40W DC-DC Converter P40C-Series ● ● ● ● ● ● ● ● ● ● 2:1 wide input voltage range High efficiency up to 92% Over current protection Over voltage protection Over temperature protection Continuous short circuit protection Adjustable output voltage On/Off - remote control input Soft start Standard 2" x 1" x 0.4" package Model selection guide Typ Input voltage range [VDC] Single output P40C123R3S P40C1205S P40C1212S P40C1215S P40C243R3S P40C2405S P40C2412S P40C2415S P40C483R3S P40C4805S P40C4812S P40C4815S Dual output P40C1212D P40C1215D P40C2412D P40C2415D P40C4812D P40C4815D Input current no-load full-load [mA] [mA] Output voltage [VDC] Output current range [mA] Efficiency typ. [%] Capacity load max. [µF] 9...18 9...18 9...18 9...18 18...36 18...36 18...36 18...36 36...75 36...75 36...75 36...75 100 160 40 50 60 90 30 40 40 60 20 20 2450 3665 3665 3665 1210 1810 1830 1810 604 905 915 905 3.3 5 12 15 3.3 5 12 15 3.3 5 12 15 0…8000 0…8000 0…3333 0…2666 0…8000 0…8000 0…3333 0…2666 0…8000 0…8000 0…3333 0…2666 90 91 91 91 91 92 91 92 91 92 91 92 22000 14000 2000 1500 22000 14000 2000 1500 22000 14000 2000 1500 9...18 9...18 18...36 18...36 36...75 36...75 50 50 50 40 30 40 3665 3625 1830 1810 905 905 ±12 ±15 ±12 ±15 ±12 ±15 0…±1666 0…±1333 0…±1666 0…±1333 0…±1666 0…±1333 91 92 91 92 92 92 2 x 1200 2 x 750 2 x 1200 2 x 750 2 x 1200 2 x 750 Designation key P PHI-CON Output power 40 40 W Series designation C Input voltage range 12 9…18 V 24 18…36 V 48 36…75 V Output voltage 3R3 3.3 V 5 5V 12 12 V 15 15 V Output configuration S single output D dual output Page 1 of 5 Deutschland: Inselkammerstrasse 10 D-82008 Unterhaching Tel.: 089 614 503-10 E-Mail: [email protected] Schweiz: Gründenstrasse 82 CH-8247 Flurlingen Tel.: 052 647 42 00 E-Mail: [email protected] 40W DC-DC Converter P40C-Series Specifications Input Input Filter: Under voltage lockout Start up time Remote control input Pin 3 Input current remote "off" Input reflected ripple current Isolation Isolation voltage Resistance Capacitance Output over voltage protection with Z-diode clamp Voltage accuracy Voltage adjustability Ripple and noise (at 20 MHz BW) Short circuit protection Line voltage regulation Load voltage regulation @ 0…100% load change Cross drift @ dual output Temperature coefficient Transient recovery time Transient response deviation Over load protection Pi- type 1 2V Type: on @ 8.6 V, off @ 7.9 V 24 V Type: on @ 17.8 V, off @ 16 V 48 V Type: on @ 33.5 V, off @ 30.5 V 30 ms typ. “on” Open input or 3.0 V…12 V “off” Short to –Vin or 0 V…1.2 V 5 mA @ nominal Vin 20 mAp-p, typ (see measure circuit) Input to output or to case, 1600 VDC, 3 sec. 9 10 Ω, min 1000 pF, max 3.3 V-output-type 3.9 V 5 V-output-type 6.2 V (±)12 V-output-type 15 V (±15 V) (±)15 V-output-type 18 V (±18 V) ±1 % ±10 %, only for single output version 100 mVp-p for 3.3 V & 5 V types 150 mVp-p for all other types Hiccup, automatic recovery ± 0.5 % single: ±0.5 % dual: ±1 %, max. @ blanced load ±5 % @ 75 % load difference ± 0.02 % / °C 250 µs ±3 %, max @ load steps 75-50-25 % 115…130 % of full load General Switching frequency 270 kHz, typ. Standard in accordance with EN / IEC 60950-1 Radiated emissions EN55022 level B EN55022 level B (with external filter) Conducted emissions ESD EN61000-4-2 pref. criteria A Radiated immunity EN61000-4-3 pref. criteria A Fast transient * EN61000-4-4 pref. criteria A Surge * EN61000-4-5 pref. criteria A *An external filter capacitor is required, if the module has to meet EN61000-4-4 and EN61000-4-5. Suggested type: Nippon chemi-con KY series, 220 µF / 100 V Conducted immunity EN61000-4-6 pref. criteria A PFMF EN61000-4-8 pref. criteria A MTBF > 328 khrs Reliability calculated (MIL-HDBK-217 F) Environmental -40°C to +71°C (with derating) Operating temperature Storage temperature -55 °C to +125 °C Maximum case temp. +105 °C Over temperature protection +115 °C, typ Humidity 95 % rel. Humidity Physical Dimensions 50.8 x 25.4 x 10.2 mm Weight 32 g Case material Nickel-coated copper Base material Plastic, UL94-V0 rated Potting material Epoxy, UL94-V0 rated Absolute maximum ratings 12 V input : -0.7…25 VDC Input surge voltage 100 ms max. 24 V input : -0.7…50 VDC 48 V input : -0.7…100 VDC Soldering temperature 260°C, 10s, 1.5mm from case Efficiency vs output load Page 2 of 5 Deutschland: Inselkammerstrasse 10 D-82008 Unterhaching Tel.: 089 614 503-10 Schweiz: Gründenstrasse 82 CH-8247 Flurlingen Tel.: 052 647 42 00 E-Mail: [email protected] E-Mail: [email protected] 40W DC-DC Converter P40C-Series Dimensions Pin connections Pin 1 2 3 4 5 6 Single Dual +Vin -Vin Rem.-Ctl. + Vout - Vout Trim +Vin -Vin Rem.-Ctl. + Vout Common - Vout Input reflected ripple current measure circuit The input reflected ripple current is measured through a source inductor 4.7 µH and a source capacitor Cin 47 µF, ESR<1 ohm at 100 kHz at nominal input voltage and full load. + Input Measure Point L: 4.7µH 1 4 +Vin 47µF ESR <1 Ω @ 100kHz Current Probe +Vout DC/DC – Converter Resistive load 2 5 -Vin -Vout - Input Output ripple & noise reduction To reduce ripple and noise, it is recommended to use a 1 µF ceramic disk and a 10 µF electrolytic capacitor. + Input 1 4 +Vin +Vout 10µF 1µF 10µF Load DC/DC – Converter 2 5 -Vin -Vout - Input Page 3 of 5 Deutschland: Inselkammerstrasse 10 D-82008 Unterhaching Tel.: 089 614 503-10 Schweiz: Gründenstrasse 82 CH-8247 Flurlingen Tel.: 052 647 42 00 E-Mail: [email protected] E-Mail: [email protected] 40W DC-DC Converter P40C-Series On / Off Control Positive logic turns ON the module during high logic and Off during low logic. CTRL function can be controlled by an external switch between the CRTL terminal and –Vin terminal. The switch can be an open collector or open drain for positive logic. If the CTRL feature is not used then do not connect the CTRL pin. + Input 1 +Vin +Vout ON Remote Control OFF OFF CTRL DC/DC – Converter 3 ON - Input -Vin -Vout 2 EMI Filter Single output converter Input filter components are used to help meet conducted emissions requirement for the module. These components should be mounted as close as possible to the module. All leads should be minimized to decrease radiated noise. C7 + Input 1nF L1 68 µH 1 4 + Vin C1 220µF C2 C3 C4 C5 +Vout C6 DC/DC – Converter single output Load - Input -Vin -Vout 2 5 C8 C2, C3, C5, C6 MLCC X7R, 6.8 µF / 50 V MLCC X7R, 4.7 µF / 50 V MLCC X7R, 1.5 µF / 100 V P40C12xxS P40C24xxS P40C48xxS C4 330 µF 220 µF 220 µF C7, C8 MLCC X7R, 1 nF / 2 kV MLCC X7R, 1 nF / 2 kV MLCC X7R, 1 nF / 2 kV Dual output converter + Input 1nF C8 1nF C7 1nF L1 68 µH 1 4 + Vin +Vout Load C1 220µF C2 C3 C4 C5 C6 5 DC/DC – Converter dual output Load - Input -Vin -Vout 2 6 C9 P40C12xxD P40C24xxD P40C48xxD C2, C3, C5, C6 MLCC X7R, 6.8 µF / 50 V MLCC X7R, 4.7 µF / 50 V MLCC X7R, 1.5 µF / 100 V C4 330 µF 220 µF 220 µF 1nF C7, C8, C9 MLCC X7R, 1 nF / 2 kV MLCC X7R, 1 nF / 2 kV MLCC X7R, 1 nF / 2 kV Page 4 of 5 Deutschland: Inselkammerstrasse 10 D-82008 Unterhaching Tel.: 089 614 503-10 Schweiz: Gründenstrasse 82 CH-8247 Flurlingen Tel.: 052 647 42 00 E-Mail: [email protected] E-Mail: [email protected] 40W DC-DC Converter P40C-Series Trim circuit example Output voltage trim function allows the user to increase or decrease the output voltage set point, the module may be connected with an external resistor (Rtrim) between Trim and either +Vout or -Vout pin. By adjusting Rtrim, the output voltage can be changed by 10 % of nominal the output voltage. + Input 1 4 +Vin +Vout + Output R trim down 6 DC/DC – Converter Trim R trim up 2 - Input 5 -Vin -Vout - Output P40Cxx3R3S Trim down V out R trim down Trim up V out R trim up -1 3.267 316 1 3.333 545 -2 3.234 172 2 3.366 184 -3 3.201 113 3 3.399 103 -4 3.168 79.8 4 3.432 67.7 -5 3.135 59.2 5 3.465 47.7 -6 3.102 44.9 6 3.498 34.8 -7 3.069 34.5 7 3.531 25.9 -8 3.036 26.6 8 3.564 19.3 -9 3.003 20.4 9 3.597 14.2 -10 2.97 15.3 10 3.63 10.3 [%] Vdc kΩ [%] Vdc kΩ P40Cxx05S Trim down V out R trim down Trim up V out R trim up -1 4.95 231 1 5.05 245 -2 4.9 106 2 5.1 114 -3 4.85 64.3 3 5.15 70.6 -4 4.8 43.3 4 5.2 49.1 -5 4.75 30.6 5 5.25 36.3 -6 4.7 22.2 6 5.3 27.7 -7 4.65 16.2 7 5.35 21.6 -8 4.6 11.7 8 5.4 17 -9 4.55 8.1 9 5.45 13.4 -10 4.5 5.3 10 5.5 10.6 [%] Vdc kΩ [%] Vdc kΩ P40Cxx12S Trim down V out R trim down Trim up V out R trim up -1 11.88 327 1 12.12 371 -2 11.76 142 2 12.24 184 -3 11.64 83.9 3 12.36 118 -4 11.52 55.5 4 12.48 84 -5 11.4 38.6 5 12.6 63.5 -6 11.28 27.4 6 12.72 49.8 -7 11.16 19.5 7 12.84 39.9 -8 11.04 13.5 8 12.96 32.5 -9 10.92 8.9 9 13.08 26.7 -10 10.8 5.3 10 13.2 22.1 [%] Vdc kΩ [%] Vdc kΩ P40Cxx15S Trim down V out R trim down Trim up V out R trim up -1 14.85 434 1 15.15 347 -2 14.7 175 2 15.3 179 -3 14.55 101 3 15.45 115 -4 14.4 66 4 15.6 82 -5 14.25 45.5 5 15.75 61.7 -6 14.1 32.1 6 15.9 47.9 -7 13.95 22.6 7 16.05 37.9 -8 13.8 15.6 8 16.2 30.3 -9 13.65 10.2 9 16.35 24.4 -10 13.5 5.8 10 16.5 19.7 [%] Vdc kΩ [%] Vdc kΩ PHI-CON is a trademark of HY-LINE power components. Only for professional use by professionals! Not for resale or distribution to the general public in any way! Read the instructions carefully before using! Life Support Policy: HY-LINE does not authorize the use of any of its products for use in life support devices or systems without the express written approval of an officer of the Company. Life support systems are devices which support or sustain life, and whose failure to perform, when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the user. Rev: 01.14 f Page 5 of 5 Deutschland: Inselkammerstrasse 10 D-82008 Unterhaching Tel.: 089 614 503-10 Schweiz: Gründenstrasse 82 CH-8247 Flurlingen Tel.: 052 647 42 00 E-Mail: [email protected] E-Mail: [email protected]