Model JM4 HART® Installation and Operating Manual Software v1.x Magnetostrictive Level Transmitter Read this Manual Before Installing This manual provides information on the Jupiter® magnetostrictive transmitter. It is important that all instructions are read carefully and followed in sequence. Detailed instructions are included in the Installation section of this manual. Conventions Used in this Manual Certain conventions are used in this manual to convey specific types of information. General technical material, support data, and safety information are presented in narrative form. The following styles are used for notes, cautions, and warnings. Notes Notes contain information that augments or clarifies an operating step. Notes do not normally contain actions. They follow the procedural steps to which they refer. Cautions Cautions alert the technician to special conditions that could injure personnel, damage equipment, or reduce a component’s mechanical integrity. Cautions are also used to alert the technician to unsafe practices or the need for special protective equipment or specific materials. In this manual, a caution box indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Warnings Warnings identify potentially dangerous situations or serious hazards. In this manual, a warning indicates an imminently hazardous situation which, if not avoided, could result in serious injury or death. Safety Messages Follow all standard industry procedures for servicing electrical equipment when working with or around high voltage. Always shut off the power supply before touching any components. Notice of Trademark, Copyright, and Limitations Orion & Orion logotype, Magnetrol & Magnetrol logotype, and Jupiter are registered trademarks of Magnetrol International. Copyright © 2016 Magnetrol International. All rights reserved. Performance specifications are effective with date of issue and are subject to change without notice. Magnetrol reserves the right to make changes to the product described in this manual at any time without notice. Magnetrol makes no warranty with respect to the accuracy of the information in this manual. Warranty All Magnetrol/Orion electronic level and flow controls are warranted free of defects in materials or workmanship for one full year from the date of original factory shipment. If returned within the warranty period; and, upon factory inspection of the control, the cause of the claim is determined to be covered under the warranty; then, Magnetrol/Orion will repair or replace the control at no cost to the purchaser (or owner) other than transportation. Magnetrol/Orion shall not be liable for misapplication, labor claims, direct or consequential damage or expense arising from the installation or use of equipment. There are no other warranties expressed or implied, except special written warranties covering some Magnetrol/Orion products. Quality Assurance The quality assurance system in place at Magnetrol guarantees the highest level of quality throughout the company. Magnetrol is committed to providing full customer satisfaction both in quality products and quality service. Magnetrol’s quality assurance system is registered to ISO 9001 affirming its commitment to known international quality standards providing the strongest assurance of product/service quality available. WARNING! Explosion hazard. Do not connect or disconnect designs rated Explosion proof or Non-incendive unless power has been switched off and/or the area is known to be non-hazardous. Low Voltage Directive For use in Installation Category II, Pollution Degree 2. If equipment is used in a manner not specified by the manufacturer, protection provided by the equipment may be impaired. 2 ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters Jupiter® JM4 Magnetostrictive Transmitter Table of Contents 1.0Installation 1.1 Installation Prep . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.1.1 Factory Mounting & Pre-configuration . . . . . 4 1.1.2Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.1.3 Electrostatic Discharge Handling . . . . . . . . . 4 1.1.4 Site Preparation (Power Supply) . . . . . . . . . . 5 1.1.5 Equipment and Tools . . . . . . . . . . . . . . . . . . 5 1.1.6 Mounting Transmitter Head . . . . . . . . . . . . . 5 1.1.7 Remote Mount Transmitter Head . . . . . . . . . 6 1.1.8 Hi-Temp Configurations and Temp Limits . . 6 1.1.9 Cryogenic Configurations and Temp Limits . 6 1.2 Mounting for External Mount . . . . . . . . . . . . . . . . . . 6 1.2.1 Available Configurations . . . . . . . . . . . . . . . . 6 1.2.2 Securing the Transmitter to the MLI . . . . . . . 7 1.2.3 Installation on Atlas vs. Aurora . . . . . . . . . . . 8 1.2.4Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.2.5 Vibration Kit . . . . . . . . . . . . . . . . . . . . . . . . 8 1.3 Mounting for Direct Insertion . . . . . . . . . . . . . . . . . . 9 1.3.1 Available Configurations . . . . . . . . . . . . . . . . 9 1.3.2 Float Installation . . . . . . . . . . . . . . . . . . . . . . 9 1.3.3 Centering Disc . . . . . . . . . . . . . . . . . . . . . . 10 1.4Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1.4.1 General Purpose or Non-Incendive (Cl I, Div. 2) . . . . . . . . . . . . 10 1.4.2 Intrinsically Safe . . . . . . . . . . . . . . . . . . . . . 11 1.4.3 Explosion Proof . . . . . . . . . . . . . . . . . . . . . . 11 1.5Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 1.5.1 Bench Configuration . . . . . . . . . . . . . . . . . . 12 1.5.2 Menu Navigation and Data Entry . . . . . . . . 12 1.5.2.1 Navigating the Menu . . . . . . . . . . . . . . . . 13 1.5.2.2 Data Selection . . . . . . . . . . . . . . . . . . . . . 13 1.5.2.3 Entering Numeric Data Using Digit Entry13 1.5.2.4 Entering Numeric Data Using Increment/Decrement . . . . . . . . . . . . . . 14 1.5.2.5 Entering Character Data . . . . . . . . . . . . 14 1.5.3 Password Protection . . . . . . . . . . . . . . . . . . 14 1.5.4 Model JM4 Menu: Step-By-Step Procedure 15 1.5.5 Auto-Configuration/Reset New Probe Diagnostic . . . . . . . . . . . . . . . . . . . . . 17 1.5.6 Model JM4 Configuration Menu – Device Setup . . . . . . . . . . . . . . . . . 18 1.6 Configuration using HART® . . . . . . . . . . . . . . . . . . 23 ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 1.6.1Connections . . . . . . . . . . . . . . . . . . . . . . . . 23 1.6.2 HART Communicator Display . . . . . . . . . . 23 1.6.3 HART Revision Table . . . . . . . . . . . . . . . . . . 23 1.6.4 HART Menu – Model JM4 . . . . . . . . . . . . 23 1.6.5 HART Menu Items . . . . . . . . . . . . . . . . . . . 27 2.0 Reference Information 2.1Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 2.2 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . 38 2.3Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 2.3.1 Diagnostics (Namur NE 107) . . . . . . . . . . . 39 2.3.2 Troubleshooting Table . . . . . . . . . . . . . . . . . 41 2.3.3 Status Messages . . . . . . . . . . . . . . . . . . . . . . 42 2.3.4 Diagnostic Help . . . . . . . . . . . . . . . . . . . . . 43 2.4 Configuration Information . . . . . . . . . . . . . . . . . . . 44 2.4.1 Volumetric Capability . . . . . . . . . . . . . . . . . 44 2.4.1.1 Configuration Using Built-In Vessel Types . . . . . . . . . . . . . . . . . . . . . 44 2.4.1.2 Configuration Using Custom Table . . . . . . . . . . . . . . . . . . . . 46 2.4.2 Reset Function . . . . . . . . . . . . . . . . . . . . . . 47 2.4.3 Additional Diagnostic/Troubleshooting Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . 47 2.4.3.1 Event History . . . . . . . . . . . . . . . . . . . . . 47 2.4.3.2 Context-sensitive Help . . . . . . . . . . . . . . 47 2.4.3.3 Trend Data . . . . . . . . . . . . . . . . . . . . . . . 47 2.4 Agency Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 2.4.1 Agency Specifications – FM/CSA Intrinsically . Safe Installation . . . . . . . . . . . . . . . . . . . . . . 50 2.4.2 Agency Specifications – FM/CSA Intrinsically . Safe Foundation fieldbus™ Installation . . . . 51 2.5Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 2.5.1Functional/Physical . . . . . . . . . . . . . . . . . . . 52 2.5.2 Probe Selection Guide . . . . . . . . . . . . . . . . . 53 2.5.3 Probe Specifications . . . . . . . . . . . . . . . . . . 53 2.5.4 Physical Specifications - Transmitter . . . . . . 54 2.5.5 Power Supply Requirements . . . . . . . . . . . . 56 2.5.5.1 Safe Operating Area . . . . . . . . . . . . . . . . 56 2.5.5.2 Terminal Voltage . . . . . . . . . . . . . . . . . . 56 2.6 Model Number Breakdown . . . . . . . . . . . . . . . . . . . 57 2.7Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 2.7.1 Replacement Parts . . . . . . . . . . . . . . . . . . . . 62 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 3 1.0Installation Caution: If equipment is used in a manner not specified by manufacturer, protection provided by equipment may be impaired This section provides detailed procedures for properly installing, wiring, configuring and, if needed, troubleshooting the Jupiter magnetostrictive level transmitter. In most cases, externally mounted units will be shipped from the factory attached to the Orion Instruments magnetic level indicator. 1.1 Installation Prep 1.1.1 Factory Mounting & Pre-configuration All Jupiter Model JM4 transmitters sold with Orion Instruments® magnetic level indicators (MLIs) are shipped pre-mounted and pre-configured. The span for 4-20 mA and HART or Foundation fieldbus™ is set to the span of the process connections on the MLI. For instructions on how to re-configure the transmitter, see Section 1.5 Configuration. 1.1.2Unpacking Unpack the instrument carefully. Inspect all units for damage. Report any concealed damage to carrier within 24 hours. Check the contents against the packing slip and purchase order. Check and record the serial number for future reference when ordering parts. Caution: Do not discard the shipping container until all parts are accounted for and inspected. 1.1.3 Electrostatic Discharge Handling Magnetrol/Orion’s electronic instruments are manufactured to the highest quality standards. These instruments use electronic components that may be damaged by static electricity present in most work environments. CAUTION SENSITIVE ELECTRONIC DEVICES DO NOT SHIP OR STORE NEAR STRONG ELECTROSTATIC, ELECTROMAGNETIC, OR RADIOACTIVE FIELDS The following steps are recommended to reduce the risk of component failure due to electrostatic discharge. • Ship and store circuit boards in anti-static bags. If an antistatic bag is not available, wrap the board in aluminum foil. Do not place boards on foam packing materials. • Use a grounding wrist strap when installing and removing circuit boards. A grounded workstation is recommended. • Handle circuit boards only by the edges. Do not touch components or connector pins. 4 ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters • Make sure that all electrical connections are completely made and none are partial or floating. Ground all equipment to a reliable earth ground. 1.1.4 Site Preparation (Power Supply) Each Jupiter magnetostrictive transmitter is built to match the specifications required within the defined model number. Wiring terminations will need to be made and the configuration will need to be accomplished. Ensure that the power to be supplied to the instrument is the same voltage (24 VDC) as ordered with the instrument, and that the wiring between the power supply and the Jupiter transmitter is correct for the type of installation. Locking Set Screw Thread NOTE: Applying incorrect voltage will damage the unit. Rotation Set Screw When installing the Jupiter transmitter in a general purpose or hazardous area, all local, state, and federal regulations and guidelines must be observed. See Wiring, Section 1.4. Fig. 1-1 Side Views of Transmitter Head 1.1.5 Equipment and Tools To attach a Jupiter transmitter to an existing MLI or direct insertion model, you may need the following tools: • 5⁄16" Nut-Driver (for tightening the mounting clamps). • Screwdriver and assorted hand tools for making conduit and electrical connections. • Tape measure or ruler if configuring via Set 4 mA and Set 20 mA display screens. • Digital multimeter or DVM to troubleshoot supply voltage problems. • 2.5 mm Allen key to tighten transmitter to probe connection. 1.1.6 Mounting Transmitter Head To attach the JM4 transmitter head to the probe, place the female transmitter connection (Figure 1-2) over the male probe connection (Figure 1-3), and rotate until the pins slide into place. Use a 2.5 mm Allen key to hand tighten set screw (Figure 1-1) to secure the transmitter head in place. Once secured, rotate display until its in the desired position. If transmitter head rotation is not desired, tighten the rotation screw, also with a 2.5 mm Allen key. Fig. 1-2 Transmitter Head Connection From Below Locking Set Screw Caution: In case of potential head space constraints, ensure that an extra 1.5 inches is available in addition to the height of the transmitter head (and flange, where applicable). This extra space is required for attaching or removing the transmitter head when necessary. NOTE: For dimensions, see Section 2.5.4. Fig. 1-3 Probe Connection From Above ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 5 1.1.7 Remote Mount Transmitter Head For applications with possible clearance or transmitter accessibility issues, the JM4 is available with a remote mount transmitter head. This transmitter head comes with a 3 or 12 ft (0.91 or 3.66 m) heavily shielded cable and can be mounted onto nearby objects. NOTE: Not available for Explosion proof units. 1.1.8 Hi-Temp Configurations and Temp Limits The hi-temp JM4 transmitter is capable of operating in process temperatures between -50 and +800 °F (-46 to +427 °C). Keep in mind that the hi-temp JM4 has a neck extending 91⁄4" (23.5 cm) from the probe to the transmitter head (as opposed to 51⁄4" or 13.3 cm for the standard JM4), so height restrictions should be considered before installing. 1.2 Mounting for External Mount 1.2.1 Available Configurations The externally mounted Jupiter Model JM4 transmitter is available with a variety of configurations and mounting options. These include (in order from left to right in Figure 1-4) topmount, top-mount offset, bottom-mount offset. All of these configurations are available with one or two magnetic floats (two floats are necessary to measure total AND interface level). 6 ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters Fig. 1-4a Top Mount 1.2.2 Fig. 1-4b Top Mount Offset Fig. 1-4c Bottom Mount Securing the Transmitter to the MLI Each externally mounted JM4 transmitter is provided with a set of clamps (two or more, depending on probe length) for securing to the MLI chamber. If the JM4 was ordered with an Orion MLI, then it will come pre-mounted, but if the transmitter was ordered separately, then it can be secured using the following steps. 1. Place the Jupiter transmitter and mounting clamps in a convenient location. 2. Position the Jupiter transmitter on the side of the MLI where it will be attached. Mark the location and the exact area where the clamps will be attached to hold the Jupiter in place. The probe should extend above and below the process connections to ensure full coverage of the desired measuring span. 3. Attach the lower clamp and tighten so that it remains in place, but loose enough so that there is still room to place the guide tab from the Jupiter between the inside of the clamp and the outer diameter of the MLI chamber. ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 7 4. The upper clamp will need to be open to a large enough diameter to be able to mount to the MLI as well as the probe. The upper clamp should be positioned just above the 3/4” NPT threads. 5. Mount the Jupiter guide pin in the lower clamp and tighten. If necessary, use strapping tape to temporarily hold in place on the MLI. 6. Position the upper clamp to attach the unit to the MLI and tighten. 7. Discard any tape temporarily holding the Jupiter to the MLI. Fig. 1-5a Aurora® Cross-section 1.2.3 Installation on Atlas vs. Aurora When mounting the Jupiter model JM4 transmitter onto the outside of an MLI, float proximity must be taken into account. For an Orion Atlas MLI, the distance between the float and the chamber wall is the same all around the chamber, so the transmitter could be placed anywhere. However, for an Aurora MLI, the chamber is divided into two sections: the float section and the magnetostrictive probe/gas-bypass section (Figure 1-5a). Because of this, the transmitter must specifically placed as close to the float section as possible, to ensure proper signal strength. 1.2.4 Insulation For personnel and equipment protection, high-temperature insulation is available with JM4 transmitters. Insulation pads provide protection for the transmitter only, whereas insulation blankets cover the entire chamber, which can help protect personnel from elevated temperatures. Fig. 1-5b Atlas™ Cross-section To install a JM4 with an insulation pad, first secure pad to the chamber, then secure the transmitter over the pad (Figure 1-6a). To install a JM4 with an insulation blanket, secure the blanket over the chamber, then be sure to place the transmitter in the smaller of the two grooves, leaving the larger groove for visual indication (Figure 1-6b). 1.2.5 Fig. 1-6a Insulation Pad Vibration Kit For applications in which vibration is an issue, the Jupiter model JM4 is available with a vibration absorption kit. Fig. 1-6b Insulation Blanket 8 ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters 1.3 Mounting for Direct Insertion 1.3.1 Available Configurations The direct insertion version of the JM4 transmitter has several available configurations as well. As with external-mount, direction insertion JM4 is available with one or two floats. JM4 can be installed in external chambers or into the main vessel. It is also available with a centering disc and/or stilling well to keep the probe in position. Fig. 1-7a. Direct Insertion, Two Floats 1.3.2 Fig. 1-7b. Direct Insertion, One Float Float Installation Use caution when handling probes to ensure probe is not bent during installation. A bend in the probe may prevent float from traveling freely up and down the probe. 1. Verify float will pass through vessel opening, if not, it will be necessary to attach the float after the probe is installed. 2. Carefully insert probe into vessel and thread or bolt to the mating connection as appropriate. 3. The float is held on the probe by a C-clip inserted into a groove machined into the tip of the probe. The float is attached or removed by removing and reinserting the C-clip. To ensure proper float orientation, the float is marked “UP”. NOTE: When placing floats on probe, make sure the side marked “UP” is facing up. If there are two floats, make sure the total level float (the lighter float) is on top, and the interface float (the heavier float) is on the bottom. ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 9 1.3.3 Centering Disc All Jupiter model JM4 transmitters that come with a stilling well are also provided with a centering disc to prevent the probe from making contact with the stilling well. 1.4Wiring Black (-) Caution: HART version of the JUPITER Model JM4 transmitter operate at voltages of 11-28.6 VDC, while FOUNDATION fieldbus versions operate at 9-17.5 VDC. Higher voltages will damage the transmitter. Red (+) (+) (-) Wiring connections between the power supply and the Jupiter Model JM4 transmitter should be made using 18-22 AWG shielded twisted pair instrument cable. Connections are made to the terminal strip and the ground connections within the top enclosure compartment. The directions for wiring the Jupiter transmitter depend on the applications: • General Purpose or Non-Incendive (Cl I, Div. 2) Fig. 1-8 Wiring Diagram • Intrinsically Safe • Explosion Proof WARNING! Explosion hazard. Do not connect or disconnect designs rated Explosion proof or Non-incendive unless power has been switched off and/or the area is known to be non-hazardous. 1.4.1 General Purpose or Non-Incendive (Cl I, Div. 2) A general purpose installation does not have flammable media present. Areas rated Non-Incendive (Cl I, Div. 2) have flammable media present only under abnormal conditions. No special electrical connections are required. Caution: If flammable media is contained in the vessel, the transmitter must be installed per Class I, Div 1 standards of area classification. To install General Purpose or Non-Incendive wiring: 1. Remove the cover from the wiring compartment of the transmitter. Install the conduit plug in the unused opening and use PTFE tape/sealant to ensure a liquid-tight connection. 2. Install a conduit fitting and pull the supply wires. 3. Connect shield to an earth ground at power supply. 4. Connect an earth ground wire to the nearest green ground screw (not shown in illustration). 5. Connect the positive supply wire to the (+) terminal and the negative supply wire to the (-) terminal. 10 ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters 6. Replace and tighten the cover to the transmitter wiring compartment before applying power. 1.4.2 Intrinsically Safe An Intrinsically Safe (IS) installation potentially has flammable media present. An approved IS barrier must be installed in the non-hazardous (safe) area to limit the available energy out to the hazardous area. See Agency Specifications Section 2.4.1. To install Intrinsically Safe wiring: 1. E nsure that the IS barrier is properly installed in the safe area (refer to local plant or facility procedures). Complete the wiring from the power supply to the barrier and from the barrier to the JM4 transmitter. 2. Remove the cover from the wiring compartment of the transmitter. Install the conduit plug in the unused opening and use PTFE tape/sealant to ensure a liquid-tight connection. 3. Install a conduit fitting and pull the supply wires. 4. Connect shield to an earth ground at power supply. 5. Connect an earth ground wire to the nearest green ground screw (not shown in illustration). 6. Connect the positive supply wire to the (+) terminal and the negative supply wire to the (-) terminal. 7. Replace and tighten the cover to the wiring compartment of the transmitter before applying power. 1.4.3 Explosion Proof Explosion Proof (also referred to as XP or flameproof ) is another method of designing equipment for installation into hazardous areas. A hazardous location is an area in which flammable gases or vapors are (or may be) present in the air in quantities sufficient to produce explosive or ignitable mixtures The wiring for the transmitter must be contained in Explosion Proof conduit extending into the safe area. • Due to the specialized design of the JM4 transmitter, no Explosion Proof conduit fitting (EY seal) is required within 18" of the transmitter. • An Explosion Proof conduit fitting (EY seal) is required between the hazardous and safe areas. To install Explosion Proof transmitter: 1. Install Explosion Proof conduit from the safe area to the conduit connection of the JM4 transmitter (refer to the local plant or facility procedures). 2. Remove the cover from the wiring compartment of the transmitter. 3. Connect shield to an earth ground at the power supply. ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 11 4. Connect an Earth ground wire to the nearest green ground screw per local electrical code (not shown in illustration). 5. Connect the positive supply wire to the (+) terminal and the negative supply wire to the (-) terminal. 6. Replace and tighten the cover to the wiring compartment of the transmitter before applying power. 1.5 Configuration Although the Jupiter Model JM4 transmitter can be delivered pre-configured from the factory, it can also be easily reconfigured in the shop or at the installation using the local LCD/Keypad, HART communicator, or PACTware/DTM. Bench configuration provides a convenient and efficient way to set up the transmitter before going to the tank site to complete the installation. Before configuring any transmitter, collect all operating parameters information. (-) negative (-) positive + - + - Apply power to the transmitter and follow the step-by-step procedures below for the menu-driven transmitter display. See Menu Navigation and Data Entry Section 1.5.2 Test Current Meter Information on configuring the transmitter using a HART communicator is given in Section 1.6. Power Supply 24 VDC 1.5.1 Bench Configuration The Jupiter Model JM4 transmitter can be easily configured at a test bench by connecting a standard 24 VDC power supply directly to the transmitter terminals as shown in the accompanying diagram. An optional digital multimeter is shown in the event that mA current measurements are desired. Fig. 1-9 G.P./I.S./Explosion Proof Model NOTE: Current measurements taken at these test points are an approximate value. Accurate current readings should be taken with the digital multimeter directly in series with the loop. NOTE: When using a HART communicator for configuration, a minimum 250-ohm line load resistance is required. Refer to your HART communicator manual for additional information. NOTE: The transmitter can be configured without the probe. Please disregard the “No Probe” diagnostic indicator that will appear. 1.5.2 Menu Navigation and Data Entry The four push buttons offer various forms of functionality for navigation and data entry. The Model JM4 user interface is hierarchical in nature, best described as a tree structure. Each level in the tree contains one or more items. Items are either menu labels or parameter names. • Menu labels are presented in all capital letters • Parameters are capital words 12 ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters 1.5.2.1 Navigating the Menu UP moves to the previous item in the menu branch. DOWN moves to the next item in the menu branch. BACK moves back one level to the previous (higher) branch item. Jupiter® Model JM4 Level 58.7 in P V % ENTER enters into the lower level branch or switches to the entry mode. Holding the ENTER down on any highlighted menu name or parameter will show help text for the item. OK 1.5.2.2 Data Selection UP DOWN BACK This method is used for selecting configuration data from a specific list. ENTER UP and DOWN to navigate the menu and highlight the item of interest. Fig 1-10 Home Screen ENTER allows modification of that selection. UP and DOWN to choose new data selection. ENTER to confirm selection. Use BACK (Escape) key at any time to abort the procedure and escape to previous branch item. 1.5.2.3 Entering Numeric Data Using Digit Entry This method is used to input numeric data, e.g., Probe Length, set 4mA and set 20mA. Push Button Keystroke Action Up Moves up to the next highest digit (0,1,2,3,....,9 or decimal point). If held down the digits scroll until the push button is released. Down Moves down to the next lowest digit (0,1,2,3,....,9 or decimal point). If held down the digits scroll until the push button is released. Back Moves the cursor to the left and deletes a digit. If the cursor is already at the leftmost position, then the screen is exited without changing the previously saved value. Enter Moves the cursor to the right. If the cursor is located at a blank character position, the new value is saved. All numeric values are left-justified, and new values are entered from left to right. A decimal point can be entered after the first digit is entered, such that .9 is entered as 0.9. Some configuration parameters can have a negative value. In this case, the leftmost position is reversed for the sign (either “-” for a negative value, or “+” for a positive value). ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 13 1.5.2.4 Entering Numeric Data Using Increment/Decrement Use this method to input the following data into parameters such as Damping and Failure Alarm. Push Button Keystroke Action Up Increments the displayed value. If held down the digits scroll until the push button is released. Depending on which screen is being revised, the increment amount may increase by a factor of 10 after the value has been incremented 10 times. Down Decrements the displayed value. If held down the digits scroll until the push button is released. Depending on which screen is being revised, the decrement amount may increase by a factor of 10 after the value has been decremented 10 times. Back Returns to the previous menu without changing the original value, which is immediately redisplayed. Enter Accepts the displayed value and returns to the previous menu. 1.5.2.5 Entering Character Data This method is used for parameters requiring alphanumeric character entry, such as for entering tags, etc. General Menu Notes: Push Button 1.5.3 Keystroke Action Up Moves to the previous character (Z...Y...X...W). If held down, the characters scroll until the push button is released. Down Moves to the next item character (A...B...C...D). If held down, the characters scroll until the push button is released. Back Moves the cursor back to the left. If the cursor is already at the leftmost position, then the screen is exited without changing the original tag characters. Enter Moves the cursor forward to the right. If the cursor is at the rightmost position, then the new tag is saved. Password Protection The Jupiter Model JM4 transmitter has three levels of password protection to restrict access to certain portions of the menu structure that affect the operation of the system. The user password can be changed to any numerical value up to 59999. When the transmitter is programmed for password protection, a password is required whenever configuration values are changed. User Password The User Password allows the customer to limit access to the basic configuration parameters. 14 ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters The default User Password installed in the transmitter at the factory is 0. With a password of 0, the transmitter is no longer password protected, and any value in the basic user menus can be adjusted without entering a confirming password. NOTE: If a User Password is not known or has been misplaced, the menu item New Password in the DEVICE SETUP/ADVANCED CONFIG menu displays an encrypted value representing the present password. Contact Technical Support with this encrypted password to retrieve the original User Password. Advanced Password Certain portions of the menu structure that contain more advanced parameters are further protected by an Advanced Password. This password will be provided when necessary, by Factory technical support. Factory Password Calibration-related and other factory settings are further protected by a Factory Password. 1.5.4 Model JM4 Menu: Step-By-Step Procedure The following tables provide a complete explanation of the software menus displayed by the JM4 transmitter. The menu layout is similar between the local Keypad/LCD interface, the DD, and the DTM. Use these tables as a step-by-step guide to configure the transmitter based on the desired measurement type from the following selections: • Level Only • Interface Only • Interface & Level Jupiter® Model JM4 Level 58.7 in • Level & Volume P V % HOME SCREEN OK The Home Screen consists of a “slide show” sequence of Measured Values screens which are rotated at 2-second intervals. Each Home Measured Value screen can present up to four information items: • HART® Tag UP DOWN BACK ENTER Fig 1-11 Home Screen • Measured Value Label, Numerical Value, Units • Status Will be displayed as text or optionally with NAMUR NE 107 symbol • Primary Value Bar Graph (shown in %) ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 15 The Home Screen presentation can be customized by viewing or hiding some of these items. See DISPLAY CONFIG under the DEVICE SETUP menu in Section 1.6.4 HART Menu - Model JM4. Figure 1-9 is an example of a Home Screen for a Model JM4 configured for a Level Only application. MAIN MENU Pressing any key on the Home Screen will present the Main Menu, consisting of three basic menu labels shown in all capital letters. • DEVICE SETUP MAIN MENU DEVICE SETUP DIAGNOSTICS MEASURED VALUES • DIAGNOSTICS • MEASURED VALUES Hold down Enter key for help As shown, the reverse video represents a cursor identifying the selected item, which will appear in reverse video on the LCD. The actions of the keys at this point are: Push Button Fig. 1-12. Main Menu Up Keystroke Action No action, as the cursor is already at the first item in the MAIN MENU Down Moves the cursor to DIAGNOSTICS Back Moves back to HOME SCREEN, the level above MAIN MENU Enter Presents the selected item, DEVICE SETUP NOTES:1. Items and parameters that are shown in lower level menus will depend on the Measurement Type chosen. Those parameters not applicable to the present Measurement Type will be hidden. 2. Holding down the Enter key when the cursor is highlighted over a parameter or menu will provide additional information about that item. DEVICE SETUP Choosing DEVICE SETUP from the MAIN MENU will result in an LCD presentation as shown at left. The small down arrow shown at the right hand side of the screen is the indication that more items are available below and can be accessed by pressing the DOWN key. Section 1.6.4 shows the entire tree menu for the Model JM4 DEVICE SETUP Menu. MEASURED VALUES Allows the user to scroll through all of the available measured values for the measurement type chosen. 16 ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters 1.5.5 Auto-Configuration/Reset New Probe Diagnostic Each JM4 probe has its own set of configuration parameters stored inside. With these parameters, it is possible to autoconfigure the transmitter using the following steps. 1. Connect the new probe to the transmitter. 2. The home screen will display a “Device Failure: New Probe” message in alternating video on the screen. 3. Pressing any key will bring the user directly to the “Clear New Probe Diagnostic” line in the Device Setup\Advanced Config\ Probe Params menu. NOTE: Clear New Probe Diagnostic will replace current settings with those needed to properly use the newly attached probe. Before executing, consider saving a file containing your current Basic Config, I/O Config, and Local Display Config settings for reference using the DTM or a HART communicator. 4. Press the Enter key to initiate the clearing process. NOTE: After running the diagnostic, check PV, measurement type, and 4 and 20 mA set points to be sure these parameters are appropriately set for the application. ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 17 1.5.6 Model JM4 Configuration Menu – Device Setup Home Screen Main Menu Device Setup Identity Product Name (read only) Orion S/N (read only) DIGITAL BOARD (read only) ANALOG BOARD (read only) [Physical Dev Tag] (read only) [Device Address] [Date Code] (read only) Basic Config Volume Config Local Display Config Advanced Config Factory Config Measurement Type: Level Only Interface Only Interface & Level Volume & Level System Units: Level Offset: -50 ft to 50 ft (-15 m to 15 m) Probe Properties Level Units Inches Feet Millimeters Centimeters Meters Volume Units* Cubic Feet Cubic Inches Gallons Milliliters Liters Distance Units Inches Feet Millimeters Centimeters Meters Fill Rate Units* Cubic Ft/Second Cubic Ft/Minute Cubic Ft/Hour Gallons/Second Gallons/Minute Gallons/Hour Liters/Second Liters/Minute Liters/Hour Interface Level Units*** Inches Feet Millimeters Centimeters Meters Upper Thickness Units**** Inches Feet Millimeters Centimeters Meters Temperature Units Fahrenheit Celsius Probe Model (read only) S/N (read only) Configuration (read only) Probe Type (read only) Probe Length (read only) Temperature Rating (read only) Vibration Rating (read only) *Only available when Measurement Type = Volume & Level **Not available when Measurement Type = Interface Only ***Only available when Measurement Type = Interface Only or Interface & Level ****Only Available when Measurement Type = Interface & Level 18 ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters 1.5.6 Model JM4 Configuration Menu – Device Setup Home Screen Main Menu Device Setup Identity Basic Config Volume Config* Vessel Type: Rectangular Horizontal/Flat Horizontal/Ellipse Horizontal/Spherical Spherical Vertical/Flat Vertical/Ellipse Vertical/Spherical Vertical/Conical Custom Table I/O Config Local Display Config Advanced Config Factory Config Vessel Dimensions: Radius Ellipse Depth Conical Height Width Length Custom Table Setup: Custom Table Type: Linear Spline Level Input Source: Keypad Sensor CUSTOM TABLE VALUES: Up to 30 Pairs of Level/Volume Data Primary Variable 4 mA Set Pt (LRV): -52 to +102 feet (-15.8 m to +31.1 m ) ([Upr] Level**, Ifc Level***) 0 to 50 feet (Upr Thickness) 0 to 9999999 cf (Volme*) 20 mA Set Pt (URV): -52 to +102 feet (-15.8 m to +31.1 m) ([Upr] Level**, Ifc Level***) 0 to 50 feet (Upr Thickness) 0 to 9999999 cf (Volme*) Failure Alarm: 22 mA 3.6 mA Hold Damping: 0 to 10 seconds *Only available when Measurement Type = Volume & Level **Not available when Measurement Type = Interface Only ***Only available when Measurement Type = Interface Only or Interface & Level ****Only Available when Measurement Type = Interface & Level ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 19 1.5.6 Model JM4 Configuration Menu – Device Setup Home Screen Main Menu Device Setup Identity Basic Config Volume Config I/O Config Local Display Config Language: English Français Deutsch Español Русский Português Status Symbol: Hide View Long Tag: Hide View Advanced Config Factory Config PV Bar Graph: Hide View Measured Values Upr Level**: Upr Echo Strength**: Ifc Level***: Ifc Echo Strength***: Upr Thickness: % Output: Distance: Analog Output: Volume*: Elec Temp: Hide View Hide View Hide View Hide View Hide View Hide View Hide View Hide View Hide View Hide View Fill Rate*: Hide View *Only available when Measurement Type = Volume & Level **Not available when Measurement Type = Interface Only ***Only available when Measurement Type = Interface Only or Interface & Level ****Only Available when Measurement Type = Interface & Level 20 ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters 1.5.6 Model JM4 Configuration Menu – Device Setup Home Screen Main Menu Device Setup Identity Basic Config Volume Config I/O Config Local Display Config Advanced Config Blocking Distance: 0 to 50 feet (0 m to 15 m) Minimum Separation: 0 to 28 inches (0 cm to 71 cm) Lvl Thresh Mode: Auto Largest Fixed Value Sloped Zero Offset: -50 to 50 feet (-15 m to 15 m) Lvl Sloped Start Value: 17 to 239 Level Trim: -2 to 2 feet (-0.6 m to 0.6 m) Factory Config Failure Alarm Delay: 0 to 5 sec Lvl Thresh Value: 0 to 87 Upr Lvl Polarity: Negative Positive Sensitivity: 0 to 255 Poll Address: 0 to 63 Theshold Settings Analog Output Analog Output Mode: Disabled (Fixed) Enabled (PV) New User Password: 0 to 599999 Fixed Loop Current: 400 to 2000 Reset Parameters Adjust Analog Output: Adjust 4mA Adjust 20mA 4mA Trim Value (read only) 20mA Trim Value (read only) Fdbk 4mA Trim Value (read only) Fdbk 20mA Trim Value (read only) CONFIG CHANGED Probe Properties Indicator Mode: Enabled Disabled Reset Config Changed Sensitivity (read only) Reset New Probe Diagnostic Lvl Thresh Mode (read only) Lvl Thresh Value (read only) Upr Lvl Polarity (read only) ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 21 1.5.6 Model JM4 Configuration Menu – Device Setup Home Screen Main Menu Device Setup Identity Basic Config Volume Config I/O Config Local Display Config Advanced Config Factory Config Elec Temp Offset: -60 to +60º C NAPValue: 0 to 59999 Factory Reset Factory Calib Conv Factor 0 to 32767 Probe Properties Scale Offset -3.28 to 3.28 ft (-1 m to 1 m) Drive+ Counts 0 to 20 Wait Counts 0 to 20 Drive- Counts 0 to 20 Probe Conv Factor (read only) Probe Scale Offset (read only) Drive+ Counts (read only) Wait Counts (read only) Drive- Counts (read only) Calibration Date (read only) Calibration Location (read only) 22 ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters 1.6 Configuration using HART A HART (Highway Addressable Remote Transducer) remote unit, such as a HART communicator, can be used to provide a communication link to the Jupiter Model JM4 transmitter. When connected to the control loop, the same system measurement readings shown on the transmitter are also shown on the communicator. The communicator can also be used to configure the transmitter. The HART communicator may need to be updated to include the Jupiter Model JM4 software (Device Descriptions). Refer to your HART Communicator Manual for update instructions. Junction 1.6.1Connections RL > 250 Ω - + A HART communicator can be operated from a remote location by connecting it to a remote junction or by connecting it directly to the terminal block in the wiring compartment of the Jupiter transmitter. Junction Room Display HART uses the Bell 202 frequency shift keying technique of high-frequency digital signals. It operates on the 4–20 mA loop and requires 250 Ω load resistance. A typical connection between a communicator and the Jupiter transmitter is shown in Figure 1-10. Power Supply Current Meter 1.6.2 HART Communicator Display A typical communicator display is an 8-line by 21-character LCD. When connected, the top line of each menu displays the model (Model JM4) and its tag number or address. For detailed operating information, refer to the instruction manual provided with the HART communicator. Fig. 1-12. Placement of Portable HART Communicator in Communication Loop 1.6.3 HART Revision Table Model JM4 1.x HART Version HCF Release Date Compatible with JM4 Software Dev Rev 1, DD Rev 1 May 2014 Version 1.0 and later 1.6.4 HART Menu – Model JM4 The Jupiter transmitter HART menu trees are shown in the following pages. Open the menu by pressing the alphanumeric key 4, then Device Setup, to display the second-level menu. ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 23 1.6.4 HART Menu – Model JM4 NOTE: Numbered menu boxes below correspond to numbered tables on Section 1.6.5. 1 2 3 4 5 6 7 1 PV PV Analog Output PV % Output Device Setup Setup Wizard Diagnostics Measured Values 1 Identity 2 26 1 Level 2 Upr Level 3 Ifc Level 4 Upr Thickness 5 Volume 6 Fill Rate 7 Distance 8 % Output 9 Analog Output 10 Echo Strength 11 Upr Echo Strength 12 Ifc Echo Strength 13 Temperature 2 Basic Config 3 4 5 6 7 24 Volume Config I/O Config Local Display Config Advanced Config Factory Config 3 1 2 3 4 5 6 7 8 9 Enter Password Tag Long Tag Descriptor Final asmbly num Date Message Date/Time/Initials Factory Identity 1 2 3 4 5 6 5 Enter Password Measurement Type System Units Level Offset Basic Config Diagram Probe Properties 1 2 3 4 5 7 Enter Password Vessel Type Vessel Dimensions Custom Table Setup Vessel Diagram 4 1 Manufacturer 2 Product Name 3 Orion S/N 4 Main Hardware Rev. 5 Main Firmware Rev. 6 CoP Hardware Rev. 7 CoP Firmware Rev. 8 Cfg chng count 9 Device ID 10 Universal Revision 11 Fld dev rev 12 Software rev 13 Num req preams 1 2 3 4 5 6 7 6 Probe Model S/N Configuration Probe Type Probe Length Temperature Rating Vibration Rating ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters 1.6.4 HART Menu – Model JM4 NOTE: Numbered menu boxes below correspond to numbered tables on Section 1.6.5. 1 2 3 4 5 6 7 PV PV Analog Output PV % Output Device Setup Setup Wizard Diagnostics Measured Values 1 2 3 4 Identity Basic Config Volume Config I/O Config 8 1 Enter Password 2 PV is 3 PV 4 mA Set Point 4 PV 20 mA Set Point 5 PV Failure Alarm 6 Damping 7 I/O Config Diagram 8 Variable Selection 9 Graph Ranges 10 Probe Properties 5 Local Display Config 1 2 3 4 5 6 7 6 Advanced Config 10 1 Enter Password 2 Blocking Distance 3 Minimum Distance 4 Level Trim 5 Ifc Level Trim 6 Failure Alarm Delay 7 Sensitivity 8 Adv Config Diagram 9 Threshold Settings 10 Analog Output 11 New User Password 12 Reset Parameters 13 Probe Properties 7 Factory Config ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 9 Enter Password Language Status Symbol Long Tag PV Bar Graph Display Setup Diagram Measured Values 13 1 Enter Password 2 Elec Temp Offset 3 NAP Value 4 Factory Reset 5 Factory Param 1 6 Factory Param 2 7 Factory Param 3 8 Factory Param 4 9 Factory Calib 10 Probe Properties 1 2 3 4 5 6 Lvl Thresh Mode 11 Lvl Thresh Value Ifc Lvl Thresh Mode Ifc Lvl Thresh Value Upr Lvl Polarity Ifc Lvl Polarity 1 Minimum Separation 12 2 Sensitivity 3 Reset New Probe Diagnostic 4 Lvl Thresh Mode 5 Lvl Thresh Value 6 Upr Lvl Polarity 7 Ifc Lvl Thresh Mode 8 Ifc Lvl Thresh Value 9 Ifc Lvl Polarity 1 2 3 4 5 6 7 Probe Conv Factor 14 Probe Scale Offset Drive+ Counts Wait Counts Drive- Counts Calibration Date Calibration Location 25 1.6.4 HART Menu – Model JM4 NOTE: Numbered menu boxes below correspond to numbered tables on Section 1.6.5. 1 2 3 4 5 6 7 PV PV Analog Output PV % Output Device Setup Setup Wizard Diagnostics Measured Values 1 Present Status 2 Event History 1 2 3 4 3 Advanced Diagnostics 17 1 Internal Values 2 Elec Temperatures 3 Transmitter Tests 4 Echo Curves 5 Echo History 6 Trend Data 26 15 1 2 3 4 5 6 7 Event Log Refresh History Reset History Set Clock 16 20 Echo Graph Curve 1 Curve 2 Refresh Graph Zoom Save Ref Echo Curve Parameters 1 Echo Graph 2 Curve 1 3 Curve 2 4 Refresh Graph 5 Zoom 6 Echo History Log 7 Refresh History 8 History Setup 9 Delete History 10 Set Clock 22 1 2 3 4 5 6 7 8 9 24 Trend Data Level Ifc Level Upr Thickness Echo Strength Ifc Echo Strength Analog Output % Output Data Log Setup 18 1 Level Ticks 2 Echo Strength 3 Ifc Ticks 4 Ifc Echo Strength 5 Lvl Noise/Threshold 6 Lvl Noise Location 7 Ifc Noise/Threshold 8 Ifc Noise Location 9 Distance 10 Fdbk Current 1 2 3 4 Present Temperature19 Max Temperature Min Temperature Reset Max/Min Temp 1 2 3 4 5 6 7 8 9 21 Enter Password Sensitivity Blocking Distance Upr Lvl Polarity Ifc Lvl Polarity Lvl Thresh Mode Lvl Thresh Value Ifc Lvl Thresh Mode Ifc Lvl Thresh Value 1 2 3 4 5 Echo History Mode 23 Event Triggers Time Triggers Set Clock Enter Password 1 2 3 4 Trending Variables 25 Time Setup Set Clock Enter Password ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters 1.6.5 HART Menu Items 1 Display Description Digital representation that tracks the Analog Output Number 1, under normal operating modes. 1 PV Level of material on the probe. (When in interface mode, this value corresponds to the level of the upper surface.) Digital representation that tracks the Analog Output Number 1, under normal operating modes. 2 PV Analog Output 3 PV % Output 4 Device Setup 5 Setup Wizard 6 Diagnostics 7 Measured Values Analog Output Value: Value that tracks the Digital Value representation, under normal operating modes Digital representation that tracks the Analog Output Number 1, under normal operating modes. Analog Output Value: Value that tracks the Digital Value representation, under normal operating modes Set of menus to allow full configuration of the transmitter. Menu showing Diagnostic information. A read-only screen that presents the various output values that can be displayed. (Available options will depend on Measurement Type.) 2 Display Description 1 Identity 2 Basic Config 3 Volume Config 4 I/O Config Allows for configuration of the 4/20mA Analog Output, which includes the lower and upper set points, Damping, and Failure Alarms. 5 Local Display Config Allows for customized presentation of information on the graphic LCD. The LCD can be configured to display up to two Measured Variables, along with a Tag, Bar Graph, and NE 107 symbols. 6 Advanced Config 7 Factory Config A read-only screen that displays basic manufacturer’s information about the transmitter. A menu that allows for basic configuration of the transmitter. A menu that allows for entry of known tank shapes or custom tables for volumetric output. This menu contains various tank shapes for easy configuration for those applications requiring Volumetric output. Allows for more advanced configuration and troubleshooting. (Advanced Password may be required for access to parameters.) Contact Technical Support. Allows viewing of Factory Parameters. These parameters are protected by a factory password and are not intended to be adjusted in the field. *For ‘Volume & Level’ Measurement Type only. ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 27 1.6.5 HART Menu Items (cont.) 3 Display 1 Description Enter Password 2 Tag 3 Long Tag 4 Descriptor 5 Final asmbly num 6 Date 7 Message 8 Date/Time/Initials 9 Factory Identity Text that is associated with the Field Device installation. This text can be used by the user in any way. A recommended use is as a unique label to a plant that correlates to a Field Device label, a plant drawing, or on a Control System. This variable is also used as a type of data link layer address handle. Functions exactly like Tag except the size is larger (maximum of 32 ISO Latin 1 characters). Text that is associated with the Field Device. This text can be used by the user in any way. There is no specific recommended use. Number that is used for identification purposes, and is associated with the overall Field Device. Gregorian calendar date that is stored in the Field Device. This date can be used by the user in any way. There is no specific recommended use. Text that is associated with the Field Device. This text can be used by the user in any way. There is no specific recommended use. When and by whom calibration was performed. A read-only screen that displays detailed manufacturer’s information about the transmitter, such as Serial Number and hardware/software revisions. 4 Display 28 Description References a specific manufacturer, which is usually a company name, that is responsible for the manufacture of this Field Device. 1 Manufacturer 2 Product Name 3 Orion S/N 4 Main Hardware Rev. 5 Main Firmware Rev. 6 CoP Hardware Rev. 7 CoP Firmware Rev. This revision corresponds to the software or firmware that is embedded in the CoProcessor of the Field Device. 8 Cfg chng coun Indicates the number of times the device’s configuration or calibration has been changed by a host application or from a local operator interface. 9 Device ID 10 Universal Revision 11 Fld dev rev 12 Software rev 13 Num req pream Transmitter Trade Name. Serial number of the electronics contained in this transmitter. This revision corresponds to the electronics that are used in the Field Device. This revision corresponds to the software or firmware that is embedded in the Main Processor of the Field Device. This revision corresponds to the electronics that are used in the Field Device. Uniquely identifies the Field Device when combined with the Manufacturer Identification and Device Type. Therefore, this variable cannot be modified by the Host user. Revision of the Universal Device Description, to which the Field Device conforms. Revision of the Field Device Specific Device Description, to which the Field Device conforms. This revision corresponds to the firmware that is embedded in the Field Device. Number of Preambles required from the Host request by the Field Device. ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters 1.6.5 HART Menu Items (cont.) 5 Display Description 1 Enter Password 2 Measurement Type 3 System Units 4 Level Offset 5 Basic Config Diagram 6 Probe Properties The desired measurement mode of operation. (Selection of Measurement Type may be constrained by the Probe Model.) A menu that allows for setting the measurement units used by the transmitter. Desired level reading when liquid surface is at the tip of the probe. (Range is -50 feet [-15 meters] to +50 feet [15 meters]) Displays probe configuration parameters. 6 Display Description 1 Probe Model 2 S/N 3 Configuration 4 Probe Type 5 Probe Length 6 Temperature Rating 7 Vibration Rating Type of probe connected to the transmitter, as shown by the probe model number on the nameplate. Refer to the I/O Manual for additional information regarding different Probe Models. Serial number of the probe connected to this transmitter. Probe configuration with sensor location. Type of probe connected to the transmitter. Distance from probe reference point to end of probe. Up to 35 feet (10.7 meters) maximum depending on Probe Model. (Probe reference point is bottom of NPT Threads, top of BSP Threads, or flange face for direct insertion, or end of probe head assembly for external mount.) Temperature rating of the probe. Vibration rating of the probe. 7 Display Description 1 Enter Password 2 Vessel Type* Radius* 3 Length Width 4 Custom Table 5 Vessel Diagram Shape of vessel. (Used when Measurement Type = Volume) Radius of the cylindrical/spherical portion of the vessel Horizontal length of the rectangular vessel or of the cylindrical portion of a vessel with elliptical or spherical ends. Horizontal width of the rectangular vessel. Allows for Custom Volume Strapping Table entry. ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 29 1.6.5 HART Menu Items (cont.) 8 Display Description 1 Enter Password 2 PV is 3 PV 4 mA Set Point 4 PV 20 mA Set Point An index location that indicates which Field Device dynamic variable has been mapped into the Primary Variable dynamic variable. Enter 4 mA point in level units Enter 20 mA point in level units Digital representation that tracks the Analog Output Number 1, under normal operating modes. 5 PV Failure Alarm 6 Damping 7 I/O Config Diagram 8 Variable Selection 9 Graph Ranges 10 Probe Properties - Lvl 4mA Set Point - Ifc 4mA Set Point* - Thk 4mA Set Point* - Vol 4mA Set Point** - Lvl 20mA Set Point - Ifc 20mA Set Point* - Thk 4mA Set Point* - Vol 20mA Set Point** 30 Defines how the Analog Output will respond when the Field Device detects that the Analog Output may not be tracking the associated Field Device Variable. NOTE- The Digital Value representation may not be determinate. A damping factor (0-10 seconds) may be added to smooth the output in the event of turbulence. Allows for selection of the Secondary Variable (SV), Tertiary Variable (TV), and Quaternary Variable (QV). The analog 4/20 mA output will follow the PV. Defines the limits of the vertical axes in DD/DTM graphs. Defines the operational endpoint from which the Analog Value and the 0% point of the Percent Range are derived. In addition, the Lower Range Value defines an operational endpoint from which the alarms associated with the Analog Value and the alarms associated with the Digital Value representation are derived. Defines the operational endpoint from which the Analog Value and the 100% point of the Percent Range are derived. In addition, the Upper Range Value defines an operational endpoint from which the alarms associated with the Analog Value and the alarms associated with the Digital Value representation are derived. *For ‘Interface & Level’ Measurement Type Only **For ‘Volume & Level’ Measurement Type only. ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters 1.6.5 HART Menu Items (cont.) 9 Display 1 Description Enter Password 2 Language 3 Status Symbol 4 Long Tag 5 PV Bar Graph 6 Display Setup Diagram 7 Measured Values - Enables choice of language to be displayed on the LCD. Enables NE 107 Status symbol to be displayed on Home Screen. Enables Long Tag to be displayed on the Home Screen. Enables a bar graph (displaying the Primary Variable in percent) to be displayed on the Home Screen. A read-only screen that presents the various output values that can be displayed. (Available outputs will depend on Measurement Type). Upr Level - Ifc Level - Upr Thickness - Distance - Volume - Fill Rate - Upr Echo Strength - Ifc Echo Strength - % Output - Analog Output - Elec Temp A read-only screen that presents the various output values that can be displayed. (Available outputs will depend on Measurement Type). ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 31 1.6.5 HART Menu Items (cont.) 10 Display 1 Enter Password 2 Blocking Distance 3 Level Trim 4 Ifc Level Trim 5 Failure Alarm Delay 6 Sensitivity 7 Adv Config Diagram Description Distance below the reference point within which level is ignored. (Operation is undefined when the liquid level is within the blocking distance.) An offset value to be used to force the transmitter to output the exact Level or Distance. This should only be used after all parameters have been entered correctly, and it has been confirmed that the transmitter is tracking the correct level. Delay that can be added to loop failure condition. This delay can be used to ignore nuisance, short term alarms. Initial setting of this delay should be short, e.g., 1-2 seconds. Present Sensitivity (gain) of the instrument. Default setting depends on the value in the probe memory and is suitable for most installations. Refer to I & O manual before adjusting. Threshold Settings Allows for configuration of the various threshold settings. Automatic Threshold is used to detect the strongest signal on the probe and should only be used when it is ensured that only one medium is present. Fixed Threshold is used to detect the first valid signal on the probe and should be used in cases where stratification can occur. For example, applications where water bottoms can occur. 9 Analog Output Certain parameters are password protected to limit access by the user. Parameters that should never be changed by the user are protected with the Factory password. Some parameters, intended for field use, that may be changed in special, controlled situations require the Advanced password. 10 New User Password 11 Reset Parameters Reset the device to factory calibrated settings. If using a HART host, disconnect and then reconnect the host after performing the reset. 12 Probe Properties Displays probe configuration parameters. 8 Change password that is required to access user parameters. 11 Display Lvl Thresh Mode Lvl Thresh Value Ifc Lvl Thresh Mode Description Selects the signal threshold control for measuring the upper level pulse. Default setting depends on the value in the probe memory and is suitable for most installations. Refer to I & O manual before adjusting. Ifc Lvl Thresh Value Upr Lvl Polarity Selects the polarity for measuring the upper level pulse. Typically set to match the polarity of the first portion of the sine-wave signal of a direct insertion float, or the first portion of the M-shaped signal of an external mount probe. Ifc Lvl Polarity 32 ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters 1.6.5 HART Menu Items (cont.) 12 Display Description Minimum distance that can be achieved between the magnets on adjacent floats when the floats are touching each other. 1 Minimum Separation 2 Sensitivity 3 Reset New Probe Diagnostic Clears the diagnostic that indicates a new probe has been attached. Updates the memory in the transmitter to match the probe. 4 Lvl Thresh Mode 5 Lvl Thresh Value Selects the signal threshold control for measuring the upper level pulse. Default setting depends on the value in the probe memory and is suitable for most installations. Refer to I & O manual before adjusting. 6 Upr Lvl Polarity 7 Ifc Lvl Thresh Mode 8 Ifc Lvl Thresh Value 9 Ifc Lvl Polarity Present Sensitivity (gain) of the instrument. Default setting depends on the value in the probe memory and is suitable for most installations. Refer to I & O manual before adjusting. Selects the polarity for measuring the upper level pulse. Typically set to match the polarity of the first portion of the sine-wave signal of a direct insertion float, or the first portion of the M-shaped signal of an external mount probe. Selects the signal threshold control for measuring the upper level pulse. Default setting depends on the value in the probe memory and is suitable for most installations. Refer to I & O manual before adjusting. Selects the polarity for measuring the upper level pulse. Typically set to match the polarity of the first portion of the sine-wave signal of a direct insertion float, or the first portion of the M-shaped signal of an external mount probe. 13 Display 1 Enter Password 2 Elec Temp Offset 3 NAP Value 4 Factory Reset 5 Factory Param 1 6 Factory Param 2 7 Factory Param 3 8 Factory Param 4 9 Factory Calib 10 Probe Properties Description PCB temperature calibration value. Refer to I & O manual before adjusting. Advanced Password used for advanced troubleshooting. Reset the device to factory default settings. If using a HART host, disconnect and then reconnect the host after performing the reset. Factory parameter. Displayed for diagnostic purposes only. Read-Only Menu showing Factory Calibration Parameters. Displays probe configuration parameters. 14 Display 1 Probe Conv Factor 2 Probe Scale Offset 3 Drive+ Counts 4 Wait Counts Description Factory parameter. Displayed for diagnostic purposes only. 5 Drive- Counts 6 Calibration Date Date on which the probe was calibrated. 7 Calibration Location Location where the probe was calibrated. ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 33 1.6.5 HART Menu Items (cont.) 15 Display Description 1 Present Status Shows the Present Status (health) of the transmitter. 2 Event History The history of the 10 most recent diagnostic events. 3 Menu containing Advanced Diagnostic parameters. 4 Advanced Diagnostics Echo Curves Allows configuration of the Echo Curve option. 5 Echo History 6 Trend Data Allows configuration of the Echo History Option. Saving an Echo Curve under a fault condition is important for accurate troubleshooting. Graph displaying real-time trend data. 16 Display 1 Event Log 2 Refresh History 3 Reset History 4 Set Clock Description Allows for viewing of the 10 most recent diagnostic indicators. Displays a history of most recent diagnostic events. For each event, the time when the event occurred and the duration of the event are shown. The table of history events displays the most recent event at the top with successively preceding events in descending order. Clears entries in Status History and resets the run time to zero. Sets the Real-Time Clock in the device. 17 Display 1 Internal Values 2 Elec Temperatures 3 Transmitters Tests Description Shows detailed transmitter performance-related parameters. This menu displays the Maximum, Minimum, and Present temperatures of the electronics. Menu containing various tests to determine the functioning of the device. 18 Display 34 Description 1 Level Ticks Relative location of level signal. Displayed for diagnostic purposes only. 2 Echo Strength Relative amplitude of the level signal. Displayed for diagnostic purposes only. 3 Ifc Ticks 4 Ifc Echo Strength 5 Lvl Noise/Threshold Amplitude of the largest noise signal in percent of the level threshold. 6 Lvl Noise Location Location on the probe where greatest upper level noise has occurred. Location is relative to the lower probe end. 7 Ifc Noise/Threshold Amplitude of the largest noise signal in percent of the interface threshold. 8 Ifc Noise Location Location on the probe where greatest interface level noise has occurred. Location is relative to the lower probe end. 9 Distance 10 Fdbk Current Relative location of the interface level signal. Displayed for diagnostic purposes only. Relative amplitude of the interface level signal. Displayed for diagnostic purposes only. Distance from the sensor reference point to the upper surface level. Factory parameter. Displayed for diagnostic purposes only. ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters 1.6.5 HART Menu Items (cont.) 19 Display Description 1 Present Temperature Present temperature measured in the electronics compartment. 2 Max Temperature Maximum temperature measured in the electronics compartment. 3 Min Temperature Minimum temperature measured in the electronics compartment. 4 Reset Max Min Temp Reset the maximum and minimum temperatures measured in the electronics compartment to the present temperature. 20 Display Description 1 Echo Graph 2 Curve 1 Select the primary curve to display. 3 Curve 2 Select the secondary curve to display. 4 Refresh Graph 5 Zoom 6 Save Ref Echo Curve 7 Parameters Click to refresh Echo Curve. Allows user to zoom in and out of a specific portion of the Echo Curve. Method to save a reference echo curve in the device. The reference echo curve will be retained until over-written by a new reference echo curve. 21 Display Description 1 Enter Password 2 Sensitivity 3 Blocking Distance 4 Upr Lvl Polarity Selects the polarity for measuring the upper level pulse. Typically set to match the polarity of the first portion of the sine-wave signal of a direct insertion float, or the first portion of the M-shaped signal of an external mount probe. 5 Ifc Lvl Polarity Selects the polarity for measuring the interface level pulse. Typically set to match the polarity of the first portion of the sine-wave signal of a direct insertion float, or the first portion of the M-shaped signal of an external mount probe. 6 Lvl Thresh Mode Selects the signal threshold control for measuring the upper level pulse. Default setting depends on the value in the probe memory and is suitable for most installations. Refer to I & O manual before adjusting. 7 Lvl Thresh Value Relative setting of the threshold for detecting level. Default setting depends on the value in the probe memory and is suitable for most installations. Refer to I & O manual before adjusting. 8 Ifc Lvl Thresh Mode Selects signal threshold control for measuring liquid-liquid interface level. Default setting depends on the value in the probe memory and is suitable for most installations. Refer to I & O manual before adjusting. 9 If Lvl Thresh Value Relative setting of the threshold for detecting interface level. Default setting depends on the value in the probe memory and is suitable for most installations. Refer to I & O manual before adjusting. Present Sensitivity (gain) of the instrument. Default setting depends on the value in the probe memory and is suitable for most installations. Refer to I & O manual before adjusting. Distance below the reference point within which level is ignored. (Operation is undefined when the liquid level is within the blocking distance.) ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 35 1.6.5 HART Menu Items (cont.) 22 Display Description 1 Echo Graph 2 Curve 1 Select the primary curve to display. 3 Curve 2 Select the secondary curve to display. 4 Refresh Graph 5 Zoom 6 Echo History Log 7 Refresh History 8 History Setup 9 Delete History 10 Set Clock Click to refresh Echo Curve. Allows user to zoom in and out of a specific portion of the Echo Curve. Listing of echo curves saved in the device. Method to re-read the echo history summary. Menu for setting up the automatic echo history capture feature of the device. Allows the History information to be cleared and reset. Sets the Real-Time Clock in the device. 23 Display Description 1 Echo History Mode 2 Event Triggers 3 Time Triggers 4 Set Clock 5 Enter Password Selection to save echo curves based on time intervals or selected diagnostic events. Listing of diagnostic indicators that can be selected to trigger an automatic saving of an echo curve. Listing of parameters to control time-based automatic saving of echo curves. Sets the Real-Time Clock in the device. 24 Display 36 Description 1 Trend Data 2 Level 3 Ifc Level 4 Upr Thickness Thickness of the upper liquid layer. 5 Echo Strength Relative strength of the level signal being detected. (When in the interface mode, this value corresponds to the strength of the upper level signal.) 6 Ifc Echo Strength 7 Analog Output 8 % Output 9 Data Log Setup Graph displaying real-time trend data. Level of material on the probe. (When in interface mode, this value corresponds to the level of the upper surface.) Level of liquid-liquid interface. (When no interface is present, this value corresponds to the level of product in the vessel.) Relative strength of the interface level signal. Allows for configuration of the 4/20mA Analog Output, which includes the Poll Address, Analog Output Mode, and trimming of the loop. Percent of Output of the Primary Variable and Analog Output 1 Current. Menu containing parameters to set up the device’s internal data log feature. ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters 1.6.5 HART Menu Items (cont.) 25 Display Description 1 Trending Variables 2 Time Setup 3 Set Clock 4 Enter Password Listing of Device Variables that can be selected to be saved in the internal data log feature of the device. A menu that allows the user to set the time span and sample interval for the Data Log. Sets the Real-Time Clock in the device. 26 Display Description 1 Level 2 Upr Level 3 Ifc Level 4 Upr Thickness Level of material on the probe. (When in interface mode, this value corresponds to the level of the upper surface.) Level of liquid-liquid interface. (When no interface is present, this value corresponds to the level of product in the vessel.) Thickness of the upper liquid layer. 5 Volume 6 Fill Rate 7 Distance Distance from the sensor reference point to the upper surface level. Percent of Output of the Primary Variable and Analog Output 1 Current. Volume of product in the vessel. Fill rate of the liquid in the vessel. 8 % Output 9 Analog Output Value that tracks the Digital Value representation, under normal operating modes 10 Echo Strength Relative strength of the level signal being detected. (When in the interface mode, this value corresponds to the strength of the upper level signal.) 11 Upr Echo Strength 12 Ifc Echo Strength 13 Temperature Relative strength of the interface level signal. The present temperature of the electronics. ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 37 2.0 Reference Information This section presents an overview of the operation of the Jupiter magnetostrictive transmitter, information on troubleshooting common problems, listing of agency approvals, lists of replacement and recommended spare parts, and detailed functional, performance and physical specifications for the instrument. 2.1Description The Jupiter is a two-wire, 24 VDC level transmitter based on the concept of magnetostrictive level measurement technology. The Jupiter electronics are housed in an ergonomic housing of two tandem compartments angled at a 45° angle for ease of wiring and configuration. 2.2 Theory of Operation Magnetostrictive level sensors are based on “time-of-flight” technology. Permanent magnets contained within a float device tracks the process liquid as it changes level. The Jupiter probe is fixed within close proximity to this magnetic field. A short current pulse is then applied to a specially designed wire alloy contained within the probe. The interaction of the current pulse and magnetic field causes distortion in a small section of the wire alloy. This in turn creates a vibratory disturbance which begins to travel through the wire at a very constant rate of speed. The disturbance is later detected via a sensing device at the transmitter end of the probe and sent to the electronics unit where it is filtered and amplified. Extremely accurate level measurement can thus be obtained precisely measuring the elapsed time between the current pulse (start), and the returned pulse (stop). The Jupiter electronics module processes these signals, and then performs various mathematical operations in order to provide the user with an analog and/or digital representation of the liquid level. 2.3Troubleshooting The JUPITER Model JM4 transmitter is designed and engineered for trouble-free operation over a wide range of operating conditions. The transmitter continuously runs a series of internal self-tests and displays helpful messages on the large graphic liquid crystal display (LCD) when attention is required. The combination of these internal tests and diagnostics messages offer a valuable proactive method of troubleshooting. The device not only tells the user what wrong, but also, and more importantly, offers suggestions on how to solve the problem. All of this information can be obtained directly from the transmitter on the LCD, or remotely by using a HART communicator or PACTware and the JUPITER Model JM4 DTM. 38 ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters PACTwareTM PC Program The JUPITER Model JM4 offers the ability to perform more advanced diagnostics such as Trending and Echo Curve analysis using a PACTware DTM. This is a powerful troubleshooting tool that can aid in the resolution of any diagnostic indicators that may appear. 2.3.1 Diagnostics (Namur NE 107) The JUPITER Model JM4 transmitter includes an exhaustive list of Diagnostic Indicators which follow the NAMUR NE 107 guidelines. Fig. 2-1. Namur NE 107 Status Signals Symbols NAMUR is an international user association of automation technology in process industries, whose goal is to promote the interest of the process industry by pooling experiences among its member companies. In doing so, this group promotes international standards for devices, systems, and technologies. The objective of NAMUR NE 107 was essentially to make maintenance more efficient by standardizing diagnostics information from field devices. This was initially integrated via Foundation fieldbus, but the concept applies regardless of the communication protocol. According to the NAMUR NE107 recommendation, “Self Monitoring and Diagnosis of Field Devices,” fieldbus diagnostic results should be reliable and viewed in the context of a given application. The document recommends categorizing internal diagnostics into four standard status signals: • Failure • Function Check • Out of Specification • Maintenance required These categories are shown by both symbols and colors, depending on the display capability. In essence, this approach ensures that the right diagnostic information is available to the right person-at the right time. In addition, it allows diagnostics to be applied, as most appropriate, for a particular plant application (such as process control engineering or asset management maintenance). Customer specific mapping of diagnostics to these categories allows for flexible configuration depending on the user’s requirements. From an external Model JM4 transmitter perspective, diagnostic information includes measurement of process conditions, in addition to detection of internal device or system anomalies. ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 39 As mentioned above, the indicators can be assignable (via the a DTM or host system) by the user to any (or none) of the NAMUR recommended Status Signal categories: Failure, Function Check, Out of Specification, and Maintenance Required. Analog Output Error Failure The Foundation fieldbus transmitter version of the Model JM4 was implemented according to the Field Diagnostics Profile, which is consistent with the objectives of NE 107. Function Check High Temperature Dry Probe In the Foundation fieldbus version, diagnostic indicators can be mapped to multiple categories, an example is shown in the diagram at left. Echo Lost Out of Specification Calibration Required In this example, “Calibration Required” is mapped to both the Out of Specification and Maintenance Required status signals, and the diagnostic indicator named “High Temperature” is mapped to none of the signals. Maintenance Required Diagnostic Indicators Fig. 2-2 Namur NE 107 Status Signals - Venn Diagram Indicators that are mapped to the Failure category will normally result in a current loop alarm output. The alarm state for HART transmitters is configurable as high (22 mA), Low (3.6 mA), or Hold (last value). Users will not have the ability to unassign certain indicators from the Failure signal category as the Model JM4 user interfaces will prohibit or reject such re-assignment entries). This is to ensure that current loop alarms are asserted in situations where the device is not able to provide measurements due to critical failures. (For example, if the alarm selection has not been set to Hold, or a fixed current mode is in effect.) A default mapping of all diagnostic indicators will be applied initially, and can be re-applied through use of a reset function. Refer to the table below for a complete listing of the Model JM4 diagnostic indicators, along with their explanations, default categories, and recommended remedies. NOTES: 1. The remedies shown in this table can also be seen on the transmitter LCD by viewing the present status screen when the device is in a diagnostic condition. 40 2. Those indicators showing failure as the default result in an alarm condition. ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters 2.3.2 Troubleshooting Table Problem Solution Blank display Ensure local Keypad / LCD is properly installed. Remove power and reapply power to the unit. Check to see if LED on module is illuminated. Check voltage at terminal board. If jumper is in place under display, remove jumper. Transmitter does not track level (External Mount) Check echo curve for noise preventing tracking of level. Remove transmitter and probe from piping column and test with re-alignment magnet. Run magnet from bottom (Direct Insertion) to top of probe. Check zero and span calibration. If no change in output, consult the factory. Float inside the level gauge is moving slowly or not at all. Ensure that the magnetic level indicator is plumb. The process fluid being measured may be too viscous and heat tracing may be required to make the material more fluid. The specific gravity of the process fluid and float weight may need to be reverified. The liquid being measured may contain magnetic particles collecting on the magnetic section of the float causing drag. If this happens magnetic trap assemblies can be purchased from the factory. Visual inspection of the float may be required to see if the float has collapsed. LEVEL, % OUTPUT, and LOOP values are all inaccurate. Wipe probe with external magnet. Confirm configuration settings. Consult factory. LEVEL, % OUTPUT, and LOOP values fluctuate. Check echo curve for noise levels that could be affecting level reading. Turbulence, increase damping factor until readings stabilize. Level reading on display is correct, but loop value is stuck at 4 mA. ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters Set poll address to zero. 41 2.3.3 Status Messages Display Message Brief Description Solution No Probe No probe connected to transmitter Check probe connection to transmitter, Consult Factory New Probe Probe memory contents disagree with EEPROM image On Display, go to ‘Reset New Probe’ and enter password. Analog Board Error No response from coprocessor, or clock error Consult Factory. Probe Memory Error Memory device in probe is unresponsive Consult Factory. No Float Detected Echo curve does not rise above Run echo curve. If a visible peak exists, increase gain/ threshold sensitivity. If there is no peak, visually inspect probe to confirm presence of float. If float still not detected, consult factory. Config Conflict Measurement Type and Primary Variable selection parameters are inconsistent Confirm measurement type matches PV. Good Examples: Level exceeds highest level in strapping table or top of vessel by more than 5% Confirm span set points are at desired values. Run echo curve. Check for noise at top of probe. If top mount or direct insertion unit, increase deadband/blocking distance High Volume Alarm 1. MT = Level Only, PV = Total Level 2. MT = Level & IFC, PV = IFC Extra Float Detected Echo curve rises above threshold additional instance from expected number Check Measurement type; Run echo curve to check for extra peaks; Decrease Gain/Sensitivity Settings; Swipe probe with pocket magnet to eliminate possibility of residual magnetism; Consult Factory. 2nd Float Missing Echo curve rises above threshold only once Check Measurement type; Run echo curve; Increase Gain/ Sensitivity Settings; Verify two floats are present. Consult Factory. High Elec Temp Present electronics temperature Take measures to cool transmitter head. Consider above maximum installing sunshade. Low Elec Temp Present electronics temperature Take measure to warm transmitter head. Consider below minimum installing heat tracing. Adjust Analog Out Loop trim parameters are at default values Low Supply Voltage Power supply voltage Check supply voltage. inadequate to prevent brownout or reset Weak Upr Echo Strength of echo from float at gas-liquid interface less than allowable minimum Run echo curve. Increase Gain/Sensitivity Settings. Consult Factory. Weak Ifc Echo Strength of echo from float at liquid-liquid interface less than allowable minimum Run echo curve. Increase Gain/Sensitivity Settings; Consult Factory. High Noise/Lvl Threshold Strength of baseline noise too near upper level threshold Check echo curve for noise levels. Echo Rejection may be required, Consult Factory, Swipe probe with pocket magnet to eliminate possibility of residual magnetism High Noise/Ifc Threshold Strength of baseline noise too near interface level threshold Check echo curve for noise levels. Echo Rejection may be required, Consult Factory, Swipe probe with pocket magnet to eliminate possibility of residual magnetism 42 Perform Trim Loop Current Check via HART Communication ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters 2.3.4 Diagnostic Help Selecting DIAGNOSTICS from the MAIN MENU presents a list of five ITEMS from the top level of the DIAGNOSTICS tree. DIAGNOSTICS Present Status EVENT HISTORY ADVANCED DIAGNOSTICS ECHO CURVES ECHO HISTORY OK Fig. 2-3 Diagnostics Menu When Present Status is highlighted, the highest MAGNETROL priority active diagnostic indicator (numerically lowest in Table 3.3.3) is displayed on the bottom LCD line, which is “OK” as shown at left. Pressing the ENTER key moves the active diagnostic indicator to the top line outdented and presents in the lower area of the LCD a brief explanation of and possible remedies for the indicated condition. A blank line separates the explanation from the remedies. Additional active diagnostic indicators, if any, appear with their explanations in descending priority order. Each additional active indicator name-explanation pair is separated by a blank line from the one above. If the explanation and remedy text (and additional name explanation pairs) exceeds the available space, a appears in the rightmost column of the last line indicating more text below. In this situation, the DN key scrolls text up one line at a time. Similarly, while text exists above the upper line of the text field, a appears in the rightmost column of the top (text) line. In this situation, the UP key scrolls the text down one line at a time. Otherwise the DN and UP keys are inoperative. In all cases the ENT or DEL key reverts to the previous screen. When the transmitter is operating normally and the highlight cursor is positioned on Present Status, the bottom LCD line displays “OK” because no diagnostic indicators are active. EVENT HISTORY – This menu displays the parameters related to diagnostic event logging. ADVANCED DIAGNOSTICS – This menu displays parameters related to some of the advanced diagnostics available within the Model JM4. DEVICE FAILURE No Probe INTERNAL VALUES – Displays read-only internal parameters. ELEC TEMPERATURES – Displays temperature information as measured in the potted module in degrees F or C. TRANSMITTER TESTS – Allows the user to manually set the output current to a constant value. This is a method for the user to verify operation of the other equipment in the loop. Fig. 2-4 Status Message - No Probe ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters ECHO CURVES – This menu allows the user to display the live Echo Curve and Echo Rejection on the LCD. 43 2.4 Configuration Information 2.4.1 Volumetric Capability Selecting Measurement Type = Volume and Level allows the Model JM4 transmitter to measure volume as the Primary Measured Value. 2.4.1.1 Configuration Using Built-In Vessel Types The following table provides an explanation of each of the System Configuration parameters required for volume applications that use one of the nine Vessel Types. Configuration Parameter Volume Units Vessel Type Vessel Dims Radius Ellipse Depth Conical Height 44 Explanation A selection of Gallons (factory default Volume Unit), Milliliters, Liters, Cubic Feet, or Cubic Inches, is provided. Select either Vertical/Flat (factory default Vessel Type), Vertical/Elliptical, Vertical/Spherical, Vertical/Conical, Custom Table, Rectangular, Horizontal/Flat, Horizontal/Elliptical, Horizontal/Spherical, or Spherical. Note: Vessel Dims is the next screen only if a specific Vessel Type was selected. If Custom Table was selected. Refer to page 61 to select the Cust Table Type and Cust Table Vals. See the vessel drawings on the following page for relevant measuring areas. Used for all Vessel Types with the exception of Rectangular. Used for Horizontal and Vertical/Elliptical vessels. Used for Vertical/Conical vessels. Width Used for Rectangular vessels. Length Used for Rectangular and Horizontal vessels. ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters Vessel Types Horizontal/Spherical Spherical Horizontal/Elliptical Vertical/Elliptical Vertical/Spherical Rectangular Vertical/Flat Vertical/Conical Horizontal/Flat ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 45 2.4.1.2 Configuration Using Custom Table If none of the nine Vessel Types shown can be used, a Custom Table can be created. A maximum of 30 points can be used to establish the level to volume relationship. The following table provides an explanation of each of the System Configuration parameters for volume applications where a Custom Table is needed. Configuration Parameter Volume Units Vessel Type Explanation (Custom Volumetric Table) A selection of Gallons (factory default Volume Unit), Milliliters, Liters, Cubic Feet, or Cubic Inches, is provided. Select Custom Table if none of the nine Vessel Types can be used. Cust Table Type The Custom Table points can be a Linear (straight line between adjacent points) or Spline (can be a curved line between points) relationship. See below drawing for more information. Cust Table Vals A maximum of 30 points can be used in building the Custom Table. Each pair of values will have a level (height) in the units chosen in the Level Units screen, and the associated volume for that level point. The values must be monotonic, i.e. each pair of values must be greater than the previous level/volume pair. The last pair of values should have the highest level value and volume value associated with the level in the vessel. P9 P8 P2 P7 P6 P5 Transition Point P4 P1 P2 P1 Linear 46 P3 Use where walls are not perpendicular to base. Concentrate at least two points at the beginning (P1) and end (P9); and three point s at either side of transition points SPLINE ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters 2.4.2 Reset Function A parameter labeled “Reset Parameter” is located at the end of the DEVICE SETUP/ADVANCED CONFIG menu. In the event a user gets confused during configuration or advanced troubleshooting, this parameter gives the user the ability to reset the Model JM4 transmitter configuration. Unique to the Model JM4 transmitter is the ability for Orion Instruments to fully “pre-configure” devices to customer requests. For that reason, the Reset function will return the device back to the state at which it left the factory. It is recommended that Orion Instruments Technical Support be contacted as the Advanced User password will be required for this reset. 2.4.3 Additional Diagnostic/Troubleshooting Capabilities 2.4.3.1 Event History As a means for improved troubleshooting capability, a record of significant diagnostic events is stored with time and date stamps. A real time on board clock (which must be set by the operator), will maintain the current time. 2.4.3.2 Context-sensitive Help Descriptive information relevant to the highlighted parameter in the menu will be accessible via the local display and remote host interfaces. This will most often be a parameter-related screen, but could also be information about menus, actions (for example, Loop [Analog Output] Test, resets of various types), diagnostic indicators, etc. For example: Dielectric Range — Selects the range bounding the dielectric constant of the medium in vessel. For interface measurement mode, it selects the range bounding the dielectric constant of the lower liquid medium. Some ranges may not be selectable depending on the probe model. 2.4.3.3 Trend Data Another new feature to the Model JM4 is the ability to log several measured values (selectable from any of the primary, secondary, or supplemental measured values) at a configurable rate (for example, once every five minutes) for a period ranging from several hours to a number of days (depending on the configured sample rate and number of values to be recorded). The data will be stored in nonvolatile memory in the transmitter with date and time information for subsequent retrieval and visualization using the associated Model JM4 DTM. ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 47 2.4 Agency Approvals These units are in compliance with the EMC directive 2004/108/EC, the PED directive 97/23/EC and the ATEX directive 94/9/EC. Explosion Proof US/Canada: Class I, Div 1, Group B, C and D, T4 Ta = -40°C to +70°C Type 4X, IP67 Flame Proof: ATEX FM14ATEX0059X: II 2G Ex d IIC T6 Gb/Ga Ta=-40°C to +70°C IP67 IEC- IEC Ex FMG14.0028X Ex D IIC T6 Gb/Ga Ta=-40°C to +70°C IP67 Intrinsically Safe US/Canada: Class I, II, III, Div 1, Group A, B, C, D, E, F, G, T4, Class I, Zone 0 AEx ia IIC T4 Ga Class I, Zone 0 Ex ia IIC T4 Ga Ta =-40°C to + 70°C Type 4X, IP67 ATEX – FM14ATEX0059X: II 1 G Ex ia IIC T4 Ga Ta = -40°C to +70°C IP67 IEC – IECEx FMG 14.0028X: Ex ia IIC T4 Ga Ta = -40°C to +70°C IP67 Non- Incendive US/Canada: U.S. - Class I, II, III, Division 2, Group A, B, C, D, E, F, G, T4, Ta = -40°C to 70°C CANADA – Class I, Division 2, Group A,B,C,D T4, Ta = -40°C to 70°C Class I, Zone 2 AEx nA IIC T4 Gc Ta = -15°C to 70°C Class I, Zone 2 Ex nA IIC T4 Gc Ta = -15°C to +70°C Type 4X, IP67 ATEX FM14ATEX0060X: II 3 G Ex nA IIC T4 Gc Ta = -15°C to +70°C IP67 IEC – IECEx FMG 14.00028X: Ex nA IIC T4 Gc Ta = -15°C to + 70°C IP67 Dust Ignition Proof US/Canada: Class II, III, Division 1, Group E, F and G, T4 Ta = -40°C to +70°C Type 4X, IP67 ATEX – FM14ATEX0059X: II 2 D Ex tb IIIC Db T85°C … T120°C Ta = -15°C to +70°C IP67 IEC – IECEx FMG 14.0028X: Ex tb IIIC Db T85°C … T120°C Db Ta = -15°C to +70°C IP67 The following approval standards are applicable: FM3600:2011, FM3610:2010, FM3611:2004, FM3615:2006, FM3616:2011, FM3810:2005, ANSI/ISA60079-0:2013, ANSI/ISA 60079-1:2009, ANSI/ISA 60079-11:2013, ANSI/ISA 60079-15:2012, ANSI/ISA 60079-26:2011, NEMA 250:2003, ANSI/IEC 60529:2004, C22.2 No. 0.4:2009, C22.2 No. 0.5:2008 C22.2 No. 30:2007 C22.2 No. 94:2001, C22.2 No. 157:2012, C22.2 No. 213:2012 C22.2 No. 1010.1:2009 CAN/CSA 60079-0:2011 CAN/CSA 600791:2011 CAN/CSA 60079-11:2011 CAN/CSA 60079-15:2012 C22.2 No. 60529:2005 EN60079-0:2012, EN60079-1:2014 EN60079-11:2012 EN60079-26:2007 EN60079-15:2010 EN60079-31:2009 EN60529+A1:1991-2000 IEC60079-0:2011 IEC60079-1:2014 IEC60079-11:2011 IEC60079-15:2010 IEC60079-2:2006 IEC60079-31:2008 48 ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters SPECIAL CONDITIONS OF USE: 1. The enclosure contains aluminum and is considered to present a potential risk of ignition by impact or friction. Care must be taken during installation and use to prevent impact or friction. 2. To maintain the T4 temperature code care shall be taken to ensure the enclosure temperature does not exceed +70 °C (+158 °F). 3. The risk of electrostatic discharge shall be minimized at installation, following the direction given in the instruction. 4. For Installation with ambient temperature of +70 °C (+158 °F), refer to the manufacturer’s instructions for guidance on proper selection of conductors. 5. Provisions shall be made to provide transient overvoltage protection to a level not to exceed 119Vdc. 6. WARNING – Explosion Hazard do not disconnect equipment when flammable or combustible atmosphere is present 7. When equipment is used in explosive dust atmospheres, the end user shall take precautions so that the thermal effects of the process temperature shall limit the equipment enclosure and probe surface temperatures to not exceed the required installation location temperature and shall be between T85 °C (185 °F) and T120 °C (248 °F). NOTES: 1. For Explosionproof installations the I.S. ground terminal shall be connected to appropriate intrinsically safe ground in accordance with the Canadian Electrical code (CEC) or the national electrical code (NEC). For intrinsically safe installations the I.S. ground terminal does not require grounding. 2. Manufacturer’s installation instructions supplied with the protective barrier and the CEC or the NEC must be followed when installing this equipment. Barrier must be certified for Canadian & U.S. installation. 3. Control equipment connected to protective barriers must not use or generate more than 250 VDC or VRMS. 4. Agency approved dust tight seals must be used when transmitter is installed in Class II & III environments. 5. For supply connections, use wire suitable for the operating temperature. 6. Agency approved barriers with linear output characteristics must be used. ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 49 2.4.1 Agency Specifications – FM/CSA Intrinsically Safe Installation HAZARDOUS LOCATION JUPITER JM4 LEVEL TRANSMITTER INTRINSICALLY SAFE FOR: CLS I, DIV. I GROUPS A, B, C & D CLS II, DIV. I GROUPS E, F & G (G ONLY FOR CSA) CLS III ENTITY Vmax = 28.6 V Imax = 140 mA Pmax = 1 W Ci = 4.4nF Li = 2.7 µH NON-HAZARDOUS LOCATION LIMITING VALUES Voc <= 28.6V Ca >= 4.4 nF Isc <= 140 mA La >= 2.7µH THE VOLTAGE (V max) AND CURRENT (I max), WHICH THE TRANSMITTER CAN RECEIVE MUST BE EQUAL TO OR GREATER THAN THE MAXIMUM OPEN CIRCUIT VOLTAGE (Voc OR V+) AND THE MAXIMUM SHORT CIRCUIT CURRENT (Isc OR IE), WHICH CAN BE DELIVERED BY THE SOURCE DEVICE. IN ADDITION, THE MAXIMUM CAPACITANCE (Ci) AND INDUCTANCE (Li) OF THE LOAD AND THE CAPACITANCE AND INDUCTANCE OF THE INTERCONNECTING WIRING, MUST BE EQUAL TO LESS THAN THE CAPACITANCE (Ca) OR THE INDUCTANCE (La), WHICH CAN BE DRIVEN BY THE SOURCE DEVICE. 75$160,77(5 ,167580(17 TB1 J1 C U R R EN T LOOP 6((127( ,1675,16,&$//< 6$)(%$55,(5 +$=$5'286$5($ 7(50,1$/6 6((127( 6$)($5($ 7(50,1$/6 JUPITER JM4-51XX-XXX SPECIAL CONDITIONS OF USE: 1. THE ENCLOSURE CONTAINS ALUMINUM AND IS CONSIDERED TO PRESENT A POTENTIAL RISK OF IGNITION BY IMPACT OR FRICTION. CARE MUST BE TAKEN DURING INSTALLATION AND USE TO PREVENT IMPACT OR FRICTION. 2. TO MAINTAIN THE T4 TEMPERATURE CODE CARE SHALL BE TAKEN TO ENSURE THE ENCLOSURE TEMPERATURE DOES NOT EXCEED 70ºC. 3. THE RISK OF ELECTROSTATIC DISCHARGE SHALL BE MINIMIZED AT INSTALLATION, FOLLOWING THE DIRECTION GIVEN IN THE INSTRUCTION. 4. CONTACT THE ORIGINAL MANUFACTURER FOR INFORMATION IN THE DIMENSIONS OF FLAMEPROOF JOINTS. 5. FOR INSTALLATION WITH AMBIENT TEMPERATURE OF 70ºC, REFER TO THE MANUFACTURER’S INSTRUCTIONS FOR GUIDANCE ON PROPER SELECTION OF CONDUCTORS. 6. PROVISIONS SHALL BE MADE TO PROVIDE TRANSIENT OVERVOLTAGE PROTECTION TO A LEVEL NOT TO EXCEED 119VDC. 7. WARNING – EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT WHEN FLAMMABLE OR COMBUSTIBLE ATMOSPHERE IS PRESENT NOTES: 1. FOR EXPLOSIONPROOF INSTALLATIONS THE I.S. GROUND TERMINAL SHALL BE CONNECT ED TO APPROPRIATE INTRINSICALLY SAFE GROUND IN ACCORDANCE WITH THE CANADIAN ELECTRICAL CODE (CEC) OR THE NATIONAL ELECTRICAL CODE (NEC). FOR INTRINSICALLY SAFE INSTALLATIONS THE I.S. GROUND TERMINAL DOES NOT REQUIRE GROUNDING. 2. MANUFACTURER’S INSTALLATION INSTRUCTIONS SUPPLIED WITH THE PROTECTIVE BARRIER AND THE CEC OR THE NEC MUST BE FOLLOWED WHEN INSTALLING THIS EQUIPMENT. BARRIER MUST BE CERTIFIED FOR CANADIAN & U.S. INSTALLATION. 3. CONTROL EQUIPMENT CONNECTED TO PROTECTIVE BARRIERS MUST NOT USE OR GENERATE MORE THAN 250 VDC OR VRMS. 4. AGENCY APPROVED DUST TIGHT SEALS MUST BE USED WHEN TRANSMITTER IS INSTALLED IN CLASS II & III ENVIRONMENTS. 5. FOR SUPPLY CONNECTIONS, USE WIRE SUITABLE FOR THE OPERATING TEMPERATURE. 6. AGENCY APPROVED BARRIERS WITH LINEAR OUTPUT CHARACTERISTICS MUST BE USED. R AGENCY LISTED DRAWING $//5(9,6,216 727+,6'5$:,1* 5(48,5(4$$33529$/ 705 ENTERPRISE ST, AURORA IL 60504 AREA CODE 630/969-4000 099-5074 50 6+((72) ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters 2.4.2 Agency Specifications – FM/CSA Intrinsically Safe Foundation fieldbusTM Installation HAZARDOUS (CLASSIFIED) LOCATION UNCLASSIFIED LOCATION Class I, Division 1, Groups A, B, C, D Class II, Division 1, Groups E, F, G Class III, Division 1 Jupiter Level Transmitter Jupiter JM4-52XX-1XX FISCO FIELD DEVICE The Jupiter Level Transmitter; Jupiter JM4-52XX-1XX is suitable for use in a FISCO system In accordance with ANSI/ISA 60079-27:2006. FISCO Concept: The FISCO concept allows interconnection of intrinsically safe apparatus to associated apparatus not specifically examined in such combination. The criteria for the interconnection is that the voltage (Ui or Vmax), the current (Ii or Imax) and the power (Pi) which intrinsically safe apparatus can receive and remain intrinsically safe, considering faults, must be equal or greater than the voltage (Uo or Voc or Vt), the current (Io or Isc or It) and the power (Po or Pt) levels which can be delivered by the associated apparatus, considering faults and applicable factors. In addition, the maximum unprotected capacitance (Ci) and (Li) of each apparatus (other than the termination) connected to the fieldbus must be less than or equal to 5nF and 10µ H respectively. In each segment only one active device, normally the associated apparatus, is allowed to provide the necessary energy for the fieldbus system. The voltage (Uo or Voc or Vt), of the associated apparatus has to be limited to the range of 14V to 24V d.c. All other equipment connected to the bus cable has to be passive, meaning that they are not allowed to provide energy to the system, except to a leakage current of 50µ A for each connected device. Separately powered equipment needs a galvanic isolation to assure that the intrinsically safe fieldbus circuit remains passive. Jupiter Level Transmitter Jupiter JM4-52XX-1XX FISCO FIELD DEVICE The cable used to interconnect the devices needs to have the parameters in the following range: Loop resistance R’: 15 … 15 0Ω/km Inductance per unit length L’: 0.4 … 1mH/km Capacitance per unit length C’: 80 … 200nF/km C’ = C’ line/line + 0.5 C’ line/screen, if both lines are floating or C’ = C’ line/line + C’ line/screen, if screen is connected to one line. Length of splice < 1m (T-box must only contain terminal connections with no energy storage capability) Length of spur cable: < 30m Length of trunk cable: < 1km At each end of the trunk cable an approved infallible termination with the following parameters is suitable: R = 90 … 100Ω and C = 0 … 2.2µF The number of passive devices connected to the bus segment is not limited for I.S. reasons. If the above rules are followed, up to a total length of 1000m (sum of the length of the trunk cable and all spur cables), the inductance and capacitance of the cable will not impair the intrinsic safety of the installation. APPROVED TERMINATOR Ω Note: FOR PROPER INSTALLATION REFERENCE ALL APPLICABLE NOTES FROM PAGE 2 - 99-5074-001 AGENCY LISTED DRAWING R 705 ENTERPRISE ST, AURORA IL 60504 AREA CODE 630/969-4000 099-5074 ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 51 2.5 Specifications 2.5.1 Functional/Physical System Design Measurement Principle Magnetostriction-based mechanical response signal Input Measured Variable Level, response signal time of flight Span 6 inches to 400 inches (15 cm to 999 cm) Output Type 4 to 20 mA with HART: 3.8 mA to 20.5 mA useable (per NAMUR NE43) Foundation fieldbusTM: H1 (ITK Ver. 6.1.1) Resolution Analog: 0.003 mA Digital Display: 1 mm Loop Resistance 591 ohms @ 24 VDC and 22 mA Diagnostic Alarm Selectable: 3.6 mA, 22 mA (meets requirements of NAMUR NE 43), or HOLD last output Damping Adjustable 0-10 seconds User Interface Keypad 4-button menu-driven data entry Display Graphic liquid crystal display Digital Communication HART Version 7—with Field Communicator, Foundation fieldbus™, DTM (PACTware™), AMS, FDT, EDDL Menu Languages Transmitter LCD: English, French, German, Spanish, Russian, Portuguese HART DD: English, French, German, Spanish, Russian, Chinese, Portuguese Foundation fieldbusTM Host System: English Power (at transmitter terminals) HART: General Purpose (Weather proof)/Intrinsically Safe/Explosion-proof: 11 VDC minimum under certain conditions (refer to Section 2.5.5) Foundation fieldbus™: 9 to 17.5 VDC FISCO, FNICO, Explosion Proof, General Purpose, and Weather Proof Housing Material IP67/die cast aluminum A413 (<0.6% copper); optional 316 stainless steel Net/Gross Weight Aluminum: 4.5 lbs. (2.0 kg) Stainless Steel: 10.0 lbs. (4.50 kg) Overall Dimensions H 8.34” (212 mm) x W 4.03" (102 mm) x D 7.56” (192 mm) Cable Entry 1⁄2” NPT or M20 SIL 2 Hardware (Safety Integrity Level) Safe Failure Fraction = 93.1% for Single Float version, 91.9% for Dual Float version (HART only) Functional Safety to SIL 2 as 1oo1 in accordance with IEC 61508 (Full FMEDA report available upon request) Environment 1 Ambient Temperature Range Transmitter: -40°F to +176°F (-40°C to +80°C) LCD: -5°F to +176°F (-20°C to +80°C) 2 Process Temperature External Mount: -320°F to +850°F (-195°C to +454°C) Direct Insertion: -320°F to +500°F (-195°C to +260°C) -320°F to +800°F (-195°C to +427°C) Storage Temperature -50°F to +185°F (-46°C to +85°C) Process Pressure (Direct Insertion) Vacuum to 3000 psig (207bar) 1 2 52 See page 41 for Ambient Temperature Range based off protection method See Special Conditions of Use Item 2 (page 42) ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters 2.5.1 Functional/Physical Humidity 0 to 99%, non-condensing Electromagnetic Compatibility Meets CE requirement (EN 61326) and NAMUR NE 21 Surge Protection Meets CE EN 61326 (1000V) Shock/Vibration ANSI/ISA-S71.03 Class SA1 (Shock); ANSI/ISA-S71.03 Class VC2 (Vibration) Performance Linearity 0.030 in. or 0.01% of probe length, whichever is greater Accuracy ±0.01% full scale or 0.05 in, whichever is greater Resolution .014” (.35 mm) Repeatability ±0.005% of full span or 0.014 in, whichever is greater Response Time 1 second Initialization Time Less than 10 seconds Ambient Temperature Effect Approx. ±0.02% of probe length/degree C Foundation fieldbus™ ITK Version 6.1.1 H1 Device Class Link Master (LAS)—selectable ON/OFF H1 Profile Class 31PS, 32L Function Blocks (6) Al, (2) Transducer, (1) Resource, (1) Arithmetic, (1) Input Selector, (1) Signal Characterizer, (2) PID, (1) Integrator Quiescent Current 15 mA Execution Time 15 msec (30 msec PID, Signal Characterizer Block) 2.5.2 Probe Selection Guide JM4 Probe Temperature Range Pressure Range (Direct Insertion) Standard -50 to 450 °F (-46 to 232 °C) Vacuum to 3000 psig (207 bar) High Temperature -50 to 800 °F (-46 to 427 °C) Vacuum to 3000 psig (207 bar) Cryogenic -320 to 158 °F (-196 to 70 °C) Vacuum to 3000 psig (207 bar) 2.5.3 Probe Specifications Probe Diameter Process Connection 0.625 inches (1.59 cm) ⁄4" NPT, 2" NPT, 1" BSP, 2" BSP ANSI or DIN Flanges 3 Standard: 316 SS, nickel, Teflon®, brass, silicone Materials High Temperature: 316 SS, ceramic, brass, nickel, mica Cryogenic: 316 SS, silicone, nickel, Teflon®, brass ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 53 2.5.4 Physical Specifications - Transmitter inches [mm] 3.39 86 4.18 106.2 3.77 95.9 8.35 212.1 10.04 255.1 5.09 129.4 45° 3.96 100.7 Transmitter Head 16.92 429.7 DirectInsertion .75 NPT 54 20.92 531.3 DirectInsertion .75NPT,HighTemp&Cryo 16.92 429.7 DirectInsertion 1" BSP 16.92 429.7 DirectInsertion 2" BSP 17.17 436 DirectInsertion 2" NPT ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters 2.5.4 Physical Specifications - Transmitter inches [mm] 15.16 385.1 16.42 417 External Top Mount External Top Mount Offset 12.63 320.7 External Top Mount Offset,Cryo 22.92 582.1 18.92 480.5 DirectInsertion Flange 20.23 513.9 DirectInsertion Flang,HighTemp&Cryo 7.84 199.1 External Bottom Mount Offset ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 17.06 433.4 20.42 518.6 External Top Mount High Temp & Cryo 11.39 289.4 External Bottom Mount Offset,Cryo 55 2.5.5 Power Supply Requirements 2.5.5.1 Safe Operating Area Safe Operang Area 1136 Ω R Loop 591 Ω Typical HART 4-20 mA Operang Area 360 Ω Digital Solar Mode 16.25 V 18.9 V 0 24 V 36 V Vsupply (Loop Supply Voltage) 2.5.5.2 Terminal Voltage Operational Mode Current Consumption Vmin Vmax General Purpose 4mA 20mA 16.25V 11V 36V 36V Intrinsically Safe 4mA 20mA 16.25V 11V 28.6V 28.6V Explosion Proof 4mA 20mA 16.25V 11V 36V 36V HART Fixed Current-Solar Power Operation (PV transmitter via HART) General Purpose 10mA 1 11V 36V Intrinsically Safe 10mA 1 11V 28.6V Standard 4mA 1 16.25V 36V Intrinsically Safe1 4mA 1 16.25V 28.6V 9V to 17.5V 9V to 17.5V 9V to 17.5V HART Multi-Drop Mode (Fixed Current) FOUNDATION fieldbus Supply/Terminal Voltage 1 56 Start-up current 12mA minimum. ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters 2.6 Model Number Transmitter 1 2 3 | BASIC MODEL NUMBER JM4 Jupiter 4th Generation Magnetostrictive Level Transmitter 4 | POWER 5 24 VDC Two-Wire 5 | SIGNAL OUTPUT 1 4-20 mA with HART® 2 Foundation fieldbus™ Communications 6 | SAFETY OPTIONS 1 SIL 2 Suitable - 3rd party FMEDA 7 | ACCESSORIES/MOUNTING 1, 2, B, & C Not Available When 8th Digit = 3, B, and D. 0 No Digital Display and Keypad - Integral 1 No Digital Display and Keypad - Remote 36" (0.91m) 2 No Digital Display and Keypad - Remote 144" (3.6m) A Digital Display and Keypad - Integral B Digital Display and Keypad - Remote 36" (0.91m) C Digital Display and Keypad - Remote 144" (3.6m) 8 | AREA CLASSIFICATION 3, B, & D Not Available When 7th Digit = 1, 2, B, & C. When Digit 5 = 1 1 Intrinsically Safe (FM & FMC) 3 Explosion-Proof (FM & FMC) 0 General Purpose, Weatherproof (IP 67) A Intrinsically Safe (ATEX & IEC) C Non-Incendive (FM & FMC)/Non-Sparking (ATEX & IEC) D Dust Ignition Proof (FM, FMc, ATEX, IECEx) When Digit 5 = 2 1 FISCO FIELD DEVICE (FM & CSA) 9 | HOUSING 1 Aluminum, Dual-Component 2 316 SS, Dual-Component 10 | CONDUIT CONNECTION J M 4 5 1 2 3 4 5 ORI-46.650 Jupiter Magnetostrictive Transmitters 6 7 8 9 0 1 1 M20 ⁄2" NPT 2 1 3 M20 with Sunshade ⁄2" NPT with Sunshade 10 57 Model Number Direct Insertion Probe 1 | TECHNOLOGY 2 Jupiter Magnetostrictive Probes - Model JM4 2 | MEASUREMENT SYSTEM A English C Metric 3 | CONFIGURATION 1 Standard (-65 °F to +500 °F) 2 High-Temperature (+501 °F to +800 °F) 8 Cryogenic (-320 °F to +17°F) 4 5 | PROCESS CONNECTION - SIZE/TYPE (consult factory for other process connections) Threaded 11 3 ⁄4" NPT 22 1" BSP 41 2" NPT 42 2" BSP ANSI Flanges 43 2" 150# RF ANSI 56 3" 900 RF ANSI 44 2" 300# RF ANSI 57 3" 1500 RF ANSI 45 2" 600# RF ANSI 63 4" 150# RF ANSI 47 2" 900/ 1500# RF ANSI 64 4" 300# RF ANSI 53 3" 150# RF ANSI 65 4" 600# RF ANSI 54 3" 300# RF ANSI 66 4" 900 RF ANSI 55 3" 600# RF ANSI 67 4" 1500 RF ANSI DN 40, PN 16/25/40, EN 1092-1 TYPE A ED DN 80 PN 63 EN 1092-1 TYPE B2 CC DN 40, PN 63/100 EN 1092-1 TYPE B2 EE DN 80 PN 100 EN 1092-1 TYPE B2 DA DN 50 PN 16 EN 1092-1 TYPE A FA DN 100 PN 16 EN 1092-1 TYPE A DB DN 50 PN 25/40 EN 1092-1 TYPE A FB DN 100 PN 25/40 EN 1092-1 TYPE A DD DN 50 PN 63 EN 1092-1 TYPE B2 FD DN 100 PN 63 EN 1092-1 TYPE B2 DE DN 50 PN 100 EN 1092-1 TYPE B2 FE DN 100 PN 100 EN 1092-1 TYPE B2 EA DN 80 PN 16 EN 1092-1 TYPE A FF DN 100 PN 160 EN 1092-1 TYPE B2 EB DN 80 PN 25/40 EN 1092-1 TYPE A FG DN 100 PN 250 EN 1092-1 TYPE B2 DN Flanges CB 6 | MATERIAL OF CONSTRUCTION A 316 SS B Hastelloy C276 C Monel 400 L 316 SS w/Teflon-S coating on probe and float P 316 SS w/PFA coating on probe and float 2 1 58 N 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ORI-46.650 Jupiter Magnetostrictive Transmitters Model Number Continued Direct Insertion Probe 8 | INSTALLATION CONSIDERATIONS N Direct Insertion unit mounted in vessel without stilling well. Probe centering disc not required. C Direct Insertion unit mounted in chamber, bridle, or stilling well. Probe centering disc required. 9 | CONSTRUCTION CODES K, L, M, & N Available Only When Digit 4 = 1 - 6 and Digit 5 = 1, 3, 4, 5, 6, 7 0 INDUSTRIAL M ASME B31.3 & NACE MR0175/MR0103 K ASME B31.1 N INDUSTRIAL & NACE MR0175/MR0103 L ASME B31.3 10 | LEVEL/INTERFACE MEASUREMENT 1 Measure Only the Total Liquid Level 2 Measure Only the Interface Level 3 Measure Both Total and Interface Level 11 12 | FLOAT 00 None (No Direct Insertion float provided or unit is External Mount Jupiter) 99 Custom Direct Insertion float (not listed in standard offering below) One Float - Total Level Only (Digit 10 = 1) AA 316L SS, MIN. SG 0.83, 2.00" OD, 2.70" Length AB 316L SS, MIN. SG 0.68, 2.30" OD, 3.00" Length AC 316L SS, MIN. SG 0.64, 2.50" OD, 3.00" Length BA Titanium, MIN. SG 0.70, 2.25" OD, 2.80" Length BB Titanium, MIN. SG 0.52, 2.25" OD, 3.00" Length CA Hastelloy C, MIN. SG 0.86, 1.85" OD, 3.00" Length CB Hastelloy C, MIN. SG 0.70, 2.25" OD, 4.30" Length One Float - Interface Level Only (Digit 10 = 2) MA Interface, 316 SS, SG 0.89/1.00, 2.00" OD, 2.75" Length MB Interface, 316 SS, SG 1.00/1.12, 2.00" OD, 2.75" Length NA Interface, Titanium, SG 0.89/1.00, 2.00" OD, 2.80" Length NB Interface, Titanium, SG 1.00/1.12, 2.00" OD, 2.80" Length PA Interface, Hastelloy C, SG 0.89/1.00, 1.85" OD, 3.00" Length PB Interface, Hastelloy C, SG 1.00/1.12, 1.85" OD, 3.00" Length Two Floats (Digit 10 = 3) 11 Interface Float: MA, Total Level Float: AA 32 Interface Float: NA, Total Level Float: BB 12 Interface Float: MA, Total Level Float: AB 41 Interface Float: NB, Total Level Float: BA 13 Interface Float: MA, Total Level Float: AC 42 Interface Float: NB, Total Level Float: BB 21 Interface Float: MB, Total Level Float: AA 51 Interface Float: PA, Total Level Float: CA 22 Interface Float: MB, Total Level Float: AB 52 Interface Float: PA, Total Level Float: CB 23 Interface Float: MB, Total Level Float: AC 61 Interface Float: PB, Total Level Float: CA 31 Interface Float: NA, Total Level Float: BA 62 Interface Float: PB, Total Level Float: CB 13 14 15 | INSERTION LENGTH XXX 2 1 Inches (006-400 Only when Digit 2 = A) Centimeters (015-999 Only when Digit 2 = C) N 2 3 4 5 6 ORI-46.650 Jupiter Magnetostrictive Transmitters 7 8 9 10 11 12 13 14 15 59 Model Number External Mount Probe 1 | TECHNOLOGY 2 Jupiter Magnetostrictive Probes - Model JM4 2 | MEASUREMENT SYSTEM A English C Metric 3 | CONFIGURATION E Top Mount F Top Mount Offset H Bottom Mount Offset K Top Mount, High-Temp L Top Mount Offset, High-Temp M Bottom Mount Offset, High-Temp S Top Mount Offset, Cryogenic T Bottom Mount Offset, Cryogenic 4 5 | PROCESS CONNECTION - SIZE/TYPE (consult factory for other process connections) 00 Left-side MLI Mount 01 Right-side MLI Mount 6 | MATERIAL OF CONSTRUCTION A 316 SS Probe with Powder Coated Cast Aluminum Sensor Enclosure (Not available when Digit 3 = E or K) 1 316 SS Probe with 316 SST Sensor Enclosure 7 | MATERIAL OF CONSTRUCTION N None V Vibration-resistant Probe Mounting (Available Only when Digit 3 = E, F, H, K, L, M, R, S, T) 2 1 60 0 2 3 4 5 6 7 8 9 10 0 0 11 12 13 14 15 ORI-46.650 Jupiter Magnetostrictive Transmitters Model Number Continued External Mount Probe 8 | INSTALLATION CONSIDERATIONS 0 No mounting clamps required. Chamber/Clamp Sizes for MLI Mount Without High Temperature Insulation 1 2" (or if digit 20 of MLI model code is 1, 2, or 7) 2 21⁄2" (or if digit 20 of MLI model code is 3, 4, 5, or 6) 3 3" (or if digit 20 of MLI model code is A, B, C, or D) 4 4" (or if digit 20 of MLI model code is E, F, G, H, or J) 5 3 ⁄4" (for Atlas Top Mount Configuration only) Chamber/Clamp Sizes for MLI Mount With High Temperature Insulation E 2" (or if digit 20 of MLI model code is 1, 2, or 7) F 21⁄2" (or if digit 20 of MLI model code is 3, 4, 5, or 6) G 3" (or if digit 20 of MLI model code is A, B, C, or D) H 4" (or if digit 20 of MLI model code is E, F, G, H, or J) J 3 ⁄4" (for Atlas Top Mount Configuration only) 10 | LEVEL/INTERFACE MEASUREMENT 1 Measure Only the Total Liquid Level 2 Measure Only the Interface Level 3 Measure Both Total and Interface Level 13 14 15 | INSERTION LENGTH XXX Inches (006-400 Only when Digit 2 = A) Centimeters (015-999 Only when Digit 2 = C) 2 1 0 2 3 4 5 ORI-46.650 Jupiter Magnetostrictive Transmitters 6 7 8 9 10 0 0 11 12 13 14 15 61 2.7Parts 2.7.1 Replacement Parts 7 5 6 TB1 - + 3 J1 Current Loop 2 1 4 Part Number: J M 4 5 (1) Electronic Module (6) Housing Cover Digit 5 Replacement Part 1 031-2856-001 2 031-2856-002 Digits 7 8 9 Replacement Part 0,1,2 0,1,3, A,B,C,D 1 004-9225-002 2 004-9225-003 0,1,A 1 036-4413-005 3 1 036-4413-001 0,1,3,A 2 036-4413-002 1 036-4413-008 2 036-4413-009 (2) Display Module Digit 5 1,2 Digit 7 Replacement Part 0,1,2 ------------ A,B,C 031-2850-001 A,B,C A,B,C B,C,D (3) Wiring PC Board (7) Housing Cover Digit 5 Replacement Part Digit 9 Replacement Part 1 030-9165-001 1 004-9225-002 2 030-9166-002 2 004-9225-003 Replacement Part (4) “O” -ring 012-2201-237 (5) “O” -ring 012-2201-237 62 ORI-46.650 Jupiter Magnetostrictive Transmitters Glossary Accuracy The maximum positive and negative % deviation from the actual value over the total span. Ground An electrical connection to the Earth’s potential that is used as a reference for the system and electrical safety. ANSI American National Standards Institute. Grounded A state where no electrical potential exists between the ground (green) connection on the transmitter and the Earth or system ground. CSA Canadian Standards Association Canadian, third party agency that qualifies the safety of electrical equipment. Damping The mathematical averaging of a meter and/or output signal to stabilize the effects of a noisy process due to surface turbulence. Default Values The main position of the menu structure that displays the primary measurement values of LEVEL, % OUTPUT, and LOOP. The transmitter returns to this position after 5 minutes of inactivity. DVM/DMM Digital Volt Meter/Digital Multimeter. Electromagnetic Energy The radiation that travels through space as electric and magnetic fields varying with position and time. Examples in increasing frequency: radio waves, microwave, infrared light, visible light, ultraviolet light, x-rays, gamma waves, and cosmic waves. EM See Electromagnetic Energy. EMI Electromagnetic Interference Electrical noise caused by electromagnetic fields that may affect electrical circuits, particularly low-power electronic devices. HART Highway Addressable Remote Transducer. Protocol that uses the Bell 202 frequency shift keying (FSK) method to superimpose low level frequencies (1200/2000 Hz) on top of the standard 4–20 mA loop to provide digital communication. HART ID See Poll Address. Hazardous Area An area where flammable gases or vapors are or may be present in the air in quantities sufficient to produce explosive or ignitable mixtures. IEC International Electrotechnical Commission Organization that sets international standards for electrical devices. Increased Safety Designs and procedures that minimize sparks, arcs, and excessive temperatures in hazardous areas. Defined by the IEC as Zone 1 environments (Ex e). Interface: Electrical A boundary between two related, electronic circuits. Interface: Process A boundary between two or more immiscible liquids. EN European Normal Committee guidelines in EC coun- Intrinsic Safety A design or installation approach that limits the amount of energy that enters a hazardous area to tries that take precedence over local, country guidelines. eliminate the potential of creating an ignition source. Ergonomic A mechanism that considers human capabiliLevel The present reading of the height of material in a ty in its design or function. vessel. Explosion-Proof Enclosure An enclosure designed to Linearity The worst case error calculated as a deviation withstand an explosion of gas or vapor within it and prefrom a perfect straight line drawn between two calibration vent the explosion from spreading outside the enclosure. points. Fault A defect or failure in a circuit. The current (mA) Loop The present reading of the 4–20 mA current output. value unit defaults to 3.6, 22, or Hold when a diagnostic condition occurs. Low Voltage Directive A European Community requirement for electrical safety and related issues of devices using Feedthrough A small, connecting cavity between the 50-1000 VDC or 75-1500 VAC. main housing compartments, carrying the cable that supplies the operating energy to the measurement circuitry Magnetic Level Indicator A magnetically coupled, liqand returns the output value proportional to level. This uid level indicator which isolates the process in a sealed cavity is potted to maintain the environmental isolation non-magnetic piping column. Contrasting colored flags between the two compartments. provide indication of level. FM Factory Mutual American, third party agency that qualifies the safety of electrical equipment. FSK Frequency Shift Keying. ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 63 Magnetostrictive Utilizing the Wiedemann effect to create a mechanical torsion or twist in a ferromagnetic wire which occurs as a result of the interaction between an electrical pulse on the wire and a magnetic field from the float. Measured Value The typical level measurement values used to track the level of a process: Level, % Output, and Loop. Media The liquid material being measured by the level transmitter. Multidrop The ability to install, wire, or communicate with multiple devices over one cable. Each device is given a unique address and ID. Nonhazardous Area An area where no volatile mixtures of vapors/gas and oxygen will be found at any time. Also called General Purpose Area. Tst Loop Test Loop Built-in system capability to test/ calibrate a loop (or separate loop device) by driving the transmitter output to a particular value. Trim 4/Trim 20 Built-in system capability to fine tune the 4 mA and 20 mA points so the transmitter output corresponds exactly to user’s meter, DCS input, etc. Two Wire An electrical instrument design that uses one set of wires to provide both the supply power and process measurement signal. The process measurement is achieved by varying the current of the loop. Also called Loop Powered. Units The engineering units used to measure level in the system. The choices are in (inches) and cm (centimeters). Non-incendive Equipment And wiring which in its normal operating condition is incapable of igniting a specific hazardous atmosphere or hazardous dust layer. Offset The distance from the bottom of the tank to the bottom of the probe. Password A numerical value up to 59999 protects stored configuration data from unauthorized manipulation. Percent (%) Output The present reading as a fraction of the 16mA scale (4–20mA). Poll Address A number between 1 and 15 which sets an address or location of a device in a multi-drop loop. Probe A waveguide that propagates an electromagnetic pulse from the top of the tank into the process fluid. Probe Length Exact measurement from the bottom of the process thread connection to the very bottom of the probe. Range A value related to probe length (factory setting). Repeatability The maximum error between two or more output readings of the same point. RFI Radio Frequency Interference Electrical noise that can have an adverse affect on electrical circuits, particularly low-power devices. Span The difference between the upper and lower limits of the range. Specific Gravity (SG) The ratio of the density of a material to the density of water at the same conditions. 64 ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters ASSURED QUALITY & SERVICE COST LESS Service Policy Return Material Procedure Owners of Magnetrol/Orion Instruments controls may request the return of a or any part of an instrument for complete rebuilding or replacement. They will be rebuilt or replaced promptly. Instruments returned under our service policy must be returned by prepaid transportation. So that we may efficiently process any materials that are returned, it is essential that a “Return Material Authorization” (RMA) number be obtained from the factory, prior to the material’s return. This is available through Magnetrol/Orion’s local representative or by contacting the factory. Please supply the following information: Magnetrol/Orion will repair or replace the control at no cost to the purchaser (or owner) other than transportation if: 1. Returned within the warranty period; and 2. The factory inspection finds the cause of the claim to be covered under the warranty. If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be charges for labor and the parts required to rebuild or replace the equipment. In some cases it may be expedient to ship replacement parts; or, in extreme cases a complete new instrument, to replace the original equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of the instrument to be replaced. In such cases, credit for the materials returned will be determined on the basis of the applicability of our warranty. 1. Company Name 2. Description of Material 3. Serial Number 4. Reason for Return 5. Application Any unit that was used in a process must be properly cleaned in accordance with OSHA standards, before it is returned to the factory. A Material Safety Data Sheet (MSDS) must accompany material that was used in any media. All shipments returned to the factory must be by prepaid transportation. All replacements will be shipped F.O.B. factory. No claims for misapplication, labor, direct or consequential damage will be allowed. Contact Technical Support: Toll free 866-55-ORION or [email protected] ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 65 Notes & Sketch Area 66 ORI-650 Jupiter® Model JM4 Magnetostrictive Transmitters JUPITER® MODEL JM4 | MAGNETOSTRICTIVE LEVEL TRANSMITTER APPLICATION DATA SHEET Direct Insertion Configuration 2105 Oak Villa Boulevard • Baton Rouge, Louisiana • 70815 • P: 225.906.2343 • F: 225.906.2344 • www.orioninstruments.com Customer Contact Name Quote Reference # Phone # E-mail Address Jupiter® Model JM4 Model Number Transmitter Head J M 4 5 Probe 2 Additional Design or Testing Requirements Lower Liquid Upper Liquid (applicable only for interface) Lower Liquid Specific Gravity Upper Liquid Specific Gravity Max Operating Pressure Max Design Pressure Max Operating Temperature Max Design Temperature UP Primary Float For Total or Interface Level (specified in model number) Measuring Span Set Points (referenced from bottom tip of probe) 4mA or 0% 20mA or 100% PROBE ORDER LENGTH Additional Application Characteristics Will existing chamber or stilling well be utilized? YES NO YES NO If so, what is the inside diameter? Is moderate to heavy vibration present? Is turbulence or flow present? YES UP Secondary Float For Dual-Level Measurement (not required) NO Additional application details that could impact performance Magnet Position Total Level Float: Approximately 75% of total float height Interface Float: Approximately 50% of total float height Data Sheet: ORI-345.0 ORI.650 Jupiter® Model JM4 Magnetostrictive Transmitters 67 2105 Oak Villa Boulevard • Baton Rouge, Louisiana 70815 • 225-906-2343 • Toll Free 866-55-ORION • Fax 225-906-2344 • www.orioninstruments.com Copyright © 2016 Magnetrol Internaonal, Incorporated. All rights reserved. Printed in the USA. Magnetrol & Magnetrol logotype and Orion Instruments & Orion logotype are registered trademarks of Magnetrol International, Incorporated. HART® is a registered trademark of the HART Communication Foundation PACTware™ is trademark of PACTware Consortium CSA logotype is a registered trademark of Canadian Standards Association Viton® is a registered trademarks of DuPont Performance Elastomers. Hastelloy® is a registered trademark of Haynes International, Inc. Monel® is a registered trademark of Special Metals Corporation (Formerly Inco Alloys International) Tri-Clamp® is a registered trademark of Ladish Co. Bulletin: ORI.650.1 June 2016