Surge arresters for railway applications Product guide siemens.com/energy/arrester Answers for energy. Definition of surge arresters Surge arresters are used to protect electrical equipment, such as transformers and circuit breakers, in substations and in rail systems against the effects of overvoltages caused by incoming surges. Such overvoltages can be caused by a direct or nearby lightning strike, an electromagnetic pulse, electrostatic discharge, or switching operations in the power supply system as well as in devices. Some overvoltages are very high in energy. The current from the surge is diverted through the arrester, in most cases to earth. Effective overvoltage protection requires that different surge arrester types be used according to the particular application. 2 Contents Definition of surge arresters 02 Siemens surge arresters for any requirement 04 Always the best solution for traction systems and for rail electrification 05 History timeline 06 Supply voltages of traction systems 08 The best choice for every application 09 Silicone rubber 10 Surge arresters for rail applications 11 3EB1 and 3EB4 silicone rubber surge arresters with composite hollow core design 12 3EL2 silicone rubber surge arresters with Cage Design™ 14 3EC3 porcelain surge arresters for rail applications 16 3EB2 and 3EB3 surge arresters for A1 and A2 application 17 Standards and testing – reliability you can count on 18 Product range 19 Dimensions, terminals, and mounting 22 3 Siemens surge arresters for any requirement in railway applications Experience is most essential when it comes to reliability in medium- and high-voltage applications. Siemens has been designing and manufacturing medium- and high-voltage surge arresters for standard and special applications since 1925. Continuous research and development, the wealth of Siemens’ know-how, and comprehensive worldwide experience give Siemens surge arresters a leading edge in overvoltage protection. Their uncompromising quality ensures a long service life and reliability in any application. Siemens surge arresters are an indispensable aid to insulation coordination in electrical power supply systems. Valuable equipment such as transformers, circuit breakers, generators, motors, capacitors, traction vehicles, and bushings, as well as complete switchgear, is ideally protected against lightning and switching overvoltages. Siemens surge arresters have been designed to meet the requirements of a wide range of common installation environments, from arctic cold to the heat of the desert and the humidity of tropical climates. They are available for any application from 300 V up to 1200 kV – including overvoltage protection of electrified railway systems. Siemens surge arresters protect every part of a railway system, from traction substations, transmission lines, cables, and catenary systems to rail vehicles for local, long distance, and high speed services. World-famous protection Siemens surge arresters ensure cuttingedge overvoltage protection in railway systems applications all over the world. 4 Always the best solution for traction systems and for rail electrification Electrical power for traction systems is generally transmitted to traction substations of the (national) utility or the railway systems’ own high-voltage network by high voltage transmission lines of nominal voltages of 110 kV and above with frequencies of 16 2/3 Hz, 25 Hz, 50 Hz, or 60 Hz. The voltage is then stepped down to the supply voltage of the traction system and converted into DC voltage if necessary. The high-voltage transmission lines, the traction substations, the catenary system, and the traction vehicles are exposed to lightning overvoltages that may result in huge damage to the electrical equipment’s insulation. That’s why overvoltage protection of the transformers within the substations, the points of supply of the catenary system, and the traction vehicles has always been necessary. Apart from this main task, the increasing use of electronic devices in railway applications demands reliable protection against any overvoltage – a challenge that modern surge arresters can additionally solve. More than 80 years of experience in the development and manufacture of surge arresters for rail applications gives Siemens overvoltage protection products a leading position on the market. Excellent reliability has always been the outstanding feature of all products. Developments in technology and practical experience have led to several types of surge arresters that are ideally suited for rail systems and for rail electrification purposes: • 3EB1 – silicone rubber surge arrester with composite hollow core design for use on traction vehicles in AC and DC systems. • 3 EB4 – silicone rubber surge arrester with composite hollow core design for use on traction vehicles and for fixed installation in AC and DC systems. • 3 EB2 – A surge arrester with silicone housing for fixed installation in DC systems; for A1 and A2 application, DC-B classification. • 3EB3 – A surge arrester with silicone housing for use on traction vehicles and for fixed installation in DC systems; for A1 and A2 application, DC-C classification. • 3EC3 – porcelain surge arrester for use on traction vehicles and for fixed installation in DC systems. • 3EL2 – silicone rubber surge arrester with Cage Design™ for use on traction vehicles and fixed installation in AC systems. Siemens provides each of these types in several versions, making it possible to find the ideal surge arrester for any conceivable application and meet even specific demands, such as: • h igh mechanical stability to withstand vibrations and high wind speeds, • e xtremely reliable pressure relief behavior for use in areas requiring special protection, • e xcellent pollution layer characteristics for use in coastal and desert regions or in areas with extreme air pollution. All Siemens surge arresters feature a superior sealing system that reliably prevents moisture ingress to ensure the highest possible degree of overvoltage protection and decades of trouble-free service. Moreover, the choice of materials used in the making of Siemens surge arresters contributes to the protection of the environment. 5 1925 1971 1989 Siemens begins developing surge arresters. The first devices are of the so-called cathode drop type. Development of the first gasinsulated and metal-encapsulated surge arrester for gas-insulated switchgear (GIS). The 3EQ2 surge arrester for systems of up to 550 kV is one of the first high-voltage surge arresters with composite polymer hollow core housing. 1847 1934 The ten-employee company Telegraphen-Bauanstalt von Siemens & Halske (Telegraph Construction Company of Siemens & Halske) begins operation on October 12, 1847, in a back building in Berlin. The first surge arrester for railway applications is launched. 1995 The 3EB1 surge arrester for rail applications has been especially designed for the ICE 2, the highspeed train of the German Railways. 1900 1866 Werner von Siemens discovers the dynamo-electric principle, which enables electricity to be put to practical use. The dynamo can convert mechanical energy into electrical energy in an economical way. Its invention lays the foundation for today’s world of electrical engineering. 1963 1992 The first surge arrester for systems of up to 550 kV is launched. The pulley wheel electrodes are replaced by ceramic-bonded shunt resistors and a series spark gap. The surge arrester comprises three columns in parallel and has a resistivecapacitive control. Continually pushing the envelope, Siemens develops a high-voltage surge arrester with a composite polymer housing for systems of up to 800 kV. It was originally developed as a suspended mounted HVDC valve arrester with several parallel metal oxide columns in a common housing. 1982 Siemens’ first gapless metal oxide arrester, a GIS surge arrester, is delivered for the 123 kV grid in Inchicore, a suburb of Dublin. History timeline Siemens is a pioneer in many fields of the electricity and digitization markets. Experience is most essential when it comes to reliability in medium- and high-voltage applications. Since 1925 Siemens has been manufacturing high-voltage surge arresters up to rated voltages of 1,200 kV – for standard and specialized applications. Permanent research and development and the concerted know-how in the factories give Siemens surge arresters a leading edge in overvoltage protection. Uncompromising quality ensures a long service life and reliability in any application. 6 1998 The polymer-housed medium-voltage/distribution class arresters of the 3EK family, which features Cage Design™, a unique solution with direct silicone molding on the metal oxide varistors, is introduced. 2003 Completion of the first line arrester project, an order from KELAG, one of the leading energy service providers in Austria. 2007 2011 2014 3EL2, the first line arrester for 550 kV applications, is delivered to Sochi, a city in Russia. Siemens introduces its new range of long rod insulators. The 3EB4, based on hollow core design, is introduced for use with high travel speeds. 2000 2010 2006 2008 2010 Development of the 3EQ5, a new surge arrester concept with composite housing (type A) for extra highvoltage applications in 800 kV DC and 1,200 kV AC transmission systems. The first externally gapped line arrester (EGLA), which increases the reliability of a 144 kV overhead line, is supplied to the South Korean power provider KEPCO. The world’s first 1,200 kV substation arrester with composite polymer hollow core technology is delivered to Power Grid Corporation of India. 2010 2000 Development of the first GIS arrester for systems of up to 800 kV. Siemens launches the arrester condition monitor, an innovative monitoring solution with unique features. As a pioneer in the field of silicone rubber insulation and one of the few suppliers with comprehensive inhouse research and development capabilities in this technology, Siemens has been providing surge arresters with silicone rubber housing for more than 30 years and has gathered excellent service experience from even the most severe climatic and environmental conditions. Today, silicone rubber is among the most widely used materials for high-voltage outdoor equipment. 7 Supply voltages of traction systems The main task of an arrester is to protect equipment from the effects of overvoltages. During normal operation, an arrester should have no negative effect on the power system. Moreover, the arrester must be able to withstand typical surges without incurring any damage. Nonlinear resistors fulfill these requirements thanks to the following properties: • L ow resistance during surges, so that overvoltages are limited • H igh resistance during normal operation to avoid negative effects on the power system • S ufficient energy absorption capability for stable operation With this kind of nonlinear resistor, there is only a small flow of current when continuous operating voltage is being applied. When there are surges, however, excess energy can quickly be removed from the power system by a high discharge current. Nonlinear resistors made of metal oxide (MO) have proven especially suitable for this use. The nonlinearity of MO resistors is considerably high, which is why MO arresters do not need series gaps. Siemens has many years of experience with gapless MO arresters in low-voltage systems, distribution systems, and transmission systems. Siemens metal oxide varistors (MOVs) provide a high energy absorption capability and a very low protection level. This means they absorb a high amount of energy while avoiding thermal runaways. Siemens surge arresters are less prone to self-heating and consequent selfdestruction, and they maintain their characteristics throughout their lifetime. Supply voltages for railway power supply systems Supply voltages of railway power supply systems are defined in the DIN EN 50163 standard (VDE 0115 part 102). The terms and definitions used there include the following: Nominal Voltage Un Design value for system equipment Maximum continuous voltage Umax1 Maximum value of the voltage that can occur indefinitely Maximum nonpermanent voltage Umax2 Maximum value of the voltage that can occur as a nonpermanent voltage (applies for long duration transition states) Highest long-term overvoltage Umax3 R. m. s. value of an AC voltage as a maximum value of the long-term overvoltage for T = 20 ms Long-term overvoltage Overvoltage > Umax2 and > 20 ms, (e.g., due to a rise in substation primary voltage) Continuous operating voltage Uc ≥ Umax2 Typical nominal and continuous operating voltages Nominal voltage 750 V 1,500 V 3,000 V 15,000 V 25,000 V Umax1 (V) 900 1,800 3,600 17,250 27,500 Umax2 (V) 1,000 1,950 3,900 18,000 29,000 Umax3 (V) 1,270 2,540 5,075 25,300 38,750 Uc (V) 1,000 2,000 4,000 18,000 29,000 Ur (V) 1,000 2,000 4,000 23,000 37,000 Voltage [V] 3,000 Umax Arrester Umax System Un = 1,500 V 2,500 2,000 1,500 1,000 0.01 8 0.1 1 10 100 1,000 Time [s] The best choice for every application Whether it is high-speed, intercity trains between the major cities of the world, train shuttle services from train stations to airports that run every few minutes, or everyday mass transit, the requirements of rail transport vary from one extreme to the other. Siemens supplies a complete portfolio of surge arresters that meets all worldwide requirements for the overvoltage protection of rail vehicles and rail electrification. Apart from the system voltage, the main criterion for the selection of an appropriate surge arrester is the type of application, which defines traveling speed and resulting load. With their insulator sheds designed for extreme mechanic loads, the silicone-housed surge arresters 3EB1 and 3EB4 are outstandingly well suited for high travel speeds. Both surge arresters have extremely rugged housings and a directional pressure relief device offering maximum security in areas accessible to the public. The porcelain-housed 3EC3 is particularly suitable for use on traction vehicles and for stationary applications in DC systems, such as medium voltage DC switchgear, while 3EB2 and 3EB3 silicone-housed surge arresters have been specially designed for overvoltage protection in DC systems in accordance with the VDV A1 – A2 application. The 3EB2 is a DC-B-classified surge arrester; the 3EB3 is DC-C classified and offers increased discharge capabilities. The silicone-housed Cage Design™ surge arrester 3EL2 is mainly applied in typical medium- and high-voltage applications, such as substations, but it is also very well suited for the overvoltage protection of rail vehicles and for rail electrification. For the overvoltage protection of substations in rail electrification, Siemens also offers its complete portfolio of proven medium- and high-voltage surge arresters for AC networks and substations. The »selection table per application« provides an overview of all surge arresters and their applicability for the various fields of application. An overview of typical power systems for railway applications and the applicability of the various surge arresters per voltage level is provided by the table »Typical rail power systems.« For additional specifications, please contact your local Siemens representative. Selection table per application Rail application 3EB1 AC Traction vehicles High-speed and intercity trains 3EB4 DC 1 AC DC 3EB2 3EB3 3EC3 3EL2 DC DC DC AC 1 Commuter and regional trains Urban transport: Light rail, metros, streetcars, eBus (Multi-system) locomotives 1 Propulsion systems Rail electrification Power supply for catenary system Substation2 Surge arrester for A1 and A2 application 1 2 Multi-system traction vehicles Please refer to the product guide »High-voltage surge arresters« for a complete overview of surge arresters for the overvoltage protection of substations Typical rail power systems Power system AC 3EB1 3EB4 3EB2 3EB3 3EC3 3EL2 12.5 kV, 25 Hz / 60 Hz 15 kV, 16 2/3 Hz 25 kV, 50 Hz / 60 Hz DC 1 750 V 1 1500 V 1 3000 V 1 Multi-system traction vehicles 9 Silicone rubber As a pioneer in the field of silicone rubber insulation and one of the few suppliers with comprehensive in-house research and development capabilities in this technology, Siemens has been providing surge arresters with silicone rubber housing for more than 25 years and has gathered excellent service experience from even the most severe climatic and environmental conditions. Today, silicone rubber is among the most widely used materials for high-voltage outdoor equipment. Siemens silicone rubber-housed surge arresters are polymer-housed arresters that use silicone rubber as the only insulating material. The exclusive use of silicone has proven to be the best solution in several studies: Silicone rubber is highly hydrophobic. While there are many polymeric materials with similar initial hydrophobic properties, most of them, such as EPDM alloy rubber, lose their hydrophobicity after a relatively short period. Only genuine silicone rubber as used by Siemens is capable of maintaining its hydrophobicity throughout its entire lifetime. This ensures the long service life of Siemens surge arresters with silicone rubber housing. Even the most severe ambient conditions, such as salt fog in coastal regions or dust-laden air causing serious contamination in an industrial area, cannot impair the hydrophobicity of silicone rubber. This material property reliably prevents conductive moisture from forming on the arrester surface, thus averting surface currents and discharges. Moreover, genuine silicone is highly fire-retardant and self-extinguishing, and it is neither subject to erosion nor sensitive to UV radiation. This ensures the long-term stability of the housing material. There are several characteristics that set the silicone elastomers used by Siemens apart from other organic insulating materials. 10 As a matter of principle, Siemens only uses HTV (high-temperature vulcanized) or LSR (liquid silicone rubber) silicone elastomers. These types of silicone help maintain the properties mentioned above. Characteristic damage to EPDM insulators due to natural UV radiation Chalking The –Si–O– backbone of silicone rubber has a higher bonding energy than the –C–C– backbone of EPDM. Silicone rubber has a lower carbon proportion than EPDM. Consequently, silicone rubber boasts inherently better chemical and physical resistance, better UV resistance, and lower flammability than EPDM. Consider these facts: • S ilicone rubber is highly stable under the influence of ultraviolet radiation (sunlight), ozone, and nitrogen oxide. Its stability beats that of EPDM-based alloy rubbers. • T he hydrophobic performance of a silicone rubber surface remains excellent throughout the entire arrester service life, whereas EPDMbased alloy rubbers lack this critical requirement. Cracking • T he hydrophobicity of silicone rubber returns after a corona discharge, which assures reliable long-term performance. • T he arcing resistance of silicone rubber is higher as compared to EPDMbased alloy rubbers. • T he flame-retardant properties of silicone rubber comply with IEC 60707 and UL94 V-0 (i.e. self-extinguishing, no burning drips, probe does not burn). Moisture • S ilicone rubber is resistant to all common organic and nonorganic cleaning agents and solvents. • S ilicone rubber performs well in an ambient temperature range of –60 °C to +200 °C. No other polymeric material can beat silicone rubber. Hydrophobic effect on Siemens silicone rubber surge arrester due to alignment of methyl groups in silicone polymers. Surge arresters for rail applications Siemens provides four surge arrester product families for AC and DC rail applications from 300 V up to 45 kV. They are described in this brochure: • 3 EB1 and 3EB4 silicone rubber surge arresters with composite hollow core design • 3 EL2 silicone rubber surge arresters with Cage Design™ • 3EC3 porcelain surge arresters for rail applications • 3EB2 and 3EB3 surge arresters for A1 and A2 applications 11 3EB1 and 3EB4 silicone rubber surge arresters with composite hollow core design Design features Arcing horn Silicone rubber sheds directly molded on FRP tube Metal oxide blocks FRP tube Directional pressure relief device Reliable and safe – railway surge arresters 3EB1 and 3EB4 3EB1 and 3EB4 type railway surge arresters have to withstand a lot: exposure to weather extremes, temperatures from –40 °C to +70 °C, and the effects of UV radiation and hydrophobicity. But that’s exactly what they were designed for, and they were effectively protected with suitably resilient technology and durable materials to ensure problem-free operation under all conditions of use. Siemens supplies two different composite hollow core silicone-housed surge arresters for railway applications, specially tailored to the feeding voltages of railway power supply systems. In terms of materials and geometry, the housing is specially developed to meet the particular use on traction vehicles. 12 End fitting with directional pressure relief device and sealing system • 3 EB1 railway surge arresters for speeds of up to 360 km/h (225 mph). • 3 EB4 railway surge arresters for speeds of up to 320 km/h (200 mph) and for stationary application in areas accessible to the public. Both arrester types are comparable in terms of their electrical specifications, dimensions, and connections. Siemens’ innovative composite hollow core design uses silicone and a fiberglassreinforced plastic (FRP) tube as housing materials. The advantages of this design are more than compelling, as it offers the perfect combination of cost savings and safety for rail systems. The direct molding of the silicone rubber onto the FRP tube ensures reliability, while an excellent special sealing of the flanges at both ends of the surge arrester effectively prevents partial discharges and moisture ingress. The combination of silicone rubber and FRP tube also allows an enormous withstand capability against mechanical forces. The composite hollow core design provides a very high degree of safety: In the case of an overload or the extremely rare case of an arrester short circuit, the arc escapes directly through a directional pressure relief device. The surge arrester, therefore, can be pointed in a direction that will minimize the risk of any damage to the equipment and passengers nearby. Internal parts are not ejected and the shatterproof housing does not break. A reliable, sturdy, and economic choice Siemens 3EB1 and 3EB4 composite hollow core design surge arresters are virtually indestructible during transportation, installation, storms, and vandalism. While the composite hollow core design provides the highest possible mechanical strength, the silicone rubber insulation is ideal for outdoor applications in severe environmental conditions. No matter how tough environmental and operating conditions may be, 3EB1 and 3EB4 arresters assure 100% reliable pressure relief performance and provide the ultimate in protection. Longevity and reliability Horizontal cut of a composite hollow core design arrester The silicone rubber housings of 3EB1 and 3EB4 surge arresters provide the best possible long life performance for highvoltage surge arresters. They make use of all the advantages of vulcanizing silicone rubber sheds onto an FRP tube, providing enhanced safety and meeting every requirement. 13 3EL2 silicone rubber surge arresters with Cage Design™ Design features Cage of FRP rods End fittings Metal oxide blocks Silicone rubber sheds directly molded on metal oxide blocks and on end fittings Siemens’ Cage Design ensures high mechanical strength and safe overload performance. It is characterized by the use of silicone and fiberglass-reinforced plastic (FRP) rods as housing materials. Reliability is guaranteed by the direct molding of the silicone rubber onto the MO blocks and the FRP rods. This ensures the total embedding of all components free of enclosures and gaps, thus preventing any partial discharge or moisture ingress. The MO blocks of 3EL surge arresters are enclosed by a cage made of FRP rods, which leads to a rigid, reinforced structure ensuring high mechanical strength. The high tensile strength of 14 the FRP rods is used to hold the arrester’s MO blocks in place tightly. This is why Cage Design arresters are among the mechanically strongest polymer arresters available on the market and at the same time ensure minimal use of material and very low weight. As the MO blocks are neither enclosed in a sealed mechanical shell nor wrapped in hard material, no excess pressure will develop in the case of an overload or the extremely rare event of an arrester short circuit. The arc can escape directly through the soft silicone housing, and the ejection of internal parts that could damage other equipment nearby is prevented almost completely. Long service life Mechanically strong enough to meet common mechanical requirements and with sheds that are resistant to damage resulting from transport, installation, storms, and vandalism, 3EL surge arresters are perfectly suited for installations that demand low weight and indestructibility of the arrester. Horizontal cut of a Cage Design arrester 15 3EC3 porcelain surge arresters for rail applications 3EC3 surge arresters can be used for overvoltage protection in stationary applications and on traction vehicles in DC supply systems. Their outstanding resistance to environmental effects benefits the reliability of the system and equipment to be protected as well as the service life of the surge arrester itself. Overvoltage protection of the catenary by 3EC3 surge arresters The arrester is designed for traction system applications even in severe environments, such as coastal areas or aggressive industrial atmospheres, and features a sealing material resistant to NOx, ultraviolet light, and ozone. Users substantially benefit from various features that prolong the surge arrester’s service life and a lower than average failure rate. The operating record of the 3EC3 surge arresters proves their aboveaverage reliability. Resistance to corrosion, sealing tightness, and electrical behavior 16 in the system are fully satisfactory even after many service years. The excellent sealing system prevents failures or moisture ingress and guarantees decades of trouble-free service. 3EC3 surge arresters ensure maximum protection in an overload situation thanks to a specially designed directional pressure relief device. In the case of an overload or the extremely rare case of an arrester short circuit, the arc escapes easily through the pressure relief device. No pressure is built up inside the arrester and no internal parts are ejected, which prevents damage to surrounding equipment. 3EB2 and 3EB3 surge arresters for A1 and A2 applications Recommendation for applications in DC systems according to VDV 52 In its publication No. 525, The »Verband deutscher Verkehrsunternehmen (VDV)« (Association of German Transportation Companies) provides operators of DC railways with recommendations for effective overvoltage protection in case of lightning strikes. The grounding of the power distribution system is especially important in the planning of lightning protection concepts. If the rails of DC railway systems are isolated from earth for the purpose of reducing stray current corrosion (as required when laying new rails), they cannot be used as earth terminations. In this case, low-resistance tower footings, driven piles, the reinforcements of reinforced concrete tracks, or separate earth rods must be used as earth terminations. However, rails laid without any additional isolation measures generally only have a low leakage resistance and can be used as earth terminations. The surge current will then be discharged through the rails but will endanger electrical and electronic equipment near or on the tracks. Additional surge arresters within such equipment provide an effective remedy against overvoltages caused by this process. To provide full protection for the catenary, outdoor surge arresters with VDV 525 designation »A1« should be installed at every power feeding point, at the ends of feeding sections and dead-end feeders, at coupling points, and at current taps. Additional A1 surge arresters are recommended if sections are hit by lightning strikes very often, such as on bridges or on open stretches. Protecting supply and return lines at substations with surge arresters is an essential element of a lightning protection concept in railway power supply systems. Two surge arresters of different ratings are used for this purpose: • T ype A1 surge arresters are connected between section circuit breakers/cable terminals and the return line. • T he unavoidable potential rise in a return line caused by a lightning surge current is limited by a type A2 surge arrester between return line and structure earth. Although metal oxide surge arresters are exceptionally reliable devices, with failure rates of well below 0.1 percent per year, a failure may occur under unfavorable circumstances, which in this case leads to a state of permanent conductivity of the type A1 surge arrester. If the rails have a small leakage per unit length, the ground electrode in this case may receive an inadmissibly high fault voltage for a long time. However, if an additional A2 surge arrester with a low continuous operating voltage (120 V ≤ Uc ≤ 300 V) is connected between ground electrode and return line, this surge arrester is intentionally overloaded. This limits the fault voltage and trips the section circuit breaker due to feeding from the catenary system. 17 Standards and testing – reliability you can count on Tests Standardization Siemens surge arresters for rail applications have been designed and tested in compliance with the latest IEC 60099-4 (AC arresters), DIN EN 50526-1 (DC arresters) and DIN EN 45545-2 (fire test) standards. All type tests are performed by independent, PEHLA-certified laboratories. Reports are available on request through your Siemens representative. Moreover, every single surge arrester that leaves the Siemens factory undergoes a routine test and is delivered with a routine test certificate. The aim of the IEC’s Technical Committee 37 (TC 37) as well as the IEEE’s Surge Protective Device Committee (SPDC) is the standardization of surge arrester testing and application. The TC 37 develops the standards IEC 60099-4, IEC 60099-8 (EGLA), IEC 60099-9 (HVDC), and the application guide IEC 60099-5, while the SPDC develops the standard IEEE C62.11 and the application guide IEEE C62.22. Both committees include representatives of manufacturers, utilities, test field labs, and universities. Quality assurance Siemens R&D experts are members of both bodies, thus playing an important role in the definition of the standards. They also share their expert knowledge in electrical power systems at CIGRE, the international council on large electric systems, which participates in the development of international standards. Siemens meets all requirements of ISO 9001:2008, ISO 14002:2004, and BS OHSAS 18001:2007. All Siemens suppliers need to be certified according to ISO standards or will be audited by Siemens. To maintain sustainable quality improvement, Siemens introduced corporate quality guidelines that contribute to each step of the quality process. International standard IEC 60099-4 3EB1 3EB2 3EB3 n.a. n.a. 3EB4 3EC3 DIN EN 50526-1 n.a. DIN EN 45545-2 n.a. IEC 61373 Test generator supplying both impulse voltages (1.2/50 µs and 250/2500 µs) and impulse currents (8/20 µs and 30/60 µs) 18 3EL2 n.a. UHV arrester prepared for testing in the HV test laboratory The test field is certified by the »Deutsche Akkreditierungsstelle« (Germany’s national accreditation body) according to DIN EN ISO/IEC 17025 Product range Siemens offers multiple models of each surge arrester product family. The models mainly differ in diameter, length of the housings, and sizes of the MOV blocks to meet different customer requirements. The following selection table shows the main technical data of the different product lines for AC and DC applications. Detailed technical data is listed in the sections with the technical data. For additional specifications, please contact your local Siemens representative. AC surge arresters Maximum values DC surge arresters 3EB1 3EB4 3EL2 3EB1 3EB4 3EB2 3EB3 3EC3 25 25 330 3.0 3.0 1.5 3.0 3.0 45 45 360 4.0 4.8 2.0 4.0 4.0 Maximum travel speed (km/h) 360 320 320 360 320 n.a. n.a. 160 DC-B Nominal system voltage (kV) Maximum rated voltage (kV) Charge transfer rating Nominal discharge current Rated thermal energy kA kJ/kVr As Long duration current impulse A 10 4.2 1.2 500 10 5.0 1.2 750 10 7.0 2.0 1100 20 9.0 2.4 1200 20 10.0 2.5 1500 20 26.0 7.5 4000 Classification according to DIN EN 50526-1 n.a. n.a. n.a. DC-B DC-B DC-B DC-C Rated short-circuit current (kA) 40 40 65 40 40 40 40 40 High current impulse (kA) 100 100 100 100 100 100 200 100 Main technical data 19 Surge arresters for AC applications Electrical characteristics Nominal system voltage Arrester type Un kV 15 25 Rated voltage Continu- Maximum travel ous speed operating voltage Thermal energy rating Charge transfer rating Maximum values of the residual voltages at discharge currents of the following impulses Long duration current 2 ms 30/60 µs 0.5 kA kV 30/60 µs 1 kA kV 30/60 µs 2 kA kV 8/20 µs 5 kA kV 8/20 µs 10 kA kV 8/20 µs 20 kA kV Ur kV Uc kV km/h kJ As A 3EB1 230 - 5 A L 2 2 - 0. 23 18 360 97 1.2 500 46.0 47.8 50.2 55.6 59.8 67.0 3EB1 230 - 6 A L 2 2 - 0. 23 18 360 161 2.0 1100 44.2 45.3 47.5 51.9 55.2 61.3 3EB4 230 - 5 A L 3 2 - 0. 23 18 320 115 1.2 750 45.2 46.9 49.3 54.5 58.7 65.7 3EB4 230 - 6 A L 3 2 - 0. 23 18 320 161 2.0 1100 44.2 45.3 47.5 51.9 55.2 61.3 3EB4 230 - 7 A L 3 2 - 0. 23 18 320 207 2.4 1200 44.7 45.8 48.0 51.9 55.2 60.7 3EL2 023 - 2 R C 3 1 - 4XA0 23 18 320 161 2.0 1100 43.2 44.3 46.5 50.8 54.1 60.0 3EL2 023 - 6 R C 4 1 - 4XA0 23 18 320 207 2.4 1200 44.7 45.8 48.0 51.9 55.2 60.7 3EB1 370 - 5 A X 2 2 - 0. 37 30 360 155 1.2 500 74.1 77.0 80.8 89.5 96.2 108 3EB1 370 - 6 A X 2 2 - 0. 37 30 360 259 2.0 1100 71.0 72.8 76.4 83.5 88.8 98.6 3EB4 370 - 5 A X 3 2 - 0. 37 30 320 185 1.2 750 72.6 75.5 79.3 87.7 94.4 106 3EB4 370 - 6 A X 3 2 - 0. 37 30 320 259 2.0 1100 71.0 72.8 76.4 83.5 88.8 98.6 97.7 3EB4 370 - 7 A X 3 2 - 0. 37 30 320 333 2.4 1200 71.9 73.7 77.3 83.5 88.8 3EB4 420 - 5 A X 3 2 - 0. 42 34 320 210 1.2 750 82.5 85.7 90.0 99.6 107 120 3EB4 420 - 6 A X 3 2 - 0. 42 34 320 294 2.0 1100 80.6 82.7 86.7 94.8 101 112 3EB4 420 - 7 A X 3 2 - 0. 42 34 320 378 2.4 1200 81.6 83.7 87.7 94.8 101 111 3EL2 037 - 2 R C 3 1 - 4XA0 37 30 320 259 2.0 1100 69.6 71.3 74.8 81.7 87.0 96.5 97.7 3EL2 037 - 6 R C 4 1 - 4XA0 37 30 320 333 2.4 1200 71.9 73.7 77.3 83.5 88.8 3EL2 042 - 2 R C 3 1 - 4XA0 42 34 320 294 2.0 1100 79.0 80.9 84.9 92.8 98.7 110 3EL2 042 - 6 R C 4 1 - 4XA0 42 34 320 378 2.4 1200 81.6 83.7 87.7 94.8 101 111 3EL2 045 - 2 R F 3 1 - 4XA0 45 36 320 315 2.0 1100 84.6 86.7 90.9 99.4 106 117 3EL2 045 - 6 R F 4 1 - 4XA0 45 36 320 405 2.4 1200 87.5 89.6 94.0 102 108 119 Surge arresters for DC applications Electrical characteristics Nominal system voltage Arrester type 1.5 3.0 Continuous Maximum operating travel speed voltage Thermal energy rating As 30/60 µs 1 kA kV 30/60 µs 2 kA kV 8/20 µs 5 kA kV 8/20 µs 10 kA kV 8/20 µs 20 kA kV 2.5 1.9 2.0 2.1 2.3 2.4 2.6 10 2.5 1.9 2.0 2.1 2.3 2.4 2.6 320 10 2.5 1.9 2.0 2.1 2.3 2.4 2.6 320 10 2.5 1.9 2.0 2.1 2.3 2.4 2.6 1.0 160 10 2.5 1.9 2.0 2.1 2.3 2.4 2.6 2.0 2.0 360 20 2.5 3.9 4.0 4.2 4.5 4.8 5.3 2.0 2.0 360 20 2.5 3.9 4.0 4.2 4.5 4.8 5.3 3EB4 020 - 7 D S 3 2 - 0. 2.0 2.0 320 20 2.5 3.9 4.0 4.2 4.5 4.8 5.3 3EB4 020 - 7 D M 3 2 - 0. 2.0 2.0 320 20 2.5 3.9 4.0 4.2 4.5 4.8 5.3 3EC3 020 2.0 2.0 160 20 2.5 3.9 4.0 4.2 4.5 4.8 5.3 10.6 Ur kV Uc kV km/h kJ 3EB1 010 - 7 D S 2 2 - 0. 1.0 1.0 360 10 3EB1 010 - 7 D M 2 2 - 0. 1.0 1.0 360 3EB4 010 - 7 D S 3 2 - 0. 1.0 1.0 3EB4 010 - 7 D M 3 2 - 0. 1.0 1.0 3EC3 010 1.0 3EB1 020 - 7 D S 2 2 - 0. 3EB1 020 - 7 D M 2 2 - 0. 3EB1 040 - 7 D S 2 2 - 0. 4.0 4.0 360 40 2.5 7.8 8.0 8.4 9.0 9.6 3EB1 040 - 7 D M 2 2 - 0. 4.0 4.0 360 40 2.5 7.8 8.0 8.4 9.0 9.6 10.6 3EB4 040 - 7 D S 3 2 - 0. 4.0 4.0 320 40 2.5 7.8 8.0 8.4 9.0 9.6 10.6 3EB4 040 - 7 D M 3 2 - 0. 4.0 4.0 320 40 2.5 7.8 8.0 8.4 9.0 9.6 10.6 3EC3 040 4.0 4.0 160 40 2.5 7.8 8.0 8.4 9.0 9.6 10.6 For additional specifications, please contact your local Siemens representative. 20 Maximum values of the residual voltages at discharge currents of the following impulses Charge transfer rating 30/60 µs 0.5 kA kV Un kV 0.75 Rated voltage Mechanical characteristics Height [H] Creepage distance Housing insulation Specified short-term load SSL Power frequency withstand voltage 1 min., wet kV Specified long-term load SLL Weight of arrester Flashover distance mm mm mm Lightning impulse withstand voltage 1.2/50µs kV N N kg 293 460 110 45 8870 6210 7.1 195 293 460 110 45 8870 6210 8.2 195 275 715 110 45 9450 6610 5.8 215 275 715 110 45 9450 6610 6.3 215 275 715 110 45 9450 6610 7.2 215 482 1470 235 109 8290 5800 14.4 405 482 1470 235 109 8290 5800 14.6 405 422 800 170 70 6160 4310 10.0 297 422 800 170 70 6160 4310 11.6 297 395 1180 170 70 6580 4600 8.1 314 395 1180 170 70 6580 4600 9.9 314 395 1180 170 70 6580 4600 10.9 314 395 1180 170 70 6580 4600 8.5 314 395 1180 170 70 6580 4600 9.9 314 395 1180 170 70 6580 4600 11.6 314 482 1470 235 109 8290 5800 15.8 405 482 1470 235 109 8290 5800 17.0 405 482 1470 235 109 8290 5800 16.4 405 482 1470 235 109 8290 5800 17.0 405 705 2340 365 170 5670 3970 20.1 630 705 2340 365 170 5670 3970 20.7 630 Specified short-term load SSL Specified long-term load SLL Weight of arrester Flashover distance mm Mechanical characteristics Height [H] Creepage distance Housing insulation DC withstand voltage 1 min., wet kV mm mm Lightning impulse withstand voltage 1.2/50µs kV N N kg 188 125 55 30 13820 9680 4.7 100 223 230 70 40 11650 8160 5.0 130 155 249 55 30 16770 11740 2.9 94 195 404 70 40 13330 9330 3.4 127 223 165 65 25 600 240 6.3 135 188 125 55 30 13820 9680 4.9 100 223 230 70 40 11650 8160 5.2 130 155 249 55 30 16770 11740 3.1 94 195 404 70 40 13330 9330 3.6 127 223 165 65 25 600 240 6.5 135 188 125 55 30 13820 9680 5.2 100 223 230 70 40 11650 8160 5.6 130 155 249 55 30 16770 11740 3.4 94 195 404 70 40 13330 9330 3.9 127 223 165 65 25 600 240 6.8 135 21 Surge arresters for A1 and A2 application Electrical characteristics Nominal system voltage Arrester type Rated voltage Continuous operating voltage Ur kV Uc kV Function Thermal energy rating Maximum values of the residual voltages at discharge currents of the following impulses Charge transfer rating 30/60 µs 1 kA kV 30/60 µs 2 kA kV 8/20 µs 5 kA kV 8/20 µs 10 kA kV 8/20 µs 20 kA kV kJ As 30/60 µs 0.5 kA kV – 3EB2 003 - 7 D 0.3 0.3 A2 3.0 2.5 0.6 0.6 0.6 0.7 0.7 0.8 0.75 3EB2 010 - 7 D 1.0 1.0 A1 10 2.5 1.9 2.0 2.1 2.3 2.4 2.6 3EB3 010 - 7 D 1.0 1.0 A1 26 7.5 1.8 1.9 2.0 2.1 2.2 2.3 3EB2 020 - 7 D 2.0 2.0 A1 20 2.5 3.9 4.0 4.2 4.5 4.8 5.3 3EB3 020 - 7 D 2.0 2.0 A1 52 7.5 3.6 3.8 4.0 4.2 4.4 4.7 3EB3 040 - 7 D 4.0 4.0 A1 104 7.5 7.2 7.6 8.0 8.4 8.8 9.4 Un kV 1.5 3.0 Dimensions, terminals, and mounting 22 3EB1 …-…..-.A 3EL2 …-…..-4X.0 3EB4 …-…..-.D 3EB4 …-…..-.E Mechanical characteristics Height [H] Creepage distance Housing insulation mm mm Lightning impulse withstand voltage 1.2/50µs kV 200 133 25 Specified short-term load SSL Specified long-term load SLL Weight of arrester Flashover distance DC withstand voltage 1 min., wet kV N N kg mm 15 160 110 1.2 127 200 133 25 15 160 110 1.3 127 270 219 25 15 160 110 5.6 210 200 133 25 15 160 110 1.4 127 270 219 25 15 160 110 5.9 210 270 219 25 15 160 110 6.4 210 3EB2 3EB3 3EC3 For additional terminal and mounting options, please contact your local Siemens representative. 23 Published by and copyright © 2014: Siemens AG Energy Sector Freyeslebenstrasse 1 91058 Erlangen, Germany Siemens AG Energy Sector Power Transmission Division High Voltage Products Nonnendammallee 104 13629 Berlin, Germany siemens.com/energy/arrester Please contact us at: Phone: +49 30 386 33 222 Fax: +49 30 386 26 721 E-mail:[email protected] Order No. E50001-G630-A250-X-4A00 Printed in Germany Dispo 30002, SIMC-0000-44383 fb 6229 WÜ WS 09141.0 Printed on elementary chlorine-free bleached paper All rights reserved. Trademarks mentioned in this document are the property of Siemens AG, its affiliates, or their respective owners. Subject to change without prior notice. The information in this document contains general descriptions of the technical options available, which may not apply in all cases. The required technical options should therefore be specified in the contract. siemens.com/energy/arrester