DATASHEET Automotive 5A Synchronous Buck Regulator ISL78235R5668 Features The ISL78235R5668 is a highly efficient, monolithic, synchronous step-down DC/DC converter that can deliver 5A continuous and up to 8A pulsed output current from a 2.7V to 5.5V input supply. The device uses peak current mode control architecture to achieve very low duty cycle operation at high frequency with fast transient response and excellent loop stability. • 2.7 to 5.5V input voltage range The ISL78235R5668 integrates a low ON-resistance P-channel (35mΩ, typical) high-side FET and N-channel (11mΩ, typical) low-side FET to maximize efficiency and minimize external component count. The 100% duty cycle operation allows less than 250mV dropout voltage at 5A output current. The operating frequency of the Pulse Width Modulator (PWM) is adjustable from 500kHz to 4MHz. The default switching frequency of 2MHz is set by connecting the FS pin high. • Adjustable switching frequency from 500kHz to 4MHz • 5A continuous; 8A pulse output current operation • 2MHz default switching frequency • 100ns guaranteed phase minimum on-time for wide output regulation • External synchronization from 1MHz to 4MHz • Optional PFM mode for light-load efficiency improvement • Very low ON-resistance HS/LS switches: 35mΩ/11mΩ • Internal 1ms or adjustable external soft-start • Soft-stop output discharge during disable • OTP, OCP, output OVP, input UVLO protections The ISL78235R5668 can be configured for discontinuous (PFM) or forced continuous (PWM) operation at light load. Forced continuous operation reduces noise and RF interference, while discontinuous mode provides higher efficiency by reducing switching losses at light loads. • 1% reference accuracy over-temperature • Up to 95% efficiency • AEC-Q100 qualified Applications Fault protection is provided by internal hiccup mode current limiting during short-circuit and overcurrent conditions. The device also integrates output overvoltage and over-temperature protections. A power-good monitor indicates when the output is in regulation. The ISL78235R5668 offers a 1ms Power-Good (PG) timer at power-up. • Automotive infotainment power • DC/DC point-of-load modules • μC/µP, FPGA and DSP power • Video processor/SOC power When in shutdown, the ISL78235R5668 discharges the output capacitor through an internal 100Ω soft-stop switch. Other features include internal fixed or adjustable soft-start and internal/external compensation. • Li-ion battery powered devices Related Literature • ISL78235 Datasheet The ISL78235R5668 is available in a 3mmx3mm 16 Ld Thin Quad Flat No-lead (TQFN) Pb-free package with an exposed pad for improved thermal performance. The ISL78235R5668 is rated to operate across the temperature range of -40°C to +85°C. 15 14 PHASE COUT 12 VDD 2 11 ISL78235R5668 10 SYNC 4 9 90 PGND PGND SGND FB 80 VOUT = 1.2V; T = -40°C 70 VOUT = 1.2V; T = +25°C 60 VOUT = 1.2V; T = +105°C 50 8 COMP 7 SS 6 FS EN 5 100 5A LOAD DSP, FPGA 13 1 PG 3 VOUT EFFICIENCY (%) 16 VIN PHASE VIN CIN PHASE L 2.7V TO 5.5V 40 0 1 2 3 4 5 6 7 8 OUTPUT LOAD (A) FIGURE 1. TYPICAL APPLICATION: 5A BUCK REGULATOR January 21, 2016 FN8769.1 1 FIGURE 2. EFFICIENCY vs LOAD (VIN = 5V) CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 1-888-468-3774 | Copyright Intersil Americas LLC 2015, 2016. All Rights Reserved Intersil (and design) is a trademark owned by Intersil Corporation or one of its subsidiaries. All other trademarks mentioned are the property of their respective owners. ISL78235R5668 Functional Block Diagram COMP SS SHUTDOWN SYNC 55pF Soft SOFTSTART SHUTDOWN VDD 100kΩ + BANDGAP VREF + EN FS + COMP - EAMP - VIN OSCILLATOR P PWM/PFM LOGIC CONTROLLER PROTECTION HS DRIVER 3pF + PHASE LS DRIVER N PGND FB 6kΩ SLOPE Slope COMP 0.8V + - CSA - + OV 0.85*VREF PG + UV + OCP - + SKIP - ISET THRESHOLD 1ms DELAY NEG CURRENT SENSING SGND ZERO-CROSS SENSING 0.5V SCP + 100Ω SHUTDOWN FIGURE 3. FUNCTIONAL BLOCK DIAGRAM Submit Document Feedback 2 FN8769.1 January 21, 2016 ISL78235R5668 Pin Configuration 16 15 14 PHASE PHASE PHASE VIN ISL78235R5668 (16 LD TQFN) TOP VIEW 13 12 PGND VIN 1 11 PGND VDD 2 EPAD 10 SGND PG 3 9 5 6 7 8 EN FS SS COMP SYNC 4 Pin Descriptions FB PIN NUMBER PIN NAME DESCRIPTION 1, 16 VIN Input supply voltage. Place a minimum of two 22µF low ESR ceramic capacitors from VIN to PGND as close as possible to the IC for decoupling. 2 VDD Input supply voltage for the logic circuitry. A 0.1µF high frequency decoupling ceramic capacitor should also be placed close to the VDD and SGND pin. Connect to VIN pin. 3 PG PG is an open-drain output for power-good indication. Use a 10kΩ to 100kΩ pull-up resistor connected from PG to VIN. At power-up or EN high, PG rising edge is delayed by 1ms upon output voltage within regulation. 4 SYNC Mode selection pin. Connect to logic high or input voltage VIN for forced PWM mode. Connect to logic low or ground for PFM mode. Connect to an external function generator for synchronization with a positive edge trigger. In external synchronization the ISL78235R5668 operates in forced PWM mode. The transition to and from internal oscillator to external synchronization is seamless and does not require disabling of the ISL78235R5668. There is an internal 1MΩ pull-down resistor to SGND to prevent an undefined logic state if SYNC pin is floating. 5 EN Regulator enable pin. Regulator is enabled when driven logic high. Regulator is shut down and PHASE pin discharges the output capacitor when enable pin is driven low. 6 FS This pin sets the internal oscillator switching frequency using a resistor, RFS, from the FS pin to GND. The frequency of operation may be programmed between 500kHz to 4MHz. The switching frequency is 2MHz if FS is connected to VIN. 7 SS SS is used to adjust the soft-start time. Connect SS pin to SGND for internal 1ms soft-start time. Connect a capacitor from SS to SGND to adjust the soft-start time. Do not use more than 33nF on the SS pin. 8 COMP COMP is the output of the error amplifier if COMP is not connected to VDD. An external compensation network must be used if COMP is not tied to VDD. If COMP is tied to VDD, the error amplifier output is internally compensated. External compensation network across COMP and SGND may be required to improve the loop compensation of the amplifier. 9 FB 10 SGND Analog signal ground. Connect to PGND. The feedback network of the regulator, FB, is the negative input to the transconductance error amplifier. The output voltage is set by an external resistor divider connected to FB. With a properly selected divider, the output voltage can be set to any voltage between the power rail (reduced by converter losses) and the 0.6V reference. In addition, the regulator power-good and undervoltage protection circuitry use FB to monitor the regulator output voltage. 11, 12 PGND Power ground. 13, 14, 15 PHASE Switching node connections. Connect to one terminal of the inductor. This pin is discharged by a 100Ω resistor when the device is disabled. See “Functional Block Diagram” on page 2 for more detail. Exposed Pad EPAD The exposed pad must be connected to the SGND pin for proper electrical performance. Place as many vias as possible under the pad connecting to SGND plane for optimal thermal performance. Submit Document Feedback 3 FN8769.1 January 21, 2016 ISL78235R5668 Ordering Information PART NUMBER (Notes 1, 2, 3) PART MARKING ISL78235ARZ-TR5668 8235 OUTPUT VOLTAGE (V) TEMP. RANGE (°C) TAPE AND REEL QUANTITY (UNITS) -40°C to +85°C 6k Adjustable PACKAGE (RoHS Compliant) 16 Ld 3x3mm TQFN PKG. DWG. # L16.3x3D 1. Please refer to TB347 for details on reel specifications. 2. These Intersil Pb-free plastic packaged products employ special Pb-free material sets, molding compounds/die attach materials and 100% matte tin plate plus anneal (e3 termination finish, which is RoHS compliant and compatible with both SnPb and Pb-free soldering operations). Intersil Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J STD-020. 3. For Moisture Sensitivity Level (MSL), please see device information page for ISL78235R5668. For more information on MSL, please see tech brief TB363. TABLE 1. KEY DIFFERENCE BETWEEN FAMILY OF PARTS PART NUMBER IOUT MAX (A) ISL78233 3 ISL78234 4 ISL78235 5 ISL78235R5668 *8 peak, 5 nominal (Note 4) NOTE: 4. See 8A Pulsed Load Operation on page 16. Submit Document Feedback 4 FN8769.1 January 21, 2016 ISL78235R5668 Typical Application Diagram L1 0.33µH +3V 3 EXTERNAL SYNCHRONIZATION INPUT 4 PGND PG SGND FB SYNC 5 6 7 8 VOUT PGND 12 VDD COMP POWER- GOOD INDICATOR ISL78235R5668 SS 2 R1 100k VIN +1V/5A C2 3x22µF CERAMIC 13 FS 1 PHASE 2x22µF CERAMIC 14 PHASE 15 VIN 16 PHASE C1 EN VIN R2 100k 11 C3* 10 9 +0.6V R3 100k ENABLE INPUT RFS CSS RCOMP CCOMP *C3 IS OPTIONAL IT IS RECOMMENDED TO PUT A PLACEHOLDER FOR IT AND CHECK LOOP ANALYSIS BEFORE USE FIGURE 4. TYPICAL APPLICATION DIAGRAM TABLE 2. COMPONENT SELECTION TABLE WITH INTERNAL COMPENSATION VOUT 1.0V 1.2V 1.5V 1.8V 2.5V 3.3V C1 2 x 22µF 2 x 22µF 2 x 22µF 2 x 22µF 2 x 22µF 2 x 22µF C2 (Note 5) 3 x 22µF 3 x 22µF 3 x 22µF 2 x 22µF 2 x 22µF 2 x 22µF C3 22pF 22pF 10pF 10pF 10pF 10pF L1 0.22µH-0.68µH 0.33µH-0.68µH 0.33µH-0.68µH 0.33µH-0.68µH 0.47µH-0.78µH 0.47µH-0.78µH R2 100kΩ 100kΩ 150kΩ 200kΩ 316kΩ 450kΩ R3 150kΩ 100kΩ 100kΩ 100kΩ 100kΩ 100kΩ NOTE: 5. C2 values are minimum recommended values for ceramic capacitors. Higher capacitance may be needed based on system requirements. Submit Document Feedback 5 FN8769.1 January 21, 2016 ISL78235R5668 Absolute Maximum Ratings (Reference to GND) Thermal Information VIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 5.8V (DC) or 7V (20ms) EN, FS, PG, SYNC, VFB . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to VIN + 0.3V PHASE . . . . . . . . . . . . -1.5V (100ns)/-0.3V (DC) to 6.5V (DC) or 7V (20ms) COMP, SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 2.7V ESD Rating Human Body Model (Tested per AEC-Q100-002) . . . . . . . . . . . . . . . . 5kV Machine Model (Tested per AEC-Q100-003) . . . . . . . . . . . . . . . . . . 300V Charge Device Model (Tested per AEC-Q100-011) . . . . . . . . . . . . . . . 2kV Latch-Up (Tested per AEC-Q100-004, Class II, Level A) . . . . . . . . . . 100mA Thermal Resistance JA (°C/W) JC (°C/W) 16 Ld TQFN Package (Notes 6, 7) . . . . . . . 43 3.5 Operating Junction Temperature Range . . . . . . . . . . . . . .-55°C to +125°C Storage Temperature Range. . . . . . . . . . . . . . . . . . . . . . . .-65°C to +150°C Pb-Free Reflow Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see TB493 Recommended Operating Conditions VIN Supply Voltage Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7V to 5.5V Load Current Range (Continuous) . . . . . . . . . . . . . . . . . . . . . . . . . . 0A to 5A Pulse Load Current (<100µs; <10% duty cycle) . . . . . . . . . . . . . . . . . . . . 8A Ambient Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . -40°C to +85°C CAUTION: Do not operate at or near the maximum ratings listed for extended periods of time. Exposure to such conditions may adversely impact product reliability and result in failures not covered by warranty. NOTES: 6. JA is measured in free air with the component mounted on a high effective thermal conductivity test board with “direct attach” features. See Tech Brief TB379. 7. JC, “case temperature” location is at the center of the exposed metal pad on the package underside. Electrical Specifications Specification limits are established at the following conditions: TA = -40°C to +85°C, VIN = 3.6V, EN = VIN, unless otherwise noted. Typical values are at TA = +25°C. Boldface limits apply across the operating temperature range -40°C to +85°C. PARAMETER SYMBOL TEST CONDITIONS MIN (Note 8) TYP MAX (Note 8) UNIT 2.5 2.7 V INPUT SUPPLY VIN Undervoltage Lockout Threshold VUVLO Rising, no load Falling, no load Quiescent Supply Current IVIN Shutdown Supply Current ISD 2.20 2.45 V SYNC = GND, no load at the output 47 SYNC = GND, no load at the output and no switches switching 47 60 µA µA SYNC = VIN, fSW = 2MHz, no load at the output 19 25 mA SYNC = GND, VIN = 5.5V, EN = low 4 10 µA 0.600 0.606 OUTPUT REGULATION Reference Voltage VREF VFB Bias Current IVFB Line Regulation Soft-Start Ramp Time Cycle 0.594 0.1 µA VIN = VO + 0.5V to 5.5V (minimal 2.7V) 0.2 %/V SS = SGND Soft-Start Charging Current ISS V VFB = 0.75V VSS = 0.1V 1 1.7 2.1 ms 2.5 µA OVERCURRENT PROTECTION Current Limit Blanking Time tOCON Overcurrent and Auto Restart Period tOCOFF Positive Peak Current Limit IPLIMIT Peak Skip Limit ISKIP 17 8 TA = +25°C 10 TA = -40°C to +85°C 10 Submit Document Feedback INLIMIT 6 12 A 14.7 A 1.75 A 1.30 TA = -40°C to +85°C 1.30 1.82 A -275 375 mA -1.3 A -0.6 A TA = +25°C -5.0 TA = -40°C to +85°C -5.0 1.50 SS cycle 14 TA = +25°C Zero Cross Threshold Negative Current Limit Clock pulses -2.8 FN8769.1 January 21, 2016 ISL78235R5668 Electrical Specifications Specification limits are established at the following conditions: TA = -40°C to +85°C, VIN = 3.6V, EN = VIN, unless otherwise noted. Typical values are at TA = +25°C. Boldface limits apply across the operating temperature range -40°C to +85°C. (Continued) PARAMETER SYMBOL TEST CONDITIONS MIN (Note 8) TYP MAX (Note 8) UNIT COMPENSATION Error Amplifier Transconductance Transresistance COMP = VDD, internal compensation 125 µA/V External compensation 130 µA/V RT 0.10 0.12 0.14 Ω VIN = 5V, IO = 200mA 26 35 50 mΩ VIN = 2.7V, IO = 200mA 38 52 78 mΩ VIN = 5V, IO = 200mA 5 11 20 mΩ VIN = 2.7V, IO = 200mA 8 15 31 mΩ MOSFET P-Channel ON-Resistance N-Channel ON-Resistance PHASE PHASE Maximum Duty Cycle 100 PHASE Minimum On-Time SYNC = High % 100 ns 2350 kHz OSCILLATOR Nominal Switching Frequency fSW FS = VIN 2000 FS with RS = 402kΩ 420 kHz FS with RS = 42.2kΩ 4200 kHz SYNC Logic LOW to HIGH Threshold SYNC Logic Hysteresis SYNC Logic Input Leakage Current 1730 0.67 0.75 0.84 0.1 0.17 0.2 V 3.7 5 µA SYNC = 3.6V V POWER-GOOD (PG) Output Low Voltage IPG = 1mA PG Delay Time (Rising Edge) Time from VOUT reached regulation 0.5 PG Delay Time (Falling Edge) 1 0.3 V 2 ms 6.5 PG Pin Leakage Current PG = VIN 0.01 OVP PG Rising Threshold µs 0.1 µA 90 % 0.80 UVP PG Rising Threshold 80 UVP PG Hysteresis 85 V 5.5 % EN Logic Input Low 0.4 Logic Input High 0.9 EN Logic Input Leakage Current V V EN = 3.6V 0.1 1 µA Thermal Shutdown Temperature rising 150 °C Thermal Shutdown Hysteresis Temperature falling 25 °C OVER-TEMPERATURE PROTECTION NOTE: 8. Compliance to datasheet limits is assured by one or more methods: production test, characterization and/or design. Submit Document Feedback 7 FN8769.1 January 21, 2016 ISL78235R5668 Typical Operating Performance 100 100 90 90 80 80 70 EFFICIENCY (%) EFFICIENCY (%) Unless otherwise noted, operating conditions are: TA = +25°C, VIN = VDD = 3V, VOUT = 1.0V, EN = VDD, SYNC = VDD, L = 0.33µH, fSW = 2MHz, CIN = 4 x 22µF, COUT = 4 x 47µF, IOUT = 0A to 8A. VOUT = 1V; T = +25°C VOUT = 1V; T = -40°C 60 VOUT = 1.2V; T = -40°C 70 VOUT = 1V; T = +105°C 60 VOUT = 1.2V; T = +105°C 50 40 50 VOUT = 1.2V; T = +25°C 0 1 2 3 4 5 6 7 40 8 0 1 2 3 OUTPUT LOAD (A) 7 6 VOUT = 1V; T = +25°C 5 POWER DISSIPATION (W) POWER DISSIPATION (W) 7 8 7 VOUT = 1.2V; T = -40°C 4 VOUT = 1V; T = -40°C 3 2 1 VOUT = 1.2V; T = +105°C 5 VOUT = 1V; T = +105°C 4 3 2 1 0 1 2 3 4 5 6 7 0 8 0 1 2 OUTPUT LOAD (A) 3 4 5 6 7 8 OUTPUT LOAD (A) FIGURE 8. POWER DISSIPATION vs LOAD (VIN = 3V) FIGURE 7. POWER DISSIPATION vs LOAD (VIN = 2.7V) 4.0 100 3.5 POWER DISSIPATION (W) 90 EFFICIENCY (%) 6 VOUT = 1.2V; T = +25°C 6 80 VOUT = 1.2V; T = -40°C 70 VOUT = 1.2V; T = +25°C 60 VOUT = 1.2V; T = +105°C 50 40 5 FIGURE 6. EFFICIENCY vs LOAD (VIN = 3V) FIGURE 5. EFFICIENCY vs LOAD (VIN = 2.7V) 0 4 OUTPUT LOAD (A) VOUT = 1.2V; T = +105°C 3.0 2.5 VOUT = 1.2V; T = +25°C 2.0 VOUT = 1.2V; T = -40°C 1.5 1.0 0.5 0 1 2 3 4 5 6 OUTPUT LOAD (A) FIGURE 9. EFFICIENCY vs LOAD (VIN = 5V) Submit Document Feedback 8 7 8 0 0 1 2 3 4 5 6 7 8 OUTPUT LOAD (A) FIGURE 10. POWER DISSIPATION vs LOAD (VIN = 5V) FN8769.1 January 21, 2016 ISL78235R5668 Typical Operating Performance 1.200 1.204 1.198 1.202 1.196 OUTPUT VOLTAGE (V) OUTPUT VOLTAGE (V) Unless otherwise noted, operating conditions are: TA = +25°C, VIN = VDD = 3V, VOUT = 1.0V, EN = VDD, SYNC = VDD, L = 0.33µH, fSW = 2MHz, CIN = 4 x 22µF, COUT = 4 x 47µF, IOUT = 0A to 8A. (Continued) 1.194 1.192 1.190 1.188 1.198 1.196 1.194 1.192 1.186 1.184 1.200 0 1 2 3 4 5 OUTPUT LOAD (A) 6 7 1.190 8 0 1 2 3 4 5 OUTPUT LOAD (A) 6 7 8 FIGURE 12. VOUT REGULATION vs LOAD (VIN = 5V) FIGURE 11. VOUT REGULATION vs LOAD (VIN = 3V) PHASE MINIMUM ON-TIME (ns) 75 70 T = +125°C 65 60 T = +25°C 55 T = -40°C 50 3.0 3.5 4.0 4.5 5.0 5.5 VIN (V) FIGURE 13. PHASE MINIMUM ON-TIME vs VIN PHASE 5V/DIV PHASE 5V/DIV SS = GND COUT = 4 x 22µF VOUT 1V/DIV VOUT 1V/DIV EN 2V/DIV EN 2V/DIV PG 5V/DIV PG 5V/DIV 500µs/DIV FIGURE 14. EN START-UP AT NO LOAD (SYNC = GND) Submit Document Feedback 9 SS = GND COUT = 4 x 22µF 500µs/DIV FIGURE 15. EN START-UP AT NO LOAD (SYNC = VDD) FN8769.1 January 21, 2016 ISL78235R5668 Typical Operating Performance Unless otherwise noted, operating conditions are: TA = +25°C, VIN = VDD = 3V, VOUT = 1.0V, EN = VDD, SYNC = VDD, L = 0.33µH, fSW = 2MHz, CIN = 4 x 22µF, COUT = 4 x 47µF, IOUT = 0A to 8A. (Continued) PHASE 5V/DIV PHASE 5V/DIV VOUT 1V/DIV VOUT 1V/DIV SS = GND COUT = 4 x 22µF VIN 2V/DIV SS = GND COUT = 4 x 22µF VIN 2V/DIV PG 5V/DIV PG 5V/DIV 500µs/DIV 500µs/DIV FIGURE 16. VIN START-UP AT NO LOAD (SYNC = GND) FIGURE 17. VIN START-UP AT NO LOAD (SYNC = VDD) PHASE 5V/DIV PHASE 5V/DIV VOUT 1V/DIV VOUT 1V/DIV SS = GND COUT = 4 x 22µF SS = GND COUT = 4 x 22µF EN 2V/DIV EN 2V/DIV PG 5V/DIV PG 5V/DIV 1ms/DIV 1ms/DIV FIGURE 18. EN SHUTDOWN AT NO LOAD (SYNC = GND) FIGURE 19. EN SHUTDOWN AT NO LOAD (SYNC = VDD) PHASE 5V/DIV PHASE 5V/DIV VOUT 1V/DIV VOUT 1V/DIV SS = GND COUT = 4 x 22µF SS = GND COUT = 4 x 22µF VIN 2V/DIV VIN 2V/DIV PG 2V/DIV PG 2V/DIV 2ms/DIV 2ms/DIV FIGURE 20. VIN SHUTDOWN AT NO LOAD (SYNC = GND) FIGURE 21. VIN SHUTDOWN AT NO LOAD (SYNC = VDD) Submit Document Feedback 10 FN8769.1 January 21, 2016 ISL78235R5668 Typical Operating Performance Unless otherwise noted, operating conditions are: TA = +25°C, VIN = VDD = 3V, VOUT = 1.0V, EN = VDD, SYNC = VDD, L = 0.33µH, fSW = 2MHz, CIN = 4 x 22µF, COUT = 4 x 47µF, IOUT = 0A to 8A. (Continued) IOUT 5A/DIV IOUT 5A/DIV VOUT 1V/DIV VOUT 1V/DIV VIN 2V/DIV EN 2V/DIV PG 2V/DIV SS = GND PG 2V/DIV SS = GND 500µs/DIV 1ms/DIV FIGURE 22. EN START-UP AT 8A LOAD FIGURE 23. VIN START-UP AT 8A LOAD IOUT 5A/DIV IOUT 5A/DIV VOUT 1V/DIV VOUT 1V/DIV EN 2V/DIV EN 2V/DIV SS = GND PG 2V/DIV SS = GND PG 2V/DIV 200µs/DIV FIGURE 24. EN SHUTDOWN AT 8A LOAD PHASE 1V/DIV 200µs/DIV FIGURE 25. VIN SHUTDOWN AT 8A LOAD PHASE 1V/DIV 5ns/DIV 5ns/DIV FIGURE 26. JITTER AT 8A LOAD; VIN = 3V FIGURE 27. JITTER AT 8A LOAD; VIN = 5V Submit Document Feedback 11 FN8769.1 January 21, 2016 ISL78235R5668 Typical Operating Performance Unless otherwise noted, operating conditions are: TA = +25°C, VIN = VDD = 3V, VOUT = 1.0V, EN = VDD, SYNC = VDD, L = 0.33µH, fSW = 2MHz, CIN = 4 x 22µF, COUT = 4 x 47µF, IOUT = 0A to 8A. (Continued) PHASE 2V/DIV PHASE 5V/DIV VOUT 1V/DIV VOUT 1V/DIV I_PHASE 5A/DIV I_PHASE 5A/DIV VOUT = 1.2V VOUT 20mV/DIV AC VOUT 20mV/DIV AC 200ns/DIV 200ns/DIV FIGURE 28. STEADY STATE AT 8A LOAD; VIN = 2.7V FIGURE 29. STEADY STATE AT 8A LOAD; VIN = 5.5V VOUT AT LOAD 200mV/DIV VOUT AT LOAD 200mV/DIV VOUT 20mV/DIV AC VOUT 20mV/DIV AC IOUT 2A/DIV COUT = 800µF RCOMP = 187kΩ CCOMP = 150pF 200ns/DIV COUT = 800µF RCOMP = 187kΩ CCOMP = 150pF IOUT 2A/DIV 200ns/DIV FIGURE 30. LOAD TRANSIENT 0A TO 6A; 100A/µs FIGURE 31. LOAD TRANSIENT 6A TO 0A; 100A/µs I_PHASE 2A/DIV I_PHASE 2A/DIV CSS = 1nF VIN 1V/DIV VIN 1V/DIV PG 2V/DIV PHASE 1V/DIV VOUT 500mV/DIV 4µs/DIV FIGURE 32. OUTPUT SHORT-CIRCUIT PROTECTION Submit Document Feedback 12 SS 500mV/DIV 1ms/DIV FIGURE 33. START UP INTO SHORT-CIRCUIT LOAD FN8769.1 January 21, 2016 ISL78235R5668 Typical Operating Performance Unless otherwise noted, operating conditions are: TA = +25°C, VIN = VDD = 3V, VOUT = 1.0V, EN = VDD, SYNC = VDD, L = 0.33µH, fSW = 2MHz, CIN = 4 x 22µF, COUT = 4 x 47µF, IOUT = 0A to 8A. (Continued) I_PHASE 2A/DIV CSS = 1nF VOUT 500mV/DIV I_PHASE 2A/DIV PG 2V/DIV VIN 1V/DIV SS 500mV/DIV PHASE 1V/DIV PHASE 1V/DIV 400µs/DIV 400µs/DIV FIGURE 34. SHORT-CIRCUIT HICCUP WAVEFORM FIGURE 35. SHORT CIRCUIT HICCUP RECOVERY TO 1A LOAD VOUT INTO 3V SUPPLY PHASE 5V/DIV VOUT FROM 3V SUPPLY PHASE 5V/DIV VOUT 1V/DIV VOUT 1V/DIV I_PHASE 1A/DIV PG 5V/DIV I_PHASE1A/DIV PG 5V/DIV 400µs/DIV 400µs/DIV FIGURE 37. OVERVOLTAGE RECOVERY FIGURE 36. OVERVOLTAGE PROTECTION V_TEMP 500mV/DIV V_TEMP 500mV/DIV TEMP = (V_TEMP-1.1092)/4.1mV +125°C TO +170°C TRANSIENT LOAD = 4A PG 2V/DIV PG 2V/DIV VOUT 1V/DIV TEMP = (V_TEMP-1.1092)/4.1mV +125°C TO +170°C TRANSIENT LOAD = 4A 2s/DIV FIGURE 38. OVER-TEMPERATURE PROTECTION Submit Document Feedback 13 VOUT 1V/DIV 2s/DIV FIGURE 39. OVER-TEMPERATURE RECOVERY FN8769.1 January 21, 2016 ISL78235R5668 Theory of Operation The ISL78235R5668 is a step-down switching regulator optimized for automotive point-of-load powered applications. The regulator operates at a default 2MHz fixed switching frequency for high efficiency and smaller form factor while staying out of the AM frequency band. By connecting a resistor from FS to SGND, the operational frequency is adjustable in the range of 500kHz to 4MHz. At light load, the regulator reduces the switching frequency by operating in Pulse Frequency Modulation (PFM) mode, unless forced to operate in fixed frequency PWM mode, to minimize the switching loss and to maximize the battery life. The quiescent current when the output is not loaded is typically only 45µA. The supply current is typically only 3.8µA when the regulator is shut down. VEAMP VCSA DUTY CYCLE IL VOUT FIGURE 40. PWM OPERATION WAVEFORMS PWM Control Scheme SKIP Mode (PFM) Pulling the SYNC pin HI (>0.8V) forces the converter into PWM mode, regardless of output current, bypassing the PFM operation at light load. The ISL78235R5668 employs the current-mode Pulse Width Modulation (PWM) control scheme for fast transient response and pulse-by-pulse current limiting (see Figure 3 on page 2). The current loop consists of the oscillator, the PWM comparator, current sensing circuit and the slope compensation for the current loop stability. The slope compensation is 440mV/Ts (Ts is the switching period), which changes proportionally with frequency. The gain for the current sensing circuit is typically 120mV/A. The control reference for the current loops comes from the Error Amplifier's (EAMP) output. Pulling the SYNC pin low (<0.4V), forces the converter into PFM mode. The ISL78235R5668 enters a pulse-skipping mode at light load to minimize the switching loss by reducing the switching frequency. Figure 41 on page 15 illustrates the skip mode operation. A zero-cross sensing circuit shown in Figure 3 on page 2 monitors the NFET current for zero crossing. When 16 consecutive cycles are detected, the regulator enters the skip mode. During the sixteen detecting cycles, the current in the inductor is allowed to become negative. The counter is reset to zero when the current in any cycle does not cross zero. The PWM operation is initialized by the clock from the oscillator. The P-channel MOSFET is turned on at the beginning of a PWM cycle and the current in the MOSFET starts to ramp up. When the sum of the current amplifier CSA and the slope compensation reaches the control reference of the current loop, the PWM comparator COMP sends a signal to the PWM logic to turn off the PFET and turn on the N-channel MOSFET. The NFET stays on until the end of the PWM cycle. Figure 40 shows the typical operating waveforms during the PWM operation. The dotted lines on VCSA illustrate the sum of the slope compensation ramp and the current-sense amplifier’s CSA output. The output voltage is regulated by controlling the VEAMP voltage to the current loop. The bandgap circuit outputs a 0.6V reference voltage to the voltage loop. The feedback signal comes from the VFB pin. The soft-start block only affects the operation during the start-up and is discussed separately. The error amplifier is a transconductance amplifier that converts the voltage error signal to a current output. The voltage loop is internally compensated with the 55pF and 100kΩ RC network. The maximum EAMP voltage output is precisely clamped to 2.5V. Submit Document Feedback 14 Once the skip mode is entered, the pulse modulation starts being controlled by the Skip comparator shown in Figure 3 on page 2. Each pulse cycle is still synchronized by the PWM clock. The PFET is turned on at the clock's rising edge and turned off when the output is higher than 1.2% of the nominal regulation or when its current reaches the peak skip current limit value. Then, the inductor current is discharging to 0A and stays at zero (the internal clock is disabled), and the output voltage reduces gradually due to the load current discharging the output capacitor. When the output voltage drops to the nominal voltage, the PFET will be turned on again at the rising edge of the internal clock as it repeats the previous operations. The regulator resumes normal PWM mode operation when the output voltage drops 1.2% below the nominal voltage. FN8769.1 January 21, 2016 ISL78235R5668 PWM PFM PWM CLOCK 16 CYCLES PFM CURRENT LIMIT IL LOAD CURRENT 0 NOMINAL +1.2% VOUT NOMINAL -1.2% NOMINAL FIGURE 41. SKIP MODE OPERATION WAVEFORMS Frequency Adjust Negative Current Protection The frequency of operation is fixed at 2MHz when FS is tied to VIN. The switching frequency is adjustable in the range from 500kHz to 4MHz with a resistor from FS to SGND according to Equation 1: Similar to overcurrent, the negative current protection is realized by monitoring the current across the low-side NFET, as shown in Figure 3 on page 2. When the valley point of the inductor current reaches -3A for 4 consecutive cycles, both PFET and NFET are off. A 100Ω discharge circuit in parallel to the NFET activates to discharge the output into regulation. The regulator resumes switching operation when output is within regulation. The regulator will be in PFM for 20µs before switching to PWM if necessary. 220 10 3 R FS k = ------------------------------ – 14 f OSC kHz (EQ. 1) The ISL78235R5668 also has frequency synchronization capability by connecting the SYNC pin to an external square pulse waveform. The frequency synchronization feature will synchronize the positive edge trigger and its switching frequency up to 4MHz. The synchronization positive pulse width should be 100ns or greater for proper operation. The minimum external SYNC frequency is half of the free running oscillator frequency (either the default 2MHz when FS tied to VIN or determined by the resistor from FS to SGND). Overcurrent Protection The overcurrent protection is realized by monitoring the CSA output with the OCP comparator, as shown in Figure 3 on page 2. The current sensing circuit has a gain of 120mV/A typical, from the PFET current to the CSA output. When the CSA output reaches the threshold, the OCP comparator is tripped to turn off the PFET immediately. The overcurrent function protects the switching converter from a shorted output by monitoring the current flowing through the upper MOSFET. Upon detection of an overcurrent condition, the upper MOSFET is immediately turned off and is not turned on again until the next switching cycle. Upon detection of the initial overcurrent condition, the overcurrent fault counter is set to 1. If on the subsequent cycle another overcurrent condition is detected, the OC fault counter is incremented. If there are 17 sequential OC fault detections, the regulator is shut down under an overcurrent fault condition. An overcurrent fault condition results in the regulator attempting to restart in a hiccup mode within the delay of eight soft-start periods. At the end of the 8th soft-start wait period, the fault counters are reset and soft-start is attempted again. If the overcurrent condition goes away during the delay of 8 soft-start periods, the output will resume back into regulation point after hiccup mode expires. Submit Document Feedback 15 PG PG is an open-drain output of a window comparator that continuously monitors the buck regulator output voltage. PG is actively held low when EN is low and during the buck regulator soft-start period. After the soft-start period and a 1ms delay, PG becomes high impedance as long as the output voltage is within nominal regulation voltage set by VFB. When the voltage at FB pin drops 15% below 0.6V or rises above 0.8V, the ISL78235R5668 pulls PG low. Any fault condition forces PG low until the fault condition is cleared and after soft-start completes. For logic level output voltages, connect an external pull-up resistor between PG and VIN. A 100kΩ resistor works well in most applications. UVLO When the input voltage is below the Undervoltage Lockout (UVLO) threshold (2.5V typical), the regulator is disabled. Soft Start-Up The soft start-up circuit reduces the inrush current during power- up. The soft-start block outputs a ramp reference to the input of the error amplifier. This voltage ramp limits the slew rate of inductor current as well as the output voltage, so that the output voltage rises in a controlled fashion. When VFB is less than 0.1V at the beginning of the soft-start, the switching frequency is reduced to 200kHz, so that the output can start-up smoothly at light load condition. During soft-start, the IC operates in the skip mode to support prebiased output condition. FN8769.1 January 21, 2016 ISL78235R5668 Tie SS to SGND for internal soft-start (1ms typical). Connect a capacitor from SS to SGND to adjust the soft-start time. This capacitor, along with an internal 2.1µA current source, sets the soft-start interval of the converter, tSS as shown by Equation 2. C SS F = 3.1 t SS s (EQ. 2) CSS must be less than 33nF to insure proper soft-start reset after fault condition. Enable The Enable (EN) input allows the user to control the turning on or off of the regulator for purposes such as power-up sequencing or minimizing power dissipation when the output is not needed. When the regulator is enabled, there is typically a 600µs delay for waking up the bandgap reference and then the soft start-up begins. Discharge Mode (Soft-Stop) When a transition to shutdown mode occurs, (EN low or fault condition) or the VIN UVLO is set, the output is discharged to GND through an internal 100Ω switch on the PHASE pin. Power MOSFETs The power MOSFETs are optimized for highest efficiency. The ON-resistance for the PFET is typically 35mΩ and the ON-resistance for the NFET is typically 11mΩ. 100% Duty Cycle The ISL78235R5668 features a 100% duty cycle operation to maximize the battery operation life and provide very low dropout down to the minimum operating voltage. When the battery voltage drops to a level that the ISL78235R5668 can no longer maintain the regulation at the output, the regulator completely turns on the PFET. The maximum dropout voltage under the 100% duty cycle operation is the product of the load current and the ON-resistance of the PFET. Thermal Shutdown The ISL78235R5668 has built-in over-temperature thermal protection. When the internal temperature reaches +150°C, the regulator completely shuts down. As the temperature drops to +125°C, the ISL78235R5668 resumes operation after a soft-start cycle. Applications Information 8A Pulsed Load Operation The ISL78235R5668 is intended for 5A continuous output current operation. However, the peak current limit threshold of the overcurrent comparator is set to allow up to 8A of load current without going into Overcurrent Protection (OCP) for automotive point-of-load regulation applications. It is not recommended to operate the ISL78235R5668 above 5A continuous operation. The peak current limit set point is intended to allow pulse load currents that do not exceed 100µs and 10% duty cycle for applications that require high peak transient current while the nominal load is 5A or less. The inductor value Submit Document Feedback 16 must be chosen accordingly such that the peak ripple current does not trigger the current limit threshold (12A typical). The overcurrent protection circuitry prevents continuous operation in an overcurrent condition. The overcurrent protection circuitry is not active until the output current exceeds the current limit threshold. Because the current limit threshold is much higher than 5A, a fault condition that causes the output current to nominally be above 5A but below the current limit threshold is not protected by the IC and such operating condition should be avoided. For applications where the load transient has a very fast di/dt and large amplitude, the input decoupling capacitance must provide the instantaneous current for the buck regulator. As a result, there will be undershoot of the input voltage during the transient duration. The voltage at the VDD pin of the ISL78235R5668 must stay above the UVLO threshold for continuous operation. If the input voltage crosses the UVLO threshold, a power on reset is initiated. It is necessary to have adequate input capacitance to support the application load transient condition. Output Inductor and Capacitor Selection To consider steady state and transient operation, the ISL78235R5668 typically uses a 0.33µH to 0.78µH output inductor. Higher or lower inductor values can be used to optimize the total converter system performance. For example, for a higher output voltage 3.3V application, in order to decrease the inductor current ripple and output voltage ripple, the output inductor value can be increased. It is recommended to set the ripple inductor current to approximately 30% of the maximum output current for optimized performance. The inductor ripple current can be expressed as shown in Equation 3: V OUT V OUT 1 – ---------------- V IN I = ----------------------------------------------------L f SW (EQ. 3) The inductor’s saturation current rating needs to be larger than the positive peak current limit specified in the electrical specification table. The ISL78235R5668 has a typical peak current limit of 12A. The inductor saturation current needs to be over 12A for proper operation. The ISL78235R5668 uses an internal compensation network for regulator stability and the output capacitor value is dependent on the output voltage. The recommended ceramic capacitors are low ESR X7R rated or better. The recommended minimum output capacitor values are shown in Table 2 on page 5. Table 2 shows the minimum output capacitor value is given for the different output voltages to make sure that the whole converter system is stable. Additional output capacitance should be added for better performance in applications where high load transient or low output ripple is required. It is recommended to check the system level performance along with the simulation model. FN8769.1 January 21, 2016 ISL78235R5668 Output Voltage Selection ^ i in ^ Vin 14 13 1 12 VDD 2 11 ISL78235R5668 PG 3 10 SYNC 4 9 8 R2 FB Ro K Fm Tv (S) He(S) v^comp -Av(S) FIGURE 43. SMALL SIGNAL MODEL OF SYNCHRONOUS BUCK REGULATOR Vo R2 C3 VFB R3 VREF (EQ. 4) GM VCOMP + R6 C7 There is a leakage current from VIN to PHASE. It is recommended to preload the output with 10µA minimum for accurate output voltage. For improved loop stability performance, add 10pF to 22pF in parallel with R2. Check loop analysis before use in application. See “Loop Compensation Design” for more information. Input Capacitor Selection The main functions for the input capacitor are to provide decoupling of the parasitic inductance and to provide a filtering function to prevent the switching current flowing back to the input rail. Two 22µF low ESR X7R rated ceramic capacitors in parallel with a 0.1µF high frequency decoupling capacitor placed very close to the VIN/VDD and SGND/PGND pins is a good starting point for the input capacitor selection. Loop Compensation Design When COMP is not connected to VDD, the COMP pin is active for external loop compensation. The ISL78235R5668 uses constant frequency peak current mode control architecture to achieve a fast loop transient response. An accurate current sensing circuit in parallel with the upper MOSFET is used for peak current control signal and overcurrent protection. The inductor is not considered as a state variable since its peak current is constant and the system becomes a single order system. It is much easier to design a type II compensator to stabilize the loop than to implement voltage mode control. Peak current mode control has an inherent input voltage feed-forward function to achieve good Submit Document Feedback Rc T i(S) d^ + The output voltage programming resistor R2 (from VOUT to FB) will depend on the value chosen for the feedback resistor and the desired output voltage of the regulator. The value for the feedback resistor, R3 (from FB to GND), is typically between 10kΩ and 100kΩ. R2 is chosen as shown in Equation 4. Where VFB = 0.6V and VOUT is the output voltage. ^ vo Co R3 FIGURE 42. PROGRAMMING OUTPUT VOLTAGE WITH R2 AND R3 V OUT R 2 = R 3 ---------------- – 1 VFB RLP Vin d^ COMP 7 SS 6 FS EN 5 PGND PGND SGND 1:D LP RT GAIN (VLOOP (S(fi)) 15 ILd^ ^ iL + PHASE VIN 16 VIN PHASE PHASE VOUT VIN + The output voltage of the regulator is programmed with an external resistor divider that is used to scale the output voltage relative to the internal reference voltage (0.6V) and fed back to the inverting input of the error amplifier FB pin (see Figure 42). line regulation. Figure 43 shows the small signal model of the synchronous buck regulator. 17 C6 FIGURE 44. TYPE II COMPENSATOR Figure 44 shows the type II compensator and its transfer function is expressed as Equation 5: S S 1 + ------------ 1 + ------------- GM R 3 cz1 cz2 v̂ comp A v S = ----------------- = -------------------------------------------------------- -------------------------------------------------------------- C6 + C7 R2 + R3 S S v̂ FB S 1 + ------------- 1 + ------------- cp1 cp2 (EQ. 5) Where, R2 + R3 C6 + C7 1 1 cz1 = --------------- , cz2 = --------------- cp1 = ----------------------- cp2 = ----------------------R6 C6 C7 C3 R2 R3 R6 C6 R2 C3 Compensator design goal: High DC gain Choose Loop bandwidth fc ~100kHz or less Gain margin: >10dB Phase margin: >40° FN8769.1 January 21, 2016 ISL78235R5668 The compensator design procedure is as follows: (EQ. 6) Where GM is the transconductance, gm, of the voltage error amplifier and Rt is the gain of the current sense amplifier. Compensator capacitors C6 and C7 are given by Equation 7. Ro Co Vo Co Rc Co 1 C 6 = --------------- = --------------- ,C 7 = max (--------------,----------------) R6 Io R6 R 6 f s R 6 Put compensator zero 2 to 5 times fc : (EQ. 8) Example: VIN = 5V, VO = 1.8V, IO = 5A, fSW = 2MHz, R2 = 200kΩ, R3 = 100kΩ, Co = 2 x22µF/10mΩ, L = 0.68µH, fc = 100kHz, then compensator resistance R6: 3 R 6 = 13.7 10 100kHz 1.8V 44F = 108k (EQ. 9) It is acceptable to use 107kΩas theclosest standard value for R6. 1.8V 44 F C 6 = -------------------------------- = 148pF 5A 107k (EQ. 10) 10m 44F 1 C 7 = max (------------------------------------,------------------------------------------------) = (4.1pF,1.5pF) (EQ. 11) 2MHz 107k 107k It is also acceptable to use the closest standard values for C6 and C7. There is approximately 3pF parasitic capacitance from VCOMP to GND. Therefore, C7 is optional. Use C6 = 150pF and C7 = OPEN. 1 C 3 = ------------------------------------------------ = 16pF 100kHz 200k (EQ. 12) Use C3 = 10pF. Note that C3 may increase the loop bandwidth from previous estimated value. Figure 45 shows the simulated voltage loop gain. It is shown that it has a 120kHz loop bandwidth with a 58° phase margin and 8dB gain margin. It may be more desirable to achieve an increased phase and gain margin. This can be accomplished by lowering R6 by 10% to 20%. Submit Document Feedback 18 20 0 -20 -40 -60 100 Put one compensator pole at zero frequency to achieve high DC gain, and put another compensator pole at either ESR zero frequency or half switching frequency, whichever is lower in Equation 7. An optional zero can boost the phase margin. CZ2 is a zero due to R2 and C3 1 C 3 = ---------------f c R 2 40 (EQ. 7) 1k 10k 100k 1M 100k 1M FREQUENCY (Hz) 200 150 CLOSED LOOP PHAE (°) 2f c V o C o R t 3 R 6 = ---------------------------------- = 13.7 10 f c V o C o GM V FB CLOSED LOOP GAIN (dB) 60 The loop gain at crossover frequency of fc has a unity gain. Therefore, the compensator resistance R6 is determined by Equation 6. 100 50 0 -50 -100 -150 100 1k 10k FREQUENCY (Hz) FIGURE 45. SIMULATED LOOP GAIN AND PHASE PCB Layout Recommendation The PCB layout is a very important converter design step to make sure the designed converter works well. For the ISL78235R5668 the power loop is composed of the output inductor L0, the output capacitor CO, the PHASE pins and the PGND pin. It is necessary to make the power loop as small as possible and the connecting traces among them should be direct, short and wide. The switching node of the converter, the PHASE pins and the traces connected to the node are very noisy, so keep the voltage feedback trace away from these noisy traces. The input capacitor should be placed as close as possible to the VIN pin. The ground of the input and output capacitors should be connected as close as possible. The heat of the IC is mainly dissipated through the thermal pad. Maximizing the copper area connected to the thermal pad is preferable. In addition, a solid ground plane is helpful for better EMI performance. It is recommended to add at least 5 vias ground connection within the pad for the best thermal relief. FN8769.1 January 21, 2016 ISL78235R5668 Revision History The revision history provided is for informational purposes only and is believed to be accurate, but not warranted. Please go to web to make sure you have the latest revision. DATE REVISION CHANGE January 21, 2016 FN8769.1 Updated Ordering Information table on page 4 - added “TAPE AND REEL QUANTITY (UNITS)” column. Added Table 1 on page 4. Control Scheme page 14 last sentence of last paragraph Changed 1.6V to 2.5V. August 11, 2015 FN8769.0 Initial Release About Intersil Intersil Corporation is a leading provider of innovative power management and precision analog solutions. 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For information regarding Intersil Corporation and its products, see www.intersil.com Submit Document Feedback 19 FN8769.1 January 21, 2016 ISL78235R5668 Package Outline Drawing L16.3x3D 16 LEAD THIN QUAD FLAT NO-LEAD PLASTIC PACKAGE Rev 0, 3/10 4X 1.50 3.00 A 12X 0.50 B 13 6 PIN 1 INDEX AREA 16 6 PIN #1 INDEX AREA 12 3.00 1 1.60 SQ 4 9 (4X) 0.15 8 0.10 M C A B 5 16X 0.40±0.10 TOP VIEW 4 16X 0.23 ±0.05 BOTTOM VIEW SEE DETAIL “X” 0.10 C 0.75 ±0.05 C 0.08 C SIDE VIEW (12X 0.50) (2.80 TYP) ( 1.60) (16X 0.23) C 0 . 2 REF 5 0 . 02 NOM. 0 . 05 MAX. (16X 0.60) TYPICAL RECOMMENDED LAND PATTERN DETAIL "X" NOTES: 1. Dimensions are in millimeters. Dimensions in ( ) for Reference Only. 2. Dimensioning and tolerancing conform to ASME Y14.5m-1994. 3. Unless otherwise specified, tolerance: Decimal ± 0.05 4. Dimension applies to the metallized terminal and is measured between 0.15mm and 0.25mm from the terminal tip. 5. Tiebar shown (if present) is a non-functional feature. 6. The configuration of the pin #1 identifier is optional, but must be located within the zone indicated. The pin #1 identifier may be 7. JEDEC reference drawing: MO-220 WEED. either a mold or mark feature. Submit Document Feedback 20 FN8769.1 January 21, 2016