure: 90-100 psi Air Consumption: 22.4 SCFM Capacity: 9986 lbs @ 90 psi Speed/Cycles: 30 per minute JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 93 16 pneudraulic tooling specifications 247 series tooling 8.66 220 1.92 48.8 —— —— .730 18.5 —— 4° InCHes mm 14.88 378 ——— 6.02 153 ——— 5.26 133.7 ——— stroke: .875 in • Stroke: .875 Weight: 10.01 lbs Air 90 -100 psi • pressure: Weight: 10.01 lbs Air Consumption: 11.5 SCFM • Air Pressure: 90-100 Capacity: 5280 lbs @ 90 psi INCHES psi mm speed/Cycles: 30 per minute • Capacity: 5280 lbs @ 90 psi • Speed/Cycles: 30 per minute 94 H u C k A e r o s pA C e I n s tA l l At I o n e q u I p m e n t JUL 2013 255 Series Tooling Pneudraulic Tooling Specifications Alcoa Fastening Systems 16 OOL PECIFICATIONS T255 STooling Series 7.091 —— 180.11 INCHES MM .959 —— 24.36 4° 4.610 Ø ——— 118.00 INCHES mm 14.86 377.59 ——— 6.02 153 ——— 4.610 Ø ——— 118.00 • Stroke: .625 • Weight: 8.8 lbs Stroke: .625 in • Air Pressure: 90-100 psi Weight: 8.8 lbs Air Pressure: 90-100 psi@ 90 psi • Capacity: 7750 lbs 3.957 ——— 100.51 Air Consumption: 11.5 SCFM • Speed/Cycles: Capacity: 7750 lbs 30 @ 90per psi minute Speed/Cycles: 30 per minute • Noise Level: 85 dBA @ 90 psi 4 JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 95 16 Pneudraulic Tooling Specifications 256 Series Tooling Alcoa Fastening Systems 256 Series Tooling TOOL SPECIFICATIONS INCHES .959 —— 24.36 7.823 —— 198.71 MM 4° 1.920 Ø ——— 48.77 INCHES 14.886 378.1 mm ——— 6.155 156.3 ——— 6.125 Ø ——— 155.6 • Stroke: .875 .875 in •Stroke: Weight: 11.1 lbs 3.957 ——— 100.51 Weight: 11.1 lbs •AirAir Pressure: Pressure: 90-100 psi90-100 psi Air Consumption: 22.4 SCFM • Capacity: 9986 lbs @ 90 psi Capacity: 9986 lbs @ 90 psi 30 per minute •Speed/Cycles: Speed/Cycles: 30 per minute • Noise Level: 85 dBA @ 90 psi 96 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 5 16 pneudraulic tooling specifications 257 series tooling 7.823 —— 198.7 INCHES MM .959 —— 24.36 4° 1.920 Ø ——— 48.77 14.886 378.1 InCHes ——— mm 6. 6.018 152.8 ——— Stroke: .875 4.640 Ø ——— 117.8 Weight: 11.1 lbs stroke: .875 in Weight: 10.01 lbs Air Pressure: 90-100 psi Air pressure: 90-100 psi 3.957 ——— 100.51 Capacity: 5282 lbs @ psi Air Consumption: 11.590 SCFM Capacity: 5282 lbs @ 90 psi Speed/Cycles: 30 per minute speed/Cycles: 30 per minute Noise Level: 85 dBA @ 90 psi JUL 2013 H u C k A e r o s pA C e I n s tA l l At I o n e q u I p m e n t 97 16 Hydraulic tooling specifications 206-375 series tooling mm 2.03 59 1.75 44 —— —— .625 15.9 —— 2.312 60 ——— InCHes mm • Stroke: SHORT - .375 LONG - .500 stroke: .375 in • Weight: 3.37 lbs Weight: 3.37 lbs pull•pressure: 5400 psi5882 Capacity: lbs @ 5400 psi return pressure: 2200 psi Capacity: 5882 lbs @ 5400 psi 98 H u C k A e r o s pA C e I n s tA l l At I o n e q u I p m e n t JUL 2013 1 16 Hydraulic tooling specifications 208-625 series tooling 2.19 55.6 2.51 63.9 —— —— .343 8.71 .752 19.1 —— —— 2.63 66.7 ——— InCHes mm stroke: .625 in • Stroke: Weight: 3.96 lbs.625 pull pressure: 5700 psi • Weight: 3.96 lbs return pressure: 2200 psi Capacity: lbs @ 57005400-5700 psi • PULL10,578 Pressure: psi • RETURN Pressure: 2200-2400 psi JUL 2013 H u C k A e r o s pA C e I n s tA l l At I o n e q u I p m e n t 99 16 Hydraulic Tooling Specifications T OOL S PECIFICATIONS 2480 Series Tooling INCHES mm 8.20 208 —— 5.42 138 —— 3.32 84.3 1.81 46.1 —— 6.55 166 —— 1.18 30.1 —— .719 18.3 —— —— INCHES 1.41 35.9 —— mm Stroke: .875 in Weight: 2.2 lbs Pull Pressure: 8400 psi Return Pressure:.875 3200 psi • Stroke: Capacity: 5667 lbs @ 8400 psi • Weight: 2.2 lbs • Air Pressure: 90 psi • PULL Capacity: 5667 lbs @ 8400 psi 100 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 16 Hydraulic tooling specifications 2502 series tooling mm 8.03 —— 203.9 5.26 —— 133.5 2.00 50.8 —— 3.03 76.9 6.01 —— 152.6 1.50 38.1 —— —— 1.28 32.5 —— InCHes mm stroke: .750 in Weight: 4.5 lbs pull pressure: 8000 psi return pressure: 2200 psi • Stroke: .750 Capacity: 10,360 lbs @ 8000 psi JUL 2013 H u C k A e r o s pA C e I n s tA l l At I o n e q u I p m e n t 101 16 1 Hydraulic Tooling Specifications 2503 Series Tooling INCHES mm 9.42 239 —— 6.64 169 —— 2.00 50.8 —— 3.79 96.2 6.01 153 —— 1.50 38.1 —— —— 1.92 48.7 —— Stroke: 1.500 in Weight: 4.62 lbs Pull Pressure: 8000 psi Return Pressure: 2200 psi Capacity: 10,360 lbs @ 8000 psi • Stroke: 1.500 • Weight: 4.62 lbs • PULL Capacity: 7000 lbs @ 5400 psi • PULL Capacity: 10,360 lbs @ 8000 psi 102 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 INCHES mm 2580 Series Tooling Alcoa Fastening Systems Hydraulic Tooling Specifications T OOL S PECIFICATIONS 16 2580 Series Tooling INCHES mm 2.16 55 1.40 —— 36 8.40 213 —— —— 1.85 47 —— 1.08 27 —— 1.40 36 —— 5.40 —— 137 INCHES mm • Stroke: .937 Stroke: .937 in Weight: 6.58 lbs • Weight: 6.58 lbs • PULL Capacity: 8240 lbs @ 5700 psi Pull Pressure: 7400 psi Return Pressure: 3200 psi Capacity: 10,700 lbs @ 7400 psi • PULL Capacity: 10,700 lbs @ 7400 psi JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 103 16 1 Hydraulic Tooling Specifications 2600-16 Series Tooling 2.638 Ø ——— 66.99 2.513 Ø ——— 63.82 1.687 —— 42.85 9.422 —— 239.32 5.157 —— 130.99 10° 1.319 33.5 ——— 1.810 Ø ——— 45.96 6.915 ——— 175.65 1.204 —— 30.58 INCHES mm 3.98 101.1 ——— Stroke: 1.25 in Weight: 7.3 lbs Pull Pressure: 5700 psi Return Pressure: 2800 psi Capacity: 13,840 lbs @ 5700 psi 104 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 16 Hydraulic Tooling Specifications 2620PT Series Tooling 6.270 —— 159.27 10° 10.162 —— 258.1 2.827 Ø ——— 71.81 1.35 34.3 ——— 2.160 Ø ——— 54.86 7.046 —— 178.97 1.606 —— 40.81 INCHES mm Stroke: 1.437 in Weight: 9.8 lbs Pull Pressure: 7400 psi Return Pressure: 3200 psi Capacity: 17,745 lbs @ 7400 psi JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 105 16 1 Hydraulic tooling specifications 700 series tooling model A B C D e 706LGP INCH mm 1.60 41 .47 12 2.57 65 .60 15 .54 14 708LGP INCH mm 1.79 45 .53 13 2.83 72 .68 17 .59 15 710LGP INCH mm 2.04 52 .63 16 3.23 82 .88 22 .69 17 712LGP INCH mm 2.38 60 .69 17 3.60 91 .90 23 .79 20 706GP INCH mm 1.60 41 .47 12 2.66 68 .69 18 .54 14 708GP INCH mm 1.79 45 .53 13 2.92 74 .76 19 .59 15 710GP INCH mm 2.04 52 .63 16 3.31 84 .97 25 .69 17 712GP INCH mm 2.38 60 .69 17 3.65 93 .90 23 .79 20 All 706 series tools: stroke: .375 in Weight: 3.0 lbs Capacity: 4150 lbs @ 5400 psi All 708 series tools: stroke: .500 in Weight: 3.5 lbs Capacity: 5850 lbs @ 5400 psi All 710 series tools: stroke: .625 in The dimensions shown in the table above are a partial listing of the 700 Series tools, Contact Huck Installation Equipment Division for your specific requirements. Weight: 4.0 lbs All 700 series tools: Capacity: 7800 lbs @ 5400 psi pull pressure: 5400 psi All 712 series tools: return pressure: 2400 psi stroke: .750 in Weight: 4.5 lbs Capacity: 12,000 lbs @ 5400 psi 106 H u C k A e r o s pA C e I n s tA l l At I o n e q u I p m e n t JUL 2013 16 Hydraulic Tooling Specifications 7352 Series Tooling 4.98 ——— 126.39 1.72 —— 43.64 2.52 63.88 ——— 2.25 57.14 ——— 3.06 77.77 ——— 3.51 —— 89.15 INCHES mm Stroke: .453 Weight: 5.5 lbs Pull Pressure: 5700 psi Return Pressure: 2200 psi Capacity: 5517 lbs @ 5700 psi JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 107 12 1 HUCK-CLINCH® Blind Rivet Fasteners Model 2013 Standard Inline & Offset Nose Assemblies Type: Air over hydraulic powered 1/8” 5/32” 3/16”1/4” 5/16” Applications: ??????????????? ?????????????????? Features: ????????????? ???????? ???????????????? ????? ?????????? ????????? 99-3442 99-3443 99-1333 99-1334 99-1335 99-1336 Nose Assembly Specifications NEED NOSE ASSEMBLY CHART INFO FOR THIS EndSECTION of Section 16 Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 108 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 17 POWERIG® Hydraulic Units Model 918/918-5 Electrically powered and electrically actuated, twin 2 gpm systems for production applications. Operates 2 tools simul taneously and independently of each other. Powerful enough to operate equipment up to 100 feet from the hydraulic unit. Delivers 8400 psi working pressure. Simple adjustment allows tools requiring different hydraulic pressures to be used. 22 gallon reservoir system with fan radiator air/oil heat exchanger. Unit is semi-portable and can be moved with a fork lift truck. System: Single open center circuit with 8,400 psi max, 2 gpm each circuit for 918, 1.33 gpm each circuit for 918-5 Pump: Axial 6 piston SPLIT FLOW Constant Displacement Hydraulic Piston Pump direct mounted on motor Oil Control: Four way solenoid operated Directional Valve, pressure relief valve, and idler valve on each circuit Reservoir Capacity: 22 gallons (center of sight gauge) Cooler: Fan and radiator air/oil heat exchanger Remote Control: 24 volt control circuit Power Source: 10 HP electric motor 220 or 440 volts, 60 hertz, 3 phase (components shipped with unit allow change over to 220 volts, 60 hertz, 3 phase operation) Dimensions: 44" long, 25" wide, 30" high Weight: Dry 585 lbs, operational 708 lbs Model 940 Portable electrically powered, single 70 cu in/min system designed to operate hydraulic installation tools. Delivers 8,400 psi working pressure. Simple adjustable hydraulic outputs. Pump output directional valve is controlled from installation equipment by 24 volt control circuit. Unit automatically turns off when the equipment switch is released and installation cycle is completed. System: Single open center circuit with 8,400 psi max, 70 cu in/min at 5,000 psi Pump: 2 stage, gear piston type Oil Control: Four way solenoid operated Directional Valve Reservoir Capacity: 1.5 gallons Remote Control: 24 volt control circuit Power Source: 11/8 hp, 12,000 rpm 115 volt, 50/60 hertz, AC single phase Dimensions: 12.5" long, 10.5" wide, 18" high Weight: Dry 66 lbs, operational 74.5 lbs Hydraulic Fluid: Fire-resistant hydraulic fluid—Dexron II® or equivalent Options: 940-220 electrical system 220 volt, 50/60 hertz, AC single phase Hydraulic Fluid: Fire-resistant hydraulic fluid—Dexron II® or equivalent Option: 918-5 equipped to operate 3 tools JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 109 17 1 POWERIG® Hydraulic Units Model 968 and 968D ("D" designates dolly assembly included) Portable air-powered, air-actuated single 70 cubic in/min hydraulic power source. Designed to operate hydraulic installation tools identified by a prefix A in the model number (eg: A206-375). The 968 delivers 8,400 psi working pressure with hydraulic fluid directional flow remotely controlled by a trigger in the installation tool. A 2-stage, gear-piston pump operates the rapid pull-piston movement. The unit features a built-in regulator for adjusting hydraulic pressures. Quick air and hydraulic disconnect couplings are included with each system. System: Single open center circuit with 8,400 psi max 70 cu in/min at 5,000 psi Pump: 2 Stage, gear-piston Type Oil Control: Four-way air piloted directional valve Reservoir Capacity: 2.5 gal (9.5 liters) Power Source: Compressed air 90-100 psi Air Consumption: 50 cfm (.024 m3/s) Dimensions: 10.45"(26.5cm) length, 16.33"(41.5cm) wide, 15.68"(39.8cm) high Weight: Dry 75lbs (34kg), operational 93lbs (42kg) Hydraulic Fluid: Automatic transmission fluid—Dexron II® or equivalent Note: The 968 is a low-to-medium volume production unit for use with all tools prefixed ‘A’ specifying air trigger option Note: Optional Dolly assembly available P/N 129703 Custom Designed Hydraulic Systems Special multi-tool hard plumbed hydraulic systems can be designed to meet customer specific requirements. 110 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 18 Accessories Pintail Catcher Double Drive Valve Model 111247/Model 111247 Model 1054 Model 111247 is a lightweight durable canvas adjustable pintail catcher that is attached to Huck installation tools to catch pintails as they are ejected. Easy to install and easy to empty— eliminates the hazard of walking on loose pintails or leaving them in assembled parts. Model 1054 is a special valve for two step fastener installation used with pneumatic and pneudraulic installation tools. The valve attaches to the installation tool at the air inlet where the operator may conveniently select high or low pressure. Double drive refers to a two stage operation where lockbolt pins are first pulled into an interference fit at low pressure, then with the valve set to high pressure, the collar is swaged and installation completed. Huck double drive valves must be used with selfreleasing nose assemblies. Pin Position and Swage Gages Though visual inspection of pin position and swage is usually adequate, HUCKBOLT® pins and stumps may be checked with Huck gages. Various gages are available, determined by the type and material combination of the installed fasteners. Grip Gage Model 105093 Use this gage for determining material thickness and fastener grip length when using NAS Shear and Tension lock-bolts, MS21140 and MS21141 blind fasteners, MS90353 and MS 90354 blind fasteners, and NAS 1919 and NAS 1921 blind fasteners. Grip Gage Model 122666 Use this gage for determining material thickness and fastener grip length when using GP® or LGP® Lockbolt fasteners. Grip Gage Model 122667 Use this gage for determining material thickness and fastener grip length when using MLGP® Lockbolt fasteners. Grip Gage Models G58-1 and G58-2 Simple and accurate gages for determining the required grip length for a prepared hole. The G58-1 is for 1/8 and 5/32 diameter fasteners, the G58-2 is for 3/16 and 1/4 diameter fasteners. For the G58-1 grip equals 1/2" less protrusion, for the G58-2 grip equals 1" less protrusion. Hydraulic Pressure Checking Gauge Model T-124833 Model T-10280 is a gauge set-up used to set and check the PULL and RETURN pressures on POWERIG® Hydraulic Units. This gauge is a valuable tool for trouble shooting tools and hydraulic units. Fill and Bleed Unit Model 970-100 This unit provides a fast and efficient means of filling with hydraulic fluid and bleeding air from Huck pneudraulic installation tools. It is specifically recommended for Models 200, 245, and 246 installation tools. Shift Setting Kit Part Number 107569 The preferred method for shift setting—uses a Skidmore-Wilhelm tester to accurately check the spindle load at shift on the Model 200 installation tool. Shift Setting Kit Part Number 101300 An alternative method for shift setting—uses a hydraulic pressure gauge to check the hydraulic pressure at shift in pounds per square inch on the Model 200 installation tool.1 1. To install double action fasteners, the shift valve of the Model 200 installation tool must be adjusted to insure proper fastener installation. JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 111 12 1 HUCK-CLINCH® Blind Rivet Fasteners Model 2013 Standard Inline & Offset Nose Assemblies Type: Air over hydraulic powered 1/8” 5/32” 3/16”1/4” 5/16” Applications: ??????????????? ?????????????????? Features: ????????????? ???????? ???????????????? ????? ?????????? ????????? 99-3442 99-3443 99-1333 99-1334 99-1335 99-1336 Nose Assembly Specifications NEED NOSE ASSEMBLY CHART INFO FOR THIS EndSECTION of Section 18 Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 112 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 19 Nose Assembly Adapters Part No. Nose Assembly Type Tool Type 102463 352 style Inline 353, 245, 255 Comments 104406 350, 352 Inline 200 104627 352 Rotatable Adapter 352 Allows 352 Noses to Rotate 104632 353 Rotatable Adapter 353 Allows 353 Noses to Rotate 113272 Offset for UNIMATIC BR 212, 2480 99-1500s Rotatable Adapter 245 style Stroke Limiter 118362 Required 113272 99-1500s Rotatable Adapter 2502-625 Stroke Limiter Required (call for Part No.) 99-1500s Rotatable Adapter 2580 Stroke Limiter Required (call for Part No.) 99-3700s -05, -06, -08 Offset 119400-1 Stroke Limiter 118362 Required 99-1700s -05, -06, -08 Offset 99-3700s -05, -06, -08 Offset Stroke Limiter PR2344 Required 99-1700s -05, -06, -08 Offset 120804 121395 99-1500s Rotatable Adapter 245 style Stroke Limiter 118362 Required 99-1500s Rotatable Adapter 2580 Stroke Limiter Required (call for Part No.) Spindle/Piston to fit 230 style Noses 245, 255 style 99-1700s -10, -12 Lockbolt 2502-625 99-1700s -10 Lockbolt 245, 255 style 122140-G83-1 99-3700s G83 122587 99-S456 HK-150 123437-1 99-1100s Offset BR 202, 2012 123437-2 HUCKLINCH Offset 202, 2012 124113 352 style Inline; 1/4 max 206-375, 206-625 124113-1 3/8 Pass Thru 353 style noses 208-625 124977 353 style 5901, 2620 style 125770 99-1500s 208-625 126358 Anvil & Collet Extension 352 style 202,244 Length 6.00" 126361 Anvil & Collet Extension 352 style 202,244 Length 3.00" 128279 1700 & 3700 Series 202, 244, 2012 Rotatable Adapter 128279-1 1700 & 3700 Series 206-375 Rotatable Adapter 128361 1900 Series Nose Only 2025, 244 Right Angle Adapter 122134 JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 113 12 1 HUCK-CLINCH® Blind Rivet Fasteners Model 2013 Standard Inline & Offset Nose Assemblies Type: Air over hydraulic powered 1/8” 5/32” 3/16”1/4” 5/16” Applications: ??????????????? ?????????????????? Features: ????????????? ???????? ???????????????? ????? ?????????? ????????? 99-3442 99-3443 99-1333 99-1334 99-1335 99-1336 Nose Assembly Specifications NEED NOSE ASSEMBLY CHART INFO FOR THIS EndSECTION of Section 19 Note: Special noses for clearance applications may be available. Contact your HUCK representative for more information. 114 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013 A Appendix Limited Warranties Huck Installation Equipment Tooling Warranty Huck International, Inc. reserves the right to make changes in specifications and design and to discontinue models without notice. Huck warrants that tooling and other items (excluding fasteners, and hereinafter referred as “other items”) manufactured by Huck shall be free from defects in workmanship and materials for a period of ninety (90) days from the date of original purchase. Huck Installation Equipment should be serviced by trained service technicians only. Warranty on “non standard or custom manufactured products” Always give the Serial Number of the equipment when corresponding or ordering service parts. With regard to non-standard products or custom manufactured products to customer’s specifications, Huck warrants for a period of ninety (90) days from the date of purchase that such products shall meet Buyer’s specifications, be free of defects in workmanship and materials. Such warranty shall not be effective with respect to non-standard or custom products manufactured using buyer-supplied molds, material, tooling and fixtures that are not in good condition or repair and suitable for their intended purpose. There are Authorized Tool Service Centers (ATSC’s) located throughout the United States. These service centers offer repair services, spare parts, Service Parts Kits, Service Tools Kits and Nose Assemblies. Please contact your Huck Representative or the nearest Huck office listed on the back cover for the ATSC in your area. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. HUCK MAKES NO OTHER WARRANTIES AND EXPRESSLY DISCLAIMS ANY OTHER WARRANTIES, INCLUDING IMPLIED WARRANTIES AS TO MERCHANTABILITY OR AS TO THE FITNESS OF THE TOOLING, OTHER ITEMS, NONSTANDARD OR CUSTOM MANUFACTURED PRODUCTS FOR ANY PARTICULAR PURPOSE AND HUCK SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECTLY OR INDIRECTLY, ARISING FROM THE USE OF SUCH TOOLING, OTHER ITEMS, NONSTANDARD OR CUSTOM MANUFACTURED PRODUCTS OR BREACH OF WARRANTY OR FOR ANY CLAIM FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. Huck’s sole liability and Buyer’s exclusive remedy for any breach of warranty shall be limited, at Huck’s option, to replacement or repair, at FOB Huck’s plant, of Huck manufactured tooling, other items, nonstandard or custom products found to be defective in specifications, workmanship and materials not otherwise the direct or indirect cause of Buyer supplied molds, material, tooling or fixtures. Buyer shall give Huck written notice of claims for defects within the ninety (90) day warranty period for tooling, other items, nonstandard or custom products described above and Huck shall inspect products for which such claim is made. Tooling, Part(s) and Other Items not manufactured by Huck HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING, PART(S) OR OTHER ITEMS MANUFACTURED BY THIRD PARTIES. HUCK EXPRESSLY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED, AS TO THE CONDITION, DESIGN, OPERATION, MERCHANTABILITY OR FITNESS FOR USE OF ANY TOOL, PART(S), OR OTHER ITEMS THEREOF NOT MANUFACTURED BY HUCK. HUCK SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECTLY OR INDIRECTLY, ARISING FROM THE USE OF SUCH TOOLING, PART(S) OR OTHER ITEMS OR BREACH OF WARRANTY OR FOR ANY CLAIM FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. The only warranties made with respect to such tool, part(s) or other items thereof are those made by the manufacturer thereof and Huck agrees to cooperate with Buyer in enforcing such warranties when such action is necessary. Huck shall not be liable for any loss or damage resulting from delays or nonfulfillment of orders owing to strikes, fires, accidents, transportation companies or for any reason or reasons beyond the control of the Huck or its suppliers. JUL 2013 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t 115 A Global Organization Alcoa Fastening Systems (AFS) maintains company offices throughout the United States and Canada, with subsidiary offices in many other countries. Authorized AFS distributors are also located in many of the world’s industrial and aerospace centers, where they provide a ready source of AFS fasteners, installation tools, tool parts, and application assistance. Alcoa Fastening Systems worldwide locations Americas Aerospace Products Tucson Operations 3724 East Columbia Tucson, AZ 85714 800-234-4825 520-747-9898 FAX: 520-748-2142 Europe Aerospace Products Carson Operations PO Box 5268 900 Watson Center Rd. Carson, CA 90749 800-421-1459 310-830-8200 FAX: 310-830-1436 Industrial Products Kingston Operations 1 Corporate Drive Kingston, NY 12401 800-431-3091 845-331-7300 FAX: 845-334-7333 Ets De Cergy St. Christophe BP 58445 Cergy St. Christophe 95807 Cergy-Pontoise Cedex, France 33-1-34-33-98-00 For more information 800-431-3091 www.alcoafasteningsystems.com For The Long Haul, The Future of Fastening Technology, The Future of Assembly Technology, The Future of Tooling Technology, and Tools of Productivity are service marks of Huck International. Huck provides technical assistance regarding the use nd application of Huck fasteners and tooling. NOTICE: The information contained in this publication is only for general guidance with regard to properties of the products shown and/or the means for selecting such products, and is not intended to create any warranty, express, implied, or statutory; all warranties are contained only in Huck’s written quotations, acknowledgements, and/or purchase orders. It is recommended that the user secure specific, up-to-date data and information regarding each application and/or use of such products. © 2010 Alcoa Fastening Systems AI1014 116 150 0713 H u c k A e r o s pa c e I n s ta l l at i o n E q u i p m e n t JUL 2013