1 Product Family Data Sheet Rev.1.0 2015.12.30 LED Module Modular Platform Engine Series T-Type Gen2 SL-PGR2W51SBGL SL-PGR2W52SBGL SL-PGR2W57SBGL Samsung outdoor modules enable flexible modular design, providing better solution for outdoor application Features & Benefits High lumen density of 2500 lm Seamless combination by modular design Lens-type module, that makes fixtures easily designed IP66 for durability and robustness Applications Outdoor Lighting: Roadway Street Light Parking Lot Tunnel Light 2 Table of Contents 1. Product Code Information ----------------------- 3 2. Characteristics ----------------------- 4 3. Structure & Assembly ----------------------- 6 4. Certification & Declaration ----------------------- 12 5. Label Structure ----------------------- 13 6. Packing Structure ----------------------- 15 7. Precautions in Handling & Use ----------------------- 16 3 1. Product Code Information Light Distribution (Optical Lens Type) Nominal CCT (K) Product Code IESNA Type I Short 5000 SL-PGR2W51SBGL IESNA Type II Short 5000 SL-PGR2W52SBGL IESNA Type II Very Short 5000 SL-PGR2W57SBGL 4000 SL-P7T2W51MBGL 5000 SL-P7R2W51MBGL 4000 SL-P7T2W52MBGL 5000 SL-P7R2W52MBGL 4000 SL-P7T2W57MBGL 5000 SL-P7R2W57MBGL 4000 SL-P7T2W53MBGL 5000 SL-P7R2W53MBGL 4000 SL-P7T2W53LBGL 5000 SL-P7R2W53LBGL 4000 SL-P7T2W54MBGL 5000 SL-P7R2W54MBGL 4000 SL-P7T2W55SBGL 5000 SL-P7R2W55SBGL 4000 SL-P7T2W585BGL 5000 SL-P7R2W585BGL Other Available Types: IESNA Type I Medium (I) IESNA Type II Medium (I) IESNA Type II Medium (L) IESNA Type III Medium (I) IESNA Type III Long IESNA Type IV Medium (I) IESNA Type V Short (I) Beam Angle 85° Notes: 1) (I) : optimized for Illuminance uniformity 2) (L) : optimized for Luminance uniformity 3) Luminous flux of IESNA Type IV Medium (I) type is lower than other types Remark 4 2. Characteristics a) Maximum Rating Item Rating Unit Remark Rated Lifetime >50,000 hour L80B50 @ tp, 50 = 105 ºC Ingress Protection (IP) IP66 - For Damp Location (UL marking) Operating Temperature (Tc) 10 ~ 92 ºC Storage Temperature (Ta) -30 ~ +70 ºC ESD ±8 kV (contact) / ±15 kV (air) kV Working Voltage for Insulation 50 V ※ Ta : Ambient Temperature b) Electro-optical Characteristics (IF = 700 mA, tp = 58 °C) Item Unit Nom. CCT (K) Min. Typ. Max. Luminous Flux (Φv) lm 5000 2300 2500 - Luminous Efficacy lm/W 5000 - 119 - CCT K 5000 4700 5000 5300 Color Rendering Index (Ra) - Remark 76 Operating Current (IF) mA - 700 1000 Operating Voltage (VF) Vdc 26 30.0 33.0 Power Consumption (P) W - 21 25 per module @ 30 V, 700mA in a module Notes: 1) 2) TC: Case temperature, measured at “Tc point” and at the rated typical DC current Samsung maintains measurement tolerance of : luminous flux = ±7 %, CRI = ±1, voltage = ±5%, CCT = ±5%, Current = ±5% 3) The maximum operating current means the highest limit in any operating condition 4) Voltage difference between modules is tightly controlled to be less than 1.0 V so that the maximum current of any module can be limited close to the value stated on above table (voltage bin of the module is printed at the labels on each module and on outer box) 5) The power consumption for a specific module is dependent on the operating voltage distribution across the modules in parallel connection 5 3. Structure & Assembly a) Appearance [SL-PGR2W51SBGL] [SL-PGR2W52SBGL] 6 [SL-PGR2W57SBGL] Note: The appearance will be different for various optical solutions depending on the combination of the available core lenses. Critical dimensions are the same for all optical solutions, except for thickness difference at the core lens cross-section. 7 b) Dimension Model Dimension Specification Tolerance Unit Module Length 150 ±0.5 mm Module Width 60 ±0.5 mm Module Height 43.4 ±0.5 mm PCB Thickness 1.2 ±0.12 mm Module Weight 295 ±20 g Module Length 150 ±0.5 mm Module Width 60 ±0.5 mm Module Height 43.7 ±0.5 mm PCB Thickness 1.2 ±0.12 mm Module Weight 295 ±20 g Module Length 150 ±0.5 mm Module Width 60 ±0.5 mm Module Height 43.2 ±0.5 mm PCB Thickness 1.2 ±0.12 mm Module Weight 295 ±20 g Remark IESNA Type I SL-PGR2W51SBWW SL-PGR2W52SBWW SL-PGR2W57SBWW Short IESNA Type II Short IESNA Type II Very Short 8 c) Structure [SL-PGR2W51SBGL] No. Parts 1. Lens cover screws (8 pcs) . Array lens cover 3. Rubber seal 4. LED board 5. Side inlet harness 6. Thermal pad 7. Base plate heat sink No. Parts 1. Lens cover screws (8 pcs) . Array lens cover 3. Rubber seal 4. LED board 5. Side inlet harness 6. Thermal pad 7. Base plate heat sink Specifications Material: Stainless steel with teflon washer Location: Between array lens cover and base plate heat sink Lens type: IESNA Type I Short Material: Polycarbonate Thickness: 2.0 mm UL-94 Flammability: V-2 Material: Molded silicone LED: LH351B Ceramic high flux rank (10 pcs) Material: MC-PCB, aluminum Thickness: 1.2 mm Screws: Stainless steel (3 pcs) Material: Molded PVC coated with silicone sealant, 105 °C rating Wires: 24 AWG, 105 °C rating, without end connector Length (wires): 550 mm Between PCB and base plate heat sink Material: Extrusion aluminum [SL-PGR2W52SBGL] Specifications Material: Stainless steel with teflon washer Location: Between array lens cover and base plate heat sink Lens type : IESNA Type II Short Material: Polycarbonate Thickness: 2.0 mm UL-94 Flammability: V-2 Material: Molded silicone LED: LH351B Ceramic high flux rank (10 pcs) Material: MC-PCB, aluminum Thickness: 1.2 mm Screws: Stainless steel (3 pcs) Material: Molded PVC coated with silicone sealant, 105 °C rating Wires: 24 AWG, 105 °C rating, without end connector Length (wires): 550 mm Between PCB and base plate heat sink Material: Extrusion aluminum 9 [SL-PGR2W57SBGL] No. Parts 1. Lens cover screws (8 pcs) . Array lens cover 3. Rubber seal 4. LED board 5. Side inlet harness 6. Thermal pad 7. Base plate heat sink Specifications Material: Stainless steel with teflon washer Location: Between array lens cover and base plate heat sink Lens type : IESNA Type II Very Short Material: Polycarbonate Thickness: 2.0 mm UL-94 Flammability: V-2 Material: Molded silicone LED: LH351B Ceramic high flux rank (10 pcs) Material: MC-PCB, aluminum Thickness: 1.2 mm Screws: Stainless steel (3 pcs) Material: Molded PVC coated with silicone sealant, 105 °C rating Wires: 24 AWG, 105 °C rating, without end connector Length (wires): 550 mm Between PCB and base plate heat sink Material: Extrusion aluminum 10 d) Light Distribution IESNA Type I Short Lens Type IESNA Type II Short Lens Type IESNA Type II Very Short Lens Type 11 e) Thermal Management Performance temperatures are measured on “Tc point” as indicated below (located at long side-center of the Module): ※Tc : case temperature Tc Point g) Schematic Circuit 4. Certification & Declaration Item Compliant to Remark Declaration RoHS Hazardous Substance & Material UL Certification CE DoC No. : DOC13-SW001-1601M01 12 5. Label Structure a) LED Board Label ⑥ ① SL-PGR2W5xxBGL 150827 10000937 5000K-S Tc max : 92℃ ② ③④⑤ ⑦ ⑧ Number Item Description ① Model Number (Product Code) Refer to page 3 ② SMT Date Code - ③ SMT Line - ④ Serial Number 00001 ~ 99999 ⑤ LED Binning Code - ⑥ CCT 5000 K ⑦ LED Maker S : Samsung ⑧ Tc max 92℃ b) Module Label ⑤ SL-PGR2W5xxBGL 150827 KOINC V4 2500lm / 21.8W ① ② ③④ ⑥ Number Item Description ① Model Number (Product Code) Refer to page 3 ② Production Date Code - ③ Manufacturing Location KO (Country / Korea) + INC (Factory) ④ Vf Binning Code - ⑤ Luminous Flux - ⑥ Operating Wattage - 13 c) Outer Box Label ① ② ③ ④ ⑤ ⑥ ⑦ Number Item Description ① Model Number (Product Code) Refer to page 3 ② Lot No. Factory Code (2) + Production Date (4) + Serial No. (4) + Suffix (2) ③ Packing Quantity 12 pc ④ Production Date (year.month.date) yyyy.mm.dd ⑤ Country of Origin KOREA ⑥ Vf Binning Code - ⑦ Eye Safety Label IEC62741 Risk Group 2 14 6. Packing Structure Packing Process Step 1: 6 Modules of the same voltage bin are placed inside one inner box: Step 2: Two stacks of inner boxes (totaling 12 Modules, all having same voltage bin) are placed inside one outer box: Step 3: 32 boxes (384 modules) are placed on one pallet: Dimension (mm) Packing Quantity (modules) Length Width Height Tolerance Inner Box 6 400 227 83 ±3 Outer Box 12 (2 inner boxes) 419 240 171 ±5 Pallet 384 (32 outer boxes) 1000 1000 130 ±10 15 7. Precautions in Handling & Use 7.1. The LED Lighting Modules for white light are devices which are materialized by combining white LEDs. The color of white light can differ a little unusually to diffuser plate (sign-board panel). Also when the LEDs are illuminating, operating current should be decided after considering the ambient maximum temperature. 7.2. Handling To prevent the LED Lighting Modules from making any defectives, please handle the LED Lighting modules with care as follows. (1) Don’t drop the unit and don’t give the unit any shocks. (2) Don’t bend the PCB and don’t touch the LED Resin. (3) Don’t storage the Module in a dusty place or room. (4) Don’t take the product apart. (5) Don’t touch the LED and also PCB and other circuit parts of Module with your naked fingers or sharpness things. (6) Take care so that do not pull wire with hand in case of carries or moves LED Lighting Modules. (7) *VOCs can be generated from adhesives, flux, hardener or organic additives used in luminaires. This phenomenon can cause a significant loss of light emitted from the luminaires. In order to prevent these problems, we recommend users to know the physical properties of the materials used in luminaires, and they must be selected carefully. (*VOCs: Volatile Organic Compounds) 7.3. Cleaning The LED Lighting Modules should not be used in any type of fluid such as water, oil, organic solvent, etc. It is recommended that IPA (Isopropyl Alcohol) be used as a solvent for cleaning the LED Lighting Modules. When using other solvents, it should be confirmed beforehand whether the solvents will dissolve the package and the resin or not. Freon solvents should not be used to clean the LEDs because of worldwide regulations. Do not clean the LED Lighting Modules by the ultrasonic. Before cleaning, a pre-test should be done to confirm whether any damage to the LED Lighting modules will occur. 7.4. Static Electricity Static electricity or surge voltage damages the LED Lighting Modules. Please keep the working process anti-static electricity condition to prevent the Lighting from destroying, as following. (1) Anyone who handles the unit should be well grounded.(earth ring or anti-static glove) (2) Anyone who handles the unit should wear anti-electrostatic working clothes. (3) All kinds of device and instruments, such as working table, measuring instruments and assembly jigs in your production lines should be well grounded. 7.5. Storage The LED Lighting Modules must be stored to insert a package of a moisture absorbent material(silica gel) in a box. 7.6. Others If over voltage which exceeds the absolute maximum rating is applied to LED Lighting Modules. It will cause damage Circuits(that LED is included) and result in destruction. Do not directly look into lighted LED with naked eyes. Please use this product within 5 months, which is kept in its original packaging unopened when stocked. Legal and additional information. About Samsung Electronics Co., Ltd. Samsung Electronics Co., Ltd. is a global leader in technology, opening new possibilities for people everywhere. Through relentless innovation and discovery, we are transforming the worlds of TVs, smartphones, tablets, PCs, cameras, home appliances, printers, LTE systems, medical devices, semiconductors and LED solutions. We employ 286,000 people across 80 countries with annual sales of US$216.7 billion. To discover more, please visit www.samsungled.com. Copyright © 2015 Samsung Electronics Co., Ltd. All rights reserved. Samsung is a registered trademark of Samsung Electronics Co., Ltd. Specifications and designs are subject to change without notice. Non-metric weights and measurements are approximate. All data were deemed correct at time of creation. Samsung is not liable for errors or omissions. All brand, product, service names and logos are trademarks and/or registered trademarks of their respective owners and are hereby recognized and acknowledged. Samsung Electronics Co., Ltd. 95, Samsung 2-ro Giheung-gu Yongin-si, Gyeonggi-do, 446-711 KOREA www.samsungled.com