MCP1663 High-Voltage Integrated Switch PWM Boost Regulator with UVLO Features General Description • • • • The MCP1663 device is a compact, high-efficiency, fixed-frequency, non-synchronous step-up DC-DC converter which integrates a 36V, 400 mΩ NMOS switch. It provides a space-efficient high-voltage step-up power supply solution for applications powered by either two-cell or three-cell alkaline, Ultimate Lithium, NiCd, NiMH, one-cell Li-Ion or Li-Polymer batteries. • • • • • • • • • • • • • 36V, 400 mΩ Integrated Switch Up to 92% Efficiency Output Voltage Range: up to 32V 1.8A Peak Input Current Limit: - IOUT > 375 mA @ 5.0V VIN, 12V VOUT - IOUT > 200 mA @ 3.3V VIN, 12V VOUT - IOUT > 150 mA @ 4.2V VIN, 24V VOUT Input Voltage Range: 2.4V to 5.5V Undervoltage Lockout (UVLO): - UVLO @ VIN Rising: 2.3V, typical - UVLO @ VIN Falling: 1.85V, typical No Load Input Current: 250 µA, typical Sleep mode with 0.3 µA Typical Shutdown Quiescent Current PWM Operation with Skip Mode: 500 kHz Feedback Voltage Reference: VFB = 1.227V Cycle-by-Cycle Current Limiting Internal Compensation Inrush Current Limiting and Internal Soft Start Output Overvoltage Protection (OVP) in the event of: - Feedback pin shorted to GND - Disconnected feedback divider Overtemperature Protection Easily Configurable for SEPIC, Cuk or Flyback Topologies Available Packages: - 5-Lead SOT-23 - 8-Lead 2x3 TDFN Applications • Two and Three-Cell Alkaline, Lithium Ultimate and NiMH/NiCd Portable Products • Single-Cell Li-Ion to 5V, 12V or 24V Converters • LCD Bias Supply for Portable Applications • Camera Phone Flash • Portable Medical Equipment • Hand-Held Instruments The integrated switch is protected by the 1.8A cycle-by-cycle inductor peak current limit operation. There is an output overvoltage protection which turns off switching in case the feedback resistors are accidentally disconnected or the feedback pin is short-circuited to GND. Low-voltage technology allows the regulator to start-up without high inrush current or output voltage overshoot from a low-voltage input. The device features a UVLO which avoids start-up and operation with low inputs or discharged batteries for two cell-powered applications. For standby applications (EN = GND), the device stops switching, enters sleep mode and consumes 0.3 µA (typical) of input current. MCP1663 is easy to use and allows creating classic boost, SEPIC or flyback DC-DC converters within a small Printed Circuit Board (PCB) area. All compensation and protection circuitry is integrated to minimize the number of external components. Ceramic input and output capacitors are used. Package Types MCP1663 SOT-23 SW 1 5 VIN GND 2 VFB 3 4 EN MCP1663 2x3 TDFN* VFB 1 SGND 2 SW 3 NC 4 8 EN EP 9 7 PGND 6 NC 5 VIN * Includes Exposed Thermal Pad (EP); see Table 3-1. 2015 Microchip Technology Inc. DS20005406A-page 1 MCP1663 Typical Applications D PMEG2010 L 4.7 µH CIN 4.7 - 10 µF VIN 3.6V to 4.5V SW RTOP 1.05 MΩ VIN + MCP1663 VFB BATTERY 1 X LI-ION OR 3 X ALKALINE EN - VOUT 12V, 250 mA COUT 4.7 - 10 µF RBOT 120 kΩ GND ON OFF D MBRM140 L 10 µH CIN 10 µF VIN 3.6V to 4.5V SW VIN + RTOP 1.05 MΩ MCP1663 VFB BATTERY 1 X LI-ION OR 3 X ALKALINE EN - VOUT 24V, 100 mA COUT 10 - 22 µF RBOT 56 k Ω GND ON OFF 450 400 VOUT = 12V IOUT (mA) 350 300 250 VOUT = 24V 200 150 100 50 0 2.4 2.7 3 3.3 3.6 3.9 4.2 4.5 4.8 5.1 5.4 VIN (V) Maximum Output Current vs. Input Voltage DS20005406A-page 2 2015 Microchip Technology Inc. MCP1663 1.0 ELECTRICAL CHARACTERISTICS Absolute Maximum Ratings † VSW – GND .....................................................................+36V EN, VIN – GND...............................................................+6.0V VFB .................................................................................+1.3V Power Dissipation ....................................... Internally Limited Storage Temperature ....................................-65°C to +150°C Ambient Temperature with Power Applied ....-40°C to +125°C Operating Junction Temperature...................-40°C to +150°C ESD Protection On All Pins: HBM ................................................................. 4 kV MM ..................................................................400V † Notice: Stresses above those listed under “Maximum Ratings” may cause permanent damage to the device. This is a stress rating only and functional operation of the device at those or any other conditions above those indicated in the operational sections of this specification is not intended. Exposure to maximum rating conditions for extended periods may affect device reliability. DC AND AC CHARACTERISTICS Electrical Specifications: Unless otherwise specified, all limits apply for typical values at ambient temperature TA = +25°C, VIN = 3.3V, IOUT = 20 mA, VOUT = 12V, CIN = COUT = 10 µF, X7R ceramic, L = 4.7 µH. Boldface specifications apply over the controlled TA range of -40°C to +125°C. Parameters Input Voltage Range Undervoltage Lockout (UVLO) Output Voltage Adjust Range Maximum Output Current Sym. Min. Typ. Max. Units Conditions VIN 2.4 — 5.5 V Note 1 UVLOSTART — 2.3 — V VIN rising, IOUT = 1 mA resistive load UVLOSTOP — 1.85 — V VIN falling, IOUT = 1 mA resistive load VOUT — — 32 V IOUT — 200 — mA 3.3V VIN, 12V VOUT (Note 4) 375 — mA 5.0V VIN, 12V VOUT (Note 4) 150 — mA 4.2V VIN, 24V VOUT (Note 4) 1.227 1.264 V Note 1 VFB 1.190 -3 — 3 % Feedback Input Bias Current IVFB — 0.025 — µA No Load Input Current IIN0 — 250 — µA Device switching, no load, 3.3V VIN, 12V VOUT (Note 2) IQSHDN — 300 — nA EN = GND, feedback divider current not included (Note 3) Peak Switch Current Limit ILmax — 1.8 — A Note 4 NMOS Switch Leakage INLK — 0.4 — µA VIN = VSW = 5V; VOUT = 5.5V VEN = VFB = GND RDS(ON) — 0.4 — Ω VIN = 5V, VOUT = 12V, IOUT = 100 mA (Note 4) Feedback Voltage VFB Accuracy Shutdown Quiescent Current NMOS Switch ON Resistance Note 1: 2: 3: 4: Minimum input voltage in the range of VIN (VIN ≤ 5.5V < VOUT) depends on the maximum duty cycle (DCMAX) and on the output voltage (VOUT), according to the boost converter equation: VINmin = VOUT x (1 – DCMAX). Recommended (VOUT - VIN) > 1V for boost applications. IIN0 varies with input and output voltage (Figure 2-8). IIN0 is measured on the VIN pin when the device is switching (EN = VIN), at no load, with RTOP = 120 k and RBOT = 1.05 MΩ. IQSHDN is measured on the VIN pin when the device is not switching (EN = GND), at no load, with the feedback resistors (RTOP + RBOT) disconnected from VOUT. Determined by characterization, not production tested. 2015 Microchip Technology Inc. DS20005406A-page 3 MCP1663 DC AND AC CHARACTERISTICS (CONTINUED) Electrical Specifications: Unless otherwise specified, all limits apply for typical values at ambient temperature TA = +25°C, VIN = 3.3V, IOUT = 20 mA, VOUT = 12V, CIN = COUT = 10 µF, X7R ceramic, L = 4.7 µH. Boldface specifications apply over the controlled TA range of -40°C to +125°C. Parameters Sym. Min. Typ. Max. Units Conditions Line Regulation |(VFB/VFB)/ VIN| — 0.05 0.5 %/V VIN = 3V to 5V, IOUT = 20 mA, VOUT = 12.0V Load Regulation |VFB/VFB| — 0.5 1.5 % IOUT = 20 mA to 125 mA, VIN = 3.3V, VOUT = 12.0V Maximum Duty Cycle DCMAX 88 90 — % Note 4 Switching Frequency fSW 425 500 575 kHz ±15% EN Input Logic High VIH 85 — — % of VIN IOUT = 1 mA % of VIN IOUT = 1 mA VIL — — 7.5 IENLK — 0.025 — µA VEN = 5V Soft-Start Time tSS — 3 — ms TA, EN Low-to-High, 90% of VOUT Thermal Shutdown Die Temperature TSD — 150 — °C TSDHYS — 15 — °C EN Input Logic Low EN Input Leakage Current Die Temperature Hysteresis Note 1: 2: 3: 4: Minimum input voltage in the range of VIN (VIN ≤ 5.5V < VOUT) depends on the maximum duty cycle (DCMAX) and on the output voltage (VOUT), according to the boost converter equation: VINmin = VOUT x (1 – DCMAX). Recommended (VOUT - VIN) > 1V for boost applications. IIN0 varies with input and output voltage (Figure 2-8). IIN0 is measured on the VIN pin when the device is switching (EN = VIN), at no load, with RTOP = 120 k and RBOT = 1.05 MΩ. IQSHDN is measured on the VIN pin when the device is not switching (EN = GND), at no load, with the feedback resistors (RTOP + RBOT) disconnected from VOUT. Determined by characterization, not production tested. TEMPERATURE SPECIFICATIONS Electrical Specifications: Unless otherwise specified, all limits apply for typical values at ambient temperature TA = +25°C, VIN = 3.3V, IOUT = 20 mA, VOUT = 12V, CIN = COUT = 10 µF, X7R ceramic, L = 4.7 µH and 5-lead SOT-23 package. Boldface specifications apply over the controlled TA range of -40°C to +125°C. Parameters Sym. Min. Typ. Max. Units Operating Junction Temperature Range TJ -40 — +125 °C Storage Temperature Range TA -65 — +150 °C Maximum Junction Temperature TJ — — +150 °C Thermal Resistance, 5LD-SOT-23 JA — 201.0 — °C/W Thermal Resistance, 8LD-2x3 TDFN JA — 52.5 — °C/W Conditions Temperature Ranges Steady State Transient Package Thermal Resistances DS20005406A-page 4 2015 Microchip Technology Inc. MCP1663 2.0 TYPICAL PERFORMANCE CURVES The graphs and tables provided following this note are a statistical summary based on a limited number of samples and are provided for informational purposes only. The performance characteristics listed herein are not tested or guaranteed. In some graphs or tables, the data presented may be outside the specified operating range (e.g., outside specified power supply range) and therefore outside the warranted range. Note: Note: Unless otherwise indicated, VIN = 3.3V, IOUT = 20 mA, VOUT = 12V, CIN = COUT = 10 µF, X7R ceramic, L = 4.7 µH, RTOP = 120 kΩ and RBOT = 1.05 MΩ, TA = 25°C. 2.3 100 VIN = 5.5V VOUT = 9.0V 90 2.2 2.1 2 1.9 80 Efficiency (%) UVLO Thresholds (V) UVLO Start UVLO Stop 70 VIN = 2.3V VIN = 4.0V 60 50 40 1.8 30 1.7 20 -40 -25 -10 5 20 35 50 65 80 95 110 125 0.1 1 10 100 1000 IOUT (mA) Ambient Temperature (°C) FIGURE 2-4: IOUT. FIGURE 2-1: Undervoltage Lockout (UVLO) vs. Ambient Temperature. 1.230 9.0V VOUT Efficiency vs. 100 90 1.225 Efficiency (%) Feedback Voltage (V) VIN = 3.0V 1.220 1.215 VIN = 5.5V VOUT = 12.0V 80 VIN = 2.3V 70 VIN = 4.0V VIN = 3.0V 60 50 40 30 1.210 -40 -25 -10 5 20 20 35 50 65 80 95 110 125 0.1 1 Ambient Temperature (°C) FIGURE 2-2: VFB Voltage vs. Ambient Temperature and VIN. IOUT (mA) 600 VOUT = 12V L = 4.7 µH 500 400 VOUT = 24V L = 10 µH 300 200 100 0 2.3 2.7 3.1 3.5 3.9 4.3 4.7 5.1 5.5 Efficiency (%) VOUT = 9.0V L = 4.7 µH 700 100 90 80 70 60 50 40 30 20 10 0 2015 Microchip Technology Inc. 1000 VOUT = 24V L = 10 µH VIN = 5.5V VIN = 3.0V V = 4.0V IN 0.1 VIN (V) FIGURE 2-3: Maximum Output Current vs. VIN (VOUT in Regulation with Max. 5% Drop). 100 12.0V VOUT Efficiency vs. FIGURE 2-5: IOUT. 800 10 IOUT (mA) 1 10 100 1000 IOUT (mA) FIGURE 2-6: IOUT. 24.0V VOUT Efficiency vs. DS20005406A-page 5 MCP1663 Note: Unless otherwise indicated, VIN = 3.3V, IOUT = 20 mA, VOUT = 12V, CIN = COUT = 10 µF, X7R ceramic, L = 4.7 µH, TA = 25°C. 1600 VOUT = 12V 1400 1.8 IQ PWM Mode (µA) Inductor Peak Current (A) 2 VOUT = 12V 1.6 VOUT = 24V 1.4 1.2 VIN = 2.3V 1200 1000 800 VIN = 3.0V 600 400 200 1 2.4 2.7 3 VIN = 5.5V 0 3.3 3.6 3.9 4.2 4.5 4.8 5.1 5.4 -40 -25 -10 Input Voltage (V) FIGURE 2-7: vs. Input Voltage. Inductor Peak Current Limit FIGURE 2-10: No Load Input Current, IIN0 vs. Ambient Temperature. 300 575 Switching Frequency (kHz) 270 IQ PWM Mode (µA) 5 20 35 50 65 80 95 110 125 Ambient Temperature (°C) 240 210 180 150 120 90 60 30 VIN = 3.5V 550 IOUT = 150 mA 525 500 475 450 425 0 1.4 1.8 2.2 2.6 3 3.4 3.8 4.2 4.6 Input Voltage (V) 5 -40 -25 -10 5.4 5 20 35 50 65 80 95 110 125 Ambient Temperature (°C) FIGURE 2-8: No Load Input Current, IIN0 vs. VIN (EN = VIN). fSW vs. Ambient FIGURE 2-11: Temperature. 5.5 0.8 Note: Without FB Resistor Divider Current 5.0 0.6 4.5 VOUT = 32.0V 0.5 0.4 VIN (V) IQ Shutdown Mode (µA) 0.7 VOUT = 12.0V 0.3 4.0 3.5 3.0 0.2 2.5 VOUT = 6.0V 0.1 2.0 0 1.8 2.2 2.6 3 3.4 3.8 4.2 Input Voltage (V) 4.6 5 FIGURE 2-9: Shutdown Quiescent Current, IQSHDN vs. VIN (EN = GND). DS20005406A-page 6 5.4 0 1 2 3 4 5 6 7 8 9 10 IOUT (mA) FIGURE 2-12: Threshold. PWM Pulse Skipping Mode 2015 Microchip Technology Inc. MCP1663 Note: Unless otherwise indicated, VIN = 3.3V, IOUT = 20 mA, VOUT = 12V, CIN = COUT = 10 µF, X7R ceramic, L = 4.7 µH, TA = 25°C. VOUT 50 mV/div, AC Coupled 20 MHz BW Enable Thresholds (% of VIN) 100 IOUT = 1 mA 90 EN VIH IOUT = 100 mA 80 70 60 VSW 5 V/div 50 40 30 20 EN VIL 10 0 2.3 2.6 2.9 3.2 3.5 3.8 4.1 Input Voltage (V) FIGURE 2-13: Voltage. 4.4 4.7 5 IL 500 mA/div 1 µs/div Enable Threshold vs. Input FIGURE 2-16: Waveforms. High-Load PWM Mode IOUT = 15 mA Switch RDS(ON) (Ohms) 0.8 IOUT = 100 mA 0.7 VIN = 5V 0.6 VOUT 5 V/div 0.5 0.4 0.3 VIN 5 V/div IL 500 mA/div 0.2 0.1 VEN 5 V/div 0 2.4 2.8 FIGURE 2-14: vs. VIN. 3.2 3.6 4 Input Voltage (V) 4.4 4.8 5.2 800 µs/div N-Channel Switch RDSON VOUT 20 mV/div, AC Coupled, 20 MHz BW FIGURE 2-17: 12.0V Start-Up by Enable. IOUT = 15 mA IOUT = 5 mA VOUT 5 V/div VSW 5 V/div VIN 2 V/div VSW 5 V/div IL 100 mA/div 400 µs/div 2 µs/div FIGURE 2-15: 12.0V VOUT Light Load PWM Mode Waveforms. 2015 Microchip Technology Inc. FIGURE 2-18: (VIN = VENABLE). 12.0V Start-Up DS20005406A-page 7 MCP1663 Note: Unless otherwise indicated, VIN = 3.3V, IOUT = 20 mA, VOUT = 12V, CIN = COUT = 10 µF, X7R ceramic, L = 4.7 µH, TA = 25°C. VOUT 200 mV/div, AC Coupled Step from 20 mA to 50 mA IOUT 20 mA/div 2 ms/div FIGURE 2-19: Waveforms. 12.0V VOUT Load Transient IOUT = 60 mA Step from 3.3V to 5.0V VIN 3 V/div VOUT 100 mV/div, AC Coupled 800 us/div FIGURE 2-20: Waveforms. DS20005406A-page 8 12.0V VOUT Line Transient 2015 Microchip Technology Inc. MCP1663 3.0 PIN DESCRIPTIONS The descriptions of the pins are listed in Table 3-1. TABLE 3-1: MCP1663 2x3 TDFN 3.1 PIN FUNCTION TABLE MCP1663 SOT-23 Symbol Description 1 3 VFB 2 — SGND Feedback Voltage Pin 3 1 SW Switch Node, Boost Inductor Input Pin 4, 6 — NC Not Connected Input Voltage Pin Signal Ground Pin (TDFN only) 5 5 VIN 7 — PGND 8 4 EN Enable Control Input Pin 9 — EP Exposed Thermal Pad (EP); must be connected to Ground. (TDFN only) — 2 GND Power Ground Pin (TDFN only) Ground Pin (SOT-23 only) Feedback Voltage Pin (VFB) The VFB pin is used to provide output voltage regulation by using a resistor divider. The VFB voltage is 1.227V typical. 3.2 Signal Ground Pin (SGND) The signal ground pin is used as a return for the integrated reference voltage and error amplifier. The signal ground and power ground must be connected externally in one point. 3.3 Switch Node Pin (SW) Connect the inductor from the input voltage to the SW pin. The SW pin carries inductor current, which is 1.8A peak typically. The integrated N-Channel switch drain is internally connected to the SW node. 3.4 Not Connected (NC) 3.7 Enable Pin (EN) The EN pin is a logic-level input used to enable or disable device switching and lower quiescent current while disabled. A logic high (>85% of VIN) will enable the regulator output. A logic low (<7.5% of VIN) will ensure that the regulator is disabled. 3.8 Exposed Thermal Pad (EP) There is no internal electrical connection between the Exposed Thermal Pad (EP) and the SGND and PGND pins. They must be connected to the same potential on the PCB. 3.9 Ground Pin (GND) The ground or return pin is used for circuit ground connection. The length of the trace from the input cap return, the output cap return and the GND pin must be as short as possible to minimize noise on the GND pin. The 5-lead SOT-23 package uses a single ground pin. This is an unconnected pin. 3.5 Power Supply Input Voltage Pin (VIN) Connect the input voltage source to VIN. The input source must be decoupled from GND with a 4.7 µF minimum capacitor. 3.6 Power Ground Pin (PGND) The power ground pin is used as a return for the high-current N-Channel switch. The signal ground and power ground must be connected externally in one point. 2015 Microchip Technology Inc. DS20005406A-page 9 MCP1663 NOTES: DS20005406A-page 10 2015 Microchip Technology Inc. MCP1663 4.0 DETAILED DESCRIPTION 4.1 Device Overview MCP1663 is a constant frequency PWM boost (step-up) converter, based on a peak current mode architecture which delivers high efficiency over a wide load range from two-cell and three-cell Alkaline, Ultimate Lithium, NiMH, NiCd and single-cell Li-Ion battery inputs. A high level of integration lowers total system cost, eases implementation and reduces board area. The device features controlled start-up voltage (UVLO), adjustable output voltage, 500 kHz PWM operation with Skipping mode, 36V integrated switch, internal compensation, inrush current limit, soft start, and overvoltage protection in case the VFB connection is lost. The typical 400 m, 36V integrated switch is protected by the 1.8A cycle-by-cycle inductor peak current operation. When the Enable pin is pulled to ground (EN = GND), the device stops switching, enters in Shutdown mode and consumes approximately 300 nA of input current (the feedback current is not included). MCP1663 can be used to build classic boost, SEPIC or flyback DC-DC converters. 2015 Microchip Technology Inc. DS20005406A-page 11 MCP1663 4.2 Figure 4-1 depicts the functional block diagram of the MCP1663 device. It incorporates a current mode control scheme, in which the PWM ramp signal is derived from the NMOS power switch current (VSENSE). This ramp signal adds slope ramp compensation signal (VRAMP) and is compared to the output of the error amplifier (VERROR) to control the on-time of the power switch. A proper slope rate will be designed to improve circuit stability. Functional Description The MCP1663 device is a compact, high-efficiency, fixed-frequency, step-up DC-DC converter that provides an easy-to-use high-output power supply solution for applications powered by either two-cell or three-cell alkaline or Lithium Energizer, three-cell NiCd or NiMH or one-cell Li-Ion or Li-Polymer batteries. SW Internal Bias and UVLO Comparator VIN VBIAS VUVLO_REF VIN_OK Gate Drive and Shutdown VEXT Control Logic EN OCRef Overcurrent Comparator CS + VLIMIT + - VSENSE VRAMP Slope Compensation Oscillator S GND CLK VPWM - Logic SR Latch + QN VERROR EA 1.227V VFB + Overvoltage Comparator OVP_REF VFB + - VFB_FAULT VOUT_OK Power Good Comparator and Delay Thermal Shutdown FIGURE 4-1: DS20005406A-page 12 Rc 1.227V Cc OVP_REF VUVLO_REF VFB VIN_OK Bandgap EN MCP1663 Simplified Block Diagram. 2015 Microchip Technology Inc. MCP1663 4.2.1 INTERNAL BIAS The MCP1663 device gets its bias from VIN. The VIN bias is used to power the device and drive circuits over the entire operating range. The maximum VIN is 5.5V. 4.2.2 START-UP VOLTAGE AND SOFT START The MCP1663 device starts at input voltages that are higher than or equal to a predefined set UVLO value. MCP1663 starts switching at 2.3V for 12.0V typical. Once started, the device will continue to operate under normal load conditions down to 1.85V typical. There is a soft start feature which provides a way to limit the inrush current drawn from the input (batteries) during start-up. The soft start has an important role in applications where the switch will reach 32V. During start-up, excessively high switch current, together with the presence of high voltage, can overstress the NMOS switch. When the device is powered (EN = VIN and VIN rises from zero to its nominal value), the output capacitor charges to a value close to the input voltage (or VIN minus a Schottky diode voltage drop). The overshoot on output is limited by slowly increasing the reference of the error amplifier. There is an internal reference voltage circuit which charges an internal capacitor with a weak current source. The voltage on this capacitor slowly ramps the reference voltage. The soft-start capacitor is completely discharged in the event of a commanded shutdown or a thermal shutdown. Due to the direct path from input to output, in the case of start-up by enable (EN voltage switches from low-to-high), the output capacitor is already charged and the output starts from a value close to the input voltage (Figure 2-17). The internal oscillator has a delayed start to let the output capacitor be completely charged to the input voltage value. 4.2.3 UNDERVOLTAGE LOCKOUT (UVLO) MCP1663 features an UVLO which prevents fault operation below 1.85V, which corresponds to the value of two discharged primary cells. The device starts its normal operation at approximately 2.3V input. The upper limit is set to avoid any input transients (temporary VIN drop), which might trigger the lower UVLO threshold and restart the device. Usually, these voltage transients (overshoots and undershoots) have up to a few hundreds mV. When the input voltage is below the 2.3V UVLO start threshold, the device is operating with limited specification. See Section 2.0 “Typical Performance Curves” for more information. 4.2.4 PWM MODE OPERATION MCP1663 operates as a fixed-frequency, non-synchronous converter. The switching frequency is maintained at 500 kHz with a precision oscillator. Lossless current sensing converts the peak current signal to a voltage (VSENSE) and adds it to the internal slope compensation (VRAMP). This summed signal is compared to the voltage error amplifier output (VERROR) to provide a peak current control signal (VPWM) for the PWM control block. The slope compensation signal depends on the input voltage. Therefore, the converter provides the proper amount of slope compensation to ensure stability. The peak current is set to 1.8A. The MCP1663 device will operate in PWM even during periods of light load operation by skipping pulses. By operating in PWM mode, the output ripple is low and the frequency is constant. 4.2.5 ADJUSTABLE OUTPUT VOLTAGE The MCP1663 output voltage is adjustable with a resistor divider over the VOUT range. High value resistors are recommended to minimize power loss and keep efficiency high at light loads. The device integrates a transconductance-type error amplifier and the values of the feedback resistors do not influence the stability of the system. 4.2.6 MINIMUM INPUT VOLTAGE AND MAXIMUM OUTPUT CURRENT The maximum output current for which the device can supply the load is dependent upon the input and output voltage. The minimum input voltage necessary to reach the value of the desired output depends on the maximum duty cycle in accordance with the mathematical relation VOUT = VINmin/(1 – DMAX). As there is a 1.8A inductor peak current limit, VOUT can go out of regulation before reaching the maximum duty cycle. For example, to ensure a 200 mA load current for VOUT = 12.0V, a minimum of 3.0V input voltage is necessary. If an application is powered by one Li-Ion battery (VIN from 3.3V to 4.2V), the minimum load current the MCP1663 device can deliver is close to 125 mA at 24.0V output (see Figure 2-3). MCP1663 is a non-synchronous boost regulator. Due to this fact, there is a direct path from VIN to VOUT through the inductor and the diode. This means that, while the device is not switching (VIN below UVLOSTOP threshold), VOUT is not zero but equal to VIN – VF (where VF is the voltage drop on the rectifier diode). 2015 Microchip Technology Inc. DS20005406A-page 13 MCP1663 4.2.7 ENABLE PIN 4.2.10 OVERCURRENT LIMIT The MCP1663 device is enabled when the EN pin is set high. The device is put into Shutdown mode when the EN pin is set low. To enable the boost converter, the EN voltage level must be greater than 85% of the VIN voltage. To disable the boost converter, the EN voltage must be less than 7.5% of the VIN voltage. The MCP1663 device uses a typical 1.8A cycle-by-cycle inductor peak current limit to protect the N-channel switch. There is an overcurrent comparator which resets the drive latch when the peak of the inductor current reaches the limit. In current limitation, the output voltage starts dropping. In Shutdown mode, the MCP1663 device stops switching and all internal control circuitry is switched off. On boost configuration, the input voltage will be bypassed to output through the inductor and the Schottky diode. In the SEPIC converter, Shutdown mode acts as output disconnect. The peak overcurrent limit reference is VIN dependent to accommodate low and weak inputs. 4.2.8 INTERNAL COMPENSATION The error amplifier, with its associated compensation network, completes the closed-loop system by comparing the output voltage to a reference at the input of the error amplifier and by feeding the amplified and inverted error voltage to the control input of the inner current loop. The compensation network provides phase leads and lags at appropriate frequencies to cancel excessive phase lags and leads of the power circuit. All necessary compensation components and slope compensation are integrated. 4.2.9 OUTPUT OVERVOLTAGE PROTECTION (OVP) An internal VFB fault signal turns off the PWM signal (VEXT) and MCP1663 stop switching in the event of: • short circuit of the feedback pin to GND • disconnection of the feedback divider from VOUT 4.2.11 OUTPUT SHORT CIRCUIT CONDITION Like all non-synchronous boost converters, the MCP1663 inductor current will increase excessively during a short circuit on the converter’s output. Short circuit on the output will cause the diode rectifier to fail and the inductor’s temperature to rise. When the diode fails, the SW pin becomes a high-impedance node, it remains connected only to the inductor and the excessive resulted ringing will damage the MCP1663 device. 4.2.12 OVERTEMPERATURE PROTECTION Overtemperature protection circuitry is integrated into the MCP1663 device. This circuitry monitors the device junction temperature and shuts the device off if the junction temperature exceeds the typical +150°C threshold. If this threshold is exceeded, the device will automatically restart when the junction temperature drops by 15°C. The output overvoltage protection (OVP) is reset during an overtemperature condition. For a regular boost converter without any protection implemented, if the VFB voltage drops to ground potential, its N-Channel transistor will be forced to switch at full duty cycle. As result VOUT rises and the SW pin’s voltage will exceed the maximum rating and damages the boost regulator IC, the external components and the load. Because a lower feedback voltage can cause an output voltage overshoot, an undervoltage feedback comparator can be used to protect the circuit. The MCP1663 has implemented a protection which turns off PWM switching when the VFB pin’s voltage drops to ground level. An additional comparator uses an 80 mV reference and monitors the VFB voltage, and generates a VFB_FAULT signal for control logic circuits if the voltage decreases under this reference. Using an undervoltage feedback comparator, in addition with an UVLO input circuit, acts as a permanently Low Battery device turning off. The OVP comparator is disabled during the start-up sequence and a thermal shutdown event. DS20005406A-page 14 2015 Microchip Technology Inc. MCP1663 5.0 APPLICATION INFORMATION 5.1 Typical Applications The MCP1663 non-synchronous boost regulator operates over a wide output voltage range up to 32V. The input voltage ranges from 2.4V to 5.5V. The device operates down to 1.85V input with limited specification. The UVLO thresholds are set to 2.3V when VIN is ramping and to 1.85V when VIN is falling. The power efficiency conversion is high for several decades of load range. Output current capability increases with the input voltage and decreases with the increasing output voltage. The maximum output current is based on the N-channel switch peak current limit, set to 1.8A, and on a maximum duty cycle of 90%. Typical characterization curves in this data sheet are presented to display the typical output current capability. 5.2 Adjustable Output Voltage Calculations To calculate the resistor divider values for the MCP1663, the following equation can be used. Where RTOP is connected to VOUT, RBOT is connected to GND and both are connected to the VFB input pin. The values of the two resistors, RTOP and RBOT, affect the no load input current and quiescent current. In Shutdown mode (EN = GND), the device consumes approximately 0.3 µA. With 24V output and 1 M feedback divider, the current which this divider drains from input is 2.4 µA. This value is much higher than what the device consumes. Keeping RTOP and RBOT high will optimize efficiency conversion at very light loads. There are some potential issues with higher value resistors, as in the case of small surface mount resistors; environment contamination can create leakage paths on the PCB that significantly change the resistor divider and may affect the output voltage tolerance. 5.2.1 OVERVOLTAGE PROTECTION The MCP1663 features an output overvoltage protection (OVP) in case RTOP is disconnected from the VOUT line. A 80 mV OVP reference is compared to VFB voltage. If voltage on the VFB pin drops below the reference value, the device stops switching and prevents VOUT from rising up to a dangerous value. OVP is not enabled during start-up and thermal shutdown events. EQUATION 5-1: V OUT R TOP = R BOT ------------- – 1 V FB EXAMPLE 5-1: VOUT = 12.0V VFB = 1.227V RBOT = 120 k RTOP = 1053.6 k (VOUT = 11.96V with a standard value of 1050 k) EXAMPLE 5-2: VOUT = 24.0V VFB = 1.227V RBOT = 53 k RTOP = 983.67 k (VOUT = 23.82V with a standard value of 976 k) 2015 Microchip Technology Inc. DS20005406A-page 15 MCP1663 5.3 Input Capacitor Selection The boost input current is smoothened by the boost inductor, reducing the amount of filtering necessary at the input. Some capacitance is recommended to provide decoupling from the input source. Because MCP1663 is rated to work up to 125°C, low ESR X7R ceramic capacitors are well suited, since they have a low temperature coefficient and are small-sized. For limited temperature range use at up to 85°C, a X5R ceramic capacitor can be used. For light load applications, 4.7 µF of capacitance is sufficient at the input. For high-power applications that have high source impedance or long leads, using a 20-30 µF input capacitor is recommended to sustain high input boost currents. Additional input capacitance can be added to provide a stable input voltage. Table 5-1 contains the recommended range for the input capacitor value. 5.4 Output Capacitor Selection The output capacitor helps provide a stable output voltage during sudden load transients and reduces the output voltage ripple. As with the input capacitor, X7R ceramic capacitor is recommended for this application. Using other capacitor types (aluminum or tantalum) with large ESR has impact on the converter's efficiency (see AN1337), maximum output power and stability. For limited temperature range (up to 85°C), X5R ceramic capacitors can be used. The DC rating of the output capacitor should be greater than the VOUT value. Generally, ceramic capacitors lose up to 50% of their capacity when the voltage applied is close to the maximum DC rating. Choosing a capacitor with a safe higher DC rating or placing two capacitors in parallel assure enough capacity to correctly filter the output voltage. Peak-to-peak output ripple voltage also depends on the equivalent series inductance (ESL) of the output capacitor. There are ceramic capacitors with special internal architecture which minimize the ESL. Consult the ceramic capacitor's manufacturer portfolio for more information. Table 5-1 contains the recommended range for the input and output capacitor value. TABLE 5-1: CAPACITOR VALUE RANGE CIN COUT Minimum 4.7 µF 10 µF Maximum — 47 µF 5.5 Inductor Selection The MCP1663 device is designed to be used with small surface mount inductors; the inductance value can range from 4.7 µH to 10 µH. An inductance value of 4.7 µH is recommended for output voltages below 15V. For higher output voltages, up to 32V, an inductance value of 10 µH is optimum. While the device operates at low inputs, below 3.0V, a low value inductor (2.2 µH or 3.3 µH) ensures better stability but limited output power capability. Usually, this is a good trade-off as boost converters powered from two-cell batteries are low-power applications. The MCP1663 device is internally compensated so output capacitance range is limited. See Table 5-1 for the recommended output capacitor range. An output capacitance higher than 10 µF adds a better load step response and high-frequency noise attenuation, especially while stepping from light to heavy current loads. In addition, 2 x 10 µF output capacitors ensure a better recovery of the output after a short period of overloading. The output of 2 x 10 µF is also recommended in the situation where output voltage is lower than 8V. While the N-Channel switch is on, the output current is supplied by the output capacitor COUT. The amount of output capacitance and equivalent series resistance will have a significant effect on the output ripple voltage. While COUT provides load current, a voltage drop also appears across its internal ESR that results in ripple voltage. DS20005406A-page 16 2015 Microchip Technology Inc. MCP1663 TABLE 5-2: MCP1663 RECOMMENDED INDUCTORS FOR BOOST CONVERTERS Part Number Value (µH) DCR (typ.) ISAT (A) Size WxLxH (mm) For high currents and high ambient temperatures, use a diode with good thermal characteristics. See Table 5-3 for recommended diodes. TABLE 5-3: Type Coilcraft RECOMMENDED SCHOTTKY DIODES VOUTmax Max TA MSS6132-472 4.7 0.043 2.84 6.1x6.1x3.2 PMEG2010 18V < 85°C XFL4020-472 4.7 0.0574 2.7 4.3x4.3x2.1 STPS120 18V < 125°C LPS5030-472 4.7 0.083 2.0 5.0x5.0x3.0 LPS6235-103 10 0.100 2.4 6.2x6.2x3.5 MBRM120 18V < 125°C XAL4040-103 10 0.092 1.9 4.3x4.3x4.1 PMEG4010 32V < 85°C 7440530047 WE-TPC 4.7 0.07 2.2 5.8x5.8x2.8 74404042047 WE-LQS 4.7 0.03 2.0 4.0x4.0x1.6 74438335047 WE-MAPI 4.7 0.141 2.0 3.0x3.0x1.5 744773056 WE-PD2 5.6 0.069 2.4 4.0x4.5x3.2 744778610 WE-PD2 10 0.074 1.8 5.9x6.2x4.9 74408943100 WE-SPC 10 0.082 2.1 4.8x4.8x3.8 Würth Elektronik TDK Corporation B82462G4472 4.7 0.04 1.8 6.3x6.3x3.0 LTF5022-4R7 4.7 0.073 2.0 5.2x5.0x2.2 VLCF4024-4R7 4.7 0.075 1.76 4.0x4.0x2.4 SLF7055-100 10 0.039 2.5 7.0x7.0x5.5 Several parameters are used to select the correct inductor: maximum-rated current, saturation current and copper resistance (DCR). For boost converters, the inductor current is much higher than the output current. The average inductor current is equal to the input current. The inductor’s peak current is 30-40% higher than the average. The lower the inductor DCR, the higher the efficiency of the converter: a common trade-off in size versus efficiency. The saturation current typically specifies a point at which the inductance has rolled off a percentage of the rated value. This can range from a 20% to 40% reduction in inductance. As inductance rolls off, the inductor ripple current increases, as does the peak switch current. It is important to keep the inductance from rolling off too much, causing switch current to reach the peak limit. 5.6 Rectifier Diode Selection Schottky diodes are used to reduce losses. The diode’s average forward current rating has to be equal or higher than the maximum output current. The diode’s peak repetitive forward current rating has to be equal or higher than the inductor peak current.The diode’s reverse breakdown voltage must be higher than the internal switch rating voltage of 36V. UPS5819 32V < 85°C MBRM140 32V < 125°C 5.7 SEPIC Converter Considerations One of the advantages of using MCP1663 in SEPIC topology is the usage of an output disconnect feature. Also, the output voltage may be lower or higher than the input voltage, resulting in buck or boost operation. Input voltage is limited to the 2.4-5.5V range. One major advantage is that the SEPIC converter allows 3.0V or 3.3V buck-boost application from a Li-Ion battery with load disconnect. Also, SEPIC is recommended for higher output voltages where an input-to-output isolation is necessary (due to the coupling capacitor). An example of application is 5V Input to 12V output with isolated input to the output. An application example is shown in Figure 6-3. The maximum output voltage, VOUTmax, must be limited to the sum of (VIN + VOUT) < 32V, which is the maximum internal switch DC rating. VIN must be lower than 5.5V. Some extra aspects need to be taken into account when choosing the external components: • the DC voltage rating of the coupling capacitor should be at least equal to the maximum input voltage • the average current rating of the rectifier diodes is equal to the output load current • the peak current of the rectifier diode is the same as the internal switch current, ISW = IIN + IOUT. See the notes on Figure 6-3 in Section 6.0 “Typical Application Circuits” for some recommended 1:1 coupled inductors. The converter’s efficiency will be improved if the voltage drop across the diode is lower. The average forward voltage rating is forward-current dependent, which is equal in particular to the load current. 2015 Microchip Technology Inc. DS20005406A-page 17 MCP1663 5.8 lost in the boost inductor and rectifier diode, with very little loss in the input and output capacitors. For a more accurate estimation of the internal power dissipation, subtract the IINRMS2 x LDCR and IOUT x VF power dissipation (where INRMS is the average input current, LDCR is the inductor series resistance and VF is the diode voltage drop). Thermal Calculations The MCP1663 device is available in two different packages (5-lead SOT-23 and 8-lead 2x3 TDFN). By calculating the power dissipation and applying the package thermal resistance (JA), the junction temperature is estimated. The maximum continuous junction temperature rating for the MCP1663 device is +125°C. 5.9 To quickly estimate the internal power dissipation for the switching boost regulator, an empirical calculation using measured efficiency can be used. Given the measured efficiency, the internal power dissipation is estimated by Equation 5-2. PCB Layout Information Good printed circuit board layout techniques are important to any switching circuitry, and switching power supplies are no different. When wiring the switching high-current paths, short and wide traces should be used. Therefore, it is important that the input and output capacitors be placed as close as possible to the MCP1663 to minimize the loop area. EQUATION 5-2: The feedback resistors and feedback signal should be routed away from the switching node and the switching current loop. When possible, ground planes and traces should be used to help shield the feedback signal and minimize noise and magnetic interference. V I OUT OUT ------------------------------------ Efficiency – VOUT I OUT = P Dis The difference between the first term, input power, and the second term, power delivered, is the power dissipated when using the MCP1661 device. This is an estimate, assuming that most of the power lost is internal to the MCP1663 and not CIN, COUT, the diode and the inductor. There is some percentage of power EN +VIN CIN L MCP1663 RTOP RBOT 1 Vias to GND Bottom Plane A GND GND D GND K COUT +VOUT Vias to GND Bottom Plane GND Bottom Plane FIGURE 5-1: DS20005406A-page 18 5-Lead SOT-23 Recommended Layout. 2015 Microchip Technology Inc. MCP1663 A L K +VOUT D +VIN COUT CIN EN Routed on Bottom Side GND MCP1663 Via to GND 1 EN RBOT RTOP GND GND Bottom Plane FIGURE 5-2: Vias to GND Bottom Plane Routed to Bottom Side 8-Lead TDFN Recommended Layout. 2015 Microchip Technology Inc. DS20005406A-page 19 MCP1663 6.0 TYPICAL APPLICATION CIRCUITS D Schottky L 4.7 µH CIN 10 µF VIN 2.4V-3.0V SW VIN MCP1663 ALKALINE + VFB EN - VOUT 12V, 100 mA RTOP 1.05 MΩ COUT 10 µF RBOT 120 kΩ GND ON OFF ALKALINE + - Component Value Manufacturer CIN 10 µF TDK Corporation C2012X7R1A106K125AC Cap. Ceramic 10 µF 10V 10% X7R 0805 COUT 10 µF TDK Corporation C3216X7R1C106K160AC Cap. Ceramic 10 µF 16V 10% X7R 1206 4.7 µH Coilcraft L Part Number Comment XFL4020-472MEB Inductor Power 4.7 µH 2A SMD RTOP 1.05 MΩ Yageo Corporation RC0805FR-071M05L Res. 1.05 MΩ 1/8W 1% 0805 SMD RBOT 120 kΩ Yageo Corporation RC0805FR-07120KL D — FIGURE 6-1: DS20005406A-page 20 NXP Semiconductor PMEG2010EJ,115 Res. 120 kΩ 1/8W 1% 0805 SMD Schottky Rect. 20V 1A SOD323F Two Alkaline Cells to 12V Boost Converter. 2015 Microchip Technology Inc. MCP1663 D Schottky L 10 µH CIN 10 µF VIN 3.3V-4.2V SW RTOP 1.05 MΩ VIN + LI-ION MCP1663 VFB EN Component Value Manufacturer CIN 10 µF TDK Corporation VOUT 24V, 125 mA COUT 10 µF RBOT 56 kΩ GND Part Number Comment C2012X7R1A106K125AC Cap. Ceramic 10 µF 10V 10% X7R 0805 COUT 10 µF TDK Corporation C3216X7R1V106K160AC Cap. Ceramic 10 µF 35V 10% X7R 1206 L 10 µH TDK Corporation SLF7055-100 RTOP 1.05 MΩ Yageo Corporation RC0805FR-071M05L RBOT 56 kΩ D — FIGURE 6-2: Inductor Power 10 µH 2.5A 7x7 mm Res. 1.05 MΩ 1/8W 1% 0805 SMD Yageo Corporation RC0805FR-0756KL Res. 56 kΩ 1/8W 1% 0805 SMD ON Semiconductor MBRM140T3G Diode Schottky 40V 1A DO-216AA Single Li-Ion Cell to 24V Output Boost Converter. 2015 Microchip Technology Inc. DS20005406A-page 21 MCP1663 CC 1 µF L1A(1) 10 µH CIN 10 µF VIN 3.3V-4.2V SW LI-ION MCP1663 VFB EN - VOUT 3.3V, min. 150 mA L1B(1) 10 µH RTOP 2.2 kΩ VIN + D Schottky RBOT 1.3 kΩ COUT 10 µF GND ON OFF Note 1: Suggested 1:1 coupled inductors: WURTH 744878004 Coilcraft LPD6235-102 EATON DRQ73-100 Component Value Manufacturer Part Number Comment CIN 10 µF TDK Corporation COUT 10 µF TDK Corporation C3216X7R1V106K160AC Cap. Ceramic 10 µF 35V 10% X7R 1206 1 µF C2012X7R1E105K125AB Cap. Ceramic 1 µF 25V 10% X7R 0805 CC L TDK Corporation C2012X7R1A106K125AC Cap. Ceramic 10 µF 10V 10% X7R 0805 10 µH Colilcraft LPD6235-102 1:1 Coupled Inductor, 10uH, 2.7A RTOP 2.2 kΩ Yageo Corporation RC0805FR-072K2L Res. 2.2 kΩ 1/8W 1% 0805 SMD RBOT 1.3 kΩ Yageo Corporation RC0805FR-071K3L Res. 1.3 kΩ 1/8W 1% 0805 SMD NXP Semiconductors PMEG2020AEA,115 Diode Schottky 20V 2A SOD323 D — FIGURE 6-3: Single Li-Ion Cell to 3.3V Output Buck-Boost (SEPIC) Converter with 1:1 Coupled Inductors and Load Disconnect. DS20005406A-page 22 2015 Microchip Technology Inc. MCP1663 1 TR1 3 D1 7 VOUTS CINS 10 µF 9 VOUT 5V, 200 mA U1 VOUT VIN MCP1755 COUTS 1 µF GND Optional Regulator D2 VOUT_AUX 13.5V VIN 4.25V – 5.25V SW RT 100 kΩ VIN CIN 10 µF MCP1663 VFB EN GND COUT 1 µF RL 5.6 kΩ RB 10 kΩ U2 Component Value Manufacturer Part Number Comment CIN 10 µF TDK Corporation C2012X7R1A106K125AC Cap. ceramic 10 µF 10V 10% X7R 0805 COUT 1 µF TDK Corporation C2012X7R1E105K125AB Cap. ceramic 1 µF 25V X7R 0805 CINS 10 µF TDK Corporation C3225X7R1E106K250AC Cap. ceramic 10 µF 25V X7R 1210 COUTS 1 µF TDK Corporation C2012X7R1E105K125AB Cap. ceramic 1 µF 25V X7R 0805 TR1 25 µH Würth Elektronik 750310799 Trans. Flyback 25 µH SMD RL 5.6 kΩ Vishay CRCW08055K60FKEA Res. 5.6 kΩ, 1/8W 1% 0805 SMD RB 10 kΩ Vishay CRCW080510K0FKEA Res. 10 kΩ 1/8W 1% 0805 SMD Vishay CRCW0805100KFKEA Res. 100 kΩ 1/8W 1% 0805 SMD RT 100 kΩ D1, D2 — On Semiconductor MBRM140T3G Diode Schottky 40V 1A DO-216AA U1 — Microchip Tech. MCP1755S LDO 5V Output FIGURE 6-4: MCP1755S-5002E/DB 5V Isolated Flyback Converter with an Non-Isolated Auxiliary Output. 2015 Microchip Technology Inc. DS20005406A-page 23 MCP1663 RBOT CIN 10 µF VIN 2.4V-3.0V VOUT 12V, 50 mA D Schottky L 4.7 µH SW C1 0.1 µF PNP Q VIN + RTOP 1.05 M ALKALINE MCP1663 VFB EN - COUT 10 µF RBOT 120 k GND ON + ALKALINE OFF V OUT RBOT ---------------- 100 IOUT - Component Value Manufacturer CIN 10 µF TDK Corporation COUT 10 µF TDK Corporation C3216X7R1V106K160AC Cap. ceramic 10 µF 35V 10% X7R 1206 C1 0.1 µF TDK Corporation C1608X7R1E104K080AA Cap. ceramic 0.1 µF 25V 10% X7R 0603 4.7 µH Coilcraft XFL4020-472MEB L Part Number Comment C2012X7R1A106K125AC Cap. ceramic 10 µF 10V 10% X7R 0805 Inductor Power 4.7 µH 2A SMD RTOP 1.05 MΩ Yageo Corporation RC0805FR-071M05L Res. 1.05 MΩ 1/8W 1% 0805 SMD RBOT 120 kΩ Yageo Corporation RC0805FR-07120KL Res. 120 kΩ 1/8W 1% 0805 SMD D — NXP Semiconduc- PMEG2010EJ,115 tor Schottky Rect. 20V 1A SOD323F PNP Q — Micro Commercial MMBT3906-TP Components Trans. SS PNP 40V 300 mW SOT-23 FIGURE 6-5: Example. DS20005406A-page 24 Two Alkaline Cells to 12V Boost Converter with Load Disconnect Application 2015 Microchip Technology Inc. MCP1663 CIN 10 µF VIN 9V-16V D Schottky L 10 µH VBias 5V SW RTOP 1.05 M VIN MCP1663 VFB 5V Bias for VIN pin EN R2 5.6 k DZ 5.1V R1 5.6 k VOUT 24V 350mA COUT1 10 µF COUT2 10 µF RBOT 56 k GND C1 1 µF Component Value Manufacturer Part Number Comment CIN 10 µF TDK Corporation C2012X7R1A106K125AC Cap. cer. 10 µF 10V 10% X7R 0805 COUT1, COUT2 10 µF TDK Corporation C3216X7R1V106K160AC Cap. cer. 10 µF 35V 10% X7R 1206 C1 1 µF TDK Corporation CGA4J1X7R0J106K125AC Cap. cer. 10 µF 6.3V 10% X7R 0805 L 10 µH TDK Corporation SLF7055-100 Inductor Power 10 µH 2.5A 7x7mm RTOP 1.05 MΩ Yageo Corporation RC0805FR-071M05L Res. 1.05 MΩ 1/8W 1% 0805 SMD Yageo Corporation RC0805FR-0756KL Res. 56 kΩ 1/8W 1% 0805 SMD Vishay CRCW08055K60FKEA Res. 5.6 kΩ 1/8W 1% 0805 SMD RBOT 56 kΩ R1, R2 5.6 kΩ D — ON Semiconductor MBRM140T3G Diode Schottky 40V 1A DO-216AA DZ — Diodes Inc. Diode, Zener, 5.1V, 1W, SMA FIGURE 6-6: for VIN pin. SMAZ5V1-13-F High Voltage (9 to 16V) Input Boost Converter to 24V Output with Separate 5V Bias 2015 Microchip Technology Inc. DS20005406A-page 25 MCP1663 7.0 PACKAGING INFORMATION 7.1 Package Marking Information 5-Lead SOT-23 Example AABQ5 14256 8-Lead TDFN (2x3x0.75 mm) Example ACG 514 25 Legend: XX...X Y YY WW NNN e3 * Note: DS20005406A-page 26 Customer-specific information Year code (last digit of calendar year) Year code (last 2 digits of calendar year) Week code (week of January 1 is week ‘01’) Alphanumeric traceability code Pb-free JEDEC® designator for Matte Tin (Sn) This package is Pb-free. The Pb-free JEDEC designator ( e3 ) can be found on the outer packaging for this package. In the event the full Microchip part number cannot be marked on one line, it will be carried over to the next line, thus limiting the number of available characters for customer-specific information. 2015 Microchip Technology Inc. MCP1663 .# #$# /!- 0 # 1/ %##!# ## +22--- 2 / b N E E1 3 2 1 e e1 D A2 A c φ A1 L L1 3# 4# 5$8%1 44"" 5 56 7 5 ( 4!1# ()* 6$# !4!1# 6,9# : !!1// ; : #!%% : ( 6,<!# " : !!1/<!# " : ; 6,4# : )* ( .#4# 4 : = .# # 4 ( : ; .# > : > 4!/ ; : = 4!<!# 8 : ( !"!#$!!% #$ !% #$ #&! ! !# "'( )*+ ) #&#,$ --#$## - *) 2015 Microchip Technology Inc. DS20005406A-page 27 MCP1663 Note: For the most current package drawings, please see the Microchip Packaging Specification located at http://www.microchip.com/packaging DS20005406A-page 28 2015 Microchip Technology Inc. MCP1663 Note: For the most current package drawings, please see the Microchip Packaging Specification located at http://www.microchip.com/packaging 2015 Microchip Technology Inc. DS20005406A-page 29 MCP1663 Note: For the most current package drawings, please see the Microchip Packaging Specification located at http://www.microchip.com/packaging DS20005406A-page 30 2015 Microchip Technology Inc. MCP1663 ! "#$%&''()*+, ! .# #$# /!- 0 # 1/ %##!# ## +22--- 2 / 2015 Microchip Technology Inc. DS20005406A-page 31 MCP1663 NOTES: DS20005406A-page 32 2015 Microchip Technology Inc. MCP1663 APPENDIX A: REVISION HISTORY Revision A (June 2015) • Original Release of this Document. 2015 Microchip Technology Inc. DS20005406A-page 33 MCP1663 NOTES: DS20005406A-page 34 2015 Microchip Technology Inc. MCP1663 PRODUCT IDENTIFICATION SYSTEM To order or obtain information, e.g., on pricing or delivery, refer to the factory or the listed sales office. PART NO. [X](1) X /XX Device Tape and Reel Option Temperature Range Package Device: MCP1663T: High-Voltage Integrated Switch PWM Boost Regulator with UVLO (Tape and Reel) Tape and Reel Option: T Temperature Range: E Package: MNY*= Plastic Dual Flat, No Lead – 2x3x0.75 mm Body (TDFN) OT = Plastic Small Outline Transistor (SOT-23) Examples: a) MCP1663T-E/MNY: b) MCP1663T-E/OT: Tape and Reel Extended temperature, 8LD TDFN package Tape and Reel Extended temperature, 5LD SOT-23 package = Tape and Reel(1) = -40°C to +125°C * Y = Nickel palladium gold manufacturing designator. Only available on the TDFN package. 2015 Microchip Technology Inc. Note 1: Tape and Reel identifier only appears in the catalog part number description. This identifier is used for ordering purposes and is not printed on the device package. Check with your Microchip Sales Office for package availability with the Tape and Reel option. DS20005406A-page 35 MCP1663 NOTES: DS20005406A-page 36 2015 Microchip Technology Inc. Note the following details of the code protection feature on Microchip devices: • Microchip products meet the specification contained in their particular Microchip Data Sheet. • Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions. • There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property. • Microchip is willing to work with the customer who is concerned about the integrity of their code. • Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. 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Analog-for-the-Digital Age, BodyCom, chipKIT, chipKIT logo, CodeGuard, dsPICDEM, dsPICDEM.net, ECAN, In-Circuit Serial Programming, ICSP, Inter-Chip Connectivity, KleerNet, KleerNet logo, MiWi, MPASM, MPF, MPLAB Certified logo, MPLIB, MPLINK, MultiTRAK, NetDetach, Omniscient Code Generation, PICDEM, PICDEM.net, PICkit, PICtail, RightTouch logo, REAL ICE, SQI, Serial Quad I/O, Total Endurance, TSHARC, USBCheck, VariSense, ViewSpan, WiperLock, Wireless DNA, and ZENA are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. SQTP is a service mark of Microchip Technology Incorporated in the U.S.A. Silicon Storage Technology is a registered trademark of Microchip Technology Inc. in other countries. GestIC is a registered trademark of Microchip Technology Germany II GmbH & Co. KG, a subsidiary of Microchip Technology Inc., in other countries. All other trademarks mentioned herein are property of their respective companies. © 2015, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved. ISBN: 978-1-63277-404-0 QUALITY MANAGEMENT SYSTEM CERTIFIED BY DNV == ISO/TS 16949 == 2015 Microchip Technology Inc. Microchip received ISO/TS-16949:2009 certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona; Gresham, Oregon and design centers in California and India. The Company’s quality system processes and procedures are for its PIC® MCUs and dsPIC® DSCs, KEELOQ® code hopping devices, Serial EEPROMs, microperipherals, nonvolatile memory and analog products. In addition, Microchip’s quality system for the design and manufacture of development systems is ISO 9001:2000 certified. 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