DATASHEET NEW 48V MODULE FEATURES AND BENEFITS* TYPICAL APPLICATIONS Up to 1,000,000 duty cycles or 10 year DC life 48V DC working voltage Active cell balancing Temperature output Overvoltage outputs available High power density Extreme Vibration Environment Compatible Hybrid vehicles Rail Heavy industrial equipment UPS systems PRODUCT SPECIFICATIONS ELECTRICAL Rated Capacitance BMOD0165 P048 C01 165 F 1 Minimum Capacitance, initial1 165 F Maximum Capacitance, initial 200 F Maximum ESR DC, initial 1 6.0 mΩ 1 Test Current for Capacitance and ESR DC 100 A 1 Rated Voltage Stored Energy 48 V 53 Wh 4 Absolute Maximum Voltage 51 V 2 Absolute Maximum Current 1,900 A Maximum Series Voltage 750 V Capacitance of Individual Cells8 3,000 F Stored Energy, Individual Cell8 3.0 Wh Number of Cells 18 TEMPERATURE Operating Temperature (Cell Case Temperature) Minimum -40oC Maximum 65oC Storage Temperature (Stored Uncharged) Minimum -40oC Maximum 70oC *Results may vary. Additional terms and conditions, including the limited warranty, apply at the time of purchase. See the warranty details for applicable operating and use requirements. Page 1 Document number: 3000685.2 maxwell.com DATASHEET NEW 48V MODULE PRODUCT SPECIFICATIONS (Cont’d) PHYSICAL BMOD0165 P048 C01 Mass, typical 14.2 kg Power Terminals M8/M10 Recommended Torque - Terminal 20 Nm (M8)/30 Nm (M10) Vibration Specification ISO 16750-3, Table 12 Shock Specification IEC 60068-2-27, -29 Environmental Protection IP65 Cooling Natural Convection MONITORING / CELL VOLTAGE MANAGEMENT Internal Temperature Sensor3 NTC Thermistor (10 kΩ) Temperature Interface Analog Cell Voltage Monitoring3 Overvoltage Alarm (open collector) Connector (Mating) Deutsch DTM04-4P, Amphenol ATM04-4P Cell Management System CMS 2.0 SAFETY Short Circuit Current, typical (Current possible with short circuit from rated voltage. Do not use as an operating current.) 8,100 A Certifications RoHS, UL810a (50 volts) High-Pot Test9 2,500 VDC Page 2 Document number: 3000685.2 maxwell.com DATASHEET NEW 48V MODULE TYPICAL CHARACTERISTICS THERMAL CHARACTERISTICS BMOD0165 P048 C01 Thermal Resistance (Rca, All Cell Cases to Ambient), typical 5 0.40oC/W Thermal Capacitance (Cth), typical 13,000 J/oC Maximum Continuous Current (∆T = 15 °C)5 (BOL, Beginning of Life) 79 A, RMS Maximum Continuous Current (∆T = 40 °C)5 (BOL, Beginning of Life) 130 A, RMS LIFE DC Life at High Temperature1 (held continuously at Rated Voltage and Maximum Operating Temperature) 1,500 hours Capacitance Change 20% ESR Change 100% (% decrease from minimum initial value) (% increase from maximum initial value) Projected DC Life at 25°C1 10 years (held continuously at Rated Voltage) Capacitance Change 20% ESR Change 100% (% decrease from minimum initial value) (% increase from maximum initial value) Projected Cycle Life at 25°C1,6,7 1,000,000 cycles Capacitance Change 20% ESR Change 100% Test Current 100 A (% decrease from minimum initial value) (% increase from maximum initial value) Shelf Life 4 years (Stored uncharged at 25°C) Page 3 Document number: 3000685.2 maxwell.com DATASHEET NEW 48V MODULE ESR AND CAPACITANCE VS TEMPERATURE 180% Capacitance DC ESR Percentage change from value at 25°C 170% 160% 150% 140% 130% 120% 110% 100% 90% 80% -60 -40 -20 0 20 40 60 80 Temperature (°C) NOTES 1. Capacitance and ESRDC measured at 25°C using specified test current per waveform below. 2. Absolute maximum voltage, non-repeated. Not to exceed 1 second. 3. Please refer to module user manual for additional technical details. ½ CV2 4. Estored = 3,600 5. ∆T=IRMS2 x ESR x Rca 6. Cycle using specified test current per waveform below. 7. Cycle life varies depending upon application-specific characteristics. Actual results will vary. Page 4 Document number: 3000685.2 maxwell.com 8. Per United Nations material classification UN3499, all Maxwell ultracapacitors have less than 10 Wh capacity to meet the requirements of Special Provisions 361. Both individual ultracapacitors and modules composed of those ultracapacitors shipped by Maxwell can be transported without being treated as dangerous goods (hazardous materials) under transportation regulations. 9. Duration = 60 seconds. Not intended as an operating parameter. DATASHEET NEW 48V MODULE This document has not been finalized or approved for release as a formal datasheet. This document has been provided as a courtesy only and for engineering assessment purposes and the information within this document should not be relied upon in making decisions regarding this product. BMOD0165 P048 C01 4 3 2 1 NOTICE: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF MAXWELL TECHNOLOGIES INC. ANY REPRODUCTION IN PART OR WHOLE WITHOUT WRITTEN PERMISSION OF MAXWELL TECHNOLOGIES IS PROHIBITED 344±1 122.5±1.2 M10 X 1.5 NEGATIVE TERMINAL THREAD DEPTH: 20-22mm MAX TORQUE 30 N-m D 4X 174.2±1 9.3±0.25 THRU D 64.7±1 194W MAX 121.2±1 170±0.25 141.8±1 C C 49.4±1 TERMINAL SCREWS REMOVED FOR CLARITY VENT CUSTOMER MATING CONNECTOR: Deutsch DTM04-4P or Amphenol ATM04-4P 10 34.4±1.2 396.2±0.25 418LMAX MONITOR CABLE 232±5 M10 TERMINAL SCREW 116 FLAT SURFACE 4X MOUNTING COLUMNS M8 TERMINAL SCREW 49±5 360 25 B 10 M8 X 1.25 POSITIVE TERMINAL THREAD DEPTH: 20-22mm MAX TORQUE 20 N-m B 179H1 MAX 157 MAX H2 92 FLAT SURFACE A A SIZE CAGE CODE SCALE 1:5 B 68911 4 B-PG1 REV A 7/01 Part Description BMOD0165 P048 C01 L (max) 3 Dimensions (mm) 2 W (max) H1 (max) 418 194 179 DOC. NO. PART NO. REV 3 2 REV 3000325 5 SHEET 2 OF 2 1 H2 (max) Package Quantity 157 1 Product dimensions are for reference only unless otherwise identified. Product dimensions and specifications may change without notice. Please contact Maxwell Technologies directly for any technical specifications critical to application. All products featured on this datasheet are covered by the following U.S. patents and their respective foreign counterparts: 6643119, 7180726, 7295423, 7342770, 7352558, 7384433, 7440258, 7492571, 7508651, 7580243, 7791860, 7816891, 7859826, 7883553, 7935155, 8072734, 8098481, 8279580, and patents pending. Maxwell Technologies, Inc. Global Headquarters 3888 Calle Fortunada San Diego, CA 92123 USA Tel: +1 (858) 503-3300 Fax: +1 (858) 503-3301 Maxwell Technologies SA Route de Montena 65 CH-1728 Rossens Switzerland Tel: +41 (0)26 411 85 00 Fax: +41 (0)26 411 85 05 Maxwell Technologies, GmbH Leopoldstrasse 244 80807 Münich Germany Tel: +49 (0)89 / 4161403 0 Fax: +49 (0)89 / 4161403 99 Maxwell Technologies Shanghai Trading Co., Ltd Unit A2BC, 12th Floor Huarun Times Square 500 Zhangyang Road, Pudong Shanghai 200122, P.R. China Phone: +86 21 3852 4000 Fax: +86 21 3852 4099 MAXWELL TECHNOLOGIES, MAXWELL, MAXWELL CERTIFIED INTEGRATOR, ENABLING ENERGY’S FUTURE, BOOSTCAP, C CELL, D CELL and their respective designs and/or logos are either trademarks or registered trademarks of Maxwell Technologies, Inc. and may not be copied, imitated or used, in whole or in part, without the prior written permission from Maxwell Technologies, Inc. All contents copyright © 2015 Maxwell Technologies, Inc. All rights reserved. No portion of these materials may be reproduced in any form, or by any means, without prior written permission from Maxwell Technologies, Inc. Page 5 Document number: 3000685.2 maxwell.com Maxwell Technologies Korea Co., Ltd Room 1524, D-Cube City Office Tower, 15F #662 Gyeongin-Ro, Guro-Gu, Seoul, Korea 152-706 Phone: +82 10 4518 9829