10:37 Seite 111 Information 27.05.2011 132 VARIODRIVE Compact Motor brake and sensor VarioDrive C 120 ECI motor BCI gearmotors BG motor 114 BCI motor BCI basic motors AC motors 112 Specifications BCI motors technical information VARIODRIVE The BCI motor family 111 Representatives Antriebstechnik_2011_05_27_Finale_EN_:Vorlage Antriebstechnik_2011_05_27_Finale_EN_:Vorlage 27.05.2011 10:37 Seite 112 BCI motor – the complete drive solution with a design made to order Technical information Apart from providing exceptional value for money, the mechanically commutated internal rotor BCI motors provide everything expected in a genuine ebm-papst motor: Reliable technology with reliable development and application services, as well as accessories to suit your specific needs, from drives, to brakes, to speed sensors. The new DC motors operate with particular economic efficiency in industrial automation, robotics, mechanical and plant engineering, in chemical and medical engineering, in laboratory equipment, building automation as well as in the textile and printing industries. The modern armature design with an 8- or 12-piece commutator and special carbon qualities guarantee flawless, durable service. The brush unit for the commutation is mounted on a special PCB. BCI motors are designed in line with EMC regulations and, where additional EMC screening is required, additional components for interference suppression can be mounted on the same PCB. The permanent magnet BCI motors can be used within a wide range of speeds. Thanks to their minimal cogging torque, they are outstandingly well suited to lower speeds and provide exceptionally smooth running characteristics. In addition, with their high overload capacity in short-time operation, BCI motors offer excellent dynamic properties. 112 27.05.2011 10:37 Seite 113 VARIODRIVE Information Antriebstechnik_2011_05_27_Finale_EN_:Vorlage 52 mm and 63 mm, each available in two lengths. In addition to worm gears, spur gears and planetary gears, the extensive system range includes components such as magnetic sensors, encoders and brakes. These allow complex solutions to be implemented for almost all drive tasks. BCI motors are equipped with high-quality precision ball bearings with long-term lubrication. The In brief and straight to the point closed ball bearings are additionally protected against carbon dust by covers on both sides. This – Designed for 12, 24, 40 and 60 V DC reduces the wear, consequently increasing the service life. – Service life 3.000 hrs for nominal operation VarioDrive C VARIODRIVE Compact The versatile basis of the BCI motor series consists of three frame sizes, with diameters of 42 mm, – Operation in both directions of rotation assembly of the motor. Mounting by using blind holes and self threading screws. – Radio interference suppression optionally on request ECI motor Industry standard die-cast zinc flanges with mounting holes in several pitch circles ensure ease of – Temperature class B, VDE 0530 Shoulders on both sides of the shaft and a special bearing system are designed to protect the – Protection class IP 40, optionally higher armature system against excessive axial load. High axial forces on the shaft no longer inevitably 113 Representatives Specifications AC motors BCI motor BG motor lead to the destruction of the motor. Antriebstechnik_2011_05_27_Finale_EN_:Vorlage 27.05.2011 10:37 Seite 114 BCI motor BCI 42.25 – – – – – – – Direct current motor with permanent magnets made of ceramic bound ferrite. Mechanical commutation through 8-piece collector. Closed steel motor housing with die-cast zinc bearing flanges. Operation in both directions of rotation. Service life 3.000 hrs for continuous operation (S1). Insulation class B. Protection class IP 40, optionally higher. Nominal data Type BCI 42.25 A00 Nominal voltage (UBN) V DC BCI 42.25 B00 12 BCI 42.25 C00 24 BCI 42.25 E00 40 60 Nominal speed (nN) rpm 3 300 3 300 3 300 3 300 Nominal torque (MN) mNm 38 38 38 38 Nominal current (IBN) A 1,90 0,96 0,55 0,36 Nominal output power (PN) W 13 13 13 13 Nominal efficiency approx. (ηN) % 60 60 60 60 Speed at no-load operation (nL) rpm 4 000 3 900 4 000 4 000 No-load current (IBL) A 0,30 0,19 0,11 0,07 Starting torque (MA) mNm 200 190 240 240 Starting current (IA) A 7,6 4,0 2,6 1,7 Induced voltage (Uimax) V/1000 rpm 2,74 5,5 9,15 13,7 Terminal resistance (RV) Ohm 1,54 6,05 15,2 35 Terminal inductance (LV) mH 2,2 8,9 25 56 Rotor moment of inertia (JR) kgm2 x 10-6 7,4 7,4 7,4 7,4 Thermal resistance (Rth) K/W 4,8 4,8 4,8 4,8 IP 40 IP 40 IP 40 IP 40 0 to +40 Protection class Perm. amb. temp. range (TU) °C 0 to +40 0 to +40 0 to +40 Motor mass (m) kg 0,4 0,4 0,4 0,4 931 4225 002 931 4225 001 931 4225 003 931 4225 004 Order No. Electrical connection Direction of rotation, clockwise as seen on shaft Cable length 300 ± 30 from motor Cable length 7 ± 2 stripped and tin-coated Fradial Faxial L1 Motor curves for 24 V [min-1] A ø5 g5 60° FA S FR 0 114 60 80 100 mNm 70 ±0,5 ø22 -0,04 20 ±0,3 ø22 _ 0,04 0,5 ø2 (2 , 3 x) H 1 ° 60 0 42 39 ±0,1 32 30 30° I = f (M) 1000 2,8 H (4x 1 0 ) 1,0 x) (2 2000 45° 0 H1 1,5 40 20 mm Permissible shaft load at nominal speed and life expectancy L10 at 3 000 h (at TU max. 40°C). 7 3, 3000 20 L1 2,0 n = f (M) S 30 N 60 N Blind holes for self threading screws according to DIN 7500 ø39 ±0,1 ø36 ø32 ø19,05 4000 Faxial Fradial 2 ±0,1 2 ±0,1 3,7 H10 ( 4x ) (6,5 deep) 2,8 H10 ( 4x ) (6,5 deep) 27.05.2011 10:37 Seite 115 Information Antriebstechnik_2011_05_27_Finale_EN_:Vorlage BCI motor BCI 42.40 VARIODRIVE Direct current motor with permanent magnets made of ceramic bound ferrite. Mechanical commutation through 8-piece collector. Closed steel motor housing with die-cast zinc bearing flanges. Operation in both directions of rotation. Service life 3.000 hrs for continuous operation (S1). Insulation class B. Protection class IP 40, optionally higher. VARIODRIVE Compact – – – – – – – BCI 42.40 C00 BCI 42.40 E00 Nominal voltage (UBN) V DC 12 24 40 60 Nominal speed (nN) rpm 3 100 3 100 3 100 3 100 Nominal torque (MN) mNm 57 57 57 57 Nominal current (IBN) A 2,5 1,1 0,7 0,46 Nominal output power (PN) W 19 19 19 19 Nominal efficiency approx. (ηN) % 63 70 68 68 Speed at no-load operation (nL) rpm 3 850 3 600 3 700 3 670 ECI motor BCI 42.40 B00 A 0,27 0,17 0,09 0,06 Starting torque (MA) mNm 330 320 390 390 Starting current (IA) A 11,2 5,9 4,0 2,5 Induced voltage (Uimax) V/1000 rpm 3,04 6,4 10,5 16 Terminal resistance (RV) Ohm 1,08 4,1 10,2 23,5 Terminal inductance (LV) mH 1,2 5,1 13,7 32,0 Rotor moment of inertia (JR) kgm2 x 10-6 11,5 11,5 11,5 11,5 Thermal resistance (Rth) K/W 4,75 4,75 4,75 4,75 IP 40 IP 40 IP 40 IP 40 0 to +40 Protection class BG motor No-load current (IBL) Perm. amb. temp. range (TU) °C 0 to +40 0 to +40 0 to +40 Motor mass (m) kg 0,5 0,5 0,5 0,5 931 4240 002 931 4240 001 931 4240 003 931 4240 004 Order No. Electrical connection Direction of rotation, clockwise as seen on shaft Cable length 300 ± 30 from motor Cable length 7 ± 2 stripped and tin-coated Fradial Faxial L1 Motor curves for 24 V [min-1] A 4000 Faxial Fradial 30 N 60 N BCI motor BCI 42.40 A00 L1 20 mm Permissible shaft load at nominal speed and life expectancy L10 at 3 000 h (at TU max. 40°C). Blind holes for self threading screws according to DIN 7500 AC motors Type VarioDrive C Nominal data S FR S 20 40 60 80 100 mNm ø2 (2 , 3 x) H 1 ° 60 0 Specifications 60° FA 2 ±0,1 2 ±0,1 3,7 H10 ( 4x ) (6,5 deep) 2,8 H10 ( 4x ) (6,5 deep) 115 Representatives ø5 g5 ø22 _ 0,04 0,5 0 85 ±0,5 ø22 -0,04 20 ±0,3 30° I = f (M) 1000 ø39 ±0,1 ø36 ø32 ø19,05 1,0 x) (2 2000 42 39 ±0,1 32 30 0 H1 1,5 45° 7 3, 3000 2,8 H (4x 1 0 ) 2,0 n = f (M) Antriebstechnik_2011_05_27_Finale_EN_:Vorlage 27.05.2011 10:37 Seite 116 BCI motor BCI 52.30 – – – – – – – Direct current motor with permanent magnets made of ceramic bound ferrite. Mechanical commutation through 12-piece collector. Closed steel motor housing with die-cast zinc bearing flanges. Operation in both directions of rotation. Service life 3.000 hrs for continuous operation (S1). Insulation class B. Protection class IP 40, optionally higher. Nominal data Type BCI 52.30 A00 Nominal voltage (UBN) V DC BCI 52.30 B00 12 BCI 52.30 C00 24 BCI 52.30 E00 40 60 Nominal speed (nN) rpm 3 600 3 600 3 600 3 600 Nominal torque (MN) mNm 100 100 100 100 Nominal current (IBN) A 4,8 2,2 1,35 1,0 Nominal output power (PN) W 38 38 38 38 Nominal efficiency approx. (ηN) % 66 71 71 71 Speed at no-load operation (nL) rpm 4 200 4 200 4 200 4 200 No-load current (IBL) A 0,48 0,30 0,17 0,12 Starting torque (MA) mNm 550 650 650 790 Starting current (IA) A 20,8 12,0 8,8 5,9 Induced voltage (Uimax) V/1000 rpm 2,78 5,6 9,3 13,9 Terminal resistance (RV) Ohm 0,58 2,0 4,6 10,1 Terminal inductance (LV) mH 0,9 3,6 10,1 22,5 Rotor moment of inertia (JR) kgm2 x 10-6 23 23 23 23 Thermal resistance (Rth) K/W 3,2 3,2 3,2 3,2 IP 40 IP 40 IP 40 IP 40 0 to +40 Protection class Perm. amb. temp. range (TU) °C 0 to +40 0 to +40 0 to +40 Motor mass (m) kg 0,9 0,9 0,9 0,9 931 5230 002 931 5230 001 931 5230 003 931 5230 004 Order No. Electrical connection Direction of rotation, clockwise as seen on shaft Cable length 300 ± 30 from motor Cable length 7 ± 2 stripped and tin-coated Fradial Faxial L1 Motor curves for 24 V [min-1] A 90 N 130 N L1 20 mm Permissible shaft load at nominal speed and life expectancy L10 at 3 000 h (at TU max. 40°C). Blind holes for self threading screws according to DIN 7500 8,0 n = f (M) 6,0 2000 4,0 0,1 2,8 ) (2x 25 ±0,3 52 49 ±0,1 36 95 ±0,5 0,04 _ ø25 ø25 _ 49 ±0,1 36 32 ø19,05 FA 2,0 45° I = f (M) 1000 0,04 ø6 g5 3000 3, 7 (4 H1 x) 0 4000 Faxial Fradial FR S 2 ±0,1 0 S 116 50 100 150 200 250 mNm ø2 (4 , 3 x) H 1 22,5° 45° 0 2 ±0,1 3,7 H10 ( 4x ) (7 deep) 27.05.2011 10:38 Seite 117 Information Antriebstechnik_2011_05_27_Finale_EN_:Vorlage BCI motor BCI 52.60 VARIODRIVE Direct current motor with permanent magnets made of ceramic bound ferrite. Mechanical commutation through 12-piece collector. Closed steel motor housing with die-cast zinc bearing flanges. Operation in both directions of rotation. Service life 3.000 hrs for continuous operation (S1). Insulation class B. Protection class IP 40, optionally higher. VARIODRIVE Compact – – – – – – – BCI 52.60 E00 Nominal voltage (UBN) V DC 12 24 40 60 Nominal speed (nN) rpm 3 100 3 100 3 100 3 100 Nominal torque (MN) mNm 170 170 170 170 Nominal current (IBN) A 6,4 3,0 1,8 1,2 Nominal output power (PN) W 55 55 55 55 Nominal efficiency approx. (ηN) % 72 77 77 77 Speed at no-load operation (nL) rpm 3 500 3 500 3 500 3 500 No-load current (IBL) A 0,60 0,40 0,20 0,13 Starting torque (MA) mNm 800 980 1 500 1 500 Starting current (IA) A 27,6 16,0 15,2 9,7 Induced voltage (Uimax) V/1000 rpm 3,04 6,4 10,65 16,1 Terminal resistance (RV) Ohm 0,44 1,5 2,64 6,2 Terminal inductance (LV) mH 1,1 4,7 13,1 29,9 Rotor moment of inertia (JR) kgm2 x 10-6 46 46 46 46 Thermal resistance (Rth) K/W 3,3 3,3 3,3 3,3 IP 40 IP 40 IP 40 IP 40 0 to +40 Protection class ECI motor BCI 52.60 C00 BG motor BCI 52.60 B00 Perm. amb. temp. range (TU) °C 0 to +40 0 to +40 0 to +40 Motor mass (m) kg 1,1 1,1 1,1 1,1 931 5260 002 931 5260 001 931 5260 003 931 5260 004 Order No. Electrical connection Direction of rotation, clockwise as seen on shaft Cable length 300 ± 30 from motor Cable length 7 ± 2 stripped and tin-coated Fradial Faxial L1 Motor curves for 24 V [min-1] A 4000 BCI motor BCI 52.60 A00 Faxial 90 N Fradial 130 N L 1 20 mm Permissible shaft load at nominal speed and life expectancy L10 at 3 000 h (at TU max. 40°C). Blind holes for self threading screws according to DIN 7500 AC motors Type VarioDrive C Nominal data 2000 4,0 52 49 ±0,1 36 125 ±0,5 0,04 ø25 _ 0,04 ø25 _ 49 ±0,1 36 32 ø19,05 FA 2,0 45° I = f (M) 1000 FR S 2 ±0,1 0 S 50 100 150 200 250 mNm ø2 (4 , 3 x) H 1 22,5° 45° 2 ±0,1 3,7 H10 ( 4x ) (7 deep) 0 117 Representatives 6,0 25 ±0,3 ø6 g5 3000 0,1 2,8 ) (2x Specifications 3, 7 (4 H1 x) 0 8,0 n = f (M) Antriebstechnik_2011_05_27_Finale_EN_:Vorlage 27.05.2011 10:38 Seite 118 BCI motor BCI 63.25 – – – – – – – Direct current motor with permanent magnets made of ceramic bound ferrite. Mechanical commutation through 12-piece collector. Closed steel motor housing with die-cast zinc bearing flanges. Operation in both directions of rotation. Service life 3.000 hrs for continuous operation (S1). Insulation class B. Protection class IP 40, optionally higher. Nominal data Type BCI 63.25 A00 Nominal voltage (UBN) V DC BCI 63.25 B00 12 BCI 63.25 C00 24 BCI 63.25E00 40 60 Nominal speed (nN) rpm 3 150 3 150 3 150 3 150 Nominal torque (MN) mNm 140 140 140 140 Nominal current (IBN) A 5,4 2,7 1,65 1,1 Nominal output power (PN) W 46 46 46 46 Nominal efficiency approx. (ηN) % 71 71 71 71 Speed at no-load operation (nL) rpm 3 600 3 600 3 600 3 600 No-load current (IBL) A 0,8 0,4 0,25 0,15 Starting torque (MA) mNm 840 1 100 1 100 1 100 Starting current (IA) A 28,0 17,5 12,0 7,4 Induced voltage (Uimax) V/1000 rpm 3,2 6,6 10,0 16,0 Terminal resistance (RV) Ohm 0,44 1,4 3,35 8,1 Terminal inductance (LV) mH 0,7 2,9 7,1 18,1 Rotor moment of inertia (JR) kgm2 x 10-6 40 40 40 40 Thermal resistance (Rth) K/W 2,75 2,75 2,75 2,75 IP 40 IP 40 IP 40 IP 40 0 to +40 Protection class Perm. amb. temp. range (TU) °C 0 to +40 0 to +40 0 to +40 Motor mass (m) kg 1,2 1,2 1,2 1,2 931 6325 002 931 6325 001 931 6325 003 931 6325 004 Order No. Electrical connection Direction of rotation, clockwise as seen on shaft Cable length 300 ± 30 from motor Cable length 7 ± 2 stripped and tin-coated Fradial Faxial L1 Motor curves for 24 V [min-1] A 150 N 150 N L1 20 mm Permissible shaft load at nominal speed and life expectancy L10 at 3 000 h (at TU max. 40°C). Blind holes for self threading screws according to DIN 7500 8,0 4,0 22° 2,0 22,5° I = f (M) 1000 FA 95 ±0,5 22,5° 2000 25 ±0,3 59,7±0,1 49 40 36 ø25 -0,04 3,7 H1 0( (7d 8x) eep ) 6,0 ø8 g5 3000 63 48 36 19,05 2,3H10 (4x) n = f (M) ø25 _ 0,04 4000 Faxial Fradial 0 S 118 100 200 300 400 500 mNm 3,7H10 (10x) S FR 45° 2±0,1 2±0,1 4,65 (7 d H10 (4 eep x) ) 27.05.2011 10:38 Seite 119 Information Antriebstechnik_2011_05_27_Finale_EN_:Vorlage BCI motor BCI 63.55 VARIODRIVE Direct current motor with permanent magnets made of ceramic bound ferrite. Mechanical commutation through 12-piece collector. Closed steel motor housing with die-cast zinc bearing flanges. Operation in both directions of rotation. Service life 3.000 hrs for continuous operation (S1). Insulation class B. Protection class IP 40, optionally higher. VARIODRIVE Compact – – – – – – – BCI 63.55 C00 BCI 63.55 E00 Nominal voltage (UBN) V DC 12 24 40 60 Nominal speed (nN) rpm 3 000 3 300 3 300 3 300 Nominal torque (MN) mNm 270 270 270 270 Nominal current (IBN) A 8,6 4,9 2,95 1,95 Nominal output power (PN) W 85 93 93 93 Nominal efficiency approx. (ηN) % 79 79 79 79 Speed at no-load operation (nL) rpm 3 600 3 600 3 600 3 600 ECI motor BCI 63.55 B00 A 1,0 0,5 0,3 0,2 Starting torque (MA) mNm 1 900 2 550 2 900 3 100 Starting current (IA) A 63,0 40,0 28,8 19,7 Induced voltage (Uimax) V/1000 rpm 3,3 6,7 10,8 16,6 Terminal resistance (RV) Ohm 0,19 0,65 1,39 3,05 Terminal inductance (LV) mH 0,4 1,5 4,0 9,4 Rotor moment of inertia (JR) kgm2 x 10-6 75 75 75 75 Thermal resistance (Rth) K/W 2,45 2,45 2,45 2,45 IP 40 IP 40 IP 40 IP 40 0 to +40 Protection class BG motor No-load current (IBL) Perm. amb. temp. range (TU) °C 0 to +40 0 to +40 0 to +40 Motor mass (m) kg 1,7 1,7 1,7 1,7 931 6355 002 931 6355 001 931 6355 004 931 6355 003 Order No. Electrical connection Direction of rotation, clockwise as seen on shaft Cable length 300 ± 30 from motor Cable length 7 ± 2 stripped and tin-coated Fradial Faxial L1 Motor curves for 24 V [min-1] A 4000 BCI motor BCI 63.55 A00 Faxial 150 N Fradial 150 N L 1 20 mm Permissible shaft load at nominal speed and life expectancy L10 at 3 000 h (at TU max. 40°C). Blind holes for self threading screws according to DIN 7500 AC motors Type VarioDrive C Nominal data 8,0 0 S 100 200 300 400 500 mNm 3,7H10 (10x) S 2±0,1 Specifications FR 45° 2±0,1 4,65 (7 d H10 (4 eep x) ) 119 Representatives 22° 2,0 22,5° I = f (M) 1000 FA 125 ±0,5 22,5° 4,0 ø8 g5 2000 25 ±0,3 2,3H10 (4x) 6,0 ø25 _ 0,04 3000 59,7±0,1 49 40 36 ø25 -0,04 3,7 H1 0( (7d 8x) eep ) 63 48 36 19,05 n = f (M) Antriebstechnik_2011_05_27_Finale_EN_:Vorlage 27.05.2011 10:38 Seite 120 BCI motor BCI 42.25 A spur gearmotor Nominal speed Mass i DC motor with multi-stage spur gearbox. Gear housing made of die-cast zinc. Gearbox output shaft with needle-bearing. Flatline design optimized for short installation length. Grease lubrication for maintenance-free continuous operation. Service life 3.000 hrs for continuous operation (S1). Other voltages available on request. Nominal torque Type Gear stages Nominal data Gear ratio – – – – – – – 24 V DC Nm rpm kg Order No. 941 4225… BCI-42.25 B00-A/39 38,6 : 1 3 1,1 85 0,7 …140 BCI-42.25 B00-A/65 65,2 : 1 3 1,5 51 0,7 …141 BCI-42.25 B00-A/82 82,8 : 1 3 2,3 40 0,7 …142 BCI-42.25 B00-A/106 106,1 : 1 3 2,6 31 0,7 …143 BCI-42.25 B00-A/140 140,8 : 1 3 3,2 23 0,7 …144 BCI-42.25 B00-A/191 191,9 : 1 4 4,7 17 0,7 …145 BCI-42.25 B00-A/252 252,6 : 1 4 6,2 13 0,7 …146 Faxial Fradial Fradial 50 N 300 N L 1 17 mm Permissible shaft load at nominal speed and life expectancy L10 at 3 000 h (at TU max. 40°C). Faxial L1 25 ±0,5 15+0,5 9,1 9 –0,1 17 30° H1 ,7 ø3 ) (2x an Str ø2,3 H10 (2x) 0 ø32 70 ±0,5 88 0,5x45° 27±0,1 4,5 15 ±0,5 54±0,2 ø42 120 2±0,1 27,2±0,3 ø36 15° 64 3 0° 48,2 ±0,2 M4 (4x) 7 deep ø2,8 H 10 (4x) ø19,05 15,4 ±0,2 20,4 ø5 g5 0 30 G 18 AW x d: 2 53 FA ø22 -0,04 0 ±3 ø10 h7 d 2 7± plate ti n ø22 ±0,05 FR 27.05.2011 10:38 Seite 121 Information Antriebstechnik_2011_05_27_Finale_EN_:Vorlage BCI motor BCI 42 C spur gearmotor VARIODRIVE DC motor with multi-stage spur gearbox. Gear housing made of die-cast zinc. Gearbox output shaft with combined sleeve-/needle-bearing. Grease lubrication for maintenance-free continuous operation. Service life 3.000 hrs for continuous operation (S1). Other voltages available on request. rpm kg VarioDrive C Nm Order No. 941 4240… BCI-42.25 B00-C/18 18,75 : 1 2 0,6 176 0,7 …230 BCI-42.40 B00-C/18 18,75 : 1 2 0,9 165 0,8 …230 BCI-42.25 B00-C/23 23,4 : 1 2 0,7 141 0,7 …231 BCI-42.40 B00-C/23 23,4 : 1 2 1,1 132 0,8 …231 BCI-42.25 B00-C/26 26,8 : 1 2 0,8 123 0,7 …232 BCI-42.40 B00-C/26 26,8 : 1 2 1,3 116 0,8 …232 BCI-42.25 B00-C/30 30,6 : 1 2 0,9 108 0,7 …233 BCI-42.40 B00-C/30 30,6 : 1 2 1,5 101 0,8 …233 BCI-42.25 B00-C/37 37,5 : 1 2 1,1 88 0,7 …234 BCI-42.40 B00-C/37 37,5 : 1 2 1,8 83 0,8 …234 BCI-42.25 B00-C/53 53,2 : 1 3 1,5 62 0,7 …235 BCI-42.40 B00-C/53 53,2 : 1 3 2,3 58 0,8 …235 BCI-42.25 B00-C/67 67,8 : 1 3 1,9 49 0,7 …236 BCI-42.40 B00-C/67 67,8 : 1 3 2,9 46 0,8 …236 BCI-42.25 B00-C/92 92,7 : 1 3 2,5 36 0,7 …237 BCI-42.40 B00-C/92 92,7 : 1 3 4,0 33 0,8 …237 BCI-42.25 B00-C/142 142,5 : 1 3 3,9 23 0,7 …238 BCI-42.40 B00-C/142 142,5 : 1 3 6,1 22 0,8 …238 BCI-42.25 B00-C/222 222 : 1 4 5,5 15 0,8 …239 BCI-42.40 B00-C/222 222 : 1 4 8,5 14 0,9 …239 BCI-42.25 B00-C/296 296 : 1 4 7,3 11 0,8 …240 BCI-42.40 B00-C/296* 296 : 1 4 9,0 10 0,9 …240 BCI-42.25 B00-C/432* 432 : 1 4 9,0 8 0,8 …241 BCI-42.40 B00-C/432* 432 : 1 4 9,0 7 0,9 …241 ECI motor i BG motor Type Mass Order No. 941 4225… Nominal speed kg Nominal data Nominal torque rpm Gear stages Mass Nm Gear ratio Nominal speed i Nominal torque Type Gear stages Nominal data Gear ratio VARIODRIVE Compact – – – – – – 24 V DC BCI motor * Attention: Compliance with the max. permitted gear output torque must be ensured by an external limitation of the motor current. Output shaft load FA: max. permissible axial load 40 N FR: max. permissible radial load 120 N Permissible shaft load at nominal speed and life expectancy L10 at 3 000 h (at TU max. 40°C). L2 BCI 42.25 70 ± 0,5 110,5 ± 1 BCI 42.40 85 ± 0,5 125,5 ± 1 2 7± lated p tin- L2 L1 15±0,5 5,1±0,1 3 18 ø3 ,7 (2x) H10 ø8 h7 7 - 0,1 10 15° ,3 H ø2 ) (2x ø2,8 H10 (4x) ø19 +0,4 30° FA M4 (4x ) (10 deep) ø5 g5 ø19,05 61 50,6±0,2 25,3 ±0,1 5,1±0,1 20 +0,5 50,6 ±0,2 69,3 ø32 40,5 ±0,3 ø 22 _ 0,04 0 ±3 WG 300 : 2x A nd Stra ø36 25±0,5 21,5 ±0,2 ø42 FR 17 Specifications L1 2 ±0,1 121 Representatives Type AC motors Motor lengths (mm) Antriebstechnik_2011_05_27_Finale_EN_:Vorlage 27.05.2011 10:38 Seite 122 BCI motor BCI 42 PX planetary gearbox 24 V DC Order No. 941 4225… Type i BCI-42.25 B00-PX42/17 17 : 1 1 0,6 194 0,6 …136 BCI-42.40 B00-PX42/9 BCI-42.25 B00-PX42/72 Mass kg Nominal speed rpm Nominal data Nominal torque Nm Nm rpm kg 0,5 344 0,7 Gear stages Mass i Gear ratio Nominal speed Type Gear stages Nominal data Nominal torque DC motor with planetary gearbox PX 42 and PX 52. Robust die-cast zinc housing in modular construction. Grease lubrication for maintenance-free continuous operation. Output shaft with combined sleeve- / ball bearings. Optimized helical gearing for long service life and quiet running in the first stage. – Other voltages available on request. Gear ratio – – – – – 9:1 1 Order No. 941 4240… …166 72,25 : 1 2 2,2 46 0,7 …137 BCI-42.40 B00-PX52/17 17 : 1 1 0,9 182 0,9 …136 BCI-42.25 B00-PX42/102 102 : 1 2 3,2 32 0,7 …138 BCI-42.40 B00-PX42/38 38,25 : 1 2 1,8 81 0,8 …167 BCI-42.25 B00-PX42/204 204 : 1 2 6,3 16 0,7 …139 BCI-42.40 B00-PX42/54 54 : 1 2 2,5 57 0,8 …168 BCI-42.40 B00-PX52/72 BCI 42.25 70 ± 0,5 35,3 50,8 BCI 42.40 85 ± 0,5 35,3 50,8 …137 1,0 …138 BCI-42.40 B00-PX52/204 204: 1 2 9,4 15 1,0 …139 36 4x M4 (8 deep) L2 25±0,5 16 12,5 2 3,5 2 Strands AWG 18 15 ±0,5 300 ±30 off motor 7±2 tin-plated ø8 h7 15° 2 ±0,1 o 5g5 ø42 ø25 h8 L1 -PX 42 FR Output shaft load FA: max. permissible axial load 150 N FR: max. permissible radial load 250 N Permissible shaft load at nominal speed and life expectancy L10 at 3 000 h (at TU max. 40°C). 1,0 30 FA 4x M3 (8 deep) Keyway DIN6885 - A3x3x16 L1 L2 Gear lengths PX 52 Type L1 L2 one stage L2 two stages BCI 42.25 70 ± 0,5 41,9 60,2 BCI 42.40 85 ± 0,5 41,9 60,2 300 ±30 off motor 25±0,5 16 3 122 ø52 ø32h8 ø12h7 FR FA: max. permissible axial load 500 N FR: max. permissible radial load 350 N Permissible shaft load at nominal speed and life expectancy L10 at 3 000 h (at TU max. 40°C). 15±0,5 2 Strands AWG 18 12,5 2 -PX 52 7±2 tin-plated 30° 2±0,1 ø5g5 ø22±00,04 ø42 Motor lengths (mm) Output shaft load 15° L2 two stages 43 4,7 34 L2 one stage 3,3 2 ø42 Gear lengths PX 42 L1 2 102 : 1 22±00,04 Motor lengths (mm) Type 72,25 : 1 BCI-42.40 B00-PX52/102 FA Keyway DIN6885 - A4x4x16 4x M5 (8 deep) 40 27.05.2011 10:38 Seite 123 Information Antriebstechnik_2011_05_27_Finale_EN_:Vorlage BCI motor BCI 42.40 SA worm gearmotor VARIODRIVE DC motor with worm gearbox. Gear housing made of die-cast zinc. Gearbox output shaft with ball bearings. Grease lubrication for maintenance-free continuous operation. Service life 3.000 hrs for continuous operation (S1). Other voltages available on request. Nominal data Gear ratio Nominal torque Nominal speed Mass Type i Nm rpm kg 3:1 0,14 1033 1,1 …150 1,1 …151 295 1,1 …152 BCI-42.40 B00-SA1/15 15 : 1 0,48 207 1,1 …153 BCI-42.40 B00-SA1/21 21 : 1 0,55 148 1,1 …154 BCI-42.40 B00-SA1/30 30 : 1 0,67 103 1,1 …155 BCI-42.40 B00-SA1/40 40 : 1 0,78 78 1,1 …156 BCI-42.40 B00-SA1/68 68 : 1 1,32 46 1,1 …157 ECI motor 443 0,38 BG motor 0,28 10,5 : 1 Output shaft load 25 ø18 47,6 FA (4 x) 32 36 39±0,1 H1 0 M4x8 (4x) 40 50 12,5 60 ° ) (2 x 1 M3x8 (4x) TK ø24,6 0 H1 25 38 2 ±0,1 2 ,8 1 26 3, 7 FR 85±0,5 15 ±0,5 45° 40 61 M4x8 (4x) 12,5 2,5x10 (4x) TKø32 ø38 ø5 g5 23 136 23,5 2 ø 42 ø 39±0,1 ø 22 _ 0,04 46,5 AC motors Other shaft dimensions and shaft output on the right or on both sides on request. FA: max. permissible axial load 40 N FR: max. permissible radial load 40 N Permissible shaft load at nominal speed and life expectancy L10 at 3 000 h (at TU max. 40°C). BCI motor 7:1 BCI-42.40 B00-SA1/10 Specifications BCI-42.40 B00-SA1/7 Order No. 941 4240… 123 Representatives BCI-42.40 B00-SA1/3 ø8 h6 … VarioDrive C VARIODRIVE Compact – – – – – – 24 V DC Antriebstechnik_2011_05_27_Finale_EN_:Vorlage 27.05.2011 10:38 Seite 124 BCI motor BCI 52.60 PX planetary gearmotor 24 V DC rpm kg Order No. 941 5260… BCI-52.60 B00-PX42/3 3,18 : 1 1 0,5 975 1,3 …300 BCI-52.60 B00-PX42/5 5:1 1 0,8 620 1,3 …301 BCI-52.60 B00-PX52/9 9:1 1 1,4 344 1,5 …320 21,25 : 1 2 2,9 146 1,4 …302 BCI-52.60 B00-PX42/30 30 : 1 2 4,1 103 1,4 …303 BCI-52.60 B00-PX52/38 38,25 : 1 2 5,3 81 1,6 …321 BCI-52.60 B00-PX52/54 54 : 1 2 7,4 57 1,6 …322 L2 Gear lengths PX 42 125 ±0,5 L2 one stage L2 two stages 25 ±0,5 50,8 16 2 FR 300 ±30 off motor 7±2 tin-plated -PX 42 4x M3 (8 deep) Keyway DIN6885 - A3x3x16 L2 125 ±0,5 300 ±30 off motor 7±2 tin-plated 16 Gear lengths PX 52 L2 one stage L2 two stages Output shaft load FA: max. permissible axial load 500 N FR: max. permissible radial load 350 N Permissible shaft load at nominal speed and life expectancy L10 at 3 000 h (at TU max. 40°C). 124 2 Strands AWG 18 12,5 3 3 FR o 52 o 32 h8 o 12h7 60,2 15° ø52 FA 25±0,5 41,9 20° 2 ±0,1 ø6 g5 FA: max. permissible axial load 150 N FR: max. permissible radial load 250 N Permissible shaft load at nominal speed and life expectancy L10 at 3 000 h (at TU max. 40°C). 12,5 3,5 o 42 o 25 h8 o 8 h7 Output shaft load 2 Strands AWG 18 -PX 52 4x M4 (8 deep) 36 15±0,5 2±0,1 ø52 35,3 15 ±0,5 ø6g5 ø25± 00,04 BCI-52.60 B00-PX42/21 34 Nm 0 ø25± 0,04 Mass i Nominal speed Type Nominal torque Nominal data Gear stages DC motor with planetary gearbox PX 42 and PX 52. Robust die-cast zinc housing in modular construction. Grease lubrication for maintenance-free continuous operation. Output shaft with combinated needle- / ball bearings. Optimized helical gearing for long service life and quiet running in the first stage. – Other voltages available on request. Gear ratio – – – – – FA Keyway DIN6885 - A4x4x16 4x M5 (8 deep) 40 27.05.2011 10:38 Seite 125 Information Antriebstechnik_2011_05_27_Finale_EN_:Vorlage BCI motor BCI 52 SA worm gearmotor VARIODRIVE DC motor with worm gearbox. Gear housing made of die-cast zinc. Gearbox output shaft with ball bearings. Grease lubrication for maintenance-free continuous operation. Service life 3.000 hrs for continuous operation (S1). Other voltages available on request. BCI-52.60 B00-SA1/3 VarioDrive C …150 rpm kg 3:1 0,40 1033 1,7 …150 Order No. 941 5260… 7:1 0,50 514 1,5 …151 BCI-52.60 B00-SA1/7 7:1 0,84 443 1,7 …151 BCI-52.30 B00-SA1/10 10,5 : 1 0,66 343 1,5 …152 BCI-52.60 B00-SA1/10 10,5 : 1 1,12 295 1,7 …152 BCI-52.30 B00-SA1/15 15 : 1 0,84 240 1,5 …153 BCI-52.60 B00-SA1/15 15 : 1 1,43 207 1,7 …153 BCI-52.30 B00-SA1/21 21 : 1 0,97 171 1,5 …154 BCI-52.60 B00-SA1/21 21 : 1 1,64 148 1,7 …154 BCI-52.30 B00-SA1/30 30 : 1 1,17 120 1,5 …155 BCI-52.60 B00-SA1/30 30 : 1 1,99 103 1,7 …155 BCI-52.30 B00-SA1/40 40 : 1 1,36 90 1,5 …156 BCI-52.60 B00-SA1/40 40 : 1 2,31 78 1,7 …156 BCI-52.30 B00-SA1/68 68 : 1 2,31 53 1,5 …157 BCI-52.60 B00-SA1/68 68 : 1 3,93 46 1,7 …157 146 BCI 52.60 125 ± 0,5 176 L2 12,5 L1 26 2,5x10 deep(4x) TK = ø32 15 ±0,1 2 23 45° ø38 23,5 4xM4x8 25 1 12,5 38 40 (4x) M4x8 deep ,1 61 40 ø6 g5 M3x8 deep(4x) TK = ø24,6 ) 4x 1 2 ±0,1 0( H1 ø8 h6 FA 2,8-0 p 0 ee H1 2 d 3 0, 2 , ,3 + 3 3 ,7 25 ø18 47,6 ø25 -0,04 FR x) (4 22,5° Strand: 2x AWG18 50 125 Representatives 46,5 AC motors L2 95 ± 0,5 52 L1 BCI 52.30 36 49 ±0,1 Type 7±2 tin-plated FA: max. permissible axial load 40 N FR: max. permissible radial load 40 N Permissible shaft load at nominal speed and life expectancy L10 at 3 000 h (at TU max. 40°C). Other shaft dimensions and shaft output on the right or on both sides on request. 32 Motor lengths (mm) 19,05 Output shaft load ECI motor 1,5 Nm BG motor 1200 i BCI motor 0,24 Type Specifications 3:1 Order No. 941 5230… Mass kg Nominal speed rpm Nominal torque Nm Gear ratio i Nominal data 300±30 off motor BCI-52.30 B00-SA1/7 Mass BCI-52.30 B00-SA1/3 Nominal speed Type Nominal torque Nominal data Gear ratio VARIODRIVE Compact – – – – – – 24 V DC Antriebstechnik_2011_05_27_Finale_EN_:Vorlage 27.05.2011 10:38 Seite 126 BCI motor BCI 63 B spur gearmotor BCI-63.25 B00-B/303 Type i Mass Order No. 941 6325… Nominal speed kg Gear stages rpm Gear ratio Nm Nominal data Nominal torque i Mass Type Nominal speed Nominal data DC motor with multi-stage spur gearbox. Gear housing made of die-cast zinc. Gearbox output shaft with needle-bearing. Flatline design optimized for short installation length. Grease lubrication for maintenance-free continuous operation. Service life 3.000 hrs for continuous operation (S1). Other voltages available on request. Nominal torque Gear ratio Gear stages – – – – – – – 24 V DC Nm rpm kg Order No. 941 6355… 303,6 : 1 4 28 10 1,8 …190 BCI-63.55 B00-B/8 8,2 : 1 3 1,6 402 2,2 …190 BCI-63.25 B00-B/454* 454 : 1 4 30 7 1,8 …191 BCI-63.55 B00-B/12 12,3 : 1 3 2,4 268 2,2 …191 BCI-63.25 B00-B/687* 687 : 1 4 30 5 1,8 …192 BCI-63.55 B00-B/18 18 : 1 3 3,5 183 2,2 …192 1028,7 : 1 4 30 3 1,8 …193 BCI-63.55 B00-B/27 27,6 : 1 3 5,4 120 2,2 …193 BCI-63.55 B00-B/40 40,3 : 1 3 7,9 82 2,2 …194 BCI-63.55 B00-B/64 64 : 1 3 12,6 52 2,2 …195 BCI-63.55 B00-B/101 101,8 : 1 3 20,0 32 2,2 …196 BCI-63.55 B00-B/136* 136,5 : 1 3 25,0 24 2,2 …197 BCI-63.55 B00-B/189* 189 : 1 3 25,0 18 2,2 …198 BCI-63.25 B00-B/1028* * Attention: Compliance with the max. permitted gear output torque must be ensured by an external limitation of the motor current. Output shaft load Motor lengths (mm) FA: max. permissible axial load 50 N FR: max. permissible radial load 150 N Permissible shaft load at nominal speed and life expectancy L10 at 3 000 h (at TU max. 40°C). Type L BCI 63.25 95 ± 0,5 BCI 63.55 125 ± 0,5 7±2 tin- pla ted 25 ±0,5 20+0,5 9 – 0,1 17 ø19,05 ø36 L 22 ±0,1 67,9 90 ±0,1 133 128 9,9 0,5x45° 35 ±0,1 15±0,5 ) 6x p( ee ø63 2 ±0,1 27,2±0,5 7d x1 M4 ø48 126 ø8 5g ,5 ° 10 22 H ,7 ø3 x) 0 1 ( 22,5° ø2,3 H10 (4x) ø25 -0,04 ø10 h7 FA Stra nd: 2x 300 ± 30 AW G1 8 33 28 ±0,1 FR 70 ±0,2 80 81 27.05.2011 10:38 Seite 127 Information Antriebstechnik_2011_05_27_Finale_EN_:Vorlage BCI motor BCI 63 D spur gearmotor VARIODRIVE DC motor with multi-stage spur gearbox. Gear housing made of die-cast zinc. Gearbox output shaft with combined sleeve-/needle-bearing. Grease lubrication for maintenance-free continuous operation. Service life 3.000 hrs for continuous operation (S1). Other voltages available on request. 7,85 : 1 2 0,9 401 1,6 …160 BCI-63.55 B00-D/7 BCI-63.25 B00-D/9 9,2 : 1 2 1,0 342 1,6 …161 BCI-63.25 B00-D/11 11,1 : 1 2 1,3 284 1,6 …162 BCI-63.25 B00-D/13 13,8 : 1 2 1,6 228 1,6 BCI-63.25 B00-D/18 18,4 : 1 2 2,1 171 BCI-63.25 B00-D/22 22,0 : 1 2 2,5 143 BCI-63.25 B00-D/27 27,6 : 1 2 3,1 BCI-63.25 B00-D/41 41,3 : 1 3 BCI-63.25 B00-D/67 67,3 : 1 3 BCI-63.25 B00-D/117* 117,1 : 1 BCI-63.25 B00-D/165* 165,8 : 1 rpm kg VarioDrive C Nm Order No. 941 6355… 7,85 : 1 2 1,7 420 2,1 …250 BCI-63.55 B00-D/9 9,2 : 1 2 2,0 359 2,1 …251 BCI-63.55 B00-D/11 11,1 : 1 2 2,4 297 2,1 …252 …163 BCI-63.55 B00-D/13 13,8 : 1 2 3,0 239 2,1 …253 1,6 …164 BCI-63.55 B00-D/18 18,4 : 1 2 4,0 179 2,1 …254 1,6 …165 BCI-63.55 B00-D/22 22,0 : 1 2 4,8 150 2,1 …255 114 1,6 …166 BCI-63.55 B00-D/27 27,6 : 1 2 6,0 120 2,1 …256 4,2 76 1,6 …167 BCI-63.55 B00-D/41 41,3 : 1 3 8,1 80 2,1 …257 6,8 47 1,6 …168 BCI-63.55 B00-D/67* 67,3 : 1 3 9,0 49 2,1 …258 3 9,0 27 1,6 …169 BCI-63.55 B00-D/117* 117,1 : 1 3 9,0 28 2,1 …259 3 9,0 19 1,6 …170 BCI-63.55 B00-D/165* 165,8 : 1 3 9,0 20 2,1 …260 ECI motor i Mass Type Nominal speed Order No. 941 6325… Nominal torque kg Gear stages rpm Gear ratio Nm Nominal data BG motor BCI-63.25 B00-D/7 Mass i Nominal speed Type Nominal torque Gear ratio Nominal data BCI motor * Attention: Compliance with the max. permitted gear output torque must be ensured by an external limitation of the motor current. Output shaft load FA: max. permissible axial load 50 N FR: max. permissible radial load 150 N Permissible shaft load at nominal speed and life expectancy L10 at 3 000 h (at TU max. 40°C). L BCI 63.25 95 ± 0,5 BCI 63.55 125 ± 0,5 38±0,3 75 50,6 ±0,2 25,3 H ,7 ø3 x) (10 4xM4 10 deep 10 2±0,1 22,5° L Specifications 70 5 ±0,1 13,5 ø10 h7 9 0,1 ø25 -0,04 ø8 g5 FA 15 ±0,5 ø2 , (4x 3 H10 ) 127 Representatives ° 25±0,2 Stra n FR 50,6 ±0,2 x AW ±30 G1 8 d: 2 17 21,5 ±0,2 25+0,5 20 +0,5 300 ø 63 ø 48 ø36 ø19,05 AC motors 7±2 tin- plate d Motor lengths (mm) Type 22,5 … Gear stages VARIODRIVE Compact – – – – – – 24 V DC Antriebstechnik_2011_05_27_Finale_EN_:Vorlage 27.05.2011 10:38 Seite 128 BCI motor BCI 63 E spur gearmotor BCI-63.25 B00-E/15 Order No. 941 6325… Type A ii NmNm rpm rpm Nm Mass Nominal speed kg Nominal data Nominal torque rpm Gear stages Mass Nm DC motor with multi-stage spur gearbox. Gear housing made of die-cast zinc. Gearbox output shaft with combined sleeve-/needle-bearing. Grease lubrication for maintenance-free continuous operation. Service life 3.000 hrs for continuous operation (S1). Other voltages available on request. Gear ratio Nominal speed i Nominal torque Type Gear stages Nominal data Gear ratio – – – – – – 24 V DC Order No. 941 6355… kg kg 15,47 : 1 2 1,7 204 1,6 …171 BCI-63.55 B00-E/15 BCI-63.25 B00-E/18 18,4 : 1 2 2,1 171 1,6 …172 BCI-63.55 B00-E/18 18,4 : 1 2 4,0 179 2,1 …145 BCI-63.25 B00-E/23 23,14 : 1 2 2,6 136 1,6 …173 BCI-63.55 B00-E/23 23,14 : 1 2 5,0 143 2,1 …146 BCI-63.25 B00-E/31 31,1 : 1 2 3,5 101 1,6 …174 BCI-63.55 B00-E/31 31,1 : 1 2 6,8 106 2,1 …147 BCI-63.25 B00-E/40 40,1 : 1 2 4,5 79 1,6 …175 BCI-63.55 B00-E/40 40,1 : 1 2 8,7 82 2,1 …148 BCI-63.25 B00-E/55 55,0 : 1 3 5,6 57 1,7 …176 BCI-63.25 B00-E/70 70,4 : 1 3 7,2 45 1,7 …177 BCI-63.25 B00-E/92 92,3 : 1 3 9,4 34 1,7 …178 BCI-63.25 B00-E/142 142 : 1 3 14,4 22 1,7 …179 BCI-63.25 B00-E/184* 184,8 : 1 3 15,0 17 1,7 …180 BCI-63.25 B00-E/274* 274,6 : 1 3 15,0 11 1,7 …181 15,47 : 1 2 3,4 213 2,1 …144 * Attention: Compliance with the max. permitted gear output torque must be ensured by an external limitation of the motor current. Output shaft load Motor lengths (mm) Type L BCI 63.25 95 ± 0,5 BCI 63.55 125 ± 0,5 25±0,5 20 +0,5 M5 (4x) 17 deep 17 80 83,5 2 ±0,1 22,5° 41,5 ±0,3 L 15±0,5 Motorcentre 128 15 ±0,1 66,5 ±0,2 33,25±0,1 ø8 g5 FA ø3,7 H10 (10x) ø2,3 H10 (4x) 66,5±0,2 33,25±0,1 FR ø25 -0,04 ø17,5 -0.4 ø10 h7 9 -0,1 300 22,5° Stra n d: ø63 ø48 ø36 ø19,05 2x A ±30 WG 18 7±2 tin- plate d FA: max. permissible axial load 50 N FR: max. permissible radial load 150 N Permissible shaft load at nominal speed and life expectancy L10 at 3 000 h (at TU max. 40°C). 80 83,5 27.05.2011 10:38 Seite 129 Information Antriebstechnik_2011_05_27_Finale_EN_:Vorlage BCI motor BCI 63 PX planetary gearmotor 24 V DC DC motor with planetary gearbox PX 52 and PX 63. Robust die-cast zinc housing in modular construction. Grease lubrication for maintenance-free continuous operation. Output shaft with combinated needle- / ball bearings. Optimized helical gearing for long service life and quiet running in the first stage. – Other voltages available on request. i VarioDrive C Nm rpm kg Order No. 941 6355… BCI-63.25 B00-PX63/17* 17 : 1 1 1,5 185 1,6 …131 BCI-63.55 B00-PX52/3 3,18 : 1 1 0,8 1038 2,1 …300 BCI-63.25 B00-PX63/72* 72,25 : 1 2 5,9 44 1,7 …132 BCI-63.55 B00-PX52/5 5,0 : 1 1 1,2 660 2,1 …301 BCI-63.25 B00-PX63/102* 102 : 1 2 8,3 31 1,7 …133 BCI-63.55 B00-PX63/9 9,0 : 1 1 2,2 367 2,1 …135 BCI-63.25 B00-PX63/204* 204 : 1 2 16,5 15 1,7 …134 BCI-63.55 B00-PX52/21 21,25 : 1 2 4,6 155 2,2 …302 30,0 : 1 2 6,5 110 2,2 …303 BCI-63.55 B00-PX63/38 38,25 : 1 2 8,3 86 2,2 …136 BCI-63.55 B00-PX63/54 54,0 : 1 2 11,8 61 2,2 …137 BG motor BCI-63.55 B00-PX52/30 * Attention: Compliance with the max. permitted gear output torque must be ensured by an external limitation of the motor current. L2 one stage L2 two stages BCI 63.25 95 ± 0,5 41,9 60,2 BCI 63.55 125 ± 0,5 41,9 60,2 Output shaft load L2 25 ±0,5 3 16 L1 15±0,5 300±30 off motor 7±2 tin-plated 2 Strands AWG 18 12,5 3 -PX 52 FR 22,5° 2±0,1 BCI motor L1 ø63 Type o 8g5 ø25± 00,04 Gear lengths PX 52 o 52 o 32h8 o 12h7 Motor lengths (mm) ECI motor Type Mass kg Order No. 941 6325… Nominal speed rpm Nominal torque Nm Gear stages Nominal data Gear ratio Mass i Nominal speed Type Nominal torque FA 4x M5 (8 deep) L1 28 Type L1 L2 one stage L2 two stages BCI 63.25 95 ± 0,5 45,8 67,2 BCI 63.55 125 ± 0,5 45,8 67,2 2 Strands AWG 18 19 5 3 FR -PX 63 22,5° o 63 Gear lengths PX 63 o 15 h7 Motor lengths (mm) 15 ±0,5 300±30 off motor 7±2 tin-plated 2±0,1 o 8g5 ø25± 00,04 L2 39±0,5 40 AC motors Keyway DIN6885 - A4x4x16 Specifications FA: max. permissible axial load 500 N FR: max. permissible radial load 350 N Permissible shaft load at nominal speed and life expectancy L10 at 3 000 h (at TU max. 40°C). o 63 o 40 h8 FA Output shaft load FA: max. permissible axial load 500 N FR: max. permissible radial load 350 N Keyway DIN6885 - A5x5x28 4x M5 (8 deep) 52 129 Representatives … Gear stages Nominal data Gear ratio VARIODRIVE Compact VARIODRIVE – – – – – Antriebstechnik_2011_05_27_Finale_EN_:Vorlage 27.05.2011 10:38 Seite 130 BCI motor BCI 63 SB worm gearmotor Mass rpm kg 2,5 : 1 0,30 1260 2,5 …230 BCI-63.55 B00-SB1/2 BCI-63.25 B00-SB1/7 7:1 0,77 450 2,5 …231 BCI-63.25 B00-SB1/10 10 : 1 1,02 315 2,5 …232 BCI-63.25 B00-SB1/15 15 : 1 1,45 210 2,5 BCI-63.25 B00-SB1/20 20 : 1 1,79 158 BCI-63.25 B00-SB1/30 30 : 1 2,23 105 BCI-63.25 B00-SB1/55 55 : 1 3,54 BCI-63.25 B00-SB1/75 75 : 1 3,26 BCI-63.25 B00-SB1/2 Nominal speed Mass Nm Type Nominal torque Nominal speed i Nominal data Gear ratio Nominal torque DC motor with worm gearbox. Gear housing made of die-cast zinc. Gearbox output shaft with ball bearings. Grease lubrication for maintenance-free continuous operation. Service life 3.000 hrs for continuous operation (S1). Other voltages available on request. Gear ratio – – – – – – 24 V DC i Nm rpm kg 2,5 : 1 0,57 1320 3,0 …230 BCI-63.55 B00-SB1/7 7:1 1,49 471 3,0 …231 BCI-63.55 B00-SB1/10 10 : 1 1,97 330 3,0 …232 …233 BCI-63.55 B00-SB1/15 15 : 1 2,79 220 3,0 …233 2,5 …234 BCI-63.55 B00-SB1/20 20 : 1 3,46 165 3,0 …234 2,5 …235 BCI-63.55 B00-SB1/30 30 : 1 4,29 110 3,0 …235 57 2,5 …236 BCI-63.55 B00-SB1/55 55 : 1 6,83 60 3,0 …236 42 2,5 …237 BCI-63.55 B00-SB1/75 75 : 1 6,28 44 3,0 …237 Nominal data Order No. 941 6325… Type Output shaft load Motor lengths (mm) FA: max. permissible axial load 80 N FR: max. permissible radial load 120 N Permissible shaft load at nominal speed and life expectancy L10 at 3 000 h (at TU max. 40°C). Type L BCI 63.25 95 ± 0,5 BCI 63.55 125 ± 0,5 15 63 48 36 ø19,05 84 27 80 65 50 h8 2,5 27,5 5 22,5° FA 62 ø44 ø8 g5 ø25 -0,04 ø12 h6 FR Keyway DIN 6885 - A4x4x20 ø5,5 3, H1 ,5 ° 45° 7 0 (1 22 0 Strand: 2x AWG18 30 0 ff m 0o ±3 2 7± ted pla tin- oto r x) ø2,3 H 10 (4x) 130 Order No. 941 6355… 37 L 2 ±0,1 15 ±0,5 27 8 27.05.2011 10:38 Seite 131 Information Antriebstechnik_2011_05_27_Finale_EN_:Vorlage BCI motor BCI 63 SC worm gearmotor VARIODRIVE DC motor with worm gearbox. Gear housing made of die-cast zinc. Gearbox output shaft with ball bearings. Grease lubrication for maintenance-free continuous operation. Service life 3.000 hrs for continuous operation (S1). Other voltages available on request. 2,5 : 1 0,30 1260 2,1 …240 BCI-63.55 SC 2 BCI-63.25 B00-SC1/7 7:1 0,77 450 2,1 …241 BCI-63.55 B00-SC1/7 BCI-63.25 B00-SC1/10 10 : 1 1,02 315 2,1 …242 BCI-63.55 B00-SC1/10 BCI-63.25 B00-SC1/15 15 : 1 1,45 210 2,1 …243 BCI-63.55 B00-SC1/15 BCI-63.25 B00-SC1/20 20 : 1 1,79 158 2,1 …244 BCI-63.25 B00-SC1/24 24 : 1 1,81 131 2,1 …245 BCI-63.25 B00-SC1/30 30 : 1 2,23 105 2,1 BCI-63.25 B00-SC1/55 55 : 1 3,54 57 BCI-63.25 B00-SC1/75 75 : 1 3,26 42 VarioDrive C kg i Nm rpm Order No. kg 941 6355… 2,5 : 1 0,57 1320 2,6 …240 7:1 1,49 471 2,6 …241 10 : 1 1,97 330 2,6 …242 15 : 1 2,79 220 2,6 …243 BCI-63.55 B00-SC1/20 20 : 1 3,46 165 2,6 …244 BCI-63.55 B00-SC1/24 24 : 1 3,50 138 2,6 …245 …246 BCI-63.55 B00-SC1/30 30 : 1 4,29 110 2,6 …246 2,1 …247 BCI-63.55 B00-SC1/55 55 : 1 6,83 60 2,6 …247 2,1 …248 BCI-63.55 B00-SC1/75 75 : 1 6,28 44 2,6 …248 Order No. 941 6325… Type Output shaft load Motor lengths (mm) FA: max. permissible axial load 100 N FR: max. permissible radial load 150 N Permissible shaft load at nominal speed and life expectancy L10 at 3 000 h (at TU max. 40°C). Type L BCI 63.25 95 ± 0,5 BCI 63.55 125 ± 0,5 300 3,5 ø 10 h6 n d: ø 8 g5 ø 25 -0,04 50 ±0,1 40 ±0,1 ø25 -0,04 3,7x8 deep (4x) H1 0 45° 2 ,3 FA 30 ±0,1 M4x8 deep (4x) Stra FR 33,5 M4x8 deep(4x) (4x) 22 ,5 ° 3, 7 0 H1 0 (1 AC motors 3,5 56 Woodruff key 3x5 DIN 688A x) 35 36 L 2 ±0,1 15±0,5 Specifications 7±2 50 ± 0,1 40 ± 0,1 36 ± 0,1 ø25-0,04 2 x A ±3 0 WG 18 15 63 ø48 ø36 ø19,5 28 131 Representatives tin- plate d Other shaft dimensions and shaft output on the right or on both sides on request. ECI motor rpm BG motor Mass Nm Nominal data BCI motor Nominal speed Mass Nominal torque Nominal speed i BCI-63.25 B00-SC1/2 Gear ratio Nominal torque Type 22,5° … Nominal data Gear ratio VARIODRIVE Compact – – – – – – 24 V DC Antriebstechnik_2011_05_27_Finale_EN_:Vorlage 27.05.2011 10:38 Seite 132 BCI brake 24 V DC – – – – – The spring-applied brakes are single-disc brakes with two friction surfaces. The braking torque is generated by compression springs. The brake is released electromagnetically. Braking occurs when there is no current feed. Protection class IP 00. Insulation class F. Nominal data Type BFK 457-01 BFK 457-02 BFK 457-03 Nominal power* W 5,0 6,6 9,0 Nominal torque of brake** Nm 0,12 0,25 0,50 Engagement time ms 11,0 8,0 12,5 Disengagement time ms 17 17 18 Maximum speed rpm 5000 5000 5000 Weight kg 0,20 0,25 0,40 d mm 37,0 47,0 56,0 L1 mm 31,3 31,0 31,8 L2 mm 36,8 37,2 38,0 BCI 42 BCI 52 BCI 63 Motor Series*** * Nominal power of the coil at 24 V DC and 20° C.. ** Nominal torque of brake, referring to a speed of 100 rpm. *** Brake for motors and worm gear motors available on request. Available at short notice for all other designs. B-side of motor 400±20 7 ±2 ød (openings Leads) L1 L2 132 Note: Only one accessory component (brake or sensor) can be mounted onto a motor at a time. Seite 133 Information 10:38 BCI sensor BCI magnetic sensor PMG 2-2, PMG 2-4, PMG 2-12 – Magnetic sensor for DC motors. – The sensor is designed for speed monitoring, speed control and positioning in combination with appropriate electronics. – The sensor operates contact-free and wear-free by means of 2 Hall sensors. The sensors are positioned around a magnet and generate two rectangular pulse signals with a phase shift of 90°. – The sensor unit is assembled to the motor, electrical connection via leads. – Protection class IP 40. VARIODRIVE 27.05.2011 VARIODRIVE Compact Antriebstechnik_2011_05_27_Finale_EN_:Vorlage PMG 2-2, PMG 2-4, PMG 2-12 No. of pulses Z 2,4 and 12 pulses per revolution (channel A and B) Output signal A, B 2 rectangular pulses 90 ° ± 15 °, for 12 pulses ± 25° electr. phase shift Pulse ratio High signal : low signal = 180° : 180° ± 10°, for 12 pulses ± 25° electr. phaseshift Slope rise < 400 ns fall < 400 ns (U = 12 V DC, CL = 20 pF ) Iload < 12 mA (U = 12 V DC) Design Open-collector-output stage with internal pull-up resistor Supply voltage: UB = 4,5 to 24 V DC (reverse polarity protected) Output amplitude: ULOW < 0,4 V (at 12 V DC +20 mA) Electr. connection 4 single strands AWG 24, 500 +30 mm long Stripped and tin-plated ends 7 ± 2 mm colour red: UB= +5 V to 24 V I yellow: A channel I black: GND I green: B channel Temperature range -20°C bis +80 °C Weight 0.03 kg Channel A Channel B 90° electrical phase shift BG motor Connection table ECI motor Output load current (U = 12 V DC, RL = 820 Ω ) Type PMG 2-2 PMG 2-4 PMG 2-12 BCI 42.25 931 4225 200 931 4225 201 931 4225 202 BCI 42.40 931 4240 200 931 4240 201 931 4240 202 BCI 52.30 931 5230 200 931 5230 201 931 5230 202 BCI 52.60 931 5260 200 931 5260 201 931 5260 202 BCI 63.25 931 6325 200 931 6325 201 931 6325 202 BCI 63.55 931 6355 200 931 6355 201 931 6355 202 BCI motor Type VarioDrive C Nominal data AC motors Electronics pulse diagram when shaft rotates clockwise (seen on motor shaft) 18 Note: Only one accessory component (brake or sensor) can be mounted onto a motor at a time. 7 ±2 45° Specifications 42 4 Leads AWG 24 Lead ends stripped and tin-plated B-side of motor 133 Representatives ø 500 ±30 Antriebstechnik_2011_05_27_Finale_EN_:Vorlage 27.05.2011 10:40 Seite 134 BCI sensor Encoder HEDS 5500 – Optoelectronic 2-channel incremental encoder. A resolution of max. 2.048 increments per revolution is attained by appropriate evaluation in an external control. – The encoder works contact-free and wear-free. The resolution of the angle of rotation is effected by means of a light-emitting diode in front of a metal encoder disc and a photodiode array. – Optional: Variants with other encoder resolutions are available on request. Nominal data Type HEDS 5500 No. of pulses Z 512 per revolution (channel A and B) Qutput signal A, B 2 rectangular-pulse signals, (90°C phase offset; TTL-compatible) Limiting frequency f 100 kHz Supply voltage UB + 5 V ± 10% Current consumption IB typ. 17 mA (max. 40 mA) Deviation of pulse width ∆P typ. 5° relative to P = 90° pulse width (electrically by UB = 5 V and 25 °C ) Deviation of phase shift ∆S typ. 7° relative to S = 90° phase shift between channel A and B (electrically by UB = 5 V and 25 °C ) Electrical connection AMP 103686-4 or 600442-5 Plug type Berg Molex 65039-032 / 4825-000 or 65801-034 2695 / 2759 Pim 1: Ground I 2: free I 3: A I 4: UB I 5: B Connection table P HEDS for motors and worm gear motors available on request. Available at short notice for all other designs. 2,4 V 0,4 V Channel A S electrical Channel B 20,3 ±0,5 41 Note: Only one accessory component (brake or sensor) can be mounted onto a motor at a time. 12345 30 134