UCS1002 and PIC16F1503 Reference Design 2014 Microchip Technology Inc. DS50002295A Note the following details of the code protection feature on Microchip devices: • Microchip products meet the specification contained in their particular Microchip Data Sheet. • Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions. • There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property. • Microchip is willing to work with the customer who is concerned about the integrity of their code. • Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as “unbreakable.” Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our products. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act. Information contained in this publication regarding device applications and the like is provided only for your convenience and may be superseded by updates. It is your responsibility to ensure that your application meets with your specifications. MICROCHIP MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED TO ITS CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE. Microchip disclaims all liability arising from this information and its use. Use of Microchip devices in life support and/or safety applications is entirely at the buyer’s risk, and the buyer agrees to defend, indemnify and hold harmless Microchip from any and all damages, claims, suits, or expenses resulting from such use. No licenses are conveyed, implicitly or otherwise, under any Microchip intellectual property rights. Trademarks The Microchip name and logo, the Microchip logo, dsPIC, FlashFlex, flexPWR, JukeBlox, KEELOQ, KEELOQ logo, Kleer, LANCheck, MediaLB, MOST, MOST logo, MPLAB, OptoLyzer, PIC, PICSTART, PIC32 logo, RightTouch, SpyNIC, SST, SST Logo, SuperFlash and UNI/O are registered trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. The Embedded Control Solutions Company and mTouch are registered trademarks of Microchip Technology Incorporated in the U.S.A. Analog-for-the-Digital Age, BodyCom, chipKIT, chipKIT logo, CodeGuard, dsPICDEM, dsPICDEM.net, ECAN, In-Circuit Serial Programming, ICSP, Inter-Chip Connectivity, KleerNet, KleerNet logo, MiWi, MPASM, MPF, MPLAB Certified logo, MPLIB, MPLINK, MultiTRAK, NetDetach, Omniscient Code Generation, PICDEM, PICDEM.net, PICkit, PICtail, RightTouch logo, REAL ICE, SQI, Serial Quad I/O, Total Endurance, TSHARC, USBCheck, VariSense, ViewSpan, WiperLock, Wireless DNA, and ZENA are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. SQTP is a service mark of Microchip Technology Incorporated in the U.S.A. Silicon Storage Technology is a registered trademark of Microchip Technology Inc. in other countries. GestIC is a registered trademarks of Microchip Technology Germany II GmbH & Co. KG, a subsidiary of Microchip Technology Inc., in other countries. All other trademarks mentioned herein are property of their respective companies. © 2014, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved. ISBN: 978-1-63276-643-4 QUALITY MANAGEMENT SYSTEM CERTIFIED BY DNV == ISO/TS 16949 == DS50002295A-page 2 Microchip received ISO/TS-16949:2009 certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona; Gresham, Oregon and design centers in California and India. The Company’s quality system processes and procedures are for its PIC® MCUs and dsPIC® DSCs, KEELOQ® code hopping devices, Serial EEPROMs, microperipherals, nonvolatile memory and analog products. In addition, Microchip’s quality system for the design and manufacture of development systems is ISO 9001:2000 certified. 2014 Microchip Technology Inc. UCS1002 AND PIC16F1503 REFERENCE DESIGN Table of Contents Preface ........................................................................................................................... 5 Introduction............................................................................................................ 5 Document Layout .................................................................................................. 5 Conventions Used in this Guide ............................................................................ 6 Recommended Reading........................................................................................ 7 The Microchip Web Site ........................................................................................ 7 Customer Support ................................................................................................. 7 Document Revision History ................................................................................... 7 Chapter 1. Product Overview 1.1 Introduction ..................................................................................................... 8 1.2 What does the UCS1002 and PIC16F1503 Reference Design kit include? ... 8 1.3 Getting started ................................................................................................ 9 Chapter 2. Hardware Description 2.1 Overview ...................................................................................................... 10 2.2 Power Supply ............................................................................................... 11 2.3 PIC16F1503 DEBUG support (optional) ...................................................... 11 2.4 UCS1002 Pin Configuration ......................................................................... 12 Appendix A. Schematic and Layouts A.1 Introduction .................................................................................................. 13 A.2 Board – Schematic – UCS1002, PIC16F1503 and Power Supply ............... 14 A.3 Board – Schematic – Second Charging Path with UCS1002 (optional) ..... 15 A.4 Board – Top Silk .......................................................................................... 16 A.5 Board – Top Silk and Copper ....................................................................... 16 A.6 Board – Top Copper .................................................................................... 17 A.7 Board – Inner Plane 1 – GROUND .............................................................. 17 A.8 Board – Inner Plane 2 – POWER ................................................................ 18 A.9 Board – Bottom Copper ............................................................................... 18 A.10 Board – Bottom Copper and Silk ............................................................... 19 A.11 Board – Bottom Silk ................................................................................... 19 Appendix B. Bill of Materials (BOM) Worldwide Sales and Service .................................................................................... 24 2014 Microchip Technology Inc. DS50002295A-page 3 UCS1002 and PIC16F1503 Reference Design Object of Declaration: UCS1002 and PIC16F1503 Reference Design DS50002295A-page 4 2014 Microchip Technology Inc. UCS1002 AND PIC16F1503 REFERENCE DESIGN Preface NOTICE TO CUSTOMERS All documentation becomes dated, and this manual is no exception. Microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/or tool descriptions may differ from those in this document. Please refer to our web site (www.microchip.com) to obtain the latest documentation available. Documents are identified with a “DS” number. This number is located on the bottom of each page, in front of the page number. The numbering convention for the DS number is “DSXXXXXXXXA”, where “XXXXXXXX” is the document number and “A” is the revision level of the document. For the most up-to-date information on development tools, see the MPLAB® IDE online help. Select the Help menu, and then Topics to open a list of available online help files. INTRODUCTION This chapter contains general information that will be useful to know before using the UCS1002 and PIC16F1503 Reference Design. Items discussed in this chapter include: • • • • • • Document Layout Conventions Used in this Guide Recommended Reading The Microchip Web Site Customer Support Document Revision History DOCUMENT LAYOUT This document describes how to use the UCS1002 and PIC16F1503 Reference Design. The manual layout is as follows: • Chapter 1. “Product Overview” – Important information about the UCS1002 and PIC16F1503 Reference Design. Includes a Getting Started section that describes the connections to the power supply and the Portable Device. • Chapter 2. “Hardware Description” – Includes details about the components of the USB charger. • Appendix A. “Schematic and Layouts” – Shows the schematic and layout diagrams. • Appendix B. “Bill of Materials (BOM)” – Lists the parts used to build the UCS1002 and PIC16F1503 Reference Design. 2014 Microchip Technology Inc. DS50002295A-page 5 UCS1002 and PIC16F1503 Reference Design CONVENTIONS USED IN THIS GUIDE This manual uses the following documentation conventions: DOCUMENTATION CONVENTIONS Description Arial font: Italic characters Initial caps Quotes Underlined, italic text with right angle bracket Bold characters N‘Rnnnn Text in angle brackets < > Courier New font: Plain Courier New Represents Referenced books Emphasized text A window A dialog A menu selection A field name in a window or dialog A menu path MPLAB® IDE User’s Guide ...is the only compiler... the Output window the Settings dialog select Enable Programmer “Save project before build” A dialog button A tab A number in verilog format, where N is the total number of digits, R is the radix and n is a digit. A key on the keyboard Click OK Click the Power tab 4‘b0010, 2‘hF1 Italic Courier New Sample source code Filenames File paths Keywords Command-line options Bit values Constants A variable argument Square brackets [ ] Optional arguments Curly brackets and pipe character: { | } Ellipses... Choice of mutually exclusive arguments; an OR selection Replaces repeated text Represents code supplied by user DS50002295A-page 6 Examples File>Save Press <Enter>, <F1> #define START autoexec.bat c:\mcc18\h _asm, _endasm, static -Opa+, -Opa0, 1 0xFF, ‘A’ file.o, where file can be any valid filename mcc18 [options] file [options] errorlevel {0|1} var_name [, var_name...] void main (void) { ... } 2014 Microchip Technology Inc. Preface RECOMMENDED READING This user's guide describes how to use the UCS1002 and PIC16F1503 Reference Design. Other useful documents are listed below. The following Microchip documents are available and recommended as supplemental reference resources. • UCS1002-2 Data Sheet - “Programmable USB Port Power Controller with Charger Emulation” (Rev.1.4 - 7-16-2013) This data sheet provides detailed information regarding the UCS1002 device. • PIC16F1503 Data Sheet - “14-Pin Flash, 8-bit Microcontroller” (DS40001607) This data sheet provides detailed information regarding the PIC16F1503 device. • AN1827 – “UCS1002 Highest Current Algorithm Using a PIC® Microcontroller” (DS20001827A) This application note provides information on the firmware programmed in PIC16F1503. THE MICROCHIP WEB SITE Microchip provides online support via our web site at www.microchip.com. This web site is used as a means to make files and information easily available to customers. Accessible by using your favorite Internet browser, the web site contains the following information: • Product Support – Data sheets and errata, application notes and sample programs, design resources, user’s guides and hardware support documents, latest software releases and archived software • General Technical Support – Frequently Asked Questions (FAQs), technical support requests, online discussion groups, Microchip consultant program member listing • Business of Microchip – Product selector and ordering guides, latest Microchip press releases, listing of seminars and events, listings of Microchip sales offices, distributors and factory representatives CUSTOMER SUPPORT Users of Microchip products can receive assistance through several channels: • • • • Distributor or Representative Local Sales Office Field Application Engineer (FAE) Technical Support Customers should contact their distributor, representative or field application engineer (FAE) for support. Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document. Technical support is available through the web site at: http://www.microchip.com/support. DOCUMENT REVISION HISTORY Revision A (September 2014) • Initial Release of this Document. 2014 Microchip Technology Inc. DS50002295A-page 7 UCS1002 AND PIC16F1503 REFERENCE DESIGN Chapter 1. Product Overview 1.1 INTRODUCTION This UCS1002 and PIC16F1503 Reference Design is a fully functional universal serial bus (USB) charger compatible with a large variety of portable devices. The UCS1002 programmable port-power controller can deliver up to 2.5A charging current. Features like current monitoring and programmable charger emulation profiles make it a good candidate to be used with a PIC® Microcontroller for intelligent USB charging solutions. The algorithm implemented in the PIC microcontroller applies multiple charger emulation profiles and selects the one that provides the highest current to the attached device. For more information regarding the code, refer to AN1827 – "UCS1002 Highest Current Algorithm Using a PIC® Microcontroller” (DS20001827A). The board can be powered from 5V directly or through the MCP16323 Synchronous Buck Regulator that allows 6-18V input. FIGURE 1-1: 1.2 UCS1002 and PIC16F1503 Reference Design. WHAT DOES THE UCS1002 AND PIC16F1503 REFERENCE DESIGN KIT INCLUDE? This UCS1002 and PIC16F1503 Reference Design kit includes: • UCS1002 and PIC16F1503 Reference Design (ARD00550) • AC Power Adapter (AC cable not included), 12V DC output • Important Information Sheet DS50002295A-page 8 2014 Microchip Technology Inc. Product Overview 1.3 GETTING STARTED Depending on the available DC supply, the board has a variety of powering options. One of the following options can be used: • External power supply 6-18V DC on J6 jack connector. J11 must be unpopulated. • External power supply 5V DC on J9, J1 or J7. J11 must be unpopulated. • If the USB host can supply enough current for charging, then the external power supply is not required and J11 must be populated. J2 jumper must be populated to provide power to the corresponding USB connector (J4). A current probe or a multimeter can be connected to J2 header for monitoring the charging current and the voltage close to the USB connector. After the proper jumper configurations are set and power is turned on, the portable device to be charged can be plugged into the USB connector J4. The green LED (LD1) turns on, confirming the attach detection. The board comes with the PIC16F1503 microcontroller programmed with a firmware version that communicates with only one of the two UCS1002 devices on the board (U1 on the schematic, with the corresponding USB connector J4). The other path available on the board (containing the components U4, J8 and J10) can be enabled by changing the I2C™ address of the UCS1002 in the firmware and reprogramming the MCU via the J5 ICSP connector. 2014 Microchip Technology Inc. DS50002295A-page 9 UCS1002 AND PIC16F1503 REFERENCE DESIGN Chapter 2. Hardware Description 2.1 OVERVIEW Figure 2-1 and Figure 2-2 show the main hardware components and the block diagram of the UCS1002 and PIC16F1503 Reference Design. 2 1 8 9 Legend: 1 = USB connector (to host) 3 5 4 6 7 6 = USB connector (to portable device) 2 = VDD 5V input option 7 = VS2 5V input option 3 = PIC16F1503 8 = MCP16323 Synchronous Buck Regulator 4 = ICSP connector 9 = DC Input Jack 6-18V 5 = UCS1002 FIGURE 2-1: DS50002295A-page 10 Top View - Main Hardware Components. 2014 Microchip Technology Inc. Hardware Description MCP16323 6-18V USB Host Synchronous 5V Buck Regulator J11 5V D+/D- 0Ω VBUS D+/D- out SDA SCL PIC16F1503 USB Device I2C™ Bus SDA SCL VDD 0Ω UCS1002 VDD D+/D- in VS VS2 5V 2.2 D+/D- in VDD 0Ω J2 VS VDD VDD 5V FIGURE 2-2: UCS1002 VS SDA SCL D+/D- out VBUS J8 USB Device Block Diagram. POWER SUPPLY The board can be powered directly from a 5V DC supply or via the MCP16323 High-Efficiency Synchronous Buck Regulator, allowing input voltages from 6V to 18V DC and output currents up to 3A at 5V. Note: Because of the space constraints, the power dissipation is limited, and the maximum output current is lower than 3A. The UCS1002 and PIC16F1503 Reference Design is designed with a split 5V supply: • VS is input for the Power Switch of the UCS1002 device • VDD is the main power supply to the PIC MCU and to UCS1002 (chip functionality) The board comes with the R2, R29 and R30 (all with 0Ω values) populated, so VDD and VS traces for the two UCS1002 are connected. 2.3 PIC16F1503 DEBUG SUPPORT (OPTIONAL) The PIC16F1503 has no built-in debug circuitry. It requires the AC244051 external header for debug support. In order to use the in-circuit debug feature provided by the external header, these steps must be followed: 1. Remove the PIC16F1503 from the board. 2. Populate the 14-pin DIP socket on the board (J12). The DIP socket is not included in the UCS1002 and PIC16F1503 Reference Design kit. 3. Connect the external debug header to the DIP socket through the gold pins headers provided in the AC244051 kit. For more information on AC244051 debug header, refer to the latest “Processor Extension Pack and Header Specification” (DS51292) document. 2014 Microchip Technology Inc. DS50002295A-page 11 UCS1002 and PIC16F1503 Reference Design 2.4 UCS1002 PIN CONFIGURATION The UCS1002 device is configured to work in SMBus mode, with maximum hardware current limit setting (2500 mA). The proper value pull-down resistor connected to COMM_SEL/ILIM pin can be drawn from Section 4.1 - “Operating Mode” in the UCS1002 data sheet. In this case, the value is 33 kΩ PWR_EN polarity is set to active high and the SMBus addresses for the two UCS1002 devices on the board are the following (refer to Table 4.2 - “SEL Pin Decode” in the data sheet): • U1 - Address 33h: pull-down resistor value of 47 kΩ • U4 - Address 30h: pull-down resistor value of 82 kΩ The addresses specified above represent the hexadecimal value of the seven bits shown in the table (without the RD/WR indicator bit). The UCS1002 device is configured in Dedicated Charger Emulation by setting the following logic states on M1, M2 and EM_EN pins (see Table 9.1 - “Active Mode Selection” in the data sheet): M1 M2 EM_EN Active Mode 0 0 1 Dedicated Charger Emulation Cycle The PWR_EN pin that controls the port power switch in Active state is set to a logic-high state (active). When the board is powered up, the microcontroller sets the PIN_IGNORE configuration bit in the UCS1002. This determines the PWR_EN to be controlled by the microcontroller via SMBus communication. As a result, the status of the PWR_EN pin is ignored by the UCS1002 device. DS50002295A-page 12 2014 Microchip Technology Inc. UCS1002 AND PIC16F1503 REFERENCE DESIGN Appendix A. Schematic and Layouts A.1 INTRODUCTION This appendix contains the following schematics and layouts for the UCS1002 and PIC16F1503 Reference Design: • • • • • • • • • • Board – Schematic – UCS1002, PIC16F1503 and Power Supply Board – Schematic – Second Charging Path with UCS1002 (optional) Board – Top Silk Board – Top Silk and Copper Board – Top Copper Board – Inner Plane 1 – GROUND Board – Inner Plane 2 – POWER Board – Bottom Copper Board – Bottom Copper and Silk Board – Bottom Silk 2014 Microchip Technology Inc. DS50002295A-page 13 BOARD – SCHEMATIC – UCS1002, PIC16F1503 AND POWER SUPPLY Vdd input option 2 1 VDD_5V J1 EDZ250/2 VDD C1 Vs J11 C7 0603 DNP 0.01uF 50V shield JP3 C8 C9 0.1uF 25V 0603 Shunt 2.54mm 1x2 Handle 0.01uF 50V 0603 0R 1206 1% C10 10uF 16V TANT-B C5 0.01uF 50V 0603 470pF 50V 0603 JP1 150uF 10V TANT-D C6 R2 1 VBUS C4 0.1uF 25V 0603 1 HDR-2.54 Male 1x2 2 C2 C3 2 0.1uF 25V 0603 0.01uF 50V 0603 L2' USB_OUT1_P L1 Shunt 2.54mm 1x2 Handle J2 HDR-2.54 Male 1x2 L2 CM Choke 90Ohm C12 C11DNP0603 0.01uF 50V 10uF 16V TANT-B R5 USB_IN_N 0R 0603 J4 VDD_5V R13 10 PWR_EN 21 FLG 20 GND shield R14 R15 10k 0603 1% 10k 0603 1% A_DET# ALERT# SMData SMClk SEL ILIM 1 18 13 11 12 6 5 R16 1 3 2 JACK Power 2.5mm Male C19 C20 10uF 25V 1206 10uF 25V 1206 9 EN PG 8 FB1 R22 C23 C24 22uF 10V 1206 22uF 10V 1206 J7 VS C21 0.01uF 50V 0603 HDR-2.54 Male 1x2 Vs input option DS50002295A-page 14 RA5 RA4 MCLR RC5 RC4 RC3 1 2 3 4 5 6 7 C22 DNP GND 1 2 3 4 5 6 ICSP R24 0603 VDD_5V U3 ICSPDAT ICSPCLK RA2 MCLR RA4 RA5 13 12 11 4 3 2 RA0/ICSPDAT RA1/ICSPCLK RA2 RA3/MCLR/VPP RA4 RA5 R26 0603 0R R44 0R 0603 R27 0603 PIC16F1503 0603 0R R28 0603 0R 0R shield 0603 VDD VSS 1 C18 R20 R21 0.1uF 25V 0603 4.99k 0603 1% 4.99k 0603 1% SM_CLK 14 SM_DAT SMBus Interface RC0 RC1 RC2 RC3 RC4 RC5 0R 110-91-314-41-001 DIP socket for Debug VDD_5V HDR-2.54 Male 1x6 R25 ICSPDAT ICSPCLK RA2 SM_CLK SM_DAT RC2 50V 0603 addr: 33h, active high MCLR VDD GND PGD PGC AUX TP2 0.1uF 25V 0603 0R 14 13 12 11 10 9 8 R18 J5 R23 ESD5V3 DNP0.01uF SM_CLK 10k 0402 5% J12 0R 0603 10k 0603 1% Vs 4.7uH C15 R9 D3 D2 SM_DAT R17 L2 5 RED 47k 0603 1% 0.022uF 50V 0603 10 VFB 4 SGND 17 EP 14 PGND 15 PGND B340A LD2 GREEN DNP C17 1 SW 12 SW 13 SW 16 SW 0.01uF 16V 0603 shield 33k 0603 1% 2 1 D1 J6 BOOST 2 VIN 3 VIN LD1 VDD_5V 2.5A ILIM U2 MCP16323-5V C13 ESD5V3 R19 49.9R 0603 1% 470R 0603 1% 3 VBUS1 4 VBUS2 17 DPOUT 16 DMOUT 19 EM_EN 1 M1 2 M2 R7 470R 0603 1% 2 14 DPIN 15 DMIN 15k 0402 1% R12 10k 10k 0603 0603 1% 1% 0.1uF 25V 0603 0R DNP R11 C16 0603 7 VS1 8 VS2 R10 0.01uF 50V 9 15k 0402 1% VDD_5V R6 2 C14DNP0603 UCS1002 VBUS_1 U1 USB2.0-A 1 VBUS 2 D3 D+ 4 GND 1 0R 0603 DNP L1 0 R4 USB_IN_P R8 VDD_5V L1' USB_OUT1_N 0 USB2.0-B 1 VBUS 2 D3 D+ 4 GND VDD J3 10 9 8 7 6 5 SM_CLK SM_DAT RC2 RC3 RC4 RC5 shield UCS1002 and PIC16F1503 Reference Design 2014 Microchip Technology Inc. A.2 BOARD – SCHEMATIC – SECOND CHARGING PATH WITH UCS1002 (OPTIONAL) VDD_5V R29 0R 1206 1% Vs C38 0603 R30 0.1uF 25V C28 0.01uF 50V 0603 470pF 50V 0603 C25 JP2 150uF 10V TANT-D C29 R31 C31 C32 0.1uF 25V 0603 0.01uF 50V 0603 C30 10uF 16V TANT-B 0.01uF 50V 0603 L2' USB_OUT2_P 10uF 16V TANT-B R37 R38 10k 0603 1% 10k 0603 1% 15k 0402 1% 14 DPIN 15 DMIN 10 PWR_EN 10k 0603 1% 21 FLG 20 GND R40 10k 0603 1% A_DET# ALERT# SMData SMClk SEL ILIM 0.01uF 50VJ10 0603 470R 0603 1% 470R 0603 1% 18 13 11 12 6 5 1 VBUS 2 D3 D+ 4 GND C35 0.01uF 16V 0603 USB2.0-A 1 R33 1 17 DPOUT 16 DMOUT 19 EM_EN 1 M1 2 M2 R39 VBUS_2 9 VDD VS_2 R36 R32 LD3 LD4 GREEN RED R35 DNP C36 0R 0603 2 0.1uF 25V 0603 3 VBUS1 4 VBUS2 2 C37 U4 UCS1002 DNP L1 VDD_5V R34 7 VS1 8 VS2 C34 L1' USB_OUT2_N VDD_5V HDR-2.54 Male 1x2 L2 CM Choke 90Ohm C33 15k 0402 1% L3 Shunt 2.54mm 1x2 Handle J8 0 EDZ250/2 VS2 0R 1206 1% 1 DNP 2 1 J9 C27 0.1uF 25V 0603 2 0R 1206 1% C26 D4 D5 ESD5V3 ESD5V3 0.01uF 50V 0603 shield SM_DAT VDD_5V R41 33k 0603 1% 2.5A ILIM SM_CLK R42 DNP 10k 0603 1% R43 82k 0603 1% addr: 30h, active high shield UCS1002 and PIC16F1503 Reference Design 2014 Microchip Technology Inc. A.3 DS50002295A-page 15 UCS1002 and PIC16F1503 Reference Design A.4 BOARD – TOP SILK A.5 BOARD – TOP SILK AND COPPER DS50002295A-page 16 2014 Microchip Technology Inc. Schematic and Layouts A.6 BOARD – TOP COPPER A.7 BOARD – INNER PLANE 1 – GROUND 2014 Microchip Technology Inc. DS50002295A-page 17 UCS1002 and PIC16F1503 Reference Design A.8 BOARD – INNER PLANE 2 – POWER A.9 BOARD – BOTTOM COPPER DS50002295A-page 18 2014 Microchip Technology Inc. Schematic and Layouts A.10 BOARD – BOTTOM COPPER AND SILK A.11 BOARD – BOTTOM SILK 2014 Microchip Technology Inc. DS50002295A-page 19 UCS1002 AND PIC16F1503 REFERENCE DESIGN Appendix B. Bill of Materials (BOM) TABLE B-1: Qty. BILL OF MATERIALS (BOM) Reference Description Manufacturer Part Number 10 C1, C3, C8, C16, Cap. ceramic 0.1 µF 25V 20% X7R C18, C22, C26, SMD 0603 C31, C37, C38 KEMET® 2 C2, C25 AVX Corporation TPSD157K010R0100 7 C4, C6, C9, C21, Cap. ceramic 0.01 µF 50V 20% X7R C27, C29, C32 SMD 0603 KEMET C0603C103M5RAC 2 C5, C28 Cap. ceramic 470 pF 50V 10% X7R SMD 0603 Johanson Dielectrics 500R14W471KV4T 0 C7, C11, C14, C15, C34, C36 Cap. ceramic 0.01 µF 50V 20% X7R SMD 0603 – DO NOT POPULATE KEMET C0603C103M5RAC 4 C10, C12, C30, C33 Cap. ceramic 10 µF 16V 10% 2.8 Ohm SMD B KEMET T491B106K016AS 2 C13, C35 Cap. ceramic 0.01 µF 16V 10% X7R SMD 0603 Panasonic® - ECG ECJ-1VB1C103K 1 C17 Cap. ceramic 0.022 µF 50V 10% X7R SMD 0603 TDK Corporation C1608X7R1H223K 2 C19, C20 Cap. ceramic 10 µF 25V 10% X7R SMD 1206 Taiyo Yuden Co., Ltd. TMK316B7106KL-TD 2 C23, C24 Cap. ceramic 22 µF 10V 10% X7R SMD 1206 Samsung Electro-Mechanics America, Inc. CL31B226KPHNNNE 1 D1 Diode Sctky B340A 500 mV 3A 40V DO-214AC_SMA Diodes® Incorporated B340A-13-F 4 D2, D3, D4, D5 Diode TVS Unidir. ESD5V3U1U 5.3V Infineon SMD SOD-882 Technologies AG 1 FB1 Ferrite 6A 0.007R SMD 0603 2 J1, J9 Conn. terminal 5.08 mm 15A Female On-Shore 1x2 TH R/A Technology, Inc. EDZ250/2 4 J2, J7, J8, J11 Conn. header 2.54 Male 1x2 Gold 5.84MH TH VERT FCI 68001-202HLF 1 J3 Conn. USB 2.0 STD-B Female TH R/A Tyco Electronics (TE Connectivity) 292304-1 2 J4, J10 Conn. USB 2.0 STD-A Female TH R/A FCI 87520-0010BLF 1 J5 Conn. header 2.54 Male 1x6 Gold 5.84MH TH R/A FCI 68016-106HLF 1 J6 Conn. power jack male 2.5 mm 16V 2.5A TH R/A CUI Inc PJ-002B Note 1: Cap. Tant. 150 µF 10V 10% 100 mOhm SMD D Murata Electronics® C0603C104M3RACTU ESD5V3U1U-02LRH E6327 BLM18KG260TN1D The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. DS50002295A-page 20 2014 Microchip Technology Inc. Bill of Materials (BOM) TABLE B-1: Qty. BILL OF MATERIALS (BOM) (CONTINUED) Reference Description Mill-Max Mfg. Corporation Part Number 0 J12 2 JP1=J2, JP2=J8 Mech. HW Jumper 2.54mm 1x2 Han- TE Connectivity, Ltd. dle Gold 881545-2 0 JP3 Jumper 2.54 mm 1x2 Handle Gold – DO NOT POPULATE TE Connectivity, Ltd. 881545-2 2 L1, L3 Inductor Choke Common Mode 90 Ohm 0805 Murata Electronics DLW21HN900SQ2L 1 L2 Inductor 4.7 µH 4.6A SMD L8W8H4.3 Bourns®, Inc. SRU8043-4R7Y 2 LD1, LD3 Diode LED Green 2.1V 30 mA 6mcd Clear SMD 0603 Lite-On® Technology Corporation LTST-C190GKT 2 LD2, LD4 Diode LED Red 1.8V 40 mA 10mcd Clear SMD 0603 Lite-On Technology Corporation LTST-C190KRKT PCB Printed Circuit Board – UCS1002 and — PIC16F1503 Reference Design 104-00231 1 Plugs onto J6 AC Power Adapter Transformer Desktop 12V 18W SL Power Electronics MENB1020A1203F01 3 R2, R29, R30 Res. 0R 1% 1/4W SMD 1206 TT Electronics Plc. WCR1206-R005JI 12 R4, R5, R9, R13, Res. TKF 0R 1/10W SMD 0603 R23, R24, R25, R26, R27, R28, R35, R44 NIC Components Corp. NRC06Z0TRF 4 R6, R7, R32, R33 Res. TKF 470R 1% 1/10W SMD 0603 Yageo Corporation RC0603FR-07470RL 0 R8, R10 Res. TKF 15k 1% 1/10W SMD 0402 – DO NOT POPULATE Panasonic - ECG ERJ-2RKF1502X 8 R11, R12, R14, R15, R37, R38, R39, R40 Res. TKF 10k 1% 1/10W SMD 0603 Vishay Intertechnology, Inc. CRCW060310K0FKEA 2 R16, R41 Res. TKF 33k 1% 1/10W SMD 0603 Stackpole Electronics, Inc. RMCF0603FT33K0 0 R17, R42 Res. TKF 10k 1% 1/10W SMD 0603 – DO NOT POPULATE Vishay Intertechnology, Inc. CRCW060310K0FKEA 1 R18 Res. TKF 47k 1% 1/10W SMD 0603 Stackpole Electronics, Inc. RMCF 1/16 47K 1% R 1 R19 Res. TKF 49.9R 1% 1/10W SMD 0603 Panasonic - ECG ERJ-3EKF49R9V 2 R20, R21 Res. TKF 4.99k 1% 1/10W SMD 0603 Yageo Corporation 9C06031A4991FKHFT 1 R22 Res. TKF 10k 5% 1/10W SMD 0402 Panasonic - ECG ERJ-2GEJ103X 0 R31 Res. 0R 1% 1/4W SMD 1206 – DO NOT POPULATE TT Electronics Plc. WCR1206-R005JI 2 R34, R36 Res. TKF 15k 1% 1/10W SMD 0402 Panasonic - ECG ERJ-2RKF1502X 1 R43 Res. 82K OHM 1/10W 1% 0603 SMD Panasonic - ECG ERJ-3EKF8202V 1 TP2 Conn. TP Loop Black TH 5011 Note 1: Socket IC Push Dip 14 TH – DO NOT POPULATE Manufacturer Keystone Electronics Corp. 110-93-314-41-001 The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. 2014 Microchip Technology Inc. DS50002295A-page 21 UCS1002 and PIC16F1503 Reference Design TABLE B-1: Qty. BILL OF MATERIALS (BOM) (CONTINUED) Reference Description Manufacturer Part Number 2 U1, U4 IC USB Port Power Controller UCS1002 QFN-20 Microchip Technology Inc. UCS1002-2-BP-TR 1 U2 Analog Switcher 3A Buck 5V MCP16323T-500E/NG QFN-16 Microchip Technology Inc. MCP16323T-500E/NG 1 U3 MCU 8-BIT 20 MHz 3.5 kB 128B PIC16F1503T-E/ST TSSOP-14 Microchip Technology Inc. PIC16F1503T-E/ST Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. DS50002295A-page 22 2014 Microchip Technology Inc. Bill of Materials (BOM) NOTES: 2014 Microchip Technology Inc. DS50002295A-page 23 Worldwide Sales and Service AMERICAS ASIA/PACIFIC ASIA/PACIFIC EUROPE Corporate Office 2355 West Chandler Blvd. Chandler, AZ 85224-6199 Tel: 480-792-7200 Fax: 480-792-7277 Technical Support: http://www.microchip.com/ support Web Address: www.microchip.com Asia Pacific Office Suites 3707-14, 37th Floor Tower 6, The Gateway Harbour City, Kowloon Hong Kong Tel: 852-2943-5100 Fax: 852-2401-3431 India - Bangalore Tel: 91-80-3090-4444 Fax: 91-80-3090-4123 Austria - Wels Tel: 43-7242-2244-39 Fax: 43-7242-2244-393 Denmark - Copenhagen Tel: 45-4450-2828 Fax: 45-4485-2829 Australia - Sydney Tel: 61-2-9868-6733 Fax: 61-2-9868-6755 Atlanta Duluth, GA Tel: 678-957-9614 Fax: 678-957-1455 China - Beijing Tel: 86-10-8569-7000 Fax: 86-10-8528-2104 Austin, TX Tel: 512-257-3370 China - Chengdu Tel: 86-28-8665-5511 Fax: 86-28-8665-7889 Boston Westborough, MA Tel: 774-760-0087 Fax: 774-760-0088 Chicago Itasca, IL Tel: 630-285-0071 Fax: 630-285-0075 Cleveland Independence, OH Tel: 216-447-0464 Fax: 216-447-0643 Dallas Addison, TX Tel: 972-818-7423 Fax: 972-818-2924 Detroit Novi, MI Tel: 248-848-4000 Houston, TX Tel: 281-894-5983 Indianapolis Noblesville, IN Tel: 317-773-8323 Fax: 317-773-5453 Los Angeles Mission Viejo, CA Tel: 949-462-9523 Fax: 949-462-9608 New York, NY Tel: 631-435-6000 San Jose, CA Tel: 408-735-9110 Canada - Toronto Tel: 905-673-0699 Fax: 905-673-6509 DS50002295A-page 24 China - Chongqing Tel: 86-23-8980-9588 Fax: 86-23-8980-9500 China - Hangzhou Tel: 86-571-8792-8115 Fax: 86-571-8792-8116 China - Hong Kong SAR Tel: 852-2943-5100 Fax: 852-2401-3431 China - Nanjing Tel: 86-25-8473-2460 Fax: 86-25-8473-2470 China - Qingdao Tel: 86-532-8502-7355 Fax: 86-532-8502-7205 China - Shanghai Tel: 86-21-5407-5533 Fax: 86-21-5407-5066 China - Shenyang Tel: 86-24-2334-2829 Fax: 86-24-2334-2393 China - Shenzhen Tel: 86-755-8864-2200 Fax: 86-755-8203-1760 China - Wuhan Tel: 86-27-5980-5300 Fax: 86-27-5980-5118 China - Xian Tel: 86-29-8833-7252 Fax: 86-29-8833-7256 India - New Delhi Tel: 91-11-4160-8631 Fax: 91-11-4160-8632 India - Pune Tel: 91-20-3019-1500 Japan - Osaka Tel: 81-6-6152-7160 Fax: 81-6-6152-9310 Japan - Tokyo Tel: 81-3-6880- 3770 Fax: 81-3-6880-3771 Korea - Daegu Tel: 82-53-744-4301 Fax: 82-53-744-4302 Korea - Seoul Tel: 82-2-554-7200 Fax: 82-2-558-5932 or 82-2-558-5934 France - Paris Tel: 33-1-69-53-63-20 Fax: 33-1-69-30-90-79 Germany - Dusseldorf Tel: 49-2129-3766400 Germany - Munich Tel: 49-89-627-144-0 Fax: 49-89-627-144-44 Germany - Pforzheim Tel: 49-7231-424750 Italy - Milan Tel: 39-0331-742611 Fax: 39-0331-466781 Italy - Venice Tel: 39-049-7625286 Malaysia - Kuala Lumpur Tel: 60-3-6201-9857 Fax: 60-3-6201-9859 Netherlands - Drunen Tel: 31-416-690399 Fax: 31-416-690340 Malaysia - Penang Tel: 60-4-227-8870 Fax: 60-4-227-4068 Poland - Warsaw Tel: 48-22-3325737 Philippines - Manila Tel: 63-2-634-9065 Fax: 63-2-634-9069 Singapore Tel: 65-6334-8870 Fax: 65-6334-8850 Taiwan - Hsin Chu Tel: 886-3-5778-366 Fax: 886-3-5770-955 Spain - Madrid Tel: 34-91-708-08-90 Fax: 34-91-708-08-91 Sweden - Stockholm Tel: 46-8-5090-4654 UK - Wokingham Tel: 44-118-921-5800 Fax: 44-118-921-5820 Taiwan - Kaohsiung Tel: 886-7-213-7830 Taiwan - Taipei Tel: 886-2-2508-8600 Fax: 886-2-2508-0102 Thailand - Bangkok Tel: 66-2-694-1351 Fax: 66-2-694-1350 China - Xiamen Tel: 86-592-2388138 Fax: 86-592-2388130 China - Zhuhai Tel: 86-756-3210040 Fax: 86-756-3210049 03/25/14 2014 Microchip Technology Inc.