Solid State Power Management Solid State Power Management Overview………………….………..….……….……...…...2 Integration………………………...…………….....……...3 Markets/Applications…………………….……..….....3 Single Channel Controllers ………….……......…...4 Solid State Circuit Breakers ………………...…...…4 Multi-Channel Boards……………........................5 Multi-Channel Enclosures ……........................5 Solid State Contactors……..…….……….………......6 Solid State Relays………….…….………….…......…...6 Bi-Directional Charge/Discharge Controller.....6 MIL-STD-1275 Modules...…..……………….…….....7 SAE Compliant Transorbs…..…………….….……....7 Advanced Thermal Capabilities……………..........8 Development Tools………………….….………….......8 ©2016 Sensitron Semiconductor · 221 West Industry Court · Deer Park, NY 11729-4681 Phone (631) 586 7600 · Fax (631) 242 9798 · www.sensitron.com · [email protected] 146-0316 Solid State Power Management Solutions The Sensitron Advantage: Variety of COTS Solid State Power Controllers product availability reduces lead time Flexible, battle-tested technology allows for reduced design time Efficient electrical and mechanical design optimized for small space/footprint Low power dissipation and wide-temperature range operation Proven solutions for tough requirements Features: 2 True I t and instant trip protection Solid state reliability Software and hardware current rating programmability Accurate current, temperature and voltage measurements Isolated discrete or serial interface controls and load monitoring EMC reduction Built in test features Benefits: Sensitron’s SSPC technology and products combine functionalities of electro-mechanical breakers, solid state relays and system monitors and provide the following benefits to our customers: Electrical load protection and monitoring: current, voltage and temperature measurements Operational improvements by allowing for diagnostics, prognostics and condition-based maintenance Life cycle cost savings and reduced cost of ownership Increased radius of operation through power budgeting and load shedding Power sequencing, crew off-loading and network-controlled intelligent load management Sensitron Solid State Power Management Solutions Single Ch. Modules Cobra Diamondback Boa 28 VDC 28 VDC 28 VDC 28 – 375 VDC Voltage 115/230 VAC Enclosed Unit Capability 28VDC - 600 VDC 115VAC - 230 VAC Current Up to 150 A 6x 25 A (150 A) (16ch) 8x 5A, 3x 15A, 5x 25A (32ch) 32x 10A 4x 100A 100A @ 375VDC 30A @ 610VDC Measurements Load Status Switch Status Output Current Input Voltage Output Current Input & Output Voltage Temperature Output Current Input & Output Voltage Temperature Output Current Input & Output Voltage Temperature Interface Discrete RS232 RS485 CAN RS232, 422, 485 CAN RS232, 422, 485 CAN RS232, 422, 485 Temp Range -40/-55 to 85 -55 to 100 -45 to 100 -55 to 100 -40 to 105 © 2016 Sensitron Semiconductor 221 West Industry Court Deer Park, NY 11729-4681 Phone (631) 586 7600 Fax (631) 242 9798 www.sensitron.com [email protected] Page 2 Smart Power Management Product Integration Sensitron has heritage in over two decades of smart power management, from packaged devices to hybrids and modules - High Current SSPC Bi-Directional Surge Limiter High Voltage SSPC Packaged Fets & IGBT Discretes Slot SSPC High Current MultiChannel Enclosures Cobra Multi-Channel Boards 1990’s Chassis Mountable SSPC 2010’s Multi-Channel Enclosures Single Channel Modules AC Solid State Circuit Breaker Multi-Channel Boards AC Solid State Relay Markets Aircrafts, Helicopters UAV, UMG Ground Vehicles Off-Road Vehicles Commercial Vessels Applications Exploration Equipment Command Centers Test Equipment Weapon Launchers Smart Power Multi-Channel Boards Smart Power Smart Power 2000’s Multi-Channel Boards Standards MIL-STD-1275 MIL-STD-704 MIL-STD-461 MIL-STD-217 Interfaces RS-232, RS-422, RS-485, CAN J1939 © 2016 Sensitron Semiconductor 221 West Industry Court Deer Park, NY 11729-4681 Phone (631) 586 7600 Fax (631) 242 9798 www.sensitron.com [email protected] Page 3 Programmable Single Channel Control, ≤ 50A Part Number SPDP05D28-1 SPDP10D28-1 SPDP15D28-1 SPDP20D28-1 SPDP25D28-1 SPDP30D28-1 SPDP40D28-1 SPDP50D28-1 Current Program Range 1A to 5A 2A to 10A 3A to 15A 4A to 20A 5A to 25A 6A to 30A 8A to 40A 10A to 50A Part Number SPDP03D270 SPDP10D270 SPDP03D375 SPDP10D375 Current Program Range 0.9A to 3A 3.0A to 10A 0.9A to 3A 3.0A to 10A Voltage 28 Vdc 28 Vdc 28 Vdc 28 Vdc 28 Vdc 28 Vdc 28 Vdc 28 Vdc Voltage 270 Vdc 270 Vdc 375Vdc 375Vdc Features: • 5:1 programming range for 28V 2 • True I T with thermal memory • Instant trip at higher level • 10x for 28V • 7x for 270/375V • Isolated Logic Control, Status • On/Off • Low Power Consumption • Low Weight • 30 grams for 28V • 40 grams for 270/375V • No heat sinking or cooling required • Soft turn-on for EMI control • Nuisance Trip Suppression • 28V Status outputs • Load status – Hi =<5%, Low = 15% • Gate status – indicates switch state • 270/375V Status outputs • Line input • Overtemperature Single Channel Control, up to 150A SPDB Series, Low Current Part Number SPDB10D28 SPDB35D28 Part Number SRPC80D28 SPDC130D28 SPDC150D28 SPDP50D375 Current 10A 35A Current 80A 130A 150A 50A Voltage 28 Vdc 28 Vdc Voltage 28 Vdc 28 Vdc 28 Vdc 375Vdc Features: 2 • True I T with thermal memory • Instant trip at higher level • Isolated Logic Control, Status • On/Off • Low Power Consumption • Soft turn-on for EMI control • Nuisance Trip Suppression Max Voltage Drop@ Amps 175 mV 230 mV 260 mV 440 mV AC Solid State Circuit Breaker Part Number SPD8A115 Current 8A Voltage 150 Vdc Standard Features, plus: • 115 VAC / 150 VDC • 2 pole single throw switch (2PST) • Overcurrent shutdown protection • Overvoltage transient suppression • TTL/CMOS input compatible • Operating voltage up to 100V © 2016 Sensitron Semiconductor 221 West Industry Court Deer Park, NY 11729-4681 Phone (631) 586 7600 Fax (631) 242 9798 www.sensitron.com [email protected] Page 4 Multi-Channel Boards Sensitron’s Multi-Channel Solid State Power Controllers (SSPC) are programmable, microcontroller based, Solid State Power Controller products designed to be used in 28V DC Power Management applications. Each independent channel can be programmed to support variable loads, and can be programmed to operate in parallel with other channels in order to act as a single channel with combined current capabilities. These products feature integrated current, temperature, and voltage sensing, with a serial communications interface which allows a system controller to command channels on and off, as well as monitor measured parameters and status. Diamondback Series 16 Channel Board 32 Channel Board 16 Programmable Channels Like channels can be paralleled Up to 210A of Total Current Measurements: Output Currents, Input & Output Voltages, Board Temperature Flags – per channel Load Present (20% of rating threshold) Faults–OCP Trip, BIT Failure, Vout Low CAN Interface (up to 1Mbaud) J1939 100°C Operation, 5VDC Aux Power – Internal/External options 32 Programmable Channels Like channels can be paralleled Up to ~300A of Total Current Measurements: Output Currents, Input & Output Voltages, Board Temperature CAN Interface (up to 1Mbaud) J1939 100°C Operation 5VDC or 28VDC Aux Power New connectors optimum for rack mounting Enclosures Support for return current wires One or two 16-CH Cards One or two 32-CH Cards Circular, Rugged Connectors Design and Production Capability Build-to-Print Capability Price / Performance Leader Can be waterproof Can be EMI-tight Cobra Series: 6 Channel Board Up to 6 channels, can be used individually or in parallel combinations Programmable from 1 Amp to 25 Amps rated current Parallel channel capability up to 150 amps RS-232, RS-422,or RS-485 serial interface bus BATTLESHORT setting to prevent tripping in extreme circumstances MAINTENANCE MODE for safe maintenance Boa Series: 4 Channel Board Four Individual Channels Programmable to 100A Up to 200A with Channel Paralleling Total Current up to 400 amps 28VDC-derived auxiliary power True I2t and thermal memory protection J1939 CAN bus communications Soft Turn-On/Off to Reduce EMI Battle short and Maintenance modes Power-up and continuous Self-Test (BIT) -55°C to 100°C operating temperature range ©2016 Sensitron Semiconductor 221 West Industry Court Deer Park, NY 11729-4681 Phone (631) 586 7600 Fax (631) 242 9798 www.sensitron.com [email protected] Page 5 High Current/High Voltage DC Solid State Contactor: SSR Series Part Number SSR033D005 SSR066D005 SSR100D005 SSR033D010 SSR066D010 SSR100D010 SSR033D020 SSR066D020 SSR100D020 Max Contact Voltage (Vout) 50 50 50 100 100 100 200 200 200 Continuous Contact Current (Iout) 33 66 100 33 66 100 33 66 100 Voltage drop @ Iout ( Vdrop) 0.080 0.152 0.230 0.103 0.205 0.310 0.139 0.278 0.420 Features/Benefits: 2000V Input to Output / Output to Baseplate Isolation Up to 1200V Blocking, Up to 100A Continuous Current Up to 400A Surge Capability o o -55 C to 100 C Operation Single wide range DC input signal 4.6V to 36V Fast turn on/turn off, less than 1 us Low power control, 0.5W Typ Low “on” state resistance AC Solid State Relay: SCP-5285 Part Number SSR015D060 SSR025D060 SSR033D060 SSR050D060 SSR015D080 SSR025D080 SSR033D080 SSR015D120 SSR025D120 SSR033D120 Max Contact Voltage (Vout) 600 600 600 600 800 800 800 1200 1200 1200 Continuous Contact Current (Iout) 15 25 33 50 15 25 33 15 25 33 Voltage drop @ Iout ( Vdrop) 0.248 0.413 0.545 0.825 0.408 0.680 0.900 0.224 0.373 0.492 Package Size: 1.4” x 2.6” x 0.5” MIL-STD-704 and MIL-STD-461 Compliant Features/Benefits: Back-to-back SCR output for high reliability o 75A rating upto 85 C base plate temperature 1600V surge voltage withstand capability Zero voltage turn-ON switching to reduce EMC issues Flexible design configuration Customizable terminal & device options Similar to Teledyne SSR1600660D75 Also Available: Integrated Carrier Boards for Single Channel Modules Features/Benefits: Up to four loads and total board current of 120A Configurable mix of 10, 20, 30 and 40A devices On-board current rating programmability Power connectors for 28Vdc bus and return 5V available on the connector to control the devices Integrated auxiliary power supply, Low board & connector power dissipation High current bus bar system, low power current routing Balanced current distribution Bidirectional Charge/Discharge Controller: SPAF01Cxx Dimensions:6.60” x 4.00” x 2.64” Weight: 3.85lb Max Features/Benefits: Useful for SuperCapacitor control & protection Programmable Current Limit to 150A max continuous No auxiliary power required Control & status monitoring over CAN bus Configurable isolated discrete control External Bypass Relay control and monitoring 500V Isolation from chassis o o -45 C to 100 C operating temperature range ©2016 Sensitron Semiconductor 221 West Industry Court Deer Park, NY 11729-4681 Phone (631) 586 7600 Fax (631) 242 9798 www.sensitron.com [email protected] Page 6 Vehicle Power Surge Protection MIL-STD-1275 Military Vehicles, 28V Features/Benefits: 28V power system voltage transient protection including load dump Clamping below 55V DC for both 100V and 250V pulse Power savings by allowing lower FET voltage ratings to be used Reliability: 100% production tested to meet MIL-STD-1275 test method The Sensitron Advantage: Low leakage at working voltage means no significant power loss at normal conditions Protection without power interruption Product Options: SCP-5282-3,& -5/A are also designed to meet SAE J1113-xx requirements SCP-5282-3 also meets ISO16750 & ISO7637 requirements SCP-5282-6 tested to 1275 & Aircraft DO-160 spec PN SCP-5282-1 SCP-5282-1U SCP-5282-2 SCP-5282-3 SCP-5282-5/ A SCP-5282-6A/B Config Bi Uni Bi Bi Uni Bi Peak Pwr 1ms 60kW 60kW 60kW 100kW 50kW 65kW Vwm, Min 33V 33V 33V 33V 33V 52V Leakage Max @Vwm 25 uA 25 uA 25 uA 40 uA 30mA 30uA Vbr, Min 36.7V 36.7V 36.7V 36.7V 60V Body Dimensions Inch Weight, gm SAE-5282-12 1.85x3.20x0.80 115 SCP-5282-1 SCP-5282-1U SCP-5282-2 SCP-5282-3 SCP-5282-5 SCP-5282-6 1.24x2.25x0.61 1.24x2.25x0.61 1.24x2.25x0.61 2.02x2.25x0.61 1.85x3.20x0.80 0.950x0.50x0.420 72 72 72 122 115 18 Type Ippm 100A 100A 100A 135A 120A 54A Vclamp @ Ippm Max 49V 49V 49V 49V 43V/ 42V 77V 100% Tested To: 100A/80ms square 100A/80ms square 5x 100A, 50ms sq 5x 110A, 50ms sq 120A/100ms 1275 waveform MIL-STD-1275 Transorb SCP-1275, Replacement for GPZ1275 Voltage transient protection / load dump function Clamping below 55V DC for both 100V and 250V pulse 100% production tested to Meet MIL-STD-1275 test method Advantages: No power consumption under clamping voltage threshold, no power interruption, high pulse power capability, low cost & small size SAE Compliant Military Vehicles, 12V PN SAE-5282-12 SAE Compliant Transorb SAE compliant high pulse power transorb for +12 Vdc systems, clamping below 32Vdc for 100V pulse with 142A peak current SAE J1113-11 compliant; 100V surge withstand ding with 0.5 Ohm source impedance, 400 msec pulse Allows the use of 40V high efficiency FET Screw terminals for easy installation, with isolated base plate for mounting to chassis Config Peak Pwr Vwm, Min Leakage Max Vwm Vbr, Min Ippm Vclamp @ Ippmmax 100% Tested To: Uni 4kW/400ms 18V 250 uA 25.1V 142A 32V J1113-11, 142A/400ms ©2016 Sensitron Semiconductor · 221 West Industry Court · Deer Park, NY 11729-4681 · Phone (631) 586 7600 · Fax (631) 242 9798 · www.sensitron.com · [email protected] Page 7 To o ls a nd Ca pa bilit ies ( Engin e er ing & Pr o duc t io n) Product Development Equipment • • • • • • • • • • • • • • Software Tools AutoCAD 2005 4 Dual quadcore simulation workstations Inventor 9 Dukane ultrasonic welder Solidworks 2010 SST DAP sealer Design Modeler SSEC seam welder ANSYS Mechanical v.13 Sonix ultrasonic scanner CFX v.13 BTU belt reflow furnaces MTBF Computational Tool Relex Architect 2008 Orthodyne 360 fully automatic Mathematical Tools wirebonder MathCAD 14 K&S 4526 semi-automatic wirebonder Visual Basic Dage bond pull tester APDL Polaris percussion welder C++ Trebor eutectic die bonder Origin 8.1 Trebor epoxy pick & place Rapid Prototyping Tool ZCorp 3D Plus K&S semi-automatic pick & place ESPEC thermal cycling machine Visit us online at: www.sensitron.com Your Power Solutions Provider Sensitron Semiconductor Corporate Headquarters Microelectronics Division 100 Engineers Road Hauppauge, NY 11788 Discrete Semiconductor Division 221 West Industry Court Deer Park, NY 11729 About Sensitron: Sensitron is a leading manufacturer of high reliability power electronic solutions including motor controllers, diodes, smart power management and conversion, voltage protection components and embedded boards, with over 40 years heritage serving space, aerospace, and defense markets.