Introduction to Bourns TISP Telecom Overvoltage Protectors

TISP® Types
Introduction
This section covers the overvoltage protection functions and Bourns TISP® (Totally Integrated Surge
Protector) thyristor SPDs (Surge Protective Devices)
in terms of evolution, function, silicon structure,
electrical characteristics, electrical rating and device
variants.
SPD
Voltage
Limiting
Voltage
Limiting
Basic Protection Function
SPDs have a non-linear voltage-current characteristic
which limits overvoltages by diverting the current
caused by an overvoltage. Figure 1 shows how a twoterminal SPD is applied to limit the voltage between
two conductors and one conductor and ground.
There are two basic types of SPD characteristics;
clamping and switching.
SPD
Figure 1. SPD Circuit Application
OCTOBER 2000 - REVISED AUGUST 2001
TISP® Origination
In 1980, British Telecom announced the development
of a new generation of telephone exchanges called
“System X” which would employ the latest semiconductor devices. Lightning, a.c. power system faults
and switching produce voltages on the telephone line.
The ICs which directly interfaced to the telephone
line would be
+i
exposed to such
voltages and needed
Overaccurate and fast
voltage
Clamping
overvoltage protecSPD
tion to prevent
Voltage
System
failure. It had been
Protection
Level
Current at
Rated
Rated Voltage
established that the
Voltage
+v
best type of SPD for
System
SPD Voltage
this application was
Rated
Voltage
thyristor based.
Figure 2. Clamping SPD Characteristic and Voltage Limiting Waveshape
However, at that time,
the thyristor SPDs
Switching SPDs have a discontinuous voltage-current
available would only protect in one voltage polarity. Proteccharacteristic, the discontinuity being caused by the
tion in both voltage polarities and both line conductors
switching action between high voltage and low-voltage
would require four devices. System X designers asked several
regions. The TISP® device has a switching characteristhyristor manufacturers if the protection for one line could
tic as it is a thyristor device. Before the TISP® device
be integrated into one package.
switches into a low voltage state, there is a small
clamping action, caused by the breakdown region - see
Bourns’ Bedford semiconductor power device facility
Figure 3. In limiting an overvoltage, the downstream
met this challenge. Being an established thyristor
manufacturer meant
+i
that the basic thyristor structure already
Overexisted. However,
voltage
Breakdown
how to integrate four
Region
devices, achieve a 30
Voltage
System
year life and accurate
Protection Level
Current at
Rated
Thyristor
voltage control reRated Voltage
Voltage
SPD
+v
quired the initiation
System
SPD Voltage
of a major research
Rated
and development
Voltage
Figure 3. Switching SPD Characteristic and Voltage Limiting Waveshape
program. The need
for integration and
load will be exposed to a high voltage for the brief
long life was solved by the adoption of a planar structime period that the TISP® device is in the breakdown
ture, and accurate voltage control was achieved through
region before switching into a low-voltage state - see
the use of a buried ion-implanted layer (UK patent
Figure 3 waveshape. When the diverted current falls
2113907, 1981). Production of these devices started in
below a critical value, the TISP® device switches off
1982 and, today, both fixed voltage and gated prodand allows normal system operation to resume.
ucts are produced. The following clauses give more
detail on the make up of a fixed voltage TISP® device.
Voltage Protection
Level
Voltage Protection
Level
SPD Current
SPD Current
Clamping SPDs have a continuous voltage-current
characteristic - Figure 2. In limiting an overvoltage,
the downstream load will be exposed to a high voltage
for the time period that the overvoltage exceeds the
system rated voltage level - see Figure 2 waveshape.
Obviously it is important that normal system voltages
are not clamped.
OCTOBER 2000 - REVISED AUGUST 2001
Basic Thyristor Structure
Figure 4 shows the simplified structure of a unidirectional thyristor protector. The switching action occurs
when the top contact is negative with respect to the
bottom contact. Also shown are the equivalent circuit
elements created by the semiconductor layers. Typically, the protector would be manufactured starting
with an n- wafer. Layers of p material
would then be diffused into
the top and bottom.
Next, n+ regions
would be diffused
into the top
surface. Finally,
the top and
bottom would
be metallized to
provide contacts.
Junction Termination
The technology used for junction termination at the
chip surface was decided by future needs and performance history. Three common ways of controlling
junction breakdown at the surface are shown in Figure
5. Glassed Mesa technology terminates the high
voltage junction on the edge of a mesa created by
grooving the silicon wafer. The mesa is sealed with a
layer of glass to prevent contamination and reduce the
surface field strength. Planar brings a lateral
junction up to the top surface. The
surface is sealed with silicon
dioxide in the
junction area.
Additional
stability is
provided by a
channel stopper
diffusion.
Transistor TR1
Although the
is formed by the
double sided glass
n+pn- layers. Similarly,
mesa gives the
transistor TR2 is formed by
smallest chip size,
the pn-p layers. Avalanche diode
the double mesa
D1 is formed by the central n p layers.
grooves weaken the wafer
Resistance R1 is the lateral resistance of the p
and this limits the maximum
layer. Resistor R2, together with resistor R1,
Figure 4.
wafer size that can be processed
shunt the base-emitter junction of transistor
without excessive breakage.
TR1 to define the value of switch-off current. Simplified Protector Structure
Single glass mesa and planar
Resistor R2 has a relatively low value of resistance
solve these problems at the expense of increased chip
and is considered as a local base short to the emitter.
size used to bring the lower junction up to the top
In manufacture, the emitter diffusion is perforated
surface. The mesa groove still limits the maximum
with a series of dots to create these shorts. In Figure 4,
wafer size. Planar does not have any wafer size limitasome of the top metallization has been omitted to
tion. Both these technologies were established in
show the p-type dots. The practical implementation
production at Bedford.
of this structure requires technology decisions on how
the protection voltage is set and the surface termination of the voltage blocking junctions.
OCTOBER 2000 - REVISED AUGUST 2001
Final Junction Current - nA
15%.
Planar was
In the previous
chosen as it had
illustrations,
the bulk
better junction
voltage breakdown would have
current characteristics.
been
controlled
by the resistivity of the
This is shown in Figure 6 which
silicon used for the wafer. The precise value of
is the result of a high temperature
Figure 5.
resistivity will vary across a wafer,
reverse biased (HTRB) life test on
Junction Termination Technologies
from wafer to wafer and from lot to
high voltage glass mesa and planar
lot.
Using
starting
wafer resistivity for determining the
transistors. An advantage of the planar structure
breakdown voltage could create yield consistency
approach is that multiple protectors may be easily
problems on tight voltage windows.
made on a single chip. Each protector is formed in a
wraparound of p-type silicon, which serves to isolate
An alternative approach is to use a high resistivity
the protector sections from each other.
silicon wafer which would give a higher breakdown voltage than required, and diffuse
Transistor Junctions, 1000 hours, 720 V at 150°C
100000
in a lightly doped layer which lowers the
breakdown voltage to the required value.
10000
In order to be successful, the doping of
this additional layer needs to be highly
1000
accurate.
Ion-Implantation is needed to give
sufficient precision in controlling the
level of dopant. Lowering the silicons’
Planar
10
Glass Mesa
breakdown voltage by diffusion allows
No Change Line
selective breakdown areas. A pad of
1
dopant can be implanted at the centroid
1
10
100
1000
10000
100000
of each emitter. Breakdown will occur at
Initial Junction Current - nA
Figure 6. Junction Current Stability
this pad, which will be deep in the bulk
of the silicon and well away from the
chip surface. By defining the breakdown
Voltage Accuracy
region, the switch-on and current spreading perforProtectors have to be supplied to a specified voltage
mance should be more consistent.
window; that is a maximum and minimum value of
breakdown voltage. This window might be as little as
100
OCTOBER 2000 - REVISED AUGUST 2001
The use of a breakdown pad considerably reduces
base junction of transistor TR2. The current path is
the breakdown voltage sensitivity to
through transistor TR2, and resistor RH.
surface states. Chip surface voltage
The current levels are very low
control will still be required,
during this condition as shown
but the chances of premature
in Figure 6.
surface breakdown are now
considerably reduced. Figure 7
The breakdown region initiates
shows a typical TISP® device
when the applied voltage is
structure which uses a buried
sufficient to cause the diode D1,
breakdown pad and planar
to avalanche. As the diode D1 is
junction termination. This structure
integrated with transistor TR2, the
shows a 1988 development of the original
breakdown region is a classic transistor
Figure 7.
ion-implanted patent and is covered by
BVCEO shape. After the initial breakdown,
Typical TISP ® Structure
US patent number 4,967,256.
the characteristic is re-entrant as the transistor
gain increases and then the characteristic shows a
positive slope characteristic at higher current levels.
Simple Equivalent Circuit
The current path is through the emitter of transistor
The array of circuit elements shown in Figure 4 can
TR2, then through the parallel combination of the
be simplified to a lumped equivalent circuit containtransistor collector-base and diode D1, and exits
ing a transistor pair, TR1 and TR2, an avalanche
through resistor RH.
diode, D1, and a shunt resistor, RH. Figure 8 shows
these two circuits together with the graphical symbol
When the voltage developed across resistor RH, is
for the protection structure.
sufficient to cause the conduction of transistor TR1, its
collector draws extra current
TR2
from the base of transistor
TR2
D1
TR2. The extra base current
D1
TR1
causes transistor TR2, to pass
R1
TR1
RH
more base current into tranR2
sistor TR1. A regenerative
transistor pair is formed.
Lumped Equivalent
Graphical
Array of Circuit Elements in Silicon Structure
The breakdown characteristic
Circuit
Symbol
develops a negative slope and
Figure 8. Protector Circuits and Symbol
the characteristic terminates
when the transistors pass enough current to switch
Protection Characteristics
into a low voltage on state.
The voltage-current characteristic of the protector can
be explained using the lumped equivalent circuit of
In the low voltage state and at high current, the
Figure 8. Figure 9 shows the protector voltage-current
transistors will pass most of the current. As the
characteristic together with the parts of the lumped
current reduces, the current taken by resistor RH,
equivalent circuit that are carrying significant current
shunting the base emitter of transistor TR1, becomes
during each of the various operating modes.
significant. Switch off occurs when the current level
falls to a point where the voltage developed across the
In the off-state condition, when the voltage is inresistor RH, the transistor TR1, base-emitter voltage,
creased from zero in the positive polarity, most of the
is less than the value needed to cause transistor
voltage is supported by the (reversed biased) collectconduction and the transistor pair switches off.
OCTOBER 2000 - REVISED AUGUST 2001
Switching Quadrant
On State
+i
TR2
TR1
TR2
D1
TR1
RH
Switch On
Switch Off
Breakdown
TR2
TR1
RH
RH
D1
TR2
-v
TR2
D1
RH
Blocking
+v
Off State
Blocking Quadrant
-i
TR2
RH
Figure 9. Protector Equivalent Circuits and VI characteristic
In the opposite voltage polarity, most of the voltage is
supported by the reverse biased base-emitter of
transistor TR2. In this blocking condition, the current
path is through transistor TR2, and resistor RH.
the blocking characteristics of the paralleled sections
for information only. The switching and diode
conduction characteristics will mask out the blocking
characteristics on the actual protector characteristic.
This protector has a switching characteristic in the
positive polarity and a blocking characteristic in the
negative polarity. For this reason it is called a unidirectional protector - the switching characteristic only
occurs in one polarity. It can be further qualified as a
reverse blocking unidirectional protector. Figure 10
shows the characteristic and symbol for the reverse
blocking unidirectional protector. Note that the
reverse blocking capability is higher than the positive
polarity breakdown voltage.
Three protection structures are the building blocks for
fixed voltage TISP® SPDs; the reverse blocking
unidirectional, the forward conducting unidirectional
and the bidirectional.
A bidirectional protector can be made by integrating a
similar unidirectional protector in antiparallel - Figure
11. When one unidirectional protector is in its
switching polarity, the other will be blocking. Similarly, by integrating a diode in antiparallel, a forward
conducting unidirectional protector can be made Figure 11. Although this protector passes high
currents in both voltage polarities, it is still called
unidirectional as there is only one switching quadrant.
The bottom pair of characteristics in Figure 11 shows
+i
+v
-v
-i
Figure 10. Reverse Blocking Unidirectional Thyristor
OCTOBER 2000 - REVISED AUGUST 2001
7
+i
+i
+v
-v
+v
-v
Unidirectional
Unidirectional
-i
-i
Plus
Plus
+i
+i
+v
-v
+v
-v
Unidirectional
Diode
-i
-i
Gives
Gives
+i
+i
+v
-v
+v
-v
Forward
Conducting
Unidirectional
Bidirectional
-i
-i
Figure 11.
Formation of Bidirectional and Forward Conducting Unidirectional Protectors by Antiparallel Connection
TISP® Electrical Requirements
and Terms
Figure 12 shows the switching characteristic of Figure
9 annotated with parameter letter symbols. In service,
the TISP® device must meet requirements in three
areas:
Transparency - The normal system operation must not
be degraded
Protection - Under the specified overstress conditions,
the protected equipment performs as required without
creating hazards
Durability - Provide reliable long term transparency
and protection
Transparency
The protector’s off-state current and the capacitance
must not affect the signals normally occurring on the
telephone wires. This covers the part of the characteristic from zero volts to the rated maximum repetitive
off-state voltage, VDRM. Also, after an overvoltage
that causes the protector to switch, switch off must
occur to restore normal operation. Switch off occurs
at the low current termination point of the on-state
region called the holding current, IH.
Two off-state current conditions are normally specified, one for standby and the other at the system
normal maximum voltage level. In POTS (Plain Old
OCTOBER 2000 - REVISED AUGUST 2001
+i
ITSP
Switching
Characteristic
On-state
Region
ITSM
IT
V(BO)
VT
IH
Switching
Region
I(BO)
Breakdown
Region
IDRM
ID
-i
VD
Off-state
Region
VDRM
+v
Figure 12. Switching Characteristic Regions and Parameters
Telephone Service) lines, in standby, the line normally
has a battery voltage applied. This battery voltage is
typically about -50 V. At standby, it is important that
the protector draws little current. To ensure this, a d.c.
off-state voltage, VD, equal to the battery voltage, is
applied and the resulting off-state current, ID,
measured. Increases in ambient temperature increase
ID, so it is important to specify ID to be measured at
the highest expected ambient temperature. As the
standby is the normal line condition, durability
testing often uses this as the electrical bias on the
device.
The second off-state test comprehends the maximum
line voltage resulting from the system signal or testing
or ringing conditions. Under the normal system
maximum voltage condition, the protector should not
clamp and distort the voltage. To ensure this, the
protector’s repetitive off-state voltage rating, VDRM,
is set to be equal or greater than the maximum system
voltage. For the rating verification test, the voltage is
ramped up across the device and the repetitive offstate current, IDRM, is measured when the voltage
reaches VDRM. The low-current breakdown voltage
region is temperature dependent at a rate of about
0.13 %/°C. Characteristic curves of this are often
included in TISP® data sheets. This means that any
clipping will be most severe at the lowest ambient
temperature. Therefore, VDRM should be measured
at the lowest expected equipment ambient temperature, or at 25 °C with an appropriate increase in the
VDRM value.
Device junction capacitance decreases with increasing
applied voltage. Capacitance is measured with a
specified d.c. and the a.c. bias voltage levels, e.g. -5 V
and 1 V r.m.s. The a.c. voltage adds and subtracts to
the d.c. voltage and at any moment the net voltage
applied is the sum of the d.c. and instantaneous a.c.
voltage values. The instantaneous capacitance value
will be set by this voltage sum. Thus, as capacitance
testing normally uses 1 V r.m.s a.c., the capacitance
value measured will be an average value resulting from
an applied voltage that varies ±1.4 V on a mean (d.c.)
value. When the d.c. voltage bias is much greater than
the a.c. voltage bias, the variation in capacitance
caused by the a.c. is negligible. The capacitance is not
frequency sensitive, but both circuit and package
inductance can resonate with the capacitance and this
is a more important frequency consideration. The
capacitance measurement conditions should reflect
the expected d.c. voltage bias, VD, and, if possible,
the appropriate a.c. voltage signal level, Vd. TISP®
data sheets contain capacitance values for several d.c.
voltage bias levels and often have graphs of capacitance versus voltage.
When the protector switches into the on-state, it
diverts the line d.c. feed current as well as the current
resulting from the overvoltage. After the overvoltage
current stops, the protector must switch off to restore
normal operation (transparency). This means that the
protector’s switch off current, called holding current,
IH, must be higher than the line d.c. feed; otherwise
the protector would stay on. As the value of IH
decreases with increasing temperature, IH should be
specified to be equal to or higher than the line d.c.
feed at the highest expected ambient temperature.
Most TISP® data sheets contain a graph of IH versus
temperature. The holding current value is determined
by switching the protector on to a specified on-state
current level, I T, then ramping down the current until
the protector switches off. The current level where
switch off occurs is the device IH.
Protection
There are three areas concerned with the protection
function; protection voltage, rated current capability
and safety performance.
OCTOBER 2000 - REVISED AUGUST 2001
9
The protector must limit the voltage to a level that the
following circuits can withstand (Figure 3) under both
a.c. and impulse conditions. In the breakdown region,
the peak voltage developed is called the breakover
voltage, V(BO), and the current at this point is I(BO),
the breakover current.
AC conditions can range from a few cycles of high
current, terminated by the operation of the overcurrent protection, to 900 s or more of low level current.
To cover the a.c. condition, the TISP® V(BO) is
normally measured with a voltage ramp of 250 V/ms
and 750 V/ms and a source resistance of 300 Ω.
Under a.c. conditions, the values of V(BO) and I(BO)
are major factors in the breakdown region power loss.
So, for a.c. conditions, both V(BO) and I(BO) are
measured.
Under impulse conditions, V(BO) will strongly
depend on the impulse di/dt in the breakdown region.
(Note: this is the dual of Gas Discharge Tubes, GDTs,
whose peak limiting voltage depends on dv/dt.) To
cover the impulse condition, the TISP® V(BO) is
normally measured at 20 A/µs. The unclamped
voltage rise is 1000 V/µs from a source resistance of
50 Ω. Other impulse voltage alternatives are: V(BO) for
a specific impulse wave shape (e.g. 2/10), the limiting
voltage-time envelope for a specific impulse wave shape
(TISPPBL3) or a graph of V(BO) versus di/dt.
Standard
GR-1089-CORE
(February 1999)
Peak Voltage Setting
V
Voltage Waveform
data sheet rating table. TISP® data sheets will often
show a graph of ITSM versus time, as well. As the
current through the protector is quasi-sinusoidal, the
current is expressed as a peak value rather than an
r.m.s. value. Overcurrent protector operating time is
expressed for d.c. or r.m.s current values. The overcurrent and overvoltage protectors are coordinated if, at a
given current level, the overcurrent protector operates
before the overvoltage protector reaches its time limit.
To make this comparison, the respective current
values must be converted to a common format, either
peak or r.m.s.
To cover international and national standards and
recommendations, the peak impulse non-repetitive
on-state current, ITSP, rating must be given for a wide
range of waveshape designations. Common impulse
waveshape designations are shown in Table 1 below.
Impulse current ratings vary with temperature.
Designers should check that the ITSP rating is adequate for the expected temperature range. Depending
on the TISP® Series, the ITSP temperature range can
be -40 °C to +85 °C or 0 °C to +70 °C, or expressed
as a graph of ITSP versus temperature.
Sometimes there will be a series resistance before the
TISP® device which will reduce the impulse current
levels. The reduction in impulse level may allow the
use of a lower
Peak Short Circuit Current Current Waveform
current rated
A
protector.
2500
2/10
2 x 500
2/10
1000
10/1000
2 x 100
10/1000
1500
10/160
200
10/160
The on-state
voltage, VT, at
800
10/560
100
10/560
FCC Part 68
a specified on1000
25
(March 1998)
9/720 †
5/320 †
state current,
1500
37.5
IT, is often
ITU-T covering:
1000
25
K.20 (02/2000)
1500
37.5
quoted for
10/700
5/310
K.45 (02/2000)
100
4000
historical
K.21 (10/2000)
150
6000
thyristor
† FCC Part 68 terminology for the waveforms produced by the ITU-T recommendation K.21 10/700 impulse generator
reasons. In
Table 1.
practice, a VT value is not particularly useful as it is
only a given current power loss, which is already
comprehended in the ITSM and ITSP ratings.
As with V(BO), the current ratings need to be specified for a.c. and impulse conditions. AC ratings such
Safety standards often specify tests that will cause
as peak non-repetitive on-state current, ITSM, for
protector failure to monitor the resultant fault mode and
given times, are usually given as spot values in the
OCTOBER 2000 - REVISED AUGUST 2001
Fixed Voltage TISP® Function Range
check that there are no safety hazards. This type of
requirement is covered in the TISP4350L3BJ data sheet.
Test Description
Conditions
Duration
High Temperature Reverse Bias 150 °C, 80 % RV
1000 h
Biased Humidity
85 °C, 85 % RH, -50 V
Temperature Cycle
-85 °C To +150 °C
1000 h
200 cycles
Solder heat
260 °C
Solvent Resistance
3 Solvents
Solderability
245 °C, After 8 h Steam Age
10 s
5s
Table 2.
Durability
Operated with their rated a.c. and impulse values,
TISP® devices have an extremely long operating life,
e.g. 105 impulses. Environmental and assembly
reliability are covered by the TISP® qualification
procedures. All TISP® devices are qualified in accordance with the standards listed in Table 2 prior to
production release. Accelerated stress tests are chosen
to ensure new products will meet the reliability
requirements of the telecom industry. Each quarter,
samples representative of the function and technology
of the TISP® range are monitored to ensure that
reliability remains satisfactory over the production life
of the product.
Additional TISP® Electrical
Requirements and Terms
Conducting unidirectional protectors will have a
diode characteristic in one voltage polarity - Figure
13. The diode forward voltage, VF, at a specified
forward current, IF, is the limiting voltage for the
protected circuit. To cover a.c. conditions, the VF
should be given at a series of IF values or as a graph.
Under impulse conditions, the diode conduction may
be delayed, leading to a short term increase in conduction voltage called forward recovery voltage,
VFRM. Like impulse V(BO), VFRM is a function of
impulse initial di/dt and can be given for a specific
impulse wave shape (i.e. 2/10) or a graph of VFRM
versus di/dt.
Although the diode has its own rating letter symbols,
the thyristor ones are often substituted; ITSM for
peak non-repetitive forward current, IFSM and ITSP
for peak impulse non-repetitive forward current, IFSP.
Table 3 lists the current range of fixed voltage devices.
Two terminal
LTPD %
Standard
Method
devices are basic
3
MIL STD 750
1048
building blocks.
3
JEDEC STD 22
A101
These are the
3
MIL STD 883
1010
bidirectional
10
MIL STD 750
2031
20
MIL STD 883
2015
TISP4xxx and the
7
MIL STD 883
2003
unidirectional
conducting
TISP5xxx Series (unidirectional blocking devices are
also made for specific customers needs). A single
device can be used to limit the voltage between wires
or between several points if placed on the d.c. output
of a diode bridge. Two devices can be used on a 2-wire
telecom line to limit the conductor voltage to protective ground by connecting each device between a wire
and ground. There are three protection points involved here; the two wires and ground. This protector
arrangement gives two modes of protection, which
will be where the protector is directly connected
between each wire and ground. The voltage between
the wires will be limited by operation of the two
protectors in series and this will be higher than the
IFSP
(ITSP)
+i
Diode Forward
Conduction
Characteristic
IFSM
(ITSM)
IF
VF
-v
+v
-i
Figure 13. Diode Characteristic and Parameters
limited voltages to ground. Connecting a third
protector between the wires gives direct inter-wire
voltage limiting and 3 modes of protection. Modes of
protection are classified by the protector being directly
connected between those terminals. Indirect routes,
via other terminals, do not count.
OCTOBER 2000 - REVISED AUGUST 2001
11
Fixed Voltage TISP ® Configurations
Class
Bidirectional
Symmetrical
Asymmetrical
Protection Protection Integrated
Points
Modes Protection
Elements
2
1
1
TISP4xxx
Series
3
2
2
TISP3xxx
Series
3
3
3
TISP7xxx
Series
TISP5xxx
Series
+i
-i
+i
+v -v
+v -v
-v
Custom
TISP1xxx
Series
Custom
+i
Protection Mode Terminal Pair
VI Characteristic
Unidirectional
Conducting
Blocking
-i
+i
+v -v
-i
+v
-i
Table 3.
®
The original design of the TISP device allowed the
integration of multiple protective elements. The
current product range integrates the 3-point protection function into a single silicon chip. The TISP3xxx
and TISP1xxx Series have 2 mode protection. As a
standard, the TISP3xxx has a symmetrical protection
characteristic in both voltage polarities. Special
variants can be made where the protection characteristic is asymmetrical.
The TISP7xxx Series is a 3-point protector with 3
mode protection. As a standard, the TISP7xxx has the
same protection voltage between any terminal pair;
that is each wire to ground and wire to wire. Special
variants can be made where the wire to wire protection voltage is lower than the wire to ground voltage.
Graphical symbols used in this table represent the
protective characteristic measured at the device
terminals. For ease of integration or to meet certain
performance requirements, the integrated protection
elements might not be of the form shown in the
graphical symbol. This is similar to the graphical
symbol of a triangle used to represent an operational
amplifier which actually consists of many transistors
and other components. The final row of the table is a
graphical reminder of the VI characteristic of the
various protection classes.
Gated TISP® Protection Function
These TISP® devices have a gate electrode, G, which
controls the TISP® switching threshold. When the
voltage between the gate and its adjacent electrode
reaches a threshold value, TISP® current conduction is
initiated. Further voltage increase causes the TISP®
device to switch.
There are two main applications for gated TISP®
devices: protection voltage level setting by using an
external voltage reference, and current triggering by
the overstress current. Normally, TISP® devices work
as overvoltage protectors by diverting current. In
the current triggered mode, the gated TISP® device
still diverts current, but the current diverted was
previously taken by the protected load.
Gated TISP® Structure
Gates are formed by making connections to the
intermediate silicon layers of a fixed voltage TISP®
OCTOBER 2000 - REVISED AUGUST 2001
transistor base-emitter. If RH had been left across
the NPN transistor base-emitter, it would have
shunted the reverse blocking characteristic.
device. Gates are named by the type of silicon layer they
connect to: N-gate or P-gate. Figure 14 is the fixed
voltage structure of Figure 7 with gates added. The
p layer, adjacent to the cathode n+ layer,
has a P-gate electrode connection.
The thyristor can be switched
on by a positive voltage
applied to the P-gatecathode electrode pair.
Current Triggered
Operation
In the normal circuit-current
triggered mode, the voltage
measurement reference terminal
is the non-adjacent electrode to
The n- layer, adjacent to
the gate: anode for the P-gate
the anode p layer, has an
and cathode for the N-gate.
additional n+ diffusion for
The ground connected reference
the N-gate electrode contact.
terminal passes the diverted
The thyristor can be
current to ground. The gated
switched on by a negative
devices of Figure 15 are unidirecvoltage applied to the N-gatetional and will only switch in the
anode electrode pair.
appropriate voltage polarity. P-gate SCRs
only switch in the negative voltage polarity
Section (a) of Figure 15 reproduces the
and N-gate SCRs switch in the positive
lumped equivalent circuit and graphic Figure 14.
voltage polarity. This P-gate and N-gate
symbol of Figure 8. The gates of Figure Gated Protector Cross Section
SCR pair is called a complementary pair as
14 connect to the bases of the NPN, TR1,
their terminal current and voltage polarities are
and PNP, TR2, transistors in the lumped equivalent
opposites.
circuit. The P-gate connection to the base of the NPN
transistor creates a P-gate SCR (Silicon Controlled
Figure 16 shows the appropriate bias conditions for
Rectifier) or simply an SCR, as this is the most comthe complimentary SCR types. The P-gate SCR is
mon form of SCR ((b) of Figure 15). The N-gate
operated with the anode grounded, the cathode conconnection to the base of the PNP transistor creates
nected to the incoming wire and the gate connected
an N-gate SCR ((c) of Figure 15). In the N-gate SCR
to the protected load. At a negative voltage, -v, a
lumped equivalent circuit, shunt resistor RH, which
current -i is drawn from the protected load. As the
sets the thyristor holding current, has been moved
current flows though the parallel combination of the
from the NPN transistor base-emitter to the PNP
Anode
Anode
RH
TR2
TR1
TR2
TR2
D1
TR1
RH
D1
P-Gate
N-Gate
D1
TR1
RH
Lumped Equivalent Graphical
Circuit
Symbol
(a)
Cathode
P-Gate Lumped
(P-Gate)
Equivalent Circuit
SCR
Cathode
N-Gate Lumped
N-Gate
Equivalent Circuit
SCR
(b)
(c)
Figure 15.
Fixed Voltage, P-gate and N-gate SCR Circuits and Symbols
OCTOBER 2000 - REVISED AUGUST 2001
N-Gate
SCR
+
+i
Anode
vGA
-
RGA
N-Gate
+v
(P-Gate)
SCR
Protected
Load
Cathode
Ground
Anode
-v
P-Gate
Cathode
-i
Protected
Load
RGK
-
vGK
non-adjacent electrode connection to the gate. In
addition to complimentary SCRs, this bidirectional
function is given by a device called a TRIAC (Triode
for Ac Control), which is used in 50 Hz/60 Hz
applications.
In the current-triggered mode, the SCRs provide
current limiting to the protected load. By incorporating a defined voltage breakdown region in the SCR
structures, the SCRs will limit the maximum voltage
to the load as well, by operating as fixed voltage
protectors. When operating in the fixed voltage
mode, the current from the protected load is not
needed to cause switching.
+
Figure 16. Current-Triggered SCR Bias Conditions
SCR gate-cathode resistance and the resistor RGK , a
voltage, VGK, is developed that is positive with
respect to the SCR cathode. To switch the SCR into
the on state, the value of VGK must reach the gate
triggering voltage, VGT, which is about 700 mV. The
circuit current, iS, to cause switching depends on the
SCR triggering current, IGT, and the value of RGK.
If I GT was 25 mA and the required circuit current
to trigger was 200 mA, the value of R GK becomes
700/(200 - 25) = 4 Ω. Thus, when the incoming negative overvoltage draws 200 mA from the protected
load, the SCR will switch on, diverting the current
caused by the overvoltage from the protected load to
ground.
The operation of the N-gate SCR in the positive
polarity is the same as the P-gate SCR in the negative
polarity. The complimentary description requires
polarity reversal of the voltages and currents, plus the
exchange of anode and cathode references.
A complimentary SCR pair is required to protect a
single wire against positive and negative voltages,
Figure 17. Referencing the composite protector
electrodes is a problem as the P-gate SCR anode joins
to the N-gate cathode and the P-gate SCR cathode
joins to the N-gate anode. To solve this problem the
electrodes are named MT1 and MT2. Electrode MT1
(Main Terminal 1) is the electrode connection that is
adjacent to the gate and electrode MT2 is the
Voltage Reference (Tracking) Operation
As in the current-triggered mode, the voltage measurement reference terminal is the non-adjacent electrode
to the gate. For voltage tracking operation, the gate is
connected to an external voltage reference which
controls the working and protection voltage. A
simplified circuit is shown in Figure 18.
In Figure 18, the P-gate SCR is operated with the
anode grounded, the cathode connected to the
incoming wire and the gate connected to a power
supply which biases the gate at voltage -VG. For the
SCR to trigger and switch on, the negative voltage, -v,
on the wire must be equal or greater than the sum of
the gate bias, VG, and the gate-cathode voltage for
SCR triggering. The triggering voltage, VGT, is about
0.7 V, so the protection voltage is (-VG -0.7). If VG
varies, the negative protection voltage will track the
changes with an offset of -0.7 V. Similarly, the
MT2
Ground
±v
G
Protected
Load
RGMT1
±i
MT1
vGMT1
Figure 17. Bidirectional Current-Triggered Protection
OCTOBER 2000 - REVISED AUGUST 2001
N-Gate
SCR
protection voltage of the N-gate SCR will track the
positive gate bias, +VG, with an offset of 0.7 V. These
voltage tracking protectors are sometimes called
programmable protectors.
+
Anode
-iG
N-Gate
+v
In practice, the gate bias voltage comes from the
supply powering the SLIC (Subscriber Line Interface
Circuit) used to drive the telephone line. This form of
tracking protection ensures that the SLIC overvoltages are limited close to the power supply voltage. A
fixed voltage protector cannot give the protection
voltage precision of a tracking protector.
The simplified circuit of Figure 18 has two fundamental problems. One is that SCR input resistance,
which can be in the region of 30 Ω, will create an
excessive leakage current between the gate power
supply and the wire. The second problem is when the
SCR switches on, it will also try to pull the gate
power supply voltage to ground as well as the wire
voltage. Both these problems can be prevented by
inserting a series gate diode block reverse gate current
as shown in Figure 19.
N-Gate Gate Blocking
SCR
Diode
+
Anode
-iG
N-Gate
+v
(P-Gate)
SCR
vGA
-
+
(P-Gate)
SCR
P-Gate
Cathode
Cathode
+iG
vGK
-
Protected
Load
Gate Blocking
Diode
Figure 19. Use of Gate Diodes to Block Reverse Current
An IC based protection thyristor incorporating this
blocking diode was proposed in 1986. By 1989,
several parts were commercially available. This still
left one problem, which was caused by the nature of
the power supply. Typically, the power supply used
+iG
+ -vG
vGK
-
Protected
Load
Figure 18. Simplified Voltage Tracking Protection Circuit
-
+ -vG
PS
P-Gate
+vG
PS
-
+
-v
Ground
-v
+vG
PS
Cathode
Anode
Protected
Load
+
Anode
-
+
Protected
Load
Ground
PS
Cathode
vGA
would be a switching mode. Switching mode power
supplies that rectify and smooth pulses can only supply
current in one direction. Unlike a battery, these switching mode power supplies cannot accept reverse current,
i.e. they cannot be charged like a battery.
The problem this causes is shown in Figure 20. AC
induction testing at low levels of VAC gives a cathode
currents, IK, too low to cause switching of the SCR,
Th1. The peak negative voltage is clamped just below
the gate supply voltage of -50 V. A proportion of the
cathode current appears as gate current, IG. The reason
for the gate current dipping in the middle of the
negative a.c. cycle is SCR regeneration, which reduces
the gate current value needed to support the cathode
current. As the gate current does not fall to zero, the
SCR never regenerates sufficiently to switch on. The
gate current peaks at 80 mA and averages out to 21
mA. Unless the SLIC is drawing at least 21 mA via
diode D2, the net current of the negative voltage
power supply will be positive, i.e. a proportion of the
gate current will be charging the power supply. Once
the voltage starts to lower, most switching mode
power supply loops will stop producing charging
pulses. This reverse biases the rectifier diode D1,
leaving the gate current to charge the voltage lower
and lower. This situation often results in the SLIC
failing due to overvoltage.
The SLIC illustrated does not need to produce
positive voltages. The overvoltage protection in the
OCTOBER 2000 - REVISED AUGUST 2001
VG
5
10
Time - ms
15
IK
IG = zero
100
D3
D5 (Added for
VG Limiting)
Tx
IG(AV)
Charges V G
C1
D1
VG Switching Mode
Power Supply
IG(AV)
Loads VG
I
- Average Gate Current - mA
G(AV)
25
20
15
10
5
0
-5
-10
G
15
IG
IK
100
80
60
40
20
0
-20
-40
-60
-80
-100
200
SCR
D4 Th1
D4 Th1
TR1
20
IG = +80 mA
Some solutions
0
to this problem
are shown in
-100
Figure 21. Figure
IK
-200
21 is a simplified
-300
form of the
0
5
10
Figure 20 circuit.
Time - m s
Two SCR variants
Figure 20.
are shown: one as
in Figure 20 and the other with a transistor TR1
replacing the gate diode D3. The graph shows the
average current produced by the two variants. The
SCR average current peaks just before the SCR starts
to switch. Higher levels of a.c. test voltage, VAC,
reduce the voltage clamping time of the SCR and the
average gate current. Breakdown diode D5 is added
to divert current when the gate current starts to
charge the power supply. This diode is often sacrificial,
TransistorBuffered
SCR
SLIC
D3
300
VG
D4 Th1
VK
RAC
I G - Gate Current - mA
Voltage - V
10
0
-10
-20
-30
-40
-50
-60
0
I - Cathode Current - mA
K
positive polarity
is given by diode
D4, which
clips the voltage
just above
ground. Gate
current during
diode conduction
is zero.
VK
VBat
D2
VAC
C2
Switching Mode
Power Supply
VG
Tx
D1
AC
Induction
Test
C1
20
AC Induction Testing
overheating and going short circuit under adverse
power induction conditions.
The transistor buffered SCR shows an unexpected
characteristic - the average gate current is negative, so
always correctly loading the power supply. The gain of
the transistor will reduce the average gate current
during cathode current flow, but this will still be a
positive value even though it is lower than the
unbuffered SCR gate
current. Figure 22
provides the answer;
RAC = 600 Ω
Protector
there is negative
Clamping
current flow during the
diode D4 conduction.
By careful integration,
Protector Starting to Switch
some of the diode
current diverts to the
SCR
transistor base causing
a negative gate current
flow during diode
conduction. The peak
positive gate current is
1.6 mA and the peak
Transistor Buffered SCR
negative gate current is
a larger -7 mA.
200
300
400
500
0
100
VAC - Open-circuit RMS AC Voltage to Cathode - V
Figure 21. Switching Mode Charging Currents
OCTOBER 2000 - REVISED AUGUST 2001
IK
200
Transistor Buffered
IG = +1.6 mA
100
0
-100
Transistor Buffered
IG = -7 mA
-200
IK
-300
0
5
10
Time - ms
15
Figure 22. Transistor Buffered SCR Currents
Protectors like the TISP61089B are designed on this
principle.
Transistor Buffered Thyristor Structure
Figure 23 shows how the NPN transistor is integrated
with the P-gate SCR. The NPN transistor is formed
from the starting silicon n- material and diffusion of
p+ and an n- conversion. Low resistance contact areas
for the collector and emitter electrodes are given by
further n+ diffusion. A metal strap connects the
transistor emitter to the SCR P-gate. This type of
structure is used in the TISP8200M devices and a
complimentary version for the TISP8201M
devices (PNP transistor and an N-gate
SCR).
Gated TISP® Function
Range
Gated devices can be made in the
same classes as fixed voltage
devices: conducting unidirectional,
blocking unidirectional, symmetrical bidirectional and asymmetrical
bidirectional. Likewise, the
protection modes can be single or
multiple in a single package. The extra
dimensions gated devices bring are P-gate,
N-gate or both, plus buffered or unbuffered.
Adding these gate options to the fixed voltage classes
and modes of Table 3 would make a complex table.
Table 4 on the following page is a subset showing the
catalog parts currently offered by Bourns.
100
80
60
40
20
0
-20
-40
-60
-80
-100
20
IG - Gate Current - mA
I - Cathode Current - mA
K
300
The current product range integrates
several 3-point protection functions
into a single silicon chip. The
TISP6xxxx Series, TISPPBL3,
TISP8200M and TISP8201M have 2
mode protection. All are transistor
buffered to reduce triggering current. The
TISP6xxxx Series and TISPPBL3 are
conducting unidirectional protectors
intended for protecting negative battery
voltage SLICs. The TISP8200M and
TISP8201M are used as a pair to
protect ringing SLICs which have plus
and minus battery supplies.
The TISP6NTP2x series are 5-point protectors with 4
modes of protection. These devices integrate 4
conducting unidirectional protectors in a single
package.
Figure 23.
Transistor Buffered Thyristor Structure
OCTOBER 2000 - REVISED AUGUST 2001
Gated TISP ® Configurations
Class - Unidirectional
Conducting
Blocking
Buffered P-gate
Buffered P-gate
Buffered N-gate
Points
Modes
Integrated
Elements
Protection
3
2
2
TISP61xxx
Series
TISPPBL3
5
4
4
TISP6NTP2x
Series
+i
+i
Protection
Mode Terminal
Pair VI
Characteristic
TISP8201M
TISP8200M
-v
+v -v
+v -v
-i
-i
+i
+v
-i
Table 4.
TISP® Packaging
When the TISP® device was first introduced in 1982,
it used the standard TO-220AB power device package. This package, together with the smaller SOT82,
was intended to be secured to a heatsink to allow high
dissipation. Generally, the dissipation of a TISP®
device does not require the use of a heatsink. This led
to the introduction of various TISP® products in
smaller, lower height through-hole mounting packages in the 1987 to 1998 period. Recognizing the
trend to surface mount technology, in 1993 TISP®
devices were introduced in 8-pin small outline
packages, D008, and followed in 1997 by the 2-pin
DO-214, SMB package. This path of migrating from
power device packaging to smaller size through-hole
package and the introduction of surface mount
technology is shown in Figure 24.
OCTOBER 2000 - REVISED AUGUST 2001
D008
(SOIC)
Surface-Mount
Packages
SMB
(DO-214AA)
TO-92
P008
(PDIP)
Through-Hole
Isolated Packages
TO-220
SL003
(SIP)
DO-92
(MOD. TO-92)
SOT82
Through-Hole
Power Packages
1990
1985
1980
2000
1995
Figure 24. Package Introductions
Applications Information
TISP® data sheets are comprehensive and contain
applications information relevant to that device. The
Area
Circuits
Topic
following table lists some of the topics found in
TISP® series data sheets.
TISP ® Data Sheet
Area
Systems
TISP ® Data Sheet
Topic
BOD replacement
’ 3700F3
ADSL
Diode bridge multi-point protection
’5xxxH3BJ
’4360H3BJ
HDSL
’40xxL1BJ, ’40xxH1BJ
LCAS (Line Card Access Switch)
’4125/’219H3BJ
Home phone networking
’40xxL1BJ, ’40xxH1BJ
Low capacitance 3-point protection
’5xxxH3BJ
ISDN - d.c. feed
’5xxxH3BJ, ’6NTP2B
SLICs - Ericsson
’PBL3
ISDN-S/U
’40xxL1BJ, ’40xxH1BJ
SLICs - Ringing, negative supply
’61089B
LAN and MAN
’3700F3
SLICs - Ringing, positive/negative supply
’8200M, ’8201M
Pair Gain
’40xxL1BJ, ’40xxH1BJ
SLICs - Negative supply
’5xxxH3BJ
xDSL
’6NTP2A
System insulation protection
’3700F3, ’4700F3
Transformer winding protection
’40xxL1BJ, ’40xxH1BJ
POTS intra-building,
’4xxxL3BJ, ’4360H3BJ
- Cable MODEMs,
Standards FCC Part 68
Equipment ADSL MODEMs
’4360H3BJ
’6NTP2A
GR-1089-CORE
’61089B, ’6NTP2A
- Router,
IEC 61000-4-5
’6NTP2A
- Set top boxes, WLL
IEE E Std 802.3
’3700F3
ITU-T K.20, K.21
’6NTP2A
Impulse
GR-1089-CORE
’61089B
Generators
IEC 61000-4-5 generator ’7xxxF3
UL 1950/60950, CSA 22.2 No.950
’4xxxL3BJ, ’3700F3
ITU-T generators
Table 5.
OCTOBER 2000 - REVISED AUGUST 2001