Crimped MIL Connector Sockets for Discrete Wires XG5N/XG5N-U Crimped Sockets for Discrete Wires Join the MIL Connector Series • XG5N-U Sockets with OMRON’s unique lock enable onehand insertion with a secure lock. • Save up to 24% of the space required for the XG4A. ■ Conceptual Application Diagram Discrete wires XG5N-U XG5N XG4C XG4A ■ Mating Mate. XG5N Socket Mate. XG4A Plug XG5N-U Socket with Lock XG4C Plug ■ Ratings and Characteristics ■ Materials and Finish Rated current Housing Lock Levers Contacts Mating end Crimped section Rated voltage Contact resistance Insulation resistance Withstand voltage Total insertion force Individual pull-out force Insertion durability Ambient operating temperature 3 A/contact (with AWG22 wire) 2 A/contact (with AWG24 wire) 1 A/contact (with AWG26 or AWG28 wire) 250 VAC 20 mΩ max. (at 20 mV, 100 mA max.) 1,000 MΩ min. (at 500 V DC) 500 VAC for 60 s (leakage current: 1 mA max.) No. of contacts × 1.96 N max. 0.29 N min. 50 times −55 to 105°C (with no icing) Fiber-glass reinforced PBT resin (UL94 V-2)/black POM resin (UL94 HB)/black Phosphor bronze/nickel base, gold plated (0.15 μm) Phosphor bronze/nickel base, tin plated (2.0 μm) ■ Applicable Contacts and Wires Applicable Contacts XG5W0231 XG5W0232 Applicable wires Conductor construction AWG No. (UL1007 twisted wires) (elements/element diameter (mm)) 22 17/0.16 24 11/0.16 26 7/0.16 24 11/0.16 26 7/0.16 28 7/0.127 Crimped MIL Connector Sockets for Discrete Wires XG5N/XG5N-U 1 Double Row Sockets - Crimp Terminal ■ XG5N / XG5N-U Dimensions (Unit: mm) XG5N-U (with Lock Levers Attached) (C) (16.4) Dimension (mm) B C 10.16 26.80 15.24 31.88 17.78 34.42 22.86 39.50 30.48 47.12 35.56 52.20 40.64 57.28 48.26 64.90 60.96 77.60 73.66 90.30 78.74 95.38 (15.6) No. of contacts 10 14 16 20 26 30 34 40 50 60 64 (D) A B 2.54 2.54 6.10 7.90 XG5N 14.4 A 17.26 22.34 24.88 29.96 37.58 42.66 47.74 55.36 68.06 80.76 85.84 D 26.20 31.28 33.82 38.90 46.52 51.60 56.68 64.30 77.00 89.70 94.78 Polarity guide Triangular mark A B 2.54 2.54 6.10 Ordering Information Appearance Socket and Lock Set Note: The Locks and Sockets are provided separately. Socket Housing Lock Levers Crimp Contacts, Type 1 Crimp Contacts, Type 2 No. of polarity guides Model Model Model Model Model 0 XG5N-100-U XG5N-100 1 XG5N-101-U XG5N-101 14 1 XG5N-141-U XG5N-141 16 1 XG5N-161-U XG5N-161 20 1 XG5N-201-U XG5N-201 XG5W-0231 (loose contacts) XG5W-0232 (loose contacts) 26 1 XG5N-261-U XG5N-261 30 1 XG5N-301-U XG5N-301 34 1 XG5N-341-U XG5N-341 40 1 XG5N-401-U XG5N-401 1 XG5N-501-U XG5N-501 2 XG5N-502-U XG5N-502 1 XG5N-601-U XG5N-601 XG5W-0231-R* (reel contacts) XG5W-0232-R* (reel contacts) 2 XG5N-602-U XG5N602 1 XG5N-641-U XG5N-641 2 XG5N-642-U XG5N-642 No. of contacts 10 50 60 64 XG5U-0001 * Order the required number of reels (10,000 contacts). Note: The pitch between the two polarity guides on Connectors with 50, 60, or 64 contacts is 22.86 mm. 2 Crimped MIL Connector Sockets for Discrete Wires XG5N/XG5N-U AssemblyTools Manual Crimping Tool Automatic Applicator XY2B-7007 Use an Applicator that is manufactured by Japan Automatic Machine Co., Ltd. Contact information is provided below. Japan: Japan Automatic Machine Co., Ltd. TEL 03-3756-1434 China: Model Minimum ordering quantity (pieces) XY2B-7007 1 Contact Removal Tool Japan Automatic Machine Technology (Huizhou) Ltd. 6-1-B,Songshan Industrial Park, Huizhou Zhongkai Hi-Tech Industrial Development Zone, Huizhou,Guangdong,China TEL(86-752)2771-614 FAX(86-752)2771-619 South-eastern Asia: Japan Automatic Machine Singapore Pte. Ltd. HB Centre 12 Tannery Road #04-02, Singapore 347722 TEL 65-6545-8140 FAX 65-6545-8141 USA, Europe: XY2E-0003 Toyojamco, Ltd. 8370 Burnahm Road Suite 200 EL Paso, TX 79907 USA TEL (915)595-8825 FAX (915)595-8794 Crimp Contacts, Type 1 Model Minimum ordering quantity (pieces) XY2E-0003 1 Crimp Contacts, Type 2 Crimping Machine Strip Crimper Planned for the near future. *1 SCA-106700 *2 *1: Inquire for details. *2: This model number is for standard specifications. Inquire for other specifications. Safety Precautions Crimping Method Attaching the Lock Levers Always use the specified Crimping Tool or Applicator to wire the crimped contacts. Attach the holes in the Lock Levers to the protrusions on both sides of the housing and make sure that they are set securely. Refer to the instruction sheet that is provided separately for details. Contact Insertion Method Confirm the orientation of the crimped contacts and then insert them all the way to the back of the Socket. After insertion, confirm that the lances are securely set in the lance holes on the socket housing. Lance Lance hole Before Insertion After Insertion (Set in Socket) Contact Replacement Method To remove contacts that have been incorrectly inserted, always use the XY2E-0003 Contact Removal Tool. 1. Insert the end of the Removal Tool into the lance hole in the socket housing and press the lance all the way inside the socket housing. 2. While pressing in on the lance, pull out the Contact. 3. Insert a new Contact. Precautions for Correct Use When mating the Sockets with XG4C Box Plugs, always use the XG5U-0001 Lock Levers. Otherwise the Connectors may become disconnected due to vibration or shock. Storage 1. Do not store the Sockets in locations subject to dust or high humidity. 2. Do not store the Sockets in locations close to sources of gasses such ammonia gas or sulfide gas. Note: Do not use any Contacts that have been removed. Crimped MIL Connector Sockets for Discrete Wires XG5N/XG5N-U 3 All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which can be found at http://www.components.omron.com/components/web/webfiles.nsf/sales_terms.html ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. OMRON ON-LINE OMRON ELECTRONIC COMPONENTS LLC Global - http://www.omron.com USA - http://www.components.omron.com 55 E. Commerce Drive, Suite B Schaumburg, IL 60173 847-882-2288 Cat. No. G023-E-02 4 08/12 Specifications subject to change without notice Crimped MIL Connector Sockets for Discrete Wires XG5N/XG5N-U Printed in USA Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Omron: XG5N-261 XG5N-501 XG5N-101-U XG5N-261-U XG5N-161 XY2E-0003 XG5N-642 XG5N-602 XG5N-201-U XG5N-502 XG5W-0231-R XG5N-341 XG5W-0231 XG5N-502-U XG5N-501-U XG5N-601-U XG5N-100-U XG5N241 XG5N-401-U XG5W-0232 XG5N-341-U XG5U-0001 XG5N-301-U XG5N-101 XG5N-141 XG5N-641-U XG5N-641 XG5N-201 XG5N-141-U XG5N-642-U XG5N-161-U XG5N-401 XG5N-100 XG5N-602-U XG5N-601 XY2B-7007 XG5N-301 XG5W-0232-R