MCP1662 LED Driver Evaluation Board User’s Guide 2014 Microchip Technology Inc. DS50002285A Note the following details of the code protection feature on Microchip devices: • Microchip products meet the specification contained in their particular Microchip Data Sheet. • Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions. • There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property. • Microchip is willing to work with the customer who is concerned about the integrity of their code. • Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as “unbreakable.” Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our products. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act. Information contained in this publication regarding device applications and the like is provided only for your convenience and may be superseded by updates. It is your responsibility to ensure that your application meets with your specifications. MICROCHIP MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED TO ITS CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE. Microchip disclaims all liability arising from this information and its use. Use of Microchip devices in life support and/or safety applications is entirely at the buyer’s risk, and the buyer agrees to defend, indemnify and hold harmless Microchip from any and all damages, claims, suits, or expenses resulting from such use. No licenses are conveyed, implicitly or otherwise, under any Microchip intellectual property rights. Trademarks The Microchip name and logo, the Microchip logo, dsPIC, FlashFlex, flexPWR, JukeBlox, KEELOQ, KEELOQ logo, Kleer, LANCheck, MediaLB, MOST, MOST logo, MPLAB, OptoLyzer, PIC, PICSTART, PIC32 logo, RightTouch, SpyNIC, SST, SST Logo, SuperFlash and UNI/O are registered trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. The Embedded Control Solutions Company and mTouch are registered trademarks of Microchip Technology Incorporated in the U.S.A. Analog-for-the-Digital Age, BodyCom, chipKIT, chipKIT logo, CodeGuard, dsPICDEM, dsPICDEM.net, ECAN, In-Circuit Serial Programming, ICSP, Inter-Chip Connectivity, KleerNet, KleerNet logo, MiWi, MPASM, MPF, MPLAB Certified logo, MPLIB, MPLINK, MultiTRAK, NetDetach, Omniscient Code Generation, PICDEM, PICDEM.net, PICkit, PICtail, RightTouch logo, REAL ICE, SQI, Serial Quad I/O, Total Endurance, TSHARC, USBCheck, VariSense, ViewSpan, WiperLock, Wireless DNA, and ZENA are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. SQTP is a service mark of Microchip Technology Incorporated in the U.S.A. Silicon Storage Technology is a registered trademark of Microchip Technology Inc. in other countries. GestIC is a registered trademarks of Microchip Technology Germany II GmbH & Co. KG, a subsidiary of Microchip Technology Inc., in other countries. All other trademarks mentioned herein are property of their respective companies. © 2014, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved. ISBN: 978-1-63276-351-8 QUALITY MANAGEMENT SYSTEM CERTIFIED BY DNV == ISO/TS 16949 == DS50002285A-page 2 Microchip received ISO/TS-16949:2009 certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona; Gresham, Oregon and design centers in California and India. The Company’s quality system processes and procedures are for its PIC® MCUs and dsPIC® DSCs, KEELOQ® code hopping devices, Serial EEPROMs, microperipherals, nonvolatile memory and analog products. In addition, Microchip’s quality system for the design and manufacture of development systems is ISO 9001:2000 certified. 2014 Microchip Technology Inc. Object of Declaration: MCP1662 LED Driver Evaluation Board 2014 Microchip Technology Inc. DS50002285A-page 3 MCP1662 LED Driver Evaluation Board User’s Guide NOTES: DS50002285A-page 4 2014 Microchip Technology Inc. MCP1662 LED DRIVER EVALUATION BOARD USER’S GUIDE Table of Contents Preface ........................................................................................................................... 7 Introduction............................................................................................................ 7 Document Layout .................................................................................................. 7 Conventions Used in this Guide ............................................................................ 8 Recommended Reading........................................................................................ 9 The Microchip Web Site ........................................................................................ 9 Customer Support ................................................................................................. 9 Document Revision History ................................................................................... 9 Chapter 1. Product Overview 1.1 Introduction ................................................................................................... 11 1.2 MCP1662 Short Overview ............................................................................ 11 1.3 What is the MCP1662 LED Driver Evaluation Board? ................................. 12 1.4 What the MCP1662 LED Driver Evaluation Board Kit Contains ................... 12 Chapter 2. Installation and Operation 2.1 Introduction ................................................................................................... 13 2.2 Features ....................................................................................................... 13 2.3 Getting Started ............................................................................................. 14 Appendix A. Schematic and Layouts A.1 Introduction .................................................................................................. 17 A.2 Board – Schematic ....................................................................................... 18 A.3 Board – Top Silk .......................................................................................... 19 A.4 Board – Top Silk And Copper ...................................................................... 19 A.5 Board – Bottom Copper ............................................................................... 19 Appendix B. Bill of Materials (BOM) Worldwide Sales and Service .................................................................................... 22 2014 Microchip Technology Inc. DS50002285A-page 5 MCP1662 LED Driver Evaluation Board User’s Guide DS50002285A-page 6 2014 Microchip Technology Inc. MCP1662 LED DRIVER EVALUATION BOARD USER’S GUIDE Preface NOTICE TO CUSTOMERS All documentation becomes dated, and this manual is no exception. Microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/or tool descriptions may differ from those in this document. Please refer to our web site (www.microchip.com) to obtain the latest documentation available. Documents are identified with a “DS” number. This number is located on the bottom of each page, in front of the page number. The numbering convention for the DS number is “DSXXXXXXXA”, where “XXXXXXX” is the document number and “A” is the revision level of the document. For the most up-to-date information on development tools, see the MPLAB® IDE online help. Select the Help menu, and then Topics to open a list of available online help files. INTRODUCTION This chapter contains general information that will be useful to know before using the MCP1662 LED Driver Evaluation Board. Items discussed in this chapter include: • • • • • • Document Layout Conventions Used in this Guide Recommended Reading The Microchip Web Site Customer Support Document Revision History DOCUMENT LAYOUT This document describes how to use the MCP1662 LED Driver Evaluation Board as a development tool. The manual layout is as follows: • Chapter 1. “Product Overview” – Important information about the MCP1662 LED Driver Evaluation Board. • Chapter 2. “Installation and Operation” – Includes instructions on how to get started with this user’s guide and a description of the user’s guide. • Appendix A. “Schematic and Layouts” – Shows the schematic and layout diagrams for the MCP1662 LED Driver Evaluation Board. • Appendix B. “Bill of Materials (BOM)” – Lists the parts used to build the MCP1662 LED Driver Evaluation Board. 2014 Microchip Technology Inc. DS50002285A-page 7 MCP1662 LED Driver Evaluation Board User’s Guide CONVENTIONS USED IN THIS GUIDE This manual uses the following documentation conventions: DOCUMENTATION CONVENTIONS Description Arial font: Italic characters Initial caps Quotes Underlined, italic text with right angle bracket Bold characters N‘Rnnnn Text in angle brackets < > Courier New font: Plain Courier New Represents Referenced books Emphasized text A window A dialog A menu selection A field name in a window or dialog A menu path MPLAB® IDE User’s Guide ...is the only compiler... the Output window the Settings dialog select Enable Programmer “Save project before build” A dialog button A tab A number in verilog format, where N is the total number of digits, R is the radix and n is a digit. A key on the keyboard Click OK Click the Power tab 4‘b0010, 2‘hF1 Italic Courier New Sample source code Filenames File paths Keywords Command-line options Bit values Constants A variable argument Square brackets [ ] Optional arguments Curly brackets and pipe character: { | } Ellipses... Choice of mutually exclusive arguments; an OR selection Replaces repeated text Represents code supplied by user DS50002285A-page 8 Examples File>Save Press <Enter>, <F1> #define START autoexec.bat c:\mcc18\h _asm, _endasm, static -Opa+, -Opa0, 1 0xFF, ‘A’ file.o, where file can be any valid filename mcc18 [options] file [options] errorlevel {0|1} var_name [, var_name...] void main (void) { ... } 2014 Microchip Technology Inc. Preface RECOMMENDED READING This user's guide describes how to use MCP1662 LED Driver Evaluation Board. Other useful documents are listed below. The following Microchip documents are available and recommended as supplemental reference resources. • MCP1662 Data Sheet - “High-Voltage Step-Up LED Driver with UVLO and Open Load Protection” (DS20005316) • MCP1661 Data Sheet - “High-Voltage Integrated Switch PWM Boost Regulator with UVLO” (DS20005315) THE MICROCHIP WEB SITE Microchip provides online support via our web site at www.microchip.com. This web site is used as a means to make files and information easily available to customers. Accessible by using your favorite Internet browser, the web site contains the following information: • Product Support – Data sheets and errata, application notes and sample programs, design resources, user’s guides and hardware support documents, latest software releases and archived software • General Technical Support – Frequently Asked Questions (FAQs), technical support requests, online discussion groups, Microchip consultant program member listing • Business of Microchip – Product selector and ordering guides, latest Microchip press releases, listing of seminars and events, listings of Microchip sales offices, distributors and factory representatives CUSTOMER SUPPORT Users of Microchip products can receive assistance through several channels: • • • • Distributor or Representative Local Sales Office Field Application Engineer (FAE) Technical Support Customers should contact their distributor, representative or field application engineer (FAE) for support. Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document. Technical support is available through the web site at: http://www.microchip.com/support. DOCUMENT REVISION HISTORY Revision A (June 2014) • Initial Release of this Document. 2014 Microchip Technology Inc. DS50002285A-page 9 MCP1662 LED Driver Evaluation Board User’s Guide NOTES: DS50002285A-page 10 2014 Microchip Technology Inc. MCP1662 LED DRIVER EVALUATION BOARD USER’S GUIDE Chapter 1. Product Overview 1.1 INTRODUCTION This chapter provides an overview of the MCP1662 and covers the following topics: • MCP1662 Short Overview • What is the MCP1662 LED Driver Evaluation Board? • What the MCP1662 LED Driver Evaluation Board Kit Contains 1.2 MCP1662 SHORT OVERVIEW The MCP1662 is a compact, battery operated, fixed frequency, step-up DC/DC converter optimized as an LED constant current generator. This product provides an easy-to-use power supply solution for LEDs, with a minimum number of external components for applications powered by two-cell or three cell alkaline, NiCd or NiMH batteries, one-cell Li-Ion or Li-Polymer batteries. The MCP1662 is a boost device with PWM-only functionality that operates at a fixed 500 kHz switching frequency. The device has an operating input voltage range from 2.4V to 5.5V (with a typical undervoltage of 2.3V to start and 1.85V to stop). Compared to its counterpart, the MCP1661, the reference voltage is only 300 mV in order to minimize the losses on the sense resistor and increase the overall efficiency of the application. The LED can be turned on and off with a variable duty cycle applied to the EN pin for applications that require current dimming (variable lighting). Compared to its counterpart, the MCP1661, which is designed to be a voltage source, the start-up time for the MCP1662 has been decreased in order to obtain higher dimming frequencies. The MCP1662 can supply up to 100 mA of current for a string of four white LEDs (LED forward voltage of 3.2V) from a 3V or higher input voltage source. More detailed information regarding the current capabilities of the MCP1662 are available in the data sheet. In order to obtain a compact solution, the device is available in a small 5-Lead SOT-23 and an 8-Lead 2X3 TDFN package. 2014 Microchip Technology Inc. DS50002285A-page 11 MCP1662 LED Driver Evaluation Board User’s Guide VIN= 2.4V to 5.5V CIN 4.7...10 µF L 4.7 µH VFB VIN COUT 4.7...20 µF MCP1662 VFB EN OFF MBRA140 GND ON ILED= FIGURE 1-1: 1.3 0.3V RSET RSET Typical MCP1662 LED Driver Boost Converter Application. WHAT IS THE MCP1662 LED DRIVER EVALUATION BOARD? The MCP1662 LED Driver Evaluation Board is used to evaluate and demonstrate Microchip Technology’s MCP1662 product. This board demonstrates the MCP1662 in a boost-converter application supplied by two AA batteries, or from an external voltage source, which drives a string of LEDs with three selectable currents. The MCP1662 LED Driver Evaluation Board was developed to help engineers reduce the product design cycle time. Three output currents can be selected: 30 mA, 60 mA and 90 mA. The output current can be changed with a dual switch that changes the external LED current sense equivalent resistance (RSET). An enable switch is used to enable and disable the converter. When enabled, the MCP1662 will regulate the output current; when disabled, the current consumed from the battery by the device is typically less than 20 nA. 1.4 WHAT THE MCP1662 LED DRIVER EVALUATION BOARD KIT CONTAINS This MCP1662 LED Driver Evaluation Board kit includes: • MCP1662 LED Driver Evaluation Board (ADM00555) • Important Information Sheet DS50002285A-page 12 2014 Microchip Technology Inc. MCP1662 LED DRIVER EVALUATION BOARD USER’S GUIDE Chapter 2. Installation and Operation 2.1 INTRODUCTION The MCP1662 has been developed for applications that require driving a string of LEDs from a low-voltage source. Using a peak current mode control the MCP1662 offers good line and load step responses over a wide output range (up to 32V total output voltage or 10 white LEDs). The integration of compensation and protection circuitry is an important feature that minimizes the required number of additional components. L 4.7 µH SW 1.85V to 3.4V VIN CIN 10 µF ULT LITHIUM + EN REN 1 M ULT LITHIUM + 2.2 COUT 10 µF GND Current Switch Selector RB3 10 - FIGURE 2-1: VFB EN Switch - Note: MCP1662 RB2 10 RB1 10 The application will typically start if the voltage on the batteries is above 2.3V and will continue to operate down to 1.85V. MCP1662 Boost 30, 60, 90 mA Constant Current Application. FEATURES The MCP1662 LED Driver Evaluation Board has the following features: • • • • • • • • • It can be powered by two-cell Alkaline, NiCd, NiMH or Lithium AA cell batteries Input Voltage range (VIN): 2.4V to 5.5V, with VIN VOUT Undervoltage Lockout: 2.3V to Start; 1.85V to Stop Adjustable Output Current: 30 mA, 60 mA or 90 mA, selected using a dual switch on-board PWM Switching Frequency: 500 kHz Enable converter using switch on board 1.3A Peak Input Current Limit Overtemperature Protection (if the die temperature exceeds +150°C, with 15°C hysteresis) Open Load Protection in case of: LED fail or FB disconnected/fault 2014 Microchip Technology Inc. DS50002285A-page 13 MCP1662 LED Driver Evaluation Board User’s Guide 2.3 GETTING STARTED The MCP1662 LED Driver Evaluation Board is fully assembled and tested to evaluate and demonstrate the MCP1662 product. This board requires the use of external lab supplies or two AA batteries. 2.3.1 Power Input and Output Connection 2.3.1.1 POWERING THE MCP1662 LED DRIVER EVALUATION BOARD Soldered test points are available for input voltage connections. The maximum input voltage should not exceed 5.5V. The output current will not remain in regulation for input voltages that are greater than or equal to the forward voltage of the LEDs. The MCP1662 LED Driver Evaluation Board was designed to help the engineer validate the MCP1662 device. The package selected for the MCP1662 LED Driver Evaluation Board is 5-Lead SOT-23. SW1 is the enable switch, which gives the state of the converter, On or Off. A soldered test point is also available for the EN pin, that can be used for PWM dimming. The second switch is used to modify the value of the sense resistor, in order to modify the LED current and achieve analog dimming. 2.3.1.2 BOARD POWER UP PROCEDURE: 1. Connect input supply as shown in Figure 2-2 or insert two AA batteries in the battery holder on the bottom side of the board. Respect the polarity of the batteries. 2. Using the EN switch, the state of the converter is changed from On to Off. 3. Change the value of the output current using the Current Switch Selector. There are three available currents: 30 mA, 60 mA and 90 mA. When changing the positions of the Current Switch Selector, the value of the sense resistor is modified and the brightness of the LEDs change. Additional test points are available to visualize different signals (SW, output current, FB) or to modify the output current by dimming, using the EN pin. EN Test Connector Power Supply (Optional, if batteries are not used) LEDs Current Switch Selector LEDs + EN Switch FIGURE 2-2: DS50002285A-page 14 MCP1662 LED Driver Evaluation Board Setup. 2014 Microchip Technology Inc. Installation and Operation 2.3.1.3 ADJUSTABLE LED CURRENT BY RECALCULATING THE SENSE RESISTOR (ANALOG DIMMING) The Sense Resistor (RSET) is used to modify the value of the output current. The value for the resistor can be calculated using Equation 2-1: EQUATION 2-1: V FB R SET = ----------I LED Where: VFB = 0.300V Note: 2.3.1.4 If the Sense Resistor is recalculated, the Current Switch Selector will not have the same functionality, as the Sense Resistor will add a resistor in parallel with the calculated component and the value of the current will be different than the one specified in the User Guide. The Sense Resistor will be used in place of the RBX resistors. ADJUSTABLE LED CURRENT BY USING THE EN PIN (PWM DIMMING) The MCP1662 allows PWM dimming by turning the LED on and off with a variable duty cycle PWM signal applied to the EN pin. The maximum frequency for dimming is limited by the start-up and the load. By varying the duty cycle of the PWM signal applied on the EN input, the LED current changes linearly. An example of PWM dimming can be observed in Figure 2-3. By removing the 0 Ohms R1 Resistor, the soldered connectors (J3 and J4) can be used to either insert a multimeter to measure the LED current or to create a loop through which, with the help of an oscilloscope current probe, the current through the LED can be visualized. VIN = 3V Four White LEDs Set LED Current = 90 mA 100 Hz, 50% Duty Cycle Signal applied on EN Measured averaged LED Current = 45 mA ILED 50 mA/div EN 2V/div VIN 2V/div 5 ms/div FIGURE 2-3: 2014 Microchip Technology Inc. PWM Dimming with MCP1662. DS50002285A-page 15 MCP1662 LED Driver Evaluation Board User’s Guide NOTES: DS50002285A-page 16 2014 Microchip Technology Inc. MCP1662 LED DRIVER EVALUATION BOARD USER’S GUIDE Appendix A. Schematic and Layouts A.1 INTRODUCTION This appendix contains the following schematics and layouts for the MCP1662 LED Driver Evaluation Board: • • • • Board – Schematic Board – Top Silk Board – Top Silk And Copper Board – Bottom Copper 2014 Microchip Technology Inc. DS50002285A-page 17 BOARD – SCHEMATIC SW J1_2 1 2 4.7uH C3 10uF DNP R1 1 D1 MBRA140T3G 0 C1 10uF R2 1M GND LD2 J1_1 GND GND + LD3 J2_1 LD4 – S W3 2 J2_2 SW2A SW2B RB1 RB2 RB3 10R 10R 10R DS50002285A-page 18 GND GND GND – Schematic and Layouts 1 2 GND SW 1 2 C2 10uF VIN 3 2 1 2 FB + LD1 1 2 5 – 2 1 EN GND BT1 GND J6 U1 J4 1 1 2 4 + 1 SW1 J3 1 1 L1 J2 1 1 2 VIN J1 1 2014 Microchip Technology Inc. A.2 Schematic and Layouts A.3 BOARD – TOP SILK A.4 BOARD – TOP SILK AND COPPER A.5 BOARD – BOTTOM COPPER 2014 Microchip Technology Inc. DS50002285A-page 19 MCP1662 LED Driver Evaluation Board User’s Guide NOTES: DS50002285A-page 20 2014 Microchip Technology Inc. MCP1662 LED DRIVER EVALUATION BOARD USER’S GUIDE Appendix B. Bill of Materials (BOM) TABLE B-1: BILL OF MATERIALS (BOM) Qty. Reference Description Manufacturer Part Number 2462 1 BT1 Battery Holder Keystone Electronics Corp. 1 C1 Cap. Ceramic 10 µF 50V X7S 1210 TDK Corporation 1 C2 Cap. Ceramic 10 µF 10V 10% X7R SMD Murata Electronics® 0805 GRM21BR71A106KE51L 1 C3 Cap. Ceramic 10 µF 10V 10% X7R SMD Murata Electronics® 0805 - DO NOT POPULATE GRM21BR71A106KE51L 1 D1 Diode Schottky 40V 1A SMA ON Semiconductor® MBRA140T3G 2 J1_2, J2_2 Header 2.54 mm, Pin, THT, R/A, 2-Way Wurth Elektronik 61300211021 5 J1, J2, J3, J4, J6 Conn. TP Loop Tin SMD Harwin Plc. S1751-46R 1 L1 Choke, SMD, 4.7 µH Wurth Elektronik 7447779004 4 LD1, LD2, LD3, LD4 LED, HI BRIGHT, 51.7LM, Warm White Cree, Inc. MLEAWT-A1-R250-0004E5 1 R1 Resistor, 1206 0R0 Welwyn Components WCR1206-R005JI 1 R2 Resistor 1 MΩ 1/10W 1% 0603 SMD Panasonic® - ECG ERJ-3EKF1004V 3 RB1, RB2, RB3 Resistor TKF 10R 1% 1/10W SMD 0603 Stackpole Electronics, Inc. RMCF0603FT10R0 1 SW1 2.54 mm SW_SMD_DIP X1 Wurth Elektronik 418121270801 C3225X7S1H106M 1 SW2 2.54mm SW_SMD_DIP X2 Wurth Elektronik 418121270802 1 U1 Led Driver, Boost Converter Microchip Technology Inc. MCP1662T-E/OT Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. 2014 Microchip Technology Inc. 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