Technical Instructions (Overall) MINAS-BL GV series • Thank you very much for your purchase of Panasonic product. • Please read this instruction manual carefully for proper use. • In particular, be sure to read Safety precautions (P.2 to 5) before use for safety. • Keep this manual with care after reading, and read as necessary. ・This product is for industrial equipment. Don't use this product at general household. • Label of safety precaution is affixed to the product. Be sure to give this Instruction manual to an end user. <Contents> page Safety precautions.......................................2 Introduction..................................................6 Checking the model.....................................6 Name of part................................................8 Installation...................................................9 Caution...................................................... 11 System configuration and wiring...............12 Wiring........................................................14 Test run......................................................18 Checking load and use condition .................20 Assembling of gear head...........................22 Maintenance/ inspections..........................23 Protective functions...................................24 How to clear trip........................................26 Troubleshooting.........................................27 page How to use Digital key pad (option)...........28 Operating instruction ............................30 Test run (Digital key pad).......................31 How to copy parameter.........................34 List of parameters (Default)...................37 LED display...........................................41 The function of parameters....................42 Outline of PANATERM for BL................52 Example of operation pattern....................52 Communication.........................................53 Conformance to EC directive and UL standard....80 Specifications............................................84 Options......................................................90 List of peripheral equipments....................96 Cautions for proper use.............................99 After-sale service (Repair) .......... Back cover Safety precautions Important The following explanations are for things that must be observed in order to prevent harm to people and damage to property. •Misuses that could result in harm or damage are shown as follows, classified according to the degree of potential harm or damage. Danger Indicates great possibility of death or serious injury. Caution Indicates the possibility of injury or property damage. •The following indications show things that must be observed. Indicates something that must not be done. Indicates something that must be done. DANGER Do not touch the rotating part of the motor while operating. Do not touch the motor, amplifier, and external regenerative resistor, since they become hot. The failure could result in injuries. Do not expose the cables to sharp objects, excessive pressing or pinching forces, and heavy loads. The failure could result in burns. Do not subject the product to water, corrosive or flammable gases, and combustibles. The failure could result in electric shocks, damages, or malfunction. The failure could result in fire. -2- Do not climb or stand on the brushless equipment. Do not put your hands in the brushless amplifier. The failure could result in electric shocks, injuries, damages, or malfunction. Do not place inflammable matter near the motor, amplifier and external regenerative resistor. The failure could result in burns, or electric shocks. Do not connect the cable (U, V and W) of the brushless motor directly to the commercial power source. The failure could result in fire, malfunction or damage. The failure could result in fire. Ground the earth of the brushless motor and brushless amplifier. The failure could result in electric shocks. Install an external emergency stop device to shut down the main power source in any emergency. The failure could result in electric shocks, injuries, fire, damages or malfunction. Make sure to secure the safety after the earthquake. The failure could result in electric shocks, injuries, or fire. An over-current protection, earth leakage breaker, over temperature protecter and emergency stop device must be installed. The failure could result in electric shocks, injuries, or fire. Install the product properly to avoid personal accidents or fire in case of an earthquake. The failure could result in electric shocks, injuries, or fire. Only persons who are trained and qualified to work with or on electrical equipment are permitted to operate or maintain this equipment. The failure could result in electric shocks. Mount the brushless motor, brushless amplifier and external regenerative resistor on incombustible material such as metal. The failure could result in electric shocks, injuries, or fire. -3- Safety precautions Transportation, wiring and checking must be performed with power source turned off and after making sure that there is no risk of electric shock. Important Arrange the phase sequense of the motor and wiring of the CS sensor. The failure could result in injuries, damages, or malfunction. The failure could result in electric shocks or injuries. CAUTION Do not drive the motor from the external power. Do not approach to the equipment after recovery from the power failure because they may restart suddenly. The failure could result in fire. The failure could result in injuries. Do not hold the cables or motor shaft when transporting the motor. Never start and stop the motor by magnet contactor which is provide on the main line. The failure could result in injuries. Do not frequently turn on and off the master power source. The failure could result in malfunction. Do not subject the brushless amplifier, motor or shaft to high impact. The failure could result in damages. Do not place any obstacle that blocks ventilation around the brushless amplifier and the motor. The failure could result in burns or fire. Do not block the heat dissipation hole. The failure could result in malfunction. The failure could result in electric shocks, or fire. -4- Do not modify, dismantle or repair the product. Be sure to turn off power when not using it for a prolonged time. The failure could result in electric shocks, injuries, or fire. If trip occurs, remove the causes of the trip and secure the safety before restarting. The failure could result in injuries due to unintentional operation. Maintenance and check must be performed by an expert. The failure could result in injuries and electric shock. The failure could result in injuries. Execute the trial-operations with the motor fixed and a load unconnected. Connect a load to the motor after the successful trial-operations. Conduct proper installation according to product weight or rated output. Use the specified voltage on the product. Use the motor and amplifier with the specified combination. The failure could result in injuries, or damages. The failure could result in injuries. The failure could result in electric shocks, injuries, or fire. Install a safety device against idling or locking of gear head, and leakage of grease. The failure could result in injuries, damages, and contaminations. The failure could result in fire. Ambient temperature of installed motor and amplifier should be under permittable one. The failure could result in damages. This product should be treated as an industrial waste when it is disposed. -5- Introduction/ Checking the model Checking the model After unpacking Checking the model of brushless motor • Make sure that the model is what you have ordered. • Check whether the product has been damaged or not during transportation. Nameplate Motor type Model No. Rated input voltage Rated output Rated frequency Rated speed If any deficiency should be found, contact the dealer store where you bought this product. Checking the model of Amplifier, Motor and Gear head This amplifier is designed for use in combination with a motor to be specified by us. Check a name of series, rated output, voltage specifications you wish to use You must not use any other combinations than those listed below: Standard Shaft type Voltage Pinion shaft Single phase AC100 to 120 V Single phase/ 3-phase AC200 to 240 V Round shaft Single phase AC100 to 120 V Single phase/ 3-phase AC200 to 240 V Single phase/ 3-phase AC200 to 240 V T E , 4 0 °C CONNECTION SER. No. 12040001N 20120401 IP65 Model designation Type MBMU 5A Z A X Output 5A: 50 W 9A: 90 W 1E: 130 W Function A: Standard Example) Ser. No. 12 0 4 0001 Applicable Gear head 50 W MBEG5A1BCV MBMU5AZAX MX8G □ B * Reduction ratio: 3 to 180 Serial number MX8G □ B * Reduction ratio: 3 to 180 Production date Example) 2012 0 4 01 MBEG9A1BCV MBMU9A1AZ 130 W MBEG1E1BCV MBMU1E1AZ 50 W MBEG5A5BCV MBMU5AZAX 90 W MBEG9A5BCV MBMU9A2AZ 130 W MBEG1E5BCV MBMU1E2AZ 50 W 90 W 130 W 50 W 90 W 130 W MBEG5A1BCV MBEG9A1BCV MBEG1E1BCV MBEG5A5BCV MBEG9A5BCV MBEG1E5BCV MBMU5AZAS MBMU9A1AS MBMU1E1AS MBMU5AZAS MBMU9A2AS MBMU1E2AS MZ9G □ B * MY9G □ B * Reduction ratio: 3 to 200 MZ9G □ B * MY9G □ B * Reduction ratio: 3 to 200 — Out put 50 W 90 W 130 W 50 W 90 W 130 W Amplifier Type MBEG5A1BCV MBEG9A1BCV MBEG1E1BCV MBEG5A5BCV MBEG9A5BCV MBEG1E5BCV Applicable Motor MBMU5AZA ○ * MBMU9A1A ○ * MBMU1E1A ○ * MBMU5AZA ○ * MBMU9A2A ○ * MBMU1E2A ○ * The mark “ ○ ” following the motor model number indicates the motor shaft specification. -6- Shaft specification X: For gear head MX8G Z: For gear head MZ9G/MY9G S: Round shaft Input power supply 1: 100 V 2: 200 V Z: 100/200 V Applicable Motor 90 W S1: Continuous rating Thermal class Serial number Production date Protection structure Made in China Amplifier Type For special-purpose motor Single phase AC100 to 120 V 130(B)–TUV Out put *A figure representing reduction ration in □ e.g.) Part number of MX type gear head with reduction ratio 10 is MX8G10B. Voltage C O N T. T O R Q U E 0.16 N· m RATING S 1 ( C O N T. ) THERMAL 105(A)–UL BRUSHLESS MOTOR M o d e l N o . MBMU5AZAX 0–240 V I N P U T 3Φ AC 0.52 A 50 W RATED OUTPUT 200 H z RATED FREQ. 3000 r / m i n R A T E D R E V. Year of production (Lower 2 digits of AD year) Consecutive number Month of production Year of production (AD year) The motor manufactured in Apr. 2012 is given the Serial number 0001. Day of production Month of production Checking the model of brushless amplifier Nameplate Model No. Input/output voltage Input/output phase Rated input/output current Input/output frequency Rated output Ser.No. P12040001 Model No. MBEG1E5BCV Voltage Phase F.L.C Freq. Power INPUT 200-240V 1ø/3ø 1.5A/0.7A 50/60Hz OUTPUT 0-240V 3ø 0.8A 0-267Hz 130W Made in China MBEG 5A 1 B C V Output 5A: 50 W 9A: 90 W 1E: 130 W 合格 20120401 Consecutive number Month of production Year of production (Lower 2 digits of AD year) Production date Ex.: 2 0 1 2 0 4 0 1 Day of production Month of production Year of production (AD year) Model designation Type Serial number Ex.: P 1 2 0 4 0 0 0 1 * BRUSHLESS AMPLIFIER V: speed control Function 2 C: RS485 communication Function 1 B: with circuit for regenerative resistor Input power supply 1: Single phase AC100 to 120 V 5: Single phase/3-phase AC200 to 240 V -7- Name of part Installation Name of part Install the brushless motor and brushless amplifier properly for preventing failure and accident. Brushless motor Transport O-ring (not provided on a round shaft model) Connector for motor cable and CS signal cable Frame Bracket B Output shaft Ground terminal Motor nameplate Safety precaution label is affixed to the product. Oil seal Brushless amplifier [Front view] Attachment hole [Side view] Power LED (green: when power is ON) Alarm LED (red: when Trip is operation ) Connector for control signals (I/O) Connector for communications (SER) Grounding terminal screw -8- Storage •Keep the unit indoors in a clean and dry place free from vibration with little change of temperature. •In keeping a gear head alone, direct the output shaft down. (Otherwise, grease leaking is possible.) Location •Location gives great influence upon the life of brushless motor and brushless amplifier, therefore choose a place in conformance with the conditions below: (1) Indoors where the motor is not subjected to rain water and direct sun beam. (2) Do not use the motor in corrosive atmosphere such as hydrogen sulfide, sulfurous acid, chlorine, ammonia, sulfur, gas chloride, gas sulfide, acid, alkali, and salt, in the atmosphere of combustible gas, or in the vicinity of flammables. (3) Place not exposed to grinding liquid, oil mist, iron powder, and cutting particle. (4) Well-ventilated place with little moisture, oil, or inundation, and place far from heat source such as a furnace. (5) Place easy to check and clean (6) Place free from vibration (7) Do not use the unit in an enclosed environment. Enclosing may raise the temperature of motor (amplifier), and shorten their life. Caution in installing gear head Connector for power input (POWER) Connector for motor connection (MOTOR) •Use caution enough in transporting the unit to prevent injury by drop or fall, and avoid damage to the equipment. Safety precaution label is affixed to the product. Install a device that will ensure safety operation of the system even if the following failures should occur on the life end of gear head: idling by damaged teeth, locking by bite, grease leakage, and the like. •As for application such as on a lifter or the like device, install a device for preventing drop by damaged teeth. •As for application such as opening and closing of door, install a release device against locking by gear biting. •As for food or textile equipment, install an oil pan for measures against grease leakage. •Do not install an encoder, sensor, contact, etc., in the proximity of gear head. Or otherwise, protect such devices against grease leakage. •In order to prevent unexpected accident, be sure to perform daily check. -9- Installation Installation/ Caution Environmental condition Installation of brushless amplifier Item Condition Brushless motor –10 ℃ to 40 ℃ (free from freezing) *1 Ambient Brushless amplifier temperature Digital key pad (Option) Ambient humidity Storage temperature Protection structure Brushless motor Brushless amplifier 0 ℃ to 50 ℃ (free from freezing) *1 20% to 85% RH or below (free from condensation) At normal temperature and normal humidity *2 IP65 (Excluding shaft pass-through section and lead wire connector) •This motor meets test requirements specified in EN standards (EN60529 and EN60034-5). This motor cannot be used for an application that requires long term waterproof performance, such as the case where the motor is always washed with water. Vibration Altitude (1)When installing with screw Determine the fastening torque of the fixing screw based on the strength of the screw and material of the mounting surface, to ensure secure and safe installation. Example) To install to steel plate with steel screw (M4): 1.35 to 1.65 N・m Vertical Location of fixing screw Not greater than 4.9 m/s (10 to 60 Hz) 2 Not greater than 1000 m *1 Ambient temperature is measured at a distance of 5 cm from the product. *2 Temperature which is acceptable for a short time, such as during transportation, is –20 ℃ to 60 ℃ (free from freezing). Installation of brushless motor • Oil and water protection (1)Direct down the lead of cable as far as possible. (2)Avoid use in such an environment where the motor is always exposed to oil and water. (3)Avoid use with cable immersed in oil or water. • Stress to cable (1)Make sure that stress is not applied to the lead or connection of cable due to bending or dead weight. (2)In installation where the motor moves, fix the cable of motor, and house the extension cable connected to it in the cable bear to reduce stress by bending as small as possible. (3)Allow the bending radius of cable as large as possible. - 10 - Location of fixing screw (2)When installing to DIN rail The DIN rail mounting unit is available as option. For details, refer to P.94. Equivalent to IP20 Digital key pad (Option) The amplifier is a vertical placement type. Install it vertically and provide at least 10 cm space around it for ventilation. Cautions for Proper Use (1)Because the control circuit is sensitive to temperature and impact, read this instruction manual carefully for proper installation. (2)The brushless amplifier switches the power element at a high speed to control the motor. When the motor runs, leaking current will increase, which may activate the leakage breaker. If this is the case, use a leakage breaker provided with measure against high frequency for inverter. (3)In starting and stopping the motor, use the operation instruction input “ I 1” or RUN/ STOP switch on Console A or Digital key pad. If the motor is turned on/off by turning on/ off of power supply, the life of internal circuit may be shortened. - 11 - System configuration and wiring Wiring equipment System configuration/ general wiring diagram • Recommended noise filter GV series Brushless amplifier Power supply connection connector kit (option) AC power supply MCCB Noise filter Magnetic contactor Connector for SER. RS485 It cannot be used simultaneously. Digital key pad connecting cable (option) Gear head (option) GV series Brushless motor Motor extension cable (option) Select if needed (to 10 m). Digital key pad External regenerative resistor (Option) Personal computer (Customer preparation) POWER Voltage Optional part number (option) Manufacturer's part No. Single phase 100, 200 V DV0P4170 SUP-EK5-ER-6 3-phase DV0PM20042 3SUP-HU10-ER-6 Digital display console. It enables change of parameter. It cannot be used simultaneously. PC connecting cable (option) If your PC does not have RS232 port, use RS232-USB converter. • Wiring work shall be performed by qualified electric engineering technician. • Do not turn on power before finishing wiring, to avoid risk of electric shock. • For details of options (sold separately), see P.90. Manufacturer OKAYA ELECTRIC IND. CO., LTD. • Selection of Molded Case Circuit Breaker (MCCB), magnetic contactor, and electric wire (wiring within equipment) (refer to P.80 “Conformance to EC directive and UL standard” for compatibility with overseas standard.) Voltage Capacity (W) (option) (refer to P.28) Communication software PANATERM for BL Please download from our web site Change of parameter seting monitor of a control state System configuration and wiring ( MCCB rated current ) Electric wire (mm2) Magnetic (Wiring within equipment) contactor rated current Main circuit/ (contact structure) Grounding wire Control circuit Single phase 50 to 130 100V 5A 20 A (3P+1a) 0.5 (AWG20) 0.13 (AWG26) Single phase 50 to 130 200V 5A 20 A (3P+1a) 0.5 (AWG20) 0.13 (AWG26) 5A 20 A (3P+1a) 0.5 (AWG20) 0.13 (AWG26) 3-phase 200V 50 to 130 ■ Be sure to ground the grounding terminal. In wiring to power supply (outside of equipment) from MCCB, use an electric wire of 1.6 mm diameter (2.0 mm2) or more both for main circuit and grounding. Apply grounding class D (100 Ω or below) for grounding. Do not tighten the ground wires together, please tighten them individually. • Selection of relay As for use for control circuit such as control input terminal, use a relay for small signal (minimum guarantee current 1 mA or less) for preventing poor contact. <Reference example> Panasonic: DS type, NK type, HC type, OMRON: G2A type • Control Circuit Switch When using a switch instead of relay, use one for minute current in order to prevent poor contact. <Example> Nihon Kaiheiki Ind.Co.,Ltd: M-2012J-G - 12 - - 13 - Wiring Wiring Wiring Function of terminal Standard wiring diagram Connector for power supply (POWER) • In case of 3-Phase 200 V Noise filter Power supply input External regenerative resistor L1 L2 L3 MCCB Molded Case (Circuit Breaker) 6 1 Grounding 10 5 Brushless Connector amplifier for control signals (I/O) 10 02 01 +5V FIN GND I5 I4 I3 I2 I1 1 External speed setting Variable resister 5 kΩ B characteristic 1/4 W Change of direction Run/Stop command Be sure to ground the grounding terminal. In wiring to power supply (outside of equipment) from MCCB, use an electric wire of 1.6 mm diameter (2.0 mm2) or more both for main circuit and grounding. Apply grounding class D (100 Ω or below) for grounding. Do not tighten the ground wires together, but connect them individually. Fastening torque of earth screws to be 0.49 to 0.98 N·m. Connector on amplifier side: Part No. 5569-10A1-210 (Molex Inc.) or equivalent. (mating connector: Housing 5557-10R-210, Terminal 5556PBTL) Terminal Terminal number symbol Terminal name Terminal explanation Terminal for external regenerative resistor Please connect external regenerative resistor of an option if needed. External regenerative resistor name: 100 V type DV0P2890 (50 Ω) 200 V type DV0PM20068 (200 Ω) Connect the terminal to commercial power supply conforming to voltage specification. When you use single phase, connect the main power between L1 and L2 terminals. 3 B 5 P 6 L3 8 L2 10 L1 Terminal for power supply input 1,2,4,7,9 NC - Do not connect anything. • In case of single phase 100, 200 V External regenerative resistor MCCB Noise filter Power supply input L1 L2 Molded Case (Circuit Breaker) 6 1 Grounding 10 5 Brushless Connector amplifier for control signals (I/O) 10 02 01 +5V FIN GND I5 I4 I3 I2 I1 1 External speed setting Variable resister 5 kΩ B characteristic 1/4 W Change of direction Run/Stop command Be sure to ground the grounding terminal. In wiring to power supply (outside of equipment) from MCCB, use an electric wire of 1.6 mm diameter (2.0 mm2) or more both for main circuit and grounding. Apply grounding class D (100 Ω or below) for grounding. Do not tighten the ground wires together, but connect them individually. Fastening torque of earth screws to be 0.49 to 0.98 N·m. - 14 - - 15 - Wiring Connector for control signals (I/O) Input circuit Connector on amplifier side: Parts No. S10B-PASK-2 (J.S.TMfg.,Co.,Ltd.) or equivalent. (mating connector: Housing PAP-10V-S, Terminal SPHD-001T-P05) Terminal Terminal number symbol 1 I 1*1 Terminal name Terminal explanation Signal input 1 Operation instruction input *1 Motor runs when " I 1" and "GND" are shorted, and stops when they are opened. 2 I 2*1 Signal input 2 Rotation changeover input CW operation when " I 2" and "GND" are shorted, and CCW operation when they are opened. *2 3 I 3*1 Signal input 3 Free-run stop input *1 Free-run stop when " I 3" and "GND" are shorted, 4 *1 I4 Signal input 4 Trip reset input *1 cancels a trip state when " I 4" and "GND" are shorted, 5 I 5*1 Signal input 5 Free-run stop input *1 Free-run stop when " I 5" and "GND" are shorted, 6 GND*3 Signal ground Common ground of analog speed input and input/ output signal *3 7 FIN For speed setting Input Speed can be set by applying voltage DC0 to 5 V. Input impedance 100 kΩ. 8 +5V The power supply Power output dedicated when connecting an external variable resistor (5 kΩ, B characteristics) to FIN input for external (cannot be used for any other purpose.) speed setting 9 01※1 Signal output 1 Trip signal output. *1 "L" in trip (Contact ON) Open collector Vce max: DC30 V, Ic max: 50 mA 10 02 Signal output 2 Velocity pulse output. *1 (24 pulses / 1 rotation) Open collector Vce max; DC 30 V, Ic max; 50 mA ※1 - 16 - Speed instruction value (r/min) Internal power supply (+5 V) (Central value) 4000 1 kΩ Output circuit *1 *1 Function of input/output can be changed by the Digital key pad or PANATERM for BL. Default is shown. Please refer to The function of parameters of P.42. *2 Rotation direction is that on motor shaft. When gear head is incorporated, the rotation direction of motor and that of gear output shaft are reversed for some gear reduction ratio. Please refer to the table of the permissible torque of P.20. (CW: Rotation clockwise when see from the motor shaft, CCW: Rotation counterclockwise when see from the motor shaft) *3 When resistor and control GND are disconnected in use of external variable resistor, 5 V is input to FIN irrespective of setting of variable resistor, and upper speed limit is directed; therefore use caution enough for connecting GND. •The terminal number of the connector for control signals, pin No.1 is the SER connector side. •Connector for connection J.S.TMfg.,Co.,Ltd. Housing: PAP-10 V-S Terminal: SPHD-001 T-P05 •When a control signal line is extended, please give as below 5 m. FIN characteristic Photo-coupler (Upper speed limit) I1, I2, I3, I4, I5 GND 01, 02 0 Vce max DC30 V Ic max 50 mA (Lower speed limit) 0 0.5 4.5 5 (V) FIN Input voltage GND Connector for motor connection (MOTOR) Connector on amplifier side: Parts No. 5569-08A1-210 (Molex Inc.) or equivalent. (mating connector: Housing 5557-08R-210, Terminal 5556PBTL) Terminal number 1 2 3 4 5 6 7 8 Terminal symbol U V W 5VS CS1 CS2 CS3 GNDS Terminal name Motor U phase Motor V phase Motor W phase High voltage 5 V CS signal 1 CS signal 2 CS signal 3 High voltage GND Terminal explanation Connect motor wire U, V and W. Not isolated from commercial power source. Use care to avoid electric shock and grounding fault. •High voltage is applied to motor wire and CS signal line; Use caution for avoiding electric shock. •Use a motor extension cable (option) for extending motor wire. Connector for communications (SER) Modular jack: 85503-0001 (Molex Inc.) or equivalent (RJ45) Terminal number 1 2 3 4 5 6 7 8 Terminal symbol — +5V SOT SIN RS485+ RS485− GND SCK Terminal explanation Do not connect anything. DC5 V power supply for Digital key pad Interface for Digital key pad or PANATERM for BL For connect RS485+ For connest RS485– Power supply GNG for Digital key pad Interface for Digital key pad •Connection of Digital key pad of an option is possible. Digital key pad connecting cable of an option (DV0P383**) is required. •The terminal number of a modular jack is the right figure - 17 - 8 1 Test run Inspection prior to test run/Test run •With Console A Inspection prior to test run After completion of installation and wiring, check the connections and supplies as shown below: (1)Make sure that all wiring is correct. • Power input terminal: Check of connection L1, L2, L3 • Check of connection of a motor connector (2)Make sure that input power supply conforms to rating. Test run •Operation with external control signal When power is turned on, the power LED lights in green. Upon tripping, the alarm LED lights in red. The motor runs when the operation instruction input “ I 1” is short-circuited to “GND” and stops when the circuit between “ I 1” and “GND” is disconnected. Rotating direction: CW when the rotation direction changeover instruction input “ I 2” is shorted to “GND”, and CCW when “ I 2” is disconnected from “GND”. CW : clockwise when viewed from motor shaft CCW: counterclockwise when viewed from motor shaft If the rotation direction is reversed while the motor is running, the rapid directional switching can cause tripping due to the inertia of load. When using a relay or switch for short-circuiting, select a minute electric current type (minimum guaranteed current 1 mA or below). 02 01 +5V FIN GND I5 I4 I3 I2 I1 External speed setting Variable resister 5 kΩ 10 B characteristic 1/4 W <Connections on Consol A and I/O connector> Change of Run/Stop Rotating speed of default setting can be adjusted direction command by using the analog speed instruction input to the speed setting input terminal “FIN”. 1 For a prolonged shutdown, turn off power to the motor. •When power is turned off and on again while operation instruction “ I 1” is shortcircuited to “GND”, the motor will start again, which is dangerous. Make sure that the circuit between “ I 1” and “GND” is open before turning on power. •When gear head is incorporated, the rotation direction of motor and that of gear output shaft are reversed for some gear reduction ratio. Please refer to the table of the permissible axis torque (P.20). - 18 - Speed potentiometer To start the motor, set RUN/STOP switch to Power LED RUN position, and to stop the motor, set the switch back to STOP position. Rotating direction can be switched from the Direction direction selector switch on the side of Console A. selector If the rotation direction is reversed while the switch motor in the RUN mode, the rapid directional switching can cause tripping due to the inertia of load. Rotation speed can be adjusted by the speed potentiometer. Turn off power when the motor is to be stopped RUN/STOP switch for a long time. •When power is turned off with RUN/STOP switch in RUN position, and turned on again, the motor will start again, which is dangerous. When turning on power, always make sure that the switch is in STOP position. •For connection to Consol A, use optional Consol A connecting cable. (option) •The procedure descried above is for operation according to factory default. Different procedure is required if internal parameters have been changed by using the Digital key pad. Return the required settings (Parameters 30, 31, 33, etc.) back to the factory default or initialize the parameters (Parameter 54). Note that when a parameter is initialized, all other parameters are also reset to the factory default. I/O connector side Terminal Lead color of Console A side Terminal No. symbol a cable terminal No. I1 1 Brown 1 I2 2 Red 2 I3 3 — I4 4 — I5 5 — 6 GND Orange 3 7 FIN Yellow 4 8 +5V Green 5 9 01 — 10 02 — •Test run (Digital key pad) Please refer toTest run (Digital key pad) (P.31). - 19 - Digital key pad Checking load and use condition Check the use condition for extended use of the product. Particular use conditions may lead to heating or damage to the shaft. Fully check use conditions, and use the motor in a permissible range. Standard life Standard life is 5,000 hours for the motor equipped with gear head. Standard life of the motor without gear head (round shaft) is 10,000 hours (however, effective life of the oil seal is 5,000 hours). Standard life is the designed lifetime predicted based on assumption that it is operated 8 hours/day (service factor: Sf = 1.0) under uniform loading (gear head allowable shaft torque, motor rated torque) at normal temperature and humidity. Typical motor life can be determined as follows: Example: Motor speed 3000 to 4000 r/min Standard life (hours) = 5000 (hours) × 3000 (r/min) / operating speed (r/min) Service factor (Sf) Standard life Life expectancy = Service factor (Sf) Service factor (Sf) varies with impact of load and operation time. The table below shows how the service factor value depends on load condition. Type of load Typical load Constant Light-impact Medium-impact Heavy-impact Belt conveyor, One-directional rotation Start/Stop, Cam-drive Instant FWD/REV, Instant stop Frequent medium-impact Service factor 5 hours/day 8hours/day 24hours/day 1.0 1.0 1.5 1.2 1.5 2.0 1.5 2.0 2.5 2.0 to 2.5 2.5 to 3.0 3.0 to 3.5 • Motor rotation speed: 3000 to 4000 r/min or less. Model Reduction 3 name ratio MBMU5AZAX MX8G□B MBMU9A□AZ MZ9G□B MY9G□B MBMU1E1AZ (100 V) MZ9G□B MY9G□B MBMU1E2AZ (200 V) MZ9G□B MY9G□B 3.6 5 6 7.5 9 Unit: N・m 10 12.5 15 18 20 25 30 36 50 60 75 90 100 120 150 180 200 0.29 0.35 0.48 0.58 0.72 0.87 0.97 1.21 1.44 1.75 1.94 2.42 2.71 3.25 4.45 5.47 6.84 7.48 0.50 0.61 0.84 1.01 1.27 1.52 1.71 1.91 2.30 2.79 3.08 3.95 4.67 5.22 7.36 8.78 11.0 13.0 14.3 17.0 0.59 0.71 0.99 1.18 1.49 1.78 2.00 2.24 2.69 3.27 3.61 4.63 5.47 6.15 8.60 10.2 12.9 15.4 17.2 19.6 *Direction of rotation: represents that the direction is same as that of motor; otherwise opposite to that of motor Shaft permissible load The load should not cause the limits shown in the table below to be exceeded. Model name Motor shaft Gear shaft MBMU5AZAS MBMU9A □ AS MBMU1E □ AS MX8G type MZ9G type MY9G type Permissible overhung load (W) Permissible thrust load (F) 120 N 20 N 294 N 49 N 588 N 147 N 100 N 150 N 10 N Overhung load (W) Motor and Gear head • Motor rotation speed: 3000 r/min or less. 5 L 2 20 N L Thrust load (F) Attachment side The required gear head allowable shaft torque TA can be determined based on the service factor and actual load torque T1. TA = T1 × Sf Select a gear head/motor so that the required torque (continuous value) is equal to or lower than the allowable shaft torque shown in the table below. In any condition, torque T1 is not allowed to exceed the allowable shaft torque TA regardless of Sf. 3.6 19.6 19.6 0.76 0.91 1.27 1.52 1.91 2.28 2.57 2.87 3.44 4.19 4.63 5.93 7.01 7.88 11.0 13.1 16.5 Permissible torque Model Reduction 3 name ratio — 6 7.5 9 Unit: N・m 10 12.5 15 18 20 25 30 36 50 60 75 90 100 120 150 180 200 MBMU5AZAX 0.39 0.46 0.64 0.77 0.96 1.16 1.29 1.61 1.92 2.33 2.59 3.23 3.61 4.33 5.93 7.29 7.84 MX8G□B MBMU9A□AZ 0.67 0.81 1.12 1.34 1.69 2.02 2.28 2.54 3.06 3.72 4.11 5.27 6.22 6.96 9.81 11.7 14.7 17.3 19.0 MZ9G□B MY9G□B MBMU1E□AZ 1.01 1.21 1.69 2.02 2.54 3.04 3.42 3.82 4.59 5.58 6.17 7.91 9.34 10.5 14.7 17.5 19.6 MZ9G□B MY9G□B - 20 - — 19.6 Permissible load inertia moment When acceleration/deceleration time is set to 0.3 sec (initial setting), The allowable load inertia moment should be kept within the value shown in the table below. (Allowable value for round shaft is applicable when free-run stop is activated. In the deceleration-to-stop mode, 1/4 of value shown in the table is applicable only to round shaft because of regeneration. If it is impossible to reduce inertial, extend the deceleration time or use optional external regenerative resistor.) Unit: ×10−4kg・m2 Model Reduction 3 3.6 5 name ratio 6 7.5 9 10 12.5 15 18 20 25 30 36 50 60 75 90 100 120 150 180 200 MBMU5AZAX 1.25 1.79 3.42 4.90 7.72 11.2 13.8 21.6 30.6 45.2 55.8 86.9 127 183 MX8G□B MBMU9A□AZ MBMU1E□AZ 5.93 8.47 16.4 23.6 37.3 53.4 67.6 98.3 142 211 257 423 589 847 MZ9G□B MY9G□B - 21 - 342 1684 — round shaft 2.5 5.6 Assembling of gear head Maintenance/ Inspections Assembling of gear head Maintenance/ Inspections •Preparation for assembling (1)Use the product in combination with only the compatible gear head. Failure to observe this instruction will result in malfunction. (2)Make sure that the O-ring is attached to the bottom of motor flange. If the gear head is assembled with O-ring floating, it may result in grease leakage. (3)When grease adheres to the end surface of gear head, thoroughly wipe it off. If the gear head is assembled with grease adhered, it may exude. •Assembling (1)Direct the motor pinion upward, and make sure that the relation between direction of motor lead wire and output shaft of gear head matches with the equipment. (2)Do not contact a tooth tip of pinion shaft to a tooth tip of gear head. Set each toothes of motor and gear head correctly and gently press and turn the gear head in counter and counter-clockwise. (3)To attach the gear head to an application, use the "attaching screws" supplied with the gear head and tighten the screws with appropriate torque and with care not to pinch the O-ring, so that the there is no gap between motor flange and gear flange. The recommended torque is shown below. Size Gear head type Screw size Tightening torque 80 mm sq. MX8G M5 2.45 N・m 94 mm MZ9G M6 2.94 N・m 104 mm MY9G M6 2.94 N・m — 90 mm sq. Attachment pitch <Note> Do not forcedly assemble the motor and gear head. Do not damage the tooth of the motor pinion and gear head. Incorrect assembly results in abnormal noise generation or shortened unit life. Output shaft Faucet portion end face Motor pinion O-ring Faucet face Flange face Leadwires - 22 - Routine maintenance and inspection are essential for proper and satisfactory operation of the motor. Maintenance/ Inspection item Maintenance/ Inspection Check item procedure Condition Input voltage Voltmeter Must be within ±10% of rating. Input current Ammeter Must be within rated input current described on nameplate. Insulation resistance Insulation resistance tester The resistance of motor should be 1 MΩ or higher when tested with a 500 V megger. Measuring position: Between power input line (L1, L2,L3) and grounding wire Brushless motor: Across phase (U, V, W) and ground terminals Noise Hearing Noise level must not be different from the usual level. In addition, abnormal noise such as rumbling noise must not be heard. Vibration By hand Free from abnormal vibration. Grease leakage Installation bolt Use environment Check that circumference of the motor and gear head are free Visual check from oil and grease. If grease leakage will cause problem, use grease sealing cover. Torque wrench Check for loosening of bolt, and tighten additionally as necessary. By sight Check the ambient temperature and humidity, and make sure that dirt, dust, or foreign substance is not found. Check the waste thread etc don’t attached to the windhole of brushless amplifier. Caution • Power-on/off operations should be done by the operators themselves for ensuring safety in checking. • Do not touch the motor while it is running or immediately after it stops because it gets hot and stays hot for a while after power has been turned off. • When testing the insulation resistance of the brushless amplifier with the megger, disconnect the amplifier from all associated devices. Performing megger testing without first disconnecting these devices will cause failure. When disassembly, troubleshooting, etc., is needed, be sure to contact our service department or the sales agent of purchase. - 23 - Protective functions Protective functions Description of trip can be displayed only when the Digital key pad (option) or PC is connected. Protection function works even when the Digital key pad or PC is not connected, but it is not displayed. 1 — 2 3 Protective item Description Sensor error The brushless amplifier trips when trouble of CS sensor signal is detected. Under voltage warning (default) When the internal DC voltage is below specified value, operation is stopped; when voltage is recovered, operation is started again. (This is not trip, and no trip output is made.) •Trip can be set by parameter 50. Product of 100 V: Approx DC100 V, Product of 200 V: Approx DC200 V Undervoltage error •The brushless amplifier trips when internal DC voltage is below specified value only if trip is set by parameter 50 100 V product: Approx DC100 V, 200 V product: Approx DC200 V Overvoltage error The brushless amplifier trips when internal DC voltage (voltage of smoothing function of power supply) rises and exceeds specified value. Product of 100 V: Approx DC200 V, Product of 200 V: Approx DC400 V — Overload warning (Electronic thermal) When the load factor reaches 100% overload warning level, the monitor display flashes. 4 Overload error (Electronic thermal relay) The brushless amplifier trips when motor torque is output continuously above 115%. 5 Overspeed error The brushless amplifier trips when rotation speed (actual speed) exceeds specified value. Approx 6000 r/min Measure Display on Digital key pad Malfunction due to external noise is possible. E-CS L Investigate the condition of wiring and circumstances of power supply. E-LV If the motor should trip in running, too short deceleration time is one of the causes. Adjust deceleration time. It is improvable if external regenerative resister is connected. Lower the load factor below 100% by reducing load, changing operation pattern or increasing motor capacity. Check for overshooting due to too short acceleration time. Protective item Description Measure Display on Digital key pad 8 Overcurrent error The brushless amplifier trips when the motor current exceeds specified current. E-OC 9 Overheat error The brushless amplifier trips when the temperature in control section rises above specified value. Approx. 105 °C Excessive acceleration/ deceleration setting or gain setting is possible. Set the longer acceleration/ deceleration time and the smaller gain. If this trip should occur as soon as the unit is started, failure is possible. 10 External forced trip 11 The brushless amplifier trips Setting change when any important parameter such as “ 30 Run command warning selection” is changed. 12 RS485 communication error The brushless amplifier trips when communication error of RS485 communication function occurs. 30 Parameter initialization display Select in “ 54 Parameter initializing”. Turn off power and then on to trip. The brushless amplifier trips when external forced trip input turns on. E-OV 90 91 5-digit LED flashes. THr E-OS Parameter error Other CPU error number Parameter data saved in EEPROM is abnormal. The brushless amplifier trips when trouble of control microcomputer is detected. Overload protection time characteristics 110 - 25 - E-OH If an external thermal element is used, check the cause of temperature rise. E-OL This is not abnormal. Reset trip in order to make change effective. CAU Check for noise problem in the vicinity. E-485 This is not abnormal. The parameter was initialized. It is clearable only by power supply re-injection. ---- E-UPr: recheck and reset all parameters. E-SPr: internal parameter error. Possible failure Malfunction due to external noise is possible. Investigate for noise source. 100 10 100 - 24 - Check the ambient temperature and cooling condition of brushless amplifier. Check the load factor and operation pattern. 1000 Time (s) Trip number Trip number 120 130 Torque (%) 140 150 E-UPr E-SPr Err How to clear trip Troubleshooting How to clear trip If the brushless amplifier should trip, eliminate the cause and use any of the procedures (1) to (3) below for reset. (1)Turn off power, and when power LED has gone out, turn on power again. (2)Press the switch and present trip state displayed. (3)Input the trip reset signal. (When or is chosen in “ 33 I 1/ I 2 function selection”, enter “ I 1” and “ I 2” at the same time; when is chosen, enter “ I 2” for trip reset. or Trip reset signal, when continued to be input, is designed to become ineffective in order to prevent inadvertent restarting. Enter trip reset signal only when necessary.) (4) Resetting trip with PANATERM for BL Trip can be reset from the PC by using optional PC connection cable *1 (option) and communication software (PANATERM for BL: can be downloaded from our web site free of charge). For details, refer to PANATERM for BL instruction manual. (5) Resetting trip via RS485 communication Refer to section “Communication” starting with P.53. Note: When the cause is Overcurrent error or User parameter error Otherwise, the trip cannot be reset. , Sensor error , CPU error , turn off power as described (1) above. <Caution> In clear trip, be sure to find and remove the trip factor before clear. *1To use the optional PC connection cable (sold separately), RS232 port is required. When the PC has no RS232 port, use RS232-USB converter. If any trouble should be found, follow the steps below for check and countermeasure. •If the cause cannot be found, it is recommended to use the Digital key pad, PANATERM for BL, RS232 communication, and check the detail of trip. If failure is likely, or when any part is damaged, or when you are in any other trouble, contact the sales agent of purchase or our company. Phenomenon Detail of checking Measure, etc Check for abnormality of wiring. Apply proper wiring. Check whether protective function Check the detail of trip . is activated. Check whether alarm Turn off power once, and turn on again. LED (red) is on. Motor does not rotate. Check whether power LED (green) Turn on power. is lighted up. Check whether voltage on input power is normal. Check whether operation start signal is input. Motor does not rotate or stops during operation. Motor stops during deceleration. Check whether analogue speed instruction is set at 0 V. Check the condition of operation instruction. Raise the analogue speed instruction little by little. Check whether protective function Overload is possible. Reduce the load or is activated. increase the output capacity. Check whether the inertia of load is too large. Output shaft of motor (gear head) and shaft of load are not aligned. Large vibration or Motor and gear head are not noise. assembled correctly. Damage to gear head or bearing. Motor rotates reversely. Check the supply voltage. Check whether setting of rotation direction changeover input is wrong. Regenerative voltage protection may have worked. Decrease the inertia. Turn off power once, and turn on again, and reset the trip state. Make deceleration time longer. Alternatively, apply free-run stop. Check the joint between the output shaft and load shaft of the motor (gear head). Check the assembling condition between motor and gear head, and their combination, and assemble them properly. Contact us for repair. Check the position of rotation direction choosing switch for the Console A. As for others, check the status of “ I 2”. Rotation direction of the motor and Check the gear ratio and rotation direction. gear output shaft may be reversed Please refer to the table of the permissible for some gear reduction ratio of axis torque (P.20). gear head. Rotation speed is unstable during Check whether the load fluctuates Reduce the fluctuation of load. Increase the output capacity. operation (actual greatly. speed). Parameter dose not change. - 26 - Check whether operation start signal is input. - 27 - Some parameters cannot be changed when operation instruction is on. (See the check column of parameter list on P.37.) Turn off operation instruction before changing. How to use Digital key pad (option) Name of each part and how to setup • Description • What can be done by Digital key pad •Monitoring of rotation speed (actual speed) and load factor, etc. (Rotation speed can be displayed being multiplied by the factor set by parameter 47 and 48.) •Display detail of trip, and trip history. Trip reset by pressing and . •Parameter setting, initialization, and copying function. , switch (Set•Start and stop of motor by ting of parameter “ 30 Run command selection” is required.) switch 2-digit LED • Name of each part RUN switch MODE switch STOP switch DATA SET switch 5-digit LED Displays rotation speed (actual speed), commanded speed, trip history, setting of parameter, and the like. 2-digit LED Displays the number of parameter (in editing parameter). when the motor is Displays the rotation direction in operation. Displays stopped. and CW... ) (CCW as viewed from the output shaft of motor ... Rotation direction of gear head output shaft may be reversed for some gear reduction ratio when gear head is incorporated. Please refer to the table of the permissible axis torque (P.20). switch Switch for changing monitor mode. Whenever this switch is pressed, the mode changes in this sequence: Rotation speed (actual speed) → Internal DC voltage (voltage of smoothing capacitor of power supply) → Load factor → Torque → Commanded speed → Rotation speed (actual speed) → ...* * When you press this switch in the parameter setting mode, setting is stored. switch This switch is for changing parameter number mode and parameter setting mode, and for saved parameter setting. switch switch Monitor mode Displays rotation speed (actual speed), setting speed, internal DC voltage, load factor, and torque on 5-digit LED. This mode is set when power is turned on. switch is pressed in parameter Control changes to this mode when number mode, parameter setting mode. Parameter number mode Displays a parameter number (00 to F0) in blinking. switch is pressed in monitor mode. Control changes to this mode when and switch. Parameter number can be changed and selected by Parameter setting mode Displays the detail of parameter (setting) in blinking. Change setting by and switch. switch or switch is pressed after change of setting, it is When saved in EEPROM. 5-digit LED *Displays rotation speed r/min in normal monitor mode. Displays torque and load factor assuming the rated motor torque at 100%. *Display is just a guide. Do not use the Digital key pad for a measuring instrument. This switch enables selection of parameter, and setting and changing of contents. When the motor is tripped, pressing reset of trip. and at the same time enables This switch is for instruction of operation. (Only when “ 30 Run command ) selection” is • See “ 33 I 1/ I 2 function selection” (2) on P.38 for rotation direction. switch will stop the • Disconnecting the Digital key pad while operating with operation. switch This switch is for instruction of stopping. (Only when “ 30 Run command ) selection” is - 28 - - 29 - Operating Instruction Turn on power. Monitor mode Test run (Digital key pad) DATA SET MODE Press MODE Load factor Test run Flashing MODE Test run procedure by the Digital key pad is as follows: An example is introduced here where the motor runs CW at 1800 r/min with the Digital key pad. (1)Be sure to first perform the work below for safety. Separate the motor from machine or equipment, and make sure that the motor alone can be operated. (2)Then turn on power and follow the step below for test run. 点滅 全点灯 MODE Flashing (1) Make sure that all wiring is correct. (2) Make sure that input power supply conforms to rating. 全点灯 Internal DC voltage Press Inspection prior to test run Internal speed (0-th 点滅 speed) can be directly set by and in monitor mode. 点滅 MODE Torque Flashing 点滅 Speed setting Parameter number mode • 2-digil LED blinks and allows selection of parameter number.点滅 点滅 Flashing Flashing 点滅 点滅 DATA SET Press 点滅 Storage or . 点滅 • 5-digit LED blinks and allows change of parameter value. Flashing Flashing 点滅 DATA SET LED表示 点滅 Change (select) a parameter value by or . - 30 - 点滅 [3]Trip reset Press time. and at the same 全点灯 Data is stored only when DATA SET switch is pressed. If the power is turned off with- 点滅 点滅 out storage, setting data will return. Press several times to choose parameter 30. Press (Change the choice of operation Press to change parameter instruction from value. I 1/ I 2 to the Store by Digital key pad . .) Setting change warning is issued because setting of operation instruction has been changed. 全点 点灯 灯 全 •When or is pressed in monitor mode, detail of “ 00 Internal speed (0-th speed)” is 点滅 displayed in blinking, and speed setting can be changed by and . , the motor speed also changes 点滅 When “ 31 Speed command selection” is following the speed setting if the motor is running. [2]Change of initial setting Press 全点 点灯 灯 全 When switch or MODE switch is pressed in parameter setting mode, data is stored. [1]Turn on power 全点 点灯 灯 全 Parameter setting mode Change (select) a parameter number by LED display Flashing Flashing 全点 点灯 灯 全 Storage DATA SET Switch LED表示 全 点 灯 全 全点 点灯 灯 Press Digital key pad Description of operation 全 全点 点灯 灯 Only “00” LED表示 全点灯 MODE prior to test run/ Test run 全点灯 Rotation speed Press MODE LED表示Inspection • Press MODE switch for changing display. - 31 - Flashing Flashing operation 全全 点点 灯灯 全全 点点 灯灯 全全 点全 灯点 点 灯灯 LED表示[5]Trip reset Flashing 点滅 Press Press value. 点滅 to change parameter Flashing Store by . 点滅 Setting change warning is issued because setting of operation instruction has been changed. Press time. and 点滅 点滅 点滅 点滅 at the same 点滅 Press 点滅 Press choose several times to parameter 33. Flashing Flashing Press value. to change parameter Flashing Store by . Setting change warning is issued because setting of operation instruction has been changed. 全全 点点 灯灯 Press time. and at the same Flashing [10]Operation instruction [11]Stop instruction 点滅 [12]Power OFF LED表示 点滅 点滅 LED表示 点滅 全点灯 点滅 - 32 - [9]Reset to monitor mode. 点滅 LED表示 Press Press Flashing [8]Speed setting LED表示 点滅 Flashing 点滅 点滅 LED display Press to set a speed. Flashing •Internal speed (0-th speed) is displayed (setting at 0 r/min). •Set the Internal speed setting (0-th speed) at 1800 r/min. Press •Data is still stored if power is cut off here. Press ・Display of rotation speed changes little by little toward 1800 r/min •Display of rotation direction* (“r” indicates that the motor is rotating CW.) Press •Display of rotation speed changes little by little toward 0 r/min. 全点灯 全全 点点 灯灯 [7]Trip reset Flashing 全点灯 全全 点点 灯灯 (This operation is not required for rotation forward [CCW].) 点滅 Switch 全点灯 全点灯 全全 点点 灯灯 示 全全 点全 点 灯点 灯灯 示 [6]Choosing rotation direction* Press Press several times to choose parameter 31. Digital key pad LED表示 Description of operation LED display 全点灯 全点灯 全点灯 全点灯 全点灯全点灯 全点灯全点灯 全点灯全点灯 全全 点点 灯灯 LED表示 Switch 全点灯 全点灯 全全 点点 灯灯 (Change the choice of speed instruction from analogue speed instruction input to “ 00 Internal speed (0-th speed)” to enable use of Digital key pad.) 点滅 Digital key pad LED表示 Description of [4]Change of initial setting 2 点滅 全点灯 全点灯 Test run (Digital key pad) 全点灯 LED表示 <Checkpoint in Test run> (1)Check whether the motor rotates smoothly. Check for abnormal noise and vibration. (2)Check whether the motor is accelerated and decelerated smoothly. (3)Rotation direction and rotation speed of the motor are matched? *Rotation direction of gear head output shaft may sometimes be reversed due to reduction gear ratio when gear head is installed. *Rotation direction can also be changed by use of “ I 2”. See “ 33 I 1/ I 2 function selection” (2) on P.45. ■Setting is still stored when power is turned off. When operating the motor with Digital key pad only in trial run, either reset the setting or initialize parameters after completion of trial run. (Parameter 54) Here, note that all parameters return to default when parameters are initialized. - 33 - 灯 LED表示 1. Reading a parameter value from brushless amplifier to the Digital key pad. 点滅 LED表示 Digital key pad Description of operation Switch LED display [2]Call “ 57 parameter copy” Hold down to choose parameter 57. Press Press twice to choose . Press DATA for 1 second while holding . down Flashing Flashing 点滅 点滅 点滅 点滅 点滅 点滅 点滅 点滅 Flashing→Slow flashing 点滅 (once per second) 点滅 点滅 LED表示 全点灯 LED表示 点滅 示 LED表示 three times to . Press for 1 second while holding down . 点滅 Flashing→Slow flashing (once per second) [4] Completion of writing a parameter from the Digital key pad to the brushless amplifier. [5] Reset to monitor mode. and at the Press same time for clear trip. Error while copying a parameter : Data is abnormal while copying. switch for clearing, and then copy data again. If data is still abnormal, → Press initialize the Digital key pad and retry. : Copy error → This error occurs in an attempt to copy data between products of different function. Press switch for clear. Parameters can be copied between the same models, but parameters should be copied between the same output in principle because gain setting is different. 点滅 点滅 - 34 - Flashing [3] Wait about 10 seconds. 点滅 点滅 表示 Flashing 全点灯 全点 全灯 点灯 Press [2] Write a parameter to the brushless amplifier. 全点灯 全点灯 全点 全灯 点灯 点滅 [5]Wait about 30 seconds. [6]Reading of parameter into the Digital key pad completed Flashing Press Choose writing a parameter Press to the brushless amplifier. choose 全全 点点 灯 全灯 点灯 全点 全灯 点灯 [4]Read a parameter into the Digital key pad. Flashing [1] 全全 点点 灯 全灯 点灯 Choose reading a parameter into the Digital key pad. 全点 全灯 点灯 [3] LED表示 点滅 Parameter value LED display Turn on power. Call “ 57 parameter copy”. (Same operation as 1. [1] and [2]) 全全 点点 灯 全灯 点灯 全点 全灯 点 全灯 点灯 表示 Press Switch 全全 点点 灯 全灯 点灯 全点灯 全点灯 点滅 点滅 Digital key pad Description of operation 点滅 点滅 [1]Turn on power LED表示 2. Copy a parameter value saved in the Digital key pad onto the brushless amplifier. LED表示 全全 点点 灯灯 全点灯 • Once parameters are read into the console, their details are stored in the Digital key pad. 全点灯 全点灯 How to copy parameter - 35 - How to copy parameter List of parameters (Default) Outline of parameters 3. Initializing of data of Digital key pad. LED表示 LED表示 全点灯 •When any trouble occurs during copying, it can be often solved by initializing the Digital key pad. (Stored data is cleared by initializing.) Digital key pad 全点灯 全点灯 Description of operation Switch LED display Composition of parameters and list of default Turn on power and call “ 57 parameter copy”. (Same operation as 1. [1] and [2]) 全点灯 全点灯 全点灯 全点灯 [2] Initialization of Digital key pad. Parameter No. Press [1] Choose initialization of data Press of Digital key pad. Press once and choose . Flashing Continuous Flashing→ lighting for 1 second while holding down Flashing . LED display changes from flashing to continuous lighting during initializing operation. 全点灯 全点灯 [3] Wait about 30 seconds. 全点灯 全点灯 [4] Initializing of data of Digital key pad completed Brushless amplifier of this series is equipped with various parameters for adjustment and setup to characteristics and functions. Amplifier in optimum condition for your running requirements. Press 全点灯 •Do not turn off power or disconnect the cable of Digital key pad during operation such as "Reading a parameter from the brushless amplifier to the Digital key pad", "Copying a parameter value stored in the Digital key pad to the brushless amplifier", and "Initializing the data of Digital key pad". 示 示 Parameter setting Name of parameter Setting range Minimum unit Default 00 Internal speed (0-th speed) 01 1st speed 3000 02 2nd speed 1200 03 3rd speed 04 4th speed 05 5th speed 0 06 6th speed 0 07 7th speed 0 10 1st acceleration time 11 2nd acceleration time 12 1st deceleration time 13 2nd deceleration time 14 Acceleration mode selection Linear 15 Deceleration mode selection S shape-2 16 Stop mode selection 17 Free-run waiting time 0.0 to 10.0 sec 1A Velocity loop proportional gain 1b Check*1 0 0 to “ 3b Upper speed limit” 0.01 to 300 sec 1 r/min Incremented by to 3 sec : 0.01 second by 3 sec to 30 sec : Incremented 0.1 second 30 sec to 300 sec : Incremented by 1 second 600 0 0.30 0.30 0.30 0.30 S shape-1 Free-run stop Speed reduction stop 0.1 sec 1.0 0 to 10000 1 400 Velocity loop integration 0 to 10000 gain 1 500 *1When parameter marked with “C” in the check column is changed and stored, the unit is tripped for safety. It is not allowed to change them while the motor is running. - 36 - - 37 - List of parameters (Default) Parameter No. 30 31 Parameter setting Name of parameter Minimum unit Setting range and Run command selection Default Check*1 C RS485 communication “ 00 Internal speed (0-th speed)” 33 34 2nd speed operation mode Minimum unit Default 1 r/min 50 Check*1 Arriving O1 function selection Running Free-run CCW run CW run O2 function selection Overload detection Speed pulse signal C 4th speed operation mode I 1: CCW run/stop I 2: CW run/stop I 1: CW run/stop I 2: CCW run/stop I 1: run/stop I 2: CW run/ CCW run I 1: CCW run/stop I 2: Trip reset I 1: CW run/stop I 2: Trip reset I 3 function selection 40 41 8th speed operation mode I1/ I 2 function selection Setting range C FIN*3 Operation mode selection Parameter setting Trip 1st speed operation mode 32 Name of parameter of Digital key pad I 1/ I 2*2 Speed command selection Parameter No. C 42 O1 output polarity selection 43 O2 output polarity selection 44 Speed matching range 20 to “ 3b Upper speed limit” 45 Output pulse count selection 1, 2, 3, 4, 6, 8, 12, 24 Normal polarity Reverse polarity 24 Rotation speed (Actual speed) Free run C External forced trip 35 I 4 function selection 36 I 5 function selection 3A Lower speed limit 0 to “ 3b Upper speed limit” 1 r/min 0 C 3b Upper speed limit 0 to 4000 r/min 1 r/min 4000 C 3C Torque limit 0 to 150 1% 150 46 C 2nd acceleration / deceleration C Trip reset Torque Monitormode selection Load factor Command speed Internal DC voltage 47 Numerator of display magnification factor 1 to “ 48 Denominator of display magnification factor” × 10 1 time 1 48 Denominator of display magnification factor 1 to 1000 1 time 1 4A Trip history clear 4b Trip history 1 − 4C Trip history 2 − 4d Trip history 3 4E Trip history 4 − 4F Trip history 5 − No operation Clear trip history − − *1When parameter marked with “C” in the check column is changed and stored, the unit is tripped for safety. It is not allowed to change them while the motor is running. *2Corresponds to RUN/STOP switch of the Console A or signal input. *3Corresponds to the speed potentiometer or analogue speed instruction of the Console A. *1When parameter marked with “C” in the check column is changed and stored, the unit is tripped for safety. It is not allowed to change them while the motor is running. - 38 - - 39 - List of parameters (Default) Parameter No. LED display Parameter setting Name of parameter Setting range 50 Undervoltage trip selection No trip 51 Retrial selection ,1 to 4 52 Retrial start time 54 LED display Minimum unit Default Check*1 C Trip C 1 to 120 sec 1 sec 5 No operation Parameter initializing Initialize to default No copying of parameter 57 Parametercopy function Initializing the data of Digital key pad Reading a parameter to the Digital key pad Writing a parameter to brushless amplifier 5A RS485 device number*4 128 to 159 5b RS485 communication speed*4 0: 2400 bps 1: 4800 bps 2: 9600 bps 5C RS485 communication standard*4 0 to 11 5d RS485 communication response time*4 10 to 1000 5E RS485 retry times of communication*4 0 to 8: Retry count, 9: No retry 5F RS485 protocol timeout*4 1 to 255 F0 For manufacturer use 129 Figures displayed on the 7 segment display of the Daigital key pad are shown below: Alphanumeric LED display A S B T C U D V E Y F 0 G 1 H 2 I 3 K 4 L 5 N C O 2 C Q 4 C 10 C 9 C 2 C 6 , P 1 ms 1s − − Alphanumeric LED display ※ 7 8 9 R Example of LED display Example Description in the text Display on Diqtal key pad PnL TEr F r EE r ST * LED display of "O" is available in two types. Example Description in the text Display on Diqtal key pad Vo L - A nO *1When parameter marked with “C” in the check column is changed and stored, the unit is tripped for safety. It is not allowed to change them while the motor is running. *4Changes become effective by turning on a power supply again 10 seconds after power supply OFF. - 40 - - 41 - The function of parameters Parameter No. Name of parameter Parameter No. Description 00 Internal speed (0-th speed) Desired running speed can be set. This is effective when (PANEL). “ 31 Speed command selection” is Upper limit is limited by “ 3b Upper speed limit”. 01 to 07 1st speed to 7th speed Speed in multi-speed running can be set. It is effective when “ 32 Operation mode selection” is set to 2-speed operation mode. 10 1st acceleration time 11 2nd acceleration time 12 1st deceleration time 13 2nd deceleration time Name of parameter You can select how to stop the motor. The change factor of output speed in acceleration can be determined. •Set by time for changing 1000 r/min. When it is 0.3 sec (default), time taken for accelerating from 0 to 3000 r/min is 0.9 sec. •Time can be incremented by 0.01 sec for below 3 sec, by 0.1 sec from 3 sec up to 30 sec exclusive, and by 1 sec from 30 sec upward. (FREE) Power supply to the motor is cut off and the motor is stopped naturally when stop command is input (free-run stop). It takes longer for the motor to completely stop when load inertia is big. 16 (DECEL) When stop command is input, the motor reduces its speed according to preset deceleration time, Electric-brake is performed by Zero-speed control, and then power is cut off to the motor after elapse of time set by “ 17 Free-run waiting time”, and the motor is set in free-run state. Stop mode selection <Example or running pattern in deceleration stop> •The motor is servo-rocked in Zero-speed control. (Electrically controlled so that motor speed is Zero) The change factor of output speed in deceleration can be determined. •Set by time for changing 1000 r/min. When it is 0.3 sec (default), time taken for decelerating from 0 to 3000 r/min is 0.9 sec. •Time can be incremented by 0.01 sec for below 3 sec, by 0.1 sec from 3 sec up to 30 sec exclusive, and by 1 sec from 30 sec upward. Run command 0 0 0 Time Straight line up to speed setting. Standard mode for accelerating and decelerating. Time Straight line up to speed setting. Standard mode for accelerating and decelerating. Time Relaxes the speed change in start and end of acceleration and deceleration. 17 1A 1b - 42 - Deceleration by preset change factor of deceleration time Time set by “ 17 Free-run waiting time” Free-run Deceleration running “S” SHAPE-2 Rotation speed Deceleration mode selection “S” SHAPE-1 Rotation speed 15 LINEAR Rotation speed Acceleration mode selection Speed setting Motor speed Straight line acceleration/deceleration and curve (S-shape) acceleration and deceleration can be chosen individually for acceleration and deceleration. 14 Description Zero-speed control Free-run waiting time (DECEL) When “ 16 Stop mode selection” is set to deceleration stop, servo lock time (Zero-speed control) after deceleration can be adjusted. (Free-run state is set after that.) Velocity loop proportional gain Enables setting of proportional gain of velocity amplifier. It need not be changed normally. When this value is made greater, gain is increased, which improves responsiveness of the motor. When this value is made too large, operation is vibratory. Setting range: 0 to 10000, Setting resolution: 1 Velocity loop integration gain Enables setting of integration gain of velocity amplifier. It need not be changed normally. When this value is made greater, gain is increased, which improves rigidity of the motor (strength of servo lock). When this value is made too large, overshooting becomes greater, and the motor is vibratory. Setting range: 0 to 10000, Setting resolution: 1 - 43 - The function of parameters Parameter No. 30 31 Name of parameter Run command selection Speed command selection Description Run command can be chosen from the following: (PANEL): Command the motor to stop with switch of Digital key pad. The motor cannot be operated by signal input “ I 1” and “ I 2”. Signal input is effective only in setting rotation direction, etc. See “ 33 I 1/ I 2 function selection”. (TERMINAL): Only the input terminal “ I 1” and “ I 2” are effective. (Corresponds to RUN/STOP, rotation direction selection switch of Console A.) (SIGNAL): Command by RS485 (Operation command by I/O is invalid, but trip or sensor input is excluded.) Parameter No. Name of parameter (3) 8th speed operation mode 32 Operation mode selection State of I 1 and I 2 I1 I2 Parameter for choosing operation mode Function of signal input I3 I4 I5 Free-run stop External forced trip 2nd acceleration/deceleration time 2nd speed Speed setting Trip reset operation mode 4th speed Speed setting Speed setting operation mode 32 Operation mode selection 8th speed Speed setting Speed setting Speed setting operation mode 33 I 1/ I 2 function selection Setting to be chosen Internal speed (0-th speed) or FIN 1st speed I4 OFF OFF ON ON Setting to be chosen Internal speed (0-th speed) or FIN 1st speed 2nd speed 3rd speed 4th speed 5th speed 6th speed 7th speed OFF ON OFF OFF ON ON ON Action Stop Deceleration stop when “16 Stop mode selection” is CCW run CW run Free-run stop Trip reset (which must be retained 0.2 sec or longer) * State of I 1 and I 2 I1 I2 OFF OFF ON OFF OFF ON ON ON Action Stop Deceleration stop when “16 Stop mode selection” is CW run CCW run Free-run stop Trip reset (which must be retained 0.2 sec or longer) * (RUNSTOP. FORWARD-REVERSE) Setting to be chosen Internal speed (0-th speed) or FIN 1st speed 2nd speed 3rd speed “ 32 Operation mode selection” Continued to the next page. - 44 - OFF State of I 1 and I 2 I1 I2 (2) 4th speed operation mode I3 OFF ON OFF ON I5 OFF OFF OFF OFF ON ON ON ON (REVERSE - FORWARD) (1) 2nd speed operation mode I3 OFF ON I4 OFF OFF ON ON OFF OFF ON ON (FORWARD-REVERSE) (VOL-A): Analog input terminal “FIN” (voltage instruction DC 0 to 5V) (Corresponds to speed potentiometer of Console A.) Operation made 1st speed operation mode I3 OFF ON OFF ON OFF ON OFF ON (1) For setting “ I 1” or “ I 2” function You can choose whether to use “ 00 Internal speed (0-th speed)” or analog input terminal “FIN” for speed command. (PANEL): “ 00 Internal speed ( 0-th speed)” Setting Description * Effective only when trip occurs OFF OFF ON OFF OFF ON ON ON Action Stop Deceleration stop when “16 Stop mode selection” is CCW run Stop Deceleration stop when “16 Stop mode selection” is CW run “ 33 I 1/ I 2 function selection” Continued to the next page. - 45 - The function of parameters Parameter No. Name of parameter Parameter No. Description Name of parameter (FORWARD-TRIP RESET) State of I 1 and I 2 I1 I2 OFF — ON — — ON (RUNSTOP. FORWARD-REVERSE) OFF — ON — — ON Stop Deceleration stop when “16 Stop mode selection” is CCW run Trip reset (which must be retained 0.2 sec or longer) * I 1/ I 2 function selection ON ON 35 36 (FREE) : ON (shorted between signal I 3 and “GND”) → Free-run stop instruction (THERMAL): OFF (open between signal I 3 and “GND”) I 3 function selection → External forced trip instruction I 4 function selection •Before setting, short-circuit I 3 to G. I 5 function selection CW rotation selection Free-run stop irrespective of switch Trip reset (which must be retained 0.2 sec or longer)* ON * Effective only when trip occurs ON Action 3A Lower speed limit CW rotation selection CCW rotation selection Free-run stop irrespective of switch Trip reset (which must be retained 0.2 sec or longer)* “ 33 I 1/ I 2 function selection” Continued to the next page. - 46 - switch The function of signal input I 3 can be individually selected as follows: (REVERSE-FORWARD) State of I 1 and I 2 I1 I2 OFF OFF ON OFF OFF ON switch State of I 1 and I 2 Action I1 I2 — ON Trip reset (which must be retained 0.2 sec or longer) * State of I 1 and I 2 Action I1 I2 — ON Trip reset (which must be retained 0.2 sec or longer) * 34 CCW rotation selection CCW run with CW run with (PANEL), the Action CCW rotation selection CW rotation selection (REVERSE-TRIP RESET) CW run Trip reset (which must be retained 0.2 sec or longer) * switch of Digital key motor can be commanded with pad. Rotation direction in this case can be set by parameter and “ I 1” “ I 2” state. “ I 1” “ I 2” are off when only Digital key pad is connected. State of I 1 and I 2 I1 I2 OFF OFF ON OFF OFF ON I 1/ I 2 function selection Stop Deceleration stop when “16 Stop mode selection” is (FORWARD-REVERSE) Action (FORWARD-TRIP RESET) 33 Action (2)When “ 30 Run command selection” is 33 State of I 1 and I 2 I1 I2 — OFF — ON Action (REVERSE-TRIP RESET) State of I 1 and I 2 I1 I2 Description 3b Upper speed limit Open circuit will cause tripping. (UP-DOWN): ON (shorted between signal I 3 and “GND”) → 2nd acceleration/deceleration time (RESET) : ON (open between signal I 3 and “GND”) → Trip reset instruction When “ 31 Speed command selection” is analogue speed (VOL-A), instruction motor setting speed at 0 V input is set. Speed instruction value Upper speed limit Lower speed limit 0 0.5 4.5 5 V Input voltage Upper limit of motor command speed. When “ 31 Speed command selection” is analogue speed command (VOL-A), motor setting speed at 5 V input is set. Further, upper limit of “ 00 Internal speed (0-th speed)” and “ 01 1st speed” and “ 44 Speed matching range” is limited by this parameter. - 47 - The function of parameters Parameter No. 3C Name of parameter Torque limit 40 O1 function selection 41 O2 function selection 42 43 44 O1 output polarity selection O2 output polarity selection Speed matching range Description Parameter No. Name of parameter Upper limit of motor output torque is set. (No precision is provided because torque is not controlled. Use as a guide.) 100% indicates the rated torque. Output terminal “O1” and “O2” can also be selected as follows. Polarity of “ 40 O1 function selection” and “ 41 O2 function selection” can be inverted by “ 42 O1 output polarity selection” and “ 43 O2 output polarity selection” (TRIP) : Trip signal (Trip: ON) (STABLE) : Arriving signal (Speed is reached to a command value ON) → See “ 44 Speed matching range”. (RUN) : Run/Stop signal (When running: ON) (FREE) : Free-run signal (During free run: ON) (FORWARD): CCW run signal (During CCW run: ON) (REVERSE) : CW run signal (During CW run: ON) (CHECK-L) : Overload detection Output when load exceeds 100% (Load exceeds 100%:ON) (PULSE-OUT): Speed pulse signal → See “ 45 Output pulse count selection”. This is a function for inverting the polarity of signal output between output terminal “O1” “O2” and “GND”. (NORMAL) : Transistor “ON” when activated (REVERSE) : Transistor “OFF” when activated When “ 40 O1 function selection” and “ 41 O2 function selection” are chosen to (STABLE) Arriving signal, “Speed matching range" for output arriving signal can be adjusted. •When difference between actual rotation speed and speed setting is smaller than "Speed matching range”, arriving signal is output. •Even if the speed is reached, when speed matching range is set too small, arriving signal may turn on and off due to speed fluctuation. •Arriving signal is not output when CCW/CW changes. - 48 - 45 Output pulse count selection Description When “ 40 O1 function selection” and “ 41 O2 function selection” (PULSE-OUT), pulse count is set to be output are set to to “O1” “O2” while the motor makes one turn. (To be selected from 1, 2, 3, 4, 6, 8, 12, and 24) (Ex) When rotation number is 3000 r/min, in the case where “ 45 Output pulse selection” is 24, 60 T= = 0.83 ms 3000×24 Frequency f = 1/T = 1.2 kHz T 500±100 μs You can choose description to be displayed on 5-digit LED when turning on power. (OUTPUT-REVOLUTION): Rotation speed (OUTPUT-LOAD) 46 47 48 Monitor mode selection : Torque (AVERAGE-LOAD) : Load factor (average torque) (SETTING-REVOLUTION): Speed command (DC-VOLTAGE) : Internal DC voltage (Voltage of smoothing capacitor of power supply) In speed display mode, the value multiplied by “ 47 Numerator of display magnification factor” / “ 48 Denominator of display magnification factor” is displayed. You can set the multiplying factor of a value displayed on 5-digit Numerator of display LED. Value of 47 ÷ 48 is a display multiplying factor. Set a value magnification factor in the range where calculated display magnifying factor is 10 to 1/1000. Rotation number of gear output shaft and the speed of line can be displayed. When the display magnifying factor is changed, the parameter relating to speed (below) is displayed by Denominator of display magnification a value multiplied by display multiplying factor. “ 00 Internal speed (0-th speed)” “ 01 1st speed” “ 3A Lower speed limit” “ 3b Upper factor speed limit” “ 44 Speed matching range” 4A Trip history clear Trip history 1 to 5 can be cleared. <Clear procedure> Cut off power with (YES) selection, and turn on power again after display has disappeared, then is displayed, and trip history is cleared. When power is turned on again, normal operation is started. 4b 4C 4d 4E 4F Trip history 1 Trip history 2 Trip history 3 Trip history 4 Trip history 5 Trip history for 5 times in the past is stored. Trip history 1 is the latest history. See “Protective function” for displayed description. When no history is available, is displayed. - 49 - The function of parameters Parameter No. 50 51 52 54 Name of parameter Undervoltage trip selection Description When (NO) is selection, the motor is not tripped at insufficient voltage. If voltage should fall and undervoltage status is found while the motor is running, the motor stops after running free, while if operation instruction is input after recovery of power, the motor is restarted automatically. (• Be cautious.) When (YES) is selection, the motor is tripped at undervoltage, and alarm LED blinks. When normal power is off, trip is not stored in trip history. Trip is stored only when power has stopped instantaneously (Trip is stored in trip history only when undervoltage once becomes short and then is recovered normal) Retrial selection Automatic reset in trip (trip retrial) can be set here. Trip can be is automatically reset to allow operation to continue. Use this function only on such equipment that has no problem of safety even if the motor is automatically restarted. , •Retrial is impossible if trip is by Overcurrent error , System error , User paramSensor error , or System parameter error . eter error When (NO) is selection, retrial is not effective. to is selection, retrial is made for the When set number of times. When 2 hours has elapsed with no trip, the number of retrying times is initialized to 0. Set the interval between retrials by “52 Retrial start time”. When trip occurs in excess of preset number of trials, the brushless amplifier outputs trip signal and stops. •During retrial, trip signal is not output (It is stored in trip history) Retrial start time You can set waiting time until retrial operation is performed after tripping is found. You can set 1 to 120 seconds. Parameter initializing Parameters can be initialized to the factory default. <Initializing procedure> Cut off power with (YES) selection, and turn on power again after display has disappeared, then is displayed, and parameters are initialized to the factory default. Parameter No. Name of parameter 5A RS485 device number Set the device number of motor in communication (Motor ID). This value is the shaft number in communication. 80h (128) is the device number for setting control data (such as control start) by one operation to all connected motors. (No response is made by motors.) When the device number is set to 80h (128), change of parameter and request for status are ignored, therefore set to 81h (129) to 9Fh (159) normally. 5b RS485 communication speed Set the communication speed of RS485 communication. 0: 2400bps 1: 4800bps 2: 9600bps 5C RS485 communication standard Set the communication standard of RS485 communication. 0: 8 bits, no parity, stop bit 1 1: 8 bits, no parity, stop bit 2 2: 8 bits, odd number parity, stop bit 1 3: 8 bits, odd number parity, stop bit 2 4: 8 bits, even number parity,stop bit 1 5: 8 bits, even number parity,stop bit 2 6: 7 bits, no parity, stop bit 1 7: 7 bits, no parity, stop bit 2 8: 7 bits, odd number parity, stop bit 1 9: 7 bits, odd number parity, stop bit 2 10: 7 bits, even number parity, stop bit 1 11: 7 bits, even number parity, stop bit 2 5d RS485 communication response time Communication response time is the shortest time for setting transmission mode in RS485 bus for response after the motor has received communication data. Actual data response time depends on the type and data of order. Unit [ms] 5E Set the retry times of RS485 communication. RS485 retry times of 0 to 8: Number of retrials communication 9: No retrial (PARAMETER-INITIALIZE): Initialization of Digital key pad data 5F RS485 protocol timeout (PARAMETER-PROGRAM): Writing parameters to the brushless amplifier See the copying method of parameters on P.35 for detail Protocol timeout is the time allowed from reception of a character code to reception of the next one in communication. If normal character code is not received within this time, communication is timed out, and received data is discarded. If timeout should continue to occur, and the number of detections exceed the retry times, the motor trips due to RS485 communication error. Unit [seconds] F0 For manufacturer use It cannot be changed. Parameters can be copied. (NO) Parameters are not copied 57 Parameter copy Description (PARAMETER-LOAD): Reading parameters into Digital key pad data - 50 - - 51 - Outline of PANATERM for BL/ Example of an operation pattern Outline of PANATERM for BL Communication Communicating software “PANATERM for BL” can do the following thing. (1)Setting and saving of parameters of brushless amplifier and writing setting to memory EEPROM. (2)Monitor of input/output signals, monitor of a load factor. (3)The present trip display and reference of a trip history. (4)Data measurement of waveform graphics, and the call of preservation data. Example of an operation pattern •Example of running pattern by use of 2nd acceleration / deceleration time. When you choose “ 32 Operation mode selection” at mode, choose “ 33 I 1/ I 2 function selection” at REVERSE), and choose “ 34 I 3 function selection” at deceleration time. 1st acceleration time Internal speed (0-th speed) 1st deceleration time CCW CW Zero-speed control Run/Stop switch (I1) : 1st speed operation : (RUNSTOP, FORWARD: 2nd acceleration and 2nd acceleration time 2nd deceleration time Zero-speed control Internal speed (0-th speed) CCW/CW switch (I2) 2nd acceleration/ deceleration time (I3) •Example of operation pattern in 2nd speed operation mode When you choose “ 32 Operation mode selection” at mode, “ I 3” is choosing of speed setting, and works as follows: I3 OFF ON : 2nd speed operation Speed setup Internal speed (0-th speed ) or FIN 1st speed 1st acceleration time Communication Overview of communication With the upper host controller, which can be connected with 31 brushless amplifiers at the maximum via serial communication conforming to RS485, enables the following: 1. Rewriting parameters 2. Browsing and clearing status and history of trip condition 3. Monitoring control status including present position, status, I/O, etc. 4. Start and stop of motor [Advantage] •It is allowed to write parameters by one operation from host controller in startup of the machine. •Operating condition of the machine can be displayed, which improves serviceability. Connection of communications line Connect one host controller with more than one brushless amplifier via RS485 communication, and set the device number of each brushless amplifier (Pr5A) at 81h (129) to 9Fh (159). Set the device number for the host as 01h (1) to 1Fh (31). <Note> Device number is set at 81h (129) in default setting. When connecting more than one brushless amplifier via RS485, be sure to change the device number beforehand with the Digital key pad or communication software “PANATERM for BL” (Can be downloaded from our web site). [Example of connection] RS485 1st speed 1st deceleration time Internal speed (0-th speed) CCW CW Zero-speed control ... Max 31 units Host controller Device number = 01h(1) Run/Stop switch (I1) CCW/CW switch (I2) Device number = 81h(129) 1st speed (I3) - 52 - Brushless amplifier Device number = 82h(130) - 53 - Device number = 83h(131) Device number = 84h(132) Communication List of data number related to communications Interface of connector for communications unit Host (01h) RS485+ RS485− GND Brushless amplifier 1 (81h) Connector (SER) 5 RS485+ 6 RS485− 7 GND Equivalent to SN75176 FG Twisted pair wire Brushless amplifier 2 (82h) Connector (SER) 5 RS485+ 6 RS485− 7 GND Equivalent to SN75176 Parameter: 8000h to 805Fh Lower 2 figures show parameter number. (e.g.: parameter Pr.10 = database 8010h) *NAK is answered while the amplifier detects undervoltage error, and change of a parameter and preservation to EEPROM are not performed. *Please refer to P.42 “The function of parameters” about the contents and the detail function of a parameter. *Please do not perform data communications to any addresses (parameter) other than the address mentioned in this specifications. •Time required for data transmission per byte is calculated by the following formula for example in the case of 9600 [bps], 8 bits, parity present (even number or odd number), and stop bit 1: (1000 / 9600) × (1 + 8 + 1 + 1) = 1.14 [ms/byte] Time is 4.58 [ms/byte] for 2400 [bps], and 2.29 [ms/byte] for 4800 [bps]. Note, however, actual communication time will be added time necessary for processing received command, and switching between a line and transmission/reception control. Address Pr No. Parameter name *1 Shielded wire • Use the shield of shielded wire for GND. • Set the maximum total extension of cable within 10 m in use. • Terminal resistor is not required. Communication system RS485 Half duplex, asynchronous communication method Data 7 bits, 8 bits Communication baud rate Parity Start bit Stop bit Host address Amplifier address 2400, 4800, 9600 bps Set by Pr5b None, even number, or odd number Set by Pr5C 1 bit Set by Pr5C 1 bit, 2 bits Set by Pr5C 80h to 9Fh (80h for simultaneous transmission.) Set by Pr5A 01h to 1Fh Data value 8000h 0 Internal speed (0th speed) 0000h (0) 8001h 1 1st speed 8002h 2 2nd speed 8003h 3 8004h to 8007h 4 to 7 Upper Lower Note limit limit *2 0000h (0) 0BB8h (3000) *2 0000h (0) 04B0h (1200) *2 0000h (0) 3rd speed 0258h (600) *2 0000h (0) 4th speed to 7th speed 0000h (0) *2 0000h (0) 0 to “803Bh: Upper speed limit” *1)Pr No. shows the parameter number in Digital key pad. *2)Upper limit is dependent on “803Bh: Upper speed limit”. It is restricted by the value of “803Bh: Upper speed limit” when the value exceeding “803Bh: Upper speed limit” is set. •Modification of transmission parameters (Pr5A to 5F) becomes effective when resetting the power supply of the motor. •The transmission parameters can be changed by the Digital key pad (sold separately) or RS485 communication. - 54 - Default - 55 - Communication Address Pr No. Parameter name Data value *1 8010h 10 1st acceleration time 8011h 11 2nd acceleration time 1 to 30000 (0.01 s) 1 to 299: input value: it remains as it is (0.01 s above - less than 3 s) 300 to 2999: Lower 1-figure omission (3 s above - less than 30 s) 3000 to 30000: Lower 2-figure omission (30 s above - 300 s or less) e.g.) input value: 100 (1.00 s) → 100 (1.00 s) 555 (5.55 s) → 550 (5.50 s) 3678 (36.78 s) → 3600 (36.00 s) Default Upper Lower Note limit limit 001Eh 7530h 0001h *3 (0.3 s) (300 s) (0.01 s) 001Eh 7530h 0001h *3 (0.3 s) (300 s) (0.01 s) 12 1st deceleration time 8013h 13 2nd deceleration time 8014h 14 Acceleration mode selection 8015h 15 Deceleration mode selection 8016h 16 Stop mode selection 0: Free-run stop 1: Speed reduction stop 0001h 0001h 0000h 8017h 17 Free-run waiting time 0 to 100 (0.1 s) 000Ah 0064h 0000h 801Ah 1A Velocity loop proportional gain 0 to 10000 0190h 2710h 0000h 801Bh 1b Velocity loop integration gain 0 to 10000 01F4h 2710h 0000h 8030h 30 Run command selection 0: Digital key pad 1: Terminal 2: RS485 communication 0001h 0002h 0000h Speed command selection 0: Digital key pad 1: Vol-A 0001h 0001h 0000h *4 Operation mode selection 1: 1 speed mode 2: 2 speed mode 3: 4 speed mode 4: 8 speed mode 0001h 0004h 0001h *4 8012h 8031h 8032h 31 32 0: Linear 1: S shape-1 2: S shape-2 001Eh 7530h 0001h *3 (0.3 s) (300 s) (0.01 s) *1 8033h 33 I 1/ I 2 function selection 8034h 34 I 3 function selection 8035h 35 8036h 36 I 4 function selection I 5 function selection Data value Default Upper Lower Note limit limit 0: I 1-CCW run/stop, I 2-CW run/stop 1: I 1-CW run/stop, I 2-CCW run/stop 2: I 1-run/stop, I 2-CW /CCW direction 0002h 0004h 0000h 3: I 1-CCW run/stop, I 2-Trip reset 4: I 1-CW run/stop, I 2-Trip reset *4 0: Free run 1: External forced trip 2: 2nd acceleration / deceleration 3: Trip reset 0000h 0003h 0000h *4 0003h 0003h 0000h *4 0000h 0003h 0000h *4 001Eh 7530h 0001h *3 (0.3 s) (300 s) (0.01 s) 803Ah 3A Lower speed limit 0 to “803Bh: Upper speed limit” 0000h 0000h *4 0000h 803Bh Upper speed limit 0 to 3000 (r/min) 0BB8h 0BB8h 0000h *4 803Ch 3C Torque limit 50 to 150 (%) 0096h 0096h 0000h 8040h 40 O1 function selection 8041h 41 O2 function selection 0: Trip 1: Arriving 2: Running 3: Free-run 4: CCW run 5: CW run 6: Overload detection 7: Speed pulse signal 8042h 42 8043h 43 8044h 44 Speed matching range 20 to “803Bh: Upper speed limit” 0032h 8045h 45 Output pulse count selection 0: 1, 1: 2, 2: 3, 3: 4, 4: 6, 5: 8, 6: 12, 7: 24 0007h 0007h 0000h Monitor mode switching 0: Rotation speed (Actual speed), 1: Torque 2: Load factor 3: Command speed 4: Internal DC voltage 0000h 0004h 0000h 0000h 0002h 0000h *4 *1)Pr No. shows the parameter number in Digital key pad. *3)As for the input value more than 3 second (300), lower 1 figure is omitted. In more than 30 second (3000), lower 2 figures are omitted. *4)It can change when motor stop. NAK will be returned if it rewrites when motor running. Moreover, since the amplifier is tripped for safety after parameter is changed, when you operate continuously, please transmits the trip reset instructions mentioned later. - 56 - Address Pr No. Parameter name 8046h 3b 46 O1 output polarity selection 0: Normal O2 output polarity 1: Reverse selection *2 0000h 0007h 0000h 0007h 0007h 0000h 0000h 0001h 0000h 0000h 0001h 0000h *2 0000h *1)Pr No. shows the parameter number in Digital key pad. *2)Upper limit is dependent on “803Bh: Upper speed limit”. It is restricted by the value of “803Bh: Upper speed limit” when the value exceeding “803Bh: Upper speed limit” is set. *4)It can change when motor stop. NAK will be returned if it rewrites when motor running. Moreover, since the amplifier is tripped for safety after parameter is changed, when you operate continuously, please transmits the trip reset instructions mentioned later. - 57 - Communication Address Pr No. Parameter name Data value *1 8047h 47 Numerator of display magnification factor 0 to “8048h: Denominator of display magnification factor” × 10 0 to 1000 8048h 48 Denominator of display magnification factor 804Bh 4b Trip history 1 804Ch 4C Trip history 2 804Dh 4d Trip history 3 804Eh 4E Trip history 4 804Fh 4F Trip history 5 50 Undervoltage trip selection 8050h Default 0001h Upper Lower Note limit limit *5 0000h Address Pr No. Parameter name 0000h 005Eh 0000h *6 0000h 005Eh 0000h *6 0000h 005Eh 0000h *6 0000h 005Eh 0000h *6 0000h 005Eh 0000h *6 0: No trip 1: Trip 0000h 0001h 0000h *4 0000h 0004h 0000h *4 8051h 51 Retrial selection 0: No retry 1 to 4: Retry count 8052h 52 Retrial start time 1 to 120 (s) 0005h 0078h 0001h 8054h 54 Parameter initializing 0: No operation 1: Initialize to default 0000h 0001h 0000h *7 *1)Pr No. shows the parameter number in Digital key pad. *4) It can change when motor stop. NAK will be returned if it rewrites when motor running. Moreover, since the amplifier is tripped for safety after parameter is changed, when you operate continuously, please transmits the trip reset instructions mentioned later. *5) Maximum value is dependent on “8048h: Denominator of display magnification factor”. It is restricted by the value of “8048h: Denominator of display magnification factor” × 10 when the value more than “8048h: Denominator of display magnification factor” × 10 is set up. *6) It can’t be changed, when rewriting is done, NAK is answered. Rewriting returns NAK. *7) Change this parameter to “1: Initialize to default” and write to EEPROM by $S command. After writing to EEPROM, parameter is initialized when power is turned off once and turned on again after 10 seconds. When writing to EEPROM is not done, parameter is not initialized after power is supplied. - 58 - Default Upper Lower Note limit limit 805Ah 5A RS485 device number 80h to 9Fh 0081h 009Fh 0080h *8*9 805Bh RS485 communication speed 0: 2400 bps 1: 4800 bps 2: 9600 bps 0002h 0002h 0000h *8 805Ch 5C RS485 communication standard Set the communication standard of RS485 communication. 0: 8 bits, no parity, stop bit 1 1: 8 bits, no parity, stop bit 2 2: 8 bits, odd number parity, stop bit 1 3: 8 bits, odd number parity, stop bit 2 4: 8 bits, even number parity,stop bit 1 0004h 000Bh 0000h 5: 8 bits, even number parity, stop bit 2 6: 7 bits, no parity, stop bit 1 7: 7 bits, no parity, stop bit 2 8: 7 bits, odd number parity, stop bit 1 9: 7 bits, odd number parity, stop bit 2 10: 7 bits, even number parity,stop bit 1 11: 7 bits, even number parity,stop bit 2 *8 805Dh 5d RS485 communication response time 10 (ms) to 1000 (1 s) 000Ah 03E8h 000Ah *8 805Eh 5E RS485 retry times 0 to 8: Retry count of communication 9: No retry 0009h 0009h 0000h *8 805Fh RS485 protocol timeout 0002h 00FFh 0001h *8 5b 0001h 03E8h 0000h 0: No history 1: Sensor error 2: Undervoltage 3: Undervoltage 4: Overload 5: Overspeed 8: Overcurrent 9: Overheat 10: External forced trip 12: RS485 communication error 90: User parameter error 91: System parameter error Other numbers: System error Data value *1 5F 1 to 255 (s) *1)Pr No. shows the parameter number in Digital key pad. *8)Change becomes effective, when power is turned off once and turned on again after 10 seconds. *9) When the device number is set to 80h (128), change of parameter and request for status are ignored, therefore set to 81h (129) to 9Fh (159) normally. - 59 - Communication Transmission sequence • Handshake code For line control, following codes are used: Name SOH STX ETX EOT Code 01h 02h 03h 04h Functions Heading start Text start Text end Transmission end ENQ 05h Request for sending ACK NAK 06h 15h Positive response Negative response Description Start code of communication data, which is followed by address. Start code for sending command data. Termination code for command data. Sent from the amplifier when transmission message is finished. Inquiry code from host controller to amplifier. The amplifier sends data transmission command when sending data is available, and transmission end command when sending data is not available. Sent when received message is judged to be normal. Sent when received message is judged to be abnormal. • The protocol is compatible with the basic mode data transmission control procedure JISX5002. • Composition of sent and received data Shows composition of data transferred on physical phase. There are two transmission patterns available depending on the contents of command. Request for sending/ Positive response/ Negative response/ Transmission end command (Host→Amplifier, Amplifier→Host) SOH Sending address 1 Sending address 2 Senders address 1 Senders address 2 ENQ/ACK/NAK/EOT <NOTE> One block in the table represents 1 byte (character). Data transmission command (Host→Amplifier, Amplifier→Host) SOH Sending address 1 Sending address 2 Senders address 1 Senders address 2 STX Command 1 Command 2 Data number 1 Data number 2 Data number 3 Data number 4 Data 1 Data 2 Data 3 Data 4 ETX BCC Senders address:Set the address of communication sending source (self) in ASCII 2 bytes. Host ID 01h (01) to 1Fh (31) Amplifier ID 81h (129) to 9Fh (159) Command: Control command (2 bytes) Data number: Set the data number to be controlled in ASCII 4 bytes. Data: Set the writing data in ASCII 4 bytes. When data is minus, it is converted by signed 16 bits. (e.g. In the case of -10, data is ASCII code of hexadecimal FFF6.) BCC: :n the case of data transmission command, set XOR (logically inverted) value of each byte from STX to ETX. • List of commands Command Code Transmission direction Description $P 24h 50h Host → Amplifier Data writing command. Change of parameter and motor control data. (In changing parameter, parameter is not written to EEPROM.) $S 24h 53h Host → Amplifier Data writing command. Change of parameter and motor control data. (In changing parameter, parameter is written to EEPROM.) * Writing to EEPROM should be requisite minimum. (EEPROM endurance: approx. 100,000 write cycle.) $R 24h 52h Amplifier → Host Data reading request command. Command which requests the parameter, status, and control detail of motor. #R 23h 52h Amplifier → Host Response to data reading request. Returns the parameter, status, and control detail of motor to $R. #C 23h 43h Amplifier → Host Data update request response. Returns the status of amplifier (8103h) to host in response to request for sending command when data of amplifier status (8103h) has changed from previous request for sending. #I 23h 49h Amplifier → Host Initial request response. When the amplifier is powered on, 9999 is sent following # I in response to initial inquiry from host controller (Request for sending). Sending address: Set the mating device number for sending data in ASCII2 byte. Host ID 01h (01) to 1Fh (31) Amplifier ID 80h (128) to 9Fh (159) When the sending address is set to 80h (128), all connected amplifiers executes the command (only for some commands). However, response is not made from the amplifier - 60 - - 61 - Communication • Transmission procedure ENQ: Request for sending $P/$S: Data writing/Parameter writing command (1) Host → Amplifier (Data writing) SOH STX Amplifier ID Host ID $ * P SOH Host ID * * Data number (parameter address) Command (2) Amplifier → Host (result response) * When request for sending is sent to the amplifier, response data changes depending on the status of amplifier. Response data is returned in the priority order below: * * * * Data (parameter value) ETX BCC ACK Amplifier ID •Answers NAK when requested data number (parameter address) or data value (parameter value) is abnormal. Shows that parameter was properly set only when ACK is answered from the amplifier. •No result is answered from the amplifier when amplifier ID is 80h (128). SOH STX Amplifier ID Host ID $ * R * * * 0 0 0 0 Host ID Data (parameter value) Host ID Amplifier ID Other cases than the above Communication completion response is answered. ENQ Amplifier ID Host ID SOH Host ID STX Amplifier ID # R Command # I 9 Command 9 * * * * Data number (parameter address) * * * * Reading data (parameter value) ETX BCC •Response data when amplifier is powered on is initial request response. •When requested data number (parameter address) is abnormal, ‘0000’ as reading data •Please use reading data after checking a data number (parameter number) SOH SOH Host ID SOH Host ID EOT •When initial response is confirmed, write parameters as necessary. 2. When receiving data reading / parameter reading See “$R: Data reading/Parameter reading command” on P.62. Host ID EOT Amplifier ID 0 - 62 - - 63 - 0 Reading data Amplifier ID (6) Amplifier → Host (Communication completion response) 0 Host ID ACK Amplifier ID 9 ACK Amplifier ID (5) Host → Amplifier (Result response) 9 Data number (4) Amplifier → Host (Communication completion response) (4) Amplifier → Host (Response of data) 4 Host ID STX Data update request is answered. SOH Amplifier ID SOH When the status of amplifier changes (3) Host → Amplifier (Response of result) ENQ Amplifier ID 3 (2) Amplifier → Host (Request of data) (3) Host → Amplifier (Request for sending) Refer to data reading command processing. ACK SOH When receiving data reading / parameter reading SOH ETX BCC (2) Amplifier → Host (Result response) 2 (1) Host → Amplifier (Request for sending) •Set data ‘0000’ when executing data reading command. •When amplifier ID is 80h (128), data reading/parameter reading command is ignored. SOH Initial request response is answered. 1. When the amplifier is powered on Data number (parameter address) Command When amplifier is powered on •Initial request response is answered to the initial data request for sending after the amplifier is powered on. •When the amplifier ID is 80h (128), request for sending to the amplifier is ignored. $R: Data reading/Parameter reading command (1) Host → Amplifier (Data reading request) 1 0 ETX BCC Communication 3. When the status of amplifier changes Example of data communication (1) Host → Amplifier (Request for sending) SOH • When power is turned on ENQ Amplifier ID Host ID (2) Amplifier → Host (Request of data) SOH Host ID Amplifier ID STX # C 8 Command 1 0 3 Data number * * * Reading data * ETX BCC (3) Host → Amplifier (Response of result) SOH ACK Amplifier ID Host Host ID (4) Amplifier → Host (Communication completion response) SOH Host ID EOT 4. Cases other than the above (1) Host → Amplifier (Request for sending) SOH ENQ Amplifier ID Host ID (1) Request for sending SOH 8 1 0 1 ENQ (01h) (38h) (31h) (30h) (31h) (05h) Amplifier ← (2) Initial request response SOH 0 1 8 1 STX # (01h) (30h) (31h) (38h) (31h) (02h) (23h) → SOH 8 (01) (38) Host Amplifier ← Host Host ID EOT Amplifier ID •The amplifier makes communication completion response because data is not requested from the host, and the status of amplifier has not changed. → 1 0 1 ACK (31h) (30h) (31h) (06h) SOH 0 1 8 1 EOT (01h) (30h) (31h) (38h) (31h) (04h) (3) Request for sending 8 1 0 1 ENQ → SOH (01h) (38h) (31h) (30h) (31h) (05h) Amplifier ← (4) Data update request response SOH 0 1 8 1 STX # (01h) (30h) (31h) (38h) (31h) (02h) (23h) → SOH 8 (01) (38) Host Amplifier ← Host → Amplifier ← Host C 8 1 0 3 0 0 0 2 ETX BCC (43h) (38h) (31h) (30h) (33h) (30h) (30h) (30h) (32h) (03h) (69h) 1 0 1 ACK (31h) (30h) (31h) (06h) SOH 0 1 8 1 EOT (01h) (30h) (31h) (38h) (31h) (04h) (5) Request for sending 8 1 0 1 ENQ → SOH (01h) (38h) (31h) (30h) (31h) (05h) Amplifier ← - 64 - I 9 9 9 9 0 0 0 0 ETX BCC (49h) (39h) (39h) (39h) (39h) (30h) (30h) (30h) (30h) (03h) (6Bh) Amplifier ← Host (2) Amplifier → Host (Communication completion response) SOH → Amplifier ID •The amplifier saves the status when executing request for sending, and emits the above response when the status in receiving the next request for sending has changed. Read data is the same as in reading data number 8103h. •When the amplifier is powered on, in the case where request for sending is sent continuously, data update request response is answered after initial request response is made. Communication data is shown below in chronological order when request for sending is executed in power-on for the amplifier. Initial request response at the first, and then data update request response is answered from the amplifier. Then, if the status of amplifier has not changed, only transmission completion response is answered. Shown below is the status where the amplifier is connected with host ID = 01h (1), amplifier ID = 81h (129). It is represented by ASCII characters. (Data in the parenthesis is hexadecimal ASCII code.) (6) Transmission completion response SOH 0 1 8 1 EOT (01h) (30h) (31h) (38h) (31h) (04h) - 65 - Communication • Example of trip reset Shown below is communication data in chronological order when executing trip reset. This is an example where trip reset of all amplifiers connected by host ID = 01h (1). Data is represented by ASCII character. (Data in parenthesis is hexadecimal ASCII code.) Host 8 0 0 1 STX $ P 8 1 9 0 0 → SOH (01h) (38h) (30h) (30h) (31h) (02h) (24h) (50h) (38h) (31h) (39h) (30h) (30h) Amplifier ← Host → 0 0 1 ETX BCC (30h) (30h) (31h) (03h) (74h) Host • Example of changing parameter (writing data) Shown below is communication data in chronological order when changing parameter (not written to EEPROM). This is an example of changing Pr00 (8000h) “The 1st target position (rotation number)” to 10 (0000Ah) with amplifier connected by host ID = 01h (1) and amplifier ID = 81h (129). Data is represented by ASCII character. (Data in parenthesis is hexadecimal ASCII code.) 8 1 0 1 STX $ P 8 0 0 0 0 → SOH (01h) (38h) (31h) (30h) (31h) (02h) (24h) (50h) (38h) (30h) (30h) (30h) (30h) Amplifier ← → Amplifier ← (1) Parameter reading request $ R 8 0 4 0 0 8 1 0 1 STX → SOH (01h) (38h) (31h) (30h) (31h) (02h) (24h) (52h) (38h) (30h) (34h) (30h) (30h) Amplifier ← •There is no response from the amplifier because amplifier ID is set at 80h (128). Host In reading data, reading request is emitted to the amplifier, and then request for sending command is issued. This is an example of reading Pr40 (8040h) “Output signal 1 selection” with the amplifier connected by host ID = 01h (1) and amplifier ID = 81h (129).Data is represented by ASCII character. (Data in parenthesis is hexadecimal ASCII code.) Host Amplifier ← Host • Example of reading parameter (reading data) 0 0 0 ETX BCC (30h) (30h) (30h) (03h) (7Bh) SOH 0 1 8 1 ACK (01h) (30h) (31h) (38h) (31h) (06h) Amplifier ← Host (2) Request for sending 8 1 0 1 ENQ → SOH (01h) (38h) (31h) (30h) (31h) (05h) Amplifier ← SOH 0 1 8 1 STX # (01h) (30h) (31h) (38h) (31h) (02h) (23h) → SOH 8 (01) (38) Host Amplifier ← Host 0 0 A ETX BCC (30h) (30h) (41h) (03h) (0Ch) → → Amplifier ← 0 ETX BCC R 8 0 4 0 0 0 1 (52h) (38h) (30h) (34h) (30h) (30h) (30h) (30h) (31h) (03h) (7Dh) 1 0 1 ACK (31h) (30h) (31h) (06h) SOH 0 1 8 1 EOT (01h) (30h) (31h) (38h) (31h) (04h) SOH 0 1 8 1 ACK (01h) (30h) (31h) (38h) (31h) (06h) - 66 - - 67 - Communication Communication command Communication timing T1 or above T2 Data number T1 or above 8000h to 805Fh 8103h 8104h 8105h 8110h 8111h 8112h 8113h 8114h 8120h 8130h 8131h 8180h 8181h 8190h 8191h 8192h 81B0h Host → Amplifier Amplifier → Host Request for sending Amplifier bus occupied Symbol ACK/NAK T3 0 to 2 ms Data transfer T3 T3 0 to 2 ms 0 to 2 ms Name EOT T3 0 to 2 ms Value Communication response time (Amplifier) Set by Pr5d. T2 Communication response time (Host) Take interval 10 ms or longer. T3 Data emitting time from amplifier to host after bus is 0 to 2 ms T1 <Information> (1)Time is counted from the rising edge of stop bit. (2)Time allowed from receiving one character code until receiving the next character code can be set by Pr5F “Protocol timeout”. If the next normal character code cannot be received within the time set by this parameter, the amplifier detects communication timeout and received data is canceled. If communication timeout is detected continuously, and the number of detections exceeds the number of retrials (Pr5E), the amplifier trips because of RS485 communication error. (3)When the host sends data and still does not receive any response from the amplifier, communication error may be present through effect of noise, etc. In this case, the host should send data again after time set by Pr5F “Protocol timeout”. <Communication establishing time when power is turned on> Establishment communication takes about 800 ms when the amplifier is powered on. The amplifier does not make response in the meantime, therefore allow waiting time longer than a second. [Timing in power-on] Amplifier power supply Host → Amplifier Amplifier → Host Power ON Waiting time longer than 1 second Request for sending Communication established 800 ms - 68 - Response Applicable command on host side $P/$S/$R $R $R $R $R $R $R $R $R $R $R $R $P/$S $P/$S $P/$S $P/$S $P/$S $P/$S Description Parameter Amplifier status Model code 1 Model code 2 Rotation speed (actual speed) Commanded speed Internal DC voltage Torque Load factor Detail of trip Input terminal status Output terminal status Run command Free-run stop command Trip reset Forced trip Trip history clear Parameter EEPROM writing Communication command in detail 8000h to 805Fh: Parameter • $P: Parameter writing command (Without EEPROM writing function) Host → Amplifier (Data writing) SOH Amplifier ID Host ID STX $ P Command 8 0 Parameter address P1 P2 P3 P4 ETX BCC Parameter value •When the device number set on the amplifier (value of Pr5A) matches with the amplifier ID of received data, parameter change is executed. •When parameter address and parameter value are abnormal, NAK is answered. •Set the parameter address at ‘80 □□ ’. (‘805C’ for Pr5C) •Set the parameter value in 4 digits of ASCII code (P1, P2, P3, and P4) which is obtained by conversion from the data to hexadecimal. (e.g. 100 = ‘0064’, –100 = ‘FF9C’) •NAK is answered while the amplifier detects undervoltage error, and the parameter is not changed. •Changed parameter is not written to EEPROM by this command. In order to make changed parameter still effective after power resetting, execute EEPROM writing command by data number 81B0h. •When run command is executed by I/O while parameter is being written by communication at the same time, enter the run command after receiving ACK response from the amplifier. The amplifier runs per the written parameter. - 69 - Communication • $S: Parameter writing command (with EEPROM writing function) 8103h: Amplifier status Received data (Host → Amplifier) SOH Amplifier ID Host ID STX $ S Command 8 0 Parameter address P1 P2 P3 P4 ETX BCC Parameter value •When the device number set on the amplifier (value of Pr5A) matches with the amplifier ID of received data, parameter change is executed. •When parameter address and parameter value are abnormal, NAK is answered. •Set the parameter address at ‘80 □□ ’. (‘805C’ for Pr5C) •Set the parameter value in 4 digits of ASCII code (P1, P2, P3, and P4) which is obtained by conversion from the data to hexadecimal. (e.g. 100 = ‘0064’, –100 = ‘FF9C’) •NAK is answered while the amplifier detects undervoltage error, and the parameter is not changed. •Changed parameter is written to EEPROM by this command. Response may take some time since EEPROM writing process is required. •When run command is executed by I/O while parameter is being written by communication at the same time, enter the run command after receiving ACK response from the amplifier. The motor runs per the written parameter. •Writing to EEPROM should be requisite minimum. (EEPROM endurance: approx. 100,000 write cycle.) • $R: Parameter reading request command Received data (Host → Amplifier) SOH Amplifier ID Host ID STX $ R Command 8 0 Parameter address 0 0 0 Parameter value 0 ETX BCC •Set the parameter address at ‘80 □□ ’. (‘805C’ for Pr5C). Set the parameter value at ‘0000’. •Enter request for sending after execution of this command, parameter value is responded. • #R: Parameter response command SOH Host ID Amplifier ID STX # R Command 8 Received data (Host → Amplifier) SOH Amplifier ID 0 Parameter address P1 P2 P3 P4 ETX BCC Parameter value Host ID STX $ R 8 Command 1 3 0 0 0 0 Data value ETX BCC • #R: Status response command Transmission data (Amplifier → Host) SOH Host ID Amplifier ID STX # R 8 Command 1 0 Data number 3 D1 D2 D3 D4 ETX BCC Data value •When the amplifier receives request for sending after normal completion of status reading request command, the amplifier answers status value. • #C: Data updating request command Transmission data (Amplifier → Host) SOH Host ID Amplifier ID STX # C 8 Command 1 0 Data number 3 D1 D2 D3 D4 ETX BCC Data value •The amplifier saves the status in executing request for sending, and makes the response above when the status in receiving the next request for sending has changed. Read data is the same as in execution of data number 8103. [Detail of status] D1 Bit 3 0 Bit 2 0 Bit 1 0 D3 0 0 0 D2 0 0 0 Running Bit 0 0 0 Speed attainment 0 - 71 - 0 Trip state Detail above is converted into hexadecimal and represented in ASCII code. e.g.) Data value = 30h 30h 30h 34h = ‘0004’ = It is shown that it is running. •When requested parameter address is abnormal, ‘0000’ as parameter value is answered. You should check parameter address as you requested. •When the parameter reading request command is normally completed, the amplifier answers a parameter value when it receives request for sending. •Parameter address which is read out is sent by ‘80 □□ ’. •Parameter value is sent in 4 digits of ASCII code (P1, P2, P3, and P4) which is obtained by conversion from the data to hexadecimal. (e.g. 100 = ‘0064’, –100 = ‘FF9C’) - 70 - 0 Data number •Enter request for sending after execution of this command, the amplifier status is answered. •Set ‘0000’ in data value. D4 Transmission data (Amplifier → Host) • $R: Status reading request command Communication 8104h: Model code 1, 8105h: Model code 2 8112h: Internal DC voltage • $R: Model code reading request command • $R: Internal DC voltage reading request command Received data (Host → Amplifier) SOH Amplifier ID Host ID STX $ R Command 8 1 0 Data number Received data (Host → Amplifier) 0 0 0 Data value 0 ETX BCC •Enter request for sending after execution of this command, model code of amplifier is answered. •Set ‘0000’ in data value. • #R: Model code response command Host ID Amplifier ID STX # R Command 8 1 0 Data number D1 D2 D3 Data value D4 ETX BCC Amplifier ID Host ID Command 8 1 1 Data number 0 0 0 Data value 0 ETX BCC • #R: Speed response command Host ID Amplifier ID # R Command 1 1 Data number 2 0 0 0 Data value 0 ETX BCC SOH Host ID Amplifier ID STX # R Command 8 1 1 Data number 2 D1 D2 D3 Data value D4 ETX BCC •When the amplifier receives request for sending after normal completion of internal DC voltage reading command, internal DC voltage (voltage in smoothing capacitor of power supply) is answered. •Voltage of amplifier is answered in [V] for data value. e.g.)Data value = 30h 31h 31h 38h = ‘0118’ = 280 [V] SOH Amplifier ID Host ID STX $ R Command 8 1 1 Data number 0 0 0 Data value 0 ETX BCC •Enter request for sending after execution of this command, torque of amplifier (‘8113’) and load factor (‘8114’) are answered. •Set ‘0000’ in data value. • #R: Torque response command Transmission data (Amplifier → Host) Transmission data (Amplifier → Host) STX 8 Received data (Host → Amplifier) •Rotation speed of amplifier (actual speed) (‘8110’) and commanded speed (‘8111’) are answered by request for sending after execution of this command. •Set ‘0000’ in data value. SOH R • $R: Torque reading request command Received data (Host → Amplifier) R $ Command 8113h: Torque 8114h: Load factor • $R: Speed reading request command $ STX Transmission data (Amplifier → Host) 8110h: Rotation speed (actual speed), 8111h: Commanded speed STX Host ID •Enter request for sending after execution of this command, the internal DC voltage (voltage in smoothing capacitor of power supply) of the amplifier is answered. •Set ‘0000’ in data value. •When the amplifier receives request for sending after completion of model code reading request command, the model code value is answered. •Model name of the amplifier is sent in ASCII code of total 8 characters, consisting of 4 characters respectively. e.g.)Model code 1 (‘8104’) = 4Dh42h4Dh43h = ‘MBMC’ Model code 2 (‘8105’) = 33h41h31h45h = ‘3A1E’ SOH Amplifier ID • #R: Internal DC voltage response command Transmission data (Amplifier → Host) SOH SOH 8 1 1 Data number D1 D2 D3 Data value D4 ETX BCC •When the amplifier receives request for sending after normal completion of speed reading request command, rotation speed value (actual speed value) (‘8110’) and commanded speed value (‘8111’) are answered. •Data value is answered in rotation speed (actual speed) and commanded speed in [r/min]. e.g.)Data value = 30h 42h 42h 38h = ‘0BBB’ = 3000 [r/min] Data value = 30h 35h 44h 43h = ‘05DC’ = 1500 [r/min] The value shall be positive at CCW rotation and negative at CW rotation. - 72 - SOH Host ID Amplifier ID STX # R Command 8 1 1 Data number D1 D2 D3 Data value D4 ETX BCC •When the amplifier receives request for sending after normal completion of torque reading request command, torque (‘8113’) and load factor (‘8114’) are answered. •Torque of amplifier/Load factor multiplied by 10 is answered in [%] for data value. e.g.)Data value = 30h 31h 32h 43h = ‘012C’ = 30.0 [%] - 73 - Communication 8120h: Detail of trip 8130h: Input terminal status • $R: Trip detail reading request command • $R: Input terminal status reading request command Received data (Host → Amplifier) SOH Amplifier ID Host ID STX $ R Command 8 1 Received data (Host → Amplifier) 2 Data number 0 0 0 0 Data value 0 ETX BCC •Enter request for sending after execution of this command, the detail of trip is answered. •Set ‘0000’ in data value. • #R: Trip detail response command SOH Host ID Amplifier ID STX # R Command 8 Amplifier ID Host ID STX $ R 8 Command 1 3 Data number 0 0 0 0 Data value 0 ETX BCC •Enter request for sending after execution of this command, the status of amplifier input terminal is answered. •Set ‘0000’ in data value. • #R: Input terminal status response command Transmission data (Amplifier → Host) SOH Transmission data (Amplifier → Host) 1 2 Data number 0 D1 D2 D3 Data value D4 ETX BCC •When the amplifier receives request for sending after normal completion of trip detail reading request command, detail of amplifier trip is answered. •Detail of trip is answered by trip number. (See the list of protective functions on P.24.) When the trip number is 0, it indicates that no tripping has occurred. e.g.)Data value = 30h 30h 30h 41h = ‘000A’ = 10 = External forced trip •Trip history can be read out with parameter (Pr4b to 4F). SOH Host ID Amplifier ID STX # R 8 Command 1 3 Data number 0 D1 D2 D3 Data value D4 ETX BCC •When the amplifier receives request for sending after normal completion of input terminal status reading request command, the input terminal status of the amplifier is answered. [Status of input terminal] D1 D2 D3 D4 Bit 3 0 Bit 2 0 Bit 1 0 0 I4 0 I3 0 I2 0 0 0 Bit 0 0 0 I5 I1 Detail above is converted into hexadecimal and represented in ASCII code. e.g.) Data value = 30h 30h 30h 35h = ‘0005’ = Indicates that I 1 and I 3 are on. - 74 - - 75 - Communication 8131h: Output terminal status 8180h: Run command • $R: Output terminal status reading request command • $P/$S: Run command Received data (Host → Amplifier) SOH Amplifier ID Host ID STX $ R 8 Command 1 3 Data number 1 0 Received data (Host → Amplifier) 0 0 Data value 0 ETX BCC •Enter request for sending after execution of this command, the status of amplifier output terminal is answered. •Set ‘0000’ in data value. • #R: Output terminal status response command Transmission data (Amplifier → Host) SOH Host ID Amplifier ID STX # R 8 Command 1 3 Data number 1 D1 D2 D3 Data value D4 ETX BCC •When the amplifier receives request for sending after normal completion of output terminal status reading request command, the output terminal status of the amplifier is answered. [Status of output terminal] D1 D2 D3 D4 Bit 3 0 0 0 0 Bit 2 0 0 0 Bit 1 0 0 0 0 O2 Detail above is converted into hexadecimal and represented in ASCII code. e.g.) Data value = 30h 30h 30h 31h = ‘0001’ = Indicates that O1 is on. - 76 - SOH Amplifier ID Host ID STX $ P 8 Command 1 8 Data number 0 D1 D2 D3 Data value D4 ETX BCC •When the amplifier is powered on with Pr30 set at “2” (Command through RS485), this command enables sending run command to the amplifier. At this time, point selection or run command cannot be given through I/O. (See I 1/ I 2 function selection on P.57.) When Pr30 is “1” (command through I/O) and “0” (Digital key pad), run command by this command is ignored. •When run command is given to the amplifier with this command, first send ‘0000’ as a data value. •Operation is the same both for $P command and $S command. •When the amplifier ID is 80h (128), all connected amplifiers execute the command. However, no response is emitted from the amplifier. [Run command] Bit 0 0 D1 Bit 3 0 Bit 2 0 Bit 1 0 Bit 0 0 D3 0 0 D4 0 0 I2 0 I1 0 O1 D2 0 0 0 0 0 0 *When the same signal function is assigned to the signal input I 1 and I 2, the function is activated as one of the signals is turned ON. Detail above is converted into hexadecimal and represented in ASCII code. e.g.) Data value = 30h 30h 30h 31h = ‘0001’ = Input signal I 1 is on. - 77 - Communication 8181h: Free-run stop command 8191h: Forced trip • $P/$S: Free-run stop command • $P/$S: Forced trip command Received data (Host → Amplifier) SOH Amplifier ID Host ID STX $ P Command Received data (Host → Amplifier) 8 1 8 Data number 1 D1 D2 D3 Data value D4 ETX BCC •When the amplifier is powered on with Pr30 set at “2” (Command through RS485), this command enables sending free-run stop command to the amplifier. When Pr30 is “1” (command through I/O) and “0” (Digital key pad), free-run stop command by this command is ignored. •Operation is the same both for $P command and $S command. •When the amplifier ID is 80h (128), all connected amplifiers execute the command. However, no response is emitted from the amplifier. •When data value is other than ‘0000’ and ‘0001’, NAK is answered. •A motor cannot be driven after free run stop instructions until it transmits operation is possible (free run release). e.g.)Data value = 30h 30h 30h 31h = ‘0001’ = Free-run stop command is on. Host ID STX $ P Command 8 1 9 Data number 0 0 0 0 Data value 1 - 78 - $ P Command 8 1 9 Data number 1 0 0 0 Data value 1 ETX BCC Received data (Host → Amplifier) SOH Amplifier ID Host ID STX $ P Command 8 1 9 Data number 2 0 0 0 Data value 1 ETX BCC •When data value is set to ‘0001’ and this command executed, trip history is cleared. •When data value is other than ‘0000’ and ‘0001’, NAK is answered. •Operation is the same for both $P command and $S command. •When amplifier ID is set to 80h (128), all connected amplifiers execute the command. However, no response is answered from the amplifier. ETX BCC •When data value is set at ‘0001’ and this command is executed during trip, trip reset is executed. •When data value is other than ‘0000’ and ‘0001’, NAK is answered. •Operation is the same for both $P command and $S command. •This command is incapable of resetting some trips depending on their factor. As for tripped condition after executing trip reset command, check it by status reading or trip detail reading command. •When amplifier ID is set to 80h (128), all connected amplifiers execute the command. However, no response is answered from the amplifier. STX • $P/$S: clear trip history Received data (Host → Amplifier) Amplifier ID Host ID 8192h: Clear trip history • $P/$S: Trip reset command SOH Amplifier ID •When data value is set to ‘0001’ and this command executed, the amplifier trips (forced trip). •When data value is other than ‘0000’ and ‘0001’, NAK is answered. •Operation is the same for both $P command and $S command. •When amplifier ID is set to 80h (128), all connected amplifiers execute the command. However, no response is answered from the amplifier. 8190h: Trip reset SOH 81B0h: Parameter EEPROM writing • $P/$S: Parameter EEPROM writing command Received data (Host → Amplifier) SOH Amplifier ID Host ID STX $ P Command 8 1 B Data number 0 0 0 0 Data value 1 ETX BCC •When data value is set to ‘0001’ and this command executed, parameter is written to EEPROM contained in the amplifier. Response may take some time because EEPROM writing process is executed. Use this command when you want to change the parameter by $P command and make change still effective after power resetting. •NAK is answered and EEPROM writing process is not executed as long as the amplifier detects undervoltage error. •When data value is other than ‘0000’ and ‘0001’, NAK is answered. •Operation is the same for both $P command and $S command. •When amplifier ID is set to 80h (128), all connected amplifiers execute the command. However, no response is answered from the amplifier. •Writing to EEPROM should be requisite minimum. (EEPROM endurance: approx. 100,000 write cycle.) - 79 - Conformance to EC directive and UL standard EC Directives The EC directives apply to all such electronic products as those having specific functions and directly sold to general consumers in EU countries. These products are required to meet the EU unified standards and to be furnished with CE marking. Our brushless motor meet the EC Directives for Low Voltage Equipment so that the machine or equipment comprising our AC servo can meet relevant EC Directives. EMC Directives Our brushless motor can meet EMC Directives and related standards. However, to meet these requirements, the systems must be limited with respect to configuration and other aspects, e.g. the installation and some special wiring conditions must be met. This means that in some cases machines and equipment comprising our servo systems may not satisfy the requirements for wiring and grounding conditions specified by the EMC Directives. Therefore, conformance to the EMC Directives (especially the requirements for emission noise and noise terminal voltage) should be examined based on the final products that include our system. Applicable standard Installation condition Applicable standard UL UL1004 UL508C Standard for electric motor Standard for electric converter equipment CSA C22.2 No.14 (c-UL) C22.2 No.100 CE CCC KC Class I equipment Pollution degree 2 SCCR *1 Industrial control equipment. Standard for electric motor EN61800-5-1 EN60034-1 EN60034-5 EN61800-3 EN55011 EN61000-6-2 Adjustable speed electrical power drive systems – Safety requirements. Electrical, thermal and energy Standard for rotary electric machine (low voltage directive) Standard for rotary electric machine (low voltage directive) Adjustable speed electrical power drive systems – EMC requirements and specific test methods Radio interference wave characteristics of industrial, scientific, and medical high-frequency equipment Standards for immunity in industrial environment (EMC directive) GB12350 Safety standard for low-power electric motor Overvoltage category II Class I equipment Pollution degree 2 Korea Radio Law Class A Instrument (commercial broadcast communications equipment) *2 — *1 SCCR: Symmetrical current 5,000 Arms, Max. 240 V Motor over-temperature protection is not provided. Motor over-load-temperature protection shall be provided at the final installation upon required by the NEC (National Electric Code). *2 Information related to the Korea Radio Law This brushless amplifier is a Class A commercial broadcasting radio wave generator not designed for home use. The user and dealer should be aware of this fact. - 80 - Brushless Amplifier Configuration of peripheral equipment Power supply ・100 V system: Single phase 100 V to 120 V ± 10%, 50/60 Hz 200 V system: Single phase 200 V to 240 V ± 10%, 50/60 Hz ・Use the equipment under the environment of overvoltage category II specified by IEC60664-1. ・In order to obtain overvoltage category III, insert a transformer conforming to EN standard or IEC standard to the input of brushless motor. ・Use an electric wire size suitable to EN60204-1. MCCB (breaker) Fuse Be sure to connect the specified Molded Case Circuit Breaker (MCCB) certified by IEC and UL, or fuse certified by UL, between power supply and noise filter so that symmetrical current upon short-circuiting of power source will not exceed 5000 Arms. Meeting this condition allows conformance with UL508C (file No. E164620) and UL1004 (file No. E166557). Noise filter Surge absorber Grounding When installing one noise filter at the power supply for more than one brushless motor used, contact the manufacturer of noise filter. Install a surge absorber on the primary side of noise filter. However, in performing the voltage resistance test of machine and equipment, be sure to remove the surge absorber; otherwise, the surge absorber may be ruptured. Be sure to connect the grounding Terminal of brushless amplifier and protective grounding wire (PE) of system for preventing electric shock. Do not tighten the grounding wires together but connect them individually. Wiring of peripheral equipment Ferrite core (Noise filter for signal line) option DV0P1460 (*Qty.:4 ) (part No.: ZCAT3035-1330/TDK Corp.) Power supply Molded Case Circuit Breaker (MCCB) or Fuse Surge absorber Noise filter Brushless amplifier Brushless motor ground Protection ground (PE) - 81 - * The ferrite core should insert one or more pieces in an electric wire, respectively. Conformance to EC directive and UL standard List of compatible peripheral equipment Surge absorber Noise filter (3-phase) DV0PM20042 3SUP-HU10-ER-6 1 Surge absorber (single phase 100, 200 V) DV0P4190 R・A・V-781BWZ-4 1 Surge absorber (3-phase) DV0P1450 R・A・V-781BXZ-4 1 Noise filter for control signals DV0P1460 ZCAT3035-1330 4 Okaya Electric Industries Co. Ltd. 1 TDK Corporation Terminal cover (transparent) 53.1±1.0 115 105 95 70 43 12.0 50.0 60.0 10.0 Label 6-M4 Circuit diagram Body ② ③ 2 3 UL-1015 AWG16 41±1 Cover [Unit: mm] 5.5±1 11±1 1 M4 (11.6) (13.0) [Unit: mm] Noise filter for control signals • DV0P1460 39±1 34±1 mass: 62.8g 13±1 2−ø4.5 Screw for cover M3 52 2−ø4.5×6.75 5.5 Earth terminal M4 Label UL-1015 AWG16 ① +30 200 −0 5.0 10 100.0±2.0 88.0 75.0 ② 28.5±1 • DV0PM20042 ① 41±1 ø4.2±0.2 2.0 7.0 2 • DV0P1450 Noise filter • DV0P4170 Circuit diagram 30±1 1 [Unit: mm] 4.5±0.5 SUP-EK5-ER-6 ø4.2±0.2 4.5±0.5 DV0P4170 • DV0P4190 5.5±1 11±1 Noise filter (single phase 100, 200 V) Manufacturer 28.5±1 Qty. +30 200 −0 Manufacturer's parts number 28±1 Optional parts number (option) 28±1 Part name [Unit: mm] Recommended circuit breaker (MCCB) Made by Sensata Technologies Japan Limited: Type IELH-1-11-63-5A-M (single phase) Type IELH-1-111-63-5A-M (3-phase) (Rated current 5A, cutoff characteristics DELAY63) • Recommended cutoff characteristics: DELAY61-63 - 82 - - 83 - Specifications • Brushless motor specifications • Brushless amplifier GV series specifications Item Flange size Motor model No. Motor rated output (W) Voltage Rated torque (N・m) Specifications 80 mm sq. MBMU5AZA○ Rated input current (A(rms)) for 100 V/200 V for 100 V for 200 V 0.41 0.24 0.43 0.62 0.53 0.53 1.00 0.50 0.12 4000 Ambient humidity 0.05 mm or less at the position of 3 mm from the shaft end Ball bearing Measure the insulation resistance with 500 V Megger. It must be above 20 MΩ Measuring position: Between power input line (L1, L2,L3) and grounding wire 1500 VAC, 1 minute, 10 mA or less (between power and grounding wire) −10 ℃ to +40 ℃ (free from freezing) * Ambient temperature is measured at a distance of 5 cm from the motor. 85% RH or below (free from condensation) Altitude Lower than 1000m Vibration 4.9 m/s2 or less (10 to 60 Hz) X, Y, Z Impact 130(B) (UL certified 105 (A)) Storage humidity 85%RH or below (free from condensation) 50 Single phase 100 to 120 MBMU9A1A〇 MBMU9A2A〇 MBMU1E1A〇 MBMU1E2A〇 90 Single 3-phase phase Single phase 200 to 240 100 to 120 Frequency (Hz) Rated input current (A) Rated output current (A) 1.5 0.7 0.6 0.35 2.2 Motor mass (kg) 1.0 1.1 0.5 0.6 2.8 1.7 ±10% Control method Speed control by CS signal Driving system by PWM sine wave Single 3-phase phase 200 to 240 1.5 0.7 0.8 Ambient temperature 0 ℃ to +50 ℃ (free from freezing) * Ambient temperature is measured at a distance of 5 cm from the amplifier. Ambient humidity 20% to 85% RH or below (free from condensation) Atmosphere Indoor (without corrosive gas, dirt, dust, etc.) Altitude Lower than 1000m Vibration 5.9 m/s2 or less (10 to 60 Hz) Storage temperature –20 ˚C to 60 ˚C ( free from condensation) Extreme temperatures are permissible only for short period such as during transportation. Storage humidity 20 to 85%RH or below (free from condensation) 1.2 *1 Representative value *2 Motor shaft speed: to be multiplied by the reduction ratio when the gear head is used. *3 Excluding the shaft pass-through section and cable end connector. *Should conform to the test conditions specified in EN standard (EN60529 and EN60034-5). Not suitable for application where watertightness is required over a prolonged period, even if frequently washed. • Standard characteristics measurement conditions are temperature of 25 °C and relative humidity of 65%, and may be extended to 5 to 35 °C and 45 to 85% RH. - 84 - 100 to 120 Voltage tolerance 8 0.7 200 to 240 1.1 IP65*3 Number of poles Single 3-phase phase Single phase 50/60 –20˚C to 60˚C ( free from condensation) Storage temperature *Extreme temperatures are permissible only for short period such as during transportation. Protection structure 130 <Note> To start/stop the motor, use signal inputs (I 1, I 2, etc.). If power is turned on/off to start/stop the motor, the life of the internal circuitry will be shortened. Lower than 98m/s2 Motor insulation class Motor rated output (W) Ambient conditions 30 to 4000 Axial runout Ambient temperature 0.36 3000 Speed control range (r/min) MBMU5AZA〇 Input power supply voltage (V) 0.72 Continuous maximum rotation speed(r/min) Isolation voltage 1.30 0.27 Applicable motor model No. for 200 V 0.29 Rating Insulation resistance for 100 V 0.16 Rated rotation speed *2 (r/min) Bearing 130 Basic Specifications Moment of inertia of rotor(×10−4kg・m2) 90 Specifications Amplifier model No. MBEG5A1BCV MBEG5A5BCV MBEG9A1BCV MBEG9A5BCV MBEG1E1BCV MBEG1E5BCV MBMU9A1A○ MBMU9A2A○ MBMU1E1A○ MBMU1E2A○ 50 Starting torque *1 (N・m) Item 90 mm sq. - 85 - Specifications • Brushless Amplifier GV series specifications (continued) Item • Speed-torque characteristic (Torque in short-time run area is a typical value.) Specifications Speed setting Speed setting Resolution Function Analogue: DC 0 to 5 V, Digital *1 Analogue: About 1/ 200 of Upper speed limit Digital: 1 r/min *1 Analogue: ±3% or below of upper limit speed Speed setting precision (±90r/min or below at upper limit speed 3000 r/min) (at 20°C) [Digital: 1% or below of upper limit speed] *1 0.01 to 300 sec (Time for changing from 0 to 1000 r/min) *1 Acceleration/ Deceleration time Speed reduction stop / Free-run stop *1 Stopping procedure 8 speed Operation mode 5 inputs *2 (run/ stop, CW run/ CCW run, multi function 3 bit) Signal input 2 outputs (Open collector) *2 (Trip output etc) Signal output Setting of parameter, monitoring of control condition and the like Communication function are enabled with RS485 interface. Max 31 units. via RS485 Parameter change, status monitor, etc., can be executed through a store-bought PC: Communication software “PANATERM for BL”, Digital key pad connection cable (DV0P383**) and PC connection cable (DV0P4140) are required. The PC should Change parameter/ be provided with RS232 port or RS232-USB convertor. Monitor of condition Parameter change, status monitor, etc., can be executed through the optional Digital key pad DV0P3510 (sold separately). (Digital key pad connection cable (DV0P383**) (option, sold separately) is required.) ±1% or below (at 0 to Rated torque, Rated rotation speed) With load Speed ±1 % or below (at supply voltage ±10%, rated rotation speed) fluctuation With voltage factor ±1% or below (at 0 to 50 °C, rated rotation speed) With temperature Warning:Undervoltage *3 , Overload, setting change. Protect :Undervoltage *3 , Overload, Overcrrent, Overvoltage, Overheat, Protective function Overspeed, Sensor error, RS485 error, External forced trip , User parameter error, System parameter error, System error. Regenerative braking resistor can be externally connected. *4 Instantaneous braking torque 150%, Continuous regenerative ratio 10% Regenerating brake Regenerative operation with which motor shaft is rotated by load, e.g. load lowering operation, should not be continued. 3000 r/min Rated rotation speed 30 to 4000 r/min (Speed ratio 1:133) Speed control range Allowable motor cable Up to 10 m (Panasonic option cable) extension length 115%/ Overload protection time characteristics 150% 60 sec Protection level Measure the insulation resistance with 500 V Megger. It must be above 20 MΩ. Insulation resistance Measuring position: Between power input line (L1, L2, L3) and grounding wire. 1500 VAC, 1 minute, 10 mA or less (between power and grounding wire) Isolation voltage Equivalent to IP20 Protection structure/ /Self cooling Cooling system 0.37 Amplifier mass (kg) ( ) ( ) Performance *1 Can be set by using the optional Digital key pad DV0P3510 (sold separately) or PANATERM for BL or through communication over RS485. *2 Function of signal input and signal output can be changed by using the optional Digital key pad (sold separately) or PANATERM for BL or through communication over RS485. *3 By using the optional Digital key pad DV0P3510 (sold separately) or PANATERM for BL or through communication over RS485, Undervoltage warning (operation is stopped without trip, and started again as the voltage is recovered) can be changed to Undervoltage error (operation is maintained with trip). *4 Use the optional external regenerative resistor DV0P2890/DV0PM20068 (100 V/200 V) (sold separately). - 86 - MBEG5A1BCV/MBMU5AZA〇 MBEG5A5BCV/MBMU5AZA〇 MBEG9A1BCV/MBMU9A1A〇 MBEG9A5BCV/MBMU9A2A〇 50 W 100V Torque 0.3 [N·m] 0.24 0.2 Instantaneous operation region 0.16 (0.12) 0.1 Torque [N·m] 0.5 0.43 (0.35) 0.29 0.25 (0.22) Continuous operation region 0 1000 2000 3000 4000 50 W 200V 0 Rotation speed [r/min] Torque 0.3 [N·m] 0.24 0.2 Instantaneous operation region 0.16 (0.12) 0.1 Torque [N·m] 0.5 0.43 (0.35) 0.29 0.25 (0.22) Continuous operation region 0 1000 2000 3000 4000 Rotation speed [r/min] MBEG1E1BCV/MBMU1E1A〇 MBEG1E5BCV/MBMU1E2A〇 Torque 0.8 [N·m] 0.62 130 W 100V 0.41 Instantaneous operation region 0.4 (0.31) (0.24) Continuous operation region 0 1000 2000 3000 (2500) 4000 Rotation speed [r/min] 4000 Rotation speed [r/min] 130 W 200V Torque 0.8 [N·m] 0.62 (0.45) Instantaneous operation region 0.41 0.4 (0.31) Continuous operation region 0 1000 2000 3000 - 87 - 0 90 W 100V Instantaneous operation region Continuous operation region 1000 2000 3000 4000 Rotation speed [r/min] 4000 Rotation speed [r/min] 90 W 200V Instantaneous operation region Continuous operation region 1000 2000 3000 Specifications • Gear head 7 2 04 Φ1 0 4 −0.030 12 Key and keyway [attachment] 25 4ーø7 8 60 12 7 38 29 60 36 4ーø8.5 18 04 ø1 • Brushless Amplifier 7 2 30 n5 .2 35 21 75 10 105 120 φ85 4-φ6.5 (5.2) 5.2 10 21 - 88 - 0 5 −0.030 - 89 - 4.3 0.050 5+ 0 0 12 −0.15 04 ø1 12 37 0 7.5 − 0.15 7.5 15 5 25 25 140 O-ring 102 65 (28) □90 38 29 0 11−0.015 CW φ10h7 φ30 7 0 5 −0.030 φ75 60 4ーø6.5 0 φ12h7 −0.018 □90 CCW 0.060 4+ +0.010 4-φ5.5 200±20 500±50 20.5 0 φ85 −0.040 85.5 65 (28) 94 φ Grounding terminal. (M4 ring terminal) Connector cover 200±20 500±50 Connector cover Round shaft type Grounding terminal. (M4 ring terminal) 0 −0.040 90 W/130 W 4-φ5.5 0 4 −0.030 25 60 □90 110 130 O-ring 4 18 25 MZ9G□B/MY9G□B (for 90W,130W motors, option) • A figure representing reduction ration in □ . • Reduction ratio 3,3.6,5,6,7.5,9,10 12.5, 15,18,20,25 30,36,50, 60,75,90 100,120,150, 180, 200 23 types 25 5 4 Φ9 7 2 0 7 −0.015 7 2 32 0 φ8h7 −0.015 CW CCW 200±20 500±50 89.5 57.5 (20.5) □80 11.3 0 φ75 −0.040 68.8 57.5 (20.5) Connector cover 200±20 500±50 Connector cover Grounding terminal. (M4 ring terminal) 0 −0.040 Grounding terminal. (M4 ring terminal) Key and keyway [attachment] □80 32 ø15h7 Round shaft type 30 6 ø34 50 W MX8G□B (for 50W motor, option) • A figure representing reduction ration in □ . • Reduction ratio 3, 3.6, 5, 6, 7.5, 9, 10 12.5, 15,18,20,25 30,36,50, 60,75,90 100,120,150, 180 22 types ø34 • Motor ø15h7 [Unit: mm] 130 Dimensions Options 20 65 55 8 65 55 20 14 ø30 hole CW 1m 3m 5m 10 m Console A connector terminal symbol Terminal No. Terminal name 1 I1 2 I2 3 4 5 GND FIN +5V 6 — Terminal No. Terminal name 1 — 2 — 3 GND 4 — 8 — 9 — Console A, Digital key pad connector pin No. 10 — 6 1 10 5 5 +5V 6 — 7 8 9 SCK SIN SOT 10 — Optional parts number Length (L) Connect to control signal connector (I/O) 1m 3m 5m L 3 4 5 — — — • Digital key pad connection cable Optional parts number Length (L) DV0P38310 DV0P38330 DV0P38350 1m 3m 5m Insulating cap (for grounding wire insulation) <Console A side connector> (MoleX.) Housing : 39-01-2105(5557-10R-210) Terminal : 39-00-0046(5556T2) or 39-00-0047(5556T2L) 6 7 8 Orange Yellow Green 3 4 5 30 M4 round terminal ①Brushless amplifier side connector (MoleX.) Connector : 39-01-2085 Connector pin : 39-00-0038 or 39-00-0039(for AWG 20) 39-00-0046 or 39-00-0047(for AWG 26) ②Motor side connector (MoleX.) Connector : 39-01-2086 Connector pin : 39-00-0040 or 39-00-0041(for AWG 20) 39-00-0048 or 39-00-0049(for AWG 26) • Insulating cap (for grounding wire insulation) 1 • M4 × 6 pan head screw with spring washer 1 • M4 hex. nut 1 [Unit: mm] 9 10 — — • PC connection cable (10-pin D-sub connector pin 1.5 m) Optional parts number Length (L) DV0P4140 L=1.5±0.1m 1.5 m CONNECTOR: DB-9SS ( D-sub connector ) Connect it to RS232 port on the PC. When using USB, prepare RS232-USB converter. POWER (75.5) 2 Red 2 200 Grounding wire AWG20 Green/Yellow CN3 JST <Control signal connector I/O side> (J.S.T Mfg.Co.,Ltd.) Housing : PAP-10V-S:PAP-10V-S Terminal : SPHD-001T-P05 1 Terminal No. of I/o terminal Brown Lead color of a cable Console A side connector pin No. 1 200 • When using motor extension cable, be sure to connect its grounding wire to the grounding wire of the motor, and connect the other end of grounding wire of the extension cable to the earth terminal of the brushless amplifier. For connecting grounding wire of motor and motor extension cable, use M4 screw and insulating cap supplied as accessories. • Console A connection cable DV0PM2006910 DV0PM2006930 DV0PM2006950 ② ① 6 Digital key pad connector terminal symbol 7 — • Accessories 2-M3 or ø3.7 hole 2-ø3.5 [Unit: mm] (45) Protection cap CN2 2-ø3.5 (45) Grounding wire AWG20 Green/Yellow RUN [Unit: mm] L M4 round terminal ø13.5 STOP HIGH DV0PQ1000110 DV0PQ1000130 DV0PQ1000150 DV0PQ10001A1 28 LOW 60 70 70 60 70 60 CCW Optional parts number Length (L) 6 65 55 (Console A, Digital key pad) DV0P3510 28 • Motor extension cable 9 DV0P3500 Mounting hole side 1 • Digital key pad 5 • Console A L 10-pin connector (used for GV series) 1 8 Brushless amplifier side connector (modular plug RJ45) Connected to (SER) <Digital key pad side connector> Terminal No. of SER connector 1 4 8 2 5 3 6 7 (MoleX.) — +5V SOT SIN — — GND SCK Terminal name Housing : 39-01-2105(5557-10R-210) 9 7 Digital key pad side connector pin No. — 5 8 — — 3 Terminal : 39-00-0046(5556T2) or 39-00-0047(5556T2L) - 90 - (3) (25) This 14-pin connector is used for different series. (54) CN1 • Communication software PANATERM for BL Can be downloaded from our web site, free of charge. http://industrial.panasonic.com/ww/i_e/25000/motor_fa_e/motor_fa_e.html - 91 - [Unit: mm] Options • Power supply connector kit DV0P2870 Name Manufacturer’s parts No. Qty. Manufacturer Connector 39-01-2105(5557-10R-210) Connector pin 39-00-0060(5556PBTL) 1 6 Molex Inc Optional parts number Note Fits to power supply connector (POWER) • 39-01-2105(5557-10R-210) Name DV0P3610 7 8 9 10 6 7 8 9 10 1 2 3 4 1 2 3 4 5 5 • External regenerative resistor • Control signal cable (Cable with an I/O connector) Optional parts number Optional parts number Length (L) 2m 30±10 (5) DV0P2890 DV0PM20068 [Unit: mm] 2000±200 20±5 Heat shrinkable tube 20±5 20±5 9 8 7 6 φ4.3 Connector Connector pin Manufacturer’s parts No. Qty. PAP-10V-S SPHD-002T-P0.5 Manufacturer 1 Fits to J.S.T Mfg.Co.,Ltd. I/O connector 10 4 3 2 Terminal 5556PBTL (or 5556PBT) 65 Note 10 Name 5 * Connect terminals to pins No.3 and No.5 of the power supply connector, respectively. 300 60 52 Connector (J.S.T Mfg. Co., Ltd.) Connector : PAP-10V-S Terminal : SPHD-001T-P05 • PAP-10V-S 10 100 V, 50 Ω 200 V, 200 Ω 57 • I/O connector kit DV0PM20070 Specifications • DV0P4190, DV0PM20068 φ4.3 Cable AWG26 10-wire type BANDO DENSEN Co., ltd UL2517 Optional parts number [Unit: mm] 1 • External speed setter Optional parts number 5 kΩ B characteristic 1/4 W M9±0.75 ø6 2.5±1 ø24±1.5 10±1 15 or less [Unit: mm] 10±0.4 Nameplate thickness 0.5 mm ø10 hole ø15.5 ø2.8±0.2 Example 50 R22 or less 20±1 VR terminal No.1 24 or less 2 3 * Insulation paper 9.3 DV0PM20078 Molex Inc Note Fits to Console A • 39-01-2105(5557-10R-210) 6 DV0PM20076 Manufacturer’s parts No. Qty. Manufacturer Connector 39-01-2105(5557-10R-210) 1 10 Connector pin 39-00-0047(5556T2L) t0.6 Optional parts number • Panel connector kit (Fits to Console A) M3.5 38 Knob Name plate Panel * Insert the insulation paper to positively isolate the terminals and chassis. - 92 - - 93 - Options • Reactor • DIN rail attachment unit Fig.1( for 3-phase power supply) Optional parts number DV0P3811 5 E X Y Z (6) D 2-M4, bar ring (for mounting) 2-I NP C 35 20 Fig.2 (for single phase power supply) R S T A 6-I B H H D F (7) Rail stopper (6) [Unit: mm] B Amplifier mounted to DIN rail • How to Install Fig.2 With rail stop pushed in Hook the upper side of DIN rail mounting part on the DIN rail. A F G B C (93) D E (Max) H I Rated Inductance current (mH) (A) 6.81 3 41±2 55±2 4-5φ×10 M4 4.02 5 DV0P228 55±0.7 80±1 66.5±1 110Max 95 46±2 60±2 4-5φ×10 M4 2 8 By lifting the amplifier, you can remove it from the DIN rail. With the rail stop released, pull out the lower part of the amplifier to the near side. - 94 - G 136Max 155 70+3/−0 85±2 4-7φ×12 M4 Press lightly the lower part of the main body of amplifier. Pull out the lower part of the amplifier to the near side. F DV0P227 55±0.7 80±1 66.5±1 110Max 90 Ensure that the rail stop has been pushed in. • Removing from DIN Rail F: Center-to-center distance on slotted hole <Remarks> When using a reactor, be sure to install one reactor to one brushless amplifier. Press lightly. G A F: Center-to-center distance on outer circular arc (Mounting pitch) Fig.1 DV0P220 65±1 125±1 Part where DIN rail is mounted DIN rail Optional parts number 4-H F (Mounting pitch) F A C A (Mounting pitch) 4-H (Mounting pitch) E 130.5 140 Mounting plate - 95 - Options Cautions for Proper Use Cautions for Proper Use List of Peripheral Equipments Manufacturer Tel No. / Home Page Peripheral components TDK Corporation +81-3-5201-7229 http://www.tdk.co.jp/ Noise filter for signal lines Okaya Electric Industries Co. Ltd. +81-3-4544-7040 http://www.okayatec.co.jp/ Surge absorber Noise filter Sensata Technologies Japan Limited +81-49-283-7575 www.sensata.com/japan Circuit breaker (MCCB) Japan Molex Inc. +81-462-65-2313 http://www.molex.co.jp J.S.T. Mfg. Co., Ltd. +81-45-543-1271 http://www.jst-mfg.com/index_i.html Iwaki Musen Kenkyusho Co., Ltd. +81-44-833-4311 http://www.iwakimusen.co.jp/ Connector Regenerative resistor * This list is for reference only and subject to change without notice. - 96 - •Practical considerations for exporting the product or assembly containing the product When the end user of the product or end use of the product is associated with military affair or weapon, its export may be controlled by the Foreign Exchange and Foreign Trade Control Law. Complete review of the product to be exported and export formalities should be practiced. • Parts are subject to minor change to improve performance. • This product is intended to be used with a general industrial product, but not designed or manufactured to be used in a machine or system that may cause personal death when it is failed. • Install a safety equipments or apparatus in your application, when a serious accident or loss of property is expected due to the failure of this product. •If you are planning to use this product under special environment, such as atomic power control, aerospace equipment, traffic organization, medical equipment, various safety systems, and equipment which requires cleanliness, please contact us. • We have been making the best effort to ensure the highest quality of the products, however, application of exceptionally larger external noise disturbance and static electricity, or failure in input power, wiring and components may result in unexpected action. It is highly recommended that you make a fail-safe design and secure the safety in the operative range. •When this product is operated without the shaft electrically grounded, such as in driving the fan, bearing noise may become higher due to the occurence of electrocorrosion depending on the motor used or setting emvironment, so confirm and verify the condition on the customer side in such a case. • Failure of this product depending on its content, may generate smoke of about one cigarette. Take this into consideration when the application of the machine is clean room related. • Please be careful when using in an environment with high concentrations of sulphur or sulphuric gases, as sulphuration can lead to disconnection from the chip resistor or a poor contact connection. • Take care to avoid inputting a supply voltage which significantly exceeds the rated range to the power supply of this product. Failure to heed this caution may result in damage to the internal parts, causing smoking and/or a fire and other trouble. - 97 - After-Sale Service (Repair) Repair Consult to a dealer from whom you have purchased the product for details of repair. When the product is incorporated to the machine or equipment you have purchased, consult to the manufacuter or the dealer of the machine or equipment. Technical information Technical information of this product (Instruction Manual, CAD data) can be downloaded from the following web site. http://industrial.panasonic.com/ww/i_e/25000/motor_fa_e/motor_fa_e.html Pursuant to at the directive 2004/108/EC,article 9(2) Panasonic Testing Centre Panasonic Marketing Europe GmbH Winsbergring 15,22525 Hamburg,F.R.Germany For your records: The model number and serial number of this product can be found on either the back or the bottom of the unit. Please note them in the space provided and keep for future reference. Model No. □□□ BCV MBMU□□□ A □ MBEG Serial No. Date of purchase Name Dealer Address Phone ( ) - 7-1-1 Morofuku, Daito, Osaka, 574-0044, Japan Phone : +81-72-871-1212 「© Panasonic Corporation 2012」 IME40 P0812-0