ECI-Motors The ECI Motor – dynamics, performance and high flexibility Technical Information You are looking for high dynamic properties, high torque and full power on demand? The electroni- In brief and straight to the point cally commutated inner rotor motors of the ECI series are the professional drive solution when – 3-phase, electronically commutated internal short cycle times fast motion-sequences and long lifetime are required. rotor with neodymium magnet – Power range from 30 to 270 high power With the electronic commutation of the ECI motors the maximum values for life expectancy are density and wide overload margin made possible. Based on this the ECI motors can be used in many various applications as mainte- – Long service life and silent running nance-free drive components throughout the entire life span of the device or machine. Depending – Determination of rotor position via on the motor type and size the commutation electronics to operate these motors is available either 3 Hall-sensors as integrated or external version. – Several motor types also available with pla- High power density has been achieved by using highly efficient neodymium magnetic materials. – Optoelectronic encoder for some motor netary gears This enables the ECI motors to deliver a high output power out of a comparably small motor volume for a vast variety of applications and assembly situations. For most of the motors in this series the magnets are designed as bar magnets that are embedded into the slots of a stacked rotor types available on request – Spring applied brake for some motor types available on request lamination core. Being permanently embedded, these magnets are not only efficient to manufactu- – Customer-specific winding layouts re in automated production, but they can also be used up to high motor speeds without the need – Winding insulation as per Insulation Class E for any additional safety measures. – Protection class as per EN 60 034-5: IP 40, higher if required The mechanically closed design of these inner rotor motors enables the motors to reach a protection class of IP 40 already in the standard motor version. Higher protection classes are available on request depending on the exact motor type. In addition the design of the motor flanges with various diameters of bore holes on different reference circle diameters offers extremely flexible mounting possibilities for the integration of the motors into many various applications. Furthermore several types of the ECI motors can be equipped with low-noise planetary gears in various ratios in order to adapt speed and torque in a best possible way to the individual requirements of your application. 2 Contents The series of ECI motors consists of altogether 4 motor sizes that are partially available in different motor lengths. Besides the operating electronics of the series DRIVECONTROL different gearbox versions are available. Further accessory components such as spring applied brakes and encoders that are available on request complete the programme of the ECI motors to make it suitable for the use in a wide range of different applications. ECI-Motor – Commutation sequence 4 Motor ECI 30 – ECI 30.20 5 Motor ECI 42 – ECI 42.40-C – ECI 42.40-C Gear Motor 6 7 Motor ECI 24 – ECI 24.42 – ECI 24.80 – ECI 24.42-CD 9 10 11 Motor ECI 63 – ECI 63.25 – ECI 63.40 – ECI 63.75 – ECI 63 Gear Motor 13 14 15 16 ECI-DRIVECONTROL – ECI VT-D 17 ECI-Brake – ECI-Spring applied brake 18 ECI-Sensor – ECI-Encoder HEDS 19 Adresses 20 3 ECI motors The following diagram illustrates the sequence of the Hall signals and the corresponding drive sequence with relevant colour and pin assignments that apply to self-developed products and to purchased electronics. It also illustrates the phase position of these signals to the induced motor voltage. Commutation sequences Clockwise direction of rotation Commutation sequence Chronological signal sequence of integrated Hall sensors (= RLG) at the corresponding connections. ECI Position Assignment RLG 3 grey RLG 2 white RLG 1 green 360° Electrical Switching sequences of the power output stage Phase W L3 Required relationship between the signal change from RLG and the relevant change for the switching status of the power transistors in relation to the phase lead to the motor. yellow violet L2 Phase V Phase U L1 brown Induced voltages Idealized illustration of the sequence of the induced voltages between the relevant connections. L3-L1 yellow-brown L2-L3 violet-yellow L1-L2 brown-violet Total of induced voltages Supply voltage for + UB, Hall Hall-IC A 3187 LUA Sensor-Plug ECI 24.XX / 63.XX Type: Molex No. 39-01-2085 1: — 4: green 7: black 4 2: red 5: — 8: grey red Gnd 4 3 2 1 3: white 6: — black Power-Plug ECI 24.XX / 63.XX 8 7 6 5 3 2 1 Type: Molex No. 19-09-1036 1: yellow Hall-IC 2: violet 3: brown Supply voltage range: VCC = 4.5 ... 24 V Signal output: open collector Max. output voltage: Vo = 26 V Max. output current: Io = 20 mA ECI-Motor ECI 30.20 – – – – – – High dynamic 3-phase, 6-pulse internal rotor motor. EC technology with slotless stator design. Extremely silent running, no cogging torque. Very suitable for high speed applications due to minimized iron losses. Dynamically balanced rotor with 4-pole neodymium magnet. Detection of rotor position via 3 Hall sensors. Option: motor without sensors for sensorless operation. – Precision ball bearings for long service life and silent running. – Motor supply and control via external operating electronics. Nominal Data Type Typ BCI 42.25 12 V DC 24 V DC ECI 30.20 Nominal voltage (UBN) V DC 24 Nominal speed (nN) min-1 30 000 Nominal torque (MN) mNm 10 Nominal current (IBN) A 1.9 Nominal output power (PN) W Free-running speed (nL) min Free-running current (IBL) A 0.20 Permanent stall torque (MBNO) mNm --- Permissible eff. stall current, motor lead (InOeff) A --- Permissible permanent input power at stall (PBnO) W --- Short-term permiss. peak torque (Mmax) mNm 45 Permiss. peak current, motor lead (Imax) A 8 Induced voltage (Uimax) V/1000min-1 0.62 Terminal resistance (Rv) Ω 1.9 40 V DC 60 V DC 32 43 000 -1 Terminal inductance (Lv) mH 0.26 Rotor moment of inertia (JR) kgm2x10-6 1.5 Thermal resistance (Rth) K/W --- Protection class IP 20 Ambient temperature range (TU) °C 0...+40 Motor mass (m) kg 0.21 Order No. 932 3020 001 Fradial Faxial Faxial Fradial 6N 1N L1 10 mm Blind holes for self threading screws according to DIN 7500. Screw in depth 5,3 mm max. 4,2 0,3 (3x) 2,3 H10 0,2 0,1 o 16 38,8 1,7 0,2 o 26 30000 0° 4,0 M 0,3 12 40000 9 3x min -1 x1000 A 14 L 0,08 Permissible shaft load at nominal speed and life expectancy L10 at 20 000 h. 3,9 r6 3,0 20000 35 2,0 10 S 0 S 2 4 6 8 10 mNm Operating electronics: DRIVECONTROL VT-A in a version without speed control can be used for tests (adapter cable necessary). 45 0,1 0,1 240 10000 1,0 o I 5 ECI-Motor ECI 42.40-C – – – – – – – Dynamic 3-phase internal rotor motor in EC technology with increased starting torque. Integrated operating electronics with powerful microcontroller. Excellent controllability due to digital 4-Q PI controller. High efficiency due to FET power stage. Analog set value. Protection against overload due to integrated, speed-dependent current limiting. Customized versions possible by software and hardware adaption (e.g. fixed speed, direction of rotation). Nominal Data Type ECI 42.40-C ... 610 Nominal voltage (UBN) V DC 24 (18...28) 24 (18...28) Nominal speed (nN) min-1 6 000 5 000 Nominal torque (MN) mNm 80 100 Nominal current (IBN) A 3.0 3.0 Nominal output power (PN) W 50 52 Free-running speed (nL) min 9 300 6 300 Free-running current (IBL) A 0.30 0.25 Max. reverse voltage V DC 30 30 Set value input V 0...10 0...10 Desired speed min-1 0...10 000 0...10 000 Recommended speed control range min-1 300 ...nmax 300 ...nmax -1 Temperature monitoring yes yes Overload protection yes yes Average starting torque mNm 140 140 Rotor moment of inertia (JR) kgm2x10-6 3.2 3.2 Thermal resistance (Rth) K/W 3.3 3.3 IP 40 IP 40 Protection class Ambient temperature range (TU) °C 0...+40 0...+40 Motor mass (m) kg 0.7 0.7 932 4240 600 932 4240 610 Order No. 30 N 15 N L1 10 mm Permissible shaft load at nominal speed and life expectancy L10 at 20 000 h. 11 o 22 A min -1 x1000 0,3 o 5g5 20 0,04 L 4,0 10 3,5 8 3,0 M X Shaft dimensions Motor 932 4240 610 14,5 Y 108 2 0,3 0,1 0,3 45° View Y 6 2 S 0,5 0 S 20 40 60 80 100 120 mNm 4 3 1 2 5 X View X 4x9 0° o 5g5 1,0 o 22 I 0,04 2,5 4 6 M12x1 Faxial o 42 Faxial Fradial Fradial 4x o 2,6 2 0,1 o 32 0,1 ECI-Gear motor ECI 42.40-C-PX mm mm kg Order No. 942 4240… min-1 Length L1 Nm Mass I Length L2 Type Speed range Nominal Data Dynamic 3-phase internal rotor motor in EC technology with increased starting torque. Integrated operating electronics with powerful microcontroller. Excellent controllability due to digital 4-Q PI controller. High efficiency due to FET power stage. Analog set value. Protection against overload due to integrated, speed-dependent current limiting. Customized versions possible by software and hardware adaption (e.g. fixed speed, direction of rotation). Nominal torque Gear ratio Stage gearbox – – – – – – – ECI-42.40-C-PX 42-3 3.18:1 1 0.3 100...1 572 143.3 35.3 0.9 ...603 ECI-42.40-C-PX 42-5 5:1 1 0.5 60...1 000 143.3 35.3 0.9 ...600 ECI-42.40-C-PX 42-21 21.25:1 2 1.7 14...235 158.8 50.8 1.0 ...601 ECI-42.40-C-PX 42-30 30:1 2 2.4 10...167 158.8 50.8 1.0 ...602 ECI-42.40-C-PX 42-150 150:1 3 10.3* 2...33 174.3 66.3 1.1 ...604 * Limiting of max. output torque to 10.3 Nm required. Gear Motor PX One stage and multi-stage planetary gearbox with zinc die-cast housing. Grease lubrication for maintenance free operation. Output shaft with combined sleeve- / ball bearings. Optimized helical gearing for long service life and quiet running in the first stage. Gear-Output shaft load Fradial Faxial Faxial Fradial 150 N 250 N L1 12,5 mm Permissible shaft load at nominal speed and life expectancy L10 at 5 000 h. L L1 0,7 25 0,5 View Y View X 11 X Y 2 L2 0,3 108 0,3 4x M3 8 deep left right TK 36 15° 34 TK o 1 2 16 o 42 3 o 8 h7 4 o 5 o 25 h8 3,5 4x M4 8 deep Keyway DIN6885 - A3x3x16 7 Pin configuration for ECI 42.40-C Pin connection Pin configuration Pin 1 UB Pin 2 Direction of rotation Pin 3 GND Pin 4 ACTUAL speed value Pin 5 Set value Plug Type: Company Lumberg: Lumberg Type RKT 5-228/...m (direct coupling) RKT 5-228/2m ebm-papst Order No. 992 0160 001 Type RKWT 5-228/...m (angle coupling) Type FST 5-FKT 5-293/...m (Fixcon plug / coupling) 1. Control input rotation (Pin 2) Pin 2 1 Counterclockwise rotation 0 Clockwise rotation low (0) high (1) Pin 2 0 ... 0.8 V 2.4 ... 28 V Direction of rotation viewed on shaft GND 2. Actual speed value output (Pin 4) Version: Open Collector U ext. max = 30 V U CESAT = 0.5 V I CMAX = 5mA Output signal UExt. Pin 4 Motor logic External control unit GND 100 Hz = 1000 min -1 t 3. Set value input (Pin 5) Speed setting for speed control via set value voltage interface 0 ... 10 V DC. (1 V = 1 000 U/min) Speed nmax By set value voltage <0.2 V the brake function will be activated. The braking function serves to slow down the motor only. It has no holding brake function for static duty. S 0 nmin 0 S min Set value voltage max For detailed information, please refer to the corresponding specification data sheets. The instructions and safety notes in the operating manual must be kept at all times. 8 Pin 5 GND ECI-Motor ECI 24.42 – – – – – – – High dynamic 3-phase, 6-pulse internal rotor motor. EC technology. Dynamically balanced rotor with 4-pole neodymium magnet. Detection of rotor position via 3 Hall sensors. Precision ball bearings for long service life and silent running. Aluminium housing. Motor supply and control via external operating electronics. Nominal Data Type ECI 24.42 Nominal voltage (UBN) V DC 24 Nominal speed (nN) min-1 3 000 Nominal torque (MN) mNm 290 Nominal current (IBN) A 5.7 Nominal output power (PN) W Free-running speed (nL) min Free-running current (IBL) A 0.28 Permanent stall torque (MBNO) mNm 280 Permissible eff. stall current, motor lead (InOeff) A 5.8 Permissible permanent input power at stall (PBnO) W 31.0 Short-term permiss. peak torque (Mmax) mNm 800 Permiss. peak current, motor lead (Imax) A 16 Induced voltage (Uimax) V/1000min-1 6.0 Terminal resistance (Rv) Ω 0.67 90 4 000 -1 Terminal inductance (Lv) mH 1.15 Rotor moment of inertia (JR) kgm2x10-6 9.8 Thermal resistance (Rth) K/W 1.96 Protection class IP 40 Ambient temperature range (TU) °C 0...+40 Motor mass (m) kg 0.85 Order No. 932 2442 001 100 N 100 N Operating electronics: DRIVECONTROL with analog interface. Adapted operating electronics DRIVECONTROL VT-D 937 6207 002. L1 20 mm ø56 ±0,2 Permissible shaft load at nominal speed and life expectancy L10 at 20 000 h. L min -1 x1000 A ø9 k5 Faxial Faxial Fradial ø9 k5 Fradial X 16 Y 2,5 3 17 6 0,2 25 M Length to plug 300 min. 103 12 View Y ° 4,0 * Screw-in depth 8 max. 45° 120 I 1 Ø 36 8,0 3x 2 View X 4 x 90° **Ø 2,5 ±0,3 ** for self threading screws. Screw-in depth 8 max. M4* (4x) S M4* (4x) 0 S 100 200 300 400 500 mNm Ø 41 33,05+0,05 (2,1+0,1deep ) 30 0,03 Ø 40 9 ECI-Motor ECI 24.80 – – – – – – – High dynamic 3-phase, 6-pulse internal rotor motor. EC technology. Dynamically balanced rotor with 4-pole neodymium magnet. Detection of rotor position via 3 Hall sensors. Precision ball bearings for long service life and silent running. Aluminium housing. Motor supply and control via external operating electronics. Nominal Data Type ECI 24.80 Nominal voltage (UBN) V DC 24 Nominal speed (nN) min-1 3 000 Nominal torque (MN) mNm 590 Nominal current (IBN) A 11 Nominal output power (PN) W Free-running speed (nL) min Free-running current (IBL) A 0.44 Permanent stall torque (MBNO) mNm 520 Permissible eff. stall current, motor lead (InOeff) A 9.5 Permissible permanent input power at stall (PBnO) W 32.0 Short-term permiss. peak torque (Mmax) mNm 1 300 Permiss. peak current, motor lead (Imax) A 25 Induced voltage (Uimax) V/1000min-1 6.15 Terminal resistance (Rv) Ω 0.26 185 4 000 -1 Terminal inductance (Lv) mH 0.57 Rotor moment of inertia (JR) kgm2x10-6 19.2 Thermal resistance (Rth) K/W 1.22 Protection class IP 40 Ambient temperature range (TU) °C 0...+40 Motor mass (m) kg 1.37 Order No. 932 2480 001 100 N 100 N Operating electronics: DRIVECONTROL with analog Interface. Adapted operating electronics DRIVECONTROL VT-D 937 6213 003. L1 20 mm ø56 ±0,2 Permissible shaft load at nominal speed and life expectancy L10 at 20 000 h. L min -1 x1000 A 16 ø9 k5 Faxial Faxial Fradial ø9 k5 Fradial Length to plug 300 min. Y X 2,5 141 25 M 3 12 View Y I 4,0 45° 1 S 36 ° M4* (4x) M4* (4x) 0 200 400 600 800 mNm * Screw-in depth 8 max. ** for self threading screws. Screw-in depth 8 max. 120 8,0 View X 4 x 90° ** ø2,5 ±0,3 3x 2 S 10 17 6 0,2 41 33,05+0,05 (2,1+0,1deep ) 30 0,03 40 ECI-Compact ECI 24.42-CD – – – – – High dynamic 3-phase, 6-pulse internal rotor motor. EC technology. Dynamically balanced rotor with 4-pole neodymium magnet. Detection of rotor position via 3 Hall sensors. Extremely compact drive system with fully integrated operating electronics for accurate speed control. – Powerful FET power stage. – Analog set value with differential input. – Galvanic isolation of the control signals. Nominal Data Type ECI 24.42-CD Nominal voltage (UBN) V DC 24 (18...28) Nominal speed (nN) min-1 3 000 Nominal torque (MN) mNm 290 Nominal current (IBN) A 5.3 Nominal output power (PN) W Free-running speed (nL) min Free-running current (IBL) A 0.4 Max. reverse voltage V DC 40 Set value input V 0...10 Desired speed min-1 0...4 000 Recommended speed control range min-1 300 ...nmax 90 4 000 -1 Function for motor protection at stall by stall protection pulsing --- Overload protection --- Average starting torque mNm 290 Rotor moment of inertia (JR) kgm2x10-6 9.8 Thermal resistance (Rth) K/W --- Protection class IP 40 (IP 54)* Ambient temperature range (TU) °C 0...+40 Motor mass (m) kg 1.0 Order No. 932 2442 800 0N 135 N * IP 54 when using a shaft sealing ring and when covering the threaded holes for mounting. L1 10 mm Ø 57,6 Permissible shaft load at nominal speed and life expectancy L10 at 20 000 h. ø9 k5 Y X 2,5 0,2 25 140 View X View Y 4x90° 45° Ø 36 L Faxial Fradial ø56 ±0,2 Faxial ø30 ±0,03 Fradial M4* (4x) M4* (4x) Circular plug-in connector 8-pole. Series 423 Fa. Binder 30 0.03 Ø 40 * Screw-in depth 8 max. 11 Pin configuration for ECI 24.42-CD Pin connection (Motor plug) Pin 1 +Ub Supply voltage Pin 3 S+ Set value input Pin 2 GND Ground Pin 6 S- Ground set value input Pin 5 A Operating mode Pin 7 ACTUAL ACTUAL Speed value Pin 4 B Operating mode Pin 8 GND_IN Ground I/O 5 2 3 4 1 8 7 6 Corresponding mating connector: (Binder Series 423) Straight plug ebm-papst Order No. 992 0370 004 1. Control inputs (galvanically isolated) A 0 0 1 1 B 0 1 0 1 *Brake function: The braking function serves to slow down the motor only. It has no holding brake function for static duty. Power output stage disabled Counterclockwise rotation Clockwise rotation Brake function* low (0) high (1) 0 ... 5 V 15 ... 30 V 2. ACTUAL speed value output (galvanically isolated) Version: Open Collector U ext. max = 30 V U CESAT = 0.5 V I CMAX = 5mA Output signal 100 Hz = 1000 min -1 ACUTAL t GND_IN 3. Set value input Speed setting for speed control via set value voltage (interface 0 ... 10 V DC). Differential Input. Speed nmax S- > 50 k - S+ > 50 k + S 0 nmin 0 S min Set value voltage max For detailed information, please refer to the corresponding specification data sheets. The instructions and safety notes in the operating manual must be kept at all times. 12 ECI-Motor ECI 63.25 – – – – – – – – – High dynamic 3-phase, 6-pulse internal rotor motor. EC technology. 4-pole rotor with inserted neodymium magnets. Determination of rotor position via 3 Hall sensors. Precision ball bearings for long service life and silent running. Steel housing. Prepared for mounting of an encoder (HEDS 5500) or a brake. Motor supply and control via external operating electronics. A-side with fixed bearing seat. Nominal Data Type ECI 63.25 Nominal voltage (UBN) V DC 24 Nominal speed (nN) min-1 4 000 Nominal torque (MN) mNm 200 Nominal current (IBN) A 4.8 Nominal output power (PN) W Free-running speed (nL) min Free-running current (IBL) A 0.26 Permanent stall torque (MBNO) mNm 230 Permissible eff. stall current, motor lead (InOeff) A 6.1 Permissible permanent input power at stall (PBnO) W 20.0 Short-term permiss. peak torque (Mmax) mNm 875 Permiss. peak current, motor lead (Imax) A 23 Induced voltage (Uimax) V/1000min-1 4.7 Terminal resistance (Rv) Ω 0.38 83 5 250 -1 Terminal inductance (Lv) mH 1.6 Rotor moment of inertia (JR) kgm2x10-6 12.6 Thermal resistance (Rth) K/W 3.9 Protection class IP 40 Ambient temperature range (TU) °C 0...+40 Motor mass (m) kg 1.0 Order No. 932 6325 001 Blind holes for self threading screws according to DIN 7500. min -1 x1000 A Ø8g5 Permissible shaft load at nominal speed and life expectancy L10 at 20 000 h. L Y X 6,0 2 ±0,1 5 5,0 25 ±0,3 M 4 4,0 0° 4x 9 120 ° 1,0 ° 1 Screw in depth 8 mm 90 o 2,8 (3x) H11 2,0 o 3 +0.05 0.1 4x Screw in depth max. 3,3 mm I 12,5 ±0,5 30° o 19,05 3,0 2 1 85 ±0,3 o 2,3 (3x) H10 3 Ø59,7±0,1 Operating electronics: DRIVECONTROL with analog interface. Adapted operating electronics DRIVECONTROL VT-D: 937 6207 002 L1 10 mm Ø8g5 70 N 90 N Ø25g5 Faxial Faxial Fradial Ø 63 Fradial S 3x o 3,7 H10 (8x) Screw in depth max. 8 mm 0 S 50 100 150 200 250 mNm View Y Length to plug 300 min. View X o 36 o 40 o 49 o 4,65 H10 (4x) Screw in depth max. 8 mm 13 ECI-Motor ECI 63.40 – – – – – – – – – High dynamic 3-phase, 6-pulse internal rotor motor. EC technology. 4-pole rotor with inserted neodymium magnets. Determination of rotor position via 3 Hall sensors. Precision ball bearings for long service life and silent running. Steel housing. Prepared for mounting of an encoder (HEDS 5500) or a brake. Motor supply and control via external operating electronics. A-side with fixed bearing seat. Nominal Data Type ECI 63.40 Nominal voltage (UBN) V DC 24 Nominal speed (nN) min-1 4 150 Nominal torque (MN) mNm 360 Nominal current (IBN) A 9.2 Nominal output power (PN) W Free-running speed (nL) min Free-running current (IBL) A 0.37 Permanent stall torque (MBNO) mNm 400 Permissible eff. stall current, motor lead (InOeff) A 11.5 Permissible permanent input power at stall (PBnO) W 29.0 Short-term permiss. peak torque (Mmax) mNm 1 500 Permiss. peak current, motor lead (Imax) A 44 Induced voltage (Uimax) V/1000min-1 4.6 Terminal resistance (Rv) Ω 0.18 160 5 600 -1 Terminal inductance (Lv) mH 0.72 Rotor moment of inertia (JR) kgm2x10-6 16.8 Thermal resistance (Rth) K/W 2.65 Protection class IP 40 Ambient temperature range (TU) °C 0...+40 Motor mass (m) kg 1.4 Order No. 932 6340 001 Permissible shaft load at nominal speed and life expectancy L10 at 20 000 h. L Blind holes for self threading screws according to DIN 7500. min -1 x1000 A 12,0 5 Y X 2 ±0,1 10,0 M 4 25 ±0,3 8,0 1 30° o 19,05 2,0 S 0° 3x o 3,7 H10 (8x) Screw in depth max. 8 mm 0 S 14 120 ° 1 4x 9 Screw in depth 8 mm ° o 2,8 (3x) H11 4,0 90 I o 3 +0.05 0.1 4x Screw in depth max. 3,3 mm 6,0 2 12,5 ±0,5 100 ±0,3 o 2,3 (3x) H10 3 Ø59,7±0,1 Operating elcetronics: DRIVECONTROL with analog interface. Adapted operating electronics DRIVECONTROL VT-D: 937 6213 003 L1 10 mm Ø8g5 70 N 90 N Ø8g5 Faxial Fradial Ø25g5 Faxial Ø 63 Fradial 100 200 300 400 mNm View Y Length to plug 300 min. View X o 36 o 40 o 49 o 4,65 H10 (4x) Screw in depth max. 8 mm ECI-Motor ECI 63.75 – – – – – – – – – High dynamic 3-phase, 6-pulse internal rotor motor. EC technology. 4-pole rotor with inserted neodymium magnets. Determination of rotor position via 3 Hall sensors. Precision ball bearings for long service life and silent running. Steel housing. Prepared for mounting of an encoder (HEDS 5500) or a brake. Motor supply and control via external operating electronics. A-side with fixed bearing seat. Nominal Data Type ECI 63.75 Nominal voltage (UBN) V DC 24 Nominal speed (nN) min-1 4 250 Nominal torque (MN) mNm 610 Nominal current (IBN) A 15.5 Nominal output power (PN) W Free-running speed (nL) min Free-running current (IBL) A 0.76 Permanent stall torque (MBNO) mNm 600 Permissible eff. stall current, motor lead (InOeff) A 16.5 Permissible permanent input power at stall (PBnO) W 31.0 Short-term permiss. peak torque (Mmax) mNm 2 700 Permiss. peak current, motor lead (Imax) A 75 Induced voltage (Uimax) V/1000min-1 4.6 Terminal resistance (Rv) Ω 0.1 270 5 600 -1 Terminal inductance (Lv) mH 0.37 Rotor moment of inertia (JR) kgm2x10-6 26.7 Thermal resistance (Rth) K/W 1.85 Protection class IP 40 Ambient temperature range (TU) °C 0...+40 Motor mass (m) kg 2.1 Order No. 932 6375 001 min -1 x1000 A 18,0 Y X M 5 Ø59,7±0,1 Blind holes for self threading screws according to DIN 7500. Ø8g5 Permissible shaft load at nominal speed and life expectancy L10 at 20 000 h. L Operating electronics: DRIVECONTROL with analog interface. Adapted operating electronics DRIVECONTROL VT-E 20: 992 0490 020 (optionally with limited performance data VT-D: 937 6213 003) L1 10 mm Ø8g5 70 N 90 N Ø25g5 Faxial Faxial Fradial Ø 63 Fradial 15,0 2 ±0,1 1 25 ±0,3 3 9,0 30° o 19,05 Screw in depth max. 3,3 mm 1 3,0 Screw in depth 8 mm 0° 120 ° 6,0 4x 9 o 2,8 (3x) H11 2 o 3 +0.05 0.1 4x o 2,3 (3x) H10 I 12,5 ±0,5 135 ±0,3 ° 12,0 90 4 S 3x o 3,7 H10 (8x) S 100 200 300 400 500 mNm Screw in depth max. 8 mm Length to plug 300 min. 0 View Y Motor winding leads without plug. View X o 36 o 40 o 49 o 4,65 H10 (4x) Screw in depth max. 8 mm 15 ECI Gear motor ECI 63 5:1 9.2 30:1 ECI-63.75 PX 63-5 15.5 5:1 ECI-63.75 PX 63-30 15.5 30:1 Order No. 942 6375… 9.2 ECI-63.40 PX 63-30 Order No. 942 6340… ECI-63.40 PX 63-5 Mass I Nominal speed A Nominal torque Gear ratio Type High dynamic 3-phase, 6-pulse internal rotor motor. EC technology. 4-pole rotor with inserted neodymium magnets. Determination of rotor position via 3 Hall sensors. Precision ball bearings for long service life and silent running. Steel housing. Prepared for mounting of an encoder (HEDS 5500) or a brake. Motor supply and control via external operating electronics. A-side with fixed bearing seat. Nm min-1 kg 1 1.6 830 2.0 ...001 2 8.7 138 2.3 ...002 1 2.7 850 2.7 ...001 2 14.8 142 3.0 ...002 Stage gearbox Gear data Nominal current – – – – – – – – – Gear Motor PX EC motor with 1- and 2-stage planetary gearbox. Robust zinc diecast housing in modular construction. Grease lubrication for maintenance free operation. Output shaft with combined sleeve- / ball bearings. Optimized helical gearing for long service life and quiet running in the first stage. Motor lengths Type L1 Gear length L2 one stage L2 two stage ECI 63.40 100 45.8 67.2 ECI 63.75 135 45.8 67.2 Motor lead length 300 mm. For wire assignments, see the information on ECI motor commutation (page 4). View Y 3 28 5 o 19,05 o 2,3 (3x) H10 L2 0,3 L1 0,3 ECI 63.75 motor winding leads without plug. 3x o15 h7 o 40 h8 o 63 0,3 120 ° Screw in depth 8 mm Ø8g5 Screw in depth max. 3,3 mm o 2,8 (3x) H11 Y X 1 Keyway DIN6885 - A5x5x28 16 View X Length to plug 300 min. Ø59,7±0,1 39 0,5 12,5 ±0,5 4x M5 (10 deep) 52 DRIVECONTROL Series VT-D – Operating electronics for driving 3-phase motors ECI 63.XX. – Straight forward design in digital technology for the use as OEM electronics in series applications. – Available in different performance levels and with adapted control characteristics for special applications. – Only one supply voltage is required for motor and electronics. Nominal Data Data Unit Value Nominal voltage V 24 24 Nominal voltage range V 18...30 18...30 Max. output voltage V 90% of UB 90% of UB Output current, peak A 7 13 0...10 V DC 0...10 V DC Set value input Speed control range min-1 300...4 000 300...4 000 Speed control Type PI PI yes yes 0...40°C 0...40°C ACTUAL speed value Operating temperature range °C Temperature monitoring no no 0.2 0.2 Function for motor protection at stall no no Braking circuit yes yes Protection class IP 00 IP 00 Order No. 937 6207 002 937 6213 003 Electronics mass kg 3 7 6,5 Dedicated pin configuration: 4 3 2 1 8 7 6 5 Control cable X3: 194 0017 001 X5 X3 min 1,6 X2 1 2 3 23 13 70 8 7 6 5 92 4 3 2 1 80 X1 1 2 Supply X1: 194 0029 000 Connector X5: Connection for auxiliary capacitor and braking resistor. X4 59 3 84 20 112 For detailed information please refer to the operating manual. 17 ECI-Brake 24 V DC – The spring applied brakes are single-disc brakes with two friction surfaces. – The braking torque is generated by compression springs. – The brake is released electromagnetically. Braking occurs when the supply voltage is switched of. – Protection class IP 00. – Insulation class F. Nominal Data Type BFK 457-03 Nominal power* W 9.0 Nominal torque of brake** Nm 0.50 Engagement time ms 12.5 Disengagement time ms 18 Maximum speed min-1 5 000 Mass kg 0.40 d mm 56.0 L1 mm 31.8 L2 mm 38.0 Motor Series*** ECI 63 * Nominal power of the coil at 20 °C. ** Nominal torque of brake, referring to a speed of 100 min-1. *** Brake for motors available on request. B-side of motor 400±20 7 ±2 ød (open lead ends) L1 L2 18 Note: Only one accessory component (brake or sensor) can be mounted onto a motor at a time. ECI-Sensor Encoder HEDS 5500 – Optoelectronic 2-channel incremental encoder. A resolution of max. 2.048 increments per revolution is attained by appropriate evaluation in an external control. – The encoder works contact-free and free from wear. The resolution of the angle of rotation is effected by means of a light-emitting diode in front of a metal encoder disc and a photodiode array. – Optional: Variants with other encoder resolutions are available on request. Nominal Data Type HEDS 5500 No. of pulses Z 512 per revolution (channel A and B) Output signal A, B 2 rectangular-pulse signals, (90° phase offset; TTL compatible) Limiting frequency f 100 kHz Supply voltage UB + 5 V ± 10% Current consumption IB typ. 17 mA (max. 40 mA) Deviation of pulse width ΔP typ. 5° related of P = 90° pulse width (electrically by UB = 5 V and 25° C ) Deviation of phase shift ΔS typ. 7° related of S = 90° phase shift between channel A and B (elecctrically by UB = 5 V and 25° C ) Electrical connection AMP 103686-4 or 600442-5 Plug type Berg Molex 65039-032 / 4825-000 or 65801-034 2695 / 2759 Pin 1: Ground I 2: free I 3: A I 4: UB I 5: B Connection table Motors with HEDS available on request! P 2,4 V Channel A 0,4 V S electrical Channel B 20,3 ±0,5 41 Note: Only one accessory component (brake or sensor) can be mounted onto a motor at a time. 12345 30 19 Motors Distributors spec. Motors Distributors Distributors of ebm-papst Fans Distributors Ventilator Distributors Germany ebm-papst St. Georgen GmbH & Co. KG ebm-papst Mulfingen GmbH & Co. KG ebm-papst Landshut GmbH Hermann-Papst-Straße 1 D-78112 St. Georgen Phone +49 (0) 77 24 / 81 - 0 Fax +49 (0) 77 24 / 81 - 13 09 [email protected] Bachmühle 2 D-74673 Mulfingen Phone +49 (0) 79 38 / 81 - 0 Fax +49 (0) 79 38 / 81 - 110 [email protected] Hofmark-Aich-Straße 25 D-84030 Landshut Phone +49 (0) 8 71 / 707 - 0 Fax +49 (0) 8 71 / 707 - 465 [email protected] www.ebmpapst.com www.ebmpapst.com www.ebmpapst.com Agencies Berlin Dipl.-Ing. (TH) Jens Duchow Händelstraße 7 16341 Panketal Phone +49 (0) 30 / 94 41 49 62 Fax +49 (0) 30 / 94 41 49 63 [email protected] Dortmund Dipl.-Ing. (FH) Hans-Joachim Pundt Auf den Steinern 3 59519 Möhnesee-Völlinghausen Phone +49 (0) 29 25 / 80 04 07 Fax +49 (0) 29 25 / 80 04 08 [email protected] Frankfurt Dipl.-Ing. Christian Kleffmann Dr. Hermann-Krause Straße 23 63452 Hanau Phone +49 (0) 61 81 / 18 98 12 Fax +49 (0) 61 81 / 18 98 13 [email protected] Halle Dipl.-Ing. (TU) Michael Hanning Lerchenweg 4 06120 Lieskau Phone +49 (0) 3 45 / 5 51 24 56 Fax +49 (0) 3 45 / 5 51 24 57 [email protected] Hamburg Ingenieurbüro Breuell GmbH Elektro.-Ing. Dirk Kahl Grützmühlenweg 40 22339 Hamburg Phone +49 (0) 40 / 53 80 92 10 Fax +49 (0) 40 / 53 80 92 84 [email protected] Kassel Dipl.-Ing. (FH) Ralph Brück Hoherainstraße 3 b 35075 Gladenbach Phone +49 (0) 64 62 / 40 71 10 Fax +49 (0) 64 62 / 40 71 11 [email protected] Koblenz Winfried Schaefer Hinter der Kirch 10 56767 Uersfeld Phone +49 (0) 26 57 / 16 96 Fax +49 (0) 26 57 / 16 76 [email protected] 20 München Dipl.-Wirt-Ing. (FH) Jens Peter Steinbergweg 6 82285 Hattenhofen Phone +49 (0) 81 45 / 80 92 25 Fax +49 (0) 81 45 / 80 92 26 [email protected] Office West Matthias Bembenek Prozessionsweg 39 46286 Dorsten Phone +49 (0) 23 69 / 20 82 05 Fax +49 (0) 23 69 / 20 82 07 [email protected] Nürnberg Friedrich Klein Adlerstraße 49/1 73540 Heubach Phone +49 (0) 71 73 / 49 83 Fax +49 (0) 71 73 / 80 53 [email protected] Office South-West Thomas Schrag Mahlbergstr. 37/1 75210 Keltern Phone +49 (0) 72 36 / 98 24 07 Fax +49 (0) 72 36 / 98 24 09 [email protected] Offenburg Dipl.-Ing (FH) Ralf Braun Hubeneck 21 77704 Oberkirch Phone +49 (0) 78 02 / 98 22 52 Fax +49 (0) 78 02 / 98 22 53 [email protected] Office South-Ost Jürgen Sopejstal Kirchhoffstr. 26 90552 Röthenbach Phone +49 (0) 9 11 / 5 44 38 15 Fax +49 (0) 9 11 / 5 44 38 16 [email protected] Stuttgart Dipl.-Ing. (FH) Rudi Weinmann Mühlhaldenweg 13 73207 Plochingen Phone +49 (0) 71 53 / 92 89 80 Fax +49 (0) 71 53 / 92 89 81 [email protected] Service and Consulting Center for sales of small quantities. Ulm Günter Wilhelm Allgäuer Str. 7 89269 Vöhringen Phone +49 (0) 73 06 / 92 46 08 Fax +49 (0) 73 06 / 92 46 48 [email protected] External Support Manager drive engineering Office East Dipl.-Ing. (TU) Michael Hanning Lerchenweg 4 06120 Lieskau bei Halle Phone +49 (0) 3 45 / 5 51 24 56 Fax +49 (0) 3 45 / 5 51 24 57 [email protected] Office North Ingenieurbüro Breuell GmbH Elektro.-Ing. Dirk Kahl Grützmühlenweg 40 22339 Hamburg Phone +49 (0) 40 / 53 80 92 55 Fax +49 (0) 40 / 53 80 92 84 [email protected] North Breuell + Hilgenfeldt GmbH Grützmühlenweg 40 22339 Hamburg Phone +49 (0) 40 / 53 80 92 20 Fax +49 (0) 40 / 53 80 92 84 [email protected] Europe Austria ebm-papst Motoren & Ventilatoren GmbH Westbahnstr. 5 A-4490 Florian Phone +43 / 7224 / 66 011-0 Fax +43 / 7224 / 66 011-20 [email protected]; www.ebmpapst.at next system Vertriebsges. m.b.H. Dresdner Str. 68/1/3 A-1200 Wien Phone +43 / 1 / 33 166-0 Fax +43 / 1 / 33 166-100 [email protected]; www.nextsystem.at Belarus ebm-papst Bel AgmbH Prospekt Nesavisimosti 11/2 Zimmer 325, 512 BY-220050 Minsk Phone +3 75 / 17 / 2 09 95 61 Fax. +375 / 17 / 2 09 95 61 [email protected]; www.ebmpapst.ru Belgium VIBO Benelux B. V. Sales office Belgium-Luxemburg Romeinsestraat 6/0101 Research Park Haasrode B-3001 Heverlee-Leuven Phone +32 / 16 / 39 62 00 Fax +32 / 16 / 39 62 20 [email protected] www.vibobenelux.com Bulgaria ebm-papst Romania S.R.L. Str. Tirnavei Nr. 20 RO-500327 Brasov Phone +40 / 2 68 / 31 28 05 Fax +40 / 2 68 / 31 28 05 [email protected] Croatia ebm-papst Industries Kft. Mátyás u. 1/A H-2220 Vecsés Phone +36 / 29 / 55 01 90 Fax +36 / 29 / 55 01 94 [email protected]; www.ebmpapst.hu France ebm-papst sarl BP 62 F-67212 Obernai-Cedex Phone +33 / 820 326 266 Fax +33 / 3 / 88 67 38 83 [email protected]; www.ebmpapst.fr Macedonia ebm-papst Industries Kft. Mátyás u. 1/A H-2220 Vecsés Phone +36 / 29 / 55 01 90 Fax +36 / 29 / 55 01 94 [email protected]; www.ebmpapst.hu Great Britain ebm-papst UK Ltd. Chelmsford Business Park GB-Chelmsford Essex CM2 5EZ Phone +44 / 12 45 / 46 85 55 Fax +44 / 12 45 / 46 63 36 [email protected]; www.ebmpapst.co.uk Netherlands VIBO Benelux B. V. Engelseweg 127 Postbus 230 NL-5705 AC Helmond Phone +31 / 4 92 / 50 29 00 Fax +31 / 4 92 / 50 29 50 [email protected]; www.vibobenelux.com ebm-papst Automotive & Drives (UK) Ltd The Smithy, Fidlers Lane East Ilsley, Newbury Berkshire RG20 7LG Phone +44 / 87 07 / 66 51 70 Fax +44 / 87 07 / 66 51 80 A&[email protected]; www.ebmpapst.co.uk Greece Helcoma Th. Rotas & Co OE Davaki 65 GR-17672 Kallithea-Attiki Phone +30 / 2 10 / 9 51 37 05 Fax +30 / 2 10 / 9 51 34 90 [email protected]; www.helcoma.gr Hungary See also Croatia Czech Republic / Slovakia ebm-papst CZ s.r.o. Krátká 379 CZ-66461 Rajhradice u Brna Phone +4 20 / 5 / 47 23 26 16 Fax +4 20 / 5 / 47 23 26 22 [email protected]; www.ebmpapst.com Iceland RJ Engineers Stangarhyl 1A IS-110 Reykjavik Phone +354 / 567 80 30 Fax +354 / 567 80 15 [email protected]; www.rj.is Denmark Jenk ApS Vallensbækvej 21 DK-2605 Brøndby Phone +45 / 43 63 11 11 Fax +45 / 43 63 05 05 [email protected]; www.jenk.dk Ireland ebm-papst Ltd. Portlaoise Business & Technology Park Mountrath Road IRL-Portlaoise, Co. Laois Phone +353 / 8 66 43 43 Fax +353 / 8 66 43 46 [email protected]; www.ebmpapst.ie Finland ebm-papst OY Puistotie 1 FIN-02760 Espoo Phone +358 / 9 / 88 70 22 0 Fax +358 / 9 / 88 70 22 13 [email protected]; www.ebmpapst.fi Italy ebm-papst S.r.l. Via Cornaggia 108 I-22076 Mozzate (Co) Phone +39 / 03 31 / 83 62 01 Fax +39 / 03 31 / 82 15 10 [email protected]; www.ebmpapst.it Norway Ziehl-ebm as P.B. 173 Holmlia N-1203 Oslo Phone +47 / 22 / 76 33 40 Fax +47 / 22 / 61 91 73 [email protected]; www.ziehl-ebm.no Poland ebm-papst Polska Sp. z o.o. ul. Annopol 4A PL-03-236 Warszawa Phone +48 / 22 / 675 78 19 Fax +48 / 22 / 676 95 87 [email protected]; www.ebmpapst.pl Portugal ebm-papst (Portugal), Lda Av. Marechal Gomes da Costa, 35 e Rua Conselheiro Emidio Navarro P-1800-255 Lisboa Phone +351 / 21 / 839 48 80 Fax +351 / 21 / 839 47 59 [email protected]; www.ebmpapst.pt Romania ebm-papst Romania S.R.L. Str. Tirnavei Nr. 20 RO-500327 Brasov Phone +40 / 2 68 / 31 28 05 Fax +40 / 2 68 / 31 28 05 [email protected] Russia ebm-papst Ural GmbH Rosa Luxemburg Strasse 59, 4-12 RU-620026 Jekaterinburg Phone +7 / 343 / 378 31 75 Fax +7 / 343 / 378 31 89 [email protected] www.ebmpapst.ur.ru 21 Motors Distributors spec. Motors Distributors Distributors of ebm-papst Fans Distributors Ventilator Distributors ebm-papst Rus GmbH Nizhegorodskaya 32, str. 15 office 420 RU-109029 Moskau Phone +7 / 4 95 / 6 71 53 93 Fax +7 / 4 95 / 6 71 53 95 [email protected]; www.ebmpapst.ru ebm-papst Rus Saint-Petersburg´s Filial Zastavskaya 7 RU-196084 Sankt-Petersburg Phone +7 / 8 12 / 4 49 96 07 Fax +7 / 8 12 / 4 49 96 07 [email protected] Serbia & Montenegro ebm-papst Industries Kft. Mátyás u. 1/A H-2220 Vecsés Phone +36 / 29 / 55 01 90 Fax +36 / 29 / 55 01 94 [email protected]; www.ebmpapst.hu Spain ebm-papst Ibérica S.L. Avda. del Sistema Solar, 29 C/Monton de Trigo, Nr. 3 E-28830 San Fernando de Henares (Madrid) Phone +34 / 91 / 6 78 08 94 Fax +34 / 91 / 6 78 15 30 [email protected] Sweden ebm-papst AB Äggelundavägen 2 S-17562 Järfälla Phone +46 / 8 / 7 61 94 00 Fax +46 / 8 / 36 23 06 [email protected]; www.ebmpapst.se Switzerland ebm-papst AG Rütisbergstraße 1 CH-8156 Oberhasli Phone +41 / 44 / 732 20 70 Fax +41 / 44 / 732 20 77 [email protected]; www.ebmpapst.ch Omni Ray AG Im Schörli 5 CH-8600 Dübendorf Phone +41 / 44 / 8 02 28 80 Fax +41 / 44 / 8 02 28 28 [email protected]; www.omniray.ch 22 Turkey Akantel Elektronik San. Tic. LTD. Sti. Atatürk Organize Sanayi Bölgesi 10007 SK. No.:6 TR-35620 Cigli-Izmir Phone +90 / 2 32 / 32 82 090 -91 Fax +90 / 2 32 / 32 80 270 [email protected]; www.akantel.com.tr USA ebm-papst Inc. P.O. Box 4009 100 Hyde Road USA-Farmington, CT 06034 Phone +1 / 860 / 674 15 15 Fax +1 / 860 / 674 85 36 [email protected]; www.ebmpapst.us Ukraine ebm-papst Ukraine GmbH Lepse Boulevard 4, Haus 47 Etage 5 UA-03680 Kiev Phone +38 / 0 44 / 2 06 30 91 Fax +38 / 0 44 / 2 06 30 91 [email protected]; www.ebm-papst.ua ebm-papst Automotive and Drives, Inc. 3200 Greenfield, Suite 255 Dearborn, MI 48120 Phone +1 / 313 / 406 80 80 Fax +1 / 313 / 406 80 81 [email protected]; www.ebmpapst-automotive.us Americas Argentina ebm-papst de Argentina S.A. Hernandarias 148 Lomas del Mirador 1752 Buenos Aires Phone +54 / 11 46 57-61 35 Fax +54 / 11 46 57-20 92 [email protected] Brazil ebm-papst Motores Ventiladores Ltda. Rua Francisco D´Amico, 155 Bairro Pirajussara BR-06785-290 Taboão da Serra-SP Phone +55 /11 / 41 38 50 90 Fax +55 /11 / 41 38 50 86 [email protected]; www.ebmpapst.com.br Canada ebm-papst Canada Inc. 1800 Ironstone Manor, Unit 2 CDN-Pickering, Ontario, L1W3J9 Phone +1 / 905 / 420 / 35 33 Fax +1 / 905 / 420 / 37 72 [email protected]; www.ebmpapst.ca Mexico ebm Industrial S.de R.L. de C.V. Paseo de Tamarindos 400-A-5to Piso Col. Bosques de las Lomas MEX-Mexico 05120, D.F. Phone +52 / 55 / 50 91 44 44 Fax +52 / 55 / 50 91 44 43 [email protected]; www.ebmpapst.com.mx Africa South Africa ebm-papst South Africa (Pty) Ltd. P.O. Box 3124 1119 Yacht Ave. ZA-2040 Honeydew Ext. 20 Phone +27 / 11 / 794 57 06 Fax +27 / 11 / 794 50 20 [email protected]; www.ebmpapst.co.za Asia China ebm-papst Ventilator (Shanghai) Co., Ltd. No. 418, Hua Jing Road Wai Gao Qiao Free Trade Zone No. 2001, Yang Gao (N) Road 200131 Shanghai, P.R. of China Phone +86 / 21 / 50 46 01 83 Fax +86 / 21 / 50 46 11 19 [email protected]; www.ebmpapst.com.cn/ Hong Kong ebm-papst Ventilator (Shanghai) Co., Ltd. Hong Kong Representative Office Unit Nos. 13-15, 9/F, Technology Park 18 On Lai Street, Sha Tin N.T. Hong Kong, P.R: of China Phone +852 / 21 45 / 86 78 Fax +852 / 21 45 / 76 78 [email protected] Notes 23 M 1083GB 2.0108 Subject to technical modifications. Printed in Germany ebm-papst St. Georgen GmbH & Co. KG Hermann-Papst-Straße 1 D-78112 ST. GEORGEN Germany Phone +49 (0) 7724 / 81-0 Fax +49 (0) 7724 / 81-1309 [email protected] www.ebmpapst.com