DATASHEET 5A Automotive Synchronous Buck Regulator ISL78235 Features The ISL78235 is a highly efficient, monolithic, synchronous step-down DC/DC converter that can deliver 5A of continuous output current from a 2.7V to 5.5V input supply. The device uses peak current mode control architecture to achieve very low duty cycle operation at high frequency with fast transient response and excellent loop stability. • 2.7V to 5.5V input voltage range The ISL78235 integrates a low ON-resistance P-channel (35mΩ, typical) high-side FET and N-channel (11mΩ, typical) low-side FET to maximize efficiency and minimize external component count. The 100% duty cycle operation allows less than 250mV dropout voltage at 5A output current. The operating frequency of the Pulse Width Modulator (PWM) is adjustable from 500kHz to 4MHz. The default switching frequency of 2MHz is set by connecting the FS pin high. • External synchronization from 1MHz to 4MHz The ISL78235 can be configured for discontinuous (PFM) or forced continuous (PWM) operation at light load. Forced continuous operation reduces noise and RF interference, while discontinuous mode provides higher efficiency by reducing switching losses at light loads. • 1% reference accuracy over-temperature Fault protection is provided by internal hiccup mode current limiting during short-circuit and overcurrent conditions. The device also integrates output overvoltage and over-temperature protections. A power-good monitor indicates when the output is in regulation. The ISL78235 offers a 1ms Power-Good (PG) timer at power-up. When in shutdown, the ISL78235 discharges the output capacitor through an internal 100Ω soft-stop switch. Other features include internal fixed or adjustable soft-start and internal/external compensation. The ISL78235 is available in a 3mmx3mm 16 Ld Thin Quad Flat No-lead (TQFN) Pb-free package and in a 5mmx5mm 16 Ld Wettable Flank Quad Flat No-Lead (WFQFN) package with an exposed pad for improved thermal performance. The ISL78235 is rated to operate across the temperature range of -40°C to +105°C in the 3mmx3mm package and -40°C to +125°C in the 5mmx5mm package. VIN 15 PHASE 14 11 *ISL78235 10 SYNC 4 9 8 COMP 7 SS 6 FS EN 5 • Optional PFM mode for light-load efficiency improvement • Very low ON-resistance HS/LS switches: 35mΩ/11mΩ • Internal 1ms or adjustable external soft-start • Soft-stop output discharge during disable • OTP, OCP, output OVP, input UVLO protections • Up to 95% efficiency • AEC-Q100 qualified • Common pinout family allows migration from 3A to 5A without PCB change: - ISL78233 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3A - ISL78234 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4A - ISL78235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A Applications • DC/DC POL modules • μC/µP, FPGA and DSP power • Video processor/SOC power • Automotive infotainment power Related Literature • UG015, “ISL7823xEVAL1Z Evaluation Board User Guide” • ISL78233, ISL78234 Datasheet • UG062, “ISL7823xEVAL2Z Evaluation Board User Guide” 100 5A LOAD DSP, FPGA 90 13 12 PG 3 • Adjustable switching frequency from 500kHz to 4MHz COUT 1 VDD 2 VOUT • 100ns guaranteed phase minimum on time for wide output regulation EFFICIENCY (%) 16 PHASE VIN CIN PHASE L 2.7V TO 5.5V • 2MHz default switching frequency PGND PGND SGND 2.5VOUT 80 3.3VOUT 1.8VOUT 1.5VOUT 70 1.2VOUT 60 FB 50 *Pin Compatible ISL78233 - 3A BUCK ISL78234 - 4A BUCK 40 TA = +25°C 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 OUTPUT LOAD (A) FIGURE 1. TYPICAL APPLICATION: 5A BUCK REGULATOR April 1, 2016 FN8713.5 1 FIGURE 2. EFFICIENCY vs LOAD (VIN = 5V; fsw = 2MHz; SYNC = GND) CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 1-888-468-3774 | Copyright Intersil Americas LLC 2015, 2016. All Rights Reserved Intersil (and design) is a trademark owned by Intersil Corporation or one of its subsidiaries. All other trademarks mentioned are the property of their respective owners. ISL78235 Table of Contents Functional Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Pin Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Pin Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Typical Application Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Absolute Maximum Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Thermal Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Recommended Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Typical Operating Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PWM Control Scheme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SKIP Mode (PFM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frequency Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overcurrent Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Negative Current Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UVLO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Soft Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Discharge Mode (Soft-Stop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power MOSFETs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100% Duty Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thermal Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 16 16 17 17 17 17 17 17 18 18 18 18 18 Applications Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Output Inductor and Capacitor Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Output Voltage Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Input Capacitor Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Loop Compensation Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 18 18 19 19 PCB Layout Recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Revision History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 About Intersil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Package Outline Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 L16.3x3D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 L16.5x5D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Submit Document Feedback 2 FN8713.5 April 1, 2016 ISL78235 Functional Block Diagram COMP SS SHUTDOWN SYNC 55pF SOFTSoft START SHUTDOWN VDD 100kΩ + BANDGAP VREF + EN FS + COMP - EAMP - VIN OSCILLATOR PWM/PFM LOGIC CONTROLLER PROTECTION HS DRIVER 3pF + P PHASE LS DRIVER N PGND FB 6kΩ SLOPE Slope COMP 0.8V + CSA - + OV 0.85*VREF PG + UV + OCP - + SKIP - ISET THRESHOLD 1ms DELAY NEG CURRENT SENSING SGND ZERO-CROSS SENSING 0.5V SCP + 100Ω SHUTDOWN FIGURE 3. FUNCTIONAL BLOCK DIAGRAM Submit Document Feedback 3 FN8713.5 April 1, 2016 ISL78235 Pin Configuration 16 15 14 PHASE PHASE PHASE VIN ISL78235 (16 LD TQFN, WFQFN) TOP VIEW 13 12 PGND VIN 1 11 PGND VDD 2 EPAD 10 SGND PG 3 9 5 6 7 8 EN FS SS COMP SYNC 4 FB Pin Descriptions PIN NUMBER PIN NAME DESCRIPTION 1, 16 VIN Input supply voltage. Place a minimum of two 22µF low ESR ceramic capacitors from VIN to PGND as close as possible to the IC for decoupling. 2 VDD Input supply voltage for the logic circuitry. A 0.1µF high frequency decoupling ceramic capacitor should also be placed close to the VDD and SGND pin. Connect to VIN pin. 3 PG PG is an open-drain output for power-good indication. Use a 10kΩ to 100kΩ pull-up resistor connected from PG to VIN. At power-up or EN high, PG rising edge is delayed by 1ms upon output voltage within regulation. 4 SYNC Mode selection pin. Connect to logic high or input voltage VIN for forced PWM mode. Connect to logic low or ground for PFM mode. Connect to an external function generator for synchronization with a positive edge trigger. In external synchronization the ISL78235 operates in forced PWM mode. The transition to and from internal oscillator to external synchronization is seamless and does not require disabling of the ISL78235. There is an internal 1MΩ pull-down resistor to SGND to prevent an undefined logic state if SYNC pin is floating. 5 EN Regulator enable pin. Regulator is enabled when driven logic high. Regulator is shutdown and PHASE pin discharge output capacitor when enable pin is driven low. 6 FS This pin sets the internal oscillator switching frequency using a resistor, RFS, from the FS pin to GND. The frequency of operation may be programmed between 500kHz to 4MHz. The switching frequency is 2MHz if FS is connected to VIN. 7 SS SS is used to adjust the soft-start time. Connect SS pin to SGND for internal 1ms soft-start time. Connect a capacitor from SS to SGND to adjust the soft-start time. Do not use more than 33nF on the SS pin. 8 COMP COMP is the output of the error amplifier if COMP is not connected to VDD. An external compensation network must be used if COMP is not tied to VDD. If COMP is tied to VDD, the error amplifier output is internally compensated. External compensation network across COMP and SGND may be required to improve the loop compensation of the amplifier. 9 FB 10 SGND Signal ground, Connect to PGND. The feedback network of the regulator, FB, is the negative input to the transconductance error amplifier. The output voltage is set by an external resistor divider connected to FB. With a properly selected divider, the output voltage can be set to any voltage between the power rail (reduced by converter losses) and the 0.6V reference. In addition, the regulator power-good and undervoltage protection circuitry use FB to monitor the regulator output voltage. 11, 12 PGND Power ground 13, 14, 15 PHASE Switching node connections. Connect to one terminal of the inductor. This pin is discharged by a 100Ω resistor when the device is disabled. See “Functional Block Diagram” on page 3 for more detail. Exposed Pad EPAD The exposed pad must be connected to the SGND pin for proper electrical performance. Place as many vias as possible under the pad connecting to SGND plane for optimal thermal performance. Submit Document Feedback 4 FN8713.5 April 1, 2016 ISL78235 Ordering Information PART NUMBER (Notes 1, 2, 3) PART MARKING OUTPUT VOLTAGE (V) TEMP. RANGE (°C) PACKAGE (RoHS Compliant) PKG. DWG. # ISL78235ARZ 8235 Adjustable -40°C to +105°C 16 Ld 3x3mm TQFN L16.3x3D ISL78235AARZ 78235A ARZ Adjustable -40°C to +125°C 16 Ld 5x5mm WFQFN L16.5x5D ISL78235EVAL1Z 3x3mm TQFN Evaluation Board ISL78235EVAL2Z 5x5mm WFQFN Evaluation Board NOTES: 1. Add “-T” suffix for 6k unit or “-T7A” suffix for 250 unit tape and reel options. Please refer to TB347 for details on reel specifications. 2. These Intersil Pb-free plastic packaged products employ special Pb-free material sets, molding compounds/die attach materials and 100% matte tin plate plus anneal (e3 termination finish, which is RoHS compliant and compatible with both SnPb and Pb-free soldering operations). Intersil Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J STD-020. 3. For Moisture Sensitivity Level (MSL), please see device information page for ISL78235. For more information on MSL, please see tech brief TB363. TABLE 1. KEY DIFFERENCE BETWEEN FAMILY OF PARTS PART NUMBER IOUT MAX (A) ISL78233 3 ISL78234 4 ISL78235 5 Submit Document Feedback 5 FN8713.5 April 1, 2016 ISL78235 Typical Application Diagram L1 0.68μH POWER GOOD INDICATOR 2 3 EXTERNAL SYNCHRONIZATION INPUT VOUT PHASE C2 2x22μF CERAMIC PGND ISL78235 VDD PGND PG SGND R2 200k C3* FB SYNC FS EN 4 +1.8V/5A COMP R1 100k VIN SS 1 PHASE VIN C1 2x22μF CERAMIC PHASE 2.7V TO 5.5V VIN R3 100k ENABLE INPUT RFS RCOMP CSS CCOMP *C3 IS OPTIONAL. IT IS RECOMMENDED TO PUT A PLACEHOLDER FOR IT AND CHECK LOOP ANALYSIS BEFORE USE. FIGURE 4. TYPICAL APPLICATION DIAGRAM TABLE 2. COMPONENT SELECTION TABLE WITH INTERNAL COMPENSATION VOUT 1.2V 1.5V 1.8V 2.5V 3.3V C1 2 x 22µF 2 x 22µF 2 x 22µF 2x22µF 2 x 22µF C2 (Note 4) 3 x 22µF 3 x 22µF 2 x 22µF 2 x 22µF 2 x 22µF C3 22pF 10pF 10pF 10pF 10pF L1 0.33µH-0.68µH 0.33µH-0.68µH 0.33µH-0.68µH 0.47µH-0.78µH 0.47µH-0.78µH R2 100kΩ 150kΩ 200kΩ 316kΩ 450kΩ R3 100kΩ 100kΩ 100kΩ 100kΩ 100kΩ NOTE: 4. C2 values are minimum recommended values for ceramic capacitors. Higher capacitance may be needed based on system requirements. Submit Document Feedback 6 FN8713.5 April 1, 2016 ISL78235 Absolute Maximum Ratings (Reference to GND) Thermal Information VIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 5.8V (DC) or 7V (20ms) EN, FS, PG, SYNC, VFB . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to VIN + 0.3V PHASE . . . . . . . . . . . . -1.5V (100ns)/-0.3V (DC) to 6.5V (DC) or 7V (20ms) COMP, SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 2.7V ESD Rating Human Body Model (Tested per AEC-Q100-002) . . . . . . . . . . . . . . . . 5kV Machine Model (Tested per AEC-Q100-003) . . . . . . . . . . . . . . . . . . 300V Charge Device Model (Tested per AEC-Q100-011) . . . . . . . . . . . . . . . 2kV Latch-Up (Tested per AEC-Q100-004, Class II, Level A) . . . . . . . . . . 100mA Thermal Resistance JA (°C/W) JC (°C/W) 16 Ld TQFN Package (Notes 5, 6) . . . . . . . 43 3.5 16 Ld WFQFN Package (Notes 5, 6) . . . . . 33 3.5 Operating Junction Temperature Range . . . . . . . . . . . . . .-55°C to +125°C Storage Temperature Range. . . . . . . . . . . . . . . . . . . . . . . .-65°C to +150°C Pb-Free Reflow Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see TB493 Recommended Operating Conditions VIN Supply Voltage Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7V to 5.5V Load Current Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A to 5A Ambient Temperature Range 3x3mm TQFN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-40°C to +105°C 5x5mm WFQFN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-40°C to +125°C CAUTION: Do not operate at or near the maximum ratings listed for extended periods of time. Exposure to such conditions may adversely impact product reliability and result in failures not covered by warranty. NOTES: 5. JA is measured in free air with the component mounted on a high effective thermal conductivity test board with “direct attach” features. See Tech Brief TB379. 6. JC, “case temperature” location is at the center of the exposed metal pad on the package underside. Electrical Specifications Specification limits are established at the following conditions: TA = -40°C to +105°C or TA = -40°C to +125°C depending on package, VIN = 3.6V, EN = VIN, unless otherwise noted. Typical values are at TA = +25°C. Boldface limits apply across the operating temperature range specified in the Recommended Operating Conditions table for the specified package. PARAMETER SYMBOL TEST CONDITIONS MIN (Note 7) TYP MAX (Note 7) 2.5 2.7 2.20 2.45 UNIT INPUT SUPPLY VIN Undervoltage Lockout Threshold VUVLO Rising, no load Falling, no load Quiescent Supply Current IVIN Shutdown Supply Current ISD V V SYNC = GND, no load at the output 47 SYNC = GND, no load at the output and no switches switching 47 60 µA µA SYNC = VIN, fSW = 2MHz, no load at the output 19 25 mA SYNC = GND, VIN = 5.5V, EN = low 4 10 µA 0.600 0.606 V OUTPUT REGULATION Reference Voltage VREF VFB Bias Current IVFB 0.594 VFB = 0.75V 0.1 µA Line Regulation VIN = VO + 0.5V to 5.5V (minimal 2.7V) 0.2 %/V Soft-Start Ramp Time Cycle SS = SGND 1 ms Soft-Start Charging Current ISS VSS = 0.1V 1.7 2.1 2.5 µA OVERCURRENT PROTECTION Current Limit Blanking Time tOCON 17 Clock pulses Overcurrent and Auto Restart Period tOCOFF 8 SS cycle Positive Peak Current Limit IPLIMIT TA = +25°C 6.2 TA = -40°C to +105°C 6.1 7.8 5x5 mm WFQFN package TA = +105°C to +125°C Peak Skip Limit ISKIP TA = +25°C 0.85 TA = -40°C to +105°C 0.83 5x5 mm WFQFN package TA = +105°C to +125°C Submit Document Feedback 7 1.10 9.4 A 11.0 A 12.5 A 1.40 A 1.60 A 1.65 A FN8713.5 April 1, 2016 ISL78235 Electrical Specifications Specification limits are established at the following conditions: TA = -40°C to +105°C or TA = -40°C to +125°C depending on package, VIN = 3.6V, EN = VIN, unless otherwise noted. Typical values are at TA = +25°C. Boldface limits apply across the operating temperature range specified in the Recommended Operating Conditions table for the specified package. (Continued) PARAMETER SYMBOL TEST CONDITIONS Zero Cross Threshold MIN (Note 7) TYP -275 Negative Current Limit INLIMIT TA = +25°C -5.1 -2.8 -6.0 MAX (Note 7) UNIT 375 mA -1.3 A -0.6 A COMPENSATION Error Amplifier Transconductance Transresistance RT COMP = VDD, internal compensation 125 µA/V External compensation 130 µA/V TA = -40°C to +105°C 0.11 5x5 mm WFQFN package TA = +105°C to +125°C 0.1 0.17 0.22 Ω Ω MOSFET P-Channel ON-Resistance N-Channel ON-Resistance VIN = 5V, IO = 200mA 26 35 50 mΩ VIN = 2.7V, IO = 200mA 38 52 78 mΩ VIN = 5V, IO = 200mA 5 11 20 mΩ VIN = 2.7V, IO = 200mA 8 15 31 mΩ 100 ns PHASE PHASE Maximum Duty Cycle 100 PHASE Minimum On-Time SYNC = High % OSCILLATOR Nominal Switching Frequency fSW FS = VIN 1730 FS with RS = 402kΩ 2000 2350 420 FS with RS = 42.2kΩ kHz kHz 4200 kHz SYNC Logic LOW to HIGH Threshold 0.67 0.75 0.84 V SYNC Logic Hysteresis 0.10 0.17 0.20 V 3.7 5.0 µA SYNC Logic Input Leakage Current SYNC = 3.6V POWER-GOOD (PG) Output Low Voltage IPG = 1mA PG Delay Time (Rising Edge) Time from VOUT reached regulation 0.5 PG Delay Time (Falling Edge) 1.0 0.3 V 2.0 ms 6.5 PG Pin Leakage Current PG = VIN 0.01 OVP PG Rising Threshold µs 0.10 0.80 UVP PG Rising Threshold 80 UVP PG Hysteresis 85 µA V 90 5.5 % % EN Logic Input Low Logic Input High 0.4 V 1.0 µA 0.9 EN Logic Input Leakage Current V EN = 3.6V 0.1 Thermal Shutdown Temperature rising 150 °C Thermal Shutdown Hysteresis Temperature falling 25 °C OVER-TEMPERATURE PROTECTION NOTE: 7. Compliance to datasheet limits is assured by one or more methods: production test, characterization and/or design. Submit Document Feedback 8 FN8713.5 April 1, 2016 ISL78235 Typical Operating Performance Unless otherwise noted, operating conditions are: TA = +25°C, VIN = VDD = 5V, VOUT = 1.8V, EN = VDD, SYNC = VDD, L = 0.68µH, fSW = 2MHz, CIN = 2 x 22µF, COUT = 2 x 22µF, IOUT = 0A to 5A. 100 100 90 90 2.5VOUT 1.8VOUT 80 1.5VOUT 70 1.2VOUT 1.0VOUT 60 1.5VOUT 70 0.9VOUT 60 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 40 5.0 0 0.5 1.0 1.5 OUTPUT LOAD (A) 90 90 2.5VOUT 3.3VOUT 1.5VOUT 70 EFFICIENCY (%) EFFICIENCY (%) 100 1.8VOUT 2.5 3.0 3.5 1.2VOUT 60 50 80 1.8VOUT 1.5VOUT 70 5.0 1.2VOUT 60 50 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 40 0 5.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 OUTPUT LOAD (A) OUTPUT LOAD (A) FIGURE 8. EFFICIENCY vs LOAD (5VIN; SYNC = GND) 2.5 2.5 2.5VOUT 2.0 1.8VOUT POWER DISSIPATION (W) POWER DISSIPATION (W) 4.5 2.5VOUT 3.3VOUT FIGURE 7. EFFICIENCY vs LOAD (5VIN; SYNC = VDD) 1.2VOUT 1.5 1.0VOUT 1.0 0.5 0 4.0 OUTPUT LOAD (A) 100 80 2.0 FIGURE 6. EFFICIENCY vs LOAD (3.3VIN; SYNC = GND) FIGURE 5. EFFICIENCY vs LOAD (3.3VIN; SYNC = VDD) 40 1.2VOUT 50 50 40 1.8VOUT 80 EFFICIENCY (%) EFFICIENCY (%) 2.5VOUT 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 OUTPUT LOAD (A) FIGURE 9. POWER DISSIPATION vs LOAD (3.3VIN; SYNC = VDD) Submit Document Feedback 9 3.3VOUT 2.0 2.5VOUT 1.8VOUT 1.5 1.2VOUT 1.0 0.5 0 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 OUTPUT LOAD (A) FIGURE 10. POWER DISSIPATION vs LOAD (5VIN; SYNC = VDD) FN8713.5 April 1, 2016 ISL78235 Typical Operating Performance Unless otherwise noted, operating conditions are: TA = +25°C, VIN = VDD = 5V, 1.219 1.810 1.214 1.805 1.209 1.800 1.204 5V PFM 3.3V PFM 1.199 OUTPUT VOLTAGE (V) OUTPUT VOLTAGE (V) VOUT = 1.8V, EN = VDD, SYNC = VDD, L = 0.68µH, fSW = 2MHz, CIN = 2 x 22µF, COUT = 2 x 22µF, IOUT = 0A to 5A. (Continued) 3.3V PWM 5V PWM 1.194 1.189 3.3V PWM 1.790 1.785 1.780 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 1.770 5.0 0 0.5 1.0 2.5 3.0 3.5 4.0 4.5 5.0 75 1.020 PHASE MINIMUM ON-TIME (ns) 3.3V PFM 1.010 3.3V PWM 1.005 1.000 0.995 0.990 0.985 0.980 0 2.0 FIGURE 12. VOUT REGULATION vs LOAD (VOUT = 1.8V) FIGURE 11. VOUT REGULATION vs LOAD (VOUT = 1.2V) 1.015 1.5 OUTPUT LOAD (A) OUTPUT LOAD (A) OUTPUT VOLTAGE (V) 3.3V PFM 5V PWM 1.775 1.184 1.179 5V PFM 1.795 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 T = +125°C 70 65 60 T = +25°C 55 T = -40°C 50 3.0 3.5 OUTPUT LOAD (A) 4.5 5.0 5.5 VIN (V) FIGURE 13. VOUT REGULATION vs LOAD (VOUT = 1.0V) FIGURE 14. PHASE MINIMUM ON-TIME vs VIN PHASE 5V/DIV PHASE 5V/DIV SS = GND COUT = 4 x 22µF VOUT 1V/DIV VOUT 1V/DIV EN 2V/DIV EN 2V/DIV PG 5V/DIV PG 5V/DIV 500µs/DIV FIGURE 15. EN START-UP AT NO LOAD (SYNC = GND) Submit Document Feedback 4.0 10 SS = GND COUT = 4 x 22µF 500µs/DIV FIGURE 16. EN START-UP AT NO LOAD (SYNC = VDD) FN8713.5 April 1, 2016 ISL78235 Typical Operating Performance Unless otherwise noted, operating conditions are: TA = +25°C, VIN = VDD = 5V, VOUT = 1.8V, EN = VDD, SYNC = VDD, L = 0.68µH, fSW = 2MHz, CIN = 2 x 22µF, COUT = 2 x 22µF, IOUT = 0A to 5A. (Continued) PHASE 5V/DIV PHASE 5V/DIV VOUT 1V/DIV VOUT 1V/DIV SS = GND COUT = 4 x 22µF VIN 2V/DIV SS = GND COUT = 4 x 22µF VIN 2V/DIV PG 5V/DIV PG 5V/DIV 500µs/DIV 500µs/DIV FIGURE 17. VIN START-UP AT NO LOAD (SYNC = GND) FIGURE 18. VIN START-UP AT NO LOAD (SYNC = VDD) PHASE 5V/DIV PHASE 5V/DIV VOUT 1V/DIV VOUT 1V/DIV SS = GND COUT = 4 x 22µF SS = GND COUT = 4 x 22µF EN 2V/DIV EN 2V/DIV PG 5V/DIV PG 5V/DIV 1ms/DIV 1ms/DIV FIGURE 19. EN SHUTDOWN AT NO LOAD (SYNC = GND) FIGURE 20. EN SHUTDOWN AT NO LOAD (SYNC = VDD) PHASE 5V/DIV PHASE 5V/DIV VOUT 1V/DIV VOUT 1V/DIV SS = GND COUT = 4 x 22µF SS = GND COUT = 4 x 22µF VIN 2V/DIV VIN 2V/DIV PG 2V/DIV PG 2V/DIV 2ms/DIV 2ms/DIV FIGURE 21. VIN SHUTDOWN AT NO LOAD (SYNC = GND) FIGURE 22. VIN SHUTDOWN AT NO LOAD (SYNC = VDD) Submit Document Feedback 11 FN8713.5 April 1, 2016 ISL78235 Typical Operating Performance Unless otherwise noted, operating conditions are: TA = +25°C, VIN = VDD = 5V, VOUT = 1.8V, EN = VDD, SYNC = VDD, L = 0.68µH, fSW = 2MHz, CIN = 2 x 22µF, COUT = 2 x 22µF, IOUT = 0A to 5A. (Continued) IOUT 5A/DIV IOUT 5A/DIV SS = GND COUT = 4 x 22µF VOUT 1V/DIV SS = GND COUT = 4 x 22µF VOUT 1V/DIV EN 2V/DIV EN 2V/DIV PG 5V/DIV PG 5V/DIV 500µs/DIV 500µs/DIV FIGURE 23. EN START-UP AT 5A LOAD (SYNC = GND) FIGURE 24. EN START-UP AT 5A LOAD (SYNC = VDD) IOUT 5A/DIV IOUT 5A/DIV SS = GND COUT = 4 x 22µF VOUT 1V/DIV SS = GND COUT = 4 x 22µF VOUT 1V/DIV VIN 5V/DIV VIN 5V/DIV PG 5V/DIV PG 5V/DIV 500µs/DIV 500µs/DIV FIGURE 25. VIN START-UP AT 5A LOAD (SYNC = GND) FIGURE 26. VIN START-UP AT 5A LOAD (SYNC = VDD) IOUT 5A/DIV IOUT 5A/DIV VOUT 1V/DIV VOUT 1V/DIV SS = GND COUT = 4 x 22µF SS = GND COUT = 4 x 22µF EN 2V/DIV EN 2V/DIV PG 5V/DIV PG 5V/DIV 100µs/DIV FIGURE 27. EN SHUT-DOWN AT 5A LOAD (SYNC = GND) Submit Document Feedback 12 100µs/DIV FIGURE 28. EN SHUT-DOWN AT 5A LOAD (SYNC = VDD) FN8713.5 April 1, 2016 ISL78235 Typical Operating Performance Unless otherwise noted, operating conditions are: TA = +25°C, VIN = VDD = 5V, VOUT = 1.8V, EN = VDD, SYNC = VDD, L = 0.68µH, fSW = 2MHz, CIN = 2 x 22µF, COUT = 2 x 22µF, IOUT = 0A to 5A. (Continued) PHASE 1V/DIV PHASE 1V/DIV 5ns/DIV 5ns/DIV FIGURE 29. JITTER AT NO LOAD (SYNC = VDD) FIGURE 30. JITTER AT 5A LOAD (SYNC = VDD) COUT = 4 x 22µF COUT = 4 x 22µF PHASE 5V/DIV PHASE 5V/DIV VOUT 20mV/DIV AC VOUT 20mV/DIV AC I_PHASE 1A/DIV AC I_PHASE 1A/DIV AC 200ns/DIV 20ms/DIV FIGURE 32. STEADY STATE AT NO LOAD (SYNC = VDD) FIGURE 31. STEADY STATE AT NO LOAD (SYNC = GND) COUT = 4 x 22µF PHASE 5V/DIV VOUT 20mV/DIV AC I_PHASE 1A/DIV AC 200ns/DIV FIGURE 33. STEADY STATE AT 5A (SYNC = VDD) Submit Document Feedback 13 FN8713.5 April 1, 2016 ISL78235 Typical Operating Performance Unless otherwise noted, operating conditions are: TA = +25°C, VIN = VDD = 5V, VOUT = 1.8V, EN = VDD, SYNC = VDD, L = 0.68µH, fSW = 2MHz, CIN = 2 x 22µF, COUT = 2 x 22µF, IOUT = 0A to 5A. (Continued) COUT = 4 x 22µF VOUT 100mV/DIV AC RCOMP = 154kΩ CCOMP = 220pF I_LOAD 2A/DIV COUT = 4 x 22µF VOUT 100mV/DIV AC RCOMP = 154kΩ CCOMP = 220pF I_LOAD 2A/DIV 500µs/DIV 500µs/DIV FIGURE 34. LOAD TRANSIENT 0A TO 5A; 0.5A/µs (SYNC = GND) PHASE FIGURE 35. LOAD TRANSIENT 0A TO 5A; 0.5A/µs (SYNC = VDD) PHASE VOUT PG PG VOUT I_PHASE I_PHASE FIGURE 36. OUTPUT SHORT-CIRCUIT CSS = 33nF SS PHASE LOAD = 4A TO 8A STEP I_PHASE I_PHASE VOUT VOUT I_LOAD PG FIGURE 38. SHORT-CIRCUIT HICCUP WAVEFORM Submit Document Feedback FIGURE 37. OUTPUT SHORT-CIRCUIT RECOVERY TO 1A LOAD 14 FIGURE 39. OVERCURRENT PROTECTION FN8713.5 April 1, 2016 ISL78235 Typical Operating Performance Unless otherwise noted, operating conditions are: TA = +25°C, VIN = VDD = 5V, VOUT = 1.8V, EN = VDD, SYNC = VDD, L = 0.68µH, fSW = 2MHz, CIN = 2 x 22µF, COUT = 2 x 22µF, IOUT = 0A to 5A. (Continued) VOUT INTO 3V SUPPLY PHASE VOUT FROM 3V SUPPLY PHASE VOUT VOUT I_PHASE I_PHASE PG PG FIGURE 41. OVERVOLTAGE RECOVERY FIGURE 40. OVERVOLTAGE PROTECTION V_TEMP V_TEMP TEMP = (V_TEMP-1.1092)/4.1mV +125°C TO +170°C TRANSIENT LOAD = 4A PG PG VOUT TEMP = (V_TEMP-1.1092)/4.1mV +125°C TO +170°C TRANSIENT LOAD = 4A FIGURE 42. OVER-TEMPERATURE PROTECTION Submit Document Feedback 15 VOUT FIGURE 43. OVER-TEMPERATURE RECOVERY FN8713.5 April 1, 2016 ISL78235 Theory of Operation The ISL78235 is a step-down switching regulator optimized for automotive point-of-load powered applications. The regulator operates at a 2MHz default switching frequency for high efficiency and smaller form factor while staying out of the AM frequency band. By connecting a resistor from FS to SGND, the operational frequency is adjustable in the range of 500kHz to 4MHz. At light load, the regulator reduces the switching frequency by operating in Pulse Frequency Modulation (PFM) mode, unless forced to operate in fixed frequency PWM mode, to minimize the switching loss and to maximize the battery life. The quiescent current when the output is not loaded is typically only 45µA. The supply current is typically only 3.8µA when the regulator is shut down. PWM Control Scheme Pulling the SYNC pin HI (>0.8V) forces the converter into PWM mode, regardless of output current, bypassing the PFM operation at light load. The ISL78235 employs the current-mode Pulse Width Modulation (PWM) control scheme for fast transient response and pulse-by-pulse current limiting (see Figure 3 on page 3). The current loop consists of the oscillator, the PWM comparator, current-sensing circuit and the slope compensation for the current loop stability. The slope compensation is 440mV/Ts (Ts is the switching period), which changes proportionally with frequency. The gain for the current-sensing circuit is typically 170mV/A. The control reference for the current loops comes from the Error Amplifier's (EAMP) output. The PWM operation is initialized by the clock from the oscillator. The P-channel MOSFET is turned on at the beginning of a PWM cycle and the current in the MOSFET starts to ramp up. When the sum of the current amplifier CSA and the slope compensation reaches the control reference of the current loop, the PWM comparator COMP sends a signal to the PWM logic to turn off the PFET and turn on the N-channel MOSFET. The NFET stays on until the end of the PWM cycle. Figure 44 shows the typical operating waveforms during the PWM operation. The dotted lines on VCSA illustrate the sum of the slope compensation ramp and the current-sense amplifier’s CSA output. The output voltage is regulated by controlling the VEAMP voltage to the current loop. The bandgap circuit outputs a 0.6V reference voltage to the voltage loop. The feedback signal comes from the VFB pin. The soft-start block only affects the operation during the start-up and is discussed separately. The error amplifier is a transconductance amplifier that converts the voltage error signal to a current output. The voltage loop is internally compensated with the 55pF and 100kΩ RC network. The maximum EAMP voltage output is precisely clamped to 2.5V. Submit Document Feedback 16 VEAMP VCSA DUTY CYCLE IL VOUT FIGURE 44. PWM OPERATION WAVEFORMS SKIP Mode (PFM) Pulling the SYNC pin low (<0.4V), forces the converter into PFM mode. The ISL78235 enters a pulse-skipping mode at light load to minimize the switching loss by reducing the switching frequency. Figure 45 on page 17 illustrates the Skip mode operation. A zero-cross sensing circuit shown in Figure 3 on page 3 monitors the NFET current for zero crossing. When 16 consecutive cycles are detected, the regulator enters the skip mode. During the sixteen detecting cycles, the current in the inductor is allowed to become negative. The counter is reset to zero when the current in any cycle does not cross zero. Once the Skip mode is entered, the pulse modulation starts being controlled by the Skip comparator shown in Figure 3 on page 3. Each pulse cycle is still synchronized by the PWM clock. The PFET is turned on at the clock's rising edge and turned off when the output is higher than 1.2% of the nominal regulation or when its current reaches the peak skip current limit value. Then, the inductor current is discharging to 0A and stays at zero (the internal clock is disabled), and the output voltage reduces gradually due to the load current discharging the output capacitor. When the output voltage drops to the nominal voltage, the PFET will be turned on again at the rising edge of the internal clock as it repeats the previous operations. The regulator resumes normal PWM mode operation when the output voltage drops 1.2% below the nominal voltage. FN8713.5 April 1, 2016 ISL78235 PWM PFM PWM CLOCK 16 CYCLES PFM CURRENT LIMIT IL LOAD CURRENT 0 NOMINAL +1.2% VOUT NOMINAL -1.2% NOMINAL FIGURE 45. SKIP MODE OPERATION WAVEFORMS Frequency Adjust Negative Current Protection The frequency of operation is fixed at 2MHz when FS is tied to VIN. The switching frequency is adjustable in the range from 500kHz to 4MHz with a resistor from FS to SGND according to Equation 1: Similar to overcurrent, the negative current protection is realized by monitoring the current across the low-side NFET, as shown in Figure 3 on page 3. When the valley point of the inductor current reaches -3A for 4 consecutive cycles, both PFET and NFET are off. A 100Ω discharge circuit in parallel to the NFET activates to discharge the output into regulation. The regulator resumes switching operation when output is within regulation. The regulator will be in PFM for 20µs before switching to PWM if necessary. 220 10 3 R FS k = ------------------------------ – 14 f OSC kHz (EQ. 1) The ISL78235 also has frequency synchronization capability by connecting the SYNC pin to an external square pulse waveform. The frequency synchronization feature will synchronize the positive edge trigger and its switching frequency up to 4MHz. The synchronization positive pulse width should be 100ns or greater for proper operation. The minimum external SYNC frequency is half of the free running oscillator frequency (either the default 2MHz when FS tied to VIN or determined by the resistor from FS to SGND). Overcurrent Protection The overcurrent protection is realized by monitoring the CSA output with the OCP comparator, as shown in Figure 3 on page 3. The current-sensing circuit has a gain of 170mV/A typical, from the PFET current to the CSA output. When the CSA output reaches the threshold, the OCP comparator is tripped to turn off the PFET immediately. The overcurrent function protects the switching converter from a shorted output by monitoring the current flowing through the upper MOSFET. Upon detection of an overcurrent condition, the upper MOSFET is immediately turned off and is not turned on again until the next switching cycle. Upon detection of the initial overcurrent condition, the overcurrent fault counter is set to 1. If on the subsequent cycle another overcurrent condition is detected, the OC fault counter is incremented. If there are 17 sequential OC fault detections, the regulator is shut down under an overcurrent fault condition. An overcurrent fault condition results in the regulator attempting to restart in a hiccup mode within the delay of eight soft-start periods. At the end of the 8th soft-start wait period, the fault counters are reset and soft-start is attempted again. If the overcurrent condition goes away during the delay of 8 soft-start periods, the output will resume back into regulation point after hiccup mode expires. Submit Document Feedback 17 PG PG is an open-drain output of a window comparator that continuously monitors the buck regulator output voltage. PG is actively held low when EN is low and during the buck regulator soft-start period. A 1ms delay after the soft-start period, PG becomes high impedance as long as the output voltage is within nominal regulation voltage set by VFB. When the voltage at FB pin drops 15% below 0.6V or rises above 0.8V, the ISL78235 pulls PG low. Any fault condition forces PG low until the fault condition is cleared and after soft-start completes. For logic level output voltages, connect an external pull-up resistor between PG and VIN. A 100kΩ resistor works well in most applications. UVLO When the input voltage is below the Undervoltage Lockout (UVLO) threshold (2.5V typical), the regulator is disabled. Soft Start-Up The soft start-up circuit reduces the inrush current during power- up. The soft-start block outputs a ramp reference to the input of the error amplifier. This voltage ramp limits the slew rate of inductor current as well as the output voltage, so that the output voltage rises in a controlled fashion. When VFB is less than 0.1V at the beginning of the soft-start, the switching frequency is reduced to 200kHz, so that the output can start-up smoothly at light load condition. During soft-start, the IC operates in the skip mode to support prebiased output condition. FN8713.5 April 1, 2016 ISL78235 When a transition to shutdown mode occurs, (EN low or fault condition) or the VIN UVLO is set, the output is discharged to GND through an internal 100Ω switch on the PHASE pin. Power MOSFETs The power MOSFETs are optimized for highest efficiency. The ON-resistance for the PFET is typically 35mΩ and the ON-resistance for the NFET is typically 11mΩ. 100% Duty Cycle The ISL78235 features a 100% duty cycle operation to maximize the battery operation life and provide very low dropout down to the minimum operating voltage. When the battery voltage drops to a level that the ISL78235 can no longer maintain the regulation at the output, the regulator completely turns on the PFET. The maximum dropout voltage under the 100% duty cycle operation is the product of the load current and the ON-resistance of the PFET. Table 2, shows the minimum output capacitor value is given for the different output voltages to make sure that the whole converter system is stable. Additional output capacitance should be added for better performance in applications where high load transient or low output ripple is required. It is recommended to check the system level performance along with the simulation model. Output Voltage Selection The output voltage of the regulator is programmed with an external resistor divider that is used to scale the output voltage relative to the internal reference voltage (0.6V) and fed back to the inverting input of the error amplifier FB pin (see Figure 46). VOUT VIN 16 VIN Thermal Shutdown VDD PG SYNC 13 12 2 11 ISL78235 10 3 9 4 5 Applications Information 14 1 EN The ISL78235 has built-in over-temperature thermal protection. When the internal temperature reaches +150°C, the regulator completely shuts down. As the temperature drops to +125°C, the ISL78235 resumes operation after a soft-start cycle. 15 PHASE Discharge Mode (Soft-Stop) The ISL78235 uses an internal compensation network for regulator stability and the output capacitor value is dependent on the output voltage. The recommended ceramic capacitors are low ESR X7R rated or better. The recommended minimum output capacitor values are shown in Table 2 on page 6. 6 7 8 PGND PGND SGND R2 FB R3 COMP The Enable (EN) input allows the user to control the turning on or off of the regulator for purposes such as power-up sequencing or minimizing power dissipation when the output is not needed. When the regulator is enabled, there is typically a 600µs delay for waking up the bandgap reference and then the soft start-up begins. PHASE Enable The inductor’s saturation current rating needs to be larger than the positive peak current limit specified in the electrical specification table. The ISL78235 has a typical peak current limit of 7.5A. The inductor saturation current needs to be over 7.5A for proper operation. SS CSS must be less than 33nF to insure proper soft-start reset after fault condition. (EQ. 3) PHASE (EQ. 2) V OUT V OUT 1 – ---------------- V IN I = ----------------------------------------------------L f SW FS C SS F = 3.1 t SS s performance. The inductor ripple current can be expressed as shown in Equation 3: VIN Tie SS to SGND for internal soft-start (1ms typical). Connect a capacitor from SS to SGND to adjust the soft-start time. This capacitor, along with an internal 2.1µA current source, sets the soft-start interval of the converter, tSS as shown by Equation 2. Output Inductor and Capacitor Selection To consider steady state and transient operation, the ISL78235 typically uses a 0.33µH to 0.78µH output inductor. Higher or lower inductor values can be used to optimize the total converter system performance. For example, for a higher output voltage 3.3V application, in order to decrease the inductor current ripple and output voltage ripple, the output inductor value can be increased. It is recommended to set the ripple inductor current to approximately 30% of the maximum output current for optimized Submit Document Feedback 18 FIGURE 46. PROGRAMMING OUTPUT VOLTAGE WITH R2 AND R3 The output voltage programming resistor R2 (from VOUT to FB) will depend on the value chosen for the feedback resistor and the desired output voltage of the regulator. The value for the feedback resistor, R3 (from FB to GND), is typically between 10kΩ and 100kΩ. R2 is chosen as shown in Equation 4. Where VFB = 0.6V and VOUT is the output voltage. V OUT R 2 = R 3 ---------------- – 1 VFB (EQ. 4) FN8713.5 April 1, 2016 ISL78235 There is a leakage current from VIN to PHASE. It is recommended to preload the output with 10µA minimum for accurate output voltage. For improved loop stability performance, add 10pF to 22pF in parallel with R2. Check loop analysis before use in application. See “Loop Compensation Design” for more information. Input Capacitor Selection Vo R2 VFB R3 The main functions for the input capacitor are to provide decoupling of the parasitic inductance and to provide a filtering function to prevent the switching current flowing back to the input rail. Two 22µF low ESR X7R rated ceramic capacitors in parallel with a 0.1µF high frequency decoupling capacitor placed very close to the VIN/VDD and SGND/PGND pins is a good starting point for the input capacitor selection. Loop Compensation Design When COMP is not connected to VDD, the COMP pin is active for external loop compensation. The ISL78235 uses constant frequency peak current mode control architecture to achieve a fast loop transient response. An accurate current-sensing circuit in parallel with the upper MOSFET is used for peak current control signal and overcurrent protection. The inductor is not considered as a state variable since its peak current is constant and the system becomes a single order system. It is much easier to design a type II compensator to stabilize the loop than to implement voltage mode control. Peak current mode control has an inherent input voltage feed-forward function to achieve good line regulation. Figure 47 shows the small signal model of the synchronous buck regulator. ^ Vin + ^ i in ILd^ 1:D ^ iL LP ^ vo RT VCOMP GM + R6 C7 C6 FIGURE 48. TYPE II COMPENSATOR Figure 48 shows the type II compensator and its transfer function is expressed as Equation 5: S S 1 + ------------ 1 + ------------- GM R 3 cz1 cz2 v̂ comp A v S = ----------------- = -------------------------------------------------------- --------------------------------------------------------------- (EQ. 5) C6 + C7 R2 + R3 S S v̂ FB S 1 + ------------- 1 + ------------- cp1 cp2 Where, R2 + R3 C6 + C7 1 1 cz1 = --------------- , cz2 = --------------- cp1 = ----------------------- cp2 = ----------------------R C R6 C6 R2 C3 6 C6 C7 3 R2 R3 Compensator design goal: High DC gain Choose Loop bandwidth fc ~100kHz or less Gain margin: >10dB Phase margin: >40° The loop gain at crossover frequency of fc has a unity gain. Therefore, the compensator resistance R6 is determined by Equation 6. Rc Ro Co 2f c V o C o R t 3 R 6 = ---------------------------------- = 13.7 10 f c V o C o GM V FB T i(S) d^ (EQ. 6) K Fm + VREF - The compensator design procedure is as follows: Vin d^ + GAIN (VLOOP (S(fi)) RLP C3 Tv (S) He(S) v^comp -Av(S) FIGURE 47. SMALL SIGNAL MODEL OF SYNCHRONOUS BUCK REGULATOR Where GM is the transconductance, gm, of the voltage error amplifier and Rt is the gain of the current sense amplifier. Compensator capacitors C6 and C7 are given by Equation 7. Ro Co Vo Co Rc Co 1 C 6 = --------------- = --------------- ,C 7 = max (--------------,----------------) R6 Io R6 R 6 f s R 6 (EQ. 7) Put one compensator pole at zero frequency to achieve high DC gain, and put another compensator pole at either ESR zero frequency or half switching frequency, whichever is lower in Equation 7. An optional zero can boost the phase margin. CZ2 is a zero due to R2 and C3 Put compensator zero 2 to 5 times fc : 1 C 3 = ---------------f c R 2 Submit Document Feedback 19 (EQ. 8) FN8713.5 April 1, 2016 ISL78235 Example: VIN = 5V, VO = 1.8V, IO = 5A, fSW = 2MHz, R2 = 200kΩ, R3 = 100kΩ, Co = 2 x22µF/10mΩ, L = 0.68µH, fc = 100kHz, then compensator resistance R6: 3 (EQ. 9) R 6 = 13.7 10 100kHz 1.8V 44F = 108k It is acceptable to use 107kΩas theclosest standard value for R6. 1.8V 44 F C 6 = -------------------------------- = 148pF 5A 107k (EQ. 10) 10m 44F 1 C 7 = max (------------------------------------,------------------------------------------------) = (4.1pF,1.5pF) (EQ. 11) 107k 2MHz 107k It is also acceptable to use the closest standard values for C6 and C7. There is approximately 3pF parasitic capacitance from VCOMP to GND. Therefore, C7 is optional. Use C6 = 150pF and C7 = OPEN. 1 C 3 = ------------------------------------------------ = 16pF 100kHz 200k (EQ. 12) PCB Layout Recommendation The PCB layout is a very important converter design step to make sure the designed converter works well. For the ISL78235 the power loop is composed of the output inductor L0, the output capacitor CO, the PHASE pins and the PGND pin. It is necessary to make the power loop as small as possible and the connecting traces among them should be direct, short and wide. The switching node of the converter, the PHASE pins and the traces connected to the node are very noisy, so keep the voltage feedback trace away from these noisy traces. The input capacitor should be placed as close as possible to the VIN pin. The ground of the input and output capacitors should be connected as close as possible. The heat of the IC is mainly dissipated through the thermal pad. Maximizing the copper area connected to the thermal pad is preferable. In addition, a solid ground plane is helpful for better EMI performance. Refer to TB389 for via placement on the copper area of the PCB underneath the thermal pad for optimum thermal performance. Use C3 = 10pF. Note that C3 may increase the loop bandwidth from previous estimated value. Figure 49 shows the simulated voltage loop gain. It is shown that it has a 120kHz loop bandwidth with a 58° phase margin and 8dB gain margin. It may be more desirable to achieve an increased phase and gain margin. This can be accomplished by lowering R6 by 10% to 20%. 60 CLOSED LOOP GAIN (dB) 40 20 0 -20 -40 -60 100 1k 10k 100k 1M 100k 1M FREQUENCY (Hz) 200 CLOSED LOOP PHAE (°) 150 100 50 0 -50 -100 -150 100 1k 10k FREQUENCY (Hz) FIGURE 49. SIMULATED LOOP GAIN AND PHASE Submit Document Feedback 20 FN8713.5 April 1, 2016 ISL78235 Revision History The revision history provided is for informational purposes only and is believed to be accurate, but not warranted. Please go to web to make sure you have the latest revision. DATE REVISION April 1, 2016 FN8713.5 Updated Figure 10 title on page 9. CHANGE December 11, 2015 FN8713.4 Added a new User Guide to Related Literature section on page 1. Added ISL78235EVAL2Z to the ordering information table on page 5. Added table1 on page 5. November 10, 2015 FN8713.3 Added 5x5mmWFQFN information throughout datasheet. Removed “Li-Ion Battery Powered devices” application bullet from page 1. Updated Note 1 on page 5 from “Add “-T*” suffix for tape and reel.” to “Add “-T” suffix for 6k unit or “-T7A” suffix for 250 unit tape and reel options.” On page 8, removed the test condition “TA = -40°C to +105°C” for the INLIMIT specifications. On page 8, added “TA = -40°C to +105°C to the test conditions of the Transresistance specification.” In “PWM Control Scheme” on page 16 (last sentence) corrected a typo by changing “1.6V to “2.5V”. Updated the “PCB Layout Recommendation” section. July 1, 2015 FN8713.2 Figures 15 through 28 changed “CSS = 33nF” to “SS = GND”. February 20, 2015 FN8713.1 Electrical Spec table, Oscillator section on page 8: Changed nominal switching frequency minimum from 1700kHz to 1730kHz. February 3, 2015 FN8713.0 Initial Release About Intersil Intersil Corporation is a leading provider of innovative power management and precision analog solutions. The company's products address some of the largest markets within the industrial and infrastructure, mobile computing and high-end consumer markets. For the most updated datasheet, application notes, related documentation and related parts, please see the respective product information page found at www.intersil.com. You may report errors or suggestions for improving this datasheet by visiting www.intersil.com/ask. Reliability reports are also available from our website at www.intersil.com/support. 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For information regarding Intersil Corporation and its products, see www.intersil.com Submit Document Feedback 21 FN8713.5 April 1, 2016 ISL78235 Package Outline Drawing L16.3x3D 16 LEAD THIN QUAD FLAT NO-LEAD PLASTIC PACKAGE Rev 0, 3/10 4X 1.50 3.00 A 12X 0.50 B 13 6 PIN 1 INDEX AREA 16 6 PIN #1 INDEX AREA 12 3.00 1 1.60 SQ 4 9 (4X) 0.15 8 0.10 M C A B 5 16X 0.40±0.10 TOP VIEW 4 16X 0.23 ±0.05 BOTTOM VIEW SEE DETAIL “X” 0.10 C 0.75 ±0.05 C 0.08 C SIDE VIEW (12X 0.50) (2.80 TYP) ( 1.60) (16X 0.23) C 0 . 2 REF 5 0 . 02 NOM. 0 . 05 MAX. (16X 0.60) TYPICAL RECOMMENDED LAND PATTERN DETAIL "X" NOTES: 1. Dimensions are in millimeters. Dimensions in ( ) for Reference Only. 2. Dimensioning and tolerancing conform to ASME Y14.5m-1994. 3. Unless otherwise specified, tolerance: Decimal ± 0.05 4. Dimension applies to the metallized terminal and is measured between 0.15mm and 0.25mm from the terminal tip. 5. Tiebar shown (if present) is a non-functional feature. 6. The configuration of the pin #1 identifier is optional, but must be located within the zone indicated. The pin #1 identifier may be 7. JEDEC reference drawing: MO-220 WEED. either a mold or mark feature. Submit Document Feedback 22 FN8713.5 April 1, 2016 ISL78235 Package Outline Drawing L16.5x5D 16 LEAD QUAD FLAT NO-LEAD PLASTIC PACKAGE (PUNCH QFN WITH WETTABLE FLANK) Rev 2, 5/14 A 0.10 C A (2X) 5.00 4.75 16 0.10 C B (2X) 0.10 M C A B 2.8 0.60 MAX. (4X) PIN 1 ID R0.20 16 0.60 MAX. (4X) 0.45 0.10 M C B A 1 5 0.50 DIA 1 5.00 2 2 2.8 4.75 3 3 (0.70) CC (2X) 0.10 C B (2X) 0.40±0.10 0.15±0.10 0.10 C A B TOP VIEW 0.08 C // 0.10 C 0.85 ± 0.05 TERMINAL TIP 4 0.30±0.05 0.10 M C A B 0.05 M C (0.70) 0.80 5 BOTTOM VIEW + 0.04 0.01 - 0.01 0.65 ± 0.05 (0.20) 0.20 0.10 4 SEE DETAIL “A” (0.01) SECTION “C-C” SCALE: NONE 12° MAX 4 DETAIL “A” (DIMPLE DEPTH) SCALE: NONE SEATING PLANE C SIDE VIEW NOTES: 12X (0.80) 1. Dimensions are in millimeters. Dimensions in ( ) are for Reference Only. 2. Dimensioning and tolerancing conform to AMSE Y14.5m-1994. (2.80) SQ 3. Unless otherwise specified, tolerance: Decimal ± 0.05 (4.80) SQ 4. Dimension applies to the plated terminal and is measured between 0.15mm and 0.30mm from the terminal tip. 16X (0.30) 16X (0.60) TYPICAL RECOMMENDED LAND PATTERN Submit Document Feedback 23 5. The configuration of the pin #1 identifier is optional, but must be located within the zone indicated. The pin #1 identifier may be either a mold or mark feature. 6. Reference document: JEDEC M0220. FN8713.5 April 1, 2016