VDC-3-49.15-K4 ECI-63.XX-K4 Operating manual Imprint Dated 2015-02 Copyright ebm-papst St. Georgen GmbH & Co. KG Hermann-Papst-Straße 1 78112 St. Georgen Germany Disclaimer Contents of the operating manual This operating manual has been compiled with the greatest possible care. Nonetheless, ebm-papst does not provide any guarantee for the up-to-dateness, correctness, completeness or quality of the information provided. Liability claims against ebm-papst, which relate to material or non-material damage or losses, and which were caused by use or non-use of the information provided or by use of incorrect and incomplete information, are excluded, provided ebm-papst is not verifiably culpable of deliberate or grossly negligent act. Copyright and trademark law ebm-papst remains the sole holder of the copyright. Reproduction or use without the express consent of the author is not permitted. Use The safety regulations must be noted and followed when using the motors. Read through this operating manual carefully, before you start working on the drive system. Please note and follow the hazard signs and warnings to avoid personal risk and malfunctions. This operating manual is to be treated as part of the drive system. If the drive system is sold or passed on the operating manual must be handed over with it. Copies can be made of the safety, assembly and installation instructions and passed on for the purpose of informing about potential hazards and their prevention. Subject to change without notice. 2015-02 The respective current version of this operating manual is available on the ebm-papst internet site: www.ebmpapst.com 2 Contents 2 1.1Foreword 8 1.2 Target group 8 1.3 Notation used in this document 8 1.4 Warnings and notes 9 1.5 Picture symbols 9 Safety Instructions 2.1 10 10 2.3 Standards, guidelines and directives 10 2.4 Personnel qualifications 10 2.5 Personal safety 10 2.6 Electrical / electromagnetic safety 11 2.7 Mechanical safety 11 2.8 Intended use 11 2.8.1 Type-related exclusion 11 Maintenance / repair 12 2.10Cleaning 12 2.11 Transport / storage 12 2.12Disposal 12 2.13 Liability and warranty 12 Product Description 13 3.1 Description VDC-3-49.15-K4 13 3.2 Description of the ECI-63.XX modular system K4 13 3.3 Description of the electronic classes 13 3.3.1 Functional scope of “K classes 1, 4 and 5” 13 Rating plate 14 3.4.1 Rating plate ECI-63.XX-K4 14 3.4.2 Rating plate VDC-3-49.15-K4 14 Basic configuration 15 Technical Specifications 16 4.1ECI-63.20-K4 16 4.2ECI-63.40-K4 17 4.3ECI-63.60-K4 18 4.4VDC-3-49.15-K4 19 4.5 20 3.4 3.5 4 General safety instructions 10 2.2Documentation 2.9 3 8 Electronic properties 3 2015-02 1Introduction Contents 5Installation 22 5.1Notes 22 5.2 Installing the drive 22 5.2.1 Determine screw length 22 5.2.1 Technische Zeichnungen 22 Electrical connection 24 5.3.1 Safety check 24 5.3.1 Pin assignment of the connector and Litz wire version 25 5.3.1 Connector type 26 5.3.2 Wire interface 26 5.4 Braking chopper K4 27 5.5 Functional ground connection 27 5.6 RS485 interface 27 5.7 USB-CAN-RS485 adapter 27 5.8 Connection to the USB-CAN-RS485 adapter 28 5.9 Circuit diagram 29 5.3 5.10 Schematic layout: parameterisation, commissioning (startup) and automatic operation 5.10.1 Parameterisation and commissioning 30 5.10.2 Automatic operation 30 5.10.3 Connecting connector at the motor 30 6Parameterisation 6.1 2015-02 7 4 30 31 Memory management 31 6.1.1 “RAM” memory area 31 6.1.2 “custom” memory area 31 6.1.3 “default” memory area 32 6.2Parameter 33 Parameterisation of the Operating Modes 36 7.1 Application example 36 7.2 Parameterisation of the speed regulation characteristic 38 7.3 Parameterisation of the maximum current characteristic 39 7.4 Operating mode 11: Speed setpoint N1, N2, N3; Analog IN 1 41 7.5 Operating mode 12: Speed setpoints N1, A1; dynamic current limitation via A1 42 7.6 Operating mode 13: Speed setpoints A1, N1; distance 43 7.7 Operating mode 16: Speed setpoints A1, N1; rotational direction 44 7.8 Operating mode 17: Speed setpoints A1, N1; dynamic current limit via A2 45 7.9 Operating mode 18: Speed setpoints A1, N1; brake 46 7.10 Operating mode 21: dynamic current limit via A1; speed setpoints A1, N2 47 7.11 Operating mode 23: dynamic current limit via A1; distance 48 8 7.12 Operating mode 26: dynamic current limit via A1; rotational direction 49 7.13 Operating mode 28: dynamic current limit via A1; brake 50 7.14 Operating mode 31: Distance; speed setpoints A1, N2 51 7.15 Operating mode 32: Distance; dynamic current limit via A1 52 7.16 Operating mode 34: Distance; teach 53 7.17 Operating mode 36: Distance; rotational direction 54 7.18 Operating mode 37: Distance; dynamic current limit A2 55 7.19 Operating mode 38: Distance; brake 56 7.20 Operating mode 43: Teach; distance 57 7.21 Operating mode 55: IN A / B logic via IN 1, IN 2; IN A / IN B as release (enable) 58 7.22 Operating mode 61: Rotational direction; speed setpoints A1, N2 59 7.23 Operating mode 62: Rotational direction; dynamic current limit via A1 60 7.24 Operating mode 63: Rotational direction; distance 61 7.25 Operating mode 67: Rotational direction; dynamic current limit via A2 62 7.26 Operating mode 68: Rotational direction; brake 63 7.27 Operating mode 71: Speed setpoint PWM, N2 64 7.28 Operating mode 72: Speed setpoint PWM; dynamic current limitation via PWM 65 7.29 Operating mode 73: Speed setpoint PWM, distance 66 7.30 Operating mode 76: Speed setpoint PWM; rotational direction 67 7.31 Operating mode 77: Speed setpoint PWM; dynamic current limit via A2 68 7.32 Operating mode 78: Speed setpoint PWM; brake 69 7.33 Operating mode 81: Speed setpoint frequency, N2 70 7.34 Operating mode 82: Speed setpoint frequency; dynamic current limitation via frequency 71 7.35 Operating mode 83: Speed setpoint frequency, distance 72 7.36 Operating mode 86: Speed setpoint frequency, rotational direction 73 7.37 Operating mode 87: Speed setpoint frequency; dynamic current limit via A2 74 7.38 Operating mode 88: Speed setpoint frequency, brake 75 7.39 Operating mode 91: Operation via RS485; distance / speed 76 7.40 Operating mode 98: Operation via RS485; distance / speed; brake 77 Inputs and Outputs 78 8.1 Input circuit 78 8.1.1 IN A / IN B control inputs 78 8.1.2 Input IN 1 and Input IN 2 79 8.1.3 Analog IN A1 80 Output circuit 80 8.2.1 Output OUT 1 / Output OUT 2 / Output OUT 3 80 8.2 5 2015-02 Contents Contents 9 RS485 Communication 9.1 Communication method 82 9.2 Cycle time 82 9.3Commands 82 9.3.2 Answer commands (TX) 83 9.4 Status byte 83 9.5 Motor status byte 84 9.6 Checksum 84 9.7 “Speed” run command 84 9.7.1Requirements 84 9.7.2Answer 85 “Position” run command 85 9.8.1Requirements 85 9.8.2Answer 86 Save parameters 86 9.9.1Request 86 9.9.2Answer 86 9.9.3 Error flags 87 9.9 9.10 Write parameter 87 9.10.1Request 87 9.10.2Answer 87 9.10.3 Error flags 88 9.11 Read parameter 88 9.11.1Request 88 9.11.2Answer 88 9.11.3 Error flags 89 9.12 Read status word 89 9.12.1Request 89 9.12.2Answer 89 9.13 Load “Parameter default values” 2015-02 82 9.3.1 Commands (RX) 9.8 6 82 89 9.13.1Request 89 9.13.2Answer 90 9.13.3 Error flags 90 9.14 Read software ID 90 9.14.1Request 90 9.14.2 Response (without / with bootloader) 91 Contents 91 9.15.1Request 91 9.15.2Answer 91 9.16 Full write access to parameters 92 9.16.1Request 92 9.16.2Answer 92 9.16.3 Error flags 92 9.17 Request jump back to bootloader 92 9.17.1Request 92 9.17.2Answer 93 9.17.3 Error flags 93 9.18 Reset customer password 93 9.18.1Request 93 9.18.2Answer 93 9.18.3 Error flags 94 9.19 Undefined telegrams 10 Parameter Description 10.1 Safety functions 11Troubleshooting 94 95 108 109 11.1 Error handling 109 11.2Operation 110 11.3 Parameterisation 111 7 2015-02 9.15 Read bootloader ID 1 Introduction 1.1 Foreword This operating manual describes the possible uses, the assembly and/or installation, operation and programming of the products listed on the front page. All the safety instructions listed under Chapter 2 must be followed at all times during the installation and operation of the drive system; outside of Germany the relevant laws, directives, guidelines and regulations of the respective country also apply. Read through this operating manual carefully before starting any work on the drive system. Note and follow the following warnings in order to avoid personal risk or product malfunctions. This operating manual is to be thought of and handled as part of the drive system and must be handed over with the drive system if it is sold or passed on. The safety instructions can be copied and passed on to provide information about potential hazards and their prevention. Depending on the version or revision status of the products, differences may exist compared to this operating manual. The user must check this before using the manual and take into account any such differences. 1.2 Target group This operating manual is solely directed at qualified and trained skilled personnel with knowledge of electronics and mechanics. 1.3 Notation used in this document In this operating manual the significance of texts is denoted by different presentation forms. Descriptive text is presented without preceding symbol. • Text with a preceding dot (•) indicates a list which is introduced by a heading. –– Text with a preceding dash (–) is on a lower level below the list with a dot. Underlined blue text denotes a cross-reference, which can be clicked in the PDF document. The part of the document named in the text is then displayed. Text in Courier font 2015-02 is used to represent command sequences in software programs. 8 1 Introduction 1.4 Warnings and notes Warnings and notices are always positioned before the instruction, implementation of which can result in a hazard or property damage. The following warnings are used in this document: Hazard. This notice denotes a hazard with high risk, which will result in imminent fatality or serious physical injuries if it is not Danger avoided. ff This arrow indicates the appropriate precaution to take to avert the hazard. Hazard. This notice denotes a hazard with moderate risk, which can possibly result in fatality or serious physical injuries if it is not WARNING avoided. ff This arrow indicates the appropriate precaution to take to avert the hazard. Hazard. This notice denotes a hazard with low risk, which can result in minor or moderate physical injuries or property to damage Caution if it is not avoided. ff This arrow indicates the appropriate precaution to take to avert the hazard. Notices contain information, which are particularly important in the corresponding position or which facilitate the described operating steps, are highlighted as follows: This notice gives you use recommendations and helpful tips. Note 1.5 Picture symbols General warning. High voltage sign (Electric shock). Hot surface warning sign. Crushing hazard / hand injury warning sign. 9 2015-02 The following pictograms, where applicable in combination, are used on the ebm-papst products and packagings as hazard warnings. 2 Safety Instructions The VDC-3-49.15-K4 and ECI-63.XX-K4 drive systems have been developed to the latest electronic and electrical engineering standards as well as recognised guidelines for the safety and protection of users. The drive systems may only be operated and serviced by authorised skilled personnel, who have read through and understood the complete operating manual. The drive systems must be used with the necessary care, in compliance with all safety instructions described in this operating manual and the local company-specific regulations. Read all safety information and instructions and keep notices and the operating manual in the same place as the drive systems. 2.1 General safety instructions • Before starting work, disconnect the drive system or the design application using suitable devices provided and secure it against being switched back on again. • Before opening the units or entering the danger zone, safely bring all drives to a standstill and secure them against being switched back on again. • Do not make any changes, add attachments or make modifications to the drive system without ebm-papst's approval. • If the motor is subjected to unapproved loads, check it for damage and if necessary repair or replace it. • Do not commission or start up the design application until it has been fully checked for compliance with all relevant legal requirements, directives and guidelines and the safety provisions relevant for its intended use (e.g. accident prevention regulations and technical standards). • Re-assess any safety risks caused by the drive system after it has been installed in the design application. 2.2 Documentation In addition to this operating manual, the “Kickstart” PC software is required for making settings and parameterisation (configuration) of the motors. The “ebm-papst Kickstart” software manual describes how it functions. 2.3 Standards, guidelines and directives • The product does not fall under the Low Voltage Directive 2006/95/EC, as the nominal operating voltage is not within the voltage range from 75 V DC and 1500 V DC. • The Machinery Directive MD is applicable, as the product is “partly completed machinery” in accordance with Article 2, paragraph g), MD 2006/42/EC. A “CE” marking does not have to be provided on the rating plate. However, a Declaration of Incorporation must be drawn up in accordance with Annex II, Part 1, Section B, MD 2006/42/EC. 2.4 Personnel qualifications • Only qualified electricians may install the drive system and carry out the trial run and work on the electrical system. • The drive system may only be transported, unpacked, operated and serviced by instructed and authorised skilled personnel. 2.5 Personal safety • Provide adequate safeguards / contact protection. • Wear suitable clothing. • Do not wear loose clothing or jewellery. • Keep hair, clothing and gloves away from rotating components. 2015-02 • Wear personal protective equipment (hearing protection, thermal protection gloves). 10 2 Safety Instructions 2.6 Electrical / electromagnetic safety • Check the electrical equipment of the drive system regularly. • Only use cables and connectors approved by ebm-papst. • Remove defective cables and loose connections immediately. • Take suitable measures to avoid impermissible electromagnetic interference emissions. • Take suitable measures against high-frequency EMC radiation. • Ensure EMC capability in the terminal device / installation state. • Use control devices to control the electromagnetic radiation. 2.7 Mechanical safety • Only carry out work when the system / machine is at a standstill. • Provide adequate cooling of the drive. • Remove protective devices and guards on the drive system and design application only for the purpose of carrying out repair and assembly work. 2.8 Intended use • The drives of the VDC-3-49.15-K4 and ECI-63.XX-K4 series are intended for installation in stationary industrial design applications and machines and may only be operated electrically when installed! • Commissioning or starting up is therefore prohibited until it has been established that the drive system together with the design application, in which the drive is installed, satisfy the safety and protection requirements of the Machinery Directive. • This product is not intended for consumers! Use in a home environment is not planned, without further testing and deployment of appropriately adapted EMC protection measures! • The electronic module is an installation product. It is only intended for use within other equipment or units and has no independent function. It is not intended for passing on to end users or consumers. • All motor - electronic combinations must be qualified by the end manufacturer within their intended application and validated for overload and blocking safety. The application manufacturer is responsible for the end product and must ensure that adequate safety precautions are taken. 2.8.1 Type-related exclusion Due to its type or design, the drive system must not be used in the following areas of use; this could result in and hazards and equipment damage: • In case of special fail-safe requirements. • In aircraft and space vehicles. • In rail and motor vehicles. • In boats and ships. • In potentially explosive atmospheres (EX protection area). • For operation near flammable materials or components. 11 2015-02 • For use as a safety component or for carrying out safety-relevant functions. 2 Safety Instructions 2.9 Maintenance / repair • The control electronics are maintenance-free for the period of the planned life. • Repairs on the product may only be made by qualified personnel or ebm-papst. 2.10 Cleaning Damage or malfunction if the unit is cleaned by • cleaning with a water spray or high-pressure (jet) cleaner. • Use of acids, alkalis and solvent-based cleaning agents. • Use of pointed and sharp-edged objects. 2.11 Transport / storage • Transport the motor only in its original packaging. • Secure the transport goods. • Do not exceed the vibration values, temperature and climate ranges during the whole transport (refer to technical data from page 16). • Store the drive system, dry and protected in its original packaging, in a clean environment. • Do not store the drive system for longer than 1 year. • Keep to the specified ambient temperature range (refer to technical data from page 16). 2.12 Disposal On disposing of the product, note and follow all legal and local regulations and requirements applicable in your country. 2.13 Liability and warranty ebm-papst GmbH & Co. KG does not accept any liability or provide any warranty whatsoever for incidents due to • Failure to follow this operating manual. • Incorrect handling and use of the drive system. • Improper handling. • Incorrect storage. • Unsecured transport. • Use of accessories and spare parts of other manufacturers without the express and written approval of ebm-papst GmbH & Co. KG. 2015-02 • Changes to the drive system without the express and written approval of ebm-papst GmbH & Co. KG. 12 3 Product Description 3.1 Description VDC-3-49.15-K4 The VDC-3-49.15-K4 motor is a 3-phase EC drive with a multi-pole magnetised neodymium magnet. The electronically commuted externalrotor motor has an astonishingly high power density and a compact design. Excellent control action is achieved due to the field-orientated control with sinus commutation. The VDC-3-49.15-K4 has fully integrated control electronics with high-performance DSP and extensive interfaces. This enables particularly flexible control of the drive and the drive can therefore be adapted to different applications. The integrated temperature cut-out provides reliable protection against overload. Rated wattages from 100 to 150 watt are available to choose from. 3.2 Description of the ECI-63.XX modular system K4 The ECI-63.20-K4, 63.40-K4 and 63.60-K4 motors are EC drives. The Series ECI electronically commutated internal rotor motors excel with large power density and dynamic performance. The ECI-63.XX modular system K4 has fully integrated class 4 control electronics with several analog and digital interfaces. These can be parameterised via an RS485 interface. This enables particularly flexible control of the drive and the drive can therefore be adapted to different applications. Nominal outputs from 150 to 400 W with corresponding packet lengths from 20 to 60 mm are available to choose from. 3.3 Description of the electronic classes ebm-papst uses the designation “K class” to describe the functional scope of an ebm-papst motor system. The higher the digit the greater the functional scope. Of the planned classes 1 – 6, to date classes K1, K4 and K5 are in use. Intelligence 16-bit DSP 8-bit processor No processor Functions Overview of the electronic classes Class Motor type Commutation Function K1 Motor with rotor position encoder external Detection of the rotor position K4 Motor with enhanced motor control basic features Sinus commutation with field-orientated control up to n = 0 K5 Motor with enhanced motor control Sinus commutation with field-orientated control up to n = 0 Speed controller Current controller Position controller Speed controller Current controller Position controller Enhanced safety functions Bus system, e.g. CANopen, parameterisable Firmware download, etc. 13 2015-02 3.3.1 Functional scope of “K classes 1, 4 and 5” 3 Product Description 3.4 Rating plate The rating plate with the respective features of the ECI-63.XX-K4 and VDC-3-49.15-K4 motors is attached to the housing. 3.4.1 Rating plate ECI-63.XX-K4 Company logo Motor type, ECI = Electronically Commutated Internal Rotor Motor Diameter of motor housing = 63 mm Overall length Electronic class Nominal torque Nominal speed ECI 63.20-K4 9326320400 24 VDC 425 mNm IP 54 E Product No. Nominal voltage Class of protection US-Pat. 7230359B2 ebm- papst St. Georgen 4000 U/min 8,5 A 04/13 DE (S) xx Power consumption Thermal class US patent No. Production date MM/YY Serial number Production plant Country code 3.4.2 Rating plate VDC-3-49.15-K4 Company logo Product number 24 VDC 04/2014 937 4915 400 2465 5497 Serial number Production date MM/YY 2015-02 Nominal voltage 14 3 Product Description 3.5 Basic configuration In the VDC-49.15-K4 drive system the control electronics (3) is attached on the motor output end (1). The connection cable is preinstalled in the control electronics (3) in the factory. The motor housing on the output shaft (2) is formed as a flange with various drillholes for fixing and attaching the transmission. In the drive systems of the ECI-63.XX modular system K4 series, the motor housing and control electronics (3) are configured with same diameter. All necessary electrical connections (4) are integrated in the control electronics (3). The motor housing is formed as a flange at the output shaft (2) with various drillholes for fixing and attaching the transmission. VDC-49.15-K4 1 ECI-63.XX-K4 2 1 2 3 4 3 4 1 Motor output side with fixing option or transmission attachment 2 Output shaft 3 Integrated power and control electronics 15 2015-02 4 Power, signal and RS485 link 4 Technical Specifications This chapter contains the nominal technical data of the following motors: • ECI-63.20-K4 / ECI-63.40-K4 / ECI-63.60-K4 and • VDC-3-49.15-K4 and extended technical data for all sizes (see page 20). 4.1 ECI-63.20-K4 Nominal data Type Unit ECI-63.20-K4-B00 ECI-63.20-K4-D00 Nominal voltage (UN) V DC 24 48 Allowable supply voltage range (UZK) V DC 20 … 28 40 … 53 Nominal speed (nN) rpm 4000 4000 Nominal torque (MN) mNm 425 450 Nominal current (IN) A 8.5 5.4 Nominal output power (PN) W 178 188 Free-running speed (nL) (no-load speed) rpm 5600 6000 Free-running current (IL) (no-load current) A 0.50 0.30 Max. reverse voltage V DC 35 58 Setpoint input – Analog / PWM / Frequency / Digital Analog / PWM / Frequency / Digital Recommended speed control range rpm 0 … 5000 0 … 5000 Locked rotor protection – thermal thermal Protection on overload – yes yes Starting torque mNm 1250 1800 Rotor moment of inertia (JR) kgm2 × 10-6 19 19 Thermal resistance (Rth) K / W 3.6 3.6 Allowable ambient temperature range (TU) °C 0 … +40 0 … +40 Motor mass (m) kg 0.85 0.85 Order No. (IP 40) Stranded (litz) wire type 932 6320 403 932 6320 405 Order No. (IP 54)* Connector type 932 6320 400 932 6320 402 Subject to change without notice * The degree of protection (IP 54) given refers to the connector type and the installed condition with seal on the flange side. Faxial Fradial Fradial Faxial 150 N 150 N L1 Allowable shaft load at nominal speed and life expectancy L10 about 20000 h** 20 mm L1 ECI-6320.400-K4 BOO, 24V (at 25°C) Mmax 26 24 5500 22 5000 30 5000 20 4500 27 4500 4000 Operating point 3500 24 1) 21 Speed [min–1] 33 I [A]; η*10 [%] Speed [min–1] Mn 5500 3500 12 10 2000 8 15 2000 12 1500 9 1500 6 1000 3 500 0 0 0 100 200 300 n = Speed, f (M) Nominal data, see table above 400 500 600 700 800 Torque [mNm] I = Current, f (M) 900 1000 1100 6 Continous operation 0 1200 1) 4 2 Short-time operation 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 n = Speed, f (M) η = Efficiency, f (M) 14 2500 2500 Short-time operation 16 3000 18 Continous operation 18 Operating point 1) 4000 3000 0 2015-02 6500 6000 500 16 Mmax 36 1000 1) ECI-6320.402-K4 DOO, 48V (at 25°C) Mn 6000 Nominal data, see table above Torque [mNm] I = Current, f (M) η = Efficiency, f (M) I [A]; η*10 [%] 6500 4 Technical Specifications 4.2 ECI-63.40-K4 Nominal data Type Unit ECI-63.40-K4-B00 ECI-63.40-K4-D00 Nominal voltage (UN) V DC 24 48 Allowable supply voltage range (UZK) V DC 20 … 28 40 … 53 Nominal speed (nN) rpm 4000 4000 Nominal torque (MN) mNm 600 750 Nominal current (IN) A 12.3 7.2 Nominal output power (PN) W 251 314 Free-running speed (nL) (no-load speed) rpm 5600 5400 Free-running current (IL) (no-load current) A 0.90 0.46 Max. reverse voltage V DC 35 58 Analog / PWM / Frequency / Digital Analog / PWM / Frequency / Digital Setpoint input Recommended speed control range rpm 0 … 5000 0 … 5000 Locked rotor protection – thermal thermal Protection on overload – yes yes Starting torque mNm 1300 2700 Rotor moment of inertia (JR) kgm2 × 10-6 38 38 Thermal resistance (Rth) K / W 2.9 2.9 Allowable ambient temperature range (TU) °C 0 … +40 0 … +40 Motor mass (m) kg 1.15 1.15 Order No. (IP 40) Stranded (litz) wire type 932 6340 403 932 6340 405 Order No. (IP 54)* Connector type 932 6340 400 932 6340 402 Subject to change without notice Fradial Faxial * The degree of protection (IP 54) given refers to the connector type and the installed condition with seal on the flange side. Faxial Fradial 150 N 150 N L1 Allowable shaft load at nominal speed and life expectancy L10 about 20000 h** 20 mm L1 ECI-6340.400-K4 BOO, 24V (at 25°C) 6500 Mn Mmax 36 6000 38,5 5500 33 5000 35 5000 30 4500 31,5 4500 27 28 Operating point 1) 3500 3000 24,5 21 4000 3000 2500 17,5 2000 14 1500 10,5 1500 1000 7 1000 Continous operation 500 0 0 100 200 300 n = Speed, f (M) Nominal data, see table above 400 500 Short-time operation 600 700 800 Torque [mNm] I = Current, f (M) 900 1000 1100 1200 1300 15 12 9 6 Continous operation 0 η = Efficiency, f (M) 200 400 3 Short-time operation 600 n = Speed, f (M) 1) 18 2000 0 0 21 2500 500 3,5 24 Operating point 3500 800 1000 1200 1400 1600 Torque [mNm] I = Current, f (M) 1800 0 2000 2200 2400 2600 η = Efficiency, f (M) Nominal data, see table above 17 2015-02 4000 Speed [min–1] 42 I [A]; η*10 [%] Speed [min–1] Mmax 5500 6000 1) ECI-6340.402-K4 DOO, 48V (at 25°C) Mn I [A]; η*10 [%] 6500 4 Technical Specifications 4.3 ECI-63.60-K4 Nominal data Type Unit ECI-63.60-K4-D00 Nominal voltage (UN) V DC 48 Allowable supply voltage range (UZK) V DC 40 … 53 Nominal speed (nN) rpm 4000 Nominal torque (MN) mNm 850 Nominal current (IN) A 8.6 Nominal output power (PN) W 356 Free-running speed (nL) (no-load speed) rpm 5800 Free-running current (IL) (no-load current) A 0.60 Max. reverse voltage V DC 58 Setpoint input Analog / PWM / Frequency / Digital Recommended speed control range rpm 0 … 5000 Locked rotor protection – thermal Protection on overload – yes Starting torque mNm 2600 Rotor moment of inertia (JR) kgm2 × 10-6 57 Thermal resistance (Rth) K / W 2.5 Allowable ambient temperature range (TU) °C 0 … +40 Motor mass (m) kg 1.5 Order No. (IP 40) Stranded (litz) wire type 932 6360 405 Order No. (IP 54)* Connector type 932 6360 402 Subject to change without notice * The degree of protection (IP 54) given refers to the connector type and the installed condition with seal on the flange side. Faxial Fradial Fradial Faxial 150 N 150 N L1 Allowable shaft load at nominal speed and life expectancy L10 about 20000 h** 20 mm L1 ECI-6360.402-K4 DOO, 48V (at 25°C) 6500 30 5500 27,5 5000 25 22,5 4500 4000 20 Operating point 1) 3500 17,5 3000 15 2500 12,5 2000 10 1500 7,5 1000 Continous operation 500 0 0 200 400 600 800 I [A]; η*10 [%] Speed [min–1] Mmax Mn 6000 5 2,5 Short-time operation 1000 1200 1400 1600 1800 0 2000 2200 2400 2600 Torque [mNm] n = Speed, f (M) 1) I = Current, f (M) η = Efficiency, f (M) Nominal data, see table above Extended technical data is available on request. 2015-02 Note 18 4 Technical Specifications 4.4 VDC-3-49.15-K4 Nenndaten Typ Unit VDC-3-49.15-K4 B00 VDC-3-49.15-K4 D00 Nominal voltage (UN) V DC 24 48 Allowable supply voltage range (UZK) V DC 20 … 28 40 … 53 Nominal speed (nN) rpm 4000 4000 Nominal torque (MN) mNm 235 300 Nominal current (IN) A 5 3,2 Nominal output power (PN) W 100 125 Free-running speed (nL) rpm 5000 5000 Free-running current (IL) A 1.0 0.6 Max. reverse voltage V DC 35 58 Analog / PWM / Frequency / Digital Analog / PWM / Frequency / Digital 0 … 4500 0 … 4500 Function for motor protection at stall thermal thermal Overload protection yes yes Set value input Recommended speed control range rpm Starting torque mNm 850 1500 Rotor moment of inertia (JR) kgm2 × 10-6 108 108 Ambient temperature range (TU) °C / °F 0 … +40 / -22 … +104 0 … +40 / -22 … +104 Motor mass (m) kg 0.56 0.56 Order No. (IP 54)* 937 4915 400 937 4915 402 Subject to change without notice * Classification of protection class refers to installed state with sealing on the flange side. Faxial Fradial Fradial Faxial 20 N 60 N L1 Allowable shaft load at nominal speed and life expectancy L10 about 20000 h** 10 mm L1 VDC-3-49.15-K4 BOO, 24V (at 25°C) 4500 18 4500 4000 16 4000 14 10 2000 8 1500 6 2000 8 1500 6 1000 4 1000 2 500 0 0 0 50 100 150 200 235 n = Speed, f (M) Nominal data, see table above 300 350 400 450 500 550 Torque [mNm] I = Current, f (M) 600 650 700 750 800 850 14 12 10 Short-time operation 16 Operating point 1) 2500 2500 0 4 Continous operation 0 100 200 300 1) 2 Short-time operation 400 n = Speed, f (M) h = Efficiency, f (M) 20 3000 12 Continous operation 22 18 3500 3000 500 Mmax 500 600 700 800 900 0 1000 1100 1200 1300 1400 1500 Torque [mNm] I = Current, f (M) h = Efficiency, f (M) Nominal data, see table above 19 2015-02 Speed [min–1] Operating point 1) 3500 Mn I [A]; h x10 [%] 5000 Speed [min–1] 20 Mmax I [A]; h x10 [%] 5500 Mn 5000 1) VDC-3-49.15-K4 DOO, 48V (at 25°C) 22 5500 4 Technical Specifications 4.5 Electronic properties Inputs IN A, IN B Properties Unit Value / Comment Input level – PLC level Low level V <5 High level V > 15 Protection against polarity reversal and voltages V ≤ 30 if case of cable break – Logic level “0” Input impedance kΩ 5.4 Input frequency kHz ≤ 10 Input dynamic (Tau) ms ≤ 0.1 Applied logic level – IN A = B = 0 = output stage switched off, FK 5 IN A or B = 1 = output stage switched on Properties Unit Value / Comment Input level – PLC level Low level V <5 High level V > 15 Protection against polarity reversal and voltages V ≤ 30 if case of cable break – Logic level “0” Input impedance kΩ 5.4 Maximum input frequency for command source via PWM / frequency kHz 15 Input dynamic (Tau) ms ≤ 0.1 Subject to change without notice Inputs IN 1, IN 2 Subject to change without notice Outputs (PNP) Properties Unit Value / Comment Output level – High side driver dependent on ULogic (logic supply) Low level V Open source High level V > ULogic - 2 Protection against polarity reversal and voltages V ≤ 30 Output current / channel mA ≤ 100 Peak output current / channel A approx. 600 mA (thermally dependent) Short-circuit proof – yes Polarity reversal protection – no Overload protected – yes (automatic thermal cut-out) Output frequency @ Iout = 100 mA kHz ≤1 2015-02 Subject to change without notice 20 4 Technical Specifications Analog inputs “Analog IN 1…2” (signal connector, differential to GNDAnalog) Properties Unit Value / Comment Input voltage range (analog IN) V 0 to 10 GND reference (differential measurement) – Analog GND Input frequency kHz ≤1 Internal resistance kΩ 8 Signal resolution bit 10 Measuring tolerance (relative to the end value 10 V) % ≤2 Protection against polarity reversal and voltages V ≤ 28 Properties Unit Value / Comment Functional scope – – Baud rate kbit/s 115 Dielectric strength V -8 V to +13 V Internal bus termination ohm 12k Subject to change without notice RS485 bus interface Subject to change without notice Safety and monitoring functions Properties Unit Value / Comment Functional scope – Temperature cut-out point output stage (PC software) (Hysteresis: 10 K), Error must be acknowledged again by means of software UZK overvoltage cut-out (Hardware, hysteresis: 1V) °C • Temperature monitoring of the output stage • Under and overvoltage monitoring of the system voltages incl. UB overcurrent limitation • Overload protection through I²t 120 V 63 UZK undervoltage auto restart (software, cut-off ULogic at 16V), The error must be acknowledged. V 18 Overload protection I²t (software) – yes Hardware overcurrent protection circuit as max. current per winding limitation A 45 for VDC-3-49.15-K4 53 for ECI-63.XX-K4 Resolution of single turn absolute encoder Bit / revolution 10 (accuracy approx. 3°) 21 2015-02 Subject to change without notice 5 Installation This chapter describes the mechanical and electrical connection of the drive systems. 5.1 Notes The drives must be checked for visible damage before installation. Damaged drive system must not be installed. The drives must be fixed onto a flat surface with at least 4 screws. The screws must be secured with suitable measures against loosening. Use thread-forming screws to DIN 7500 for the fixing. 5.2 Installing the drive Risk of damage! Caution When the drives are installed in the motor housing it can be damaged by high radial loads, if the tightening torque applied to the fixing screws is too high or if the fixing screws are too long. ff Do not load the motor shaft, either radially or axially, with more than 150 N (ECI-63.XX-K4). ff Do not load the motor shaft radially with more than 60 N and axially with more than 20 N (VDC-49.15-K4). ff Tighten fixing screws M4 with 3±0.2 Nm maximum, M5 with 4±0.2 Nm maximum. ff Do not exceed the specified maximum length of the fixing screws (see Chapter “5.2.1 Determine screw length”). Risk of damage to electronic components! Caution The discharge of static charge during installation of the drives can damage the electronic component. ff Use ESD protective equipment during installation. 5.2.1 Determine screw length X A minimum screw length Smin is required for safe and reliable fixing of the motors. Emax Emin The maximum allowable screw length Smax prevents damage to the motor. Minimum screw length Smin= Minimum depth of engagement Emin 6.5 mm + material thickness X of the mounting plate. Maximum screw length Smax = Smin Maximum depth of engagement Emin 8.0 mm + material thickness X of the mounting plate. Smax 5.2.1 Technische Zeichnungen Only use the drillholes on the output side of the motors housing to fix the drive. To this end, transfer the necessary Note drillholes for the pitch circle and size of the fixing holes onto the mounting plate and drill (see sketch). ECI-63.20-K4 Connector type (M16) Stranded (litz) wire type (Cable harness must be ordered separately) 8xØ3,7 H10 ( 10 deep ) 4xØ4,65 H10 ( 10 deep ) 16,3 118,5±0,3 20 ±0,3 500 10 4x 90 ° 30° Ø40 2015-02 Ø49 22 5,8 * Ø8 mm and Ø10 mm possible Ø63 Ø6* g5 +0,1 -0,3 Ø63,5 4x90° Ø36 18,4 5 Installation ECI-63.40-K4 Connector type (M16) Stranded (litz) wire type (Cable harness must be ordered separately) 8xØ3,7 H10 ( 10 deep ) 4xØ4,65 H10 ( 10 deep ) 16,3 138,5±0,3 20 ±0,3 500 10 18,4 4x 90 ° 30° 5,8 Ø63 Ø6* g5 +0,1 -0,3 Ø63,5 4x90° Ø36 * Ø8 mm and Ø10 mm possible Ø40 Ø49 ECI-63.60-K4 Connector type (M16) Stranded (litz) wire type (Cable harness must be ordered separately) 8xØ3,7 H10 ( 10 deep ) 4xØ4,65 H10 ( 10 deep ) 16,3 158,5±0,3 20 ±0,3 500 10 18,4 4x 90 ° 30° Ø63 Ø10 g5 +0,1 -0,3 Ø63,5 4x90° Ø36 5,8 Ø40 Ø49 VDC-3-49.15-K4 23 2015-02 Tapped blind holes for thread-forming screws in accordance to DIN 7500. max. screw depth 9,5 mm max. screw-in torque 3 Nm Protective cap in aluminium natural. 5 Installation 5.3 Electrical connection The connection cable for the VDC-3-49.15-K4 drive system is attached to the motor in the factory, no additional plugs are required for the electrical connection and parameter setting. The following is required for the electrical connection and parameter setting of the ECI-63.XX-K4 drive system: 1 Connection cable with 15 pin connector M16 (not for the Litz wire (stranded wire) variant of the ECI-63.XX-K4. 1 ebm-papst USB-CAN-RS485 adapter (screw terminal adapter board to the D-SUB 9 connection, USB connection cable to the PC). 1 ebm-papst “Kickstart” PC software. Health hazard! The drive systems are installed in design applications in which electrical and electromagnetic components are used. Danger These can affect pacemakers, metallic implants or hearing aids and cause severe personal harm. ff Avoid the immediate vicinity, especially areas identified by the warning symbol , if you have a pacemaker, metal implants or wear a hearing aid. • The drive systems are built-in parts and do not have any electrical disconnecting switches. Note • Connect the product to suitable electrical circuits only. Please note that the power supply units must have suitable protection against regenerative voltage generated on the secondary side. • When working on the drive system the system / machine must always be disconnected from the power supply and secured against being switched back on again. 5.3.1 Safety check Before connecting the drive system, check: • Supply voltage and product voltage identical? • Does the rating plate data match the connection data of the power supply unit? 2015-02 • Connection cable suitable for the current intensity and the ambient conditions and area of use? 24 5 Installation 5.3.1 Pin assignment of the connector and Litz wire version • The connection cable of the VDC-3-49.15-K4 motors is pre-installed on the motor in the factory. • The connection cable with connector is available for the ECI-63.XX-K4 only. The ECI-63.XX-K4 motors have a 15 pin Note connector M16 (12+3) on the motor. This is used for the connection of a connector variant connector cable or for the separately supplied cable harness of the Litz wire variant. A standard cable with classification CF-C11Y (3 x 1.5 mm² / 12 x 0.34 mm²) and connector M16 is required for connection of the motor. 1 m and 3 m cable lengths are available for the connection. Connector interface ECI-63.XX-K4 (socket on motor) B A 1 2 3 10 9 4 8 5 7 Signal C 12 11 6 B A C 12 1 3 10 B 12 9 11 8 10 7 1 42 3 5 8 7 C A 1 Cable connection VDC-3-49.15-K4 2 11 (mounted) 3 Power AWG 16 3 x 1,5 mm²4 8 IN A NPN 24 V IN B NPN 24 V IN 1 NPN 24 V IN 2 NPN 24 V / analog 0…10 V / brake OUT 1 PNP 24 V OUT 2 PNP 24 V OUT 3* PNP 24 V Analag IN 1 0…10 V (differential) Analag GND GND for analog IN 1 (differential) RS485 A (+) Progr.-Bus RS485 B (–) Progr.-Bus ULogik Logic power supply + (24 V) Ballast Ballast resistor UZK Power supply GND Power- / Signal GND AWG 24 16 * Output (OUT 3) is only available on ECI-63.XX-K4 6 B 9 1 2 3 4 5 6 7 8 9 10 11 12 A B C Function Cable: CF-C11Y (3 x 1,5 mm² / 12 x 0,34 mm²) Shielding: Complete shield 5 10 white brown green yellow grey pink blue red black violet grey-pink red-blue grey brown black Configuration 6 4 12 Pin L L = 1 000 mm ±30 3 000 mm ±30 Crimp insert series M16 15-pin (12 + 3) Cable plug-in connector M16 for cable Ø 8 – 11 mm 5 7 Signal AWG624 12 x 0,34 mm² 25 2015-02 9 A C Power Wire interface ECI-63.XX-K4 2 11 on motor) (socket Wire 45° 5 Installation 5.3.1 Connector type Connection type for ECI-63.XX-K4 Connector interface – straight connector Connector interface – angled connector L L Length L Order No. Length L Order No. 1 000 ±30 992 0160 034 1 000 ±30 992 0160 036 3 000 ±30 992 0160 035 3 000 ±30 992 0160 037 Other cable types available on request. Note 5.3.2 Wire interface Power AWG 16 3 x 1,5 mm² L Length L Order No. 500 ±5 992 040 0001 Other cable types available on request. 2015-02 Note 26 Signal AWG 24 12 x 0,34 mm² 5 Installation 5.4 Braking chopper K4 The task of the braking chopper is to convert the energy not required in case of fast speed changes. If the set voltage threshold is exceeded the external resistor is switched on. Chopper current max. 10 A Recommended braking resistor 24 V systems: >= 3.75 ohm 48 V systems: >= 5.6 ohm Braking resistor not included in the scope of supply. Note The braking resistor must be tested and designed according to the use of the drive. (Note maximum power loss!) 5.5 Functional ground connection A functional ground connection must be provided for equipotential bonding. Functional ground connection M5 x 5mm on the ECI-63.XX-K4 drive 5.6 RS485 interface The RS485 interface is used as the parameterisation and diagnostic interface. The “Kickstart” PC software can be used for operation of the interface. A PC and the ebm-papst USB-CAN-RS485 adapter are required for this. The “Kickstart” PC software only operates correctly with the ebm-papst USB-CAN-RS485 adapter. Note If you use another USB-CAN-RS485 adapter, you will need the relevant software. The bus interfaces are wired by the user. Depending on the topology, the line termination (resistors) must be realised by Note the user. 5.7 USB-CAN-RS485 adapter The USB-CAN-RS485 adapter is required as an accessory for the ebm-papst “Kickstart” software, in order to connect the PC with the K4 drive. The adapter can be ordered under Material No. 914 0000 400. LED name Data Error microSD Colour Function assignment red • No assignment. • Active data transfer via the USB CAN-RS485 adapter. • No response following request to K4. • Receipt of a faulty data package. • Received data is ok. • No assignment. • Access to the memory card. green red green red green 27 2015-02 Functional description of the LED displays 5 Installation Pin assignment (D-SUB pin 9 pole): Adapter electrically isolated Pin 2 Connection n. c. optional – CAN L bus cable 3 4 GND RS485 + 1 5 n. c. 6 GND 7 optional – CAN H bus cable 8 RS485 – 9 n. c. USB device drivers of the type “FTDI USB Serial Converter” are required for operation of the USB-CAN-RS485 adapter. In many cases these are already available on the PC or can be installed using the files provided in the subdirectory of the “Kickstart PC-Software\USB-CAN-basicdriver-files”. Detailed installation instructions (in English) for the operating systems Windows 7, Windows Vista and Windows XP are provided as PDF files in the installation directory of the “Kickstart” PC software. Scope of supply: 1 USB-CAN-RS485 adapter (incl. microSD memory card) 1 Screw terminal adapter board to the D-SUB 9 connection 1 USB connection cable to the PC. 5.8 Connection to the USB-CAN-RS485 adapter • Connect the cable at Pin 10 (violet) with connection 4 (RS485 +) of the USB-CAN-RS485 adapter. • Connect the cable at Pin 11 (grey/pink) with connection 8 (RS485 –) of the USB-CAN-RS485 adapter. • Switch on the “Logic” voltage at the power supply unit. • Start the “Kickstart” tool at the PC for parameterisation. 2015-02 • Load an existing project (*.kickzip or *.kicktpl) or create a new project: *.kickpro. 28 5 Installation 5.9 Circuit diagram ebmpapst RS485-Controller Ballast RS485 - RS485 + Motor VDC-3-49.15-K4 Motor ECI-63.XX-K4 Ballast - Resistor µC UZK Powerstage Laptop GND Power Supply „Power“ (+24 V / +48 V DC) + GND Enable or ULogic Control LogicSMPS Power Supply „Logic“ (+24 V DC) + GND Analog IN 2 OUT 1 OUT 2 24 V (SPS) Analog GND Analog IN 1 OUT 3* IN 2 IN 1 IN B IN A IN 2 0…10 V * The OUT 3 connection is only available for the ECI-63.XX-K4 drive systems. The user is responsible for external fusing of the power supply. 29 2015-02 Note 5 Installation 5.10 Schematic layout: parameterisation, commissioning (startup) and automatic operation 5.10.1 Parameterisation and commissioning 5.10.2 Automatic operation Automatic operation with stored parameters and integrated control RT TA KS KIC Control Power supply Control S SP S Power supply PC with “Kickstart” SP D or S m ic E ro rr D ata eb m p ap st U S B -K 4 software US B mi cro SD Adapter ECI-63.XX-K4 drive ECI-63.XX-K4 drive 5.10.3 Connecting connector at the motor Risk of damage. When plugging in the connector to the connection on the motor ECI-63.XX-K4, ensure that the company logo on the Caution connector is facing upwards towards the housing edge of the motor. When connecting the Litz wires of the VDC-3-49.15-K4 motor variant, ensure that the pin assignment is precisely as specified and not incorrectly assigned, as this causes irreparable damage to the motor electronics. 2015-02 VDC-3-49.15-K4 30 ECI-63.XX-K4 6 Parameterisation 82 parameters are available for parameterising the VDC-3-49.15-K4 and ECI-63.XX-K4 drive systems (from page 33). These are managed via the electronic class K4 and are set using the ebm-papst “Kickstart” PC software. A detailed parameter description see Chapter “10 Parameter Description”, page 95. 6.1 Memory management The K4 has a management function for the “RAM”, “custom” and “default” memory areas. To edit the values you will need the password “custom access key”. This is set to 0 on delivery. If you change it, please ensure that it is not lost. 6.1.1 “RAM” memory area The motor operates with the values in the RAM area. The memory class “appl func” can be changed (written) if the motor is at a standstill (IN A and IN B input to LOW). If the inputs are not set to zero you will receive an error message in the status display. The memory class “appl value” can be changed (written) while the motor is in operation and therefore directly affects the motor's performance. All values can be read out during operation or while the motor is at a standstill. Parameters that are written in the “RAM” memory area with the “write” command are no longer available if the power supply fails or is switched off. 6.1.2 “custom” memory area To ensure that the data is available permanently, it must be located in the “custom” memory area. The data from the “RAM” area is not written in the “custom” area unless the “store” command is used; after it has been moved the data is then permanently available. On 31 2015-02 switching on the voltage, the data from the “custom” area is transferred into the “RAM” area. 6 Parameterisation 6.1.3 “default” memory area The default values loaded in the factory are stored in the “default” memory area. The operating data can be reset to the as-delivered condition by using the “reload” command. The data is written in the “custom” and “RAM” areas. Access to parameterisation with “customer access key”(password). “Kickstart” Drive memory area RS485 external RAM custom default reload Parameter (application function) write Parameter (application function) read store power up Parameter (application function) Parameter (application function) reload reload Parameter (application value) write Parameter (application value) power up Parameter (HW set val) power up Parameter (HW set val) Parameter (HW set val) Parameter (Offset single sensor) power up Parameter (Offset single sensor) Parameter (Offset single sensor) Blue arrow = Command is executed in the operational status (clockwise, counterclockwise, braking / positioning) Black arrow = Command is executed in the state unlock (motor in freewheel) With the command „Save“, the „user access key“ is reseted. 2015-02 Note 32 Parameter (application value) Parameter (application value) read Parameter (HW set val) store The “store” command is used to reset the “customer access key”. reload 6 Parameterisation 6.2 Parameter The following parameters are available in the K4: For a detailed parameter description, see Chapter “10 Parameter Description”, page 95. • The data in the “No. [dec]” column is relevant for the parameter descriptions, refer to Chapter “10 Parameter Note Description”, from page 95. • The data in the “No. [hex]” column is relevant for the “Kickstart” PC software. • The data in column No. [hex] is the address of the parameter. • The guide values for the parameters represent the so-called default parameters in the respective drive system. Parameter Overview Parameter Name Units min. max. Memory class 0x1 Mode 1 1 9 appl func 0x2 Mode 2 1 8 appl func 0x3 O1 0 7 appl func 0x4 O2 0 7 appl func 0x5 O3 0 7 appl func 0x6 Restart 0 1 appl func 0x7 intentionally left blank 0 65535 0x8 intentionally left blank 0 65535 0x9 intentionally left blank 0 65535 0xA intentionally left blank 0 65535 0xB FE_Speed_X1 Digits 0 1023 appl func 0xC FE_Speed_X2 Digits 0 1023 appl func 0xD FE_Speed_X3 Digits 0 1023 appl func 0xE FE_Speed_X4 rpm –30000 29999 appl func 0xF FE_Speed_Y1 rpm –30000 29999 appl func 0x10 FE_Speed_Y2 rpm –30000 29999 appl func 0x11 FE_Speed_Y3 rpm –30000 29999 appl func 0x12 FE_Speed_Y4 rpm –30000 29999 appl func 0x13 Speed_X1_Hyst Digits 0 1023 appl func 0x14 Speed_X2_Hyst Digits 0 1023 appl func 0x15 Speed_X3_Hyst Digits 0 1023 appl func 0x16 Speed error rpm –30000 29999 appl func 0x17 Fixed speed N1 rpm –30000 29999 appl value 0x18 Fixed speed N2 rpm –30000 29999 appl value 0x19 Fixed speed N3 rpm –30000 29999 appl value 0x1A t ramp-up cw ms für 1000 rpm 0 65535 appl value 0x1B t ramp-down cw ms für 1000 rpm 0 65535 appl value 0x1C t ramp-up ccw ms für 1000 rpm 0 65535 appl value 0x1D t ram-down ccw ms für 1000 rpm 0 65535 appl value 0x1E Speed controller KP 0 65535 appl value 0x1F Speed controller KI 0 65535 appl value 33 2015-02 Parameter No. [hex] 6 Parameterisation Parameter Overview 2015-02 Parameter No. [hex] 34 Parameter Name Units min. 0x20 Speed controller KD (currently unused) 0x21 K_ff 0x22 Actual speed averaging 0x23 Resolution of the actual outputs 0x24 Speed signal threshold 0x25 Speed signal delta hysteresis 0x26 FE_Current_X1 Digits 0x27 FE_Current_X2 0x28 FE_Current_X3 max. Memory class 0 65535 appl value 1/255 0 65535 appl func 2^x [ms] 0 15 appl value Pulse/mech.revolution 0 100 appl value rpm 0 29999 appl value 0 29999 appl value 0 1023 appl func Digits 0 1023 appl func Digits 0 1023 appl func 0x29 FE_Current_Y0 % 0 100 appl func 0x2A FE_Current_Y1 % 0 100 appl func 0x2B FE_Current_Y2 % 0 100 appl func 0x2C FE_Current_Y3 % 0 100 appl func 0x2D FE_Current_Y4 % 0 100 appl func 0x2E Current_X1_Hyst Digits 0 1023 appl func 0x2F Current_X2_Hyst Digits 0 1023 appl func 0x30 Current_X3_Hyst Digits 0 1023 appl func 0x31 Current error % 0 100 appl func 0x32 Current signal threshold 10 mA 0 32767 appl value 0x33 Current signal delta hysteresis 10 mA 0 65535 appl value 0x34 Current time constant ms 1 5000 appl value 0x35 Current gating time ms 0 5000 appl value 0x36 Reversing threshold 0x37 Reversing threshold delta hysteresis 0x38 0 29999 appl value rpm 0 29999 appl value I_Max_driving_Rechts 10 mA 0 65535 appl value 0x39 I_Max_driving_Links 10 mA 0 65535 appl value 0x3A I_Max_braking_Rechts 10 mA 0 65535 appl value 0x3B I_Max_braking_Links 10 mA 0 65535 appl value 0x3C Hold gain KP_H 1/256 0 65535 appl value 0x3D PWM/Freq: Lower frequency limit Hz 25 15000 appl func 0x3E PWM/Freq: Upper frequency limit Hz 25 15000 appl func 0x3F Max. positioning speed 0x40 Coasting, cw rpm 0 29999 appl value 1/65535 revolutions 0 65535 appl value 0x41 Coasting, cw revolutions –32768 32767 appl value 0x42 Coasting ccw 1/65535 revolutions 0 65535 appl value 0x43 Coasting ccw revolutions 0–32768 32767 appl value 0x44 Distance 1/65535 revolutions 0 65535 appl value 0x45 Distance revolutions –32768 32767 appl value 6 Parameterisation Parameter Overview Parameter Name 0x46 Positive positioning window* 0x47 0x48 Units min. max. Memory class 1/65535 revolutions 0 65535 appl value Positive positioning window* revolutions 0 65535 appl value Negative positioning window* 1/65535 revolutions 0 65535 appl value 0x49 Negative positioning window* revolutions 0 65535 appl value 0x4A UZK overvoltage threshold 10 mV 0 65535 appl value 0x4B UZK undervoltage threshold 10 mV 0 65535 appl value 0x4C UZK voltage hysteresis 10 mV 0 65535 appl value 0x4D Ballast chopper switching on threshold 10 mV 0 65535 appl value 0x4E Ballast chopper– switching off threshold 10 mV 0 65535 appl value 0x4F Temperature signal threshold °C 0 110 appl value 0x50 Temperature signal delta hysteresis °C 0x51 Transmission ratio 0x52 Bus address 0 110 appl value 1 65535 appl value 1 127 appl value 0x8001 Current actual speed rpm appl value 0x8002 current electrical current, winding 0x8003 current actual position LoByte 10 mA appl value 1/65535 revolutions appl value 0x8004 current actual position HiByte revolutions appl value 0x8005 current actual temperature LP °C appl value 0x8006 current electrical current Id 10 mA appl value 0x8007 current electrical current Iq 10 mA appl value 0x8008 Output status digital appl value digital appl value 0x8009 Status of inputs: IN A, IN B, IN 1, IN 0x800A not used 0x800B not used 0x800C not used 0x800D Analog IN 1 digits appl value 0x800E Analog IN 2 digits appl value Analog internal NTC digits appl value 0x800F * Parameter 46 + 47 (positive) = 1000 Parameter 48 + 49 (negativ) = 500 Target position = 50000 Here “Position reached” = ACTIVE should be set, if Actual position > 49500 and actual position < 51000 35 2015-02 Parameter No. [hex] 7 Parameterisation of the Operating Modes The parameterisation of the operating modes is described in this chapter. 38 operating modes are available to choose from for the electronic class K4. The operating modes are selected using parameters Mode 1 and Mode 2. The descriptions are laid out as follows: 7.1 Application example Task: The motor should reach a fixed speed via a defined acceleration / braking ramp. If the speed has been reached a corresponding display should appear. Setpoint values:Target speed n = 3500 rpm, acceleration time = 730 ms. Basic conditions: After switching off: Brake motor / transition in free-wheeling? The motor should switch to free-wheeling. Acceleration direction of rotation? Direction of rotation cw Signal from a higher-level control? Yes. = 1 output (On / Off), 1 input (target speed reached signal). Procedure: Connect the electrical system (see Chapter 5.2 Installing the drive, page 22). Start the “Kickstart” PC software at the PC. 1 Open project file (File type .kicktpl / .kickzip) 2 Enter user password (Access Key “Customer” = “0”) 2015-02 and confirm with “Set”. 36 7 Parameterisation of the Operating Modes 3 • Operating mode selection: Parameter O1h = 1, Parameter O2h = 1 • Speed signal O2 (OUT 2): Parameter O4h = 2 4 • Fixed speed parameterisation: Parameter 17h = 3500 • Parameterisation of acceleration / braking (deceleration) ramp: Parameter 1ah, 1bh, 1ch, 1dh = 209 * • Set speed signalling threshold: Parameter 24h = 3490 • Set signalling threshold hysteresis: Parameter 25h = 40 * Determination of the acceleration value in ms for 1000 rpm Speed input: 3500 rpm, acceleration time: 730 ms Acceleration value = acceleration time / speed difference x 1000 730 / 3500 x 1000 = 208.57 ~ 209 5 Write parameters: Mark (select) the set parameters and write in the RAM memory 37 2015-02 area with the “Write” command. 7 Parameterisation of the Operating Modes 6 Save parameters: Save the parameters written with the “store” command in the “custom” memory area. Commissioning (startup) The following connections must be set up for the commissioning: UZK = supply voltage GND = ground / earth IN A= On / Off (see IN A / B logic table, see Chapter 8 Inputs and Outputs, page 78) here: Switch from free-wheeling to rotational direction cw (speed control) IN 1 = +24V (see logic table - fixed speeds) here: Selection of N1 ULogic = supply voltage +24V 7.2 Parameterisation of the speed regulation characteristic The speed regulation characteristic can be defined via three interpolation points. A hysteresis can be set for each interpolation point. In addition, an error speed can be parameterised, which is used if an invalid X axis value results. 2015-02 The speed regulation characteristic is defined using the following parameters: P11 – FE_Speed_X1 P15 – FE_Speed_Y1 P19 – Speed_X1_Hyst P12 – FE_Speed_X2 P16 – FE_Speed_Y2 P20 – Speed_X2_Hyst P13 – FE_Speed_X3 P17 – FE_Speed_Y3 P21 – Speed_X3_Hyst P14 – FE_Speed_Y0 P18 – FE_Speed_Y4 P22 – Error_Speed 38 7 Parameterisation of the Operating Modes The characteristic curve can then take on this shape: Target velocity Hysteresis 1 Hysteresis 2 Hysteresis 3 X1 X2 X3 Y0 Y3 Y4 Y1 Y2 Normalised X axis The speed values Y0…Y4 are given in rpm. X values: Target value analog IN A1: 0 – 10 V corresponds 0 – 1023. Target value PWM IN 1: 0 – 100 % corresponds X value 0 – 100. Target value frequency IN 1: lower cut-off frequency (Parameter 0x3D) corresponds X value 0. Target value frequency IN 1: upper cut-off frequency (Paramete r 0x3E) corresponds X value 1023. 7.3 Parameterisation of the maximum current characteristic The maximum current characteristic can be defined via three interpolation points. A hysteresis can be set for each interpolation point. In addition, an error current can be parameterised, which is used if an invalid X axis value results. The maximum current characteristic is defined using the following parameters: P11 – FE_Current_X1 P15 – FE_Current_Y1 P19 – Current_X1_Hyst P12 – FE_Current_X2 P16 – FE_Current_Y2 P20 – Current_X2_Hyst P13 – FE_Current_X3 P17 – FE_Current_Y3 P21 – Current_X3_Hyst P14 – FE_Current_Y0 P18 – FE_Current_Y4 P22 – Error_Current The characteristic curve can then take on this shape: Target current Hysteresis 1 Hysteresis 2 Hysteresis 3 X2 X3 Y0 Y3 Y4 X1 Normalised X axis 39 2015-02 Y1 Y2 7 Parameterisation of the Operating Modes The current limitation is defined via parameters 0x38 - 0x3B. The values of the parameters 0x38 - 0x3B must be the Note same if the maximum current characteristic is used. If the operational quadrants are changed there are no jumps in the current limitation. The speed values Y0…Y4 are given in %. X values: Target value analog IN A1: 0 – 10 V corresponds 0 – 1023. Target value PWM IN 1: 0 – 100 % corresponds X value 0 – 100. Target value frequency IN 1: lower cut-off frequency (Parameter 0x3D) corresponds X value 0. Target value frequency IN 1: upper cut-off frequency (Paramete r 0x3E) corresponds X value 1023. These are defined via: P 38 – I_Max_driving_rh P 39 – I_Max_driving_lh P 3A – I_Max_braking_rh 2015-02 P 3B – I_Max_braking_lh 40 7 Parameterisation of the Operating Modes 7.4 Operating mode 11: Speed setpoint N1, N2, N3; Analog IN 1 The following example is used to describe operating mode 11 in greater detail. In order for the parameter to function, KP_H must be > 0. Note Parameter No.1 (Mode 1) has value = 1 Parameter No.2 (Mode 2) has value = 1 With input circuit IN A = 0 and IN B = 0 the motor is in free-wheeling (free running) state and the inputs IN 1 and IN 2 have no effect. With input circuit IN A = 1 and IN B = 0 the motor rotates in a positive (clockwise - cw) direction. If the inputs are IN 1 = 0 and IN 2 = 0, the analog value of analog IN 1 is used and the speed depends on this value. With input circuit IN A = 1 and IN B = 0 the motor rotates in a positive (clockwise - cw) direction. If the inputs are IN 1 = 1 and IN 2 = 0, the speed is controlled to the value that given in N1. Function IN 1: Selection of the speed setpoint source analog / parameter. Function IN 2: Selection of the speed setpoint source analog / parameter. Speed IN A IN B IN 1 IN 2 0 0 x x Direction - Current limit Value 0 Type - Value Function - Free-wheeling 1 0 0 0 pos A1 S P N control 1 0 1 0 pos N1 S P N control 1 0 0 1 pos N2 S P N control 1 0 1 1 pos N3 S P N control 0 1 0 0 neg A1 S P N control 0 1 1 0 neg N1 S P N control 0 1 0 1 neg N2 S P N control 0 1 1 1 neg N3 S P N control Comment No braking, no current feed 1 1 0 0 - 0 S P Stop Braking and stopping 1 1 1 0 - 0 S P Stop Braking and stopping 1 1 0 1 - 0 S P Stop Braking and stopping 1 1 1 1 - 0 S P Stop Braking and stopping Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic 41 2015-02 x = Arbitrary value 7 Parameterisation of the Operating Modes 7.5 Operating mode 12: Speed setpoints N1, A1; dynamic current limitation via A1 In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Selection of the speed setpoint source analog A1 / parameter N1. Function IN 2: selection of static / dynamic current limitation. Speed IN A IN B IN 1 IN 2 Direction Current limit Type Value Type Value Function 0 0 x x - 0 - - Free-wheeling 1 0 0 0 pos D A1 F A1 N control 1 0 1 0 pos P N1 F A1 N control 1 0 0 1 pos F A1 D A1 N control 1 0 1 1 pos P N1 D A1 N control 0 1 0 0 neg D A1 F A1 N control 0 1 1 0 neg P N1 F A1 N control 0 1 0 1 neg F A1 D A1 N control P Comment No braking, no current feed 0 1 1 1 neg N1 D A1 N control 1 1 0 0 - 0 F A1 Stop Braking and stopping 1 1 1 0 - 0 F A1 Stop Braking and stopping 1 1 0 1 - 0 D A1 Stop Braking and stopping 1 1 1 1 - 0 D A1 Stop Braking and stopping Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. Initialisation static current limit = I_max parameter 0x38, 0x39, 0x3A, 0x3B Initialisation speed setpoint = 0 rh, lh. S = Static P = Parameter F = Freeze; on level changeover to IN 2 the current level is frozen (Saved) at A1) D = Dynamic 2015-02 x = Arbitrary value 42 7 Parameterisation of the Operating Modes 7.6 Operating mode 13: Speed setpoints A1, N1; distance In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Selection of the speed setpoint source analog A1 / parameter N1. Function IN 2: Travel distance; the distance increases with each high flank (x); displacement = x*distance. Speed IN A IN B IN 1 IN 2 Direction Current limit Value Type Value Function Comment 0 0 x x - 0 - - Free-wheeling 1 0 0 x pos A1 S P N control No braking, no current feed 1 0 1 x pos N1 S P N control 1 0 0 x pos A1 S P N control 1 0 1 x pos N1 S P N control 0 1 0 x neg A1 S P N control 0 1 1 x neg N1 S P N control 0 1 0 x neg A1 S P N control 0 1 1 x neg N1 S P N control 1 1 0 0 - 0 S P Stop Stopping 1 1 1 0 - 0 S P Stop Stopping 1 1 0 0 -> 1 - A1 S P Distance Positioning 1 1 1 0 -> 1 - N1 S P Distance Positioning Distance = Parameter 44 + 45; relative distance with plus / minus sign. Positive distances are travelled in a clockwise direction. Travel distance only if KP_H > 0 For further information, see page 34. Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic 43 2015-02 x = Arbitrary value 7 Parameterisation of the Operating Modes 7.7 Operating mode 16: Speed setpoints A1, N1; rotational direction In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Selection of the speed setpoint source analog A1 / parameter N1. Function IN 2: Selecting the rotational direction. Speed IN A IN B IN 2 Direction Value Type Value Function 0 0 x x - 0 - - Free-wheeling 1 0 0 0 pos A1 S P N control 1 0 1 0 pos N1 S P N control 1 0 0 1 neg A1 S P N control 1 0 1 1 neg N1 S P N control 0 1 0 0 neg A1 S P N control 0 1 1 0 neg N1 S P N control 0 1 0 1 pos A1 S P N control 0 1 1 1 pos N1 S P N control Comment No braking, no current feed 1 1 0 0 - 0 S P Stop Braking and stopping 1 1 1 0 - 0 S P Stop Braking and stopping 1 1 0 1 - 0 S P Stop Braking and stopping 1 1 1 1 - 0 S P Stop Braking and stopping Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic x = Arbitrary value 2015-02 IN 1 Current limit 44 7 Parameterisation of the Operating Modes 7.8 Operating mode 17: Speed setpoints A1, N1; dynamic current limit via A2 In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Selection of the speed setpoint source analog A1 / parameter N1. Function IN 2: Analog A2 dynamic current limitation. Speed IN A IN B 0 1 Direction Current limit IN 1 IN 2 Value Type Value Function 0 x A2 - 0 - - Free-wheeling 0 0 A2 pos A1 D A2 N control 1 0 1 A2 pos N1 D A2 N control 1 0 0 A2 pos A1 D A2 N control 1 0 1 A2 pos N1 D A2 N control 0 1 0 A2 neg A1 D A2 N control 0 1 1 A2 neg N1 D A2 N control 0 1 0 A2 neg A1 D A2 N control 0 1 1 A2 neg N1 D A2 N control Comment No braking, no current feed 1 1 0 A2 - 0 D A2 Stop Braking and stopping 1 1 1 A2 - 0 D A2 Stop Braking and stopping 1 1 0 A2 - 0 D A2 Stop Braking and stopping 1 1 1 A2 - 0 D A2 Stop Braking and stopping Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic 45 2015-02 x = Arbitrary value 7 Parameterisation of the Operating Modes 7.9 Operating mode 18: Speed setpoints A1, N1; brake In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Selection of the speed setpoint source analog A1 / parameter N1. Function IN 2: Input for braking voltage; motor only runs if brake released. Speed IN A IN B IN 1 IN 2 Direction Current limit Value Type Value Function 0 0 x x - 0 - - Free-wheeling 1 0 0 0 - 0 S P Free-wheeling 1 0 1 0 - 0 S P Free-wheeling 1 0 0 1 pos A1 S P N control 1 0 1 1 pos N1 S P N control 0 1 0 0 - 0 S P Free-wheeling 0 1 1 0 - 0 S P Free-wheeling 0 1 0 1 neg A1 S P N control 0 1 1 1 neg N1 S P N control Comment No current feed 1 1 0 0 - 0 S P Free-wheeling 1 1 1 0 - 0 S P Free-wheeling 1 1 0 1 - 0 S P Stop Stopping 1 1 1 1 - 0 S P Stop Stopping IN 2 = 0; brake closed Note Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic x = Arbitrary value 2015-02 IN 2 = 1; brake open 46 7 Parameterisation of the Operating Modes 7.10 Operating mode 21: dynamic current limit via A1; speed setpoints A1, N2 In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Selection of static / dynamic current limitation. Function IN 2: Selection of the speed setpoint source analog A1 / parameter N2. Speed IN A IN B IN 1 IN 2 Direction 0 0 x x - 1 0 0 0 pos Current limit Type D Value Type Value Function 0 - - Free-wheeling A1 F A1 N control 1 0 1 0 pos F A1 D A1 N control 1 0 0 1 pos P N2 F A1 N control 1 0 1 1 pos P N2 D A1 N control 0 1 0 0 neg D A1 F A1 N control 0 1 1 0 neg F A1 D A1 N control 0 1 0 1 neg P N2 F A1 N control P Comment No braking, no current feed 0 1 1 1 neg N2 D A1 N control 1 1 0 0 - 0 F A1 Stop Braking and stopping 1 1 1 0 - 0 D A1 Stop Braking and stopping 1 1 0 1 - 0 F A1 Stop Braking and stopping 1 1 1 1 - 0 D A1 Stop Braking and stopping Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. Initialisation static current limit = I_max parameter 0x38, 0x39, 0x3A, 0x3B Initialisation speed setpoint = 0 rh, lh. S = Static P = Parameter F = Freeze; on level changeover to IN 1 the current level is frozen (saved) at A1. D = Dynamic 47 2015-02 x = Arbitrary value 7 Parameterisation of the Operating Modes 7.11 Operating mode 23: dynamic current limit via A1; distance In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Selection of static / dynamic current limitation. Function IN 2: Travel distance; the distance increases with each high flank (x); displacement = x*distance. Speed IN A IN B IN 1 IN 2 Direction 0 0 x x - 1 0 0 x pos Current limit Type D Value Type Value Function 0 - - Free-wheeling A1 F A1 N control 1 0 1 x pos F A1 D A1 N control 1 0 0 x pos D A1 F A1 N control 1 0 1 x pos F A1 D A1 N control 0 1 0 x neg D A1 F A1 N control 0 1 1 x neg F A1 D A1 N control 0 1 0 x neg D A1 F A1 N control F Comment No braking, no current feed 0 1 1 x neg A1 D A1 N control 1 1 0 0 - 0 F A1 Stop Stopping 1 1 1 0 - 0 D A1 Stop Stopping 1 1 0 0 -> 1 - D A1 F A1 Distance Positioning 1 1 1 0 -> 1 - F A1 D A1 Distance Positioning Distance = Parameter 44 + 45; relative distance with plus/minus sign. Positive distances are travelled in a clockwise direction. Travel distance only if KP_H > 0 For further information, see page 34. Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. Initialisation static current limit = I_max parameter 0x38, 0x39, 0x3A, 0x3B Initialisation speed setpoint = 0 rh, lh. S = Static P = Parameter F = Freeze; on level changeover to IN 1 the current level is frozen (saved) at A1. D = Dynamic 2015-02 x = Arbitrary value 48 7 Parameterisation of the Operating Modes 7.12 Operating mode 26: dynamic current limit via A1; rotational direction In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Selection of static / dynamic current limitation. Function IN 2: Selecting the rotational direction. Speed IN A IN B IN 1 IN 2 Direction 0 0 x x - 1 0 0 0 pos Current limit Type D Value Type Value Function 0 - - Free-wheeling A1 F A1 N control 1 0 1 0 pos F A1 D A1 N control 1 0 0 1 neg D A1 F A1 N control 1 0 1 1 neg F A1 D A1 N control 0 1 0 0 neg D A1 F A1 N control 0 1 1 0 neg F A1 D A1 N control 0 1 0 1 pos D A1 F A1 N control F Comment No braking, no current feed 0 1 1 1 pos A1 D A1 N control 1 1 0 0 - 0 F A1 Stop Braking and stopping 1 1 1 0 - 0 D A1 Stop Braking and stopping 1 1 0 1 - 0 F A1 Stop Braking and stopping 1 1 1 1 - 0 D A1 Stop Braking and stopping Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. Initialisation static current limit = I_max parameter 0x38, 0x39, 0x3A, 0x3B Initialisation speed setpoint = 0 rh, lh. S = Static P = Parameter F = Freeze; on level changeover to IN 1 the current level is frozen (saved) at A1. D = Dynamic 49 2015-02 x = Arbitrary value 7 Parameterisation of the Operating Modes 7.13 Operating mode 28: dynamic current limit via A1; brake In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Selection of static / dynamic current limitation. Function IN 2: Input for braking voltage; motor only runs if brake released. Speed IN A IN B IN 1 IN 2 Direction 0 0 x x - 1 0 0 0 - 1 0 1 0 1 0 0 1 Current limit Type Value Type Value Function 0 - - Free-wheeling D A1 F A1 Free-wheeling - F A1 D A1 Free-wheeling pos D A1 F A1 N control 1 0 1 1 pos F A1 D A1 N control 0 1 0 0 - D A1 F A1 Free-wheeling 0 1 1 0 - F A1 D A1 Free-wheeling 0 1 0 1 neg D A1 F A1 N control F 0 1 1 1 neg A1 D A1 N control 1 1 0 0 - 0 F A1 Free-wheeling 1 1 1 0 - 0 D A1 Free-wheeling Comment No current feed 1 1 0 1 - 0 F A1 Stop Stopping 1 1 1 1 - 0 D A1 Stop Stopping IN 2 = 0; Brake closed Note IN 2 = 1; Brake open Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. Initialisation static current limit = I_max parameter 0x38, 0x39, 0x3A, 0x3B Initialisation speed setpoint = 0 S = Static P = Parameter F = Freeze; on level changeover to IN 1 the current level is frozen (saved) at A1. D = Dynamic 2015-02 x = Arbitrary value 50 7 Parameterisation of the Operating Modes 7.14 Operating mode 31: Distance; speed setpoints A1, N2 In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Travel distance; the distance increases with each high flank (x); displacement = x*distance. Function IN 2: Selection of the speed setpoint source analog A1 / parameter N2. Speed IN A IN B IN 1 IN 2 Direction Current limit Value Type Value Function 0 0 x x - 0 - - Free-wheeling 1 0 x 0 pos A1 S P N control 1 0 x 0 pos A1 S P N control 1 0 x 1 pos N2 S P N control 1 0 x 1 pos N2 S P N control 0 1 x 0 neg A1 S P N control 0 1 x 0 neg A1 S P N control 0 1 x 1 neg N2 S P N control 0 1 x 1 neg N2 S P N control 1 1 0 0 - 0 S P Stop 1 1 0 -> 1 0 - A1 S P Distance 1 1 0 1 - 0 S P Stop 1 1 0 -> 1 1 - N2 S P Distance Comment No braking, no current feed Stopping Positioning Stopping Positioning Distance = Parameter 44 + 45; relative distance with plus/minus sign. Positive distances are travelled in a clockwise direction. Travel distance only if KP_H > 0 For further information, see page 34. Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic 51 2015-02 x = Arbitrary value 7 Parameterisation of the Operating Modes 7.15 Operating mode 32: Distance; dynamic current limit via A1 In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Travel distance; the distance increases with each high flank (x); displacement = x*distance. Function IN 2: Selection of static / dynamic current limitation. Speed IN A IN B IN 1 IN 2 Direction Current limit Type 0 0 x x - 1 0 x 0 pos D Value Type Value Function 0 - - Free-wheeling A1 F A1 N control 1 0 x 0 pos D A1 F A1 N control 1 0 x 1 pos F A1 D A1 N control 1 0 x 1 pos F A1 D A1 N control 0 1 x 0 neg D A1 F A1 N control 0 1 x 0 neg D A1 F A1 N control 0 1 x 1 neg F A1 D A1 N control F A1 D A1 N control 0 F A1 Stop D A1 F A1 Distance 0 D A1 Stop F A1 D A1 Distance 0 1 x 1 neg 1 1 0 0 - 1 1 0 -> 1 0 - 1 1 0 1 - 1 1 0 -> 1 1 - Distance = Comment No braking, no current feed Stopping Positioning Stopping Positioning Parameter 44 + 45; relative distance with plus/minus sign. Positive distances are travelled in a clockwise direction. Travel distance only if KP_H > 0 For further information, see page 34. Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. Initialisation static current limit = I_max parameter 0x38, 0x39, 0x3A, 0x3B Initialisation speed setpoint = 0 rh, lh. S = Static P = Parameter F = Freeze; on level changeover to IN 2 the current level is frozen (Saved) at A1. D = Dynamic 2015-02 x = Arbitrary value 52 7 Parameterisation of the Operating Modes 7.16 Operating mode 34: Distance; teach In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Travel distance; the distance increases with each high flank (x); displacement = x*distance. Function IN 2: Learn a displacement; difference in position between teach start and each stop; Save in distance = parameter 68 + 69. Speed IN A IN B IN 1 IN 2 Direction Current limit Value Type Value Function Comment No braking, no current feed, Teach stop No braking, no current feed, Teach start 0 0 x 0 - 0 - - Free-wheeling 0 0 x 1 - 0 - - Free-wheeling 1 0 x 0 pos A1 S P N control Teach stop 1 0 x 1 pos A1 S P N control Teach start 1 0 x 0 pos A1 S P N control Teach stop 1 0 x 1 pos A1 S P N control Teach start 0 1 x 0 neg A1 S P N control Teach stop 0 1 x 1 neg A1 S P N control Teach start 0 1 x 0 neg A1 S P N control Teach stop 0 1 x 1 neg A1 S P N control Teach start 1 1 0 0 - 0 S P Stop 1 1 0 -> 1 0 - A1 S P Distance 1 1 0 1 - 0 S P Stop 1 1 0 -> 1 1 - A1 S P Distance Stopping Positioning Stopping Positioning Distance = Parameter 44 + 45; relative distance with plus/minus sign. Positive distances are travelled in a clockwise direction. Travel distance only if KP_H > 0 For further information, see page 34. Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic 53 2015-02 x = Arbitrary value 7 Parameterisation of the Operating Modes 7.17 Operating mode 36: Distance; rotational direction In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Travel distance; the distance increases with each high flank (x); displacement = x*distance. Function IN 2: Selecting the rotational direction. Speed IN A IN B IN 2 Direction Value Type Value Function Comment 0 0 x x - 0 - - Free-wheeling 1 0 x 0 pos A1 S P N control 1 0 x 0 pos A1 S P N control 1 0 x 1 neg A1 S P N control 1 0 x 1 neg A1 S P N control 0 1 x 0 neg A1 S P N control 0 1 x 0 neg A1 S P N control 0 1 x 1 pos A1 S P N control 0 1 x 1 pos A1 S P N control 1 1 0 0 - 0 S P Stop 1 1 0 -> 1 0 - A1 S P Distance 1 1 0 1 - 0 S P Stop 1 1 0 -> 1 1 - A1 S P Distance Positioning 1 1 0 -> 1 1 - A1 S P Distance Positioning No braking, no current feed Stopping Positioning Stopping Distance = Parameter 44 + 45; relative distance with plus/minus sign. Positive distances are travelled in a clockwise direction. Travel distance only if KP_H > 0 For further information, see page 34. Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic x = Arbitrary value 2015-02 IN 1 Current limit 54 7 Parameterisation of the Operating Modes 7.18 Operating mode 37: Distance; dynamic current limit A2 In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Travel distance; the distance increases with each high flank (x); displacement = x*distance. Function IN 2: Analog A2 dynamic current limitation. Speed Direction Current limit IN A IN B IN 1 IN 2 Value Type Value Function 0 0 x A2 - 0 - - Free-wheeling 1 0 x A2 pos A1 D A2 N control 1 0 x A2 pos A1 D A2 N control 1 0 x A2 pos A1 D A2 N control 1 0 x A2 pos A1 D A2 N control 0 1 x A2 neg A1 D A2 N control 0 1 x A2 neg A1 D A2 N control 0 1 x A2 neg A1 D A2 N control 0 1 x A2 neg A1 D A2 N control 1 1 0 A2 - 0 D A2 Stop 1 1 0 -> 1 A2 - A1 D A2 Distance 1 1 0 A2 - 0 D A2 Stop 1 1 0 -> 1 A2 - A1 D A2 Distance Comment No braking, no current feed Stopping Positioning Stopping Positioning Distance = Parameter 44 + 45; relative distance with plus/minus sign. Positive distances are travelled in a clockwise direction. Travel distance only if KP_H > 0 For further information, see page 34. Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic 55 2015-02 x = Arbitrary value 7 Parameterisation of the Operating Modes 7.19 Operating mode 38: Distance; brake In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Travel distance; the distance increases with each high flank (x); displacement = x*distance. Function IN 2: Input for braking voltage; motor only runs if brake released. Speed IN A IN B IN 1 IN 2 Direction Current limit Value Type Value Function 0 0 x x - 0 - - Free-wheeling 1 0 x 0 - 0 S P Free-wheeling 1 0 x 0 - 0 S P Free-wheeling 1 0 x 1 pos A1 S P N control 1 0 x 1 pos A1 S P N control 0 1 x 0 - 0 S P Free-wheeling 0 1 x 0 - 0 S P Free-wheeling 0 1 x 1 neg A1 S P N control 0 1 x 1 neg A1 S P N control 1 1 0 0 - 0 S P Free-wheeling 1 1 0 -> 1 0 - 0 S P Free-wheeling 1 1 0 1 - 0 S P Stop 1 1 0 -> 1 1 - A1 S P Distance Comment No current feed Stopping Positioning IN 2 = 0; brake closed Note Distance = Parameter 44 + 45; relative distance with plus/minus sign. Positive distances are travelled in a clockwise direction. Travel distance only if KP_H > 0 For further information, see page 34. Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic x = Arbitrary value 2015-02 IN 2 = 1; brake open 56 7 Parameterisation of the Operating Modes 7.20 Operating mode 43: Teach; distance In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Learn a displacement; difference in position between teach start and each stop; Save in distance = parameter 68 + 69. Function IN 2: Travel distance; the distance increases with each high flank (x); displacement = x*distance. Speed IN A IN B IN 1 IN 2 Direction Current limit Value Type Value Function Comment No braking, no current feed, teach stop No braking, no current feed, teach start 0 0 0 x - 0 - - Free-wheeling 0 0 1 x - 0 - - Free-wheeling 1 0 0 x pos A1 S P N control Teach stop 1 0 1 x pos A1 S P N control Teach start 1 0 0 x pos A1 S P N control Teach stop 1 0 1 x pos A1 S P N control Teach start 0 1 0 x neg A1 S P N control Teach stop 0 1 1 x neg A1 S P N control Teach start 0 1 0 x neg A1 S P N control Teach stop 0 1 1 x neg A1 S P N control Teach start 1 1 0 0 - 0 S P Stop Stopping 1 1 1 0 - 0 S P Stop Stopping 1 1 0 0 -> 1 - A1 S P Distance Positioning 1 1 1 0 -> 1 - A1 S P Distance Positioning Distance = Parameter 44 + 45; relative distance with plus/minus sign. Positive distances are travelled in a clockwise direction. Travel distance only if KP_H > 0 For further information, see page 34. Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic 57 2015-02 x = Arbitrary value 7 Parameterisation of the Operating Modes 7.21 Operating mode 55: IN A / B logic via IN 1, IN 2; IN A / IN B as release (enable) In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Emulation IN A. Function IN 2: Emulation IN B. Speed IN A IN B IN 2 Direction Value Type Value Function Comment 0 0 x x - 0 - - Free-wheeling No braking, no current feed 1 0 0 0 - 0 S P Free-wheeling No braking, no current feed 1 0 1 0 pos A1 S P N control 1 0 0 1 neg A1 S P N control 1 0 1 1 - 0 S P Stop 0 1 0 0 - 0 S P Free-wheeling 0 1 1 0 pos A1 S P N control 0 1 0 1 neg A1 S P N control 0 1 1 1 - 0 S P Stop 1 1 0 0 - 0 S P Free-wheeling 1 1 1 0 pos A1 S P N control 1 1 0 1 neg A1 S P N control 1 1 1 1 - 0 S P Stop Braking and stopping No braking, no current feed Braking and stopping No braking, no current feed Braking and stopping Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic x = Arbitrary value 2015-02 IN 1 Current limit 58 7 Parameterisation of the Operating Modes 7.22 Operating mode 61: Rotational direction; speed setpoints A1, N2 In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Selecting the rotational direction. Function IN 2: Selection of the speed setpoint source analog A1 / parameter N2. Speed IN A IN B IN 1 IN 2 Direction Current limit Value Type Value Function 0 0 x x - 0 - - Free-wheeling 1 0 0 0 pos A1 S P N control 1 0 1 0 neg A1 S P N control 1 0 0 1 pos N2 S P N control 1 0 1 1 neg N2 S P N control 0 1 0 0 neg A1 S P N control 0 1 1 0 pos A1 S P N control 0 1 0 1 neg N2 S P N control 0 1 1 1 pos N2 S P N control Comment No braking, no current feed 1 1 0 0 - 0 S P Stop Braking and stopping 1 1 1 0 - 0 S P Stop Braking and stopping 1 1 0 1 - 0 S P Stop Braking and stopping 1 1 1 1 - 0 S P Stop Braking and stopping Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic 59 2015-02 x = Arbitrary value 7 Parameterisation of the Operating Modes 7.23 Operating mode 62: Rotational direction; dynamic current limit via A1 In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Selecting the rotational direction. Function IN 2: Selection of static / dynamic current limitation. Speed IN A IN B IN 1 IN 2 Direction Current limit Type 0 0 x x - 1 0 0 0 pos D Value Type Value Function 0 - - Free-wheeling A1 F A1 N control 1 0 1 0 neg D A1 F A1 N control 1 0 0 1 pos F A1 D A1 N control 1 0 1 1 neg F A1 D A1 N control 0 1 0 0 neg D A1 F A1 N control 0 1 1 0 pos D A1 F A1 N control 0 1 0 1 neg F A1 D A1 N control F Comment No braking, no current feed 0 1 1 1 pos A1 D A1 N control 1 1 0 0 - 0 F A1 Stop Braking and stopping 1 1 1 0 - 0 F A1 Stop Braking and stopping 1 1 0 1 - 0 D A1 Stop Braking and stopping 1 1 1 1 - 0 D A1 Stop Braking and stopping Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. Initialisation static current limit = I_max parameter 0x38, 0x39, 0x3A, 0x3B Initialisation speed setpoint = 0 rh, lh. S = Static P = Parameter F = Freeze; on level changeover to IN 2 the current level is frozen (Saved) at A1 D = Dynamic 2015-02 x = Arbitrary value 60 7 Parameterisation of the Operating Modes 7.24 Operating mode 63: Rotational direction; distance In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Selecting the rotational direction. Function IN 2: Travel distance; the distance increases with each high flank (x); displacement = x*distance. Speed IN A IN B IN 1 IN 2 Direction Current limit Value Type Value Function Comment 0 0 x x - 0 - - Free-wheeling 1 0 0 x pos A1 S P N control No braking, no current feed 1 0 1 x neg A1 S P N control 1 0 0 x pos A1 S P N control 1 0 1 x neg A1 S P N control 0 1 0 x neg A1 S P N control 0 1 1 x pos A1 S P N control 0 1 0 x neg A1 S P N control 0 1 1 x pos A1 S P N control 1 1 0 0 - 0 S P Stop Stopping 1 1 1 0 - 0 S P Stop Stopping 1 1 0 0 -> 1 - A1 S P Distance Positioning 1 1 1 0 -> 1 - A1 S P Distance Positioning Distance = Parameter 44 + 45; relative distance with plus/minus sign. Positive distances are travelled in a clockwise direction. Travel distance only if KP_H > 0 For further information, see page 34. Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic 61 2015-02 x = Arbitrary value 7 Parameterisation of the Operating Modes 7.25 Operating mode 67: Rotational direction; dynamic current limit via A2 In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Selecting the rotational direction. Function IN 2: Analog A2 dynamic current limitation. Speed IN A IN B 0 1 IN 1 IN 2 0 x A2 - 0 - - Free-wheeling 0 0 A2 pos A1 D A2 N control Value Type Value Function 1 0 1 A2 neg A1 D A2 N control 1 0 0 A2 pos A1 D A2 N control 1 0 1 A2 neg A1 D A2 N control 0 1 0 A2 neg A1 D A2 N control 0 1 1 A2 pos A1 D A2 N control 0 1 0 A2 neg A1 D A2 N control 0 1 1 A2 pos A1 D A2 N control Comment No braking, no current feed 1 1 0 A2 - 0 D A2 Stop Braking and stopping 1 1 1 A2 - 0 D A2 Stop Braking and stopping 1 1 0 A2 - 0 D A2 Stop Braking and stopping 1 1 1 A2 - 0 D A2 Stop Braking and stopping Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic x = Arbitrary value 2015-02 Direction Current limit 62 7 Parameterisation of the Operating Modes 7.26 Operating mode 68: Rotational direction; brake In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Selecting the rotational direction. Function IN 2: Input for braking voltage; motor only runs if brake released. Speed IN A IN B IN 1 IN 2 Direction Current limit Value Type Value Function 0 0 x x - 0 - - Free-wheeling 1 0 0 0 - 0 S P Free-wheeling 1 0 1 0 - 0 S P Free-wheeling 1 0 0 1 pos A1 S P N control 1 0 1 1 neg A1 S P N control 0 1 0 0 - 0 S P Free-wheeling 0 1 1 0 - 0 S P Free-wheeling 0 1 0 1 neg A1 S P N control 0 1 1 1 pos A1 S P N control Comment No current feed 1 1 0 0 - 0 S P Free-wheeling 1 1 1 0 - 0 S P Free-wheeling 1 1 0 1 - 0 S P Stop Stopping 1 1 1 1 - 0 S P Stop Stopping IN 2 = 0; brake closed Note IN 2 = 1; brake open Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic 63 2015-02 x = Arbitrary value 7 Parameterisation of the Operating Modes 7.27 Operating mode 71: Speed setpoint PWM, N2 In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Input for PWM signal. Function IN 2: Selection of the speed setpoint source PWM / parameter. Speed IN A IN B IN 2 Direction Value Type Value Function 0 0 x x - 0 - - Free-wheeling 1 0 PWM 0 pos PWM S P N control 1 0 PWM 0 pos PWM S P N control 1 0 PWM 1 pos N2 S P N control 1 0 PWM 1 pos N2 S P N control 0 1 PWM 0 neg PWM S P N control 0 1 PWM 0 neg PWM S P N control 0 1 PWM 1 neg N2 S P N control 0 1 PWM 1 neg N2 S P N control Comment No braking, no current feed 1 1 PWM 0 - 0 S P Stop Braking and stopping 1 1 PWM 0 - 0 S P Stop Braking and stopping 1 1 PWM 1 - 0 S P Stop Braking and stopping 1 1 PWM 1 - 0 S P Stop Braking and stopping Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic x = Arbitrary value 2015-02 IN 1 Current limit 64 7 Parameterisation of the Operating Modes 7.28 Operating mode 72: Speed setpoint PWM; dynamic current limitation via PWM In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Input for PWM signal. Function IN 2: Selection of static / dynamic current limitation. Speed IN A IN B IN 1 IN 2 Direction Current limit Type 0 0 x x - 1 0 PWM 0 pos D Value Type Value Function 0 - - Free-wheeling PWM F PWM N control 1 0 PWM 0 pos D PWM F PWM N control 1 0 PWM 1 pos F PWM D PWM N control 1 0 PWM 1 pos F PWM D PWM N control 0 1 PWM 0 neg D PWM F PWM N control 0 1 PWM 0 neg D PWM F PWM N control 0 1 PWM 1 neg F PWM D PWM N control F Comment No braking, no current feed 0 1 PWM 1 neg PWM D PWM N control 1 1 PWM 0 - 0 F PWM Stop Braking and stopping 1 1 PWM 0 - 0 F PWM Stop Braking and stopping 1 1 PWM 1 - 0 D PWM Stop Braking and stopping 1 1 PWM 1 - 0 D PWM Stop Braking and stopping Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. Initialisation static current limit = I_max parameter 0x38, 0x39, 0x3A, 0x3B Initialisation speed setpoint = 0 rh, lh. S = Static P = Parameter F = Freeze; on level changeover to IN 2 the current setpoint is frozen (saved) at IN 1. D = Dynamic 65 2015-02 x = Arbitrary value 7 Parameterisation of the Operating Modes 7.29 Operating mode 73: Speed setpoint PWM, distance In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Input for PWM signal. Function IN 2: Travel distance; the distance increases with each high flank (x); displacement = x*distance. Speed IN A IN B IN 2 Direction Value Type Value Function 0 0 x x - 0 - - Free-wheeling 1 0 PWM x pos PWM S P N control 1 0 PWM x pos PWM S P N control 1 0 PWM x pos PWM S P N control 1 0 PWM x pos PWM S P N control 0 1 PWM x neg PWM S P N control 0 1 PWM x neg PWM S P N control 0 1 PWM x neg PWM S P N control 0 1 PWM x neg PWM S P N control Comment No braking, no current feed 1 1 PWM 0 - 0 S P Stop Stopping 1 1 PWM 0 - 0 S P Stop Stopping 1 1 PWM 0 -> 1 - PWM S P Distance Positioning 1 1 PWM 0 -> 1 - PWM S P Distance Positioning Distance = Parameter 44 + 45; relative distance with plus/minus sign. Positive distances are travelled in a clockwise direction. Travel distance only if KP_H > 0 For further information, see page 34. Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic x = Arbitrary value 2015-02 IN 1 Current limit 66 7 Parameterisation of the Operating Modes 7.30 Operating mode 76: Speed setpoint PWM; rotational direction In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Input for PWM signal. Function IN 2: Selecting the rotational direction. Speed IN A IN B IN 1 IN 2 Direction Current limit Value Type Value Function 0 0 x x - 0 - - Free-wheeling 1 0 PWM 0 pos PWM S P N control 1 0 PWM 0 pos PWM S P N control 1 0 PWM 1 neg PWM S P N control 1 0 PWM 1 neg PWM S P N control 0 1 PWM 0 neg PWM S P N control 0 1 PWM 0 neg PWM S P N control 0 1 PWM 1 pos PWM S P N control 0 1 PWM 1 pos PWM S P N control Comment No braking, no current feed 1 1 PWM 0 - 0 S P Stop Braking and stopping 1 1 PWM 0 - 0 S P Stop Braking and stopping 1 1 PWM 1 - 0 S P Stop Braking and stopping 1 1 PWM 1 - 0 S P Stop Braking and stopping Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic 67 2015-02 x = Arbitrary value 7 Parameterisation of the Operating Modes 7.31 Operating mode 77: Speed setpoint PWM; dynamic current limit via A2 In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Input for PWM signal. Function IN 2: Analog A2 dynamic current limitation. Speed IN A IN B IN 2 Direction Value Type Value Function 0 0 x x - 0 - - Free-wheeling 1 0 PWM A2 pos PWM D A2 N control 1 0 PWM A2 pos PWM D A2 N control 1 0 PWM A2 pos PWM D A2 N control 1 0 PWM A2 pos PWM D A2 N control 0 1 PWM A2 neg PWM D A2 N control 0 1 PWM A2 neg PWM D A2 N control 0 1 PWM A2 neg PWM D A2 N control 0 1 PWM A2 neg PWM D A2 N control Comment No braking, no current feed 1 1 PWM A2 - 0 D A2 Stop Braking and stopping 1 1 PWM A2 - 0 D A2 Stop Braking and stopping 1 1 PWM A2 - 0 D A2 Stop Braking and stopping 1 1 PWM A2 - 0 D A2 Stop Braking and stopping Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic x = Arbitrary value 2015-02 IN 1 Current limit 68 7 Parameterisation of the Operating Modes 7.32 Operating mode 78: Speed setpoint PWM; brake In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Input for PWM signal. Function IN 2: Input for braking voltage; motor only runs if brake released. Speed IN A IN B IN 1 IN 2 Direction Current limit Value Type Value Function 0 0 x x - 0 - - Free-wheeling 1 0 PWM 0 - 0 S P Free-wheeling 1 0 PWM 0 - 0 S P Free-wheeling 1 0 PWM 1 pos PWM S P N control 1 0 PWM 1 pos PWM S P N control 0 1 PWM 0 - 0 S P Free-wheeling 0 1 PWM 0 - 0 S P Free-wheeling 0 1 PWM 1 neg PWM S P N control 0 1 PWM 1 neg PWM S P N control 1 1 PWM 0 - 0 S P Free-wheeling 1 1 PWM 0 - 0 S P Free-wheeling Comment No current feed 1 1 PWM 1 - 0 S P Stop Stopping 1 1 PWM 1 - 0 S P Stop Stopping IN 2 = 0; brake closed Note IN 2 = 1; brake open Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic 69 2015-02 x = Arbitrary value 7 Parameterisation of the Operating Modes 7.33 Operating mode 81: Speed setpoint frequency, N2 In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Input for frequency signal. Function IN 2: Selection of the speed setpoint source frequency / parameter N2. Speed IN 1 IN 2 Direction Current limit IN A IN B Value Type Value Function Comment 0 0 x x - 0 - - Free-wheeling 1 0 Frequency 0 pos Frequency S P N control 1 0 Frequency 0 pos Frequency S P N control 1 0 Frequency 1 pos N2 S P N control 1 0 Frequency 1 pos N2 S P N control 0 1 Frequency 0 neg Frequency S P N control 0 1 Frequency 0 neg Frequency S P N control 0 1 Frequency 1 neg N2 S P N control 0 1 Frequency 1 neg N2 S P N control 1 1 Frequency 0 - 0 S P Stop Stopping 1 1 Frequency 0 - 0 S P Stop Stopping 1 1 Frequency 1 - 0 S P Stop Stopping 1 1 Frequency 1 - 0 S P Stop Stopping No current feed IN 2 = 0; brake closed Note Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic x = Arbitrary value 2015-02 IN 2 = 1; brake open 70 7 Parameterisation of the Operating Modes 7.34 Operating mode 82: Speed setpoint frequency; dynamic current limitation via frequency In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Input for frequency signal. Function IN 2: Selection of static / dynamic current limitation. Speed IN 1 IN 2 Direction Current limit IN A IN B Type 0 0 x x - 1 0 Frequency 0 pos D Value Type Value Function 0 - - Free-wheeling Frequency F Frequency N control 1 0 Frequency 0 pos D Frequency F Frequency N control 1 0 Frequency 1 pos F Frequency D Frequency N control 1 0 Frequency 1 pos F Frequency D Frequency N control 0 1 Frequency 0 neg D Frequency F Frequency N control 0 1 Frequency 0 neg D Frequency F Frequency N control 0 1 Frequency 1 neg F Frequency D Frequency N control F Comment No current feed 0 1 Frequency 1 neg Frequency D Frequency N control 1 1 Frequency 0 - 0 F Frequency Stop Stopping 1 1 Frequency 0 - 0 F Frequency Stop Stopping 1 1 Frequency 1 - 0 D Frequency Stop Stopping 1 1 Frequency 1 - 0 D Frequency Stop Stopping IN 2 = 0; brake closed Note IN 2 = 1; brake open Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. Initialisation static current limit = I_max parameter 0x38, 0x39, 0x3A, 0x3B Initialisation speed setpoint = 0 rh, lh. S = Static P = Parameter F = Freeze; on level changeover to IN 2 the current setpoint is frozen (saved) at IN 1. D = Dynamic 71 2015-02 x = Arbitrary value 7 Parameterisation of the Operating Modes 7.35 Operating mode 83: Speed setpoint frequency, distance In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Input for frequency signal. Function IN 2: Travel distance; the distance increases with each high flank (x); displacement = x*distance. Speed IN 1 IN 2 Direction Current limit IN A IN B Value Type Value Function Comment 0 0 x x - 0 - - Free-wheeling 1 0 Frequency x pos Frequency S P N control 1 0 Frequency x pos Frequency S P N control 1 0 Frequency x pos Frequency S P N control 1 0 Frequency x pos Frequency S P N control 0 1 Frequency x neg Frequency S P N control 0 1 Frequency x neg Frequency S P N control 0 1 Frequency x neg Frequency S P N control 0 1 Frequency x neg Frequency S P N control 1 1 Frequency 0 - 0 S P Stop Stopping 1 1 Frequency 0 - 0 S P Stop Stopping 1 1 Frequency 0 -> 1 - Frequency S P Distance Positioning 1 1 Frequency 0 -> 1 - Frequency S P Distance Positioning No current feed IN 2 = 0; brake closed Note Distance = Parameter 44 + 45; relative distance with plus/minus sign. Positive distances are travelled in a clockwise direction. Travel distance only if KP_H > 0 For further information, see page 34. Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic x = Arbitrary value 2015-02 IN 2 = 1; brake open 72 7 Parameterisation of the Operating Modes 7.36 Operating mode 86: Speed setpoint frequency, rotational direction In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Input for frequency signal. Function IN 2: Selecting the rotational direction. Speed IN A IN B IN 1 IN 2 Direction Current limit Value Type Value Function Comment 0 0 x x - 0 - - Free-wheeling 1 0 Frequency 0 pos Frequency S P N control No current feed 1 0 Frequency 0 pos Frequency S P N control 1 0 Frequency 1 neg Frequency S P N control 1 0 Frequency 1 neg Frequency S P N control 0 1 Frequency 0 neg Frequency S P N control 0 1 Frequency 0 neg Frequency S P N control 0 1 Frequency 1 pos Frequency S P N control 0 1 Frequency 1 pos Frequency S P N control 1 1 Frequency 0 - 0 S P Stop Stopping 1 1 Frequency 0 - 0 S P Stop Stopping 1 1 Frequency 1 - 0 S P Stop Stopping 1 1 Frequency 1 - 0 S P Stop Stopping IN 2 = 0; brake closed Note IN 2 = 1; brake open Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic 73 2015-02 x = Arbitrary value 7 Parameterisation of the Operating Modes 7.37 Operating mode 87: Speed setpoint frequency; dynamic current limit via A2 In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Input for frequency signal. Function IN 2: Analog A2 dynamic current limitation. Speed IN 1 IN 2 Direction Current limit IN A IN B Value Type Value Function Comment 0 0 x x - 0 - - Free-wheeling 1 0 Frequency A2 pos Frequency D A2 N control 1 0 Frequency A2 pos Frequency D A2 N control 1 0 Frequency A2 pos Frequency D A2 N control 1 0 Frequency A2 pos Frequency D A2 N control 0 1 Frequency A2 neg Frequency D A2 N control 0 1 Frequency A2 neg Frequency D A2 N control 0 1 Frequency A2 neg Frequency D A2 N control 0 1 Frequency A2 neg Frequency D A2 N control 1 1 Frequency A2 - 0 D A2 Stop Stopping 1 1 Frequency A2 - 0 D A2 Stop Stopping 1 1 Frequency A2 - 0 D A2 Stop Stopping 1 1 Frequency A2 - 0 D A2 Stop Stopping No current feed IN 2 = 0; brake closed Note Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic x = Arbitrary value 2015-02 IN 2 = 1; brake open 74 7 Parameterisation of the Operating Modes 7.38 Operating mode 88: Speed setpoint frequency, brake In order for the parameter to function, KP_H must be > 0. Note Function IN 1: Input for frequency signal. Function IN 2: Input for braking voltage; motor only runs if brake released. Speed IN 1 IN 2 Direction Current limit IN A IN B Value Type Value Function Comment 0 0 x x - 0 - - Free-wheeling 1 0 Frequency 0 - 0 S P Free-wheeling 1 0 Frequency 0 - 0 S P Free-wheeling 1 0 Frequency 1 pos Frequency S P N control 1 0 Frequency 1 pos Frequency S P N control 0 1 Frequency 0 - 0 S P Free-wheeling 0 1 Frequency 0 - 0 S P Free-wheeling 0 1 Frequency 1 neg Frequency S P N control 0 1 Frequency 1 neg Frequency S P N control 1 1 Frequency 0 - 0 S P Free-wheeling 1 1 Frequency 0 - 0 S P Free-wheeling 1 1 Frequency 1 - 0 S P Stop Stopping 1 1 Frequency 1 - 0 S P Stop Stopping No current feed IN 2 = 0; brake closed Note IN 2 = 1; brake open Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. S = Static P = Parameter F = Freeze D = Dynamic 75 2015-02 x = Arbitrary value 7 Parameterisation of the Operating Modes 7.39 Operating mode 91: Operation via RS485; distance / speed In order for the parameter to function, KP_H must be > 0. Note Function IN 1: none Function IN 2: none IN A or IN B are used as release (enable). Speed run command Speed IN A IN B IN 1 IN 2 Direction Value Type Value Function Comment 0 0 x x - 0 - - Free-wheeling 1 0 x x RS485 RS485 S RS485 N control / distance Speed / position run command 1 0 x x RS485 RS485 S RS485 N control / distance Speed / position run command 1 0 x x RS485 RS485 S RS485 N control / distance Speed / position run command 1 0 x x RS485 RS485 S RS485 N control / distance Speed / position run command 0 1 x x RS485 RS485 S RS485 N control / distance Speed / position run command 0 1 x x RS485 RS485 S RS485 N control / distance Speed / position run command 0 1 x x RS485 RS485 S RS485 N control / distance Speed / position run command 0 1 x x RS485 RS485 S RS485 N control / distance Speed / position run command 1 1 x x RS485 RS485 S RS485 N control / distance Speed / position run command 1 1 x x RS485 RS485 S RS485 N control / distance Speed / position run command 1 1 x x RS485 RS485 S RS485 N control / distance Speed / position run command 1 1 x x RS485 RS485 S RS485 N control / distance Speed / position run command No braking, no current feed Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. Position run command Distance via RS485 Speed 0x3F; current via the distance see S = Static P = Parameter F = Freeze D = Dynamic x = Arbitrary value 2015-02 Current limit 76 7 Parameterisation of the Operating Modes 7.40 Operating mode 98: Operation via RS485; distance / speed; brake In order for the parameter to function, KP_H must be > 0. Note Function IN 1: none Function IN 2: Input for braking voltage; motor only runs if brake released. IN A or IN B are used as release (enable). Speed run command Speed IN A IN B IN 1 IN 2 Direction Current limit Value Type Value Function 0 0 x x - 0 - - Free-wheeling 1 0 x 0 - - S RS485 Free-wheeling 1 0 x 0 - - S RS485 Free-wheeling 1 0 x 1 RS485 RS485 S RS485 N control / distance 1 0 x 1 RS485 RS485 S RS485 N control / distance 0 1 x 0 - - S RS485 Free-wheeling 0 1 x 0 RS485- - S RS485 Free-wheeling 0 1 x 1 RS485 RS485 S RS485 N control / distance 0 1 x 1 RS485 RS485 S RS485 N control / distance Comment No current feed 1 1 x 0 - - S RS485 Free-wheeling 1 1 x 0 - - S RS485 Free-wheeling 1 1 x 1 RS485 RS485 S RS485 N control / distance Brake released 1 1 x 1 RS485 RS485 S RS485 N control / distance Brake released IN 2 = 0; brake closed Note IN 2 = 1; brake open Stop control = If KP_H > 0; brake and stop in the current position on changeover to IN A = IN B = 1 + Coasting rh, lh. If KP_H = 0; brake and stop on changeover to IN A = IN B = 1, run speed to 0. Position run command Distance via RS485 Speed 0x3F; current via the distance, see page 39. S = Static P = Parameter F = Freeze D = Dynamic 77 2015-02 x = Arbitrary value 8 Inputs and Outputs 8.1 Input circuit 8.1.1 IN A / IN B control inputs The following logic table applies to the IN A / IN B control inputs: IN A= 0 AND IN B = 0 => free-wheeling IN A= 1 AND IN B = 0 => clockwise (positive): Target value, as it comes from the characteristic curve IN A= 0 AND IN B = 1 => counter-clockwise (negative): Target value multiplied by -1 IN A= 1 AND IN B = 1 => brake / position The IN A / IN B control inputs are prioritised higher than the position, speed and current target value. If the IN A / IN B control inputs were used to set “brake”, the software brakes the drive and keeps it at a standstill as long as “brake” is activated. The control type of the IN A / IN B control inputs can still be changed by the change in rotational direction (this has higher priority). The “free-wheeling” state has the same meaning as “Motor_Quit” or “Motor_OFF” and is active if IN A AND IN B are set to 0. If the input parameters Mode 1 and Mode 2 are set to IN A logic and B logic, the drive can be enabled, if the physical IN A / IN B control input requests = 0 / 0 (= free-wheeling) OR the IN 1 / IN 2 inputs request = 0 / 0 (= free-wheeling). If the input parameters Mode 1 and Mode 2 are set to IN A logic and B logic, and the IN 1 / IN 2 inputs map the IN A / IN B behaviour, the familiar IN A- / B-Logic can be used: IN 1 / IN 2 = 0 / 0 = enable IN 1 / IN 2 = 1 / 0 = clockwise IN 1 / IN 2 = 0 / 1 = counter-clockwise 2015-02 IN 1 / IN 2 = 1 / 1 = brake / position 78 8 Inputs and Outputs 8.1.2 Input IN 1 and Input IN 2 Parameter 0x1: Mode 1 (for IN 1) Description: The parameter Mode 1 contains the configuration for the IN 1. This parameter describes how this is to be used and which control task it undertakes. Default value: 1: Fixed speed N1 or dyn. target speed Scaling: 1: Fixed speed N1 or dynamic target speed selectable via IN 1 2: Changeover to dyn. current limitation with A1 via IN 1 3: Travel distance with IN 1 4: Teach with IN 1 5: A-Logic with IN 1 6: Change direction of rotation with IN 1 7: PWM via IN 1 8: Frequency via IN 1 9: RS485 mode without IN 1 and IN 2 Dependencies: Input IN 2 parameter Parameter 0x2: Mode 2 (for IN 2) Description: The parameter Mode 2 contains the configuration for the IN 2. This parameter describes how this is to be used and which control task it undertakes. Default value: 1: Fixed speed N2 1: Fixed speed N2 or dynamic target speed selectable via IN 2 2: Changeover to dynamic current limitation with dyn. target value via IN 2 3: Travel distance with IN 2 4: Teach with IN 2 5: Teach with IN 2 6: Direction rotation reverse with IN 2 7: Analog input IN 2 as dyn. current limitation 8: Brake to IN 2 (drive may only rotate if brake released) 79 2015-02 Dependencies: Input IN 1 parameter 8 Inputs and Outputs 8.1.3 Analog IN A1 5: Analog (IN A1) (analog input (target speed > default)) Input Analog IN A1 Analog input (target speed > default) 0…10V (differential) Analog GND GND for analog IN 1 (differential) 8.2 Output circuit 8.2.1 Output OUT 1 / Output OUT 2 / Output OUT 3 P03: Use of the output OUT 1 Description: The parameter defines which status output is output at output OUT 1. Default value: 4 (= drive ready) Scaling: 0: no function 1: no function (reserved) 2: Speed signal 3: Current signal 4: Ready signal 5: Positioning window reached 6: Temperature signal 7: RS485 controlled 2015-02 Dependencies: with codes 2 – 6 the corresponding threshold values must contain valid values. 80 8 Inputs and Outputs P04: Use of the output OUT 2 Description: The parameter defines which status output is output at output OUT 2. Default value: 1 Scaling: 0: no function 1: Increment_1 2: Speed signal 3: Current signal 4: Ready signal 5: Positioning window reached 6: Temperature signal 7: RS485 controlled Dependencies: with codes 2 – 6 the corresponding threshold values must contain valid values. P05: Use of the output OUT 3 Description: The parameter defines which status output is output at output OUT 3. Default value: 1 Scaling: 0: no function 1: Increment_2 2: Speed signal 3: Current signal 4: Ready signal 5: Positioning window reached 6: Temperature signal 7: RS485 controlled Dependencies: with codes 2 – 6 the corresponding threshold values must contain valid values. 81 2015-02 U logic (common GND) 9 RS485 Communication 9.1 Communication method Communication between users and the drive software takes place via so-called telegrams. Each program contains specified data, which has to be received or sent. The drive software ignores telegrams that are not addressed to it. RS485 communication is possible with the following parameterisation: Baud rate = 115200 Number of data bits: 8 Number of stop bits: 1 Parity: even 9.2 Cycle time The telegrams “COM_CRX_FAHRBEFEHL_DREHZAHL” and “COM_CRX_FAHRBEFEHL_POSITION” may only be sent every 10 ms maximum, as otherwise working through the telegrams uses up too much computing time. If the telegrams are sent faster (< 10 ms) information is lost. The command is incomplete and is not executed. This does not cause any damage to the drive. 9.3 Commands 9.3.1 Commands (RX) 2015-02 Command Value Comment, conditions UART_CRX_FAHRBEFEHL_DREHZAHL 0x00 FE_SOLLDREHZAHL RS485 UART_CRX_FAHRBEFEHL_POSITION 0x01 FE_SOLLDREHZAHL UART_CRX_PARAMETER_STORE 0x02 Save parameter from RAM in the EEPROM UART_CRX_PARAMETER_WR 0x03 Write a parameter in the RAM UART_CRX_PARAMETER_RD 0x04 Read a parameter from RAM UART_CRX_STATUS_RD 0x05 Read status UART_CRX_PARAMETER_RELOAD_DFLT 0x06 Read default parameters from EEPROM into RAM UART_CRX_SOFTWARE_ID_RD 0x07 Read software ID UART_CRX_BOOTLOADER_ID_RD 0x08 Read bootloader ID UART_CRX_CUSTOMER_ACCESS 0x09 Access to parameters UART_CRX_BACK_TO_BOLO 0x0B Request jump back to bootloader UART_CRX_CUSTOMER PASS SET 0x0C Reset password 82 9 RS485 Communication 9.3.2 Answer commands (TX) In the response (answer) telegram the recommended start byte from the above table is repeated as the start by. The value is increased by 0x80. Command Value Comment, conditions COM_CTX_FAHRBEFEHL_DREHZAHL 0x80 FE_SOLLDREHZAHL RS485 COM_CTX_FAHRBEFEHL_POSITION 0x81 FE_SOLLDREHZAHL RS485 COM_CTX_PARAMETER_STORE 0x82 COM_CTX_PARAMETER_WR 0x83 COM_CTX_PARAMETER_RD 0x84 COM_CTX_STATUS_RD 0x85 COM_CTX_PARAMETER_RELOAD_DFLT 0x86 COM_CTX_SOFTWARE_ID_RD 0x87 Software-ID COM_CTX_BOOTLOADER_ID_RD 0x88 Bootloader-ID COM_CTX_CUSTOMER_ACCESS 0x89 Access to parameters COM_CTX_BACK_TO_BOLO 0x8B Jump back into bootloader takes place COM_CTX_CUSTOMER PASS SET 0x8C Customer password is reset If an undefined or incorrect telegram is detected, the telegram “COM_CTX_STATUS_RD” is sent in response. 9.4 Status byte Unless stated otherwise, the error flags set in the status byte of the answer have the following meaning: Bit Meaning 0 Undefined telegram 1 Telegram length too short or checksum incorrect 2 Wrong parameter number 3 Telegram can now not be processed 4 Telegram-dependent 5 Telegram-dependent 6 Telegram-dependent 7 Telegram-dependent Bit 0 to 3 are identical for all telegrams. 83 2015-02 Bit 4 to 7 are telegram-dependent. 9 RS485 Communication 9.5 Motor status byte The bits of the motor status byte have the following meaning: Bit Meaning Comment 0 bUebertemperatur 1 = Drive detects overtemperature 1 bMotorAktiv 1 = Drive is active 2 bUeberspannung 1 = drive detects overvoltage 3 bUnterspannung 1 = drive detects undervoltage 4 bHWFehler 1 = drive detects hardware fault 5 bUeberstrom 1 = drive detects overcurrent 6 bQuittErforderlich 1 = drive needs an acknowledgement 7 bDBereit 1 = drive is ready 9.6 Checksum The checksum is calculated as follows: • All bytes including the start byte are added together. –– As, in special cases, the sum can be 0 and an empty telegram would be interpreted as “Run command speed with target speed = 0 and maximum current = 0”, the sum is disjuncted with 0 x 55. In this way the special case is detected. Formula: Checksum = (sum (Byte0..last_Byte)) || 0x55 9.7 “Speed” run command The “speed” run command described here initiates speed-controlled operation, if the setpoint selector of the drive has been used to activate “RS485 speed input”. In the case of static operation with a speed, the command must be sent cyclically every 2 sec. at the latest, as otherwise Note the drive detects a bus interruption and specifies an error speed (parameter 0x16). 9.7.1 Requirements 2015-02 RS485 Char 84 Use Value / Comment 1 Start byte COM_CRX_FAHRBEFEHL_DREHZAHL 2 Address byte Bus address 3 Target speed Hi rpm, -32768…32767 4 Target speed Lo 5 Maximum current Hi 6 Maximum current Lo 7 Checksum 0-100 % 9 RS485 Communication 9.7.2 Answer RS485 Char Use Value / Comment 1 Start byte COM_CTX_FAHRBEFEHL_DREHZAHL 2 Address byte Bus address 3 Actual speed Hi rpm, -32768…32767 4 Actual speed Lo 5 Actual current Hi 10mA / Digit 6 Actual current Lo 10mA / Digit 7 Actual position HiHi Revolution, -32768…32767 8 Actual position HiLo 9 Actual position LoHi 10 Actual position LoLo 11 Motor status byte 12 Status byte 13 Checksum 1/65535 revolutions, 0…65535 9.8 “Position” run command The “position” run command described here initiates a positioning run, if the setpoint selector of the drive has been used to activate “RS485 position input”. 9.8.1 Requirements Use Value / Comment 1 Start byte COM_CRX_FAHRBEFEHL_POSITION 2 Address byte Bus address 3 Target position HiHi Revolutions, -32768…32767 4 Target position HiLo 5 Target position LoHi 6 Target position LoLo 7 Checksum 1/65535 revolutions, 0…65535 85 2015-02 RS485 Char 9 RS485 Communication 9.8.2 Answer RS485 Char Use Value / Comment 1 Start byte COM_CTX_FAHRBEFEHL_POSITION 2 Address byte Bus address 3 Actual speed Hi rpm, -32768…32767 4 Actual speed Lo 5 Actual current Hi 10mA / Digit 6 Actual current Lo 10mA / Digit 7 Actual position HiHi Revolutions, -32768…32767 8 Actual position HiLo 9 Actual position LoHi 10 Actual position LoLo 11 Motor status byte 12 Status byte 13 Checksum 1/65535 Revolutions, 0…65535 9.9 Save parameters Saves all parameters from the RAM in the EEPROM (emulates data flash), provided at least one parameter has been changed since the last reset or the last successful call of this command. 9.9.1 Request RS485 Char 1 2 Use Value / Comment Start byte COM_CRX_PARAMETER_STORE Address byte Bus address 3…6 Access key Customer password 7 Checksum 9.9.2 Answer 2015-02 RS485 Char 86 Use Value / Comment 1 Start byte COM_CTX_PARAMETER_STORE 2 Address byte Bus address 3 Status byte 4 Checksum 9 RS485 Communication 9.9.3 Error flags Bit Meaning 7 Error, parameters are still inconsistent and cannot be saved 6 Errors occur on writing the data flash 5 No parameters changed, no data saved 4 Incorrect access key, no data saved 9.10 Write parameter Writes a value in the parameter memory. 9.10.1 Request RS485 Char Use Value / Comment 1 Start byte COM_CRX_PARAMETER_WR 2 Address byte Bus address 3 Parameter No. 4 Parameter No. 0…65535 5 Parameter Hi parameter to be written 6 Parameter Lo 7 Checksum RS485 Char Use Value / Comment 1 Start byte COM_CTX_PARAMETER_WR 2 Address byte Bus address 3 Parameter No. 4 Parameter No. 0…65535 5 Parameter Hi written parameter 6 Parameter Lo 7 Parameter No. Hi 0, if no conflict exists 8 Parameter No. Lo If conflict exists, No. of the colliding (clashing) parameter 9 Status byte 10 Checksum 87 2015-02 9.10.2 Answer 9 RS485 Communication 9.10.3 Error flags Bit Meaning 7 6 5 Save parameter failed 4 Incorrect access key 9.11 Read parameter Reads a parameter from the parameter memory. 9.11.1 Request RS485 Char Use Value / Comment 1 Start byte COM_CRX_PARAMETER_RD 2 Address byte Bus address 3 Parameter No. Hi 4 Parameter No. Lo 5 Checksum 0…65535 9.11.2 Answer 2015-02 RS 485 Char 88 Use Value / Comment 1 Start byte COM_CTX_PARAMETER_RD 2 Address byte Bus address 3 Parameter No. Hi 4 Parameter No. Lo 0…65535 5 Parameter Hi parameter read 6 Parameter Lo 7 Status byte 8 Checksum 9 RS485 Communication 9.11.3 Error flags Bit Meaning 7 6 5 Read parameter failed 4 Incorrect access key 9.12 Read status word 9.12.1 Request RS485 Char Use Value / Comment 1 Start byte COM_CRX_STATUS_RD 2 Address byte Bus address 3 Checksum 9.12.2 Answer RS485 Char Use Value / Comment 1 Start byte COM_CTX_STATUS_RD 2 Address byte Bus address 3 Motor status byte 4 Status byte 5 Checksum 9.13 Load “Parameter default values” The command enables the “Parameter default values” to be loaded into the RAM. To save the “Default values” permanently the “Save parameters” command must be executed (see Chapter 9.9 Save parameters, page 86). RS485 Char 1 2 Use Value / Comment Start byte COM_CRX_PARAMETER_RESTORE Address byte Bus address 3…6 Access key Customer password 7 Checksum 89 2015-02 9.13.1 Request 9 RS485 Communication 9.13.2 Answer RS485 Char Use Value / Comment 1 Start byte COM_CTX_PARAMETER_RESTORE 2 Address byte Bus address 3 Status byte 4 Checksum 9.13.3 Error flags Bit Meaning 7 6 5 4 Incorrect access key 9.14 Read software ID 9.14.1 Request 2015-02 RS485 Char 90 Use Value / Comment 1 Start byte COM_CRX_SOFTWARE_HEADER_RD 2 Address byte Bus address 3 Checksum 9 RS485 Communication 9.14.2 Response (without / with bootloader) RS485 Char Use Value / Comment 1 Start byte COM_CTX_SOFTWARE_HEADER_RD 2 Address byte Bus address 3…6 Data 01…04 0 / u32AddrCrcEnd 7…10 Data 05…08 0 / u32AddrCodeStart 11…14 Data 09…12 0 / u32AddrPM_Start 15…18 Data 13…16 0 / u32AddrPM_End 19…22 Data 17…20 Software Version, e.g. 'V' - 1 - 0 - 1 23…26 Data 21…24 32 bit still free 27…30 Data 25…28 32 bit still free 31…34 Data 29…32 32 bit still free 35 Checksum 9.15 Read bootloader ID 9.15.1 Request RS485 Char Use Value / Comment 1 Start byte COM_CRX_APPLBOLOPAT_RD 2 Address byte Bus address 3 Checksum 9.15.2 Answer Use Value / Comment 1 Start byte COM_CTX_APPLBOLOPAT_RD 2 Address byte Bus address Data 01…19 Bootloader ID 3…22 23 Checksum 91 2015-02 RS485 Char 9 RS485 Communication 9.16 Full write access to parameters 9.16.1 Request RS485 Char Use Value / Comment 1 Start byte UART_CRX_CUSTOMER_ACCESS 2 Address byte Bus address Data 01…04 (AccessKey) Customer access key 3…6 7 Checksum 9.16.2 Answer RS485 Char Use Value / Comment 1 Start byte UART_CTX_CUSTOMER_ACCESS 2 Address byte Bus address 3 Status byte 4 Checksum 9.16.3 Error flags Bit Meaning 7 6 5 4 Incorrect access key, access is restricted 9.17 Request jump back to bootloader The jump back into the bootloader is made after transferring the response. 9.17.1 Request RS485 Char 1 2 3…6 2015-02 7 92 Use Value / Comment Start byte COM_CRX_BACK_TO_BOLO Address byte Bus address Data 01…04 (AccessKey) Customer access key Checksum 9 RS485 Communication 9.17.2 Answer RS485 Char Use Value / Comment 1 Start byte COM_CTX_BACK_TO_BOLO 2 Address byte Bus address 3 Status byte 4 Checksum 9.17.3 Error flags Bit Meaning 7 6 5 Motor is not in free-wheeling, jump back into the bootloader does not take place 4 Incorrect access key, jump back into the bootloader does not take place 9.18 Reset customer password 9.18.1 Request RS485 Char Use Value / Comment 1 Start byte COM_CRX_CUSTOMER PASS SET 2 Address byte Bus address 3 Customer password until now HiHi 4 Customer password until now HiLo 5 Customer password until now LoHi 6 Customer password until now LoLo 7 New customer password HiHi 8 New customer password HiLo 9 New customer password LoHi 10 New customer password LoLo 11 Checksum RS485 Char Use Value / Comment 1 Start byte COM_CTX_CUST_PASS_SET 2 Address byte Bus address 3 Status byte 4 Checksum 93 2015-02 9.18.2 Answer 9 RS485 Communication 9.18.3 Error flags Bit Meaning 7 6 5 4 Incorrect access key 9.19 Undefined telegrams Undefined telegrams are not answered. Corresponding error flags are set in the start byte of the response. Use of an already defined 2015-02 response should simplify processing on the ho side. 94 10 Parameter Description This chapter describes the functions of the available parameters. • For a list of all parameters, see Chapter 6.2 Parameter, page 33. The possible assignable status outputs are listed Note page 111. Parameter memory The parameter memory can store all the parameters listed in the following as non-volatile memory, if a STORE command is received. Use the RESTORE command to restore the factory settings. Parameter 0x1: Mode 1 Description: The parameter Mode 1 contains the configuration for the Input IN 1. This parameter describes how the input IN 1 is to be used and which control task it undertakes. Parameter 0x2: Mode 2 Description: The parameter Mode 2 contains the configuration for the Input IN 2. This parameter describes how the input IN 2 is to be used and which control task it undertakes. Parameter 0x3: Use the output OUT1 Description: The parameter defines which status output is output at output OUT1. Parameter 0x4: Use of the output OUT2 Description: The parameter defines which status output is output at output OUT 2. Parameter 0x5: Use of the output OUT3 95 2015-02 Description: The parameter defines which status output is output at output OUT 3. 10 Parameter Description Parameter 0x6: Restart Description: The “restart” parameter is used to configure the behaviour according following safety-critical errors. The drive cannot be operated while safety-critical errors are queued. If there are no longer any safety-critical errors, the drive can be switched ready for use automatically or manually via an acknowledgement. 0 = automatic restart 1 = confirmation required Parameter 0x7, 0x8, 0x9, 0xA: intentionally left blank Parameter 0xB: FE_DREHZAHL_X1 Description: X1 interpolation point in the target value characteristic curve. Parameter 0xC: FE_DREHZAHL_X2 Description: X2 interpolation point in the target value characteristic curve. Parameter 0xD: FE_DREHZAHL_X3 Description: X3 interpolation point in the target value characteristic curve. Parameter 0xE: FE_DREHZAHL_Y0 Description: Target speed below the first interpolation point. Parameter 0xF: FE_DREHZAHL_Y1 Description: Target speed value for interpolation point X1. Parameter 0x10: FE_DREHZAHL_Y2 2015-02 Description: Target speed value for interpolation point X2. 96 10 Parameter Description Parameter 0x11: FE_DREHZAHL_Y3 Description: Target speed value for interpolation point X3. Parameter 0x12: FE_DREHZAHL_Y4 Description: Target speed value above the interpolation point X3. Parameter 0x13: DREHZAHL_X1_HYSTERESE Description: Interpolation point hysteresis value for X1. Value is understood as being the width of the hysteresis on the X axis and is used half under and half above the corresponding interpolation point. E.g.: FE_DREHZAHL_X1 = 100, DREHZAHL_X1_HYSTERESE = 20 If the X axis value moves upwards, from value 110 (= 100 + (20/2)) the characteristic moves to value Y1. If the X axis value moves downwards, from X axis value 90 (= 100 – (20/2)) the characteristic jumps to Y0. Parameter 0x14: DREHZAHL_X2_HYSTERESE Description: Interpolation point hysteresis value for X2. Value is understood as being the width of the hysteresis on the X axis and is used half under and half above the corresponding interpolation point. E.g.: FE_DREHZAHL_X2 = 100, DREHZAHL_X2_HYSTERESE = 20 If the X axis value moves upwards, from value 110 (= 100 + (20/2)) the characteristic moves to value Y2. If the X axis value moves downwards, from X axis value 90 (= 100 – (20/2)) the characteristic jumps to Y1. Parameter 0x15: DREHZAHL_X3_HYSTERESE Description: Interpolation point hysteresis value for X3. Value is understood as being the width of the hysteresis on the X axis and is used half under and half above the corresponding interpolation point. E.g.: FE_DREHZAHL_X3 = 100, DREHZAHL_X3_HYSTERESE = 20 If the X axis value moves upwards, from value 110 (= 100 + (20/2)) the characteristic moves to value Y3. If the X axis value moves downwards, from X axis value 90 (= 100 – (20/2)) the characteristic jumps to Y2. Parameter 0x16: FEHLER_DREHZAHL 97 2015-02 Description: Speed setpoint in case of setpoint detection errors 10 Parameter Description Parameter 0x17: Fixed speed N1 Description: Fixed speed value, which is used depending on the setting of the parameter 0x1 and parameter 0x2 and their corresponding inputs IN 1 / IN 2. Parameter 0x18: Fixed speed N2 Description: Fixed speed value, which is used depending on the setting of the parameter 0x1 and parameter 0x2 and their corresponding inputs IN 1 / IN 2. Parameter 0x19: Fixed speed N3 Description: Fixed speed value, which is used depending on the setting of the parameter 0x1 and parameter 0x2 and their corresponding inputs IN 1 / IN 2. Parameter 0x1A: t ramp-up cw Description: Parameter is to be seen and used as the ramp slope (gradient) for the acceleration process in clockwise rotation (cw). The time given here is to be implemented for a setpoint jump of 1000 rpm. That is to say, the drive follows the setpoint jump ramped up by 1000 revs in the time set here. Parameter 0x1B: t ramp-down cw Description: Parameter is to be seen and used as the ramp slope (gradient) for the braking process in clockwise rotation (cw). The time given here is to be implemented for a setpoint jump of 1000 rpm. That is to say, the drive follows the setpoint jump ramped up by 1000 revs in the time set here. Parameter 0x1C: t-ramp-up ccw Description: Parameter is to be seen and used as the ramp slope (gradient) for the acceleration process in counter-clockwise rotation (ccw). The time given here is to be implemented for a setpoint jump of 1000 rpm. That is to say, the drive follows the setpoint jump ramped down by 1000 revs in the time set here. Parameter 0x1D: t-ramp-down ccw 2015-02 Description: Parameter is to be seen and used as the ramp slope (gradient) for the braking process in counter-clockwise rotation (ccw). The time given here is to be implemented for a setpoint jump of 1000 rpm. That is to say, the drive follows the setpoint jump ramped down by 1000 revs in the time set here. 98 10 Parameter Description Parameter 0x1E: Speed controller KP Description: Amplification factor (gain) for the proportional component in the speed controller. Parameter 0x1F: Speed controller KI Description: Amplification factor (gain) for the integral component in the speed controller. Parameter 0x20: Speed controller KD Description: Amplification factor (gain) for the differential component in the speed controller. Parameter 0x21: K_ff Description: The parameter K_ff (speed control input) is a link between the ramp generator target speed output and the setpoint of the speed controller input. This parameter can be used to zero the setpoint input of the speed controller or pass the ramp generator input to the speed controller with additional gain. See also “Parameter 0x1E: Speed controller KP”. PI controller structure + Target speed KP + KI Actual speed dyn anti windup Control structure K4 Target speed Target speed Ramp generator Target speed K_ff Current controller Speed controller Ramp generator Position controller K_p Actual position + Target speed K_p K_I Actual speed I-Target K_p V K_I Actual current Only positioning 99 2015-02 Target position 10 Parameter Description Parameter 0x22: Actual speed value averaging Description: The registered actual speed is filtered with a digital filter for the period defined here. The change in the filter time constant must be taken into account in the controller adjustment. Note Parameter 0x23: Resolution of the actual outputs Description: The resolution of the actual outputs (Pulse / revolution). Tolerance range of the actual outputs 60 55 50 45 Impulse / revolution 40 35 30 25 Difference up to 5 % 20 Difference up to 10 % Difference up to 15 % 15 10 5 0 0 1000 2000 3000 4000 5000 Revolution [rpm] Parameter 0x24: Speed signal threshold 2015-02 Description: The speed signal threshold (amount) parameter defined from which speed a speed signal is set at an output. 100 6000 10 Parameter Description Parameter 0x25: Speed signal delta hysteresis Description: Parameter is to be understood as being an absolute delta value (amount), which specifies the absolute threshold “speed signal threshold – hysteresis speed signal delta”. E.g.: Speed signal threshold = 1000 rpm Hysteresis speed signal delta = 150 rpm Here the lower hysteresis threshold of the speed signal is therefore 850 rpm = (1000 – 150) Parameter 0x26: FE_STROM_X1 Description: X axis interpolation point value X1. Parameter 0x27: FE_STROM_X2 Description: X axis interpolation value X2. Parameter 0x28: FE_STROM_X3 Description: X axis interpolation value X3 Parameter 0x29: FE_STROM_Y0 Description: Maximum current percentage below interpolation point X1. Parameter 0x2A: FE_STROM_Y1 Description: Maximum current percentage for interpolation point X1. Parameter 0x2B: FE_STROM_Y2 Description: Maximum current percentage for interpolation point X2. Parameter 0x2C: FE_STROM_Y3 101 2015-02 Description: Maximum current percentage for interpolation point X3. 10 Parameter Description Parameter 0x2D: FE_STROM_Y4 Description: Maximum current percentage above the interpolation point X3. Parameter 0x2E: STROM_X1_HYST Description: Interpolation point hysteresis value for X1. Value is understood as being the width of the hysteresis on the X axis and is used half under and half above the corresponding interpolation point. E.g.: FE_DREHZAHL_X1 = 100, DREHZAHL_X1_HYSTERESE = 20 If the X axis value moves upwards, from value 110 (= 100 + (20/2)) the characteristic moves to value Y1. If the X axis value moves downwards, from X axis value 90 (= 100 – (20/2)) the characteristic jumps to Y0. Parameter 0x2F: STROM_X2_HYST Description: Interpolation point hysteresis value for X2. Value is understood as being the width of the hysteresis on the X axis and is used half under and half above the corresponding interpolation point. E.g.: FE_DREHZAHL_X2 = 100, DREHZAHL_X2_HYSTERESE = 20 If the X axis value moves upwards, from value 110 (= 100 + (20/2)) the characteristic moves to value Y2. If the X axis value moves downwards, from X axis value 90 (= 100 – (20/2)) the characteristic jumps to Y1. Parameter 0x30: STROM_X3_HYST Description: Interpolation point hysteresis value for X3. Value is understood as being the width of the hysteresis on the X axis and is used half under and half above the corresponding interpolation point. E.g.: FE_DREHZAHL_X3 = 100, DREHZAHL_X3_HYSTERESE = 20 If the X axis value moves upwards, from value 110 (= 100 + (20/2)) the characteristic moves to value Y3. If the X axis value moves downwards, from X axis value 90 (= 100 – (20/2)) the characteristic jumps to Y2. Parameter 0x31: Current error Description: Maximum current percentage in case of fault registration. Parameter 0x32: Current signal threshold 2015-02 Description: The current signal threshold parameter defines from which winding current value the current signal output is activated. 102 10 Parameter Description Parameter 0x33: Current signal delta hysteresis Description: Parameter is to be understood as being an absolute delta value, which specifies the absolute threshold “current signal threshold – hysteresis current signal delta”. E.g.: Current signal threshold = 7000 mA Hysteresis current signal delta = 1000 mA Here the lower hysteresis threshold of the current signal is therefore 6000 mA = (7000 – 1000) Parameter 0x34: Current time constant Description: Delay, which must at least have expired in order for a current signal to be output. Parameter 0x35: Current gating time Description: Startup delay, which must at least have expired once on starting a drive in order for a current signal to be output. Parameter 0x36: Reversing threshold Description: The reversing threshold is a speed threshold. Above this threshold the current limits within the regenerative range are set to 0. If the actual speed is below this threshold the drive will be able to move into the regenerative range, only then do the Imax limits for regenerative mode apply. Parameter 0x37: Reversing threshold delta hysteresis Description: Parameter is to be understood as being an absolute delta value from the reversing threshold, which specifies the absolute threshold “reversing threshold – hysteresis reversing threshold delta”. E.g.: Reversing threshold = 100 rpm Hysteresis start-stop threshold delta = 25 rpm Here the lower hysteresis threshold of the reversing threshold is therefore 75 rpm = (100 – 25) Parameter 0x38: I_Max_treibend_Rechts Description: Maximum current for the driving clockwise rotation. Parameter 0x39: I_Max_treibend_Links 103 2015-02 Description: Maximum current for the driving counter-clockwise rotation. 10 Parameter Description Parameter 0x3A: I_Max_bremsend_Rechts Description: Maximum current for the braking / regenerative clockwise rotation. Parameter 0x3B: I_Max_bremsend_Links Description: Maximum current for the braking / regenerative counter-clockwise rotation. Parameter 0x3C: Hold gain KP_H Description: The hold gain KP_H is defined as the gain factor for the P controller of the position controller (= holding torque controller). See also ”Parameter 0x1E: Speed controller KP” on page 99. Parameter 0x3D: PWM / Freq: Lower frequency limit Description: The lower frequency limit indicates the frequency value at which the normalised X axis sets its zero point. As the PWM / freq. registration module operates from 25 Hz to 15 kHz, the frequency range used by the user very probably lies between. The user can use the lower and upper frequency limits to trim precisely the normalised X axis of the characteristic to their frequency range. Parameter 0x3E: PWM / Freq: Upper frequency limit Description: The upper frequency limit indicates the frequency value at which the normalised X axis sets its maximum point ( = 1023). As the PWM / freq. registration module operates from 25 Hz to 15 kHz, the frequency range used by the user very probably lies between. The user can use the lower and upper frequency limits to trim precisely the normalised X axis of the characteristic to their frequency range. Parameter 0x3F: Max. positioning speed Description: Maximum speed (as amount), with which the position controller (= holding controller) may operate. Parameter 0x40 + Parameter 0x41: Coasting, cw Description: Number of angle digits, which are added to a hold (stopping) point if the drive has to stop. Parameter 0x42 Parameter 0x43: Coasting ccw 2015-02 Description: Number of angle digits, which are added to a hold (stopping) point if the drive has to stop. 104 10 Parameter Description Parameter 0x44 Parameter 0x45: Distance Description: Relative distance with sign (+/-). Positive distances are travelled in a clockwise direction. Parameter 0x46 Parameter 0x47: Positive Positioning window Description: Position digits, which describe the upper end of the positioning window. This value is added to the target position. Parameter 0x48 Parameter 0x49: Negative Positioning window Description: Position digits, which describe the lower end of the positioning window. This value is added to the target position. Parameter 0x4A: UZK overvoltage threshold Description: UZK voltage threshold, which is used for monitoring. Parameter 0x4B: UZK undervoltage threshold Description: UZK voltage threshold, which is used for monitoring. Parameter 0x4C: UZK voltage hysteresis Description: UZK voltage threshold hysteresis, which is used for monitoring. This hysteresis is understood to be an absolute delta. Parameter 0x4D: Ballast chopper switch on threshold Description: The switch on threshold specifies a UZK voltage value, at which, when exceeded, the ballast output becomes active. The control of the ballast resistor lowers the UZK once again. Parameter 0x4E: Ballast chopper switch off threshold 105 2015-02 Description: The switch off threshold specifies a UZK voltage value, at which, when undershot, the ballast output becomes inactive. The control of the ballast resistor, which lowered the UZK voltage, is switched off. 10 Parameter Description Parameter 0x4F: Temperature signal threshold Description: The temperature signal threshold parameter defines from which temperature value the temperature signal output is activated. Parameter 0x50: Temperature signal delta hysteresis Description: The parameter is to be understood as being an absolute delta value, which specifies the absolute threshold “temperature signal threshold – hysteresis temperature signal delta”. E.g.: Temperature signal threshold = 70°C Hysteresis temperature signal delta = 3°C Here the lower hysteresis threshold of the temperature signal is 67°C = (70 – 3) Parameter 0x51: Transmission ratio Description: The transmission ratio factor contains a conversion factor which allows the speed at the transmission output to be deduced. Parameter 0x52: Bus address Description: The parameter contains the slave address of the drive. Under this address the drive can be addressed via RS485. Parameter 0x8001: Current actual speed Description: The parameter contains the current actual speed. The speed is output in revolutions / minute. Parameter 0x8002: Current winding current Description: The parameter contains the current actual current, which is calculated as the vector addition of Iq and Id. Parameter 0x8003: Current actual position LoByte Description: The parameter contains the current actual position. Parameter 0x8004: Current actual position HiByte 2015-02 Description: The parameter contains the current actual position. 106 10 Parameter Description Parameter 0x8005: Current actual temperature of the printed circuit board Description: The parameter contains the current actual temperature of the printed circuit board. Parameter 0x8006: Current electrical current Id Description: The parameter contains the current electrical current Id, which is calculated within the Park / Clark transformation. Parameter 0x8007: Current electrical current Iq Description: The parameter contains the current electrical current Iq, which is calculated within the Park / Clark transformation. Parameter 0x8008 Output OUT 1-OUT 3 Description: The parameter contains the statuses of the outputs in bits 0-3. If the outputs are read out, the software replies with the current statuses of the outputs OUT1-OUT3. If the output has previously been parameterised to „RS485 controlled“, the software accepts only the output statuses at the respective output, if they are set. Parameter 0x8009: Inputs IN A / IN B / IN 1 / IN 2 Description: The current statuses of inputs IN A / IN B / IN 1 and IN 2 can be read. Parameter 0x800D: Analog input IN A1 Description: The digitised value of the analog input „IN A1“ can be read. Only the digitised voltage value is returned, not the interpreted setpoint or actual value. Parameter 0x800E: Analog input IN A2 107 2015-02 Description: The digitised value of the analog input "IN A2" can be read. Only the digitised voltage value is returned, not the interpreted setpoint or actual value. 10 Parameter Description Parameter 0x800F Analog input NTC Description: The digitised value of the analog input „NTC“ can be read. Only the digitised voltage value is returned, not the interpreted setpoint or actual value. 10.1 Safety functions Safety functions protect the drive against permanent damage and partially result in the software switching off the drive (= disables). Acknowledgement via IN A / IN B control inputs The acknowledgement can be used to switch drive software back on ready for use, if it had to be disabled beforehand. The acknowledgement via the IN A / IN B control inputs is only required if the corresponding parameter P06 is set to “manual acknowledgement”. In the case of automatic acknowledgement the drive is ready to operate and run as soon as no error is set. As soon as an error is detected the drive disables its output stages. As long as the errors are set the drive remains disabled and no acknowledgement is accepted. The acknowledgement made manually is achieved if IN A / IN B = free-wheeling and then a rising flank is detected at control input IN A OR a rising flank is detected at control input IN B. The manually performed acknowledgement then monitors the IN A / IN B control inputs only if at least one error has occurred. The manually performed acknowledgement acknowledges all errors that have occurred. All error categories are defined in the troubleshooting chapter. 2015-02 The acknowledgement switches the drive ready for operation 10 ms following a successful acknowledgement at the latest. 108 11 Troubleshooting This chapter describes possible error messages / malfunctions, causes and remedies. If the error / feedback cannot be corrected by the remedy described, please contact ebm-papst. For contact details, refer to the back page of this manual. 11.1 Error handling The error handling should evaluate errors in 5 categories: 1. Error has no consequences for the drive. -- Ballast diagnostics error -- Overcurrent at braking chopper 2. Error with consequence „emergency run“ with error speed. -- PWM setpoint detection detects error -- Freq setpoint detection detects error -- RS485 timeout 3. Errors, which lead to short-term shutdown (cycle by cycle) of the power FETs. -- Absolute Uzk overvoltage error (hardware) -- Absolute overcurrent (hardware) 4. Errors, with the consequence „enable drive“, which are optionally acknowledged automatically. -- UZK overvoltage error (software) -- UZK undervoltage error (software) -- Overtemperature error (software) Errors, with the consequence „enable drive“, which must only be acknowledged manually. -- Hardware error (fault) -- Permanent absolute Uzk overvoltage error (hardware) -- Permanent absolute overcurrent (hardware) 109 2015-02 5. 11 Troubleshooting 11.2 Operation State Motor does not respond, not ready Motor controls to 0, target speed cannot be specified Motor is jerky Cause of error UZK Error in detail Action Overvoltage Set Undervoltage Set ULogic Supply with 24 V Acknowledgement missing Acknowledge Parameter wrong Correct For operation via RS485: Enable missing Connect enable Setpoint missing Specify setpoint Wrong setpoint selected Set correctly Parameter wrong Correct Control parameter is unsuitable Speed controller Set Position controller Set K_FF unsuitable Set UZK fluctuates Stabilise Motor is jerky on switching to hold control K_FF = 0 Set K_FF Motor does not position itself Enable missing IN A / IN B must be set to 1 / 1 Kp_H missing Set Max positioning speed = 0 Set No distance set Set or teach mode Motor overloaded Buy longer motor Ramp too flat Set steeper Current limitation Open current limitation Dynamics too weak Motor switches to free-wheeling on braking Overvoltage No brake chopper Use a regenerative feedback-proof power supply unit Use brake resistor 2015-02 Braking chopper too weak 110 5 IN A must be able to flow. 24 V: 5 ohm 48 V: 10 ohm 11 Troubleshooting Command Feedback Plain text Action Set parameter Status 0x02 Checksum or telegram length wrong Calculate checksum correctly, see manual Status 0x10 Access key wrong Use correct access key Access to provider parameters with customer PW As customer, no possibility of accessing it Status 0x20 Parameter conflict Not an error, information! But must be corrected. Notification of conflicting parameters. Status 0x28 Telegram can now not be processed. Motor active on access to parameters of the memory class "appl-func" Remedy: IN A / IN B = 0 / 0 Read Parameter Status 0x30 Access key wrong Use correct access key Store parameters Status 0x10 Access key wrong Use correct access key Status 0x20 No parameters changed since last save Not an error, parameters in the ROM are up-to-date. Status 0x80 Data is inconsistent Remove the conflict between the parameters 0x80 0x00 Ready Everything is ok 0x82 0x00 Ready and active Everything is ok 0x00 0x00 Calibration run missing Perform calibration run Read status 111 2015-02 11.3 Parameterisation www.ebmpapst.com ebm-papst St. Georgen GmbH & Co. KG Hermann-Papst-Straße 1 78112 St. Georgen Germany Phone +49 7724 81-0 Fax +49 7724 81-1309 [email protected]