K4 drive systems Brilliantly versatile , The engineer s choice version 2015-04 K4_Antriebssysteme_2015_4_EN.indd 1 29.04.2015 14:59:28 Company profile: ebm-papst The entire scope of ventilation and drive technology: this is the world of ebm-papst. More than 11.700 people – in Germany and throughout the world – develop, produce and sell our motors and fans. Our global presence and our unique range of products based on a quality standard that surpasses every other have made us what we are: world market leader in motors and fans. Expertly knowing what our customers need and incessantly striving to arrive at the perfect application solution for a wide variety of different industries is what determines our daily work. Those who know us know the high standards we apply to our work and know our creed: to be as close to our customers as possible and to simply be 2015-04 the best in terms of innovation and reliability. 2 K4_Antriebssysteme_2015_4_EN.indd 2 29.04.2015 14:59:36 Contents Company profile: ebm-papst 2 The K4 can do almost anything 4 Commissioning K4 motors 5 ECI 63.20 with electronic-module K4 8 ECI 63.40 with electronic-module K4 10 ECI 63.60 with electronic-module K4 12 ECI brake module 14 Connection description – K4 15 Overview of gearbox types 16 A versatile solution 17 3 K4_Antriebssysteme_2015_4_EN.indd 3 2015-04 VARIODRIVE Compact-Motor VDC-3-49.15-K46 29.04.2015 14:59:39 The K4 can do almost anything … Our ECI series works according to a modular principle that is as Versatile and resourceful: simple as it is ingenious. You choose the appropriate GreenTech – User-friendly programming and controllability through intelligent EC drives and enhance it by adding components, such as gearboxes, “Kickstart” PC software brakes and/or internal electronics modules. We assemble everything together for you into a compact system, with all the components perfectly integrated. In this way, you receive a drive system that is customized, cost-effective and adapted to address your specific application needs. The K4 series provides endless options, featuring a fully integrated electronic control unit offering multiple analog and digital interfaces that can be configured via an RS485 interface. The integrated controls and interface provides ease and flexibility in adapting the drive to the most complex applications. We have managed to deliver all of this capability with a minimal increase in package size in relation to a drive without an integrated electronic control unit. This drive series is available in stack lengths of 15 to 60 mm with continuous rated outputs from 100 to 400 watts. – Three different operating modes (speed, torque or positioning) 2015-04 – Dynamic drives with outstanding overload capacity 4 K4_Antriebssysteme_2015_4_EN.indd 4 29.04.2015 14:59:43 Commissioning K4 motors Parameterisation and commissioning Automatic operation Automatic operation with stored parameters and integrated control PC with “Kickstart” software RT TA KS KIC Power supply Controller Controller C PL Power supply C D S m ic E ro rr or D ata eb m p ap st U S B -K 4 PL US B mi cro Adapter SD ECI-63.XX-K4 drive ECI-63.XX-K4 drive The RS485 interface serves as an interface for parameterisation and diagnosis. It can be operated using the freely available “Kickstart” PC software. This requires a PC and the ebm-papst USB-CAN-RS485 adapter. The adapter is available as an accessory and can be ordered using the part number 914 0000 400. Interface adapter for “Kickstart” PC software Order No. USB-CAN-RS485 adapter 914 0000 400 Load your detailed operating manual and the PC software “Kickstart” under www.ebmpapst.com or the adjacent QR code: LED name Data Error microSD Colour Function assignment red • No assignment. green • Active data transfer via the USB-CAN-RS485 adapter. red • No response following request to K4. • Receipt of a faulty data package. green • Received data is ok. red • No assignment. green • Access to the memory card. 5 K4_Antriebssysteme_2015_4_EN.indd 5 2015-04 Functional description of the LED displays 29.04.2015 14:59:47 VARIODRIVE Compact-motor VDC-3-49.15-K4 – Motor with completely integrated 4Q operation and K4 control electronics – Speed, torque or positioning mode possible – Selection of operation mode and parameterization via RS485 – Extensive interface with numerous inputs and outputs – Output stage enabled via digital input – Integrated brake chopper function – Speed control range with holding torque until n = 0 rpm – Excellent control behavior via field-oriented control with sine commutation – High efficiency and high power density realized in a compact design – Robust mechanical design with aluminium cover and sealed plug system – User-friendly parameterization with “Kickstart” PC software Basic motor Technical data VDC-3-49.15-K4-B00 VDC-3-49.15-K4-D00 48 Nominal voltage (UN) V DC 24 Permissible supply voltage range (UZK) V DC 20 ... 28 40 ... 53 Nominal speed (nN) min–1 4 000* 4 000* Nominal torque (MN) mNm 235* 300* Nominal current (IN) A 5* 3.2* Nominal output power (PN) W 100* 125* Free-running speed (nL ) min–1 5 000 5 000 Free-running current (IL) A 1.0 0.6 Max. reverse voltage V DC 35 58 analog / PWM / frequency / digital analog / PWM / frequency / digital min–1 0 … 4 500 0 … 4 500 Function for motor protection at stall thermal thermal Overload protection yes yes Set value input Recommended speed control range Starting torque (Mmax) mNm 850 1500 Rotor moment of inertia (JR) kgm2 x10–6 108 108 Heat resistance (Rth) K/W 3.3 3.3 Ambient temperature range (TU) °C -30 … +40 -30 … +40 Motor mass (m) Order No. (IP 54)** kg 0.59 937 4915 400 0.59 937 4915 402 subject to alterations * at TU max. 40 °C / 104 °F ** Classification of protection class refers to installed state with sealing on the flange side Fradial Faxial Fradial Faxial 20 N 60 N Permissible shaft load at nominal speed and life expectancy L10 of 20 000 h** L 1 = 10 mm L1 VDC-3-49.15-K4-D00, 48V (at 25°C / 120°F) 5500 20 5000 4500 18 4500 4000 16 Operating point1) Speed n [min-1] 3500 3000 10 2000 8 1500 6 1000 4 Continuous operation 0 50 100 150 200 235 n = Speed, f (M) Nominal data, see table above 2 Short-time operation 0 2015-04 12 2500 500 1) 14 300 350 400 450 500 Torque M [mNm] I = Current, f (M) 550 650 700 750 800 14 12 2500 10 2000 8 1500 6 0 4 Continuous operation 0 100 200 300 2 Short-time operation 400 n = Speed, f (M) 1) 20 3000 500 η = Efficiency, f (M) 22 16 Operating point1) 1000 850 Mmax 18 3500 0 600 Mn 4000 Speed n [min-1] 5000 Current I [A]; Efficiency η x10 [%] 22 Mmax Mn 500 600 700 800 900 Torque M [mNm] I = Current, f (M) Current I [A]; Efficiency η x10 [%] VDC-3-49.15-K4-B00, 24V (at 25°C / 77° F) 5500 0 1000 1100 1200 1300 1400 1500 η = Efficiency, f (M) Nominal data, see table above 6 K4_Antriebssysteme_2015_4_EN.indd 6 29.04.2015 14:59:49 VARIODRIVE Compact-motor VDC-3-49.15-K4 Basic motor Wire interface Tapped blind holes for thread-forming screws in accordance to DIN 7500. max. screw depth 9.5 mm max. screw-in torque 3 Nm Protective cap in aluminium natural. all dimensions are indicated in mm Gear motors Technical data / product series VDC-3-49.15-K4 with Performax® PLUS 63 (preferred type) Ratio / number of stages i / Number of stages 5:1 / 1 5:1 / 1 30:1 / 2 Nominal voltage-motor V DC 24 48 24 30:1 / 2 48 Output torque in S1 operation (Mab) Nm 1.0* 1.4* 5.7* 7.3* Nominal output speed (nab) min-1 800* 800* 133* 133* Output power (Pab) W 90* 112,5* 80* 101* Nominal current A 5* 3.2* 5* 3.2* Ambient temperature range (TU °C -30 … +40 -30 … +40 -30 … +40 -30 … +40 Mass (m) kg Order No. (IP 40) 1.25 1.25 1.64 1.64 947 4915 420 947 4915 422 947 4915 421 947 4915 423 * at TU max. 40 °C/ 104 °F subject to alterations Fradial Faxial Fradial Faxial 500 N 350 N L 1 = 19 mm L1 VDC-3-49.15-K4 PXP 63.1 500±10 from motor 4±0.5 twisted and tin plated feather key DIN6885-A5x5x28 85±5 4x M5 x 10 deep 3 28 Ø 52 5 118.7±1 VDC-3-49.15-K4 PXP 63.2 39±0.5 500± 1010from 500± frommotor motor 4± 0.5 4± 0.5twisted twistedand andtintinplated plated feather featherkey key DIN6885-A5x5x28 DIN6885-A5x5x28 ±5±5 8585 4x4x M5 M5x x1010deep deep 2828 ØØ5252 33 55 0.5 39± 0.5 39± 7 K4_Antriebssysteme_2015_4_EN.indd 7 2015-04 140± 11 140± 29.04.2015 14:59:50 ECI 63.20 with electronic module K4 – Motor with completely integrated 4Q operation and K4 control electronics – Speed, torque or positioning mode possible – Selection of operation mode and parameterization via RS485 – Extensive interface with numerous inputs and outputs – Output stage enabled via digital input – Integrated brake chopper function – Speed control range with holding torque until n = 0 rpm – Excellent control behavior via field-oriented control with sine commutation – High efficiency and high power density realized in a compact design – User-friendly parameterization with “Kickstart” PC software Basic motor Technical data ECI-63.20-K4-B00 ECI-63.20-K4-D00 Nominal voltage (UN) V DC 24 48 Permissible supply voltage range (UZK) V DC 20 ... 28 40 ... 53 Nominal speed (nN) min–1 4 000* 4 000* Nominal torque (MN) mNm 425* 450* Nominal current (IN) A 8.5* 5.4* Nominal output power (PN) W 178* 188* Free-running speed (nL ) min–1 5 600 6 200 Free-running current (IL) A 0.5 0.30 Max. reverse voltage V DC 35 58 analog / PWM / frequency / digital analog / PWM / frequency / digital Set value input Recommended speed control range min 0 … 5 000 0 … 5 000 Function for motor protection at stall thermal thermal Overload protection yes yes –1 Starting torque (Mmax) mNm 1 250 1 800 Rotor moment of inertia (JR) kgm2 x10–6 19 19 Heat resistance (Rth) K/W 3.6 3.6 Ambient temperature range (TU) °C 0 … +40 0 … +40 Motor mass (m) kg 0.85 0.85 Order No. (IP 40) Wire interface 932 6320 403 932 6320 405 Order No. (IP 54)** Connector interface 932 6320 400 932 6320 402 subject to alterations * at TU max. 40 °C / 104 °F ** Classification of protection class refers to installed state with sealing on the flange side Fradial Faxial Fradial Faxial 150 N 150 N Permissible shaft load at nominal speed and life expectancy L10 of 20 000 h** L 1 = 20 mm L1 ECI-63.20-K4-D00, 48V (at 25°C / 77° F) Mn 26 24 33 5500 22 5000 30 5000 20 4500 27 4500 18 4000 Operating point 3500 24 1) 21 3000 18 2500 15 2000 12 1500 9 6 Continuous operation 500 0 0 100 200 300 n = Speed, f (M) Nominal data, see table above Short-time operation 400 500 600 700 Torque M [mNm] I = Current, f (M) 800 900 1000 1100 Speed n [min-1] 5500 Current I [A]; Efficiency η*10 [%] Speed n [min-1] Mmax 6000 1000 2015-04 Mn 36 6000 1) Mmax 6500 4000 16 Operating point 1) 3500 3000 14 12 2500 10 2000 8 1500 6 1000 3 500 0 0 Continuous operation 0 1200 1) 2 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 n = Speed, f (M) η = Efficiency, f (M) 4 Short-time operation Current I [A]; Efficiency η*10 [%] ECI-63.20-K4-B00, 24V (at 25°C / 77° F) 6500 Torque M [mNm] I = Current, f (M) η = Efficiency, f (M) Nominal data, see table above 8 K4_Antriebssysteme_2015_4_EN.indd 8 29.04.2015 14:59:59 deep deep ECI 63.20 Basic motor Connector interface (M16) (connection cable must be ordered separately) deep Ø6** g5 with electronic module K4 Wire interface (connection cable must be ordered separately) Ø6** g5 deep ** Ø8 mm und Ø10 mm possible all dimensions are indicated in mm Gear motors Technical data / product series ECI-63.20-K4 with Performax® PLUS 63 (preferred type) Ratio / number of stages i / Number of stages 5:1 / 1 5:1 / 1 30:1 / 2 Nominal voltage-motor V DC 24 48 24 48 Output torque in S1 operation (Mab) Nm 1.9 2 10.3 10.9 Nominal output speed (nab) min-1 800 800 133 133 Output power (Pab) W 160 169 144 152 Nominal current A 8.5 5.4 8.5 5.4 Ambient temperature range (TU) °C 0 … +40 0 … +40 0 … +40 0 … +40 Mass (m) kg Order No. (IP 40) 30:1 / 2 1.5 1.5 1.9 1.9 942 6320 420 942 6320 422 942 6320 421 942 6320 423 * at TU max. 40 °C/ 104 °F subject to alterations Fradial Faxial Faxial Fradial 500 N 350 N L 1 = 19 mm L1 ECI-63.20-K4 PXP 63.1 feather key DIN6885-A5x5x28 4x M5 x 10 deep ECI-63.20-K4 PXP 63.2 feather key feather key DIN6885-A5x5x28 DIN6885-A5x5x28 9 K4_Antriebssysteme_2015_4_EN.indd 9 2015-04 4x 4x M5 x 10 deep M5 x 10 deep 29.04.2015 15:00:00 ECI 63.40 with electronic module K4 – Motor with completely integrated 4Q operation and K4 control electronics – Speed, torque or positioning mode possible – Selection of operation mode and parameterization via RS485 – Extensive interface with numerous inputs and outputs – Output stage enabled via digital input – Integrated brake chopper function – Speed control range with holding torque until n = 0 rpm – Excellent control behavior via field-oriented control with sine commutation – High efficiency and high power density realized in a compact design – User-friendly parameterization with “Kickstart” PC software Basic motor Technical data ECI-63.40-K4-B00 ECI-63.40-K4-D00 Nominal voltage (UN) V DC 24 48 Permissible supply voltage range (UZK) V DC 20 ... 28 40 ... 53 Nominal speed (nN) min–1 4 000* 4 000* Nominal torque (MN) mNm 600* 750* Nominal current (IN) A 12.3* 7.3* Nominal output power (PN) W 251* 314* Free-running speed (nL ) min–1 5 900 5 800 Free-running current (IL) A 0.9 0.46 Max. reverse voltage V DC 35 58 analog / PWM / frequency / digital analog / PWM / frequency / digital min–1 0 … 5 000 0 … 5 000 Function for motor protection at stall thermal thermal Overload protection yes yes 1 300 2 700 Set value input Recommended speed control range Starting torque (Mmax) mNm Rotor moment of inertia (JR) kgm2 x10–6 38 38 Heat resistance (Rth) K/W 2.9 2.9 Ambient temperature range (TU) °C 0 … +40 0 … +40 Motor mass (m) kg 1.15 1.15 Order No. (IP 40) Wire interface 932 6340 403 932 6340 405 Order No. (IP 54)** Connector interface 932 6340 400 932 6340 402 subject to alterations * at TU max. 40 °C / 104 °F ** Classification of protection class refers to installed state with sealing on the flange side Fradial Faxial Fradial Faxial 150 N 150 N Permissible shaft load at nominal speed and life expectancy L10 of 20 000 h** L 1 = 20 mm L1 ECI-63.40-K4-D00, 48V (at 25°C / 77° F) Mn 36 5500 33 5000 35 5000 30 4500 31,5 Operating point 3500 28 1) 24,5 3000 21 2500 17,5 2000 14 1500 10,5 1000 7 Continuous operation 0 0 100 200 300 400 n = Speed, f (M) Nominal data, see table above 500 600 700 Torque M [mNm] I = Current, f (M) 800 900 1000 1100 24 Operating point 1) 3500 21 3000 18 2500 15 2000 12 9 1000 0 0 1300 6 Continuous operation 500 0 1200 4000 1500 3,5 Short-time operation 27 4500 Speed n [min-1] 4000 Current I [A]; Efficiency η*10 [%] Speed n [min-1] Mmax 6000 38,5 500 2015-04 Mn 42 5500 6000 1) Mmax 6500 200 400 600 n = Speed, f (M) η = Efficiency, f (M) 1) 3 Short-time operation 800 1000 1200 1400 1600 Torque M [mNm] I = Current, f (M) 1800 2000 Current I [A]; Efficiency η*10 [%] ECI-63.40-K4-B00, 24V (at 25°C / 77° F) 6500 0 2200 2400 2600 η = Efficiency, f (M) Nominal data, see table above 10 K4_Antriebssysteme_2015_4_EN.indd 10 29.04.2015 15:00:04 8xØ3.7 H10 ( 10 deep ) 4xØ4.65 H10 ( 10 deep ) ECI 63.40 16.3 20 ±0.3 138.5±0.3 4x 90 ° 30° 8xØ3.7 H10 ( 10 deep ) 4xØ4.65 H10 ( 10 deep ) Wire interface (connection cable must be ordered separately) Ø36 16.3 138.5±0.3 5.8 Ø40 20 ±0.3 Ø49 18.4 4x 90 ° 30° Ø63 Connector interface (M16) (connection cable must be ordered separately) Ø6** g5 Basic motor +0.1 -0.3 Ø63.5 4x90° with electronic module K4 Ø63 Ø6** g5 +0.1 -0.3 Ø63.5 4x90° Ø36 5.8 Ø40 ** Ø8 mm und Ø10 mm possible 18.4 Ø49 C all dimensions are indicated in mm Gear motors B A 12 11 1 2 3 9 4 8 Technical data / product series ratio / number of stages i / Number of stages 5:1 / 1 5:1 / 1 30:1 / 2 nominal voltage-motor V DC 24 48 24 48 Output torque in S1 operation (Mab) Nm 2.7* 3,3* 14.6* 18.2* Nominal output speed (nab) min-1 800* 800* 133* 133* Output power (Pab) W 226* 283* 203* 254* Nominal current A 12.3* 7.2* 12.3* 7.2* Ambient temperature range (TU) °C 0 … +40 0 … +40 0 … +40 0 … +40 Mass (m) kg Order No. (IP 40) 5 7 ECI-63.40-K4 with Performax® PLUS 63 (preferred type) 30:1 / 2 1.8 1.8 2.2 2.2 942 6340 420 942 6340 422 942 6340 421 942 6340 423 * at TU max. 40 °C/ 104 °F subject to alterations Fradial Faxial Faxial Fradial 500 N 350 N L 1 = 19 mm L1 ECI-63.40-K4 PXP 63.1 featherfeather key key DIN6885-A5x5x28 DIN6885-A5x5x28 4x 4x M5 x 10 M5deep x 10 deep ECI-63.40-K4 PXP 63.2 feather key feather key DIN6885-A5x5x28 DIN6885-A5x5x28 11 K4_Antriebssysteme_2015_4_EN.indd 11 2015-04 4x 4x M5 x 10 deepM5 x 10 deep 29.04.2015 15:00:05 6 ECI 63.60 with electronic module K4 – Motor with completely integrated 4Q operation and K4 control electronics – Speed, torque or positioning mode possible – Selection of operation mode and parameterization via RS485 – Extensive interface with numerous inputs and outputs – Output stage enabled via digital input – Integrated brake chopper function – Speed control range with holding torque until n = 0 rpm – Excellent control behavior via field-oriented control with sine commutation – High efficiency and high power density realized in a compact design – User-friendly parameterization with “Kickstart” PC software Basic motor Technical data ECI-63.60-K4-D00 Nominal voltage (UN) V DC 48 Permissible supply voltage range (UZK) V DC 40 ... 53 Nominal speed (nN) min–1 4 000* Nominal torque (MN) mNm 850* Nominal current (IN) A 8.6* Nominal output power (PN) W 356* Free-running speed (nL ) min–1 5 800 Free-running current (IL) A 0.6 Max. reverse voltage V DC 58 min–1 0 … 5 000 Set value input analog / PWM / frequency / digital Recommended speed control range Function for motor protection at stall thermal Overload protection yes Starting torque (Mmax) mNm 2 600 Rotor moment of inertia (JR) kgm x10 Heat resistance (Rth) K/W 2.5 Ambient temperature range (TU) °C 0 … +40 Motor mass (m) kg 1.5 Order No. (IP 40) Wire interface 932 6360 405 Order No. (IP 54)** Connector interface 932 6360 402 subject to alterations * at TU max. 40 °C / 104 °F ** Classification of protection class refers to installed state with sealing on the flange side 2 57 –6 Fradial Faxial Fradial Faxial 150 N 150 N Permissible shaft load at nominal speed and life expectancy L10 of 20 000 h** L 1 = 20 mm L1 ECI-63.60-K4-D00, 48V (at 25°C / 77° F) Mmax Mn 6000 27,5 5000 25 22,5 Speed n [min-1] 4500 4000 20 Operating point 1) 3500 17,5 3000 15 2500 12,5 2000 10 1500 7,5 1000 5 Continuous operation 500 0 0 200 400 600 2015-04 2,5 Short-time operation 800 n = Speed, f (M) 1) 30 5500 1000 1200 1400 Torque M [mNm] I = Current, f (M) 1600 1800 2000 Current I [A]; Efficiency η*10 [%] 6500 0 2200 2400 2600 η = Efficiency, f (M) Nominal data, see table above 12 K4_Antriebssysteme_2015_4_EN.indd 12 29.04.2015 15:00:09 8xØ3.7 H10 ( 10 deep ) 4xØ4.65 H10 ( 10 deep ) ECI 63.60 16.3 20 ±0.3 158.5±0.3 4x 90 ° 30° 8xØ3.7 H10 ( 10 deep ) 4xØ4.65 H10 ( 10 deep ) Ø36 16.3 158.5±0.3 5.8 Ø40 20 ±0.3 Ø49 18.4 4x 90 ° 30° Wire interface (connection cable must be ordered separately) Ø63 Connector interface (M16) (connection cable must be ordered separately) Ø10 g5 Basic motor +0.1 -0.3 Ø63.5 4x90° with electronic module K4 Ø63 Ø10 g5 +0.1 -0.3 Ø63.5 4x90° Ø36 5.8 Ø40 18.4 Ø49 C all dimensions are indicated in mm Gear motors B A 12 11 1 2 3 9 4 8 Technical data / product series Ratio / number of stages i / Number of stages 5:1 / 1 Nominal voltage-motor V DC 48 48 Output torque in S1 operation (Mab) Nm 3.9* 20.6* Nominal output speed (nab) min-1 800* 133* Output power (Pab) W 320* 288* Nominal current A 8.6* 8.6* Ambient temperature range (TU) °C 0 … +40 0 … +40 Mass (m) kg 2.2 2.5 942 6360 422 942 6360 423 Order No. (IP 40) 5 7 ECI-63.60-K4 with Performax® PLUS 63 (preferred type) 30:1 / 2 * at TU max. 40 °C/ 104 °F subject to alterations Fradial Faxial Fradial Faxial 500 N 350 N L 1 = 19 mm L1 ECI-63.60-K4 PXP 63.1 feather key feather key DIN6885-A5x5x28 DIN6885-A5x5x28 4x 4x M5 x 10 deep M5 x 10 deep ECI-63.60-K4 PXP 63.2 feather key feather key DIN6885-A5x5x28 DIN6885-A5x5x28 13 K4_Antriebssysteme_2015_4_EN.indd 13 2015-04 4x 4x M5 x 10 deep M5 x 10 deep 29.04.2015 15:00:10 6 ECI brake module – Module installed between basic motor and electronics module – Holding brake with emergency stop function – Currentless-operated brake, released electromagnetically – Braking torque applied by spring force – Reduced inertia for optimum dynamics Brake module Technical data BFK* Nominal voltage (UN) V DC 24 Permissible supply voltage range (UZK) V DC 22 – 26 Nominal power (PN) W 10 1 Braking torque Nm Closing time ms 50 Release time ms 50 Internal version Protection class IP 54 Ambient temperature range °C 0 ... +40 Mass kg 0.33 subject to alterations * Max. 150 emergency stops possible ECI-63.XX-K4 with BFK (integrated configuration) ** Ø 8 and Ø 10 mm possible 2015-04 Type Length L (mm) ECI-63.20-K4138,3 +– 0,4 ECI-63.40-K4158,3 +– 0,4 ECI-63.60-K4178,3 +– 0,4 brake module only (mm) 19,8 19,8 19,8 14 K4_Antriebssysteme_2015_4_EN.indd 14 29.04.2015 15:00:13 Connection description – K4 Connector interface ECI-63.XX-K4 (socket on motor) B A C 12 11 1 2 B 10 12 3 A C 1 2 11 9 B Wire interface ECI-63.XX-K4 A 6 7 C (socket 12 on motor) B 11 C 1012 A 11 9 10 89 8 7 6 7 Cable connection VDC-3-49.15-K4 (mounted) IN A NPN 24 V brown 2 IN B NPN 24 V green 3 IN 1 NPN 24 V IN 2 NPN 24 V / analog 0...10 V / brake OUT 1 PNP 24 V pink 6 OUT 2 PNP 24 V blue 7 OUT 3* PNP 24 V red 8 Analog IN 1 0...10 V (differential) black 9 Analog GND GND for analog IN 1 (differential) 13 2 3 violett 10 RS485 A (+) Progr. bus grey/pink 11 RS485 B (–) Progr. bus 4 red/blue 12 ULogic Logic power supply + (24 V) 45 grey A Ballast Ballast resistor brown B UZK Power supply black C GND Power-/ Signal-GND Signal 5 1 2 Power 8 1 4 4 6 white AWG Function 5 5 7 Configuration grey 8 9 Pin yellow 34 10 Wire 5 6 24 16 * Output (OUT 3) is only available on ECI-63.XX-K4 Power AWG 16 (1,5 mm2) 45° Signal AWG 24 (0,22 mm2) Connection type for ECI-63.XX-K4 Connector interface – straight connector Connector interface – angled connector L L Length L 1 000 ±30 3 000 ±30 Order No. 992 0160 034 992 0160 035 Length L 1 000 ±30 3 000 ±30 Order No. 992 0160 036 992 0160 037 Wire interface L Order No. 992 040 0001 15 K4_Antriebssysteme_2015_4_EN.indd 15 2015-04 Length L 500 ±5 29.04.2015 15:00:15 Overview of motor gearbox types Performax®Plus with K4-motor Overview of motor gearbox types VDC Performax® Plus 63.1 i = 5:1 Performax® Plus 63.2 i = 30:1 Order No. Order No. 24 V K4 VDC-3-49.15-K4-B00 947 4915 420 947 4915 421 48 V K4 VDC-3-49.15-K4-D00 947 4915 422 947 4915 423 24 V K4 ECI-63.20-K4-B00 942 6320 420 942 6320 421 ECI-63.40-K4-B00 942 6340 420 942 6340 421 ECI-63.20-K4-D00 942 6320 422 942 6320 423 ECI-63.40-K4-D00 942 6340 422 942 6340 423 ECI-63.60-K4-D00 942 6360 422 942 6360 423 ECI 48 V K4 Compact gearbox and energy-efficient drive solutions The high-performance Performax® Plus planetary gearbox is a techno- Radially mounting the individual housing components makes the max- logically outstanding expansion to the Performax product series and imum useable diameter available for the ring gear toothing. Solutions extends the power range to include applications that need particularly with axial mounting, as used by many competitors, limit the space high output powers. It is perfectly suited for use in raw, challenging available for the toothing. This means that only a relatively small ring conditions and impresses with its extremely high torques and extra gear diameter is possible, therefore only allowing limited loads to be robust design. With nearly twice as much torque, achieved through transferred. In gear reductions, too, the Performax® series is leading the larger tooth widths in the input stage and ring gear toothing made from way in technology. Gear reductions of up to 17:1 in a single stage are hardened steel in the output stage, the Performax Plus gearboxes unique performance criteria in the drive market, with maximum power pack a real punch. yield in minimal space. In addition, the gear reductions can be staged ® ® 2015-04 harmoniously and purposefully divided more finely, above all in the The level of performance that characterises the entire Performax® small reductions range. The ideally suited HRL radial load stage also series is based on a design solution in which ebm-papst ZEITLAUF allows extra high radial loads to be absorbed. Depending on the output makes best use of the construction space available in the gearbox. speed, it can convey centrifugal forces of up to 2,000 N. 16 K4_Antriebssysteme_2015_4_EN.indd 16 29.04.2015 15:00:26 A versatile solution 17 K4_Antriebssysteme_2015_4_EN.indd 17 2015-04 The K4 can do almost anything … – Medical technology (pump drives, various lifting and adjusting equipment) – Textile technology (various winding or spool drives) – Intralogistics systems (conveyor, storage and sorting systems) – Industrial automation – Packaging technology 29.04.2015 15:00:37 2015-04 Notes 18 K4_Antriebssysteme_2015_4_EN.indd 18 29.04.2015 15:00:42 ebm141 Better together. GERMAN GERMAN SUSTAINABILITY SUSTAINABILITY AWARD AWARD 2013 2013 What happens when two strong partners join forces together? In the best case, unmatched synergies, like those resulting from the integration of drive specialist Zeitlauf GmbH antriebstechnik & Co KG in the ebm-papst Group. Together, we offer you optimised drive solutions consisting of gearbox, motor and software-based control system. What do you gain from this? Even greater options and system expertise in drive engineering – and all from a single source! Visit our website: www.ebmpapst.com 19 K4_Antriebssysteme_2015_4_EN.indd 19 ebm14102_anz_zeitlauf_210x297_en_20140618.indd 1 29.04.2015 15:00:47 20.06.14 09:47 www.ebmpapst.com 37891-7-8811 ∙ 2015-04 ∙ cm-1‘ ebm-papst ebm-papst St. Georgen GmbH & Co. KG ZEITLAUF GmbH & Co KG Hermann-Papst-Straße 1 Industriestraße 9 78112 St. Georgen 91207 Lauf Germany Germany Phone +49 7724 81-0 Phone +49 9123 945-0 Fax +49 7724 81-1309 Fax +49 9123 945-145 [email protected] [email protected] K4_Antriebssysteme_2015_4_EN.indd 20 , The engineer s choice 29.04.2015 15:00:47