SWF-Series Operation Manual

Operation Manual
SWF Series Switch Mode Power Supply
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
http://www.sanken-ele.co.jp/en/
December 2012
Table of Contents
Safety Precautions
Appearance and Meaning of Safety Warnings
Hazard and Caution Safety Warnings
3
4
4
Introduction to SWF Series
6
Product Models
Model SWF050P-24
Model SWF100P-24
Model SWF150P-24
Model SWF240P-24
7
7
9
11
13
Model Number Description
17
Input and Output Terminals, Connectors, and Pin Assignments
18
Functional Description
Dynamic load
Remote on/off control
20
20
20
Installation
Electrical clearance air space
Mounting
Derating
21
21
22
23
Specifications and Standards
Model SWF050P-24
Model SWF100P-24
Model SWF150P-24
Model SWF240P-24
24
24
26
28
30
This paper is prepared as of Dec. 2012 and subject to change without notice.
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No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Safety Precautions
Be sure to observe the precautions explained below.
1. Be sure to read this complete document and the detailed
specifications of the individual products in the product series
before using the product.
2. The products should be handled only by persons who have
competent electrical knowledge.
3. The products are DC stabilized power supplies with special structures created for mounting inside of protective electrical device enclosures. Use only when properly mounted in
protected device enclosures.
4. Although Sanken strives to improve the quality and the
reliability of the products, please implement safety designs
that comply or exceed all industry standards and all of
the regulatory requirements of the jurisdictions where the
products will be used. Safety designs for use of the products
are the responsibility of the customer or user. The customer
or user has the responsibility not to endanger human life
or health, or to damage property due to malfunction and/or
failures of the products when using them.
5. When considering use of the products for the following
equipment and applications, for which there is enhanced risk
that the products could endanger human life or affect property maintenance or public functions, be sure to secure suf-
!
ficient fail-safe functionality of the customer or user devices
by means of system redundancies and other methods:
• Medical equipment, etc. that could directly endanger
human life
• Electric trains and other conveyances such as elevators,
etc. that could result in personal injury
• Vehicles and vessels, etc. that could be affected by
vibration or shock
• Traffic systems, etc. that could exert an important
influence on society and the public
• Any other applications and equipment similar to those
mentioned above.
6. Be sure to observe the items below:
• Do not disassemble, repair, or modify these products.
• Do not touch inside of the products because of high
voltage.
• Use the products within the specified input voltage,
frequency, output voltage, and output current ranges.
• Be sure to observe designated ambient environment
conditions, such as ambient temperature and relative
humidity.
• Each product model has a designated method for
installation and mounting. Observe installation and
mounting instructions.
3
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Appearance and Meaning of Safety Warnings
In this document, the levels of safety warnings are divided into
two categories, Hazard and Caution.
!
Disregarding a Hazard display and incorrectly using the
product could result in death and/or serious injury.
Hazard
!
Prohibited action
!
Disregarding a Caution display and incorrectly using
the product could result in personal injury and/or
physical damage.
Strong warning
Electric shock hazard
Caution
Be sure to observe the safety precautions indicated on the product
and in documentation by symbols and text. The general meaning
of symbols is as follows:
Fire hazard
Hazard and Caution Safety Warnings
General Cautionary Notices
!
Hazard
• Shock hazard
• Never take off the cover.
• There is a high voltage circuit inside and touching it mistakenly could result in death and/or serious injury.
• Fire hazard
• If any abnormal odor or abnormal noise, or smoking or ignition arises in the product, immediately turn off
the product and cut the power input to the product by opening an external circuit breaker or other means.
• Please contact the vendor from which the product was purchased and/or Sanken.
• In case of fire, use a fire extinguisher of a powder/ABC type approved for use on electrical fires.
Note: Never use water.
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No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Other Precautions
!
Caution
Each power supply model has a designated input/output range. Be sure to use the products within
designated input/output range.
!
Be sure that the total power consumption connecting with the load does not exceed the rated output
capacity per each power supply. If a power supply is used under an overload condition, it could cause fire.
Be sure to use thick wire for input/output wiring, and that it is appropriate for the input/output power. If thin
wires are used, it could cause fire.
Be sure not to use and/or store the products in temperature, humidity, and dew condensation conditions
beyond the ambient environmental conditions specified in the catalog and/or operation manual, otherwise
failure of the products could result.
!
When the power supply is operated in dusty conditions, please apply dust proofing measures. The dust
could interfere heat dissipation and cause failure and/or fire.
!
When the power supply is installed, be sure to use designated screws (paying particular attention to screw
length and diameter), otherwise electric shock and/or fire could result.
The products are not intended for use in equipment that requires high reliability for sustaining human life.
Be sure not to use the products for any particular application such as in nuclear reactor and/or power control
systems, aerospace applications, special Medical equipment, and so forth.
!
When installing the products, be sure to connect each input terminal and output terminal without fail,
otherwise malfunction and damage to the products, personal injury, and fire could result.
Be sure not to apply any external voltage to output terminals of the products, otherwise damage to the
internal devices of the products could result.
Be sure not to use and/or store the products in an environment with corrosive gases such as hydrogen
sulfide, sulfur dioxide, and so forth, otherwise damage to the products could result.
When operating the products in an environment with interference from radio waves, electric fields, or
magnetic fields, the products may malfunction, which could lead to failures. Be sure not to use the products
under such conditions.
!
Although Sanken strives to improve the quality and the reliability of the products, the customer and user are
responsible to be sure to apply safe design of their equipment before using the products.
5
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Introduction to SWF Series
General Description
The SWF series are compact, wide ranging power supplies,
providing peak power capability that supports twice the rated
output, making them ideal for motorized applications. They offer
low noise and high efficiency by current resonant circuitry.
Features and Benefits
• Supports peak loading, two times the rated current
(maximum of 10 seconds)
• World wide input (85 to 264 VAC)
• Provides high efficiency and low noise via current
switching technology
• Acquired CE marking for Low Voltage Differential
• Conductive emission class B (VCCI class B, FCC class B,
EN55022 class B)
• Safety standards: UL60950-1, C-UL (CSA60950-1),
SEMKO (EN60950-1)
• Options: remote on / off control, chassis, cover, terminal
stand (SWF240P only)
Model shown with optional
chassis and cover, screw terminals
option available for 240 W unit
Models shown
without optional
chassis and cover
50 W Output
100 W Output
150 W Output
240 W Output
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No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Product Models
Model SWF050P-24
Output Power: 50 W, Output Voltage: 24 V
Circuit Assembly Only
Weight: 160 g
Label
Label
122±0.5
Top View
Output voltage adjuster
1.6
40±0.5
V–
V+
LED operation display
3.5 (MAX)
25
28.5
5
Dimensions in mm
Tolerance ±1.0 mm unless
otherwise specified
132
5
FG
N (AC)
L (AC)
50
(4X)…3.5 Mounting Holes
7
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Model SWF050P-24 (continued)
Output Power: 50 W, Output Voltage: 24 V
Circuit Assembly with Chassis (L option)
Label
Label
(4X)M3 Mounting Screw Holes
(2X)…3.5 Mounting Holes
40±0.5
20±0.5
60
3.5
30
20
10
162
FG
N (AC)
L (AC)
150±0.5
Top View
Output voltage adjuster
LED operation display
3.5
6
V–
V+
Dimensions in mm
Tolerance ±1.0 mm unless
otherwise specified
15 10
36
…3.5 Mounting Hole
(2X)M3 Mounting Screw Holes
6
150±0.5
Circuit Assembly with Chassis and Cover (LC option)
Label
Label
(Mounting holes same
as on opposite side)
162
20
150±0.5
Top View
Output voltage adjuster
LED operation display
3.5
6
15 10
36
…3.5 Mounting Hole
(2X)M3 Mounting Screw Holes
Dimensions in mm
Tolerance ±1.0 mm unless
otherwise specified
V–
V+
10
60
3.5
30
FG
N (AC)
L (AC)
40±0.5
20±0.5
(4X)M3 Mounting Screw Holes
(2X)…3.5 Mounting Holes
6
150±0.5
8
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Model SWF100P-24
Output Power: 100 W, Output Voltage: 24 V
Circuit Assembly Only
Weight: 300 g
Label
155
(4X)…3.5 Mounting Holes
V–
62
52.05
FG
N (AC)
L (AC)
5
V+
145±0.5
Top View
Output voltage adjuster
1.6
30
Dimensions in mm
Tolerance ±1.0 mm unless
otherwise specified
33.5
Label
LED operation display
3.5 (MAX)
5
9
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Model SWF100P-24 (continued)
Output Power: 100 W, Output Voltage: 24 V
Circuit Assembly with Chassis (L option)
Label
Label
(4X)M4 Mounting Screw Holes
(2X)…4.5 Mounting Holes
4.5
36
72
V–
6
173±0.5
Top View
Output voltage adjuster
…4.5 Mounting Hole
LED operation display
20
15
45
(2X)M4 Mounting Screw Holes
Dimensions in mm
Tolerance ±1.0 mm unless
otherwise specified
V+
4.5
45±0.5
FG
N (AC)
L (AC)
13
25±0.5 23
185
6
173±0.5
Circuit Assembly with Chassis and Cover (LC option)
Label
Label
(Mounting holes same
as on opposite side)
(4X)M4 Mounting Screw Holes
(2X)…4.5 Mounting Holes
72
24 25±0.5
V+
173±0.5
Top View
Output voltage adjuster
LED operation display
4.5
6
…4.5 Mounting Hole
20
15
45
(2X)M4 Mounting Screw Holes
Dimensions in mm
Tolerance ±1.0 mm unless
otherwise specified
V–
14
FG
N (AC)
L (AC)
4.5
36
45±0.5
185
6
173±0.5
10
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Model SWF150P-24
Output Power: 150 W, Output Voltage: 24 V
Circuit Assembly Only
Weight: 400 g
Label
(4X)…3.5 Mounting Holes
V–
75
65±0.5
FG
N (AC)
L (AC)
160
5
V+
150±0.5
Top View
Output voltage adjuster
1.6
Dimensions in mm
Tolerance ±1.0 mm unless
otherwise specified
33.5
37
Label
LED operation display
3.5 (MAX)
5
11
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Model SWF150P-24 (continued)
Output Power: 150 W, Output Voltage: 24 V
Circuit Assembly with Chassis (L option)
Label
Label
(4X)M4 Mounting Screw Holes
(2X)…4.5 Mounting Holes
85
55±0.5
V–
V+
15
25
35±0.5
FG
N (AC)
L (AC)
4.5
42
188
6
Output voltage adjuster
…4.5 Mounting Hole
20
15
47
(2X)M4 Mounting Screw Holes
Dimensions in mm
Tolerance ±1.0 mm unless
otherwise specified
LED operation display
4.5
176±0.5
Top View
6
176±0.5
Circuit Assembly with Chassis and Cover (LC option)
Label
Label
(Mounting holes same
as on opposite side)
(4X)M4 Mounting Screw Holes
(2X)…4.5 Mounting Holes
85
55±0.5
35±0.5
25
V+
176±0.5
Top View
Output voltage adjuster
LED operation display
4.5
6
…4.5 Mounting Hole
20
15
47
(2X)M4 Mounting Screw Holes
Dimensions in mm
Tolerance ±1.0 mm unless
otherwise specified
V–
15
FG
N (AC)
L (AC)
4.5
42
188
6
176±0.5
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No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Model SWF240P-24
Output Power: 240 W, Output Voltage: 24 V
Circuit Assembly Only
Weight: 700 g
(5X)…3.5 Mounting Holes
84
74±0.5
V–
V+
5
FG
N (AC)
L (AC)
180
89±0.5
170±0.5
Top View
Label
1.6
38.5
Dimensions in mm
Tolerance ±1.0 mm unless
otherwise specified
42
Label
LED operation display
Output voltage adjuster
3.5 (MAX)
5
13
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Model SWF240P-24 (continued)
Output Power: 240 W, Output Voltage: 24 V
Circuit Assembly with Chassis (L option)
Label
Label
30
15
59
(2X)M4 Mounting Screw Holes
…4.5 Mounting Hole
212
49
16.5
V–
4.5
98
26.5
45±0.5
200±0.5
65±0.5
FG
N (AC)
L (AC)
4.5
6
(4X)M4 Mounting Screw Holes
(2X)…4.5 Mounting Holes
V+
6
200±0.5
Top View
LED operation display
Output voltage adjuster
Dimensions in mm
Tolerance ±1.0 mm unless
otherwise specified
Circuit Assembly with Chassis and Cover (LC option)
Label
Label
(Mounting holes same
as on opposite side)
49
16.5
V–
4.5
98
FG
N (AC)
L (AC)
212
65±0.5
45±0.5
26.5
(4X)M4 Mounting Screw Holes
(2X)…4.5 Mounting Holes
V+
6
LED operation display
Output voltage adjuster
4.5
200±0.5
Top View
…4.5 Mounting Hole
Dimensions in mm
Tolerance ±1.0 mm unless
otherwise specified
30
59
15
(2X)M4 Mounting Screw Holes
6
200±0.5
14
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Model SWF240P-24 with Terminal Block
Output Power: 240 W, Output Voltage: 24 V
Circuit Assembly Only with Screw Terminals (T option)
(5X)…3.5 Mounting Holes
V–
V–
V+
V+
5
84
74±0.5
FG
N (AC)
L (AC)
180
89±0.5
170±0.5
Top View
Label
1.6
38.5
Dimensions in mm
Tolerance ±1.0 mm unless
otherwise specified
42
Label
LED operation display
Output voltage adjuster
3.5 (MAX)
5
15
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Model SWF240P-24 with Terminal Stand (continued)
Output Power: 240 W, Output Voltage: 24 V
Circuit Assembly with Chassis (L option) and Screw Terminals (T option)
Label
Label
30
15
59
(2X)M4 Mounting Screw Holes
…4.5 Mounting Hole
212
16.5
49
V–
V–
V+
V+
4.5
98
26.5
45±0.5
200±0.5
65±0.5
FG
N (AC)
L (AC)
4.5
6
(4X)M4 Mounting Screw Holes
(2X)…4.5 Mounting Holes
6
200±0.5
Top View
LED operation display
Output voltage adjuster
Dimensions in mm
Tolerance ±1.0 mm unless
otherwise specified
Circuit Assembly with Chassis and Cover (LC option) and Screw Terminals (T option)
Label
Label
(Mounting holes same
as on opposite side)
49
16.5
4.5
98
45±0.5
FG
N (AC)
L (AC)
212
65±0.5
26.5
(4X)M4 Mounting Screw Holes
(2X)…4.5 Mounting Holes
6
LED operation display
Output voltage adjuster
4.5
200±0.5
Top View
V–
V–
V+
V+
…4.5 Mounting Hole
Dimensions in mm
Tolerance ±1.0 mm unless
otherwise specified
30
59
15
(2X)M4 Mounting Screw Holes
6
200±0.5
16
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Model Number Description
Appear only if options selected
[AAA] [NNN] –[NN] [–AA] [–A] [–A]
Option 3, T: Terminal Stand (SWF240P-24 only)
Option 2, R: Remote on/off
Option 1,
L: L-type chassis on product
LC: L-type chassis and cover on product
Nominal total rated output voltage
Nominal total rated output wattage
Series identifier, for example, “SWF” for SWF series
Options Selected
Suffixes
(None)
L: L-type chassis
on product
C: Cover on product
R: Remote On/Off
T: Terminal Stand
–
–
–
–
–L
●
–
–
–
–LC
●
●
–
–
–R
–
–
●
–
–L–R
●
–
●
–
–LC–R
●
●
●
–
–L–T
●
–
–
●
–LC–T
●
●
–
●
–R–T
–
–
●
●
–L–R–T
●
–
●
●
–LC–R–T
●
●
●
●
Availability
All products
SWF240P-24 only
17
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Input and Output Terminals, Connectors, and Pin Assignments
Input/output electrical connector manufacturer: JST Mfg. Co., Ltd.
Terminal stand manufacturer: Emuden Corporation
Model: SWF050P-24
Connector Socket
Identifier
Pins
Manufacturer
Part Number
Mating Plug
Connector Contacts
CN101
1: AC(L)
2: AC(N)
3: FG
B3P5-VH
VHR-5N
SVH-21T-P1.1 (strip)
BVH-21T-P1.1 (reel)
CN601
1: –V
2: –V
3: +V
4: +V
B4P-VH
VHR-4N
SVH-21T-P1.1 (strip)
BVH-21T-P1.1 (reel)
B02B-XH-A
XHP-2
SXH-001T-P0.6 (strip)
BXH-001T-P0.6 (reel)
Manufacturer
Part Number
Mating Plug
CN602
(R option only)
1: R/C+
2: R/C–
Model: SWF100P-24
Connector Socket
Identifier
Pins
Connector Contacts
CN101
1: AC(L)
2: AC(N)
3: FG
B3P5-VH
VHR-5N
SVH-21T-P1.1 (strip)
BVH-21T-P1.1 (reel)
CN601
1: –V
2: –V
3: –V
4: –V
5: +V
6: +V
7: +V
8: +V
B8P-VH
VHR-8N
SVH-21T-P1.1 (strip)
BVH-21T-P1.1 (reel)
B02B-XH-A
XHP-2
SXH-001T-P0.6 (strip)
BXH-001T-P0.6 (reel)
CN602
(R option only)
1: R/C+
2: R/C–
18
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Model: SWF150P-24
Connector Socket
Identifier
Pins
Manufacturer
Part Number
Mating Plug
Connector Contacts
CN101
1: AC(L)
2: AC(N)
3: FG
B3P5-VH
VHR-5N
SVH-21T-P1.1 (strip)
BVH-21T-P1.1 (reel)
CN601
1: +V
2: +V
3: +V
4: +V
5: +V
6: +V
B6P-VH
VHR-6N
SVH-21T-P1.1 (strip)
BVH-21T-P1.1 (reel)
CN602
1: –V
2: –V
3: –V
4: –V
5: –V
6: –V
7: –V
B7P-VH
VHR-7N
SVH-21T-P1.1 (strip)
BVH-21T-P1.1 (reel)
B02B-XH-A
XHP-2
SXH-001T-P0.6 (strip)
BXH-001T-P0.6 (reel)
Manufacturer
Part Number
Mating Plug
CN603
(R option only)
1: R/C+
2: R/C–
Model: SWF240P-24
Connector Socket
Identifier
Pins
Connector Contacts
CN101
1: AC(L)
2: AC(N)
3: FG
B3P5-VH
VHR-5N
SVH-21T-P1.1 (strip)
BVH-21T-P1.1 (reel)
CN601
1: +V
2: +V
3: +V
4: +V
5: +V
6: +V
B6P-VH
VHR-6N
SVH-21T-P1.1 (strip)
BVH-21T-P1.1 (reel)
CN602
1: –V
2: –V
3: –V
4: –V
5: –V
6: –V
7: –V
B7P-VH
VHR-7N
SVH-21T-P1.1 (strip)
BVH-21T-P1.1 (reel)
SXH-001T-P0.6 (strip)
BXH-001T-P0.6 (reel)
CN603
(R option only)
1: R/C+
2: R/C–
B02B-XH-A
XHP-2
TB101
(T option only)
1: AC(L)
2: AC(N)
3: FG
T7201-A-X
(Screw terminals)
M4 screw
TB601
(T option only)
1: +V
2: +V
3: –V
4: –V
T7202-A-X
(Screw terminals)
M4 screw
19
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Functional Description
Dynamic load
IOUT(PEAK) (A)
The peak current load occurs within 10 seconds (duty cycle of
35% or less). The SWF series can also be used with dynamic
(pulse) load.
0A
t (s)
T (s)
!
CAUTION: For dynamic operation, use a
supply with an output current rms value equal
to or less than the rated current of the SWF
product selected.
Output Current rms Value, Irms =
t (s)
T (s)
× IOUT(PEAK) (A)
t is peak current time
T is current period
IOUT(PEAK) is peak output current amplitude
Remote on/off control
The SWF series supports remote on/off control (R option
required). This function requires the use of a DC power supply
external to the SWF series power supply.
With remote on/off, the SWF product output goes on when a voltage from 4.5 to 5.5 V (recommended current is 5 mA) is applied
between the R/C+ and R/C– terminals. The output goes off when
the voltage drops below 0.8 V or is open.
The following should be included in the application design:
• If the external power supply voltage is too high, insert a current
limiting resistor (R).
SWF (with
remote on/off option)
CN602 (SWF050P and SWF100P)
CN603 (SWF150P and SWF240P)
R/C+
Internal
power
supply
Current limiting
resistor
1 kΩ
PC
R
R/C–
External
power
supply
VRC – 1 (V) – 1 (kΩ) × 5 (mA)
• Use twisted or shielded wire to prevent noise induction.
Current limiting resistor, R =
• Isolate the remote on/off control circuit from the SWF input,
output, and FG circuits.
Photocoupler forward drop, Vf(PC) = 1 V
!
VRC
5 (mA)
CAUTION: If a voltage, current, or
configuration that is not specified is applied,
it could cause malfunction and/or damage to
the power supply.
20
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Installation
Electrical clearance air space
When the products are used without the L-type chassis (L option)
or the cover (C option), ensure adequate free air space is left
around the circuit assembly for clearance to allow adequate electrical insulation from an metal enclosure or mounting surface.
The minimum clearance distances are shown in the diagram.
Please contact Sanken for other mounting options.
Note: Additional free air space is recommended for cooling of the
products while operating.
M3 screw
Flat washer
Apply insulation to 8 mm x 8 mm area at each screw hole
Free air space
providing electrical
insulaton
Free air space providing electrical insulaton
4 mm
4 mm
Circuit
Assembly
Only
(End View)
Circuit Assembly Only
(Top View)
4 mm
4 mm
SWF240P-24 only
4 mm
4 mm
4 mm
8 mm
Free air space providing electrical insulaton
4 mm
Circuit Assembly Only
(Side View)
8 mm
4 mm
Spacer
4 mm
21
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Mounting
free air space. See illustration below. Please consult with Sanken
for other orientations.
Adequate free air space is mandatory to allow convective airflow
to cool the unit. If the cooling effect is insufficient, output could
stop.
• Each orientation results in a different airflow and a different
derating characteristic, as shown in the Derating section.
• Ensure there is free airspace clearance on all sides of the unit.
A minimum of 8 mm is required between the circuit assembly
and any metallic mounting surface, and spacers should be used
between the product and the mounting surface.
• The unit can be mounted in many orientations, with surrounding
• Mounting flanges are provided at the front and rear of the
circuit assembly (an additional hole for a mounting screw is provided on the side of the SWF240P circuit assembly board), and
screw holes and slots are provided in the chassis and covers.
• If the product is used in a dusty environment, an air filter may
be required and the filter may affect ventilation efficiency. In
such situations, additional derating could be required.
Recommended minimum free air space
for cooling air flow
Rack/enclosure
mounting surface
Chassis/cover
(optional)
8 mm
(Side View)
8 mm
Orientation A
8 mm
(Side View)
(Side
View)
(Side
View)
Orientation F
8 mm
(End
View)
(End
View)
8 mm
Orientation D
8 mm
Orientation C
Orientation E
Orientation B
!
CAUTION: Do not touch inside the
product because high voltage and
high temperature can be present.
!
CAUTION: Do not insert screws into
unit case; insert through mounting
flanges only
!
CAUTION: The product is designed with
surface mount components and should
not be exposed to strong vibration.
22
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Derating
100
Output Current
(% of Maximum)
Derating is applied to each power unit independently. To prevent
the load factor from being truncated due to the derating, make
sure the power unit is used within specification, considering both
derating of total rated power of the unit and adjacent sources of
heat or interference with cooling air flow.
The derating characteristics of the products at various ambient
temperatures are shown below. Each mounting orientation results
in a different airflow and a different derating characteristic. The
individual traces are labeled according to the recommended
mounting orientations shown in the Mounting section.
0
85
90
95
100
Input Voltage (% of Maximum)
Without Chassis or Cover
With Chassis and Cover
Output Current Load [㧑]
80
B
60
D
40
C,E
20
F
0
10
20
30
40
50
Ambient Temperature [℃]
60
B
60
D
40
C,E
20
70
F
-10
Mounting
Orientation
A
80
B
60
40
C
20
D,E,F
0
-10
0
10
20
30
40
50
60
80
B
60
C
40
20
D,E
-10
70
Mounting
Orientation
0
A
80
B
60
40
C
20
D,E,F
10
20
30
40
50
Ambient Temperature [ ℃]
60
70
Mounting
Orientation
100
Output Current Load [ 㧑]
Output Current Load [㧑]
100
A
80
B
60
C
40
20
D,E
0
0
-10
0
10
20
30
40
50
Ambient Temperature [℃]
60
-10
70
Mounting
Orientation
A
80
B
60
C
40
D,F
20
E
0
0
10
20
30
40
50
Ambient Temperature [℃]
60
70
Mounting
Orientation
100
Output Current Load [ 㧑]
100
Output Current Load [㧑]
70
Mounting
Orientation
A
Temperature
[℃] (Without chassis &
Derating curveAmbient
by ambient
temperature
cover)
SWF240P-24
60
0
0
SWF150P-24
10
20
30
40
50
AmbientTemperature [℃]
100
Output Curret Load [㧑]
0
100
Output Current Load [ 㧑]
A
80
0
-10
SWF100P-24
Mounting
Orientation
100
Output Current Load [㧑]
Mounting
Orientation
A
100
SWF050P-24
80
A
80
B
60
C
40
D
20
E
0
-10
0
10
20
30
40
50
Ambient Temperature [℃]
60
70
-10
0
10
20
30
40
50
Ambient Temperature [℃]
60
70
23
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Specifications and Standards
Model SWF050P-24
Parameter
Rated Input Voltage
100 to 240 VAC
Allowable Input Voltage
85 to 264 VAC
Input Current
Input Conditions
Value
1.0 A (VIN = 100 V)
(typ)1
Rated Frequency
50 / 60 Hz
Allowable Frequency Range
47 to 63 Hz
Power Factor (typ)1
Efficiency
0.5
(typ)1
84% (VIN = 100 V) / 85% (VIN = 240 V)
Inrush Current (typ)2
15 A (VIN = 100 V) / 30 A (VIN = 200 V)
Leakage Current (max)1
0.75 mA (VIN = 240 V)
Rated Output Voltage
24 V
Output Voltage Variation9
21.6 to 26.4 V
Rated Output Current
2.1 A
Maximum Peak Current8
Output Conditions3
4.2 A (within 10 s, duty cycle 35% or less)
Allowable Output Current Range
0 to 4.2 A
Rated Output Power
Constant Voltage
50 W
Accuracy5
±3%
Ripple Noise1,4
360 mVP-P
Output Holding Time (min)1
20 ms
Startup Time (typ)1
500 ms
Overcurrent Protection
Overvoltage
Detection above 101% of maximum peak current (automatic recovery)
Protection6
Detection above 115% of maximum output voltage (output cutoff)
Additional Functions Overtemperature Protection
Not Provided
Remote Sensing
Not Provided
Operations Display
Not Provided
Operating Temperature Range
–10°C to 70°C
Storage Temperature Range
–25°C to 85°C
Operating Humidity Range
30% to 90%
Storage Humidity Range
20% to 90%
Cooling Requirements
Natural air cooling
Vibration Frequency
Environmental
Conditions
Vibration
Resistance
10 to 55 Hz
Sweep Time
3 minutes
Acceleration
19.6 m / s2 (2 G)
Vibration Direction
Vibration Time
Shock Resistance
Installation Conditions
x, y, z
One hour in each of three directions
98 m / s2 (10 G); conduct this test on an oak board with a flat surface and a thickness of 10
mm or more; lift one edge of the bottom side of the unit 50 mm and drop it on the board;
drop 3 times on each of the 4 edges
Derating may be required due to mounting orientation
Continued on the next page…
24
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Continued from the previous page…
Model SWF050P-24
Parameter
Insulation
Withstand
Voltage
Insulation7
Value
Input-Output
3000 VAC one minute (leakage current 15 mA or less)
Input-FG
2000 VAC one minute (leakage current 15 mA or less)
Output-FG
500 VAC one minute (leakage current 15 mA or less)
Input-Output
Insulation
Resistance
Input-FG
100 MΩ (measured with 500 VDC)
Output-FG
UL60950-1, C-UL(CSA60950-1)
Safety Standards
SEMKO (EN60950-1) certified
Designed to meet Electrical Appliance and Safety law
Applicable
Standards
Designed to meet FCC Class B (120 VAC)
Conducted Emissions
Designed to meet EN55022 (230 VAC)
Designed to meet VCCI Class B (100 VAC)
EMC
Designated to meet harmonic current IEC61000-3-2
1. Specified under rated input/output conditions at an ambient temperature of 25°C.
2. More current above noted values may flow at restart (ambient temperature of 25°C).
3. Output conditions are measured at a point 15 cm from the output connector, with a 63 V / 100 μF electrolytic capacitor and a 0.1 μF film capacitor
connected to that point.
4. Ripple noise is measured with a 100 MHz oscilloscope using a 1:1 probe.
5. The constant voltage accuracy is measured with a static input variation, a static load variation, a time drift, and an ambient temperature variation.
6. Reset is performed by reapplying input voltage.
7. Insulation conditions are specified at normal temperature and humidity.
8. Startup is to be performed at less than the rated output current.
9. In the case where output voltage is variable, set a voltage such that Output Voltage Variation, Rated Output Current, and Rated Output Power are
not exceeded.
25
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Model SWF100P-24
Parameter
Rated Input Voltage
100 to 240 VAC
Allowable Input Voltage
85 to 264 VAC
Input Current
Input Conditions
Value
1.4 A (VIN = 100 V)
(typ)1
Rated Frequency
50 / 60 Hz
Allowable Frequency Range
47 to 63 Hz
Power Factor (typ)1
Efficiency
0.9
(typ)1
86% (VIN = 100 V) / 89% (VIN = 240 V)
Inrush Current (typ)2
15 A (VIN = 100 V) / 30 A (VIN = 200 V)
Leakage Current (max)1
0.75 mA (VIN = 240 V)
Rated Output Voltage
24 V
Output Voltage Variation
21.6 to 26.4 V
Rated Output Current
4.2 A
Maximum Peak Current8
Output Conditions3
8.4 A (within 10 s, duty cycle 35% or less)
Allowable Output Current Range
0 to 8.4 A
Rated Output Power
Constant Voltage
100 W
Accuracy5
±3%
Ripple Noise1,4
180 mVP-P
Output Holding Time (min)1
20 ms
Startup Time (typ)1
500 ms
Overcurrent Protection
Overvoltage
Detection above 101% of maximum peak current (automatic recovery)
Protection6
Detection above 115% of maximum output voltage (output cutoff)
Additional Functions Overtemperature Protection
Not Provided
Remote Sensing
Not Provided
Operations Display
Not Provided
Operating Temperature Range
–10°C to 70°C
Storage Temperature Range
–25°C to 85°C
Operating Humidity Range
30% to 90%
Storage Humidity Range
20% to 90%
Cooling Requirements
Natural air cooling
Vibration Frequency
Environmental
Conditions
Vibration
Resistance
10 to 55 Hz
Sweep Time
3 minutes
Acceleration
19.6 m / s2 (2 G)
Vibration Direction
Vibration Time
Shock Resistance
Installation Conditions
x, y, z
One hour in each of three directions
98 m / s2 (10 G); conduct this test on an oak board with a flat surface and a thickness of 10
mm or more; lift one edge of the bottom side of the unit 50 mm and drop it on the board;
drop 3 times on each of the 4 edges
Derating may be required due to mounting orientation
Continued on the next page…
26
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Continued from the previous page…
Model SWF100P-24
Parameter
Insulation
Withstand
Voltage
Insulation7
Value
Input-Output
3000 VAC one minute (leakage current 15 mA or less)
Input-FG
2000 VAC one minute (leakage current 15 mA or less)
Output-FG
500 VAC one minute (leakage current 15 mA or less)
Input-Output
Insulation
Resistance
Input-FG
100 MΩ (measured with 500 VDC)
Output-FG
UL60950-1, C-UL(CSA60950-1)
Safety Standards
SEMKO (EN60950-1) certified
Designed to meet Electrical Appliance and Safety law
Applicable
Standards
Designed to meet FCC Class B (120 VAC)
Conducted Emissions
Designed to meet EN55022 (230 VAC)
Designed to meet VCCI Class B (100 VAC)
EMC
Designated to meet harmonic current IEC61000-3-2
1. Specified under rated input/output conditions at an ambient temperature of 25°C.
2. More current above noted values may flow at restart (ambient temperature of 25°C).
3. Output conditions are measured at a point 15 cm from the output connector, with a 63 V / 100 μF electrolytic capacitor and a 0.1 μF film capacitor
connected to that point.
4. Ripple noise is measured with a 100 MHz oscilloscope using a 1:1 probe.
5. The constant voltage accuracy is measured with a static input variation, a static load variation, a time drift, and an ambient temperature variation.
6. Reset is performed by reapplying input voltage.
7. Insulation conditions are specified at normal temperature and humidity.
8. Startup is to be performed at less than the rated output current.
27
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Model SWF150P-24
Parameter
Rated Input Voltage
100 to 240 VAC
Allowable Input Voltage
85 to 264 VAC
Input Current
Input Conditions
Value
1.9 A (VIN = 100 V)
(typ)1
Rated Frequency
50 / 60 Hz
Allowable Frequency Range
47 to 63 Hz
Power Factor (typ)1
Efficiency
0.9
(typ)1
87% (VIN = 100 V) / 91% (VIN = 240 V)
Inrush Current (typ)2
15 A (VIN = 100 V) / 30 A (VIN = 200 V)
Leakage Current (max)1
0.75 mA (VIN = 240 V)
Rated Output Voltage
24 V
Output Voltage Variation
21.6 to 26.4 V
Rated Output Current
6.3 A
Maximum Peak Current8
Output Conditions3
12.6 A (within 10 s, duty cycle 35% or less)
Allowable Output Current Range
0 to 12.6 A
Rated Output Power
Constant Voltage
150 W
Accuracy5
±3%
Ripple Noise1,4
180 mVP-P
Output Holding Time (min)1
20 ms
Startup Time (typ)1
500 ms
Overcurrent Protection
Overvoltage
Detection above 101% of maximum peak current (automatic recovery)
Protection6
Detection above 115% of maximum output voltage (output cutoff)
Additional Functions Overtemperature Protection
Not Provided
Remote Sensing
Not Provided
Operations Display
Not Provided
Operating Temperature Range
–10°C to 70°C
Storage Temperature Range
–25°C to 85°C
Operating Humidity Range
30% to 90%
Storage Humidity Range
20% to 90%
Cooling Requirements
Natural air cooling
Vibration Frequency
Environmental
Conditions
Vibration
Resistance
10 to 55 Hz
Sweep Time
3 minutes
Acceleration
19.6 m / s2 (2 G)
Vibration Direction
Vibration Time
Shock Resistance
Installation Conditions
x, y, z
One hour in each of three directions
98 m / s2 (10 G); conduct this test on an oak board with a flat surface and a thickness of 10
mm or more; lift one edge of the bottom side of the unit 50 mm and drop it on the board;
drop 3 times on each of the 4 edges
Derating may be required due to mounting orientation
Continued on the next page…
28
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Continued from the previous page…
Model SWF150P-24
Parameter
Insulation
Withstand
Voltage
Insulation7
Value
Input-Output
3000 VAC one minute (leakage current 15 mA or less)
Input-FG
2000 VAC one minute (leakage current 15 mA or less)
Output-FG
500 VAC one minute (leakage current 15 mA or less)
Input-Output
Insulation
Resistance
Input-FG
100 MΩ (measured with 500 VDC)
Output-FG
UL60950-1, C-UL(CSA60950-1)
Safety Standards
SEMKO (EN60950-1) certified
Designed to meet Electrical Appliance and Safety law
Applicable
Standards
Designed to meet FCC Class B (120 VAC)
Conducted Emissions
Designed to meet EN55022 (230 VAC)
Designed to meet VCCI Class B (100 VAC)
EMC
Designated to meet harmonic current IEC61000-3-2
1. Specified under rated input/output conditions at an ambient temperature of 25°C.
2. More current above noted values may flow at restart (ambient temperature of 25°C).
3. Output conditions are measured at a point 15 cm from the output connector, with a 63 V / 100 μF electrolytic capacitor and a 0.1 μF film capacitor
connected to that point.
4. Ripple noise is measured with a 100 MHz oscilloscope using a 1:1 probe.
5. The constant voltage accuracy is measured with a static input variation, a static load variation, a time drift, and an ambient temperature variation.
6. Reset is performed by reapplying input voltage.
7. Insulation conditions are specified at normal temperature and humidity.
8. Startup is to be performed at less than the rated output current.
29
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Model SWF240P-24
Parameter
Rated Input Voltage
100 to 240 VAC
Allowable Input Voltage
85 to 264 VAC
Input Current
Input Conditions
Value
2.9 A (VIN = 100 V)
(typ)1
Rated Frequency
50 / 60 Hz
Allowable Frequency Range
47 to 63 Hz
Power Factor (typ)1
Efficiency
0.9
(typ)1
88% (VIN = 100 V) / 92% (VIN = 240 V)
Inrush Current (typ)2
15 A (VIN = 100 V) / 30 A (VIN = 200 V)
Leakage Current (max)1
0.75 mA (VIN = 240 V)
Rated Output Voltage
24 V
Output Voltage Variation
21.6 to 26.4 V
Rated Output Current
10.0 A
Maximum Peak Current8
Output Conditions3
20.0 A (within 10 s, duty cycle 35% or less)
Allowable Output Current Range
0 to 20.0 A
Rated Output Power
Constant Voltage
240 W
Accuracy5
±3%
Ripple Noise1,4
360 mVP-P
Output Holding Time (min)1
20 ms
Startup Time (typ)1
500 ms
Overcurrent Protection
Overvoltage
Detection above 101% of maximum peak current (automatic recovery)
Protection6
Detection above 115% of maximum output voltage (output cutoff)
Additional Functions Overtemperature Protection
Not Provided
Remote Sensing
Not Provided
Operations Display
Not Provided
Operating Temperature Range
–10°C to 70°C
Storage Temperature Range
–25°C to 85°C
Operating Humidity Range
30% to 90%
Storage Humidity Range
20% to 90%
Cooling Requirements
Natural air cooling
Vibration Frequency
Environmental
Conditions
Vibration
Resistance
10 to 55 Hz
Sweep Time
3 minutes
Acceleration
19.6 m / s2 (2 G)
Vibration Direction
Vibration Time
Shock Resistance
Installation Conditions
x, y, z
One hour in each of three directions
98 m / s2 (10 G); conduct this test on an oak board with a flat surface and a thickness of 10
mm or more; lift one edge of the bottom side of the unit 50 mm and drop it on the board;
drop 3 times on each of the 4 edges
Derating may be required due to mounting orientation
Continued on the next page…
30
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Continued from the previous page…
Model SWF240P-24
Parameter
Insulation
Withstand
Voltage
Insulation7
Value
Input-Output
3000 VAC one minute (leakage current 15 mA or less)
Input-FG
2000 VAC one minute (leakage current 15 mA or less)
Output-FG
500 VAC one minute (leakage current 15 mA or less)
Input-Output
Insulation
Resistance
Input-FG
100 MΩ (measured with 500 VDC)
Output-FG
UL60950-1, C-UL(CSA60950-1)
Safety Standards
SEMKO (EN60950-1) certified
Designed to meet Electrical Appliance and Safety law
Applicable
Standards
Designed to meet FCC Class B (120 VAC)
Conducted Emissions
Designed to meet EN55022 (230 VAC)
Designed to meet VCCI Class B (100 VAC)
EMC
Designated to meet harmonic current IEC61000-3-2
1. Specified under rated input/output conditions at an ambient temperature of 25°C.
2. More current above noted values may flow at restart (ambient temperature of 25°C).
3. Output conditions are measured at a point 15 cm from the output connector, with a 63 V / 100 μF electrolytic capacitor and a 0.1 μF film capacitor
connected to that point.
4. Ripple noise is measured with a 100 MHz oscilloscope using a 1:1 probe.
5. The constant voltage accuracy is measured with a static input variation, a static load variation, a time drift, and an ambient temperature variation.
6. Reset is performed by reapplying input voltage.
7. Insulation conditions are specified at normal temperature and humidity.
8. Startup is to be performed at less than the rated output current.
31
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012
Sanken reserves the right to make, from time to time, such departures from the detail specifications as may be required to permit
improvements in the performance, reliability, or manufacturability of its products. Therefore, the user is cautioned to verify that the
information in this publication is current before placing any order.
When using the products described herein, the applicability and suitability of such products for the intended purpose shall be reviewed
at the users' responsibility.
Although Sanken undertakes to enhance the quality and reliability of its products, the occurrence of failure and defect of semiconductor products at a certain rate is inevitable.
Users of Sanken products are requested to take, at their own risk, preventative measures including safety design of the equipment or
systems against any possible injury, death, fires or damages to society due to device failure or malfunction.
Sanken products listed in this publication are designed and intended for use as components in general-purpose electronic equipment or
apparatus (home appliances, office equipment, telecommunication equipment, measuring equipment, etc.). Their use in any application requiring radiation hardness assurance (e.g., aerospace equipment) is not supported.
When considering the use of Sanken products in applications where higher reliability is required (transportation equipment and its
control systems or equipment, fire- or burglar-alarm systems, various safety devices, etc.), contact a company sales representative to
discuss and obtain written confirmation of your specifications.
The use of Sanken products without the written consent of Sanken in applications where extremely high reliability is required (aerospace equipment, nuclear power-control stations, life-support systems, etc.) is strictly prohibited.
The information included herein is believed to be accurate and reliable. Application and operation examples described in this publication are given for reference only and Sanken assumes no responsibility for any infringement of industrial property rights, intellectual
property rights, or any other rights of Sanken or any third party that may result from its use. The contents in this document must not
be transcribed or copied without Sanken’s written consent.
32
No.PAN40005-001EC01-OM
SANKEN ELECTRIC CO., LTD.
December 2012