Technical Instructions (Overall) MINAS-BL GP series • Thank you very much for your purchase of Panasonic product. • Please read this instruction manual carefully for proper use. • In particular, be sure to read Safety precautions (P.2 to 5) before use for safety. • Keep this manual with care after reading, and read as necessary. ・This product is for industrial equipment. Don't use this product at general household. • Label of safety precaution is affixed to the product. Be sure to give this Instruction manual to an end user. <Contents> page Safety precautions.......................................2 Introduction..................................................6 Checking the model.....................................6 Name of part................................................8 Installation...................................................9 Caution...................................................... 11 System configuration and wiring...............12 Wiring........................................................14 How to use Digital key pad (option)...........18 Test run......................................................26 Checking load and use condition .................28 Assembling of gear head...........................30 Maintenance/ inspections..........................31 page Protective functions...................................32 Parameter..................................................38 List of parameters......................................46 Detail of parameters..................................47 Outline of PANATERM for BL....................59 Example setting of motion pattern.............60 Communication.........................................68 Conformance to EC directive and UL standard....92 Specifications............................................96 Options....................................................102 List of peripheral equipments..................108 Cautions for proper use...........................109 After-sale service (Repair) .......... Back cover Safety precautions Important The following explanations are for things that must be observed in order to prevent harm to people and damage to property. •Misuses that could result in harm or damage are shown as follows, classified according to the degree of potential harm or damage. Danger Indicates great possibility of death or serious injury. Caution Indicates the possibility of injury or property damage. •The following indications show things that must be observed. Indicates something that must not be done. Indicates something that must be done. DANGER Do not touch the rotating part of the motor while operating. Do not touch the motor, amplifier, and external regenerative resistor, since they become hot. The failure could result in injuries. Do not expose the cables to sharp objects, excessive pressing or pinching forces, and heavy loads. The failure could result in burns. Do not subject the product to water, corrosive or flammable gases, and combustibles. The failure could result in electric shocks, damages, or malfunction. The failure could result in fire. -2- Do not climb or stand on the brushless equipment. Do not put your hands in the brushless amplifier. The failure could result in electric shocks, injuries, damages, or malfunction. Do not place inflammable matter near the motor, amplifier and external regenerative resistor. The failure could result in burns, or electric shocks. Do not connect the cable (U, V and W) of the brushless motor directly to the commercial power source. The failure could result in fire, malfunction or damage. The failure could result in fire. Ground the earth of the brushless motor and brushless amplifier. The failure could result in electric shocks. Install an external emergency stop device to shut down the main power source in any emergency. The failure could result in electric shocks, injuries, fire, damages or malfunction. Make sure to secure the safety after the earthquake. The failure could result in electric shocks, injuries, or fire. An over-current protection, earth leakage breaker, over temperature protecter and emergency stop device must be installed. The failure could result in electric shocks, injuries, or fire. Install the product properly to avoid personal accidents or fire in case of an earthquake. The failure could result in electric shocks, injuries, or fire. Only persons who are trained and qualified to work with or on electrical equipment are permitted to operate or maintain this equipment. The failure could result in electric shocks. Mount the brushless motor, brushless amplifier and external regenerative resistor on incombustible material such as metal. The failure could result in electric shocks, injuries, or fire. -3- Safety precautions Transportation, wiring and checking must be performed with power source turned off and after making sure that there is no risk of electric shock. Important Arrange the phase sequense of the motor and wiring of the CS sensor. The failure could result in injuries, damages, or malfunction. The failure could result in electric shocks or injuries. CAUTION Do not drive the motor from the external power. Do not approach to the equipment after recovery from the power failure because they may restart suddenly. The failure could result in fire. The failure could result in injuries. Do not hold the cables or motor shaft when transporting the motor. Never start and stop the motor by magnet contactor which is provide on the main line. The failure could result in injuries. Do not frequently turn on and off the master power source. The failure could result in malfunction. Do not subject the brushless amplifier, motor or shaft to high impact. The failure could result in damages. Do not place any obstacle that blocks ventilation around the brushless amplifier and the motor. The failure could result in burns or fire. Do not block the heat dissipation hole. The failure could result in malfunction. The failure could result in electric shocks, or fire. -4- Do not modify, dismantle or repair the product. Be sure to turn off power when not using it for a prolonged time. The failure could result in electric shocks, injuries, or fire. If trip occurs, remove the causes of the trip and secure the safety before restarting. The failure could result in injuries due to unintentional operation. Maintenance and check must be performed by an expert. The failure could result in injuries and electric shock. The failure could result in injuries. Execute the trial-operations with the motor fixed and a load unconnected. Connect a load to the motor after the successful trial-operations. Conduct proper installation according to product weight or rated output. Use the specified voltage on the product. Use the motor and amplifier with the specified combination. The failure could result in injuries, or damages. The failure could result in injuries. The failure could result in electric shocks, injuries, or fire. Install a safety device against idling or locking of gear head, and leakage of grease. The failure could result in injuries, damages, and contaminations. The failure could result in fire. Ambient temperature of installed motor and amplifier should be under permittable one. The failure could result in damages. This product should be treated as an industrial waste when it is disposed. -5- Introduction/ Checking the model After unpacking Checking the model of brushless motor • Make sure that the model is what you have ordered. • Check whether the product has been damaged or not during transportation. If any deficiency should be found, contact the dealer store where you bought this product. Checking the model of Amplifier, Motor and Gear head This amplifier is designed for use in combination with a motor to be specified by us. Check a name of series, rated output, voltage specifications you wish to use To prevent damages or malfunctions, you must not use any other combinations than those listed below. Standard Shaft type Voltage Pinion shaft Out put Amplifier Type Applicable Motor Applicable Gear head 50 W MBEG5A1BCP MBMU5AZAB MB8G □ BV * Reduction ratio: 5 to 50 90 W MBEG9A1BCP MBMU9A1AB 130 W MBEG1E1BCP MBMU1E1AB Single phase AC100 to 120 V Single phase/ 3-phase AC200 to 240 V 50 W MBEG5A5BCP MBMU5AZAB 90 W MBEG9A5BCP MBMU9A2AB 130 W MBEG1E5BCP MBMU1E2AB MB9G □ BV * Reduction ratio: 5 to 50 MB8G □ BV * Reduction ratio: 5 to 50 MB9G □ BV * Reduction ratio: 5 to 50 *A figure representing reduction ration in □ e.g.) Part number of MB8G type gear head with reduction ratio 10 is MB8G10BV. For special-purpose motor Voltage Single phase AC100 to 120 V Single phase/ 3-phase AC200 to 240 V Checking the model Out put Amplifier Type Applicable Motor 50 W MBEG5A1BCP MBMU5AZ ○ * 90 W MBEG9A1BCP MBMU9A1 ○ * 130 W MBEG1E1BCP MBMU1E1 ○ * 50 W MBEG5A5BCP MBMU5AZ ○ * 90 W MBEG9A5BCP MBMU9A2 ○ * 130 W MBEG1E5BCP MBMU1E2 ○ * The mark “ ○ ” following the motor model number indicates the motor shaft specification. -6- Nameplate Motor type Model No. Rated input voltage Rated output Rated frequency Rated speed C O N T. T O R Q U E 0.16 N· m RATING S 1 ( C O N T. ) THERMAL 105(A)–UL BRUSHLESS MOTOR M o d e l N o . MBMU5AZAX 0–240 V I N P U T 3Φ AC 0.53 A 50 W RATED OUTPUT 200 H z RATED FREQ. 3000 r / m i n R A T E D R E V. 130(B)–TUV T E , 4 0 °C CONNECTION SER. No. 12120001N 20121201 IP65 S1: Continuous rating Thermal class Serial number Production date Protection structure Made in China Model designation Type MBMU 5A Z A B Output 5A: 50 W 9A: 90 W 1E: 130 W Serial number Shaft specification B: For gear head MB8G/MB9G Input power supply 1: 100 V 2: 200 V Z: 100/200 V Function A: Standard Example) Ser. No. 12 1 2 0001 Year of production (Lower 2 digits of AD year) Consecutive number Month of production Production date Example) 2012 1 2 01 Year of production (AD year) The motor manufactured in Dec. 2012 is given the Serial number 0001. Day of production Month of production Checking the model of brushless amplifier Nameplate Model No. Input/output voltage Input/output phase Rated input/output current Input/output frequency Rated output Serial number Ex.: P 1 2 1 2 0 0 0 1 * BRUSHLESS AMPLIFIER Ser.No. P12120001 Model No. MBEG1E5BCV Voltage Phase F.L.C Freq. Power INPUT 200-240V 1ø/3ø 1.5A/0.7A 50/60Hz OUTPUT 0-240V 3ø 0.8A 0-267Hz 130W Made in China Day of production Month of production Year of production (AD year) Model designation MBEG 5A 1 B C P Compact geared motor drive Output 5A: 50 W 9A: 90 W 1E: 130 W 合格 20121201 Consecutive number Month of production Year of production (Lower 2 digits of AD year) Production date Ex.: 2 0 1 2 1 2 0 1 P: Position control Function 2 C: RS485 communication Function 1 B: with circuit for regenerative resistor Input power supply 1: Single phase AC100 to 120 V 5: Single phase/3-phase AC200 to 240 V -7- Name of part Installation Name of part Install the brushless motor and brushless amplifier properly for preventing failure and accident. Brushless motor Transport O-ring (not provided on a round shaft model) Connector for motor cable and CS signal cable Frame Bracket B Output shaft Ground terminal Motor nameplate Safety precaution label is affixed to the product. Oil seal Brushless amplifier [Front view] Attachment hole [Side view] Power LED (green: when power is ON) Alarm LED (red: when Trip is operation ) Connector for control signals (I/O) Connector for communications (SER) Grounding terminal screw -8- Storage •Keep the unit indoors in a clean and dry place free from vibration with little change of temperature. •In keeping a gear head alone, direct the output shaft down. (Otherwise, grease leaking is possible.) Location •Location gives great influence upon the life of brushless motor and brushless amplifier, therefore choose a place in conformance with the conditions below: (1) Indoors where the motor is not subjected to rain water and direct sun beam. (2) Do not use the motor in corrosive atmosphere such as hydrogen sulfide, sulfurous acid, chlorine, ammonia, sulfur, gas chloride, gas sulfide, acid, alkali, and salt, in the atmosphere of combustible gas, or in the vicinity of flammables. (3) Place not exposed to grinding liquid, oil mist, iron powder, and cutting particle. (4) Well-ventilated place with little moisture, oil, or inundation, and place far from heat source such as a furnace. (5) Place easy to check and clean (6) Place free from vibration (7) Do not use the unit in an enclosed environment. Enclosing may raise the temperature of motor (amplifier), and shorten their life. Caution in installing gear head Connector for power input (POWER) Connector for motor connection (MOTOR) •Use caution enough in transporting the unit to prevent injury by drop or fall, and avoid damage to the equipment. Safety precaution label is affixed to the product. Install a device that will ensure safety operation of the system even if the following failures should occur on the life end of gear head: idling by damaged teeth, locking by bite, grease leakage, and the like. •As for application such as on a lifter or the like device, install a device for preventing drop by damaged teeth. •As for application such as opening and closing of door, install a release device against locking by gear biting. •As for food or textile equipment, install an oil pan for measures against grease leakage. •Do not install an encoder, sensor, contact, etc., in the proximity of gear head. Or otherwise, protect such devices against grease leakage. •In order to prevent unexpected accident, be sure to perform daily check. -9- Installation Installation/ Caution Environmental condition Installation of brushless amplifier Item Condition Brushless motor –10 ℃ to 40 ℃ (free from freezing) *1 Ambient Brushless amplifier temperature Digital key pad 0 ℃ to 50 ℃ (free from freezing) *1 (Option) Ambient humidity Storage temperature Protection structure Brushless motor Brushless amplifier 20% to 85% RH (free from condensation) At normal temperature and normal humidity *2 IP65 (Excluding shaft pass-through section and lead wire connector) •This motor meets test requirements specified in EN standards (EN60529 and EN60034-5). This motor cannot be used for an application that requires long term waterproof performance, such as the case where the motor is always washed with water. Vibration Altitude (1)When installing with screw Determine the fastening torque of the fixing screw based on the strength of the screw and material of the mounting surface, to ensure secure and safe installation. Example) To install to steel plate with steel screw (M4): 1.35 to 1.65 N・m Vertical Location of fixing screw Not greater than 4.9 m/s (10 to 60 Hz) 2 Not greater than 1000 m *1 Ambient temperature is measured at a distance of 5 cm from the product. *2 Temperature which is acceptable for a short time, such as during transportation, is –20 ℃ to 60 ℃ (free from freezing). Installation of brushless motor • Oil and water protection (1)Direct down the lead of cable as far as possible. (2)Avoid use in such an environment where the motor is always exposed to oil and water. (3)Avoid use with cable immersed in oil or water. Cautions for Proper Use (1)Because the control circuit is sensitive to temperature and impact, read this instruction manual carefully for proper installation. (2)The brushless amplifier switches the power element at a high speed to control the motor. When the motor runs, leaking current will increase, which may activate the leakage breaker. If this is the case, use a leakage breaker provided with measure against high frequency for inverter. • Stress to cable (1)Make sure that stress is not applied to the lead or connection of cable due to bending or dead weight. (2)In installation where the motor moves, fix the cable of motor, and house the extension cable connected to it in the cable bear to reduce stress by bending as small as possible. (3)Allow the bending radius of cable as large as possible. - 10 - Location of fixing screw (2)When installing to DIN rail The DIN rail mounting unit is available as option. For details, refer to P.106. Equivalent to IP20 Digital key pad (Option) The amplifier is a vertical placement type. Install it vertically and provide at least 10 cm space around it for ventilation. - 11 - System configuration and wiring Wiring equipment System configuration/ general wiring diagram • Recommended noise filter GP series Brushless amplifier Power supply connection connector kit (option) AC power supply MCCB Noise filter Magnetic contactor Connector for SER. RS485 It cannot be used simultaneously. Digital key pad connecting cable (option) Gear head (option) GP series Brushless motor Motor extension cable (option) Select if needed (to 10 m). Digital key pad External regenerative resistor (Option) Personal computer (Customer preparation) POWER Voltage Optional part number (option) Manufacturer's part No. Single phase 100, 200 V DV0P4170 SUP-EK5-ER-6 3-phase DV0PM20042 3SUP-HU10-ER-6 Digital display console. It enables change of parameter. It cannot be used simultaneously. PC connecting cable (option) If your PC does not have RS232 port, use RS232-USB converter. • Wiring work shall be performed by qualified electric engineering technician. • Do not turn on power before finishing wiring, to avoid risk of electric shock. • For details of options (sold separately), see P.102. Manufacturer OKAYA ELECTRIC IND. CO., LTD. • Selection of Molded Case Circuit Breaker (MCCB), magnetic contactor, and electric wire (wiring within equipment) (refer to P.91 “Conformance to EC directive and UL standard” for compatibility with overseas standard.) Voltage Capacity (W) (option) (refer to P.18) Communication software PANATERM for BL Please download from our web site Change of parameter seting monitor of a control state System configuration and wiring ( MCCB rated current ) Electric wire (mm2) Magnetic (Wiring within equipment) contactor rated current Main circuit/ (contact structure) Grounding wire Control circuit Single phase 50 to 130 100V 5A 20 A (3P+1a) 0.5 (AWG20) 0.13 (AWG26) Single phase 50 to 130 200V 5A 20 A (3P+1a) 0.5 (AWG20) 0.13 (AWG26) 5A 20 A (3P+1a) 0.5 (AWG20) 0.13 (AWG26) 3-phase 200V 50 to 130 ■ Be sure to ground the grounding terminal. In wiring to power supply (outside of equipment) from MCCB, use an electric wire of 1.6 mm diameter (2.0 mm2) or more both for main circuit and grounding. Apply grounding class D (100 Ω or below) for grounding. Do not tighten the ground wires together, please tighten them individually. • Selection of relay As for use for control circuit such as control input terminal, use a relay for small signal (minimum guarantee current 1 mA or less) for preventing poor contact. <Reference example> Panasonic: DS type, NK type, HC type, OMRON: G2A type • Control Circuit Switch When using a switch instead of relay, use one for minute current in order to prevent poor contact. <Example> Nihon Kaiheiki Ind.Co.,Ltd: M-2012J-G - 12 - - 13 - Wiring Wiring Function of terminal Standard wiring diagram Connector for power supply (POWER) • In case of 3-Phase 200 V Noise filter Power supply input External regenerative resistor Brushless amplifier MCCB Grounding 10 5 Run start 6 1 Point designation Molded Case (Circuit Breaker) Terminal Terminal number symbol Home sensor 10 02 01 +5V (NC) GND I4 (NC) Forced trip I3 I2 I1 1 L1 L2 L3 Connector on amplifier side: Part No. 5569-10A1-210 (Molex Inc.) or equivalent. (mating connector: Housing 5557-10R-210, Terminal 5556PBTL) Connector for control signals (I/O) Be sure to ground the grounding terminal. In wiring to power supply (outside of equipment) from MCCB, use an electric wire of 1.6 mm diameter (2.0 mm2) or more both for main circuit and grounding. Apply grounding class D (100 Ω or below) for grounding. Do not tighten the ground wires together, but connect them individually. Fastening torque of earth screws to be 0.49 to 0.98 N·m. Terminal name Terminal explanation Terminal for external regenerative resistor Please connect external regenerative resistor of an option if needed. External regenerative resistor name: 100 V type DV0P2890 (50 Ω) 200 V type DV0PM20068 (200 Ω) Connect the terminal to commercial power supply conforming to voltage specification. When you use single phase, connect the main power between L1 and L2 terminals. 3 B 5 P 6 L3 8 L2 10 L1 Terminal for power supply input 1,2,4,7,9 NC - Do not connect anything. • In case of single phase 100, 200 V External regenerative resistor MCCB Noise filter Power supply input L1 L2 Run start 10 5 10 02 01 +5V (NC) GND I4 (NC) Forced trip I3 I2 I1 1 Point designation Grounding 6 1 Connector for control signals (I/O) Home sensor Molded Case (Circuit Breaker) Brushless amplifier Be sure to ground the grounding terminal. In wiring to power supply (outside of equipment) from MCCB, use an electric wire of 1.6 mm diameter (2.0 mm2) or more both for main circuit and grounding. Apply grounding class D (100 Ω or below) for grounding. Do not tighten the ground wires together, but connect them individually. Fastening torque of earth screws to be 0.49 to 0.98 N·m. - 14 - - 15 - Wiring Connector for control signals (I/O) Input circuit Connector on amplifier side: Parts No. S10B-PASK-2 (J.S.TMfg.,Co.,Ltd.) or equivalent. mating connector: Representative Housing PAP-10V-S, Terminal SPHD-001T-P0.5 or SPHD-002T-P0.5 ( Terminal Terminal Terminal number symbol name ) Default 1 *1 I1 Signal input 1 Run start 2 I 2*1 Signal input 2 3 I 3*1 Signal input 3 4 (NC) 5 I4 6 — Terminal explanation In turning on signal, short between “ I 1” and “GND”.*2 function logic selection selection Pr50 Pr54 Point In turning on signal, short between designation “ I 2” and “GND”.*2 Pr51 Pr55 Home sensor Pr52 Pr56 — — Pr53 Pr57 — In turning on signal, short between “ I 3” and “GND”.*2 Do not connect anything. Signal input 4 Forced trip GND Control ground — Common ground terminal for control signal. — — 7 (NC) — — Do not connect anything. — — 8 +5V Power supply — Set 50 mA or below — — 9 01※1 Signal Trip output output 1 Open collector output. Open collector Vce max: DC30 V, Ic max: 50 mA Pr5C Pr5E 10 02※1 Signal In-motion output 2 signal Open collector output. Open collector Vce max; DC 30 V, Ic max; 50 mA Pr5d Pr5F *1 In turning on signal, short between “ I 4” and “GND”.*2 *1 Function of input/output can be changed by the Digital key pad or PANATERM for BL. *2 Maximum rated voltage: –0.5 to 5.5V. •Connector for control signals pin number is 1, 2, ... 10 in the order from grounding terminal side. •Permissible length for control signal cable is 5m or less. Photo-coupler Internal power supply (+5 V) 1 kΩ Output circuit I1, I2, I3, I4 GND 01, 02 Vce max DC30 V Ic max 50 mA GND Connector for motor connection (MOTOR) Connector on amplifier side: Parts No. 5569-08A1-210 (Molex Inc.) or equivalent. (mating connector: Housing 5557-08R-210, Terminal 5556PBTL) Terminal number 1 2 3 4 5 6 7 8 Terminal symbol U V W 5VS CS1 CS2 CS3 GNDS Terminal name Motor U phase Motor V phase Motor W phase High voltage 5 V CS signal 1 CS signal 2 CS signal 3 High voltage GND Terminal explanation Connect motor wire U, V and W. Not isolated from commercial power source. Use care to avoid electric shock and grounding fault. •High voltage is applied to motor wire and CS signal line; Use caution for avoiding electric shock. •Use a motor extension cable (option) for extending motor wire. •No.4 to 8 terminals of option cable are shielded, But the shield material is not grounded. please do not ground the shield material in order to avoid malfunctions or damages. Connector for communications (SER) Modular jack: 85503-0001 (Molex Inc.) or equivalent (RJ45) Terminal number 1 2 3 4 5 6 7 8 - 16 - Terminal symbol — +5V SOT SIN RS485+ RS485− GND SCK Terminal explanation Do not connect anything. DC5 V power supply for Digital key pad Interface for Digital key pad or PANATERM for BL For connect RS485+ For connest RS485– Power supply GNG for Digital key pad Interface for Digital key pad - 17 - •Connection of Digital key pad of an option is possible. Digital key pad connecting cable of an option (DV0P383**) is required. •The terminal number of a modular jack is the below figure 8 1 How to use Digital key pad (option) Function of Digital key pad When • Monitoring of rotation speed (actual speed) and load factor, etc. and . • Display detail of trip, and trip history. Trip reset by pressing • Parameter setting, initialization, and copying function. • Teaching function (Target point (positioning point) can be set by actually starting the motor.) ■ When using Digital key pad, the Digital key pad connection cable (DV0P383**/ option) is required. Switch Switch In monitor mode When this switch is pressed for about 4 seconds, system shifts to teaching mode. ■In teaching When homing is not completed, homing operation is executed by pressing this switch for about 4 seconds in teaching mode. In monitor mode ■ • When power is turned on, rotation speed (actual speed) r/min is displayed in monitor mode (changeable by Pr7A). • Displayed value is an index. Do not use the Digital key pad for a measuring instrument. Switch In monitor mode Displays rotation speed (actual speed), commanded speed, present position, trip history, and the like. ■In parameter editing Displays a parameter setting value. ■In teaching Displays present position of motor. • is displayed for indicating a negative value. In monitor mode The left value (position of 10) indicates an operation command signal status. ( : Stand still, : Commanding) The right value (position of 1) indicates a rotation direction and operation status. ( : Operating in direction +*, : Operating in direction –*, : Stand still, : Motor is free) ■In parameter editing Displays the number of parameter. ■In teaching Displays the point number of parameter. •Rotation direction is changed by Pr23. Direction + ( ): CCW rotation when viewed from motor output shaft (default). and . In monitor mode Switch for changing monitor mode. Whenever this switch is pressed, the mode changes in this sequence: Rotation speed (actual speed) → Internal DC voltage (voltage of smoothing capacitor in power supply) → Load factor → Torque → Commanded speed → Present position (lower 5 digits) → Present position (shaft rotation number) → Rotation speed (actual speed) → .... ■In parameter editing, and in teaching System shifts to monitor mode. (Setting is not saved in EEPROM.) ■ Switch ■ - 18 - Trip reset can be executed by pressing and at the same time. ■In parameter editing This switch allows selection of parameter, and setting and changing of details. Parameter changes continuously while this switch is held down. ■In teaching When homing is completed, teaching operation (motor drive) is enabled by the switch ■ 2-digit LED (CAU) is displayed, and the motor is stopped and tripped. ■ Using the Digital key pad 5-digit LED switch is pressed, the setting change warning In monitor mode System shifts to parameter number mode. ■In parameter editing This switch is for changing parameter number mode and parameter setting mode, and for saving parameter setting in EEPROM. ■In teaching This switch is for changing point number mode and teaching mode, and for saving setting in EEPROM (nonvolatile memory built in the amplifier). ■ Switch - 19 - How to use Digital key pad (option) Description of various modes Operation of the Digital key pad Displays rotation speed (actual speed), commanded speed, internal DC voltage, load factor, torque, and present position on 5-digit LED. This mode is Monitor mode Basic operations set when power is turned on. Power-on Monitor mode Control changes to this mode when switch is pressed in parameter number mode, parameter setting mode, point number mode, and point setting • Changes display on 5-digit LED with switch. mode. Parameter number mode Displays a parameter number ( to ) in flashing. switch is pressed in parameter Control changes to this mode when number mode. and switch. Parameter number can be changed and selected by Displays the detail of parameter (setting) in flashing. Parameter setting mode Control changes to this mode when Change setting by and switch. When switch is pressed in monitor mode. switch is pressed after change of setting, it is saved in EEPROM. Displays a parameter number ( to ) in flashing. switch is pressed for 4 seconds in Control shifts to this mode when monitor mode. Point number can be changed and selected by and switch. DATA SET MODE Trip reset Parameter number mode Displays parameter number. • Number is changed by and switch. • Exit this mode with switch (returns to monitor). Displays the present position of motor (distance from home) in flashing. (If homing is not completed, is displayed. • When present position is greater than 99999, • When present position is smaller than -99999, is displayed. is displayed. Ex. 1) When present position is 123456, only lower 4 digits displayed. Ex. 2) When present position is -20, Control shifts to this mode when mode. or When be operated. is displayed. switch is pressed in point number switch is pressed after completion of homing, the motor can If homing is not completed yet, homing operation is started when is pressed for 4 seconds. switch When switch is pressed, the present position is set in parameter as a point setting, and saved in EEPROM <Information> Present position is the distance from the home, indicated in pulses (288 pulses/rotation). - 20 - DATA SET DATA SET MODE Trip detail display mode DATA SET Parameter setting mode Flashing Teaching mode are MODE Displays the contents of displayed parameter (setting). Flashing Point number mode Displays monitored details set by Pr7A (see P.45). When trip occurs, trip display mode is set by switch. • Trip can be reset by pressing and switch at the same time. Display shifts to monitor screen after resetting. • Shifts to parameter number made when switch is pressed. • Value is changed by and switch. (Such value is effective on the spot.) • Value is written in EEPROM by • Exit this mode with writing in EEPROM. - 21 - switch. switch without How to use Digital key pad (option) Monitor mode Teaching function Monitor display item can be changed after power is turned on and when monitor mode display is on. (See P.45 for setting of Pr7A.) Lights up. Rotation speed (actual speed) display Monitor mode MODE MODE Internal DC voltage display (Voltage of smoothing Lights capacitor in power supply) up. Present position (shaft rotation number) All flashing MODE Present position (Lower 5 digits) Flashing MODE Torque display Hold down for 4 seconds. All light up. Flashing Displays present position (lower 5 digits). When homing is not completed, is displayed. Point number (to be set) • Number is changed by switch. • Exits this mode with (returns to monitor). DATA SET Commanded speed display MODE MODE All units light up. MODE Lights up. RUN Point number mode Flashing MODE Load factor (average torque) display This motor allows two target position setting methods, one of which is setting by parameter value, and the other is setting target position by actually operating the motor by use of teaching function. In order to use teaching function, press switch for 4 seconds or longer on the monitor mode display screen, then control shifts to point number mode of teaching function. and MODE switch DATA SET Teaching mode • When homing is not completed, is Flashing Display of present position displayed. • When present position is greater than 99999, is displayed. When present position is smaller than –99999, is displayed. Ex. 1) When present position is 123456, only lower 4 digits Ex. 2) When present position is –20, are displayed. is displayed. Left (position of 10) Right (position of 1) ... Displays command status. ... Displays rotation direction. : Stand still : Running in − direction. : In Motion (BUSY) : Running in + direction. : Stand still : Motor is free. - 22 - • When homing is completed, execute teaching operation with and switch (motor operation). • Set the present position on the point with switch. (Also writes in EEPROM.) Display returns to monitor screen without setting when switch is pressed. • When homing is not completed, homing operation is started if switch is held down for about 4 seconds. [Caution] • In teaching mode, displayed present position is set as target position. • Set the point coordinate setting to absolute travel. (Pr02, 0A, 12, and 1A). When the point coordinate setting is set to relative travel, stop position is different between teaching setting and actual operation. • In point number mode and teaching mode, operation instruction by I/O or RS485 is not accepted. - 23 - How to use Digital key pad (option) Parameter copy function Parameter copy function (Digital key pad ←→ Brushless amplifier) can be used by Pr77. Data initialization of Digital key pad • Initializing the data of the Digital key pad EEPROM installed onboard the Digital All flashing key pad is initialized (data cleared). on display When reading is disabled, or when data transfer fails during copying, execute “Data initialization of the Digital key pad”. Normally, it is not required. • Reading parameters Parameter of Brushless amplifier is read and saved in EEPROM of the Digital key pad. Read parameter is retained even when the Digital key pad is separated from the Brushless amplifier. + STOP + DATA SET Hold down (for about 1 second). • Writing parameters Parameter information saved in the Digital key pad is written to the Brushless amplifier. (Saved in EEPROM of Brushless amplifier) <Information> • Error in copying parameters : Data trouble was found during copying : Copy error switch for clearing, and then copy the parameter again. If data trouble is →Press still found, initialize the Digital key pad and try again. + Process completed Parameter writing (Digital key pad → Amplifier) STOP + DATA SET Hold down (for about 1 second). All flashing on display All flashing on display Parameter reading (Amplifier → Digital key pad) + STOP + DATA SET Hold down (for about 1 second). All flashing on display For about 30 seconds For about 30 seconds Process completed For about 10 seconds Process completed →This error occurs in the attempt to copy data between products with different function. switch to cancel the error. Press Although parameters can be copied between the same models with different output, parameters should be copied between the same outputs in principle. <Note> Do not turn off power or disconnect the connection cable of Digital key pad during operation such as “Initializing data of Digital key pad”, “Reading parameter into Digital key pad”, “Writing parameter to brushless amplifier”, etc. Normal condition Trip reset Press both at the same time. - 24 - - 25 - <Information> Parameters that are effective after power resetting become effective when power is cut off once and turned on again. Test run Inspection before Test run Description of operation 4.Teaching operation Test run Operation panel LED display 1.Turn on power ) Press Flashing and change the teaching speed to 300. Press 3.Return to monitor mode. When is released, the motor stops. (LED display ". . 3.5.5." indicates that the present position is –355.) and choose parameter 4E Press Press When is pressed after the motor has Flashing stopped, the motor rotates in one direction. Flashing (teaching speed). (Initial setting: 50) - 26 - Flashing When exiting the mode without setting data, press switch to return to monitor mode. Flashing 5.Exit Flashing Checkpoint in Test run Flashing Press When is released, the motor stops. Flashing (LED display "5000" is an example, which shows the present position of the motor.) All light up. ( Setting of teaching speed Press When is pressed in this condition, the Flashing motor rotates in + direction* and 5-digit LED indicates position coordinates. All light up. 2.Set the action Pr4E Flashing Press All light up. Switch Flashing All light up. Description of operation for 4 seconds LED display All light up. Procedure for test run using the Digital key pad is as follows: Shown here is the case of running at 300r/min in direction CW or CCW by use of teaching function. First execute the following work for safe operation. [1] Ensure that the motor alone can be operated. [2] Turn on power and follow the steps below for test run. Press Operation panel All light up. 1) Make sure that all wiring is correct. 2) Make sure that input power supply conforms to rating. Switch [1]Check whether the motor rotates smoothly. Check for abnormal noise and vibration. [2]Check whether the motor is accelerated and decelerated smoothly. [3]Make sure that the direction of motor rotation is correct. *Rotation direction + represents CCW on the motor shaft in default setting. (Can be changed by Pr23 coordinate system setting.) Rotation direction of gear head output shaft may sometimes be reversed due to reduction gear ratio when gear head is installed. (See the table of permissible shaft torque on P.29. Rotation direction is described.) - 27 - Checking load and use condition Check the use condition for extended use of the product. Particular use conditions may lead to heating or damage to the shaft. Fully check use conditions, and use the motor in a permissible range. • Motor rotation speed: 3000 r/min or less. Standard life is 10,000 hours for the motor equipped with gear head (MB8G and MB9G). (Standard life of sealing performance of oil seal is 5,000 hours.) Standard life refers to design life for operation 8 hours per day (service factor: Sf = 1.0) at a normal temperature and humidity, under uniform load (permissible shaft torque of gear head and rated torque of motor). * Standard life in the case of 3000 to 4000 r/min rotation speed of the motor, please calculated by the following formula. 0.71 1.4 2.2 2.8 4.0 6.8 MBMU1E○AB / MB9G□BV 1.2 2.5 3.6 4.9 7.0 11.6 1.9 3.7 5.6 7.4 10.7 17.7 MBMU9A○AB / MB9G□BV Standard life Standard life (hours) = 10000 (h) × 3000 (r/min) / rotation speed (r/min) <Information> Repeated forward/reverse operation with motor shaft rotation angle below 45 degrees causes fretting of bearing (partial wear due to bearing out of grease), and is not advisable. It does not apply if operation is available to rotate the motor shaft above 45 degrees at an appropriate interval more than once a day.) Oscillation due to inappropriate setting of gain, also causes fretting. Note that gear head shaft is also subject to this restriction. Reduction Model name ratio MBMU5AZAB / MB8G□BV MBMU9A○AB / MB9G□BV MBMU1E1AB(100 V)/ MB9G□BV MBMU1E2AB(200 V)/ MB9G□BV Constant Light-impact Medium-impact Heavy-impact Belt conveyor, One-directional rotation Start/Stop, Cam-drive Instant FWD/REV, Instant stop Frequent medium-impact Service factor 5 hours/day 8hours/day 24hours/day 1.0 1.0 1.5 1.2 1.5 2.0 1.5 2.0 2.5 2.5 3.0 3.5 Permissible torque The required gear head allowable shaft torque TA can be determined based on the service factor and actual load torque T1. TA = T1 × Sf Select a gear head/motor so that the required torque (continuous value) is equal to or lower than the allowable shaft torque shown in the table below. - 28 - 10 15 20 30 5 10 50 Unit: N・m 15 20 30 50 0.53 1.1 1.7 2.1 3.0 5.1 0.90 1.9 2.7 3.7 5.3 8.7 1.1 2.1 3.3 4.3 6.2 10.3 1.4 2.8 4.2 5.6 8.0 13.3 *Direction of rotation: represents that the direction is same as that of motor; otherwise opposite to that of motor • ○ in the part name of motor represents either 1 or 2 which indicates supply voltage. • □ in the part name of gear head represents a figure which indicates reduction ratio. Shaft permissible load The load should not cause the limits shown in the table below to be exceeded. Gear head size □80 mm Standard life Life expectancy = Service factor (Sf) Service factor (Sf) varies with impact of load and operation time. The table below shows how the service factor value depends on load condition. Typical load 5 • Motor rotation speed: 3000 to 4000 r/min or less. Service factor (Sf) Type of load Unit: N・m Reduction Model name ratio MBMU5AZAB / MB8G□BV □90 mm Model name MB8G5BV MB8G10BV, MB8G15BV MB8G20BV MB8G30BV, MB8G50BV MB9G5BV MB9G10BV, MB9G15BV MB9G20BV MB9G30BV, MB9G50BV Permissible Permissible overhung load thrust load (W) (F) 245 N Overhung load (W) 343 N 98 N 539 N 490 N L 147 N Attachment side 637 N Reduction ratio MBMU5AZAB / MB8G□BV MBMU9A○AB / MB9G□BV MBMU1E○AB / MB9G□BV Thrust load (F) 294 N Permissible load inertia moment Model name L 2 Gear head Unit:×10−4kg・m2 5 10 15 20 30 50 3.42 13.8 30.6 55.8 127 342 16.4 67.6 142 257 589 1684 <Information> • ○ in the part name of motor represents either 1 or 2 which indicates supply voltage. • □ in the part name of gear head represents a figure which indicates reduction ratio. - 29 - Assembling of gear head Maintenance/ Inspections Assembling of gear head Maintenance/ Inspections •Preparation for assembling [1] Gear head applicable to the motor described in this instruction manual is MB8G □ BV (for 50W) and MB9G □ BV (for 90 W and 130 W). Never use a combination of gear heads other than applicable ones. Failure to observe this instruction will result in malfunction. [2] Make sure that O-ring is attached to the bottom of spigot joint. When the gear head is assembled with O-ring floating, it may result in grease leakage. [3] When grease adheres to the end surface of gear head, wipe off clean. If the gear head is assembled with grease adhered, it may cause grease to exude. •Assembling [1] Direct the motor pinion upward, and make sure that the relation between direction of motor lead wire and output shaft matches with the equipment. [2] Turn the motor pinion finely clockwise and counterclockwise for assembling, ensuring that the tip of motor pinion does not hit the tooth of gear head. <Information> MB type gear head is provided with temporary assembling screw (two hexagon socket head bolt). Before installing the equipment, assemble the motor and gear head temporarily, which will ensure stable installation of the equipment. In installing to the equipment, be sure to use four “mounting screws” attached to the gear head for secure installation. [Recommended tightening torque for temporary assembling] Gear head type Screw size 80 mm sq. MB8G M2.6 0.5 N・m 90 mm sq. MB9G M3 0.8 N・m Temporary assembling screw 12 mm [3]When installing the motor and gear head to the mating equipment, use “mounting screws” attached to the gear head, tighten them sufficiently to eliminate clearance between the motor flange surface and gear head spigot joint while paying attention to bite of O-ring. Output shaft Recommended tightening torque is shown below: Size Gear head Screw Tightening Attachment type size torque pitch 80 mm sq. MB8G M6 2.9 N・m 94 mm 90 mm sq. MB9G M8 7.8 N・m 104 mm •Assemble with motor pinion faced up. •Outward direction of motor leadwire can be aligned with any one of 4 sides of gear head with an output shaft at a different position. - 30 - O-ring Leadwires Temporary assembling screw Maintenance/ Inspection item Maintenance/ Inspection Check item procedure Faucet portion end face Motor pinion Faucet face Flange face Condition Input voltage Voltmeter Must be within ±10% of rating. Input current Ammeter Must be within rated input current described on nameplate. Insulation resistance Insulation resistance tester The resistance of motor should be 1 MΩ or higher when tested with a 500 V megger. Measuring position: Between power input line (L1, L2,L3) and grounding wire Brushless motor: Across phase (U, V, W) and ground terminals Noise Hearing Noise level must not be different from the usual level. In addition, abnormal noise such as rumbling noise must not be heard. Vibration By hand Free from abnormal vibration. Grease leakage Installation bolt Tightening Screw torque length Size Routine maintenance and inspection are essential for proper and satisfactory operation of the motor. Use environment Check that circumference of the motor and gear head are free Visual check from oil and grease. If grease leakage will cause problem, use grease sealing cover. Torque wrench Check for loosening of bolt, and tighten additionally as necessary. By sight Check the ambient temperature and humidity, and make sure that dirt, dust, or foreign substance is not found. Check the waste thread etc don’t attached to the windhole of brushless amplifier. Caution • Power-on/off operations should be done by the operators themselves for ensuring safety in checking. • Do not touch the motor while it is running or immediately after it stops because it gets hot and stays hot for a while after power has been turned off. • When testing the insulation resistance of the brushless amplifier with the megger, disconnect the amplifier from all associated devices. Performing megger testing without first disconnecting these devices will cause failure. When disassembly, troubleshooting, etc., is needed, be sure to contact our service department or the sales agent of purchase. - 31 - Protective function What is protective function? List of protective functions •Brushless motors, brushless amplifier MINAS-BL GP series have various protective functions. When they are activated, the motor stops under a tripping state, which turns off (opens) trip output. (Factory default) •Trip detail is displayed only when the Digital key pad (option) is connected. •State of trip and corrective actions In tripped state, display of trip details appears on the 7-segment LED of the Digital key pad and the motor does not work. Check the detail of trip, remove the cause, and clear the trip. Display on Trip the Digital number key pad (RS485) How to clear trip When the motor is tripped, remove the cause, and clear by any of the setting procedures below: [1] Turn off power, and turn on power after 10 seconds. (Power resetting) [2] Press both and switch of Digital key pad simultaneously in trip detail display mode. [3] Input the trip reset signal about 100ms or longer (when 10: Trip reset is set in Pr50 to 53). [4] When Pr58 is “1”, input the operation start signal (run start signal, sequential run start signal, jog signal, and homing start signal) about 1 second or longer. [5] Operation of communication software “PANATERM for BL” (download from our web site) also enables clearing of trip. <Information> • When protective functions marked with “ * ” operate in the list of protective functions described on the next page and after, trip reset by the procedure [1] shown above. (Trip cannot be cleared by the procedure‚ [2], [3], [4], and [5].) • Setting change warning (CAU) and Digital key pad communication error (E_Cn) are not saved in trip history. (E-LV) is not saved in trip history when power is turned off • Undervoltage error normally. It is saved only in instantaneous stop. (It is saved in trip history only when undervoltage state is established once and then voltage is recovered to normal state.) LED flashes Protective function Causes Countermeasure 2 Undervoltage error (E-LV) The motor trips when internal DC voltage (voltage of smoothing capacitor of power supply) is below specified value. Product of 100 V: Approx DC100 V Product of 200 V: Approx DC200 V Investigate the condition of wiring and power supply. 3 Overvoltage error (E-OV) The motor trips when internal DC voltage (voltage of smoothing function of power supply) rises and exceeds specified value. Product of 100 V: Approx DC200 V Product of 200 V: Approx DC400 V It is possible that deceleration time is too short. Set longer deceleration time. Not compatible with continuous lowering operation. — Overload warning (Electronic thermal) When load factor exceeds specified value, the electronic thermal relay operates and monitor display flashes. It is an alarm fo 50 to 130 W: 100% Reduce the load. Check the load factor in monitor mode. 4 Overload error The motor trips when motor (Electronic torque is output continuously thermal relay) above specified value. (THr) 50 to 130 W: 115% Investigate the cause of overload, and reduce the load, change the operating pattern by making acceleration and deceleration time longer, or apply design to increase the capacity of motor. 5 Overspeed error (E-OS) The motor trips when rotation speed (actual speed) exceeds specified value. Approx 6000 r/min Ensure that the actual speed does not exceed rated rotation speed, such as overshooting by unmatching between load and gain. 6 Position error (E-POS) The motor trips when position error (difference between command position and actual position) is greater than Pr39 × 8 [pulses]. Check the parameter again and adjust gain. 7 *Position error counter overflow (E-PO) The motor trips when the position error exceeds 8388607 [pulse]. Check the parameter again and adjust gain. When any of protective functions marked with “ * ” operates, trip reset by the procedure of [1] on P.32. - 32 - - 33 - Protective function Display on Trip the Digital number key pad (RS485) 8 *Overcurrent error (E-OC) Causes The motor trips when the motor current exceeds specified current. Countermeasure [1]Excessive acceleration/ deceleration setting is possible. Set longer acceleration/ deceleration time. [2]Failure of internal circuit is possible. Display on Trip the Digital number key pad (RS485) Protective function Causes Countermeasure 23 Hardware limit error (E-LT) The motor trips after homing is completed, if hardware limit sensor is detected. Check the installation of sensor, and setting of parameter. — Digital key pad communication error (E_Cn) It occurs when the Digital key pad and motor cannot communicate normally. (This is a trouble on Digital key pad side. It does not affect motor operation.) It can be cleared by reconnecting the Digital key pad. Make sure that Digital key pad and motor are connected normally. Overheat error The motor trips when the tem(E-OH) perature in control section rises above specified value. Approx 105 ℃ Check the ambient temperature and cooling condition of motor. Check the load factor. If the ambient temperature is low enough, and the protection occurs soon after poweron, failure is possible. 90 Parameter data saved in EEPROM is abnormal. 10 External forced trip (E-OL) Turn off external forced trip input, and reset tripping. *User parameter error (E-UPr) Check all parameters again and set them again. If this protection works frequently, failure is possible. 91 Internal parameter data saved in EEPROM is abnormal. Failure is possible. 11 Setting change It occurs when parameter warning copying function on Digital key (CAU) pad is completed normally. Also,when STOP key on Digital key pad is pressed, the motor trips and stops. It is not abnormal. Execute trip reset. *System parameter error (E-SPr) 1 *Sensor error (E-CS) The motor trips when trouble of CS sensor signal is detected. RS485 communication error (E-485) The motor trips when communication error of RS485 communication function occurs. Check for noise problem in the vicinity. (See "Information − Communication" on P.68 for detail.) [1]Malfunction due to external noise is possible. Investigate for noise source in the vicinity and eliminate such source. [2]Internal circuit may be in failure. 20 Command execution error (E-rU) The motor trips when data is abnormal in executing an operation instruction (setting speed is 0, and travel distance is 32767 rotations or more). Check the setting of parameter. 21 Homing error (E-HO) The motor trips when homing speed is 0, or when home cannot be detected although the motor shaft rotates more than parameter (Pr43) in homing operation, or when setting of sensor is abnormal Investigate the setting of parameter, home sensor, and wiring of home sensor. 12 22 The motor trips when external forced trip input turns on. *Present The motor trips after homing is position completed, if present position overflow error exceeds ±32767 rotations. (E-OF) Check the setting of parameter. (It can be made ineffective by Pr4A.) When any of protective functions marked with “ * ” operates, trip reset by the procedure of [1] on P.32. - 34 - Other *System error numbers (Err) 0 The motor trips when trouble of control microcomputer is detected. Normal condition — — When any of protective functions marked with “ * ” operates, trip reset by the procedure of [1] on P.32. Overload protection time characteristics 1000 Time (s) 9 Protective function 100 10 100 110 120 130 Torque (%) - 35 - 140 150 Protective function Troubleshooting Phenomenon If any trouble should be found, follow the steps below to determine the fault. If you cannot find out the cause, we recommend that you use the Digital key pad (option) or communication software “PANATERM for BL” (download from our web site) to check the detail of trip. If the motor or amplifier is in failure, or any part is damaged, or in another case of malfunction, contact the Panasonic partner where you bought the product. Phenomenon Motor does not rotate Detail of checking Large vibration or noise. Apply proper wiring. Check whether protective function is activated. Check for tripping with Digital key pad. Turn off power once, and turn on again. Reset tripping. Countermeasure Check the connection between the output shaft of motor (gear head) and the load. Motor and gear head are not assembled correctly. Check the assembling condition between motor and gear head, and their combination, and assemble them properly. Damage to gear head or bearing. Contact us for repair. Gain is not adjusted properly. Gain must be adjusted. Lower the setting. Motor rotates reversely. Check whether the setting of rotation direction (parameter) is wrong. Rotation direction of motor and that of gear head output shaft are reverse with some gear reduction ratio of gear head. Check the setting of parameter. Check the gear reduction ratio. Check the rotation direction. See the list of permissible shaft torque on P.29. Check whether the load fluctuates greatly. Reduce the fluctuation of load. Increase the capacity of motor. Increase the gear reduction ratio. Adjust the parameter of target position of each point. Countermeasure Is any error in wiring. Detail of checking Output shaft of motor (gear head) and shaft of load are not aligned. Check whether power LED (green) is lighted up. If the LED is off when power is input to the amplifier, failure is possible. Contact us for repair. Check whether the voltage of power input line is normal. Check the supply voltage and voltage described on amplifier nameplate. Check whether run start signal is input. Check wiring. Rotation speed is unstable during operation (actual speed). Homing is not executed yet. First set the parameter for homing operation and execute homing operation. Positioning accuracy is not precise. Check whether the setting of parameter is wrong. Check whether target position of each point of parameter is set. Set the target position. Motor stops during the run. Check whether protective function is activated. Overload on the motor is possible. Reduce the load, increase the capacity of motor, or increase the gear reduction ratio. Home position shifts. Chattering of home sensor Check wiring. Homing speed is too fast. Reduce the setting speed with parameter. Motor stops during deceleration. Check whether the inertia of load is too large. Regenerative overload error was activated. Make the inertia smaller. Once turn off power and turn on again for clearing trip. Increase the deceleration time with Digital key pad. Motor is too hot. Start and stop are repeated frequently. Check by display of load factor. Use within 80% is recommended. Parameter does not change. Check whether parameters are changed which are effective after resetting. Turn off power once, and turn on again for resetting. See the list of parameters. Rotation speed (actual speed) and target position are not as expected. Check whether the setting of parameter is wrong. Check the detail of parameter setting. See the list of parameters. Rotation of motor is abnormal Check the combination of motor and amplifier. Use the motor and amplifier with the specified combination. - 36 - Check the parameter of coordinate setting (relative and absolute). - 37 - Parameter Overview of parameter List of parameters Parameter No. (Pr□□) Name of parameter Effective after power resetting Setting range Default Description The 1st target position (Pulse) 02 The 1st coordinate setting 03 The 1st setting speed 0 to 4000 2000 04 The 1st acceleration time You can set time taken for reaching the 1st 1 to 30000 200 setting speed. Setting unit [ms] The 1st deceleration time You can set time taken from the 1st setting 1 to 30000 200 speed to stop. Setting unit [ms] The 1st block setting The 1st block timer setting 07 08 0b The 2nd target position (Pulse) The 2nd coordinate setting The 2nd setting speed 0 Setting unit [rotation number] –288 to 288 0 Setting unit [pulse] 0,1 1 You can select positioning system to the 1st point. 0: Relative travel, 1: Absolute travel 0 to 2 0 0 to 30000 0 You can set travel distance in rotation numbers and pulses. (288 pulses per rotation) You can set the speed moving to the 1st point. Setting unit [r/min] 0: Normal operation 1: Continuous block operation (1st point → 2nd point ) 2: Combined block operation (1st point + 2nd point ) Enabled when you set Pr06 to “1”. Start commanding of 2nd point after this setting time elapses and command of 1st point is completed. Enabled in unit of 2 ms. (If you set to 1, this is rounded down and recognized as 0.) Setting unit [ms] 1 to 30000 200 You can set time taken for reaching the 2nd setting speed. Setting unit [ms] 1 to 30000 200 You can set time taken from the 2nd setting speed to stop. Setting unit [ms] 0, 1 0 0: Normal operation 1: Continuous block operation (2nd point → 3rd point ) 0 10 The 3rd target position (rotation number) –16384 to 16383 0 Setting unit [rotation number] 11 The 3rd target position (Pulse) –288 to 288 0 Setting unit [pulse] 12 The 3rd coordinate setting 0, 1 1 You can select positioning system to the 3rd point. 0: Relative travel, 1: Absolute travel 13 The 3rd setting speed 0 to 4000 2000 You can set the speed moving to the 3rd point. Setting unit [r/min] 14 The 3rd acceleration time 1 to 30000 200 You can set time taken for reaching the 3rd setting speed. Setting unit [ms] The 3rd deceleration time 1 to 30000 200 You can set time taken from the 3rd setting speed to stop. Setting unit [ms] 15 16 The 3rd block setting 17 The 3rd block timer setting 18 The 4th target position (rotation number) Setting unit [rotation number] –288 to 288 0 Setting unit [pulse] 0,1 1 You can select positioning system to the 2nd point. 0: Relative travel, 1: Absolute travel 19 You can set the speed moving to the 2nd point. Setting unit [r/min] 1A - 38 - Description 0 to 30000 0 0 to 4000 2000 The 2nd block setting Default 0F –16384 to 16383 You can set travel distance in rotation numbers and pulses. (288 pulses per rotation) The 2nd deceleration time Setting range Enabled when you set Pr0E to “1”. Start commanding of 3rd point after this setting time elapses and command of 2nd point is completed. Enabled in unit of 2 ms. Setting unit [ms] The 4th point 0A The 2nd point 09 The 2nd target position (rotation number) –16384 to 16383 The 2nd acceleration time Effective after power resetting The 2nd block timer setting The 3rd point 01 The 1st point The 1st target position (rotation number) 06 0d 0E 00 05 0C Name of parameter The 2nd point Brushless amplifier of this series has various parameters that are used for adjusting or setting the features or functions of the motor. This section describes the purpose and function of these parameters. Ensure a full understanding of the parameters to achieve optimum operating performance. Parameter No. (Pr□□) The 4th target position (Pulse) The 4th coordinate setting You can set travel distance in rotation numbers and pulses. (288 pulses per rotation) 0 0: Normal operation 1: Continuous block operation (3rd point → 4th point ) 2: Combined block operation (3rd point + 4th point ) 0 to 30000 0 Enabled when you set Pr16 to “1”. Start commanding of 4th point after this setting time elapses and command of 3rd point is completed. Enabled in unit of 2 ms. Setting unit [ms] –16384 to 16383 0 Setting unit [rotation number] –288 to 288 0 Setting unit [pulse] 0,1 1 You can select positioning system to the 4th point. 0: Relative travel, 1: Absolute travel 0 to 2 - 39 - You can set travel distance in rotation numbers and pulses. (288 pulses per rotation) Parameter Parameter No. (Pr□□) Name of parameter The 4th setting speed 1C 1d 1E 1F The 4th point 1b Effective after power resetting Setting range Default Description 0 to 4000 2000 You can set the speed moving to the 4th point. Setting unit [r/min] The 4th acceleration time 1 to 30000 200 You can set time taken for reaching the 4th setting speed. Setting unit [ms] The 4th deceleration time 1 to 30000 200 You can set time taken from the 4th setting speed to stop. Setting unit [ms] The 4th block setting 0, 1 The 4th block timer setting 0 to 30000 Speed detection filter (the 1st gain) 2d Velocity feed forward time constant (Common to the 1st/2nd gain) 0 to 500 Output torque of motor is limited. Set it in [%] with reference to rated torque. (Torque 50 to 150 150 value has no precision because torque is not controlled. Use it as an index.) 5 to 20 2F 0 to 500 0 You can set the time constant of primary delay filter of torque instruction. You need not change it normally. You can suppress oscillation due to insufficient rigidity of load. Setting unit [ms] 30 The 2nd position loop gain (the 2nd gain) 0 to 100 5 You can determine the response of position control. (The 2nd gain: When using gain switching, the 2nd gain is the gain in running.) 31 The 2nd velocity loop gain (the 2nd gain) 0 to 10000 1000 You can determine the response of velocity loop. 32 The 2nd velocity loop integration gain (the 2nd gain) 0 to 10000 500 You can determine the rigidity of velocity loop. 33 The 2nd velocity feed forward gain (the 2nd gain) 0 to 100 0 Set it at 0 in normal use. Setting unit [%] 34 The 2nd speed detection filter (the 2nd gain) 5 to 20 13 Use the default setting normally. You can set the time constant of low-pass filter in speed feedback. 35 The 2nd torque limit setting (The 2nd gain) 36 Gain switching mode selection 0, 1 0 You can select running pattern in deceleration. 0: Linear 1: S-Pattern (Setting common to all points) 22 Sequential run maximum point number 1 to 4 4 You can set the maximum point number for positioning by use of sequential run signal. 23 Coordinate system setting 0 0: CCW rotation in + direction 1: CW rotation in + direction 5 You can determine the response of position control. You need not change it normally. When it is increased, the response is improved, which is likely to cause oscillation. (The 1st gain: When gain switching is used, the 1st gain is the gain at stop.) 29 Velocity loop gain (the 1st gain) You can determine the response of velocity loop. You need not change it normally. When 0 to 10000 1000 it is increased, the response is improved, which is likely to cause oscillation. 2A Velocity loop integration gain (the 1st gain) You can determine the rigidity of velocity loop. You need not change it normally. When 0 to 10000 500 it is increased, the rigidity is improved, which is likely to cause oscillation. 0 to 100 0 Set it at 0 in normal use. This is a filter in velocity feed forward section. When the setting is made larger, the time constant is made larger. Setting unit [ms] 2C Torque filter time constant (Common to the 1st/2nd gain) Deceleration mode Velocity feed forward gain (the 1st gain) 13 Use the default setting normally. You can set the time constant of low-pass filter of speed feedback. When the setting is made smaller, the gain can be made larger and response improved, which increases operation noise. 2E 21 2b Description 0 0 0 to 100 Default Torque limit setting (the 1st gain) 0, 1 Position loop gain (the 1st gain) Setting range Enabled when you set Pr1E to “1”. Start commanding of 1st point after this setting time elapses and command of 4th point is completed. Enabled in unit of 2 ms. Setting unit [ms] Acceleration mode 28 Effective after power resetting 0 20 0, 1 Name of parameter 0: Normal operation 1: Continuous block operation (4th point → 1st point ) You can select running pattern in acceleration. 0: Linear 1: S-Pattern (Setting common to all points) ○ Parameter No. (Pr□□) 0 - 40 - Set it to 0 in normal use. This is the function to forward (add) position command to speed command.When the setting is increased, the position error is decreased and response improved, which makes overshoot large. Setting unit [%] 50 to 150 150 0 to 2 0 - 41 - Output torque of the motor is limited. Set it in [%] with reference to rated torque. (Torque value has no precision because torque is not controlled. Use it as an index.) 0: Fixed at the 1st gain 1: Fixed at the 2nd gain 2: Automatic switching (In running = the 2nd gain, In standstill = the 1st gain) Parameter Parameter No. (Pr□□) 37 38 Name of parameter Effective after power resetting Gain switching time Setting range Default 0 to 10000 50 Description When the gain switching mode is set to automatic switching, after the output of instruction, the 2nd gain (in running) changes to the 1st gain (in standstill) when time setting has elapsed. Setting unit [ms] In-position signal is turned on when position error (difference between command position and actual position) is below setting. Setting unit [pulse] In-position range 0 to 16383 20 39 Position error set-up Position error occurs when the value of position error (difference between command 0 to 16383 144 position and actual position) is larger than this parameter × 8 as well as parameter 3A is effective. Setting unit [pulse] 3A Position error invalidation 3E 40 Run-command selection Homing mode 41 Homing direction 42 Homing speed 0, 1 ○ 0, 1 0 to 5 0, 1 0 0: Effective 1: Ineffective (Motor does not trip but keeps on operating.) 0 You can select the run-command method with this parameter. 0: Command through I/O 1: Command through RS485 (Command through I/O will be disabled except trip and sensor input) 0 Select homing method. 0: Home sensor homing 1 1: Home sensor homing 2 2: Limit sensor homing 3: Bumping homing 4: Home resetting 5: Home sensor homing 3 0 You can set the detection direction of home. 0: Detecting in + direction 1: Detecting in − direction 0 to 4000 200 You can set the speed in homing action. Setting unit [r/min] When the home cannot be detected although the motor travel distance has exceeded setting, homing error is found. (Ineffective at 0) Setting unit [rotation number] 43 Homing limit 0 to 16383 0 44 Homing acceleration/ deceleration time You can set time taken for reaching the hom1 to 30000 200 ing speed. Setting unit [ms] 45 Bumping torque detection value 50 to 150 50 - 42 - Parameter No. (Pr□□) 46 47 48 49 Name of parameter Effective after power resetting Bumping detection time Homing selection when motor is free ○ Default Description You can set the detection time of bumping 0 to 15000 100 toque in returning to bumping home. Setting unit [ms] –16384 to 16383 Home offset Homing function Setting range 0 to 2 0, 1 0 You can set the offset from home detection position. When the home has been detected, set a value of plus and minus opposite to the desired travel direction as an offset. (When you set –100, the position traveling 100 pulses in +direction on the coordinate system is set as an home.) Setting unit [pulse] 1 0: Required 1: Not required (Position when power is turned on is the home.) 2: When homing is not completed yet, homing operation is executed by positioning start signal. 0 0: When homing is unavailable after motorfree state is reset (when trip occurs, after trip is reset), positioning operation is enabled. 1: When motor is free (trip occurs), homing is required again. Note) When Pr48 is 1, setting of this parameter is ineffective. 0 You can set operation when the present position counter of motor has overflowed (exceeded ±32767 rotations). 0: Prohibited (motor trip) 1: Permitted (no motor trip) Set it to 1 for operation to allow the motor to rotate in one direction without change. 4A Present position overflow permission 4b Jog speed 0 to 4000 100 You can set the operation speed in jog operation. Setting unit [r/min] 4C Jog acceleration time 1 to 30000 200 You can set time taken for reaching jog speed. Setting unit [ms] 4d Jog deceleration time 1 to 30000 200 You can set time taken from jog speed until stopping. Setting unit [ms] 0 to 4000 You can set speed used in applying teaching function of Digital key pad. Acceleration and deceleration time is the same as jog operation. Setting unit [r/min] 4E Teaching speed 0, 1 50 You can limit the output torque of motor when returning to bumping home. You can set it in [%] with reference to the rated torque. - 43 - Parameter Parameter No. (Pr□□) 50 51 Name of parameter I1 function selection I2 function selection Effective after power resetting Setting range Default ○ 0 to 15 8 ○ 0 to 15 6 52 I3 function selection ○ 0 to 15 11 53 I4 function selection ○ 0 to 15 0 Description You can assign functions to I1 through I4. 0: Forced trip 1: Instantaneous stop, 2: Deceleration stop 3: Homing start*, 4: Forward jog* 5: Reverse jog*, 6: Point designation 1* 7: Point designation 2*, 8: Run start* 9: Sequential run start*,10: Trip reset 11: Home sensor, 12: Limit in + direction 13: Limit in − direction 14: Direction switching* 15: Motor-free *) When Pr3E is 1, this function is effective for I/O input for giving priority to RS485. 0: Normal logic (Input is effective (ON) when connected to GND.) 1: Reverse rotation logic (Input is effective (ON) when OPEN (open)) Set the reverse rotation logic to the input desired to be operated on wiring break side such as forced trip (emergency stop input). 54 I1 Input logic selection ○ 0, 1 0 55 I2 Input logic selection ○ 0, 1 0 56 I3 Input logic selection ○ 0, 1 0 57 I4 Input logic selection ○ 0, 1 0 58 Trip reset function enable 0, 1 1 0: Disable 1: Enable (Operation start signal longer than 1 second enables execution of trip reset.) 59 Deceleration time in instantaneous stop 0 to 30000 0 Set the deceleration time in executing instantaneous stop. Setting unit [ms] 5C 01 function selection 0 to 5 0 5d 02 function selection 0 to 5 2 5E 01 output polarity selection 0, 1 0 5F 02 output polarity selection 0, 1 0 60 RS485 device number ○ 61 RS485 communication speed ○ 0 to 2 2 62 RS485 communication standard ○ 0 to 11 4 You can assign functions to 01 and 02. 0: Trip output, 1: In-position, 2: In-motion signal (BUSY) 3: Homing completion, 4: Overload detection 5: Torque under restriction 0: Normal logic (Output transistor ON at enabled, OFF at disabled) 1: Reversed logic (Output transistor OFF at enabled, ON at disabled) When only trip output is normal logic, output transistor is off in tripping, and output transistor is on in no tripping. 128 to 159 129 - 44 - See P.70. Effective after power resetting Parameter No. (Pr□□) Name of parameter 63 RS485 communication response time 64 RS485 retry times of communication ○ 0 to 9 9 65 RS485 protocol Timeout ○ 1 to 255 2 6A Trip history clear 6b Trip history 1 6C 6d ○ Setting range Default Description 10 to 1000 10 See P.70. nO (0) When “ (1)” is set, trip history (Pr6b to 6F) is cleared. Trip history is also cleared when 1 is set on “PANATERM for BL” (download from our web site). − − Display the latest trip. Trip history 2 − − Display the 2nd latest trip. Trip history 3 − − Display the 3rd latest trip. 6E Trip history 4 − − Display the 4th latest trip. 6F Trip history 5 − − Display the 5th latest trip. 77 Parameter copy function nO This function is only available with use of the Digital key pad. See P.24. 7A Monitor mode switching 7b Numerator of command pulse ratio 7C Denominator of command pulse ratio 7F For manufacturer use (0) (1) 0 to 6 0 ○ 1 to 20000 1 ○ 1 to 20000 1 − − You can choose monitor screen to be displayed first when the Digital key pad is connected. 0: Rotation speed (actual speed), 1: Torque 2: Load factor 3: Command speed 4: Internal DC voltage 5: Present position (lower 5 digits) 6: Present position (rotation number) You can set the division multiplier ratio of travel distance. Change of this parameter does not affect operation speed of motor. You can set numerator : denominator = 100:1 to 1:100. It cannot be changed. <Information> •Pr6b, 6C, 6d, 6E, 6F, and 7F are read-only parameters. They cannot be changed. •Parameters marked with ○ in the column of “effective after power resetting” become effective when power is turned off once and turned on again after about 10 seconds. They are not made effective just by changing. - 45 - List of parameters Detail of parameters List of parameters Detail of parameters Figures displayed on the 7 segment display of the Digital key pad are shown below. Operation setting • Positioning operation Alphanumeric LED display Alphanumeric A S B T C U D V E Y F 0 G 1 H 2 I 3 K 4 L 5 N 6 O 7 P 8 Q 9 R • Example of LED display nO LED display This Brushless amplifier can save positioning information for a maximum of 4 points (the 1st to the 4th point), and allows operation by use of I/O interface. Travel distance, speed setting, acceleration time, deceleration time, and coordinate (relative travel/absolute travel) can be set for each point. Further, setting block operations allows operation to change speed setting and position allowing continuous movements of position to position with a single operation command. Homing must be completed for executing positioning operation. (It is possible to make homing unnecessary by Pr48.) If operation command run such as operation start is input without homing completed, the run command is ignored. If limit sensor is detected after (E-LT) is found. Travel distance is the adcompletion of homing, hardware limit error dition of rotation number and pulse of motor shaft. One rotation of motor shaft corresponds to 288 [pulses], therefore the travel distance is the rotation number x 288 + pulse [pulses]. e.g.) When 1 [rotations] and 144 [pulses] are set at the target position, the travel distance is 432 pulses, this represents a travel distance of 1.5 rotations. Negative values can also be set on the pulse/value. When 2 [rotations] – 144 [pulses] is set, it also represents the same travel distance of 1.5 rotations. Single positioning command allows up to 32767 rotations at the maximum on the motor shaft. When operation command is above 32767 rotations + 1 pulse, command execution (E-rU) is found. error This Brushless amplifier is provided with two types of positioning instruction function, i.e. point designation run and sequential run. Operation to a designated point is executed by point designation run. In sequential run, point number is automatically updated (such as 1 → 2 → 3 → 1 ...) whenever an run signal is input. [1] Point designation run (using run start signal and point designation signal) Set Pr50 to 53 as follows and assign the function of signal input. Of signal inputs 1 to 4 (I1 to I4), set the parameter used for run start at “8”, the input used for point designation 1 at “6”, and the input parameter used for point designation 2 at “7”. When point designation is not assigned to signal input, such signal is always considered to be off. (For example, when the 3rd and 4th point are not designated, it is not required to assign point designation 2.) When run start is input after designation of point, the motor moves to any desired point. P.PrOG Point designation 1 OFF ON OFF Runs to the 1st point. Runs to the 2nd point. ON Runs to the 3rd point. Runs to the 4th point. Point designation 2 - 46 - - 47 - Detail of parameters [2] Sequential run (using sequential run start signal) Set Pr50 to 53 as follows, and assign the function of signal input. Of signal inputs 1 to 4 (I1 to I4), set the input parameter used for run start at “9” (sequential run start). Positioning point number is incremented by one whenever the sequential run start signal is turned on. (When homing is completed, the initial run start point is always the 1st point.) The maximum of run point can be set by Pr22. e.g.) When Pr22 is 3, the motor runs in the order: the 1st point → the 2nd point → the 3rd point → the 1st point → ... whenever run command is input. Commanded Run start signal (input) Point selection (input) In-motion signal (output) ON OFF In-motion signal (output) In-position signal (output) OFF ON OFF MAX 10 ms In-position signal (output) [1] Continuous block operation Continuous block run is executed by setting the block setting parameter (Pr06, 0E, 16, and 1E) at “1”, and giving run start command by any procedure. When command output of point is completed, command output of the following points is started when set waiting time (Pr07, 0F, 17, and 1F) has elapsed. Commanded speed Actual speed MIN 10 ms Run start signal (input) OFF or sequential run start signal (input) This motor allows continuous positioning to more than one point by single operation instruction (continuous block operation) or changing the speed setting on the way of operation (combined block operation) when block operation is set. e.g.) When run command is given to the 1st point by setting Pr06 = 1, Pr0E = 1, and Pr16 = 0 [Command timing chart] Speed • Block operation OFF ON ON (1)Choose a point number for point designation run. Point designation is not required (made ineffective) in sequential operation. (2)Set the run start signal at (ON (Default setting: ON when shorted to GND)). It activates operation. (3)Make sure that in-motion signal (BUSY) is on, and then return the run start signal to off. (Assign the function of in-motion signal to signal output 01 or 02 by Pr5E and 5F.) Alternatively, turn on the run start signal, and turn it off in 20msec. Changing the next point designation number for positioning operation at this point causes no problem. (4)When positioning operation is completed, in-motion signal (BUSY) returns to off. (If the run start signal is not off, positioning when operation is completed, in-motion signal still remains on.) In-position signal, after completion of command output, turns on when position error (difference between command position and actually reached position) is below setting of Pr38. • Operation instruction can be given to the motor only when in-motion signal is off. - 48 - The 2nd point The 1st point OFF Pr07 Waiting time ON OFF OFF ON The 3rd point Pr0F Waiting time OFF ON OFF ON OFF ON OFF ON • When block setting parameters (Pr06, 0E, 16, and 1E) are all set to “1”, single run start command allows the motor to keep moving in the order: the 1st point → the 2nd point → the 3rd point → the 4th point → the 1st point → ... until stop signal is input. • Changing the value of Pr22 “Sequential run maximum point number” allows the motor to keep moving in the order: the 1st point → the 2nd point → the 3rd point → the 1st point → ... even when block setting parameters are all “1” (when Pr22 = 3). [2] Combined block operation When block setting parameter (Pr06 and 16) is set to “2”, and run start command is given to the 1st or 3rd point in any procedure, combined block operation of the 1st point + 2nd point (or the 3rd point + the 4th point) is executed. Positioning operation completion position in combined block operation is determined by the 2nd point (or the 4th point). Position for changing speed setting is determined by the 1st point (or the 3rd point). Coordinate setting of each point can be either by relative travel or absolute travel. When the 2nd point (or the 4th point) which is the positioning operation completion position is set by relative travel, coordinate is calculated by target position of the 1st point (or the 3rd point), and by run start position in the case of absolute travel. - 49 - Detail of parameters When the 1st point (or the 3rd point) is set by absolute travel, if the motor passes the position designated by parameter, the motor speed changes to the speed set by the 2nd point (or the 4th point), and the motor runs to the target position. In relative travel, the motor runs by the speed designated at the 1st point (or the 3rd point) for the distance set by the 1st point (or the 3rd point) from run start, and then the motor speed changes to the speed designated at the 2nd point (or the 4th point) and the motor runs to the target position. e.g.) When the 1st point and the 2nd point are set to combined block operation (Pr06 = 2) [1] When the 1st speed setting the 2nd speed < setting S2 > the 2nd speed setting P2 P1 OFF ON OFF OFF P1 OFF ON OFF OFF ON S1: The 1st speed setting set by the 1st point P1: The 1st position P2 OFF ON The motor runs in one direction at a specified speed as long as the signal is on. Jog operation is allowed even when homing is not completed. Set Pr50 to 53 as follows, and assign the function of signal input. Of signal inputs 1 to 4 (I1 to I4), set the input used for forward jog operation instruction at “4”, and the input used for reverse jog operation instruction at “5”. The motor runs in specified direction as long as specified input signal is on. When the input signal is turned off, the motor reduces its speed and stops. See Pr4b to 4d for parameters relating to jog operation. [Timing chart of jog operation] Commanded speed S2 S1 Commanded speed Run start signal (input) In-motion signal (output) [2] When the 1st speed setting S1 • Jog operation OFF S2: The 2nd speed setting set by the 2nd point P2: The 2nd position • When the 1st point position > the 2nd point position (when the target position is closer than the position to change speed setting (P1)), the motor runs to the 2nd point position at the 1st speed setting and positioning operation is completed. • When the motor run start position has already passed the position of the 1st point such as when the motor is stopped halfway (or when the operation direction to the 1st point is different from that to the 2nd point), the motor runs to the position of the 2nd point at the 2nd speed setting, and positioning operation is completed. • During combined block operation, data of the 1st point is applied to the setting of acceleration and deceleration time. Setting at the 2nd point is made ineffective, and the motor operates with acceleration and deceleration time set at the 1st point. • In combined block operation, acceleration and deceleration pattern is fixed to linearity. (It is the same when the motor runs to the target position at a constant speed.) • In combined block operation (status where the 1st block setting is “2”), when the 2nd Jog signal (input) OFF In-motion signal (output) OFF ON ON OFF MAX 10 ms (1)Change the jog start signal from contact-off to the status of connection to GND (on). It activates operation. (2)When the jog start signal is returned to off, the motor starts speed reduction. (3)When operation is completed, the transistor of in-motion signal (BUSY) returns to off. • Operation instruction can be given to the motor only when in-motion signal is off. • In jog operation, setting of Pr20 is applied to acceleration and deceleration pattern (linear and S-letter) as for acceleration. In deceleration, the pattern is linear irrespective of setting of Pr21. point positioning command is executed, command execution error (E-rU) is found. • When using block setting “2” and “1” together, it is enabled by setting the block setting parameter at “1” and setting the block timer at the 2nd point. (Operation at the 3rd point is started after completion of combined block operation at the 1st point + the 2nd point.) - 50 - OFF - 51 - Detail of parameters • Homing operation In order to establish the reference position of motor, homing operation is always required for positioning operation. In applications where homing operation is not required, set Pr48 at “1”, then the position where power is turned on is assumed to be the home (0), by which positioning operation is enabled. After completion of homing, when the limit sensor in motor operation direction is detected, hardware limit error (E-LT) is found. When you use the relative travel command in positioning, positioning might shift after the motor trip reset, or at positioning after turning the motor-free signal from OFF to ON. If you find any problem in such a use, set Pr49 at “1” to apply “homing operation required again when motor is free”. This motor support the following homing operation. Parameter Homing name Description 40 0 Home sensor homing 1 Edge of home sensor is detected to be set to the home. When the home sensor is on at the homing command, corresponding position is set to the home. 1 Home sensor homing 2 In any other case, operation the same as home sensor homing 1 is executed. 5 Home sensor homing 3 When reversing is not desired in homing (only for rotation system) 2 Limit sensor homing Edge of limit sensor is detected and set to the home. 3 Bumping homing Mechanical end is detected and set to the home. 4 Home resetting Present position is reset to be the home. In order to execute homing operation, set Pr50 to 53 as follows to assign the function of signal input. Assign one of signal inputs 1 to 4 (I1 to I4) to the input used for homing start signal. (Set Pr52 at “3” for I3.) Be sure to assign the function required for respective homing to the signal input. Unnecessary sensors (functions) need not be assigned if not required. When Pr48 is set to “2”, it is enabled to execute homing operation with run start signal (run start and sequential run start) when homing is not completed. See Pr 40 to 49 for parameters relating to homing operation. Set the homing speed as low as possible in order to improve accuracy in homing. Home detection [Timing chart of homing operation] Speed OFF In-motion signal (output) OFF Homing completion signal (output) ON MAX 10 ms Undefined - 52 - Home sensor homing 1 (Pr40 = 0), Home sensor homing 2 (Pr40 = 1) e.g. 1: When “Pr41 Detects the homing direction in − direction” is set. Homing direction(−) Coordinate system(+) − direction limit sensor OFF ON OFF OFF ON + direction limit sensor Home sensor (1) When the starting point is between the home sensor and limit sensor in + direction (Including when starting point is upon the limit sensor in + direction) Home (2) When the starting point is upon the home sensor*. Starting point Home Starting point (3) When the starting point is between the limit sensor in − direction and home sensor. (4) When the starting point is upon the limit sensor in − direction. (20 ms or longer) Homing start signal (input) (1)Change the homing start signal (or run start signal (when Pr48 is 2)) from contactoff to the status of connection to GND (on). It activates operation. Even when homing has been completed, if homing is started, the homing completion signal turns off. (2)Make sure that in-motion signal (BUSY) is on and return the homing start signal to open status. Alternatively, enable the homing operation return start signal for a minimum of 20msec. (3)When operation is completed, in-motion signal (BUSY) returns to off. (If the homing start signal is not off, even when operation is completed, the in-motion signal is still on.) Also, when homing is completed normally, the homing completion signal turns on. • Run signal can be given to the motor only when in-motion signal is off. • In homing operation, setting of Pr20 is applied to acceleration and deceleration pattern (linear and S-shape) as for acceleration. In deceleration, the pattern is linear irrespective of setting of Pr21. Starting point Starting point Home Home *In the case of home sensor homing 2, when homing operation is executed upon the home sensor of 2, the motor is not activated but the position is set to the home, and homing operation is completed. - 53 - Detail of parameters e.g. 2: When homing consists of home sensor only. Mechanical end Limit sensor homing (Pr40 = 2) Homing direction(−) Coordinate system(+) e.g. : When “Pr41 Detects the homing direction in − direction” is set. Home sensor (1) When the starting point is other than home sensor. Home (2) When the starting point is upon the home sensor. Homing direction(−) Coordinate system(+) − direction limit sensor + direction limit sensor (1) When the starting point is not upon the limit sensor in − direction. Starting point (2) When the starting point is upon the limit sensor in − direction. Home Starting point Offset Starting point Home Offset Starting point Home Be sure to set the homing direction so that homing operation is executed in the direction where home sensor is located. In this example, set “Pr41 Detects the homing direction in – direction”. In using this mode, the motor at the home position is within the limit sensor, therefore be sure to set the home offset (Pr47). When the offset is set to –100, the point which is moved 100 pulses in + direction as viewed from the edge of limit sensor in - direction is set to the home. (Set a value of plus and minus opposite to the desired travel direction as an offset.) Home sensor homing 3 (Pr40 = 5) (Only for rotation system) Bumping homing (Pr40 = 3) e.g. : When “Pr41 Detects the homing direction in + direction” is set e.g. : When “Pr41 Detects the homing direction in − direction” is set. Homing direction(+) Coordinate system(+) Home sensor (1) When the starting point is out of the home sensor. Homing direction(−) Coordinate system(+) Mechanical end Home sensor Offset Home Starting point When the torque value has exceeded the setting (Pr45) for preset time (Pr46), homing is completed. Starting point (2) When the starting point is upon the home sensor. Home Starting point Home Machine 1 rotation Set this option when the machine belongs to rotational system and reversing is not desired. In this mode, the motor always runs in the set homing direction, and the edge of home sensor is detected and set to the home. (In this case, runs in + direction only with no reversing.) If a limit sensor in running direction is detected during homing, homing error HO) is found. - 54 - (E- During operation of this mode, the value of torque limit is restricted by bumping torque detection value (Pr45). In bumping homing operation, when limit sensor in operation direction is detected, (E-H0) is found. homing error In using this mode, the motor at the home position is in contact with the mechanical end, therefore be sure to set the home offset (Pr47). (Set a value of plus and minus opposite to the desired travel direction as an offset.) <Caution> In setting the bumping homing, too high homing speed or too large torque limit causes excessive shock, which may give damage to the machine or motor. Restrict the homing speed to approx 100 r/min on motor shaft, and bumping torque limit below rated motor torque. Home resetting (Pr40 = 4) In this mode, the position where homing start signal is input is set to the home (0 position), and the motor does not run but homing operation is completed. - 55 - Detail of parameters Signal Input and Signal Output Choosing Function • Signal input choosing function Function number Assignment function Function can be assigned to signal input I1 to I4 by Pr50 to 53. 13 Limit in – direction Function number 14 Direction switching 0 1 2 3 Assignment function Forced trip Instantaneous stop Deceleration stop Homing start 4 Forward jog 6 Point designation 1 5 7 8 9 10 Reverse jog Description of function When preset signal input is turned on, the Brushless amplifier executes external forced trip (E-0L). When external forced trip is executed, in order to activate the Brushless amplifier again, reset trip and then input the run command. When preset signal input is turned on, the Brushless amplifier reduces speed and stops in deceleration time set by Pr59 “Deceleration time in instantaneous stop”. (Linear deceleration) When the setting is “0”, the command is an instantaneous stop. (However, the Brushless amplifier may operate for accumulated pulses of command.) Run command cannot be given to the Brushless amplifier with stop signal turned on. Be sure to turn off stop signal in operation. When preset signal input is turned on, the Brushless amplifier reduces speed and stops in deceleration time set at the start of Brushless amplifier operation (deceleration time set on each point in positioning operation, jog deceleration time in jog operation, and homing acceleration and deceleration time in homing). (Linear deceleration) Run command cannot be given to the Brushless amplifier with deceleration stop signal turned on. Be sure to turn off deceleration stop signal in operation. When this signal is turned on, homing operation is started. The motor runs at jog speed in + direction as long as this signal is on. The motor runs at jog speed in – direction as long as this signal is on. Point designation 1 Point designation 2 Point designation 2 Sequential run start Motor is positioned at the following point every time the signal is input. Run start Trip reset 11 Home sensor 12 Limit in + direction Motor is positioned at any point designated by point designation 1 and 2. The trip is reset (trip cleared) when set signal input is turned on approx 100 ms or longer. When Pr58 is set at "1", trip can be reset by turning on operation start signal (run start, sequential run start, forward jog, reverse jog, and homing start) for approx 1 second or longer. Be sure to remove the cause before trip reset. Make wiring so that the signal is turned on when home sensor is detected. Make wiring so that the signal turn on any time. If the input is turned off, the motor does not run in + direction. Limit function is disabled when this signal is not used. - 56 - 15 Motor-free Description of function Make wiring so that the signal turn on any time. If the input is turned off, the motor does not run in - direction. Limit function is disabled when this signal is not used. Direction of homing, jog, and positioning command is all reversed while this signal is turned on. When preset signal is turned on, the motor is free to rotate. If the motor-free signal is turned on during motor operation, the load may keep moving through inertia and hit mechanical stops. In addition, it is impossible to give run command to the motor with motor-free signal turned on. Be sure to turn off the signal in running. In switching the motor-free signal from on to off, input the run start signal after 100ms or longer the motor-free signal is turned off. In the case where relative travel command is used for positioning operation, if positioning operation is executed after turning on and then off the motor-free signal, positioning might shift. If this is inconvenient to your application, set Pr49 to "1. homing operation is required again when motor is free". Then, homing operation is required again for executing positioning operation when motor-free condition (or trip) is cleared. •When more than one signal input is assigned to the same function, the signal is made effective when any one signal is input. •Logic of signal input can be changed by setting the polarity change parameter (Pr54 to Pr57) (Set an input desired to be operated on disconnected side of wiring such as 0: Normal logic (Input is effective in connecting with GND), 1: Inverted logic (Input is effective by OPEN), Inverted logic is forced trip (emergency stop input ). •Parameters above (Pr50 to 57) are made effective after power is turned on again. • Signal output selection function Function can be assigned to signal output 01 and 02 by Pr5C and 5d. Function Assignment function number 0 Trip output Description of function (standard logic) This signal is normally on, and turns off when tripping occurs. 1 In-position This signal turns on when motion command is completed as well as position error is within Pr38. 2 In-motion (BUSY) This signal turns on during run command. (Run start signal is not accepted as long as this signal is on.) 3 Homing completion This signal turns on when homing operation is completed. 4 Overload detection This signal turns on when torque above 100% is output. 5 Torque under restriction This signal turns on as long as torque is restricted. •Logic of signal output can be inverted by polarity choosing parameter (Pr5E and 5F). - 57 - Detail of parameters Outline of PANATERM for BL Outline of PANATERM for BL Gain switching function You can switch the gain parameter automatically while the motor is in run-command and is at standstill. During the automatic gain switching (Pr36 = 2), the 2nd gain is applied while the motor is in runcommand, and the 1st gain is applied while the motor is at standstill. With this gain switching function, you can change the holding torque at the motor standstill by setting different values of torque limit between 1st and 2nd gain. Parameter name Position loop gain Parameter number The 1st gain The 2nd gain when during stopped instruction ( Velocity loop gain 28 ) ( 30 ) Supplement Determines the response of position control. Velocity loop integration gain 29 31 Determines the response of velocity loop. 2A 32 Determines the rigidity of velocity loop. Velocity feed forward 2b 33 Function to forward (add) position instruction to commanded speed Speed detection filter 2C 34 Velocity feed forward time constant Torque limit 2d 2E 36 Gain switching time 37 Sets the time constant of low-pass filter of speed feedback. Filter in velocity feed forward 35 Gain switching mode selection Communicating software “PANATERM for BL” (download from our web site) can do the following thing. (1)Setting and saving of parameters of brushless amplifier and writing setting to memory EEPROM. (2)Monitor of input/output signals, monitor of a load factor. (3)The present trip display and reference of a trip history. (4)Data measurement of waveform graphics, and the call of preservation data. Limits the output torque of motor. 0: The 1st gain fixed 1: The 2nd gain fixed 2: Automatic switching Changes to the 1st gain in the time set by parameter after command output is completed. Unit [ms]. Operation is as follows when Pr36 is “2”. Speed Commanded Actual speed Gain The 1st gain The 2nd gain The 1st gain Pr37 Note) It is not allowed to set switching time in changing from the 1st gain to the 2nd gain in the start of operation. - 58 - - 59 - Example setting of motion pattern [Parameter setting] Indicates only the point changed from default setting. Indexing (feeding by fixed length) (Parameter marked with * is effective after power resetting.) Parameter Function No. (Pr□□) • When feeding by fixed length of travel Indexing Conveyor Selection of signal function [Signal function setting] Terminal Terminal symbol number 1 I2 2 I3 I4 11 4 6 12 O1 O2 Description of function Operates when "I1" and "GND" are shorted (Homing operation for Signal input 1 the first time after power-on) CW operation when "I2" and "GND" are shorted, CCW operation Signal input 2 when they are opened (including homing operation mode) Signal input 3 Motor trips when "I3" and "GND" are open. Signal input 4 Home detected when "I4" and "GND" are shorted. Signal output 1 Trip output (Normally on, and off in tripping) Signal output 2 In motion signal (including homing operation) [Operation timing chart] Run start Run start I1 (Run start) I2 (Direction switching) 20ms or longer Turns off normally in short-circuiting (forced trip in opening). I3 (Forced trip) Run start 20 ms or longer In changing direction, first change I2, and then turn on I1 after 20 ms or longer have passed. Home detected I4 (Home sensor) O1 (Trip output) O2 (In motion) Run start Normally ON. Power-ON Turn on power, and then turn on I1 after one second or longer have passed. Motor commanded speed Execute homing Execute indexing Execute indexing 50* 51* 52* 53* I1 function selection I2 function selection I3 function selection I4 function selection 56* I3 input logic selection 5C 5d 40 41 42 01 function selection 02 function selection Homing mode Homing direction Homing speed Homing acceleration/ deceleration time 44 48* 49 4A The 1st point (indexing length) I1 Terminal name Homing function <Example of setting> •Every time I1 is turned on, the motor runs for fixed travel distance. •Homing operation is executed and the home is set when I1 is turned on just once after power-on. (It is also possible to set power-on position to the home.) Name of parameter Homing function Selecting homing when motor is free Present position overflow permission Setting 8 14 0 11 Run start (used only for the 1st point) Direction switching input Forced trip input Home sensor input Changes the polarity of 3 to effective when 1 open (forced trip in this case). 0 Trip output 2 In-motion signal 0, 1, 5 Set homing in which to use home sensor. 0, 1 Set any desired homing direction. 200 Set any desired operation speed. Set any desired acceleration/deceleration 200 time. Set to 1 when setting power-on position to 2 the home. Set to 1 (homing is required again when 1 tripping occurs.) 1 00 The 1st target position (rotation number) 10 01 The 1st target position (pulse) 0 02 03 04, 05 06 The 1st coordinate setting The 1st setting speed The 1st acceleration time/ The 1st deceleration time The 1st block setting 0 2000 200 0 Set to 1 (permits overflow). Set the travel distance by rotation number and pulse (one rotation per 288 pulses). When the setting does not represent proper mechanical reduction gear ratio, accumulated error occurs, which results in dislocation. Set relative travel. Set any desired operation speed. Set any desired acceleration time and deceleration time. Set normal operation. <Information> In this setting, I3 is set to forced trip when open. Connect an emergency stop switch or the like which is shorted but open at error to I3 terminal. Please note that the motor will not run due to forced trip without such connection. Execute indexing (Reverse direction) When homing is set to unnecessary, homing operation is not executed but indexing operation is started. - 60 - Remarks - 61 - Example setting of motion pattern [Parameter setting] Indicates only the point changed from default setting. Reciprocating (Parameter marked with * is effective after power resetting.) • When executing reciprocating run between fixed positions Slider Coordinate system + direction depends on configuration of gear head and machine. When Coordinate system (+) setting the rotation direction CCW of motor shaft to +, set Pr23 at "0", and when setting Home 0 The 2nd point The 1st point (return) (feed) CW to +, set Pr23 at "1". Homing direction (–) Pull and push [Signal function setting] I1 1 I2 I3 I4 2 11 4 6 12 O1 O2 Terminal name Description of function Operates when "I1" and "GND" are shorted (Homing operation for the first time after power-on) Signal input 2 Home detected when "I2" and "GND" are shorted. Signal input 3 Operation stops when "I3" and "GND" are shorted. Signal input 4 Motor trips when "I4" and "GND" are open. Signal output 1 Trip output (Normally on, and off in tripping) Signal output 2 In motion signal (including homing operation) Signal input 1 [Operation timing chart] I1 (Sequential run start) I4 (Forced trip) Run start Run start Run start Normally OFF. Turns off normally in short-circuiting (forced trip in opening). Power-ON Turn on power, and then turn on I1 after one second or longer have passed. Execute homing Execute feeding Execute returning Execute Execute Execute feeding returning feeding 9 11 1 0 57* I4 input logic selection 1 5C 5d 40 01 function selection 02 function selection Homing mode 0 2 0 41 Homing direction 1 42 Homing speed Homing acceleration/ deceleration time 44 48* 49 00 01 02 03 04, 05 06 08 The 2nd point (return position) Normally ON. Motor commanded speed 09 0A 0b 0C, 0d 0E Runs to the 1st point. After the motor has stopped instantaneously during return operation, when I1 is turned on again, feed operation is executed from stop position. Similarly, after the motor has stopped instantaneously during feed operation, when I1 is turned on again, return operation is executed. - 62 - Others Runs to the Runs to the Runs to the Runs to 1st point. 2nd point. 1st point. the 2nd point. Setting I1 function selection I2 function selection I3 function selection I4 function selection 23* 20 ms orlonger 01 (Trip output) 02 (In motion) Run start Home detection 20 ms or longer I2 (Home sensor) I3 (Instantaneous stop) Run start Name of parameter 50* 51* 52* 53* 4A The 1st point (feed position) Run start Homing function Terminal Terminal symbol number Selection of signal function Workpiece <Example of setting> • Every time I1 is turned on, feed action → return action → feed action is repeated in turn. • When power is on, homing operation is executed and home is set by I1. Parameter Function No. (Pr□□) 22 Homing function Selecting homing when motor is free Present position overflow permission Coordinate system setting The 1st target position (rotation number) The 1st target position (pulse) The 1st coordinate setting The 1st setting speed The 1st acceleration time/ The 1st deceleration time The 1st block setting The 2nd target position (rotation number) The 2nd target position (pulse) The 2nd coordinate setting The 2nd setting speed The 2nd acceleration time/ The 2nd deceleration time The 2nd block setting Sequential run Maximum point number 200 200 2 0 0 0, 1 10 0 1 2000 200 0 2 0 1 2000 200 0 2 - 63 - Remarks Sequential run start Home sensor input Instantaneous stop input Forced trip input Changes the polarity of I4 to effective when open (forced trip in this case). Trip output In-motion signal Set homing in which to use home sensor. Set the homing direction normally to minus direction (return direction). Set any desired operation speed. Set any desired acceleration/deceleration time. Homing operation by initial I1 input when power is turned on. Homing is not required when tripping occurs. Overflow is not permitted because absolute travel is set. Set so that homing is in minus direction. Set the feed position coordinates. Set absolute travel. Set any desired travel. Set any desired acceleration time and deceleration time. Set normal operation. Set the return position coordinate. (Set 0 when the position is the same as home.) Set absolute travel. Set any desired travel. Set any desired acceleration time and deceleration time. Set normal operation. Restricts the maximum point number in sequential operation. When this parameter is set to 2, whenever I1 is turned on, system operates in turn from the 1st point → the 2nd point → the 1st point .... Example setting of motion pattern [Parameter setting] Indicates only the point changed from default setting. Automatic reciprocating (Parameter marked with * is effective after power resetting.) • When executing fixed reciprocating sequence operation with single run start signal Stroke Workpiece [Signal function setting] Terminal Terminal symbol number 1 I2 2 I3 11 I4 O1 O2 4 6 12 The 2nd point (return) The 1st point (feed) depends on configuration of gear head and machine. When setting the rotation direction CCW of motor shaft to +, set Pr23 at "0", and when setting Coordinate CW to +, set Pr23 system (+) at "1". Description of function Operates when "I1" and "GND" are shorted (Homing operation for the first time after power-on) Signal input 2 Home detected when "I2" and "GND" are shorted. Operation stops when "I3" and "GND" are shorted. (Motor does Signal input 3 not operate during short-circuit.) Signal input 4 Motor trips when "I4" and "GND" are open. Signal output 1 Trip output (Normally on, and off in tripping) Signal output 2 In motion signal (including homing operation) Signal input 1 Homing function I1 Terminal name Home 0 Homing Coordinate system direction + direction (–) Selection of signal function <Example of setting> • When I1 is turned on, the unit moves to target position (feed position), waits for a specified time, and returns to original position (return position). • When power is on, homing operation is executed and home is set by I1. Lifter Parameter Function No. (Pr□□) Run start Run start The 1st point (feed position) I3 (Instantaneous stop) Normally OFF. I4 (Forced trip) Turns off normally in short-circuiting (forced trip in opening). 01 (Trip output) 02 (In motion) Normally ON. Power-ON Motor commanded speed Execute homing Execute Execute feeding returning Waiting time Pr07 Execute feeding Execute returning Waiting time Pr07 57* I4 input logic selection 1 5C 5d 40 01 function selection 02 function selection Homing mode 0 2 0 41 Homing direction 1 42 Homing speed Homing acceleration/ deceleration time 44 48* 49 Runs to the 1st point, Runs to the 1st point, and then runs to the and then runs to the 2nd point. 2nd point. After the motor has stopped instantaneously during operation, when I1 is turned on again, feed operation is always executed in the first (running to the 1st point). - 64 - 01 02 03 04, 05 Homing function Selecting homing when motor is free Present position overflow permission Coordinate system setting The 1st target position (rotation number) The 1st target position (pulse) The 1st coordinate setting The 1st setting speed The 1st acceleration time/ The 1st deceleration time 06 The 1st block setting 07 The 1st block timer setting The 2nd target position (rotation number) The 2nd target position (pulse) The 2nd coordinate setting The 2nd setting speed The 2nd acceleration time/ The 2nd deceleration time The 2nd block setting The 2nd block timer setting 08 The 2nd point (return position) Turn on power, and then turn on I1 after one second or longer have passed. 8 11 1 0 00 Home detected 20 ms or longer I2 (Home sensor) I1 function selection I2 function selection I3 function selection I4 function selection 23* Run start I1 (Run start) Setting 50* 51* 52* 53* 4A [Operation timing chart] Name of parameter 09 0A 0b 0C, 0d 0E 0F 200 200 2 0 0 0, 1 10 0 1 2000 200 1 500 2 0 1 2000 200 0 0 - 65 - Remarks Run start Home sensor input Instantaneous stop input Forced trip input Changes the polarity of I4 to effective when open (forced trip in this case). Trip output In-motion signal Set homing in which to use home sensor. Set the homing direction normally to minus direction (return direction). Set any desired operation speed. Set any desired acceleration/deceleration time. Homing operation by initial I1 input when power is turned on. Homing is not required when tripping occurs. Overflow is not permitted because absolute travel is set. Set so that homing is in minus direction. Set the feed position coordinates. Set absolute travel. Set any desired operation speed. Set any desired acceleration/deceleration time. Execute running to the 2nd point, after executing running to the 1st point. The 2nd point operation is started in 500 ms. Set the return position coordinate. (Set 0 when the position is the same as home.) Set absolute travel. Set any desired operation speed. Set any desired acceleration/deceleration time. Set normal operation. Ineffective because 0E is 0. Example setting of motion pattern [Parameter setting] Indicates only the point changed from default setting. Door opening/closing • When executing reciprocating operation between 2 points Automatic door (Parameter marked with * is effective after power resetting.) The 1st point 144 (closed) The 2nd point Coordinate (opened) system (+) Terminal name Terminal Terminal symbol number 1 Signal input 1 I2 2 Signal input 2 I3 11 Signal input 3 I4 4 Signal input 4 O1 O2 6 12 Signal output 1 Signal output 2 Operates when "I1" and "GND" are shorted (Homing operation for the first time after power-on) Opening (point 2) operation when "I2" and "GND" are shorted, and closing (point 1) operation when they are open. Motor is free when "I3" and "GND" are open. (Servo lock released) Operation is stopped when "I4" and "GND" are open. (Motor is not activated while they are open.) Trip output (Normally on, and off in tripping) In motion signal (including homing operation) [Operation timing chart] Run start I1 (Run start) Run start Run start Run start Run start Switch between open and close, and then turn on I1 in 20 ms or longer. I2 (Choose open/close.) 20 ms or longer (Choose point.) Turns off normally in short-circuiting I3 (Motor free) (Motor is free when circuit is opened.) Turns off normally in short-circuiting I4 (Instantaneous stop) (Motor stops instantaneously when circuit is opened.) 01 (Trip output) 02 (In motion) Normally ON. Power-ON Turn on power, and then turn on I1 after one second or longer have passed. Execute homing Execute opening Execute closing Execute opening Execute closing Pr45 Pr2E Pr35 Pr2E Pr35 Pr2E Pr35 Pr2E Pr35 Home is detected when workpiece bumps to the mechanical end. - 66 - 8 6 15 1 Run start Point designation 1 input (choosing the 1st/2nd point) Motor-free input Instantaneous stop input Changes the polarity of I3 to effective when open (motor-free in this case). Changes the polarity of I4 to effective when open (instantaneous stop in this case). Trip output In-motion signal Bumping homing Set the homing direction normally to minus direction (closing direction). Set any desired operation speed. 57* I4 input logic selection 1 5C 5d 40 01 function selection 02 function selection Homing mode 0 2 3 41 Homing direction 1 42 200 45 Homing speed Homing acceleration/ deceleration time Bumping torque detection value 46 Bumping torque detection time 100 47 Home offset –144 48* Homing function 4A 23* Pr2E When the motor is stopped by stop signal on the way of operation, positioning is allowed at any desired position (open or close). Gain switching function Pr2E Remarks 00 01 02 03 04, 05 06 08 09 0A 0b 0C, 0d 0E Homing selection when motor is free Present position overflow permission Coordinate system setting The 1st target position (rotation number) The 1st target position (pulse) The 1st coordinate setting The 1st setting speed The 1st acceleration time/ The 1st deceleration time The 1st block setting The 2nd target position (rotation number) The 2nd target position (pulse) The 2nd coordinate setting The 2nd setting speed The 2nd acceleration time/ The 2nd deceleration time The 2nd block setting 1 200 Set any desired acceleration/deceleration time. 50 Torque limit during bumping homing Home is detected when torque restriction continues for one second. Set the distance from the home desired to be set to the mechanical end. When power is turned on, homing operation is executed by initial I1 input. 2 0 0 0, 1 0 0 1 2000 200 0 40 0 1 2000 200 0 Homing is not required when tripping occurs. Overflow is not permitted because absolute travel is set. Set so that homing is in minus direction. Set the door closing position coordinate. (Coordinate is 0 when closing position is the same as home position.) Set absolute travel. Set any desired operation speed. Set any desired acceleration time and deceleration time. Set normal operation. Set the door opening position coordinate. Set absolute travel. Set any desired operation speed. Set any desired acceleration time and deceleration time. Set normal operation. For automatically changing the retention torque (retention force) when door is stopped Motor commanded speed Output torque I1 function selection I2 function selection I3 function selection I4 function selection Setting I3 input logic selection 49 The 2nd point The 1st point (door closing position) (door opening position) I1 Description of function Name of parameter 56* 44 Homing function (–144) Home 0 <Example of setting> •When open/close is chosen and I1 is input, open/close operation is executed. •When the door is stopped in any position on the way of action, opening or closing operation is enabled from such position. (It is the same when the door is moved by hand with motor disabled.) •Use of bumping homing enables elimination of home sensor. •Holding torque when motor is stopped can be changed. [Signal function setting] Selection of signal function • Coordinate system + direction depends on configuration of gear head and machine. When setting the rotation direction CCW of motor shaft to +, set Pr23 at "0", and when setting CW to +, set Pr23 at "1". • When setting the Mechanical end offset value to –144, the Home is the point which has moved 144 pulses to the + direction seen from the Mechanical end. Mechanical end Homing direction (–) Parameter Function No. (Pr□□) 50* 51* 52* 53* 2E Torque limit setting 100 35 36 The 2nd torque limit setting Gain switching mode selection 150 2 37 Gain switching time 100 - 67 - Sets the retention torque when door is stopped. The smaller the value is, the weaker the retention force becomes. Maximum output torque when door is operating. Set to 0 when executing no switching. Torque is changed in 100 ms after completion of operation instruction. Communication Communication Interface of connector for communications unit Overview of communication With the upper host controller, which can be connected with 31 brushless amplifiers at the maximum via serial communication conforming to RS485, enables the following: 1. Rewriting parameters 2. Browsing and clearing status and history of trip condition 3. Monitoring control status including present position, status, I/O, etc. 4. Start and stop of motor Host (01h) RS485+ RS485− GND Equivalent to SN75176 FG Twisted pair wire [Advantage] •It is allowed to write parameters by one operation from host controller in startup of the machine. •Operating condition of the machine can be displayed, which improves serviceability. Brushless amplifier 2 (82h) Connector (SER) 14 RS485+ 13 RS485− 3 GND Connection of communications line Connect one host controller with more than one brushless amplifier via RS485 communication, and set the device number of each brushless amplifier (Pr60) at 81h (129) to 9Fh (159). Set the device number for the host as 01h (1) to 1Fh (31). <Note> Device number is set at 81h (129) in default setting. When connecting more than one brushless amplifier via RS485, be sure to change the device number beforehand with the Digital key pad or communication software “PANATERM for BL” (Can be downloaded from our web site). [Example of connection] Equivalent to SN75176 Shielded wire • Use the shield of shielded wire for GND. • Set the maximum total extension of cable within 10 m in use. • Terminal resistor is not required. Communication system RS485 Half duplex, asynchronous communication method Data 7 bits, 8 bits Communication baud rate RS485 Parity ... Max 31 units Host controller Device number = 01h(1) Start bit Stop bit Host address Amplifier address Device number = 81h(129) Brushless amplifier 1 (81h) Connector (SER) 14 RS485+ 13 RS485− 3 GND Brushless amplifier Device number = 82h(130) - 68 - Device number = 83h(131) Device number = 84h(132) 2400, 4800, 9600 bps Set by Pr61 None, even number, or odd number Set by Pr62 1 bit Set by Pr62 1 bit, 2 bits Set by Pr62 80h to 9Fh (80h for simultaneous transmission.) Set by Pr60 01h to 1Fh •Modification of transmission parameters (Pr60 to 65) becomes effective when resetting the power supply of the motor. •The transmission parameters can be changed by the Digital key pad (sold separately) or RS485 communication. - 69 - Communication List of data number related to communications Address Pr No. Parameter name 1) Communication parameter Range of Address Pr No. Parameter name Default setting 8060h 8061h 8062h 8063h 8064h 60 61 62 Device number Communication speed Communication standard Function/Description Set the device number of amplifier in communication (Amplifier ID). This value is the axis number in communication. 80h (128) is the device number for setting 80h(128) control data (such as control start) by one to 81h(129) operation to all connected amplifiers. (No 9Fh(159) response is made by amplifier.) When the device number is set to 80h (128), change of parameter and request for status are ignored, therefore set to 81h (129) to 9Fh (159) normally. 0 to 2 0 to 11 63 Communication 10 to 1000 response time 64 Retry times of communication 0 to 9 2 Set the communication speed of RS485 communication. 0: 2400 bps 1: 4800 bps 2: 9600 bps 4 Set the communication standard of RS485 communication. 0: 8 bits, no parity, stop bit 1 1: 8 bits, no parity, stop bit 2 2: 8 bits, odd number parity, stop bit 1 3: 8 bits, odd number parity, stop bit 2 4: 8 bits, even number parity, stop bit 1 5: 8 bits, even number parity, stop bit 2 6: 7 bits, no parity, stop bit 1 7: 7 bits, no parity, stop bit 2 8: 7 bits, odd number parity, stop bit 1 9: 7 bits, odd number parity, stop bit 2 10: 7 bits, even number parity, stop bit 1 11: 7 bits, even number parity, stop bit 2 10 Communication response time is the shortest time for setting transmission mode in RS485 bus for response after the amplifier has received communication data. Actual data response time depends on the type and data of order. Unit [ms] 9 Set the retry times of RS485 communication. 0 to 8: Number of retrials 9: No retrial - 70 - Range of Default setting 8065h 65 Protocol timeout 1 to 255 2 Function/Description Protocol timeout is the time allowed from reception of a character code to reception of the next one in communication. If normal character code is not received within this time, communication is timed out, and received data is discarded. If timeout should continue to occur, and the number of detections exceed the retry times, the amplifier trips due to RS485 communication error. Unit [seconds] Change of parameters above is made effective when power is turned on. •Time required for data transmission per byte is calculated by the following formula for example in the case of 9600 [bps], 8 bits, parity present (even number or odd number), and stop bit 1: (1000/9600) × (1 + 8 + 1 + 1) = 1.14 [ms/byte] Time is 4.58 [ms/byte] for 2400 [bps], and 2.29 [ms/byte] for 4800 [bps]. Note, however, actual communication time will be added time necessary for processing received command, and necessary for switching between a line and transmission/ reception control. 2) Extension parameter (special command): 8103h to 81B0h These are parameters to get motor status or to give commands to the amplifier. Refer to P.81 “Communication command” for detail. - 71 - Communication Transmission sequence • Handshake code For line control, following codes are used: Name SOH STX ETX EOT Code 01h 02h 03h 04h Functions Heading start Text start Text end Transmission end ENQ 05h Request for sending ACK NAK 06h 15h Positive response Negative response Description Start code of communication data, which is followed by address. Start code for sending command data. Termination code for command data. Sent from the amplifier when transmission message is finished. Inquiry code from host controller to amplifier. The amplifier sends data transmission command when sending data is available, and transmission end command when sending data is not available. Sent when received message is judged to be normal. Sent when received message is judged to be abnormal. • The protocol is compatible with the basic mode data transmission control procedure JISX5002. • Composition of sent and received data Shows composition of data transferred on physical phase. There are two transmission patterns available depending on the contents of command. Request for sending/ Positive response/ Negative response/ Transmission end command (Host→Amplifier, Amplifier→Host) SOH Sending address 1 Sending address 2 Senders address 1 Senders address 2 ENQ/ACK/NAK/EOT <NOTE> One block in the table represents 1 byte (character). Data transmission command (Host→Amplifier, Amplifier→Host) SOH Sending address 1 Sending address 2 Senders address 1 Senders address 2 STX Command 1 Command 2 Data number 1 Data number 2 Data number 3 Data number 4 Data 1 Data 2 Data 3 Data 4 ETX BCC Senders address:Set the address of communication sending source (self) in ASCII 2 bytes. Host ID 01h (01) to 1Fh (31) Amplifier ID 81h (129) to 9Fh (159) Command: Control command (2 bytes) Data number: Set the data number to be controlled in ASCII 4 bytes. Data: Set the writing data in ASCII 4 bytes. When data is minus, it is converted by signed 16 bits. (e.g. In the case of –10, data is ASCII code of hexadecimal FFF6.) BCC: In the case of data transmission command, set XOR (logically inverted) value of each byte from STX to ETX. • List of commands Command Code Transmission direction Description $P 24h 50h Host → Amplifier Data writing command. Change of parameter and motor control data. (In changing parameter, parameter is not written to EEPROM.) $S 24h 53h Host → Amplifier Data writing command. Change of parameter and motor control data. (In changing parameter, parameter is written to EEPROM.) * Writing to EEPROM should be requisite minimum. (EEPROM endurance: approx. 100,000 write cycle.) $R 24h 52h Host → Amplifier Data reading request command. Command which requests the parameter, status, and control detail of amplifier. #R 23h 52h Amplifier → Host Response to data reading request. Returns the parameter, status, and control detail of amplifier to $R. #C 23h 43h Amplifier → Host Data update request response. Returns the status of amplifier (8103h) to host in response to request for sending command when data of amplifier status (8103h) has changed from previous request for sending. #I 23h 49h Amplifier → Host Initial request response. When the amplifier is powered on, 9999 is sent following # I in response to initial inquiry from host controller (Request for sending). Sending address: Set the mating device number for sending data in ASCII2 byte. Host ID 01h (01) to 1Fh (31) Amplifier ID 80h (128) to 9Fh (159) When the sending address is set to 80h (128), all connected amplifiers executes the command (only for some commands). However, response is not made from the amplifier - 72 - - 73 - Communication • Transmission procedure $P/$S: Data writing/Parameter writing command (1) Host → Amplifier (Data writing) SOH STX Amplifier ID Host ID $ * P SOH Host ID * * * * * * Data (parameter value) When request for sending is sent to the amplifier, response data changes depending on the status of amplifier. Response data is returned in the priority order below: ETX BCC ACK Amplifier ID •Answers NAK when requested data number (parameter address) or data value (parameter value) is abnormal. Shows that parameter was properly set only when ACK is answered from the amplifier. •No result is answered from the amplifier when amplifier ID is 80h (128). SOH STX Amplifier ID Host ID $ * R * * * Data number (parameter address) Command 0 0 0 0 Data (parameter value) Host ID ACK SOH STX Host ID Amplifier ID # R Command When the status of amplifier changes Data update request is answered. 4 Other cases than the above Communication completion response is answered. ENQ Amplifier ID Host ID SOH Host ID STX Amplifier ID # I 9 Command 9 SOH * * * * Data number (parameter address) * * * * Reading data (parameter value) ETX BCC SOH Host ID EOT Amplifier ID •When initial response is confirmed, write parameters as necessary. 2. When receiving data reading / parameter reading Host ID (6) Amplifier → Host (Communication completion response) SOH 0 EOT - 74 - - 75 - 0 Reading data Host ID ACK Amplifier ID 0 ACK Amplifier ID (5) Host → Amplifier (Result response) SOH 9 (4) Amplifier → Host (Communication completion response) •Response data when amplifier is powered on is initial request response. •When requested data number (parameter address) is abnormal, ‘0000’ as reading data (parameter address) is answered. •Check whether the data No. (parameter address) is correct, then use the reading data. 9 Data number (3) Host → Amplifier (Response of result) Host ID (4) Amplifier → Host (Response of data) 3 (2) Amplifier → Host (Request of data) ENQ Amplifier ID Refer to data reading command processing. SOH (3) Host → Amplifier (Request for sending) 2 Amplifier ID SOH Initial request response is answered. When receiving data reading / parameter reading (1) Host → Amplifier (Request for sending) (2) Amplifier → Host (Result response) SOH When amplifier is powered on 1. When the amplifier is powered on ETX BCC •Set data ‘0000’ when executing data reading command. •When amplifier ID is 80h (128), data reading/parameter reading command is ignored. 1 •Initial request response is answered to the initial data request for sending after the amplifier is powered on. •When the amplifier ID is 80h (128), request for sending to the amplifier is ignored. $R: Data reading/Parameter reading command (1) Host → Amplifier (Data reading request) Amplifier ID ENQ: Request for sending Data number (parameter address) Command (2) Amplifier → Host (result response) * Host ID 0 ETX BCC Communication See “$R: Data reading/Parameter reading command” on P.74. Example of data communication • When power is turned on 3. When the status of amplifier changes (1) Host → Amplifier (Request for sending) SOH ENQ Amplifier ID Host ID (2) Amplifier → Host (Request of data) SOH Host ID Amplifier ID STX # C 8 Command 1 0 3 Data number * * * Reading data * ETX BCC (3) Host → Amplifier (Response of result) SOH ACK Amplifier ID Host ID (4) Amplifier → Host (Communication completion response) SOH Host ID EOT Host → Amplifier ← → SOH 8 (01) (38) Amplifier ← Host → 4. Cases other than the above Amplifier ← SOH Host (1) Host → Amplifier (Request for sending) ENQ Amplifier ID SOH Host ID EOT Amplifier ID •The amplifier makes communication completion response because data is not requested from the host, and the status of amplifier has not changed. 1 0 1 ACK (31h) (30h) (31h) (06h) SOH 0 1 8 1 EOT (01h) (30h) (31h) (38h) (31h) (04h) (3) Request for sending 8 1 0 1 ENQ → SOH (01h) (38h) (31h) (30h) (31h) (05h) Amplifier ← → SOH 8 (01) (38) Host Amplifier ← Host → Amplifier ← Host C 8 1 0 3 0 0 0 2 ETX BCC (43h) (38h) (31h) (30h) (33h) (30h) (30h) (30h) (32h) (03h) (69h) 1 0 1 ACK (31h) (30h) (31h) (06h) SOH 0 1 8 1 EOT (01h) (30h) (31h) (38h) (31h) (04h) (5) Request for sending 8 1 0 1 ENQ → SOH (01h) (38h) (31h) (30h) (31h) (05h) Amplifier ← - 76 - I 9 9 9 9 0 0 0 0 ETX BCC (49h) (39h) (39h) (39h) (39h) (30h) (30h) (30h) (30h) (03h) (6Bh) (4) Data update request response SOH 0 1 8 1 STX # (01h) (30h) (31h) (38h) (31h) (02h) (23h) Host ID (2) Amplifier → Host (Communication completion response) (1) Request for sending SOH 8 1 0 1 ENQ (01h) (38h) (31h) (30h) (31h) (05h) (2) Initial request response SOH 0 1 8 1 STX # (01h) (30h) (31h) (38h) (31h) (02h) (23h) Host Amplifier ID •The amplifier saves the status when executing request for sending, and emits the above response when the status in receiving the next request for sending has changed. Read data is the same as in reading data number 8103h. •When the amplifier is powered on, in the case where request for sending is sent continuously, data update request response is answered after initial request response is made. Communication data is shown below in chronological order when request for sending is executed in power-on for the amplifier. Initial request response at the first, and then data update request response is answered from the amplifier. Then, if the status of amplifier has not changed, only transmission completion response is answered. Shown below is the status where the amplifier is connected with host ID = 01h (1), amplifier ID = 81h (129). It is represented by ASCII characters. (Data in the parenthesis is hexadecimal ASCII code.) (6) Transmission completion response SOH 0 1 8 1 EOT (01h) (30h) (31h) (38h) (31h) (04h) - 77 - Communication • Example of trip reset Shown below is communication data in chronological order when executing trip reset. This is an example where trip reset of all amplifiers connected by host ID = 01h (1). Data is represented by ASCII character. (Data in parenthesis is hexadecimal ASCII code.) Host 8 0 0 1 STX $ P 8 1 9 0 0 → SOH (01h) (38h) (30h) (30h) (31h) (02h) (24h) (50h) (38h) (31h) (39h) (30h) (30h) Amplifier ← Host → 0 0 1 ETX BCC (30h) (30h) (31h) (03h) (74h) Host • Example of changing parameter (writing data) Shown below is communication data in chronological order when changing parameter (not written to EEPROM). This is an example of changing Pr00 (8000h) “The 1st target position (rotation number)” to 10 (0000Ah) with amplifier connected by host ID = 01h (1) and amplifier ID = 81h (129). Data is represented by ASCII character. (Data in parenthesis is hexadecimal ASCII code.) 8 1 0 1 STX $ P 8 0 0 0 0 → SOH (01h) (38h) (31h) (30h) (31h) (02h) (24h) (50h) (38h) (30h) (30h) (30h) (30h) Amplifier ← → Amplifier ← (1) Parameter reading request $ R 8 0 4 0 0 8 1 0 1 STX → SOH (01h) (38h) (31h) (30h) (31h) (02h) (24h) (52h) (38h) (30h) (34h) (30h) (30h) Amplifier ← •There is no response from the amplifier because amplifier ID is set at 80h (128). Host In reading data, reading request is emitted to the amplifier, and then request for sending command is issued. This is an example of reading Pr40 (8040h) “Homing mode” with the amplifier connected by host ID = 01h (1) and amplifier ID = 81h (129). Data is represented by ASCII character. (Data in parenthesis is hexadecimal ASCII code.) Host Amplifier ← Host • Example of reading parameter (reading data) 0 0 0 ETX BCC (30h) (30h) (30h) (03h) (7Bh) SOH 0 1 8 1 ACK (01h) (30h) (31h) (38h) (31h) (06h) Amplifier ← Host (2) Request for sending 8 1 0 1 ENQ → SOH (01h) (38h) (31h) (30h) (31h) (05h) Amplifier ← SOH 0 1 8 1 STX # (01h) (30h) (31h) (38h) (31h) (02h) (23h) → SOH 8 (01) (38) Host Amplifier ← Host 0 0 A ETX BCC (30h) (30h) (41h) (03h) (0Ch) → → Amplifier ← 0 ETX BCC R 8 0 4 0 0 0 1 (52h) (38h) (30h) (34h) (30h) (30h) (30h) (30h) (31h) (03h) (7Dh) 1 0 1 ACK (31h) (30h) (31h) (06h) SOH 0 1 8 1 EOT (01h) (30h) (31h) (38h) (31h) (04h) SOH 0 1 8 1 ACK (01h) (30h) (31h) (38h) (31h) (06h) - 78 - - 79 - Communication Communication command Communication timing T1 or above T2 T1 or above Host → Amplifier Amplifier → Host Request for sending Amplifier bus occupied Symbol ACK/NAK T3 0 to 2 ms Data transfer Name T3 T3 0 to 2 ms 0 to 2 ms EOT T3 0 to 2 ms Value T1 Communication response time (Amplifier) Set by Pr63. T2 Communication response time (Host) Take interval 10 ms or longer. T3 Data emitting time from amplifier to host after bus is occupied 0 to 2 ms <Information> (1)Time is counted from the rising edge of stop bit. (2)Time allowed from receiving one character code until receiving the next character code can be set by Pr65 “Protocol timeout”. If the next normal character code cannot be received within the time set by this parameter, the amplifier detects communication timeout and received data is canceled. If communication timeout is detected continuously, and the number of detections exceeds the number of retrials (Pr64), the amplifier trips because of RS485 communication error. (3)When the host sends data and still does not receive any response from the amplifier, communication error may be present through effect of noise, etc. In this case, the host should send data again after time set by Pr65 “Protocol timeout”. <Communication establishing time when power is turned on> Establishment communication takes about 800 ms when the amplifier is powered on. The amplifier does not make response in the meantime, therefore allow waiting time longer than a second. [Timing in power-on] Amplifier power supply Host → Amplifier Amplifier → Host Power ON Waiting time longer than 1 second Request for sending Communication established 800 ms - 80 - Response Data number 8000h to 807Fh 8103h 8104h 8105h 8110h 8111h 8112h 8113h 8114h 8115h 8116h 8117h 8118h 8120h 8130h 8131h 8180h 8190h 8191h 81B0h Applicable command on host side $P/$S/$R $R $R $R $R $R $R $R $R $R $R $R $R $R $R $R $P/$S $P/$S $P/$S $P/$S Description Parameter Amplifier status Model code 1 Model code 2 Rotation speed (actual speed) Commanded speed Internal DC voltage Torque Load factor Present position (rotation number) Present position (pulse) Target position (rotation number) Target position (pulse) Detail of trip Input terminal status Output terminal status Run command Trip reset Forced trip Parameter EEPROM writing Communication command in detail 8000h to 807Fh: Parameter • $P: Parameter writing command (Without EEPROM writing function) Received data (Host → Motor) SOH Amplifier ID Host ID STX $ P Command 8 0 Parameter address P1 P2 P3 P4 ETX BCC Parameter value •When the device number set on the amplifier (value of Pr60) matches with the amplifier ID of received data, parameter change is executed. •When parameter address and parameter value are abnormal, NAK is answered. •Set the parameter address at ‘80 □□ ’. (‘8062’ for Pr62) •Set the parameter value in 4 digits of ASCII code (P1, P2, P3, and P4) which is obtained by conversion from the data to hexadecimal. (e.g. 100 = ‘0064’, –100 = ‘FF9C’) •NAK is answered while the amplifier detects undervoltage error, and the parameter is not changed. •Changed parameter is not written to EEPROM by this command. In order to make changed parameter still effective after power resetting, execute EEPROM writing command by data number 81B0h. •When run command is executed by I/O while parameter is being written by communication at the same time, enter the run command after receiving ACK response from the amplifier. The amplifier runs per the written parameter. - 81 - Communication • $S: Parameter writing command (with EEPROM writing function) 8103h: Amplifier status Received data (Host → Amplifier) SOH Amplifier ID Host ID STX $ S Command 8 0 Parameter address P1 P2 P3 P4 ETX BCC Parameter value •When the device number set on the amplifier (value of Pr60) matches with the amplifier ID of received data, parameter change is executed. •When parameter address and parameter value are abnormal, NAK is answered. •Set the parameter address at ‘80 □□ ’. (‘8062’ for Pr62) •Set the parameter value in 4 digits of ASCII code (P1, P2, P3, and P4) which is obtained by conversion from the data to hexadecimal. (e.g. 100 = ‘0064’, –100 = ‘FF9C’) •NAK is answered while the amplifier detects undervoltage error, and the parameter is not changed. •Changed parameter is written to EEPROM by this command. Response may take some time since EEPROM writing process is required. •When run command is executed by I/O while parameter is being written by communication at the same time, enter the run command after receiving ACK response from the amplifier. The motor runs per the written parameter. •Writing to EEPROM should be requisite minimum. • $R: Parameter reading request command Amplifier ID Host ID STX $ R Command 8 0 Parameter address 0 0 0 Parameter value 0 ETX BCC •Set the parameter address at ‘80 □□ ’. (‘8062’ for Pr62). Set the parameter value at ‘0000’. •Enter request for sending after execution of this command, parameter value is responded. • #R: Parameter response command SOH Host ID Amplifier ID STX # R Command 8 SOH Amplifier ID 0 P1 P2 P3 P4 ETX BCC Parameter value •When requested parameter address is abnormal, ‘0000’ as parameter value is answered. You should check parameter address as you requested. •When the parameter reading request command is normally completed, the amplifier answers a parameter value when it receives request for sending. •Parameter address which is read out is sent by ‘80 □□ ’. •Parameter value is sent in 4 digits of ASCII code (P1, P2, P3, and P4) which is obtained by conversion from the data to hexadecimal. (e.g. 100 = ‘0064’, –100 = ‘FF9C’) - 82 - STX $ R 8 Command 1 0 Data number 3 0 0 0 Data value 0 ETX BCC • #R: Status response command Transmission data (Amplifier → Host) SOH Host ID Amplifier ID STX # R 8 Command 1 0 Data number 3 D1 D2 D3 Data value D4 ETX BCC •When the amplifier receives request for sending after normal completion of status reading request command, the amplifier answers status value. • #C: Data updating request command Transmission data (Amplifier → Host) SOH Host ID Amplifier ID STX # C 8 Command 1 0 Data number 3 D1 D2 D3 Data value D4 ETX BCC •The amplifier saves the status in executing request for sending, and makes the response above when the status in receiving the next request for sending has changed. Read data is the same as in execution of data number 8103. [Detail of status] D1 D2 D4 Parameter address Host ID •Enter request for sending after execution of this command, the amplifier status is answered. •Set ‘0000’ in data value. D3 Transmission data (Amplifier → Host) Received data (Host → Amplifier) Received data (Host → Amplifier) SOH • $R: Status reading request command Bit 3 0 0 Bit 2 0 0 Torque under restriction Overload detection Homing completion In-motion Bit 1 0 Bit 0 0 0 0 0 In-position 0 Trip output Detail above is converted into hexadecimal and represented in ASCII code. e.g.)Data value = 30h 30h 30h 41h = ‘000A’ = indicates in-position status with homing completed. - 83 - Communication 8104h: Model code 1, 8105h: Model code 2 8112h: Internal DC voltage • $R: Model code reading request command • $R: Internal DC voltage reading request command Received data (Host → Amplifier) SOH Amplifier ID Host ID STX $ R Command 8 1 0 Data number Received data (Host → Amplifier) 0 0 0 Data value 0 ETX BCC •Enter request for sending after execution of this command, model code of amplifier is answered. •Set ‘0000’ in data value. • #R: Model code response command Host ID Amplifier ID STX # R Command 8 1 0 Data number D1 D2 D3 Data value D4 ETX BCC Amplifier ID Host ID Command 8 1 1 Data number 0 0 0 Data value 0 ETX BCC • #R: Speed response command Host ID Amplifier ID # R Command 1 1 Data number 2 0 0 0 Data value 0 ETX BCC SOH Host ID Amplifier ID STX # R Command 8 1 1 Data number 2 D1 D2 D3 Data value D4 ETX BCC •When the amplifier receives request for sending after normal completion of internal DC voltage reading command, internal DC voltage (voltage in smoothing capacitor of power supply) is answered. •Voltage of amplifier is answered in [V] for data value. e.g.)Data value = 30h 31h 31h 38h = ‘0118’ = 280 [V] SOH Amplifier ID Host ID STX $ R Command 8 1 1 Data number 0 0 0 Data value 0 ETX BCC •Enter request for sending after execution of this command, torque of amplifier (‘8113’) and load factor (‘8114’) are answered. •Set ‘0000’ in data value. • #R: Torque response command Transmission data (Amplifier → Host) Transmission data (Amplifier → Host) STX 8 Received data (Host → Amplifier) •Rotation speed of amplifier (actual speed) (‘8110’) and commanded speed (‘8111’) are answered by request for sending after execution of this command. •Set ‘0000’ in data value. SOH R • $R: Torque reading request command Received data (Host → Amplifier) R $ Command 8113h: Torque, 8114h: Load factor • $R: Speed reading request command $ STX Transmission data (Amplifier → Host) 8110h: Rotation speed (actual speed), 8111h: Commanded speed STX Host ID •Enter request for sending after execution of this command, the internal DC voltage (voltage in smoothing capacitor of power supply) of the amplifier is answered. •Set ‘0000’ in data value. •When the amplifier receives request for sending after completion of model code reading request command, the model code value is answered. •Model name of the amplifier is sent in ASCII code of total 8 characters, consisting of 4 characters respectively. e.g.)Model code 1 (‘8104’) = 4Dh 42h 4Dh 50h = ‘MBMP’ Model code 2 (‘8105’) = 33h 41h 31h 45h = ‘3A1E’ SOH Amplifier ID • #R: Internal DC voltage response command Transmission data (Amplifier → Host) SOH SOH 8 1 1 Data number D1 D2 D3 Data value D4 ETX BCC •When the amplifier receives request for sending after normal completion of speed reading request command, rotation speed value (actual speed value) (‘8110’) and commanded speed value (‘8111’) are answered. •Data value is answered in rotation speed (actual speed) and commanded speed in [r/min]. e.g.)Data value = 30h 42h 42h 38h = ‘0BBB’ = 3000 [r/min] Data value = 30h 35h 44h 43h = ‘05DC’ = 1500 [r/min] The value shall be positive at CCW rotation and negative at CW rotation. - 84 - SOH Host ID Amplifier ID STX # R Command 8 1 1 Data number D1 D2 D3 Data value D4 ETX BCC •When the amplifier receives request for sending after normal completion of torque reading request command, torque (‘8113’) and load factor (‘8114’) are answered. •Torque of amplifier/Load factor multiplied by 10 is answered in [%] for data value. e.g.)Data value = 30h 31h 32h 43h = ‘012C’ = 30.0 [%] - 85 - Communication 8115h: Present position (rotation number), 8116h: Present position (pulse) • $R: Present position reading request command Received data (Host → Amplifier) SOH Amplifier ID Host ID STX $ R Command 8 1 1 Data number 0 0 0 Data value 0 ETX BCC •Enter request for sending after execution of this command, present position (rotation number) (‘8115’) and present position (pulse) (‘8116’) of the motor are answered. •Set ‘0000’ in data value. •This command updates the data of 8116h (pulse) when the present position information 8115h (rotation number) reading command is received. Therefore, if data of 8116h (pulse) should be read first, it is possible that wrong present position information before updating may be read out; so be sure to follow the reading order: 8115h (rotation number) → 8116h (pulse). Use for only monitoring function. Transmission data (Amplifier → Host) SOH Host ID Amplifier ID STX # R Command 8 1 Transmission data (Amplifier → Host) 1 Data number D1 D2 D3 Data value D4 ETX BCC •When the motor receives request for sending after normal completion of present position reading request command, present position (rotation number) (‘8115’) and present position (pulse) (‘8116’) of the motor are answered. •Present position of the motor in command pulse unit (288 pulses per rotation) is described by rotation number × 288 + pulse. 8117h: Target position (rotation number), 8118h: Target position (pulse) Amplifier ID Host ID STX $ R Command 8 1 1 Data number 0 0 0 Data value 0 STX # R Command 8 1 1 D1 Data number D2 D3 Data value D4 ETX BCC • $R: Trip detail reading request command SOH Amplifier ID Host ID STX $ R Command 8 1 2 Data number 0 0 0 0 Data value 0 ETX BCC •Enter request for sending after execution of this command, the detail of trip is answered. •Set ‘0000’ in data value. • #R: Trip detail response command Transmission data (Amplifier → Host) SOH Host ID Amplifier ID STX # R Command 8 1 2 Data number 0 D1 D2 D3 Data value D4 ETX BCC •When the amplifier receives request for sending after normal completion of trip detail reading request command, detail of amplifier trip is answered. •Detail of trip is answered by trip number. (See the list of protective functions on P.33.) When the trip number is 0, it indicates that no tripping has occurred. e.g.)Data value = 30h 30h 31h 35h = ‘0015’ = 21 = Homing error •Trip history can be read out with parameter (Pr6b to 6F). ETX BCC •Enter request for sending after execution of this command, travel target position (rotation number) (‘8117’) and target position (pulse) (‘8118’) in the absolute coordinates of motor in positioning operation are answered. •Set ‘0000’ in data value. •This command updates data of 8118h (pulse) when reading 8117h (rotation number) of target position information. Therefore, if data of 8118h (pulse) should be read first, it is possible that wrong target position information before updating may be read out; so be sure to follow the reading order: 8117h (rotation number) → 8118h (pulse). Use for only monitoring function. - 86 - Amplifier ID 8120h: Detail of trip Received data (Host → Amplifier) SOH Host ID •When the motor receives request for sending after normal completion of target position reading request command, travel target position (rotation number) (‘8117’) and target position (pulse) (‘8118’) of the motor are answered. •Target position of the motor in command pulse unit (288 pulses per rotation) is described by rotation number × 288 + pulse. •Target position in power-on is ‘0’. Target position when the motor trips is updated to the present position. When the motor is stopped halfway by stop command, the target position is updated to the stop position. • $R: Target position reading request command SOH Received data (Host → Amplifier) • #R: Present position response command • #R: Target position response command 8130h: Input terminal status • $R: Input terminal status reading request command Received data (Host → Amplifier) SOH Amplifier ID Host ID STX $ R Command 8 1 3 Data number 0 0 0 0 Data value 0 ETX BCC •Enter request for sending after execution of this command, the status of amplifier input terminal is answered. •Set ‘0000’ in data value. - 87 - Communication • #R: Input terminal status response command 8180h: Run command Transmission data (Amplifier → Host) SOH Host ID Amplifier ID STX # R 8 Command 1 3 Data number 0 D1 D2 D3 Data value D4 ETX BCC •When the amplifier receives request for sending after normal completion of input terminal status reading request command, the input terminal status of the amplifier is answered. [Status of input terminal] Bit 3 0 0 0 I4 D1 D2 D3 D4 Bit 2 0 0 0 I3 Bit 1 0 0 0 I2 Bit 0 0 0 0 I1 Detail above is converted into hexadecimal and represented in ASCII code. e.g.) Data value = 30h 30h 30h 35h = ‘0005’ = Indicates that I 1 and I 3 are on. • $R: Output terminal status reading request command Received data (Host → Amplifier) SOH Amplifier ID Host ID STX $ R 8 Command 1 3 Data number 1 0 0 0 Data value 0 ETX BCC •Enter request for sending after execution of this command, the status of amplifier output terminal is answered. •Set ‘0000’ in data value. • #R: Output terminal status response command Transmission data (Amplifier → Host) SOH Host ID Amplifier ID STX # R 8 Command 1 3 Data number 1 D1 D2 D3 Data value D4 ETX BCC •When the amplifier receives request for sending after normal completion of output terminal status reading request command, the output terminal status of the amplifier is answered. [Status of output terminal] D1 D2 D3 D4 Bit 3 0 0 0 0 Bit 2 0 0 0 0 Bit 1 0 0 0 O2 Detail above is converted into hexadecimal and represented in ASCII code. e.g.) Data value = 30h 30h 30h 31h = ‘0001’ = Indicates that O1 is on. - 88 - Received data (Host → Amplifier) SOH Amplifier ID Host ID STX Bit 0 0 0 0 O1 $ P 8 Command 1 8 Data number 0 D1 D2 D3 D4 ETX BCC Data value •When the amplifier is powered on with Pr3E set at “1” (Command through RS485), this command enables sending run command to the amplifier. At this time, point selection or run command cannot be given through I/O. (See I 1/ I 2 function selection on P.44.) When Pr3E is “0” (command through I/O), run command by this command is ignored. •When run command is given to the amplifier with this command, first send ‘0000’ as a data value. •Operation is the same both for $P command and $S command. •When the amplifier ID is 80h (128), all connected amplifiers execute the command. However, no response is emitted from the amplifier. [Run command] 8131h: Output terminal status • $P/$S: Run command D1 D2 D3 D4 Name Bit 3 REV 0 POINT2 JOG_REV Function H_STOP* Instantaneous stop S_STOP* Deceleration stop M_FREE* Motor-free STEP POINT JOG_FWD JOG_REV HOMING POINT1 POINT2 REV Sequential run start Run start Forward jog start Reverse jog start Homing start Point designation 1 Point designation 2 Direction switching Bit 2 0 M_FREE POINT1 JOG_FWD Bit 1 0 S_STOP 0 POINT Bit 0 0 H_STOP HOMING STEP Detail When the motor is in motion, stop the motor based on setting of Pr59 "Deceleration time in instantaneous stop". Operation directive is not accepted as long as this signal is on. The motor reduces speed and stops when it is in motion. Operation directive is not accepted when the motor is stopped or when this signal is on. Sets the motor free. Operation directive is not accepted as long as this signal is on. Whenever this signal is turned on, positioning point number is automatically incremented by 1 to executed positioning. Maximum point number of positioning is determined by Pr0E. Executes positioning operation to the point chosen by POINT 1 and 2. The motor operates in + direction as long as this signal is on. The motor operates in − direction as long as this signal is on. Homing operation is started when this signal is turned on. Choose a point number. Choose a point number. Motor operation signal is inverted when this signal is on. *When a signal of the same function is assigned to the input signal ( Ι 1 to Ι 4), function is made effective by activation of any signal. Detail above is converted into hexadecimal and represented in ASCII code. e.g.) Data value = 30h 30h 31h 30h = ‘0010’ = Indicates homing start. - 89 - Communication Conformance to EC directive and UL standard EC Directives 8190h: Trip reset • $P/$S: Trip reset command Received data (Host → Amplifier) SOH Amplifier ID Host ID STX $ P Command 8 1 9 Data number 0 0 0 0 Data value 1 ETX BCC •When data value is set at ‘0001’ and this command is executed during trip, trip reset is executed. •When data value is other than ‘0000’ and ‘0001’, NAK is answered. •Operation is the same for both $P command and $S command. •This command is incapable of resetting some trips depending on their factor. As for tripped condition after executing trip reset command, check it by status reading or trip detail reading command. •When amplifier ID is set to 80h (128), all connected amplifiers execute the command. However, no response is answered from the amplifier. 8191h: Forced trip The EC directives apply to all such electronic products as those having specific functions and directly sold to general consumers in EU countries. These products are required to meet the EU unified standards and to be furnished with CE marking. Our brushless motor meet the EC Directives for Low Voltage Equipment so that the machine or equipment comprising our AC servo can meet relevant EC Directives. EMC Directives Our brushless motor can meet EMC Directives and related standards. However, to meet these requirements, the systems must be limited with respect to configuration and other aspects, e.g. the installation and some special wiring conditions must be met. This means that in some cases machines and equipment comprising our servo systems may not satisfy the requirements for wiring and grounding conditions specified by the EMC Directives. Therefore, conformance to the EMC Directives (especially the requirements for emission noise and noise terminal voltage) should be examined based on the final products that include our system. Applicable standard • $P/$S: Forced trip command Received data (Host → Amplifier) SOH Amplifier ID Host ID STX $ P Command 8 1 9 Data number 1 0 0 0 Data value 1 ETX BCC •When data value is set to ‘0001’ and this command executed, the amplifier trips (forced trip). •When data value is other than ‘0000’ and ‘0001’, NAK is answered. •Operation is the same for both $P command and $S command. •When amplifier ID is set to 80h (128), all connected amplifiers execute the command. However, no response is answered from the amplifier. UL CE • $P/$S: Parameter EEPROM writing command Received data (Host → Amplifier) SOH Amplifier ID Host ID STX $ P Command 8 1 B Data number 0 0 0 0 Data value 1 ETX BCC •When data value is set to ‘0001’ and this command executed, parameter is written to EEPROM contained in the amplifier. Response may take some time because EEPROM writing process is executed. Use this command when you want to change the parameter by $P command and make change still effective after power resetting. •NAK is answered and EEPROM writing process is not executed as long as the amplifier detects undervoltage error. •When data value is other than ‘0000’ and ‘0001’, NAK is answered. •Operation is the same for both $P command and $S command. •When amplifier ID is set to 80h (128), all connected amplifiers execute the command. However, no response is answered from the amplifier. •Writing to EEPROM should be requisite minimum. - 90 - UL1004 UL508C CSA C22.2 No.14 (c-UL) C22.2 No.100 81B0h: Parameter EEPROM writing Installation condition Applicable standard CCC KC Standard for electric motor Standard for electric converter equipment Class I equipment Pollution degree 2 SCCR *1 Industrial control equipment. Standard for electric motor EN61800-5-1 EN60034-1 EN60034-5 EN61800-3 EN55011 EN61000-6-2 Adjustable speed electrical power drive systems – Safety requirements. Electrical, thermal and energy Standard for rotary electric machine (low voltage directive) Standard for rotary electric machine (low voltage directive) Adjustable speed electrical power drive systems – EMC requirements and specific test methods Radio interference wave characteristics of industrial, scientific, and medical high-frequency equipment Standards for immunity in industrial environment (EMC directive) GB12350 Safety standard for low-power electric motor Overvoltage category II Class I equipment Pollution degree 2 Korea Radio Law *2 Class A Instrument (commercial broadcast communications equipment) — *1 SCCR: Symmetrical current 5,000 Arms, Max. 240 V Motor over-temperature protection is not provided. Motor over-load-temperature protection shall be provided at the final installation upon required by the NEC (National Electric Code). *2 Information related to the Korea Radio Law This brushless amplifier is a Class A commercial broadcasting radio wave generator not designed for home use. The user and dealer should be aware of this fact. - 91 - Brushless Amplifier Conformance to EC directive and UL standard Grounding Be sure to connect the grounding Terminal of brushless amplifier and protective grounding wire (PE) of system for preventing electric shock. Do not tighten the grounding wires together but connect them individually. Qty. Noise filter (single phase 100, 200 V) DV0P4170 SUP-EK5-ER-6 1 Noise filter (3-phase) DV0PM20042 3SUP-HU10-ER-6 1 Surge absorber (single phase 100, 200 V) DV0P4190 R・A・V-781BWZ-4 1 Surge absorber (3-phase) DV0P1450 R・A・V-781BXZ-4 1 Noise filter for control signals DV0P1460 ZCAT3035-1330 4 Manufacturer Okaya Electric Industries Co. Ltd. TDK Corporation Noise filter • DV0P4170 7.0 • DV0PM20042 100.0±2.0 88.0 75.0 Terminal cover (transparent) 53.1±1.0 5.0 115 105 95 Label 2−ø4.5×6.75 2−ø4.5 6-M4 5.5 Earth terminal M4 Label 10 Install a surge absorber on the primary side of noise filter. However, in performing the voltage resistance test of machine and equipment, be sure to remove the surge absorber; otherwise, the surge absorber may be ruptured. Manufacturer's parts number 70 43 Surge absorber When installing one noise filter at the power supply for more than one brushless motor used, contact the manufacturer of noise filter. Optional parts number (option) 12.0 Noise filter Be sure to connect the specified Molded Case Circuit Breaker (MCCB) certified by IEC and UL, or fuse certified by UL, between power supply and noise filter so that symmetrical current upon short-circuiting of power source will not exceed 5000 Arms. Meeting this condition allows conformance with UL508C (file No. E164620) and UL1004 (file No. E166557). Part name 50.0 60.0 MCCB (breaker) Fuse ・100 V system: Single phase 100 V to 120 V ± 10%, 50/60 Hz 200 V system: Single phase 200 V to 240 V ± 10%, 50/60 Hz ・Use the equipment under the environment of overvoltage category II specified by IEC60664-1. ・In order to obtain overvoltage category III, insert a transformer conforming to EN standard or IEC standard to the input of brushless motor. ・Use an electric wire size suitable to EN60204-1. 10.0 Power supply List of compatible peripheral equipment 2.0 Configuration of peripheral equipment Screw for cover M3 M4 (11.6) (13.0) Cover 52 Wiring of peripheral equipment [Unit: mm] Ferrite core (Noise filter for signal line) option DV0P1460 (*Qty.:4 ) (part No.: ZCAT3035-1330/TDK Corp.) Power supply Molded Case Circuit Breaker (MCCB) or Fuse Surge absorber Noise filter Brushless amplifier Brushless motor ground Protection ground (PE) - 92 - * The ferrite core should insert one or more pieces in an electric wire, respectively. - 93 - Body Conformance to EC directive and UL standard • Brushless motor specifications Surge absorber Item Circuit diagram ① 2 Voltage for 100 V/200 V Rated input current (A(rms)) Moment of inertia of rotor(×10−4kg・m2) 90 mm sq. MBMU9A1AB MBMU9A2AB MBMU1E1AB MBMU1E2AB 50 Starting torque *1 (N・m) UL-1015 AWG16 41±1 90 for 100 V [Unit: mm] Circuit diagram ② ③ 2 3 4.5±0.5 1 0.24 0.43 0.62 0.53 0.53 1.00 0.50 0.12 0.27 34±1 3000 4000 30 to 4000 Insulation resistance Measure the insulation resistance with 500 V Megger. It must be above 20 MΩ Measuring position: Between power input line (L1, L2,L3) and grounding wire Ball bearing 1500 VAC, 1 minute, 10 mA or less (between power and grounding wire) −10 ℃ to +40 ℃ (free from freezing) * Ambient temperature is measured at a distance of 5 cm from the motor. 20 to 85% RH (free from condensation) Altitude Lower than 1000m Vibration 4.9 m/s2 or less (10 to 60 Hz) X, Y, Z Motor insulation class 130(B) (UL certified 105 (A)) Impact Storage temperature mass: 62.8g Storage humidity Lower than 98m/s2 –20˚C to 60˚C ( free from condensation) *Extreme temperatures are permissible only for short period such as during transportation. 85%RH or below (free from condensation) Recommended circuit breaker (MCCB) Made by Sensata Technologies Japan Limited: Type IELH-1-11-63-5A-M (single phase) Type IELH-1-111-63-5A-M (3-phase) (Rated current 5A, cutoff characteristics DELAY63) • Recommended cutoff characteristics: DELAY61-63 - 94 - IP65*3 Number of poles 30±1 13±1 Protection structure [Unit: mm] 0.36 0.05 mm or less at the position of 3 mm from the shaft end Ambient humidity 39±1 0.72 Axial runout Ambient temperature Noise filter for control signals 1.30 Continuous Speed control range (r/min) Isolation voltage 41±1 for 200 V 0.41 maximum rotation speed(r/min) Bearing UL-1015 AWG16 28±1 +30 200 −0 28.5±1 ① for 100 V 0.29 Rating 5.5±1 11±1 ø4.2±0.2 130 for 200 V 0.16 Rated rotation speed *2 (r/min) • DV0P1450 • DV0P1460 MBMU5AZAB Motor rated output (W) 4.5±0.5 1 ② Specifications 80 mm sq. Motor model No. Rated torque (N・m) 28±1 +30 200 −0 28.5±1 ø4.2±0.2 Flange size [Unit: mm] 5.5±1 11±1 • DV0P4190 Specifications Motor mass (kg) 8 0.7 1.0 1.2 *1 Representative value *2 Motor shaft speed: to be multiplied by the reduction ratio when the gear head is used. *3 Excluding the shaft pass-through section and cable end connector. *Should conform to the test conditions specified in EN standard (EN60529 and EN60034-5). Not suitable for application where watertightness is required over a prolonged period, even if frequently washed. • Standard characteristics measurement conditions are temperature of 25 °C and relative humidity of 65%, and may be extended to 5 to 35 °C and 45 to 85% RH. - 95 - Specifications • Brushless amplifier GP series specifications Item Item Specifications Amplifier model No. MBEG5A1BCP MBEG5A5BCP MBEG9A1BCP MBEG9A5BCP MBEG1E1BCP MBEG1E5BCP Applicable motor model No. MBMU5AZAB Motor rated output (W) 50 Input power supply voltage (V) Single phase 100 to 120 MBMU9A1AB MBMU9A2AB MBMU1E1AB MBMU1E2AB 90 Single 3-phase phase Single phase 200 to 240 100 to 120 Frequency (Hz) Single 3-phase phase Single phase 200 to 240 100 to 120 Single 3-phase phase 200 to 240 4 points (Travel distance, speed, acceleration time, deceleration time, and relative/absolute can be set per point) Positioning resolution 288 pulse/rotation (Accuracy: Within ±5° degrees at 20 ℃ at no load) Signal input 4 inputs *1 Signal output 2 outputs (Open collector) *1 Communication function via RS485 Setting of parameter, monitoring of control condition and the like are enabled with RS485 interface. Max 31 units. 50/60 1.5 0.7 0.6 0.35 2.2 1.1 1.1 0.5 0.6 2.8 1.7 Voltage tolerance ±10% Control method Speed control by CS signal Driving system by PWM sine wave 1.5 0.7 0.8 Ambient temperature 0 ℃ to +50 ℃ (free from freezing) * Ambient temperature is measured at a distance of 5 cm from the amplifier. Ambient humidity 20% to 85% RH (free from condensation) Atmosphere Indoor (without corrosive gas, dirt, dust, etc.) Altitude Lower than 1000 m Vibration 5.9 m/s2 or less (10 to 60 Hz) –20 ˚C to 60 ˚C ( free from condensation) Extreme temperatures are permissible only for short period such as during transportation. Storage humidity 20 to 85%RH (free from condensation) <Note> To start/stop the motor, use signal inputs (I 1, I 2, I 3, I 4, etc.). If power is turned on/off to start/stop the motor, the life of the internal circuitry will be shortened. Performance Storage temperature Function Rated output current (A) Ambient conditions Basic Specifications Rated input current (A) 130 Specifications Number of positioning points Change parameter/ Monitor of condition Parameter change, status monitor, etc., can be executed through a store-bought PC: Communication software “PANATERM for BL”, Digital key pad connection cable (DV0P383**) and PC connection cable (DV0P4140) are required. The PC should be provided with RS232 port or RS232-USB convertor. ( ) Parameter change, status monitor, etc., can be executed through the optional Digital key pad DV0P3510 (sold separately). (Digital key pad connection cable (DV0P383**) (option, sold separately) is required.) Protective function Overload, Overcurrent, Overvoltage, Undervoltage, System error, Setting change warning, Over-speed, Sensor error, Overheat, Position error, External forced trip, Position error counter overflow, RS485 communication error, Operation execution error, Homing error, present position overflow, Hardware limit error, Digital key pad communication trouble, user parameter error, and system parameter error Regenerating brake Regenerative braking resistor can be externally connected. *2 Instantaneous braking torque 150%, Continuous regenerative power 10 W Regenerative operation with which motor shaft is rotated by load, e.g. load lowering operation, should not be continued. Rated rotation speed ( 3000 r/min Speed control range 30 to 4000 r/min (Speed ratio 1:133) Allowable motor cable extension length Up to 10 m (Panasonic option cable) Protection level ) 115%/ Overload protection time characteristics 150% 60 sec Insulation resistance Measure the insulation resistance with 500 V Megger. It must be above 20 MΩ. Measuring position: Between power input line (L1, L2, L3) and grounding wire. Isolation voltage 1500 VAC, 1 minute, 10 mA or less (between power and grounding wire) Protection structure/ Cooling system Equivalent to IP20 /Self cooling Amplifier mass (kg) 0.37 *1 Function of signal input and signal output can be changed by using the optional Digital key pad (sold separately) or PANATERM for BL or through communication over RS485. *2 Use the optional external regenerative resistor (For 100 V: DV0P2890, For 200 V: DV0PM20068) (sold separately). - 96 - - 97 - Specifications • Speed-torque characteristic Torque 0.3 [N·m] 0.24 0.2 Instantaneous operation region 0.16 (0.12) 0.1 Torque [N·m] 0.5 0.43 (0.35) 0.29 0.25 (0.22) Continuous operation region 2000 3000 4000 50 W 200V 0 Rotation speed [r/min] Torque 0.3 [N·m] 0.24 0.2 Instantaneous operation region 0.16 (0.12) 0.1 Torque [N·m] 0.5 0.43 (0.35) 0.29 0.25 (0.22) Continuous operation region 0 1000 2000 3000 4000 Rotation speed [r/min] 0 • Motor 50 W 90 W 100V Grounding terminal. (M4 ring terminal) Connector cover Instantaneous operation region Continuous operation region 1000 2000 3000 4000 90 W 200V Rotation speed [r/min] 73.5 57.5 (20.5) Continuous operation region 1000 2000 3000 4000 90 W/130 W 200±20 500±50 4000 Rotation speed [r/min] Torque 0.8 [N·m] 0.62 (0.45) Instantaneous operation region 0.41 0.4 (0.31) Continuous operation region 1000 2000 3000 4-ø6.5 Grounding terminal. (M4 ring terminal) Connector cover 130 W 200V 0 temporary (for assembling screw) O-ring Continuous operation region 2000 3000 (2500) 2-ø3.1 Rotation speed [r/min] 130 W 100V 1000 4 ø9 Instantaneous operation region 0.41 Instantaneous operation region 0.4 (0.31) (0.24) 0 CW CCW 7 2 MBEG1E1BCP/MBMU1E1 * * MBEG1E5BCP/MBMU1E2 * * Torque 0.8 [N·m] 0.62 □80 16 4000 Rotation speed [r/min] 83.5 65 (28) <Note> 1. Instantaneous operation region is a typical value. 2. Dashed line represents the torque when power supply voltage falls 10%. □90 18.5 CCW 04 ø1 2-ø3.5 temporary (for assembling screw) O-ring - 98 - CW 7 2 0 ø85 −0.040 1000 [Unit: mm] 200±20 500±50 50 W 100V 0 Dimensions MBEG9A1BCP/MBMU9A1 * * MBEG9A5BCP/MBMU9A2 * * 0 ø75 −0.040 MBEG5A1BCP/MBMU5AZ * * MBEG5A5BCP/MBMU5AZ * * 4-ø8.5 - 99 - Specifications Dimensions • Gear head [Unit: mm] • Brushless amplifier (For 50W motor, sold separately) 0 ø15h7 -0.018 ø5 .2 0 5 -0.030 10 75 105 13 □80 21 Parts name Gear head mounting screw Nut Flat washer Temporary assembling screw Key Dimension Application Quantity Remarks M6 × length 65 MB8G5BV to MB8G20BV 4 Hexagon socket head bolt M6 × length 70 MB8G30BV, MB8G50BV 4 Hexagon socket head bolt M6 4 For M6 4 M2.6 × length 12 2 Hexagon socket head bolt (See key dimension.) 1 [Attachments of MB9G] □90 120 0 6 -0.030 0 14.5 -0.15 18 ø40 0 6 -0.030 0 5 25 0. 35 ± 5 42 6 -0.030 • Backlash Less than 2 ° (design value) Parts name Gear head mounting screw Nut Flat washer Temporary assembling screw Key *45(58) 04 Key dimension 10 ø1 Nameplate (5.2) 5.2 21 (For 90W/130W motor, sold separately) • Reduction gear ratio in □ • Reduction gear ratio is available in 6 types: 5, 10, 15, 20, 30, and 50. 130 4-ø6.5 <Information> Dimension in ( ) marked with * indicates dimension with reduction gear ratio 30 or above. 140 0 12 -0.15 ø34 0 5 -0.030 5 [Attachments of MB8G] 25 25 0. 0 26.5 5 -0.030 • Backlash Less than 2 ° (design value) MB9G□BV 7 35 ± 25 *41(46) 4 Nameplate Key dimension 35 ø9 • Reduction gear ratio in □ • Reduction gear ratio is available in 6 types: 5, 10, 15, 20, 30, and 50. 0 ø18h7 -0.018 MB8G□BV 4-ø8.5 <Information> Dimension in ( ) marked with * indicates dimension with reduction gear ratio 30 or above. Dimension Application Quantity Remarks M8 × length 75 MB9G5BV to MB9G20BV 4 Hexagon socket head bolt M8 × length 90 MB9G30BV, MB9G50BV 4 Hexagon socket head bolt M8 4 For M8 4 M3 × length 12 2 Hexagon socket head bolt (See key dimension.) 1 - 100 - - 101 - 4.3 Options • Digital key pad • Motor extension cable Optional parts number Length (L) Mounting hole side 14 ø30 hole ② ① 5 +5V 6 — 7 8 9 SCK SIN SOT Digital key pad connector pin No. 10 — 6 1 10 5 • Digital key pad connection cable Optional parts number Length (L) 1m 3m 5m L 1 30 [Unit: mm] • When using motor extension cable, be sure to connect its grounding wire to the grounding wire of the motor, and connect the other end of grounding wire of the extension cable to the earth terminal of the brushless amplifier. For connecting grounding wire of motor and motor extension cable, use M4 screw and insulating cap supplied as accessories. • PC connection cable (10-pin D-sub connector pin 1.5 m) 8 8 6 7 — GND SCK 7 — 3 Optional parts number Length (L) DV0P4140 L=1.5±0.1m 1.5 m CN3 JST Brushless amplifier side connector (modular plug RJ45) Connected to (SER) <Digital key pad side connector> (MoleX.) Housing : 39-01-2105(5557-10R-210) Terminal : 39-00-0046(5556T2) or 39-00-0047(5556T2L) Terminal No. of SER connector 1 4 2 5 3 — +5V SOT SIN — Terminal name 9 Digital key pad side connector pin No. — 5 8 — Insulating cap (for grounding wire insulation) CONNECTOR: DB-9SS ( D-sub connector ) Connect it to RS232 port on the PC. When using USB, prepare RS232-USB converter. POWER (3) CN2 4 — M4 round terminal ①Brushless amplifier side connector (MoleX.) Connector : 39-01-2085 Connector pin : 39-00-0038 or 39-00-0039(for AWG 20) 39-00-0046 or 39-00-0047(for AWG 26) ②Motor side connector (MoleX.) Connector : 39-01-2086 Connector pin : 39-00-0040 or 39-00-0041(for AWG 20) 39-00-0048 or 39-00-0049(for AWG 26) 6 3 GND 200 Grounding wire AWG20 Green/Yellow (75.5) 2 — 200 • Insulating cap (for grounding wire insulation) 1 • M4 × 6 pan head screw with spring washer 1 • M4 hex. nut 1 ø13.5 28 60 70 70 60 1 — (45) Protection cap Grounding wire AWG20 Green/Yellow • Accessories [Unit: mm] 2-M3 or ø3.7 hole Digital key pad connector terminal symbol DV0P38310 DV0P38330 DV0P38350 (45) M4 round terminal 2-ø3.5 Terminal No. Terminal name 1m 3m 5m 10 m 6 20 DV0PQ1000110 DV0PQ1000130 DV0PQ1000150 DV0PQ10001A1 9 65 55 1 65 55 [Unit: mm] L 5 DV0P3500 (25) This 14-pin connector is used for different series. (54) 10-pin connector Connect the digital key pad connection cable ( CN1 • Communication software PANATERM for BL Can be downloaded from our web site, free of charge. http://industrial.panasonic.com/ww/i_e/25000/motor_fa_e/motor_fa_e.html - 102 - - 103 - ) [Unit: mm] Options • Power cable (single phase 100 V, 200 V) with connector • I/O connector kit Optional parts number Length (L) Optional parts number DV0PM20077 2m Name Manufacturer’s parts No. Qty. Connector DV0PM20070 Connector pin 2000±200 PAP-10V-S SPHD-002T-P0.5 Manufacturer Note 1 Fits to J.S.T Mfg.Co.,Ltd. I/O connector 10 • PAP-10V-S UL3266 AWG20×2 J.S.T Mfg.Co.,Ltd. FN1.25-4 or equivalent ×2 10 Connector for power supply connection (Molex.) Housing : 39-01-2105(5557-10R-210) Terminal : 39-00-0038(5556T) or 39-00-0039(5556T2) • Grounding wire [Unit: mm] Manufacturer’s parts No. Qty. Manufacturer Connector 39-01-2105(5557-10R-210) Connector pin 39-00-0060(5556PBTL) 1 6 Molex Inc Note Fits to power supply connector (POWER) 8 9 10 2 3 4 2 1 Name Manufacturer’s parts No. Qty. Manufacturer Connector 39-01-2105(5557-10R-210) 1 10 Connector pin 39-00-0047(5556T2L) 6 7 8 9 10 1 2 3 4 5 Optional parts number DV0P2890 DV0PM20068 φ4.3 Specifications 100 V, 50 Ω 200 V, 200 Ω 57 φ4.3 2000±200 Heat shrinkable tube [Unit: mm] 20±5 20±5 10 2m Cable AWG26 10-wire type BANDO DENSEN Co., ltd UL2517 Terminal 5556PBTL (or 5556PBT) 65 Optional parts number Length (L) 20±5 * Connect terminals to pins No.3 and No.5 of the power supply connector, respectively. 300 60 52 5 30±10 (5) Molex Inc Note Fits to Console A • 39-01-2105(5557-10R-210) • Control signal cable (Cable with an I/O connector) DV0PM20076 3 t0.6 7 4 • DV0P4190, DV0PM20068 • 39-01-2105(5557-10R-210) 1 5 • External regenerative resistor • Power supply connector kit 6 6 DV0P3610 • When supplying 3-phase power source to a 200 V brushless amplifier, use the supplied power cable and connect 2 conductors to L1 and L2. • When supplying 3-phase power, use a power connection kit and connect three conductors to L1, L2 and L3. DV0P2870 7 Optional parts number 500±50 J.S.T Mfg.Co.,Ltd. FN1.25-4 or equivalent Name 8 • Panel connector kit (Fits to Console B) UL3266 AWG16 (Green/Yellow) Optional parts number 9 [Unit: mm] Connector (J.S.T Mfg. Co., Ltd.) Connector : PAP-10V-S Terminal : SPHD-001T-P0.5 - 104 - - 105 - Options • Reactor • DIN rail attachment unit Fig.1( for 3-phase power supply) Optional parts number DV0P3811 35 2-M4, bar ring (for mounting) 5 20 Fig.2 (for single phase power supply) (6) E 130.5 Mounting plate 140 E 6-I C D A 4-H (Mounting pitch) (7) Rail stopper (6) [Unit: mm] C D H F A Part where DIN rail is mounted Hook the upper side of DIN rail mounting part on the DIN rail. Press lightly. Optional parts number A B Fig.1 DV0P220 65±1 125±1 C (93) D F: Center-to-center distance on slotted hole E (Max) F G H I 136Max 155 70+3/−0 85±2 4-7φ×12 M4 Rated Inductance current (mH) (A) 6.81 3 4.02 5 Ensure that the rail stop has been pushed in. Fig.2 DV0P227 55±0.7 80±1 66.5±1 110Max 90 Press lightly the lower part of the main body of amplifier. <Remarks> When using a reactor, be sure to install one reactor to one brushless amplifier. • Removing from DIN Rail Pull out the lower part of the amplifier to the near side. By lifting the amplifier, you can remove it from the DIN rail. • Wiring of the reactor <3-Phase 200 V> Power supply side 41±2 55±2 4-5φ×10 M4 <Single phase 100, 200 V> Amplifier side With the rail stop released, pull out the lower part of the amplifier to the near side. - 106 - 4-H A F: Center-to-center distance on outer circular arc With rail stop pushed in F G F • How to Install DIN rail 4-H A B G B Amplifier mounted to DIN rail F (Mounting pitch) - 107 - Power supply side Amplifier side Options Cautions for Proper Use Cautions for Proper Use List of Peripheral Equipments Manufacturer Tel No. / Home Page Peripheral components TDK Corporation +81-3-5201-7229 http://www.tdk.co.jp/ Noise filter for signal lines Okaya Electric Industries Co. Ltd. +81-3-4544-7040 http://www.okayatec.co.jp/ Surge absorber Noise filter Sensata Technologies Japan Limited +81-49-283-7575 www.sensata.com/japan Circuit breaker (MCCB) Japan Molex Inc. +81-462-65-2313 http://www.molex.co.jp J.S.T. Mfg. Co., Ltd. +81-45-543-1271 http://www.jst-mfg.com/index_i.html Iwaki Musen Kenkyusho Co., Ltd. +81-44-833-4311 http://www.iwakimusen.co.jp/ Connector Regenerative resistor * This list is for reference only and subject to change without notice. - 108 - •Practical considerations for exporting the product or assembly containing the product When the end user of the product or end use of the product is associated with military affair or weapon, its export may be controlled by the Foreign Exchange and Foreign Trade Control Law. Complete review of the product to be exported and export formalities should be practiced. • Parts are subject to minor change to improve performance. • This product is intended to be used with a general industrial product, but not designed or manufactured to be used in a machine or system that may cause personal death when it is failed. • Install a safety equipments or apparatus in your application, when a serious accident or loss of property is expected due to the failure of this product. •If you are planning to use this product under special environment, such as atomic power control, aerospace equipment, traffic organization, medical equipment, various safety systems, and equipment which requires cleanliness, please contact us. • We have been making the best effort to ensure the highest quality of the products, however, application of exceptionally larger external noise disturbance and static electricity, or failure in input power, wiring and components may result in unexpected action. It is highly recommended that you make a fail-safe design and secure the safety in the operative range. •When this product is operated without the shaft electrically grounded, such as in driving the fan, bearing noise may become higher due to the occurence of electrocorrosion depending on the motor used or setting emvironment, so confirm and verify the condition on the customer side in such a case. • Failure of this product depending on its content, may generate smoke of about one cigarette. Take this into consideration when the application of the machine is clean room related. • Please be careful when using in an environment with high concentrations of sulphur or sulphuric gases, as sulphuration can lead to disconnection from the chip resistor or a poor contact connection. • Take care to avoid inputting a supply voltage which significantly exceeds the rated range to the power supply of this product. Failure to heed this caution may result in damage to the internal parts, causing smoking and/or a fire and other trouble. - 109 - After-Sale Service (Repair) Repair Consult to a dealer from whom you have purchased the product for details of repair. When the product is incorporated to the machine or equipment you have purchased, consult to the manufacuter or the dealer of the machine or equipment. Technical information Technical information of this product (Instruction Manual, CAD data) can be downloaded from the following web site. http://industrial.panasonic.com/ww/i_e/25000/motor_fa_e/motor_fa_e.html Pursuant to at the directive 2004/108/EC,article 9(2) Panasonic Testing Centre Panasonic Marketing Europe GmbH Winsbergring 15,22525 Hamburg,F.R.Germany For your records: The model number and serial number of this product can be found on either the back or the bottom of the unit. Please note them in the space provided and keep for future reference. Model No. □□□ BCP MBMU□□□ A □ MBEG Serial No. Date of purchase Name Dealer Address Phone ( ) - 7-1-1 Morofuku, Daito, Osaka, 574-0044, Japan Phone : +81-72-871-1212 「© Panasonic Corporation 2012」 IME49 P1212-0