New Product Crimped MIL Connector Sockets for Discrete Wires XG5N/XG5N-U Crimped Sockets for Discrete Wires Join the MIL Connector Series • XG5N-U Sockets with OMRON’s unique lock enable onehand insertion with a secure lock. Save up to 24% of the space required for the XG4A. ■ Conceptual Application Diagram Discrete wires XG5N-U XG5N XG4C XG4A ■ Ratings and Characteristics Rated current 3 A/contact (with AWG22 wire) 2 A/contact (with AWG24 wire) 1 A/contact (with AWG26 or AWG28 wire) Rated voltage 250 VAC Contact resistance 20 mΩ max. (at 20 mV, 100 mA max.) Insulation resistance Withstand voltage Total insertion force 1,000 MΩ min. (at 500 V DC) ■ Applicable Contacts and Wires Applicable wires Applicable Contacts (elements/element diameter (mm)) 22 17/0.16 24 11/0.16 XG5W-0231 500 VAC for 60 s (leakage current: 1 mA max.) No. of contacts × 1.96 N max. XG5W-0232 Individual pull-out force 0.29 N min. Insertion durability 50 times Ambient operating temperature −55 to 105°C (with no icing at low temperature) Conductor construction AWG No. (UL1007 twisted wires) 26 7/0.16 24 11/0.16 26 7/0.16 28 7/0.127 ■ Materials and Finish Housing Fiber-glass reinforced PBT resin (UL94 V-2)/black Lock Levers Mating end Contacts Crimped section POM resin (UL94 HB)/black Phosphor bronze/nickel base, gold plated (0.15 μm) Phosphor bronze/nickel base, tin plated (2.0 μm) ■ Mating Mate. XG5N Socket Mate. XG4A Plug XG5N-U Socket with Lock XG4C Plug 1 XG5N/XG5N-U Crimped MIL Connector Sockets for Discrete Wires ■ Dimensions (Unit: mm) XG5N-U (with Lock Levers Attached) (C) (16.4) (15.6) (D) A B 2.54 2.54 Dimension (mm) No. of contacts A B C D 10 17.26 10.16 26.80 26.20 14 22.34 15.24 31.88 31.28 16 24.88 17.78 34.42 33.82 20 29.96 22.86 39.50 38.90 26 37.58 30.48 47.12 46.52 30 42.66 35.56 52.20 51.60 34 47.74 40.64 57.28 56.68 40 55.36 48.26 64.90 64.30 50 68.06 60.96 77.60 77.00 60 80.76 73.66 90.30 89.70 64 85.84 78.74 95.38 94.78 6.10 7.90 XG5N 14.4 Polarity guide Triangular mark A B 2.54 2.54 6.10 ■ Ordering Information Appearance Socket and Lock Set Note: The Locks and Sockets are provided separately. Socket Housing Lock Levers *1 Crimp Contacts, Type 1 Crimp Contacts, Type 2 Model Model Model No. of polarity guides Model Model 0 XG5N-100-U XG5N-100 1 XG5N-101-U XG5N-101 14 1 XG5N-141-U XG5N-141 16 1 XG5N-161-U XG5N-161 20 1 XG5N-201-U XG5N-201 26 1 XG5N-261-U XG5N-261 30 1 XG5N-301-U XG5N-301 34 1 XG5N-341-U XG5N-341 40 1 XG5N-401-U XG5N-401 1 XG5N-501-U XG5N-501 2 XG5N-502-U XG5N-502 1 XG5N-601-U XG5N-601 2 XG5N-602-U XG5N602 1 XG5N-641-U XG5N-641 2 XG5N-642-U XG5N-642 No. of contacts 10 50 60 64 XG5W-0232 (loose contacts) XG5W-0231-R *2 (reel contacts) XG5W-0232-R *2 (reel contacts) XG5U-0001 *1. Each XG5N-@@@ Connector requires two Lock Levers. *2. Order the required number of reels (10,000 contacts). Note: The pitch between the two polarity guides on Connectors with 50, 60, or 64 contacts is 22.86 mm. 2 XG5W-0231 (loose contacts) XG5N/XG5N-U Crimped MIL Connector Sockets for Discrete Wires ■ Specified Tools ● Manual Crimping Tool XY2B-7007 ● Automatic Applicator Use an Applicator that is manufactured by Japan Automatic Machine Co., Ltd. Contact information is provided below. Japan: Japan Automatic Machine Co., Ltd. TEL 03-3756-1434 China: Japan Automatic Machine Technology (Huizhou) Ltd. 6-1-B,Songshan Industrial Park, Huizhou Zhongkai Hi-Tech Industrial Development Zone, Huizhou,Guangdong,China TEL(86-752)2771-614 FAX(86-752)2771-619 South-eastern Asia: Japan Automatic Machine Singapore Pte. Ltd. HB Centre 12 Tannery Road #04-02, Singapore 347722 TEL 65-6545-8140 FAX 65-6545-8141 USA, Europe: Toyojamco, Ltd. 8370 Burnahm Road Suite 200 EL Paso, TX 79907 USA TEL (915)595-8825 FAX (915)595-8794 Model XY2B-7007 ● Contact Removal Tool XY2E-0003 Model XY2E-0003 Crimp Contacts, Type 1 Crimp Contacts, Type 2 Crimping Machine Strip Crimper Planned for the near future. *1 SCA-106700 *2 *1. Inquire for details. *2. This model number is for standard specifications. Inquire for other specifications. ■ Safety Precautions ● Crimping Method ● Attaching the Lock Levers Always use the specified Crimping Tool or Applicator to wire the crimped contacts. Refer to the instruction sheet that is provided separately for details. Attach the holes in the Lock Levers to the protrusions on both sides of the housing and make sure that they are set securely. ● Contact Insertion Method Confirm the orientation of the crimped contacts and then insert them all the way to the back of the Socket. After insertion, confirm that the lances are securely set in the lance holes on the socket housing. Lance Lance hole ● Precautions for Correct Use Before Insertion After Insertion (Set in Socket) ● Contact Replacement Method To remove contacts that have been incorrectly inserted, always use the XY2E-0003 Contact Removal Tool. (1) Insert the end of the Removal Tool into the lance hole in the socket housing and press the lance all the way inside the socket housing. (2) While pressing in on the lance, pull out the Contact. (3) Insert a new Contact. When mating the Sockets with XG4C Box Plugs, always use the XG5U-0001 Lock Levers. Otherwise the Connectors may become disconnected due to vibration or shock. ● Storage (1) Do not store the Sockets in locations subject to dust or high humidity. (2) Do not store the Sockets in locations close to sources of gasses such ammonia gas or sulfide gas. Note: Do not use any Contacts that have been removed. 3 XG5N/XG5N-U Crimped MIL Connector Sockets for Discrete Wires • Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. • Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation Electronic and Mechanical Components Company Contact: www.omron.com/ecb Cat. No. G023-E1-04 1014(0112) (O)