NCP1252 Current Mode PWM Controller for Forward and Flyback Applications The NCP1252 controller offers everything needed to build cost− effective and reliable ac−dc switching supplies dedicated to ATX power supplies. Thanks to the use of an internally fixed timer, NCP1252 detects an output overload without relying on the auxiliary Vcc. A Brown−Out input offers protection against low input voltages and improves the converter safety. Finally a SOIC−8 package saves PCB space and represents a solution of choice in cost sensitive project. www.onsemi.com OFFLINE CONTROLLER Features • • • • • • • • • • • • • • • • • • • • Peak Current Mode Control Adjustable Switching Frequency up to 500 kHz Jittering Frequency ±5% of the Switching Frequency Latched Primary Over Current Protection with 10 ms Fixed Delay Delay Extended to 150 ms in E Version Delayed Operation Upon Start−up via an Internal Fixed Timer (A, B and C versions only) Adjustable Soft−start Timer Auto−recovery Brown−Out Detection UC384X−like UVLO Thresholds Vcc Range from 9 V to 28 V with Auto−recovery UVLO Internal 160 ns Leading Edge Blanking Adjustable Internal Ramp Compensation +500 mA / –800 mA Source / Sink Capability Maximum 50% Duty Cycle: A Version Maximum 80% Duty Cycle: B Version Maximum 65% Duty Cycle: C Version Maximum 47.5% Duty Cycle: D & E Versions Ready for Updated No Load Regulation Specifications SOIC−8 and PDIP−8 Packages These are Pb−Free Devices Typical Applications • Power Supplies for PC Silver Boxes, Games Adapter... • Flyback and Forward Converter 8 1 SOIC−8 CASE 751 SUFFIX D PDIP−8 CASE 626 SUFFIX P PIN CONNECTIONS FB 1 SS BO VCC CS DRV RT GND (Top View) MARKING DIAGRAMS 8 1252x ALYWX G 1252AP AWL YYWWG 1 x A L, WL Y, YY W, WW G or G = A, B, C, D or E = Assembly Location = Wafer Lot = Year = Work Week = Pb−Free Package ORDERING INFORMATION See detailed ordering and shipping information in the package dimensions section on page 18 of this data sheet. © Semiconductor Components Industries, LLC, 2016 January, 2016 − Rev. 7 1 Publication Order Number: NCP1252/D NCP1252 Vbulk Vout NCP1252 1 8 2 7 3 6 4 5 Vcc 100 nF* *Minimum recommended decoupling capacitor value Figure 1. Typical Application Table 1. PIN FUNCTIONS Pin No. Pin Name Function Pin Description 1 FB Feedback 2 BO Brown−out input 3 CS Current sense Monitors the primary current and allows the selection of the ramp compensation amplitude. 4 RT Timing element A resistor connected to ground fixes the switching frequency. 5 GND − 6 Drv Driver 7 VCC VCC 8 SSTART Soft−start This pin directly connects to an optocoupler collector. This pin monitors the input voltage image to offer a Brown−out protection. The controller ground pin. This pin connects to the MOSFET gate This pin accepts voltage range from 8 V up to 28 V A capacitor connected to ground selects the soft−start duration. The soft start is grounded during the delay timer Table 2. MAXIMUM RATINGS TABLE (Notes 1 and 2) Symbol Rating Value Unit VCC Power Supply voltage, Vcc pin, transient voltage: 10 ms with IVcc < 20 mA 30 V VCC Power Supply voltage, Vcc pin, continuous voltage 28 V IVcc Maximum current injected into pin 7 20 mA Maximum voltage on low power pins (except pin 6, 7) −0.3 to 10 V RθJA – PDIP8 Thermal Resistance Junction−to−Air – PDIP8 131 °C/W RθJA – SOIC8 Thermal Resistance Junction−to−Air – SOIC8 169 °C/W TJMAX Maximum Junction Temperature 150 °C Storage Temperature Range −60 to +150 °C ESD Capability, HBM model 1.8 kV ESD Capability, Machine Model 200 V Stresses exceeding those listed in the Maximum Ratings table may damage the device. If any of these limits are exceeded, device functionality should not be assumed, damage may occur and reliability may be affected. 1. This device series contains ESD protection and exceeds the following tests: Human Body Model 1800 V per JEDEC Standard JESD22−A114E. Machine Model Method 200 V per JEDEC Standard JESD22−A115A. 2. This device contains latch−up protection and exceeds 100 mA per JEDEC Standard JESD78. www.onsemi.com 2 www.onsemi.com 3 s hutdown Rsense Vbulk Rcomp BO CS FB IBO Hyst. Rr amp Vdd Vskip − + VBO LEB R 2R Buffered Ramp − Figure 2. Internal Circuit Architecture + 10 kHz + − UV LO r eset BOK 1V (FCS) − + MaxDC R Q Clock Ct Buffered Ramp Grand Reset Boot strap Active Clamp 15V Grand Reset Fix ed Delay 120 ms Soft Start Status Vdd 50% with A version 80% with B version 65% with C version 47.5% with D & E versions UV LO Note: MaxDC = MaxDC = MaxDC = MaxDC = 15V 30 V Vcc management Fs wing Jittering fs w 3.5V 0V UVLO reset Grand Fs w Reset selection R UVLO SQ 2 bits counter End Reset Set R Q SQ − + Out Count Fault Timer clk Reset QS Q Soft start RT GND Drv Vcc SST ART Iss RT NCP1252 NCP1252 Table 3. ELECTRICAL CHARATERISTICS (VCC = 15 V, RT = 43 kW, CDRV = 1 nF. For typical values TJ = 25°C, for min/max values TJ = –25°C to +125°C, unless otherwise noted) Test Condition Symbol Min Typ Max Startup threshold at which driving pulses are authorized VCC increasing A, B, C versions D & E versions VCC(on) 9.4 13.1 10 14 10.6 14.9 Minimum Operating voltage at which driving pulses are stopped VCC decreasing VCC(off) 8.4 9 9.6 V A, B and C versions D & E versions VCC(HYS) 0.9 4.5 1.0 5.0 − − V VCC < VCC(on) & VCC increasing from zero ICC1 − − 100 mA Internal IC consumption, controller switching Fsw =100 kHz, DRV = open ICC2 0.5 1.4 2.2 mA Internal IC consumption, controller switching Fsw =100 kHz, CDRV = 1 nF ICC3 2.0 2.7 3.5 mA Current Sense Voltage Threshold VILIM 0.92 1 1.08 V Leading Edge Blanking Duration tLEB − 160 − ns Characteristics Unit SUPPLY SECTION AND VCC MANAGEMENT Hysteresis between VCC(on) and VCC(min) Start−up current, controller disabled V CURRENT COMPARATOR Input Bias Current (Note 3) Ibias − 0.02 − mA Propagation delay From CS detected to gate turned off tILIM − 70 150 ns Internal Ramp Compensation Voltage level @ 25°C (Note 4) Vramp 3.15 3.5 3.85 V Internal Ramp Compensation resistance to CS pin @ 25°C (Note 4) Rramp − 26.5 − kW Oscillator Frequency RT = 43 kW & DRV pin = 47 kW fOSC 92 100 108 kHz Oscillator Frequency RT = 8.5 kW & DRV pin = 47 kW fOSC 425 500 550 kHz Frequency Modulation in percentage of fOSC (Note 3) fjitter − ±5 − % Frequency modulation Period (Note 3) Tswing − 3.33 − ms Maximum operating frequency (Note 3) INTERNAL OSCILLATOR fMAX 500 − − kHz Maximum duty−cycle – A version DCmaxA 45.6 48 49.6 % Maximum duty−cycle – B version DCmaxB 76 80 84 % Maximum duty−cycle – C version DCmaxC 61 65 69 % Maximum duty−cycle – D & E versions DCmaxD 44.2 45.6 47.2 % FBdiv − 3 − − Rpull−up − 3.5 − kW IFB 1.5 − − mA ZFB − 40 − kW FB pin = open VFBOL − 6.0 − V (Note 3) Vf − 0.75 − V DRV Source resistance RSRC − 10 30 W DRV Sink resistance RSINK − 6 19 W tr − 26 − ns FEEDBACK SECTION Internal voltage division from FB to CS setpoint Internal pull−up resistor FB pin maximum current FB pin = GND Internal feedback impedance from FB to GND Open loop feedback voltage Internal Diode forward voltage DRIVE OUTPUT Output voltage rise−time VCC = 15 V, CDRV = 1 nF, 10 to 90% 3. Guaranteed by design 4. Vramp, Rramp Guaranteed by design www.onsemi.com 4 NCP1252 Table 3. ELECTRICAL CHARATERISTICS (VCC = 15 V, RT = 43 kW, CDRV = 1 nF. For typical values TJ = 25°C, for min/max values TJ = –25°C to +125°C, unless otherwise noted) Characteristics Test Condition Symbol Min Typ Max Unit VCC = 15 V, CDRV = 1 nF, 90 to 10% tf − 22 − ns VCC = 25 V RDRV = 47 kW, CDRV = 1 nF VCL − 15 18 V − 50 500 mV Vskip 0.2 0.3 0.4 V Vskip(reset) − Vskip+ Vskip(HY − V DRIVE OUTPUT Output voltage fall−time Clamping voltage (maximum gate voltage) High−state voltage drop VCC = VCC(min) + 100 mV, RDRV VDRV(clamp) = 47 kW, CDRV = 1 nF CYCLE SKIP Skip cycle level Skip threshold Reset S) Skip threshold Hysteresis Vskip(HYS) − 25 − mV ISS 8.8 10 11 mA VSS 3.5 4.0 4.5 V SSdelay 100 120 155 ms FCS 0.9 1 1.1 V SOFT START SS pin = GND Soft−start charge current Soft start completion voltage threshold Internal delay before starting the Soft start when VCC(on) is reached For A, B and C versions only − No delay for D & E versions PROTECTION Current sense fault voltage level triggering the timer Timer delay before latching a fault (overload or short circuit) − A/B/C/D versions When CS pin > FCS Tfault 10 15 20 ms Timer delay before latching a fault (overload or short circuit) − E version When CS pin > FCS Tfault 120 155 200 ms VBO 0.974 1 1.026 V IBO 8.8 8.6 10 10 11.2 11.2 mA Brown−out voltage Internal current source generating the Brown−out hysteresis −5°C ≤ TJ ≤ +125°C −25°C ≤ TJ ≤ +125°C 3. Guaranteed by design 4. Vramp, Rramp Guaranteed by design Table 4. SELECTION TABLE NCP1252 Start−up Delay Duty Ratio Max VCC Start (Typ.) Fault Timer (Typ.) Fault A Yes 50% 10 V 15 ms Latched B Yes 80% 10 V 15 ms Latched C Yes 65% 10 V 15 ms Latched D No 47.5% 14 V 15 ms Latched E No 47.5% 14 V 150 ms Latched www.onsemi.com 5 NCP1252 SUPPLY VOLTAGE HYSTERESIS LEVEL (V) 10.2 10.0 VCC(on) 9.8 9.6 9.4 9.2 VCC(off) 9.0 8.8 −40 −20 0 20 40 60 80 100 120 1.15 1.10 1.05 1.00 0.95 0.90 −40 −20 0 20 40 60 80 100 120 TEMPERATURE (°C) Figure 3. Supply Voltage Threshold vs. Junction Temperature (A, B and C Versions) Figure 4. Supply Voltage Hysteresis vs. Junction Temperature (A, B and C Versions) 15.0 14.5 14.0 13.5 13.0 −40 −20 0 20 40 60 80 100 120 6.0 5.5 5.0 4.5 4.0 −40 −20 0 20 40 60 80 100 TEMPERATURE (°C) TEMPERATURE (°C) Figure 5. Supply Voltage VCC(ON) Threshold vs. Junction Temperature (D Version) Figure 6. Supply Voltage Hysteresis vs. Junction Temperature (D Version) 50 120 5 SUPPLY CURRENT ICC3 (mA) STARTUP CURRENT ICC1 (mA) 1.20 TEMPERATURE (°C) SUPPLY VOLTAGE HYSTERESIS LEVEL (V) UNDER VOLTAGE LOCK OUT LEVEL (V) UNDER VOLTAGE LOCK OUT LEVEL (V) TYPICAL CHARACTERISTICS 40 30 20 10 0 −40 −20 0 20 40 60 80 100 4 3 2 1 0 −40 120 −20 0 20 40 60 80 100 120 TEMPERATURE (°C) TEMPERATURE (°C) Figure 7. Start−up Current (ICC1) vs. Junction Temperature Figure 8. Supply Current (ICC3) vs. Junction Temperature www.onsemi.com 6 NCP1252 TYPICAL CHARACTERISTICS 1.08 CURRENT SENSE VOLTAGE THRESHOLD (V) SUPPLY CURRENT ICC3 (mA) 4 3 2 1 20 25 30 1.02 1.00 0.98 0.96 0.94 −20 0 20 40 60 80 100 120 SUPPLY VOLTAGE Vcc (V) TEMPERATURE (°C) Figure 9. Supply Current (ICC3) vs. Supply Voltage Figure 10. Current Sense Voltage Threshold vs. Junction Temperature LEADING EDGE BLANKING TIME (ns) 300 250 200 150 100 50 0 −40 −20 0 20 40 60 80 100 300 250 200 150 100 50 0 120 10 15 20 25 TEMPERATURE (°C) SUPPLY VOLTAGE Vcc (V) Figure 11. Leading Edge Blanking Time vs. Junction Temperature Figure 12. Leading Edge Blanking Time vs. Supply Voltage 160 160 140 140 PROPAGATION DELAY (ns) LEADING EDGE BLANKING TIME (ns) PROPAGATION DELAY (ns) 15 1.04 0.92 −40 0 10 1.06 120 100 80 60 40 30 120 100 80 60 40 20 20 0 −40 0 −20 0 20 40 60 80 100 10 120 15 20 25 30 TEMPERATURE (°C) SUPPLY VOLTAGE Vcc (V) Figure 13. Propagation Delay from CS to DRV vs. Junction Temperature Figure 14. Propagation Delay from CS to DRV vs. Supply Voltage www.onsemi.com 7 NCP1252 OSCILLATOR FREQUENCY @ Rt = 43 kW (kHz) OSCILLATOR FREQUENCY @ Rt = 43 kW (kHz) TYPICAL CHARACTERISTICS 108 106 104 102 100 98 96 94 92 −40 −20 0 20 40 60 80 100 120 TEMPERATURE (°C) 108 106 104 102 100 98 96 94 92 10 20 25 30 SUPPLY VOLTAGE Vcc (V) Figure 15. Oscillator Frequency vs. Junction Temperature SWITCHING FREQUENCY, FSW (kHz) 15 Figure 16. Oscillator Frequency vs. Supply Voltage 500 450 400 350 300 250 200 150 100 50 0 0 20 40 60 80 100 Rt RESISTOR (kW) Figure 17. Oscillator Frequency vs. Oscillator Resistor 84 MAXIMUM DUTY CYCLE (%) MAXIMUM DUTY CYCLE (%) 49 48 47 46 45 −40 −20 0 20 40 60 80 100 83 82 81 80 79 78 77 76 −40 120 −20 0 20 40 60 80 100 120 TEMPERATURE (°C) TEMPERATURE (°C) Figure 18. Maximum Duty−cycle, A Version vs. Junction Temperature Figure 19. Maximum Duty−cycle, B Version vs. Junction Temperature www.onsemi.com 8 NCP1252 TYPICAL CHARACTERISTICS 47.0 MAXIMUM DUTY CYCLE (%) 68 67 66 65 64 63 62 DRIVE SINK AND SOURCE RESISTANCE (W) 61 −40 −20 0 20 40 60 80 100 46.5 46.0 45.5 45.0 44.5 44.0 −40 120 −20 0 40 60 80 100 120 TEMPERATURE (°C) Figure 20. Maximum Duty−cycle, C Version vs. Junction Temperature Figure 21. Maximum Duty−cycle, D Version vs. Junction Temperature 20 14 12 10 ROH 8 6 ROL 4 2 0 −40 −20 0 20 40 60 80 100 18 16 14 12 10 −40 120 −20 0 20 40 60 80 100 120 TEMPERATURE (°C) TEMPERATURE (°C) Figure 22. Drive Sink and Source Resistances vs. Junction Temperature Figure 23. Drive Clamping Voltage vs. Junction Temperature 1.0 SKIP CYCLE THRESHOLD (V) 20 DRIVE CLAMPING VOLTAGE (V) 20 TEMPERATURE (°C) DRIVE CLAMPING VOLTAGE (V) MAXIMUM DUTY CYCLE (%) 69 18 16 14 12 10 10 15 20 25 30 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 −40 −20 0 20 40 60 80 100 120 TEMPERATURE (°C) SUPPLY VOLTAGE Vcc (V) Figure 24. Drive Clamping Voltage vs. Supply Voltage Figure 25. Skip Cycle Threshold vs. Junction Temperature www.onsemi.com 9 NCP1252 TYPICAL CHARACTERISTICS 5.0 SOFT START COMPLETION VOLTAGE THRESHOLD (V) SOFT START CURRENT (mA) 11 10 9 8 −40 −20 0 20 40 60 80 100 4.5 4.0 3.5 3.0 −40 120 −20 0 20 BROWN OUT VOLTAGE THRESHOLD (V) 1.10 1.08 1.06 1.04 1.02 1.00 0.98 0.96 0.94 0 20 40 60 80 100 120 Figure 27. Soft Start Completion Voltage Threshold vs. Junction Temperature 80 100 120 1.10 1.08 1.06 1.04 1.02 1.00 0.98 0.96 0.94 0.92 0.90 10 15 20 25 TEMPERATURE (°C) SUPPLY VOLTAGE Vcc (V) Figure 28. Brown Out Voltage Threshold vs. Junction Temperature Figure 29. Brown Out Voltage Threshold vs. Supply Voltage INTERNAL BROWN OUT CURRENT SOURCE (mA) INTERNAL BROWN OUT CURRENT SOURCE (mA) BROWN OUT VOLTAGE THRESHOLD (V) Figure 26. Soft Start Current vs. Junction Temperature −20 60 TEMPERATURE (°C) TEMPERATURE (°C) 0.92 0.90 −40 40 12.0 11.5 11.0 10.5 10.0 9.5 9.0 8.5 8.0 −40 −20 0 20 40 60 80 100 120 TEMPERATURE (°C) 12.0 11.5 11.0 10.5 10.0 9.5 9.0 8.5 8.0 10 Figure 30. Internal Brown Out Current Source vs. Junction Temperature 15 20 25 SUPPLY VOLTAGE Vcc (V) Figure 31. Internal Brown Out Current Source vs. Supply Voltage www.onsemi.com 10 30 30 NCP1252 Application Information Introduction The NCP1252 hosts a high−performance current−mode controller specifically developed to drive power supplies designed for the ATX and the adapter market: • Current Mode operation: implementing peak current−mode control topology, the circuit offers UC384X−like features to build rugged power supplies. • Adjustable switching frequency: a resistor to ground precisely sets the switching frequency between 50 kHz and a maximum of 500 kHz. There is no synchronization capability. • Internal frequency jittering: Frequency jittering softens the EMI signature by spreading out peak energy within a band ±5% from the center frequency. • Wide Vcc excursion: the controller allows operation up to 28 V continuously and accepts transient voltage up to 30 V during 10 ms with IVCC < 20 mA • Gate drive clamping: a lot of power MOSFETs do not allow their driving voltage to exceed 20 V. The controller includes a low−loss clamping voltage which prevents the gate from going beyond 15 V typical. • Low startup−current: reaching a low no−load standby power represents a difficult exercise when the controller requires an external, lossy, resistor connected to the bulk capacitor. The start−up current is guaranteed to be less than 100 mA maximum, helping the designer to reach a low standby power level. • Short−circuit protection: by monitoring the CS pin voltage when it exceeds 1 V (maximum peak current), the controller detects a fault and starts an internal digital timer. On the condition that the digital timer elapses, the controller will permanently latch−off. This allows accurate overload or short−circuit detection which is not dependant on the auxiliary winding. Reset occurs when: a) a BO reset is sensed, b) VCC is cycled down to VCC(min) level. If the short circuit or the fault disappear before the fault timer ends, the fault timer is reset only if the CS pin voltage level is below 1 V at least during 3 switching frequency periods. This delay before resetting the fault timer prevents any false or missing fault or over load detection. • Adjustable soft−start: the soft−start is activated upon a start−up sequence (VCC going−up and crossing • • • • VCC(on)) after a minimum internal time delay of 120 ms (SSdelay). But also when the brown−out pin is reset without in that case timer delay. This internal time delay gives extra time to the PFC to be sure that the output PFC voltage is in regulation. The soft start pin is grounded until the internal delay is ended. Please note that SSdelay is present only for A, B and C versions. Shutdown: if an external transistor brings the BO pin down, the controller is shut down, but all internal biasing circuits are alive. When the pin is released, a new soft−start sequence takes place. Brown−Out protection: BO pin permanently monitors a fraction of the input voltage. When this image is below the VBO threshold, the circuit stays off and does not switch. As soon the voltage image comes back within safe limits, the pulses are re−started via a start−up sequence including soft−start. The hysteresis is implemented via a current source connected to the BO pin; this current source sinks a current (IBO) from the pin to the ground. As the current source status depends on the brown−out comparator, it can easily be used for hysteresis purposes. A transistor pulling down the BO pin to ground will shut−off the controller. Upon release, a new soft−start sequence takes place. Internal ramp compensation: a simple resistor connected from the CS pin to the sense resistor allows the designer to inject ramp compensation inside his design. Skip cycle feature: When the power supply loads are decreasing to a low level, the duty cycle also decreases to the minimum value the controller can offer. If the output loads disappear, the converter runs at the minimum duty cycle fixed by the propagation delay and driving blocks. It often delivers too much energy to the secondary side and it trips the voltage supervisor. To avoid this problem, the FB is allowed to impose the min tON down to ~ Vf and it further decreases down to Vskip, zero duty cycle is imposed. This mode helps to ensure no−load outputs conditions as requested by recently updated ATX specifications. Please note that the converter first goes to min tON before going to zero duty cycle: normal operation is thus not disturbed. The following figure illustrates the different mode of operation versus the FB pin level. www.onsemi.com 11 NCP1252 FB level VFBOL = 6.0 V Normal Operation: DCmin < DC < DCmaxA/B/C Vf = 0.75 V Operation @ Ton_min DC = DCmin Vskip = 0.3 V Skip: DC = 0% Time Figure 32. Mode of Operation versus the FB Pin Level Startup Sequence: the soft start is allowed. When the soft start is allowed the SS pin is released from the ground and the current source connected to this pin sources its current to the external capacitor connected on SS pin. The voltage variation of the SS pin divided by 4 gives the same peak current variation on the CS pin. The following figures illustrate the different startup cases. The startup sequence is activated when Vcc pin reaches VCC(on) level. Once the startup sequence has been activated the internal delay timer (SSdelay) runs (except D version). Only when the internal delay elapses the soft start can be allowed if the BO pin level is above VBO level. If the BO pin threshold is reached or as soon as this level will be reached VCC pin VCC pin VCC(on) VCC(on) Time BO pin Time BO pin VBO VBO Time Time SS pin SS pin 120 ms: Internal delay 120 ms: Internal delay DRV pin Soft start Time DRV pin Soft start Time No pulse Time CASE #2 CASE #1 Time Figure 33. Different Startup Sequence Case #1 & #2 − (For A, B and C versions) With the Case #2, at the end of the internal delay, the BO pin level is below the VBO threshold thus the soft start sequence can not start. A new soft start sequence will start only when the BO pin reaches the VBO threshold. With the Case #1, when the VCC pin reaches the VCC(on) level, the internal timer starts. As the BO pin level is above the VBO threshold at the end of the internal delay, a soft start sequence is started. www.onsemi.com 12 NCP1252 VCC pin VCC pin VCC(on) VCC(on) Time BO pin Time BO pin VBO VBO SS pin Time SS pin Time DRV pin Time Soft start SS capacitor is discharged DRV pin Time Time CASE #3 Time CASE #4 Figure 34. Controller Shuts Down with the Brown Out Pin Soft Start: When the BO pin is grounded, the controller is shut down and the SS pin is internally grounded in order to discharge the soft start capacitor connected to this pin (Case #3). If the BO pin is released, when its level reaches the VBO level a new soft start sequence happens. As illustrated by the following figure, the rising voltage on the SS pin voltage divided by 4 controls the peak current sensed on the CS pin. Thus as soon as the CS pin voltage becomes higher than the SS pin voltage divided by 4 the driver latch is reset. Clock Rcomp S CS LEB Rse nse Soft Start Status Vdd Iss R Fixe d Delay 120 ms UVLO + − SS 1/4 Soft start Grand Reset Figure 35. Soft Start Principle www.onsemi.com 13 Q Q DRV NCP1252 The following figure illustrates a soft start sequence. Soft Start pin (2 V/div) TSS = 13 ms VSS = 4 V CS pin (0.5 V/div) Time (4 ms/div) Figure 36. Soft Start Example Brown−Out Protection By monitoring the level on BO pin, the controller protects the forward converter against low input voltage conditions. When the BO pin level falls below the VBO level, the controllers stops pulsing until the input level goes back to normal and resumes the operation via a new soft start sequence. The brown−out comparator features a fixed voltage reference level (VBO). The hysteresis is implemented by using the internal current connected between the BO pin and the ground when the BO pin is below the internal voltage reference (VBO). S Vbulk RB O u p R BO BOK − + shutdown Q Q RB Olo VBO Grand Reset UVLO r eset IBO Figure 37. BO Pin Setup ǒ The following equations show how to calculate the resistors for BO pin. First of all, select the bulk voltage value at which the controller must start switching (Vbulkon) and the bulk voltage for shutdown (Vbulkoff) the controller. Where: • Vbulkon = 370 V • Vbulkoff = 350 V • VBO = 1 V • IBO = 10 mA When BO pin voltage is below VBO (internal voltage reference), the internal current source (IBO) is activated. The following equation can be written: V bulkON + R BOup I BO ) Ǔ V BO ) V BO R BOlo (eq. 1) When BO pin voltage is higher than VBO, the internal current source is now disabled. The following equation can be written: V BO + V bulkoffR BOlo R BOlo ) R BOup (eq. 2) From Equation 2 it can be extracted the RBOup: R BOup + ǒ Ǔ V bulkoff * V BO R BOlo V BO (eq. 3) Equation 3 is substituted in Equation 1 and solved for RBOlo, yields: www.onsemi.com 14 NCP1252 R BOlo + ǒ Ǔ V BO V bulkon * V BO *1 I BO V bulkoff * V BO Short Circuit or Over Load Protection: (eq. 4) A short circuit or an overload situation is detected when the CS pin level reaching its maximum level at 1 V. In that case the fault status is stored in the latch and allows the digital timer count. If the digital timer ends then the fault is latched and the controller permanently stops the pulses on the driver pin. If the fault is gone before ending the digital timer, the timer is reset only after 3 switching controller periods without fault detection (or when the CS pin < 1 V during at least 3 switching periods). If the fault is latched the controller can be reset if a BO reset is sensed or if VCC is cycled down to VCC(off). The fault timer is typically set to 15 ms for A/B/C and D versions but is extended to 150 ms for the E version. RBOup can be also written independently of RBOlo by substituting Equation 4 into Equation 3 as follow: R BOup + V bulkon * V bulkoff I BO (eq. 5) From Equation 4 and Equation 5, the resistor divider value can be calculated: ǒ Ǔ R BOlo + 1 370 * 1 * 1 + 5731 W 10 m 350 * 1 R BOup + 370 * 350 + 2.0 MW 10 m Fault timer: 15 ms CS pin (500 mV/div) Short Circuit 12 Vout (5 V/div) Time (4 ms/div) Figure 38. Short Circuit Detection Example Shut Down Continuous Conduction Mode (CCM) with a duty−cycle close to and above 50%. To lower the current loop gain, one usually injects between 50 and 100% of the inductor downslope. Figure 39 depicts how internally the ramp is generated: The compensation is derived from the oscillator via a buffer. A switch placed between the buffered internal oscillator ramp and Rramp disconnects the compensation ramp during the OFF time DRV signal. There is one possibility to shut down the controller; this possibility consists of grounding the BO pin as illustrated in Figure 37. Slope Compensation Slope compensation is a known mean to cure subharmonic oscillations. These oscillations take place at half of the switching frequency and occur only during www.onsemi.com 15 NCP1252 Vdd FB Clock 2R S R Buffered Ramp DRV path Q Q R Rramp LEB + Rsense CS − Rcomp Ccs Figure 39. Ramp Compensation Setup In the NCP1252, the internal ramp swings with a slope of: S int + V ramp F DC max SW A few line of algebra determined Rcomp: R comp + R ramp (eq. 6) (V out ) V f) N s R L out N p sense (eq. 7) where: • Vout is output voltage level • Vf the freewheel diode forward drop • Lout, the secondary inductor value • Ns/Np the transformer turn ratio • Rsense: the sense resistor on the primary side Assuming the selected amount of ramp compensation to be applied is δcomp, then we must calculate the division ratio to scale down Sint accordingly: Ratio + R sensed comp S int (eq. 9) The previous ramp compensation calculation does not take into account the natural primary ramp created by the transformer magnetizing inductance. In some case illustrated here after the power supply does not need additional ramp compensation due to the high level of the natural primary ramp. The natural primary ramp is extracted from the following formula: In a forward application the secondary−side downslope viewed on a primary side requires a projection over the sense resistor Rsense. Thus: S sense + Ratio 1 * Ratio S natural + V bulk R L mag sense (eq. 10) Then the natural ramp compensation will be: d natural_comp + S natural S sense (eq. 11) If the natural ramp compensation (δnatural_comp) is higher than the ramp compensation needed (δcomp), the power supply does not need additional ramp compensation. If not, only the difference (δcomp−δnatural_comp) should be used to calculate the accurate compensation value. (eq. 8) Thus the new division ratio is: if d natural_comp t d comp å Ratio + S int (eq. 12) • Vbulk = 350 V, minimum input voltage at which the Then Rcomp can be calculated with the same equation used when the natural ramp is neglected (Equation 9). • • • • • Ramp Compensation Design Example: • • • • • S sense(d comp * d natural_comp) 2 switch−Forward Power supply specification: Regulated output: 12 V Lout = 27 mH Vf = 0.7 V (drop voltage on the regulated output) Current sense resistor : 0.75 W Switching frequency : 125 kHz power supply works. Duty cycle max: DCmax = 84% Vramp = 3.5 V, Internal ramp level. Rramp = 26.5 kW, Internal pull−up resistance Targeted ramp compensation level: 100% Transformer specification: − Lmag = 13 mH − Ns/Np = 0.085 www.onsemi.com 16 NCP1252 Internal ramp compensation level S int + V ramp F å S int + 3.5 125 kHz + 520 mV ń ms 0.84 DC max sw Secondary−side downslope projected over the sense resistor is: S sense + (V out ) V f) N s (12 ) 0.7) R å S sense + 0.085 L out N p sense 27 @ 10 −6 0.75 + 29.99 mV ń ms Natural primary ramp: S natural + V bulk R å S natural + 350 −3 0.75 + 20.19 mV ń ms L mag sense 13 @ 10 Thus the natural ramp compensation is: d natural_comp + S natural å d natural_comp + 20.19 + 67.3% 29.99 S sense Here the natural ramp compensation is lower than the desired ramp compensation, so an external compensation should be added to prevent sub−harmonics oscillation. Ratio + S sense(d comp * d natural_comp) S int å Ratio + 29.99 @ (1.00 * 0.67) + 0.019 520 We can know calculate external resistor (Rcomp) to reach the correct compensation level. R comp + R ramp Ratio å R 0.019 + 509 W 3 comp + 26.5 @ 10 1 * 0.019 1 * Ratio Thus with Rcomp = 510 W, 100% compensation ramp is applied on the CS pin. The following example illustrates a power supply where the natural ramp offers enough ramp compensation to avoid external ramp compensation. 2 switch−Forward Power supply specification: • Regulated output: 12 V • Duty cycle max: DCmax = 84% • Lout = 27 mH • Vramp = 3.5 V, Internal ramp level. • Vf = 0.7 V (drop voltage on the regulated output) • Rramp = 26.5 kW, Internal pull−up resistance • Current sense resistor: 0.75 W • Targeted ramp compensation level: 100% • Switching frequency: 125 kHz • Transformer specification: − Lmag = 7 mH • Vbulk = 350 V, minimum input voltage at which the − Ns/Np = 0.085 power supply works. Secondary−side downslope projected over the sense resistor is: S sense + (V out ) V f) N s (12 ) 0.7) R å S sense + 0.085 L out N p sense 27 @ 10 −6 0.75 + 29.99 mV ń ms The natural primary ramp is: S natural + V bulk R å S natural + 350 −3 0.75 + 37.5 mV ń ms L mag sense 7 @ 10 And the natural ramp compensation will be: d natural_comp + S natural å d natural_comp + 37.5 + 125% 29.99 S sense So in that case the natural ramp compensation due to the magnetizing inductance of the transformer will be enough to prevent any sub−harmonics oscillation in case of duty cycle above 50%. www.onsemi.com 17 NCP1252 Table 5. ORDERING INFORMATION Version Marking Shipping† NCP1252APG A 1252AP 50 Units / Rail NCP1252ADR2G A 1252A 2500 / Tape & Reel NCP1252BDR2G B 1252B 2500 / Tape & Reel NCP1252CDR2G C 1252C 2500 / Tape & Reel NCP1252DDR2G D 1252D 2500 / Tape & Reel NCP1252EDR2G E 1252E 2500 / Tape & Reel Device †For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging Specification Brochure, BRD8011/D. www.onsemi.com 18 NCP1252 PACKAGE DIMENSIONS 8 LEAD PDIP CASE 626−05 ISSUE P D A E H 8 5 1 4 E1 NOTE 8 c b2 B END VIEW TOP VIEW WITH LEADS CONSTRAINED NOTE 5 A2 A e/2 NOTE 3 L SEATING PLANE A1 C M D1 e 8X SIDE VIEW b 0.010 eB END VIEW M C A M B M NOTE 6 www.onsemi.com 19 NOTES: 1. DIMENSIONING AND TOLERANCING PER ASME Y14.5M, 1994. 2. CONTROLLING DIMENSION: INCHES. 3. DIMENSIONS A, A1 AND L ARE MEASURED WITH THE PACKAGE SEATED IN JEDEC SEATING PLANE GAUGE GS−3. 4. DIMENSIONS D, D1 AND E1 DO NOT INCLUDE MOLD FLASH OR PROTRUSIONS. MOLD FLASH OR PROTRUSIONS ARE NOT TO EXCEED 0.10 INCH. 5. DIMENSION E IS MEASURED AT A POINT 0.015 BELOW DATUM PLANE H WITH THE LEADS CONSTRAINED PERPENDICULAR TO DATUM C. 6. DIMENSION eB IS MEASURED AT THE LEAD TIPS WITH THE LEADS UNCONSTRAINED. 7. DATUM PLANE H IS COINCIDENT WITH THE BOTTOM OF THE LEADS, WHERE THE LEADS EXIT THE BODY. 8. PACKAGE CONTOUR IS OPTIONAL (ROUNDED OR SQUARE CORNERS). DIM A A1 A2 b b2 C D D1 E E1 e eB L M INCHES MIN MAX −−−− 0.210 0.015 −−−− 0.115 0.195 0.014 0.022 0.060 TYP 0.008 0.014 0.355 0.400 0.005 −−−− 0.300 0.325 0.240 0.280 0.100 BSC −−−− 0.430 0.115 0.150 −−−− 10 ° MILLIMETERS MIN MAX −−− 5.33 0.38 −−− 2.92 4.95 0.35 0.56 1.52 TYP 0.20 0.36 9.02 10.16 0.13 −−− 7.62 8.26 6.10 7.11 2.54 BSC −−− 10.92 2.92 3.81 −−− 10 ° NCP1252 PACKAGE DIMENSIONS SOIC−8 NB CASE 751−07 ISSUE AK −X− NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: MILLIMETER. 3. DIMENSION A AND B DO NOT INCLUDE MOLD PROTRUSION. 4. MAXIMUM MOLD PROTRUSION 0.15 (0.006) PER SIDE. 5. DIMENSION D DOES NOT INCLUDE DAMBAR PROTRUSION. ALLOWABLE DAMBAR PROTRUSION SHALL BE 0.127 (0.005) TOTAL IN EXCESS OF THE D DIMENSION AT MAXIMUM MATERIAL CONDITION. 6. 751−01 THRU 751−06 ARE OBSOLETE. NEW STANDARD IS 751−07. A 8 5 S B 0.25 (0.010) M Y M 1 4 K −Y− G C N DIM A B C D G H J K M N S X 45 _ SEATING PLANE −Z− 0.10 (0.004) H M D 0.25 (0.010) M Z Y S X J S MILLIMETERS MIN MAX 4.80 5.00 3.80 4.00 1.35 1.75 0.33 0.51 1.27 BSC 0.10 0.25 0.19 0.25 0.40 1.27 0_ 8_ 0.25 0.50 5.80 6.20 INCHES MIN MAX 0.189 0.197 0.150 0.157 0.053 0.069 0.013 0.020 0.050 BSC 0.004 0.010 0.007 0.010 0.016 0.050 0 _ 8 _ 0.010 0.020 0.228 0.244 SOLDERING FOOTPRINT* 1.52 0.060 7.0 0.275 4.0 0.155 0.6 0.024 1.270 0.050 SCALE 6:1 mm Ǔ ǒinches *For additional information on our Pb−Free strategy and soldering details, please download the ON Semiconductor Soldering and Mounting Techniques Reference Manual, SOLDERRM/D. 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