SolidStateSolutions

Solid State Power Management
Solid State Power Management
Overview………………….………..….……….……...…...2
Integration………………………...…………….....……...3
Markets/Applications…………………….……..….....3
Single Channel Controllers ………….……......…...4
Solid State Circuit Breakers ………………...…...…4
Multi-Channel Boards……………........................5
Multi-Channel Enclosures ……........................5
Solid State Contactors……..…….……….………......6
Solid State Relays………….…….………….…......…...6
Bi-Directional Charge/Discharge Controller.....6
MIL-STD-1275 Modules...…..……………….…….....7
SAE Compliant Transorbs…..…………….….……....7
Advanced Thermal Capabilities……………..........8
Development Tools………………….….………….......8
©2016 Sensitron Semiconductor · 221 West Industry Court · Deer Park, NY 11729-4681
Phone (631) 586 7600 · Fax (631) 242 9798 · www.sensitron.com · [email protected]
146-0316
Solid State Power Management Solutions
The Sensitron Advantage:
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Variety of COTS Solid State Power Controllers product availability reduces lead time
Flexible, battle-tested technology allows for reduced design time
Efficient electrical and mechanical design optimized for small space/footprint
Low power dissipation and wide-temperature range operation
Proven solutions for tough requirements
Features:
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2
True I t and instant trip protection
Solid state reliability
Software and hardware current rating programmability
Accurate current, temperature and voltage measurements
Isolated discrete or serial interface controls and load monitoring
EMC reduction
Built in test features
Benefits:
Sensitron’s SSPC technology and products combine functionalities of electro-mechanical breakers, solid state relays and system
monitors and provide the following benefits to our customers:
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Electrical load protection and monitoring: current, voltage and temperature measurements
Operational improvements by allowing for diagnostics, prognostics and condition-based maintenance
Life cycle cost savings and reduced cost of ownership
Increased radius of operation through power budgeting and load shedding
Power sequencing, crew off-loading and network-controlled intelligent load management
Sensitron Solid State Power Management Solutions
Single Ch.
Modules
Cobra
Diamondback
Boa
28 VDC
28 VDC
28 VDC
28 – 375 VDC
Voltage
115/230 VAC
Enclosed Unit
Capability
28VDC - 600 VDC
115VAC - 230 VAC
Current
Up to 150 A
6x 25 A
(150 A)
(16ch) 8x 5A, 3x 15A, 5x 25A
(32ch) 32x 10A
4x 100A
100A @ 375VDC
30A @ 610VDC
Measurements
Load Status
Switch Status
Output Current
Input Voltage
Output Current
Input & Output Voltage
Temperature
Output Current
Input & Output Voltage
Temperature
Output Current
Input & Output Voltage
Temperature
Interface
Discrete
RS232
RS485
CAN
RS232, 422, 485
CAN
RS232, 422, 485
CAN
RS232, 422, 485
Temp Range
-40/-55 to 85
-55 to 100
-45 to 100
-55 to 100
-40 to 105
© 2016 Sensitron Semiconductor  221 West Industry Court  Deer Park, NY 11729-4681 
Phone (631) 586 7600  Fax (631) 242 9798  www.sensitron.com  [email protected]
Page 2
Smart Power Management Product Integration
Sensitron has heritage in over two decades of smart power management, from packaged devices to hybrids
and modules -
High Current SSPC
Bi-Directional
Surge Limiter
High Voltage SSPC
Packaged Fets & IGBT
Discretes
Slot SSPC
High Current MultiChannel Enclosures
Cobra Multi-Channel
Boards
1990’s
Chassis Mountable SSPC
2010’s
Multi-Channel
Enclosures
Single Channel Modules
AC Solid State
Circuit Breaker
Multi-Channel
Boards
AC Solid State Relay
Markets
Aircrafts, Helicopters
UAV, UMG
Ground Vehicles
Off-Road Vehicles
Commercial Vessels
Applications
Exploration Equipment
Command Centers
Test Equipment
Weapon Launchers
Smart Power
Multi-Channel Boards
Smart Power
Smart Power
2000’s
Multi-Channel Boards
Standards
MIL-STD-1275
MIL-STD-704
MIL-STD-461
MIL-STD-217
Interfaces
RS-232, RS-422, RS-485, CAN
J1939
© 2016 Sensitron Semiconductor  221 West Industry Court  Deer Park, NY 11729-4681
Phone (631) 586 7600  Fax (631) 242 9798  www.sensitron.com  [email protected]
Page 3
Programmable Single Channel Control, ≤ 50A
Part Number
SPDP05D28-1
SPDP10D28-1
SPDP15D28-1
SPDP20D28-1
SPDP25D28-1
SPDP30D28-1
SPDP40D28-1
SPDP50D28-1
Current Program Range
1A to 5A
2A to 10A
3A to 15A
4A to 20A
5A to 25A
6A to 30A
8A to 40A
10A to 50A
Part Number
SPDP03D270
SPDP10D270
SPDP03D375
SPDP10D375
Current Program Range
0.9A to 3A
3.0A to 10A
0.9A to 3A
3.0A to 10A
Voltage
28 Vdc
28 Vdc
28 Vdc
28 Vdc
28 Vdc
28 Vdc
28 Vdc
28 Vdc
Voltage
270 Vdc
270 Vdc
375Vdc
375Vdc
Features:
• 5:1 programming range for 28V
2
• True I T with thermal memory
• Instant trip at higher level
• 10x for 28V
• 7x for 270/375V
• Isolated Logic Control, Status
• On/Off
• Low Power Consumption
• Low Weight
• 30 grams for 28V
• 40 grams for 270/375V
• No heat sinking or cooling required
• Soft turn-on for EMI control
• Nuisance Trip Suppression
• 28V Status outputs
• Load status – Hi =<5%, Low = 15%
• Gate status – indicates switch state
• 270/375V Status outputs
• Line input
• Overtemperature
Single Channel Control, up to 150A
SPDB Series, Low Current
Part Number
SPDB10D28
SPDB35D28
Part Number
SRPC80D28
SPDC130D28
SPDC150D28
SPDP50D375
Current
10A
35A
Current
80A
130A
150A
50A
Voltage
28 Vdc
28 Vdc
Voltage
28 Vdc
28 Vdc
28 Vdc
375Vdc
Features:
2
• True I T with thermal memory
• Instant trip at higher level
• Isolated Logic Control, Status
• On/Off
• Low Power Consumption
• Soft turn-on for EMI control
• Nuisance Trip Suppression
Max Voltage [email protected] Amps
175 mV
230 mV
260 mV
440 mV
AC Solid State Circuit Breaker
Part Number
SPD8A115
Current
8A
Voltage
150 Vdc
Standard Features, plus:
• 115 VAC / 150 VDC
• 2 pole single throw switch (2PST)
• Overcurrent shutdown protection
• Overvoltage transient suppression
• TTL/CMOS input compatible
• Operating voltage up to 100V
© 2016 Sensitron Semiconductor  221 West Industry Court  Deer Park, NY 11729-4681
Phone (631) 586 7600  Fax (631) 242 9798  www.sensitron.com  [email protected]
Page 4
Multi-Channel Boards
Sensitron’s Multi-Channel Solid State Power Controllers (SSPC) are programmable, microcontroller based, Solid State Power Controller
products designed to be used in 28V DC Power Management applications. Each independent channel can be programmed to support
variable loads, and can be programmed to operate in parallel with other channels in order to act as a single channel with combined
current capabilities. These products feature integrated current, temperature, and voltage sensing, with a serial communications
interface which allows a system controller to command channels on and off, as well as monitor measured parameters and status.
Diamondback Series
16 Channel Board
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32 Channel Board
16 Programmable Channels
Like channels can be paralleled
Up to 210A of Total Current
Measurements:
 Output Currents, Input & Output
Voltages, Board Temperature
 Flags – per channel
 Load Present (20% of rating
threshold)
 Faults–OCP Trip, BIT Failure, Vout
Low
 CAN Interface (up to 1Mbaud) J1939
 100°C Operation, 5VDC Aux Power –
Internal/External options
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32 Programmable Channels
Like channels can be paralleled
Up to ~300A of Total Current
Measurements:
 Output Currents, Input & Output
Voltages, Board Temperature
CAN Interface (up to 1Mbaud) J1939
100°C Operation
5VDC or 28VDC Aux Power
New connectors optimum for rack
mounting
Enclosures
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Support for return current wires
One or two 16-CH Cards
One or two 32-CH Cards
Circular, Rugged Connectors
Design and Production Capability
Build-to-Print Capability
Price / Performance Leader
Can be waterproof
Can be EMI-tight
Cobra Series: 6 Channel Board
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Up to 6 channels, can be used individually or in parallel combinations
Programmable from 1 Amp to 25 Amps rated current
Parallel channel capability up to 150 amps
RS-232, RS-422,or RS-485 serial interface bus
BATTLESHORT setting to prevent tripping in extreme circumstances
MAINTENANCE MODE for safe maintenance
Boa Series: 4 Channel Board
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Four Individual Channels Programmable to 100A
Up to 200A with Channel Paralleling
Total Current up to 400 amps
28VDC-derived auxiliary power
True I2t and thermal memory protection
J1939 CAN bus communications
Soft Turn-On/Off to Reduce EMI
Battle short and Maintenance modes
Power-up and continuous Self-Test (BIT)
-55°C to 100°C operating temperature range
©2016 Sensitron Semiconductor  221 West Industry Court  Deer Park, NY 11729-4681 
Phone (631) 586 7600  Fax (631) 242 9798  www.sensitron.com  [email protected] 
Page 5
High Current/High Voltage DC Solid State Contactor: SSR Series
Part
Number
SSR033D005
SSR066D005
SSR100D005
SSR033D010
SSR066D010
SSR100D010
SSR033D020
SSR066D020
SSR100D020
Max Contact
Voltage
(Vout)
50
50
50
100
100
100
200
200
200
Continuous
Contact Current
(Iout)
33
66
100
33
66
100
33
66
100
Voltage drop
@ Iout
( Vdrop)
0.080
0.152
0.230
0.103
0.205
0.310
0.139
0.278
0.420
Features/Benefits:
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2000V Input to Output / Output to Baseplate Isolation
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Up to 1200V Blocking, Up to 100A Continuous Current
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Up to 400A Surge Capability
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-55 C to 100 C Operation
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Single wide range DC input signal 4.6V to 36V
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Fast turn on/turn off, less than 1 us
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Low power control, 0.5W Typ
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Low “on” state resistance
AC Solid State Relay: SCP-5285
Part
Number
SSR015D060
SSR025D060
SSR033D060
SSR050D060
SSR015D080
SSR025D080
SSR033D080
SSR015D120
SSR025D120
SSR033D120
Max Contact
Voltage
(Vout)
600
600
600
600
800
800
800
1200
1200
1200
Continuous
Contact Current
(Iout)
15
25
33
50
15
25
33
15
25
33
Voltage drop
@ Iout
( Vdrop)
0.248
0.413
0.545
0.825
0.408
0.680
0.900
0.224
0.373
0.492
Package Size: 1.4” x 2.6” x 0.5”
MIL-STD-704 and MIL-STD-461 Compliant
Features/Benefits:
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Back-to-back SCR output for high reliability
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75A rating upto 85 C base plate temperature
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1600V surge voltage withstand capability
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Zero voltage turn-ON switching to reduce EMC issues
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Flexible design configuration
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Customizable terminal & device options
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Similar to Teledyne SSR1600660D75
Also Available: Integrated Carrier Boards for Single Channel Modules
Features/Benefits:
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Up to four loads and total board current of 120A
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Configurable mix of 10, 20, 30 and 40A devices
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On-board current rating programmability
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Power connectors for 28Vdc bus and return
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5V available on the connector to control the devices
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Integrated auxiliary power supply, Low board & connector
power dissipation
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High current bus bar system, low power current routing
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Balanced current distribution
Bidirectional Charge/Discharge Controller: SPAF01Cxx
Dimensions:6.60” x 4.00” x 2.64”
Weight: 3.85lb Max
Features/Benefits:
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Useful for SuperCapacitor control & protection
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Programmable Current Limit to 150A max continuous
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No auxiliary power required
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Control & status monitoring over CAN bus
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Configurable isolated discrete control
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External Bypass Relay control and monitoring
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500V Isolation from chassis
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-45 C to 100 C operating temperature range
©2016 Sensitron Semiconductor  221 West Industry Court  Deer Park, NY 11729-4681 
Phone (631) 586 7600  Fax (631) 242 9798  www.sensitron.com  [email protected]
Page 6
Vehicle Power Surge Protection
MIL-STD-1275 Military Vehicles, 28V
Features/Benefits:
 28V power system voltage transient protection including load dump
 Clamping below 55V DC for both 100V and 250V pulse
 Power savings by allowing lower FET voltage ratings to be used
 Reliability: 100% production tested to meet MIL-STD-1275 test method
The Sensitron Advantage:
 Low leakage at working voltage means no significant power loss at normal
conditions
 Protection without power interruption
Product Options:
 SCP-5282-3,& -5/A are also designed to meet SAE J1113-xx requirements
 SCP-5282-3 also meets ISO16750 & ISO7637 requirements
 SCP-5282-6 tested to 1275 & Aircraft DO-160 spec
PN
SCP-5282-1
SCP-5282-1U
SCP-5282-2
SCP-5282-3
SCP-5282-5/ A
SCP-5282-6A/B
Config
Bi
Uni
Bi
Bi
Uni
Bi
Peak Pwr
1ms
60kW
60kW
60kW
100kW
50kW
65kW
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Vwm,
Min
33V
33V
33V
33V
33V
52V
Leakage
Max @Vwm
25 uA
25 uA
25 uA
40 uA
30mA
30uA
Vbr,
Min
36.7V
36.7V
36.7V
36.7V
60V
Body Dimensions
Inch
Weight, gm
SAE-5282-12
1.85x3.20x0.80
115
SCP-5282-1
SCP-5282-1U
SCP-5282-2
SCP-5282-3
SCP-5282-5
SCP-5282-6
1.24x2.25x0.61
1.24x2.25x0.61
1.24x2.25x0.61
2.02x2.25x0.61
1.85x3.20x0.80
0.950x0.50x0.420
72
72
72
122
115
18
Type
Ippm
100A
100A
100A
135A
120A
54A
Vclamp @
Ippm Max
49V
49V
49V
49V
43V/ 42V
77V
100% Tested To:
100A/80ms square
100A/80ms square
5x 100A, 50ms sq
5x 110A, 50ms sq
120A/100ms
1275 waveform
MIL-STD-1275 Transorb
SCP-1275, Replacement for GPZ1275
Voltage transient protection / load dump function
Clamping below 55V DC for both 100V and 250V pulse
100% production tested to Meet MIL-STD-1275 test method
Advantages: No power consumption under clamping voltage threshold, no power
interruption, high pulse power capability, low cost & small size
SAE Compliant Military Vehicles, 12V
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PN
SAE-5282-12
SAE Compliant Transorb
SAE compliant high pulse power transorb for +12 Vdc systems, clamping below 32Vdc for
100V pulse with 142A peak current
SAE J1113-11 compliant; 100V surge withstand
ding with 0.5 Ohm source impedance, 400 msec pulse
Allows the use of 40V high efficiency FET
Screw terminals for easy installation, with isolated base plate for mounting to chassis
Config
Peak Pwr
Vwm,
Min
Leakage Max
Vwm
Vbr,
Min
Ippm
Vclamp @
Ippmmax
100% Tested To:
Uni
4kW/400ms
18V
250 uA
25.1V
142A
32V
J1113-11, 142A/400ms
©2016 Sensitron Semiconductor · 221 West Industry Court · Deer Park, NY 11729-4681 ·
Phone (631) 586 7600 · Fax (631) 242 9798 · www.sensitron.com · [email protected]
Page 7
To o ls a nd Ca pa bilit ies ( Engin e er ing & Pr o duc t io n)
Product Development Equipment
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•
•
•
•
•
•
•
•
Software Tools
 AutoCAD 2005
4 Dual quadcore simulation workstations
 Inventor 9
Dukane ultrasonic welder
 Solidworks 2010
SST DAP sealer
 Design Modeler
SSEC seam welder
 ANSYS Mechanical v.13
Sonix ultrasonic scanner
 CFX v.13
BTU belt reflow furnaces
MTBF Computational Tool
 Relex Architect 2008
Orthodyne 360 fully automatic
Mathematical Tools
wirebonder
MathCAD 14
K&S 4526 semi-automatic wirebonder
Visual Basic
Dage bond pull tester
APDL
Polaris percussion welder
C++
Trebor eutectic die bonder
Origin 8.1
Trebor epoxy pick & place
Rapid Prototyping Tool
ZCorp 3D Plus
K&S semi-automatic pick & place
ESPEC thermal cycling machine
Visit us online at: www.sensitron.com
Your Power Solutions Provider
Sensitron Semiconductor
Corporate Headquarters
Microelectronics Division
100 Engineers Road
Hauppauge, NY 11788
Discrete Semiconductor
Division
221 West Industry Court
Deer Park, NY 11729
About Sensitron: Sensitron is a leading manufacturer of high reliability power electronic solutions including motor controllers, diodes,
smart power management and conversion, voltage protection components and embedded boards, with over 40 years heritage serving
space, aerospace, and defense markets.