48V Modules Datasheet

DATASHEET
48V MODULES
FEATURES AND BENEFITS*
TYPICAL APPLICATIONS
Up to 1,000,000 duty cycles or
10 year DC life
48V DC working voltage
Active cell balancing
Temperature output
Overvoltage outputs available
High power density
Hybrid vehicles
Rail
Heavy industrial equipment
UPS systems
PRODUCT SPECIFICATIONS
ELECTRICAL
BMOD0083 P048 B01
Rated Capacitance1
83 F
165 F
Minimum Capacitance, initial1
83 F
165 F
Maximum Capacitance, initial1
100 F
200 F
10 mΩ
6.3 mΩ
100 A
100 A
48 V
48 V
51 V
51 V
1,150 A
1,900 A
3.0 mA
5.2 mA
Maximum ESR DC, initial
1
Test Current for Capacitance and ESR DC
1
Rated Voltage
Absolute Maximum Voltage
2
Absolute Maximum Current
Leakage Current at 25 C, maximum
o
3
Maximum Series Voltage
BMOD0165 P048 BXX
750 V
750 V
Capacitance of Individual Cells11
1,500 F
3,000 F
Stored Energy, Individual Cell11
1.5 Wh
3.0 Wh
18
18
Minimum
-40oC
-40oC
Maximum
65oC
65oC
Minimum
-40oC
-40oC
Maximum
70oC
70oC
Number of Cells
TEMPERATURE
Operating Temperature (Cell Case Temperature)
Storage Temperature (Stored Uncharged)
*Results may vary. Additional terms and conditions, including the limited warranty, apply at the time of purchase.
See the warranty details and enclosed information for applicable operating and use requirements.
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Document number: 1009365.13
maxwell.com
DATASHEET
48V MODULES
PRODUCT SPECIFICATIONS (Cont’d)
PHYSICAL
BMOD0083 B01
BMOD0165 BXX
Mass, typical
10.3 kg
13.5 kg
Power Terminals
M8/M10
M8/M10
Recommended Torque - Terminal
20/30 Nm
20/30 Nm
Vibration Specification
SAE J2380
SAE J2380
Shock Specification
SAE J2464
SAE J2464
IP65
IP65
Natural Convection
Natural Convection
Environmental Protection
Cooling
MONITORING / CELL VOLTAGE MANAGEMENT
Internal Temperature Sensor
NTC Thermistor
NTC Thermistor
Temperature Interface
Analog
Analog
Cell Voltage Monitoring
Overvoltage Alarm
Overvoltage Alarm
Deutsch DTM
Deutsch DTM
VMS 2.0
VMS 2.0
2,700 W/kg
3,300 W/kg
5,600 W/kg
6,800 W/kg
2.6 Wh/kg
3.9 Wh/kg
27 Wh
53 Wh
4,800 A
7,600 A
RoHS
UL810a (B01 & B06 only,
150 Volts)
2,500 VDC
2,500 VDC
Connector
Cell Voltage Management
POWER & ENERGY
Usable Specific Power, Pd4
Impedance Match Specific Power, Pmax
5
Specific Energy, Emax6
Stored Energy7
SAFETY
Short Circuit Current, typical
(Current possible with short circuit from rated voltage. Do not
use as an operating current.)
Certifications
High-Pot Capability12
Page 2
Document number: 1009365.13
maxwell.com
DATASHEET
48V MODULES
TYPICAL CHARACTERISTICS
THERMAL CHARACTERISTICS
BMOD0083 B01
BMOD0165 BXX
Thermal Resistance (Rca, All Cell Cases to
Ambient), typical8
0.40oC/W
0.40oC/W
Thermal Capacitance (Cth), typical
7,700 J/oC
13,000 J/oC
Maximum Continuous Current (∆T = 15 °C)8
61 A, RMS
77 A, RMS
Maximum Continuous Current (∆T = 40 °C)
100 A, RMS
130 A, RMS
1,500 hours
1,500 hours
Capacitance Change
20%
20%
ESR Change
100%
100%
10 years
10 years
Capacitance Change
20%
20%
ESR Change
100%
100%
1,000,000 cycles
1,000,000 cycles
Capacitance Change
20%
20%
ESR Change
100%
100%
Test Current
100 A
100 A
4 years
4 years
8
LIFE
DC Life at High Temperature1
(held continuously at Rated Voltage and Maximum Operating
Temperature)
(% decrease from minimum initial value)
(% increase from maximum initial value)
Projected DC Life at 25°C1
(held continuously at Rated Voltage)
(% decrease from minimum initial value)
(% increase from maximum initial value)
Projected Cycle Life at 25°C1,9,10
(% decrease from minimum initial value)
(% increase from maximum initial value)
Shelf Life
(Stored uncharged at 25°C)
Page 3
Document number: 1009365.13
maxwell.com
DATASHEET
48V MODULES
ESR AND CAPACITANCE VS TEMPERATURE
180%
Capacitance
DC ESR
Percentage change from value at 25°C
170%
160%
150%
140%
130%
120%
110%
100%
90%
80%
-60
-40
-20
0
20
40
60
80
Temperature (°C)
NOTES
1. Capacitance and ESRDC measured at 25°C using
specified test current per waveform below.
2. Absolute maximum voltage, non-repeated. Not to
exceed 1 second.
3. After 72 hours at rated voltage. Initial leakage current
can be higher.
0.12V2
4. Per IEC 62391-2, Pd = ESR x mass
DC
5. Pmax =
6. Emax =
V2
4 x ESRDC x mass
½ CV2
3,600 x mass
7. Estored = ½ CV2
3,600
Page 4
Document number: 1009365.13
maxwell.com
8. ∆T=IRMS2 x ESR x Rca
9. Cycle using specified test current per waveform
below.
10. Cycle life varies depending upon application-specific
characteristics. Actual results will vary.
11. Per United Nations material classification UN3499, all
Maxwell ultracapacitors have less than 10 Wh capacity
to meet the requirements of Special Provisions
361. Both individual ultracapacitors and modules
composed of those ultracapacitors shipped by
Maxwell can be transported without being treated
as dangerous goods (hazardous materials) under
transportation regulations.
12. Duration = 60 seconds. Not intended as an operating
parameter.
DATASHEET
48V MODULES
MOUNTING RECOMMENDATIONS
MARKINGS
Please refer to the user manual for installation
recommendations.
Products are marked with the following information:
Rated capacitance, rated voltage, product number,
name of manufacturer, positive and negative terminal,
warning marking, serial number.
4 B01
BMOD0083 P048
M10 NEGATIVE
TERMINAL
3
121 2
191
W
MAX
156.5 1
1
174.2 1
54.3 1
D
2
8X
307.5 1
2X
116.4 2
8.7 0.25
THRU
121.2 1
170 0.25
C
2X
36.8 2
M8 POSITIVE
TERMINAL
VENT
10 0.5
34 2
10 0.5
33.5 1
396.2 0.25
418LMAX
MONITOR CABLE
50 5
229 5
B
360 25
179H1
MAX
104H2
MAX
A
SIZE
CAGE CODE
B 68911
SCALE
4
3
B-PG1 REV A 7/01
Part Description
BMOD0083 P048 B01
L (max)
418
Dimensions (mm)
W (max)
H1 (max)
194
126
1:5
DOC. NO.
Document number: 1009365.13
maxwell.com
107175B
REV
1015531
2
2
1
H2 (max)
Package Quantity
106
1
Product dimensions are for reference only unless otherwise identified. Product dimensions and specifications may change without notice.
Please contact Maxwell Technologies directly for any technical specifications critical to application.
Page 5
PART NO.
SHEET
DATASHEET
48V MODULES
4
3
BMOD0165 P048 BXX
M10 NEGATIVE
TERMINAL
121 2
191
W
MAX
156.5 1
1
174.2 1
54.3 1
D
2
8X
307.5 1
2X
116.4 2
8.7 0.25
THRU
121.2 1
170 0.25
C
2X
36.8 2
M8 POSITIVE
TERMINAL
VENT
10 0.5
34 2
10 0.5
33.5 1
396.2 0.25
418LMAX
MONITOR CABLE
229 5
50 5
360 25
B
179H1
MAX
157H2
MAX
A
SIZE
Part Description
4
Dimensions (mm)
W (max)
H1 (max)
L (max)
BMOD0165 P048 BXX*
B-PG1 REV A 7/01
3
418
194
179
CAGE CODE
B 68911
1:5
DOC. NO.
PART NO.
108657B
H2 (max)
Package Quantity
157
1
2
SCALE
REV
1015380
1
1
*Refer to user manual for product variant details.
Product dimensions are for reference only unless otherwise identified. Product dimensions and specifications may change without notice.
Please contact Maxwell Technologies directly for any technical specifications critical to application. All products featured on this datasheet are covered by the following
U.S. patents and their respective foreign counterparts: 6643119, 7180726, 7295423, 7342770, 7352558, 7384433, 7440258, 7492571, 7508651, 7580243, 7791860, 7816891,
7859826, 7883553, 7935155, 8072734, 8098481, 8279580, and patents pending.
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Document number: 1009365.13
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