User Guide 075 ISL9237EVAL2Z Evaluation Board User Guide Key Features The ISL9237 is a buck-boost Narrow Output Voltage DC (NVDC) charger utilizing Intersil’s advanced R3™ Technology to provide high light-load efficiency, fast transient response and seamless DCM/CCM transitions for a variety of mobile and industrial applications. • Buck-boost NVDC charger for 1-, 2-, 3-cell Li-ion batteries • End of Charge (EOC) option • System power monitor PSYS output, IMVP-8 compliant In Charge mode, the ISL9237 takes input power from a wide range (4V to 20V) of DC power sources (conventional AC/DC charger adapters, USB PD ports, travel adapters, etc.) and safely charges battery packs with up to 3 cells in a series configuration. • PROCHOT# open-drain output, IMVP-8 compliant • Allows trickle charging of depleted battery • Optional ASGATE FET control • Ideal diode control in turbo mode ISL9237 supports On-the-Go (OTG) function for 2 and 3-cell battery application. When OTG function is enabled, ISL9237 operates in the Reverse Buck mode to provide 5V at the USB port. • Reverse buck, boost and buck-boost operation from battery • Two-level adapter current limit available • Battery ship mode option SMBus/I2C that The ISL9237 has serial communication via allows programming of many critical parameters to deliver a customized solution. These programming parameters include, but are not limited to: adapter current limit, charger current limit, system voltage setting and trickle charging current limit. • SMBus and auto-increment I2C compatible ISL9237EVAL2Z evaluation board is designed to demonstrate the performance of ISL9237. The default value numbers of the battery in series, the switching frequency and the adaptor current limit charging function can be programmed by the resistor from the PROG pin to GND. Those values also can be set by SMBus. • VOUT = 2.5V to 12.6V Specifications • VIN = 3.8V to 24V (no dead zone) • MAX Icharge up to 6A • fSW = 1MHz maxminum Ordering Information PART NUMBER References ISL9237EVAL2Z DESCRIPTION ISL9237 Buck-boost charger evaluation board • ISL9237 datasheet VADP OPTIONAL Rs1 VSYS Q1 Q4 L1 UGATE2 PHASE2 BOOT2 PHASE1 BOOT1 UGATE1 LGATE1 LGATE2 Q3 Q2 VSYS CSOP CSIN CSIP ASGATE CSON ADP Rs2 ACIN ISL9237 ACOK BGATE PROCHOT# GND AMON/BMON VBAT BATGONE VBAT OTGPG/CMOUT OTGEN/CMIN VDDP VDD DCIN PROG COMP SCL SDA PSYS FIGURE 1. BLOCK DIAGRAM May 26, 2016 UG075.1 1 CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 1-888-468-3774 | Copyright Intersil Americas LLC 2016. All Rights Reserved Intersil (and design) and R3 are trademarks owned by Intersil Corporation or one of its subsidiaries. All other trademarks mentioned are the property of their respective owners. User Guide 075 Recommended Equipment • 0V to 25V power supply with at least 6A source current capability • Electronic load capable of sinking current up to 6A • Battery emulator capable of sinking and sourcing current up to 6A • Digital Multimeters (DMMs) • 100MHz quad-trace oscilloscope charging mode and OTG mode. Figure 3, which is the top view of the evaluation board, highlights the key testing points and connect terminals. For other modes or more information about ISL9237, please refer to ISL9237 datasheet. System Voltage Regulation 1. Set the power supply to 5V and, with the output disabled, connect the (+) to J1 and the (-) end to J2. 2. Ensure jumpers JP3, JP4 and JP6 are shorted. SW1 and SW2 should switch to the low position. Functional Description The ISL9237EVAL2Z provides all circuits that are required to evaluate the features of the ISL9237. A majority of the features of the ISL9237, such as adjustable output voltage, On-the-Go (OTG) mode, trickle charging mode for depleted battery, and system power monitor at buck, boost and buck-boost modes are available on this evaluation board. Quick Start Guide The number of battery cell and adaptor current limit default values can be configured with a standard 1% 0603 resisor (R23) from the PROG pin to GND. Table 22 in ISL9237 datasheet shows the programing options. After the default number of cells in series are set, the default values for MaxSystemVoltage and MinSystemVoltage are set accordingly. These values can also be changed through the SMBus control registers, which are implemented with the Intersil GUI, shown in Figure 2. Three LEDs are indicating ACOK, PROCHOT and OTGPG/CMOUT status, respectively. For more details about the functions of these three pins, refer to ISL9237 datasheet. Follow these steps to evaluate the ISL9237 key functions,including system voltage regulation, input current limit regulation, charging mode, trickle 3. Turn on the power supply,measure VSYS using the DMM across (+) and (-) TP5. VSYS should read 8.38V. The current meter on the supply should read <100mA.Increase VIN from 5V to 15V slowly. Monitor PH1 and PH2 to observe seamless switching from boost mode to buck-boost mode and into buck mode finally. Input Current Limit Regulation 1. Keep VIN as a constant value between 3.8V and 24V. Set the battery emulator voltage to 7.8V, connect the battery emulator output to battery leads,J5 and J6. Then, turn on the battery emulator; there is no charge and discharge current for the battery, which is consistent to the BGATE signal of a high voltage level. 2. Add an electrical load on VSYS and GND terminals, J3 and J4. Turn on the load and increase the electrical load slowly; the input current increases correspondingly and VSYS keeps stable at 8.38V. The output voltage (VSYS) will start dropping as the input current reaches the 1.5A input current limit. For the input current limit details, refer to ISL9237 datasheet. If the VSYS voltage is 150mV lower than the battery voltage, BGATE FET will turn on at low voltage level such that the battery supplies the current to the load. FIGURE 2. GUI SNAPSHOT Submit Document Feedback 2 UG075.1 May 26, 2016 User Guide 075 PH1 PH2 (+) DMM LEAD (+) SUPPLY LEAD (-) DMM LEAD (-) SUPPLY LEAD (+) BATTERY LEAD USB PORT FOR SMBus BATGONE LED 1, 2, 3 BGATE (-) BATTERY LEAD FIGURE 3. EVALUATION BOARD CONNECTION GUIDELINE Charging Mode Trickle Charging Mode 1. Set the power supply to a constant value between 3.8V and 24V, then do Steps 1 and 2 in “System Voltage Regulation” on page 2. Make sure the input current does not hit the limit. 2. Set the battery emulator voltage to 7.8V; connect the battery emulator output to battery leads,J5 and J6. 3. Connect the USB cable at USB port for the SMBus; LED 1, 2 and 3 are all lighting. 4. Turn on the power supply; LED 3 goes out. Then turn on the battery emulator and open Intersil ISL9237 GUI (Figure 2 on page 2).Note: The USB interface with a green tick means the GUI is ready to communicate with the evaluation board. If the USB interface shows a red cross, the GUI is not ready to communicate with the evaluation board. Click the “reset USB” button until a green tick shows in the USB interface. If not green, check the USB connection. 5. Select “2 cell” and click the “write all” button, all controller register values are set to the default values correspondingly. The system voltage is 8.4V, which is the value of MaxSystemVoltage in the GUI. There is no charge and discharge current for battery. Change the “ChargeCurrentLimit” from 0A to 2A then click the “write” button, the battery is in a 2A current charge operation. The charge current value can be monitored in the GUI by clicking the “Read” button in ChargeCurrentLimit column.Monitor the BGATE signal status to confirm battery is in charging mode. Note: Make sure the input current does not reach the input current limit value, especially for a small VIN input. Submit Document Feedback 3 1. Do steps 1 through 5 in “Charging Mode” without any changes. 2. Decrease the battery emulator voltage and monitor the battery charging current. As long as the battery emulator voltage is less than 5.2V (lower than SystemMinVoltage), the battery enters trickle charging mode and the charge current decreases to 0.26A. The trickle charge current value can be changed through the SMBus control registers, refer to ISL9237 datasheet. Note: Make sure the input current does not reach the input current limit value, especially for small VIN input. OTG Mode 1. Set the battery emulator voltage at a constant value between 5.8V and 15V; connect the battery leads, J5 and J6, with the output disabled. 2. Connect electric load on supply leads, J1 and J2, with the output disabled. 3. Connect the USB cable at the USB port for SMBus; only LED 1 light is on. Turn on the battery emulator and electrical load without adding any load. 4. Open the Intersil ISL9237 GUI, the OTGVoltage is the objective voltage for load side, as shown in Figure 4 on page 4, and the OTGCurrent is the OTG output current limit at load side. Those values can be set as the customer needs in the reasonable range. For their values range, please refer to ISL9237 datasheet. UG075.1 May 26, 2016 User Guide 075 5. Select the “control1&2 registers” tab, enable the OTG function at control1 register,then click the “write” button, as shown in Figure 5 on page 4. 6. Switch SW2 on the evaluation board to the HI position; the load voltage is regulated as an OTGVoltage value, set in Figure 5, and the LED 3 light is on, which means the OTG function is enabled. 7. Increase the electrical load slowly and monitor the load voltage. As long as the load current is less than the OTGCurrent limit value, the load voltage will be regulate at the setting value. FIGURE 4. OTG VOLTAGE AND CURRENT SETTING IN GUI FIGURE 5. OTG FUNCTION ENABLE Submit Document Feedback 4 UG075.1 May 26, 2016 All NFETs and PFETs are 3x3 size FOR NO ASGATE OPTION 73 73 73&& 5 1& 73&& & 1& &6,1 96<6 & 5 *1' - &6,3 & & & & & & 5 1& 1& X) X) X) X) 5 $21 $21 / & X) 73 8* & 1& 5 & & & & & & & & & & & & & & & & X) X) X) X) X) X) X) X) X) X) X) X) X) X) X) X) X) X) X) X) X) & & 1& X) & 1& & 1& & 1& 73 - 73 8* 73 & 1& [ 73 73 -3 3,0%+ X+ / -3 & 4 4 * 6 6 6 5 & & *1' 5 & X) 73 & & ' ' ' ' ' ' ' ' 6 6 6 * 6 6 6 * $'3 3+ 3+ 73 73 73 &6,1 &6,3 ' ' ' ' ' ' ' ' 73 5 4 $21 4 $21 * 6 6 6 5 & X) 6 6 6 * 73 - 6 6 6 * 56 ' ' ' ' 9$'3 73 4 ' ' ' ' 4 73 - Submit Document Feedback ISL9237EVAL2Z Schematic %7 %227 3+$6( /*$7( %*$7( /* 3+ 8* %7 & 73 96<6 & 5 X) 5 &623 5 73 73 1& & & X) X) & 6 6 6 * ' ' ' ' 5 73 /(' BB 5 . /(' BB 6: 352&+27 4 1 27*3*&0287 73 73 4 1 6&/ %$7*21( 6'$ ,' %$7*21( 6: 5 73 1& 27*(1&0,1 %, 1& 6'$ 5 6&/ 5 76 6'$ 6&/ 5 5 & X) 73 73 73 73 73 -3 5 . 5 . 73 73 73 73 73 73 73 For battery connector connection FIGURE 6. ISL9237EVAL2Z BOARD SCHEMATIC 3 3 3 3 5(*,1 3 3 3 9%86 N & X) 9'' 5 N 5 6&/ 3 3 9 73 4 1 5 . $&2. 5 . 6'$ 5 . ' 3 5 /(' BB 6&/ 3 &) 9 5 . 6'$ 3 8 ' & X) 38//83 5 6'$ 3 *1' USB CONNECTOR SDA, SCL, ACOK, PROCHOT#, BATGONE, OTGPG/CMOUT, OTGEN all have 3V3 or VDD pull up options 5 (3 6&/ 3 3 3 5 3 3 3 & S) 3 - 3 & 1& 3 73 3 73 3 5 . 3&' $021%021 & 73 S) 73 3:5/(' 5 3:5/(' *1' - *1' 567&&. 5 3* 66 1& -3 (1$%/( ,6/,5$-= 73 & 6L'1 & Q) 3:5/(' 6(16($'- -3 73 9 9 5 . & X) 5 . 8 9%$7 5 . 5 . -3 1& - &621 73 36<6 27*3*&0287 9'' 9287 9%$7 &203 9 9287 9,1 4 73 %*$7( 73 9,1 & S) 73 73 & X) 56 5 N & X) 5 5 & 5 &621 . S) 5 1& & 1& 73 3*1' 5 &621 9%$7 $&2. &623 36<6 352&+27 9''3 User Guide 075 %$7*21( 8*$7( 96<6 5 . 38//83 $6*$7( 6&/ $021%021 %227 $&2. 8*$7( 6'$ 352&+27 3+$6( 8 27*(1&0,1 5 ,6/ $&,1 &203 6&/ 5 . &6,3 $'3 352* 5 . /* 73 73 /*$7( & X) 9'' 27*3*&0287 27*(1&0,1 6'$ 73 %$7*21( & X) $&,1 73 73 9''3 & X) 5 . 73 9'' '&,1 9''3 352* 73 5 &6,1 & X) 73 9$'3 /* '&,1 96<6 73 5 8* $6*$7( %$7& 3+ 73 ' 9$'3 UG075.1 May 26, 2016 User Guide 075 FIGURE 7. TOP OF BOARD FIGURE 8. BOTTOM OF BOARD Submit Document Feedback 6 UG075.1 May 26, 2016 User Guide 075 Bill of Materials MANUFACTURER PART QTY UNITS REFERENCE DESIGNATOR DESCRIPTION MANUFACTURER ISL9237EVAL1ZREVBPCB 1 ea SEE LABEL-RENAME BOARD PWB-PCB, ISL9237EVAL1Z, REVB, ROHS IMAGINEERING INC C0603COG500-100KDE 1 ea C43 CAP, SMD, 0603, 10pF, 50V, 10%, NP0, ROHS VENKEL C0603X7R160102KNE 2 ea C45, C82 CAP, SMD, 0603, 1000pF, 16V, 10%, X7R, VENKEL ROHS GRM188R71E104KA01D 4 ea C38, C84, C85, C86 CAP, SMD, 0603, 0.1µF, 25V, 10%, X7R, ROHS GRM188R61E105KA12D 7 ea C5, C6, C26, C31, C37, C81, C83 CAP, SMD, 0603, 1µF, 25V, 10%, X5R, ROHS C1608X7R1E224K 2 ea C30, C36 CAP, SMD, 0603, 0.22µF, 25V, 10%, X7R, TDK ROHS C0603X7R160-472KNE 1 ea C42 CAP, SMD, 0603, 4700pF, 16V, 10%, X7R, VENKEL ROHS GRM188R71E473KA01D 1 ea C46 CAP, SMD, 0603, 0.047µF, 25V, 10%, X7R, MURATA ROHS C0603X5R100-475KNE 2 ea C32, C33 CAP, SMD, 0603, 4.7µF, 10V, 10%, X5R, ROHS 0 ea C87 CAP, SMD, 0603, DNP-PLACE HOLDER, ROHS C2012X5R1E106K 17 ea C7-C16, C18, C21, C22, C23, C24, C40, C41 CAP, SMD, 0805, 10µF, 25V, 10%, X5R, ROHS TDK 16TQC68MYF 3 ea C2, C3, C4 CAP-POSCAP, SMD, 7.3x4.3, 68µF, 16V, 20%, 50mΩ, ROHS SANYO PIMB063T-2R2MS-01 1 ea L1 PWR CHOKE COIL, SMD, 6.95x6.6, 2.2µH, CYNTEC CO., LTD. 10A, 20%, ROHS 111-0702-001 3 ea J1, J3, J5 CONN-GEN, BIND.POST, INSUL-RED, THMBNUT-GND JOHNSON COMPONENTS 111-0703-001 3 ea J2, J4, J6 CONN-GEN, BIND.POST, INSUL-BLK, THMBNUT-GND JOHNSON COMPONENTS 131-4353-00 2 ea TP13, TP14 CONN-SCOPE PROBE TEST PT, COMPACT, PCB MNT, ROHS TEKTRONIX 5002 51 ea TP1-TP12, TP15-TP37, TP43-TP58 CONN-MINI TEST POINT, VERTICAL, WHITE, KEYSTONE ROHS 54819-0519 1 ea J10 CONN-USB MINI-B RECEPTACLE, TH, 5CIRCUIT, R/A, ROHS MOLEX 68000-236HLF 1 ea JP6 CONN-HEADER, 1x3, BREAKAWY 1x36, 2.54mm, ROHS BERG/FCI 69190-202HLF 3 ea JP3, JP4, JP5 CONN-HEADER, 1x2, RETENTIVE, 2.54mm, BERG/FCI 0.230x0.120, ROHS SPC02SYAN 3 ea JP3, JP4, JP6-Pins 1-2 CONN-JUMPER, SHORTING, 2PIN, BLACK, GOLD, ROHS 1 ea D1 DIODE-RECTIFIER, SMD, SOT23, 30V, 200mA, DUAL DIODE, ROHS 597-3311-407NF 3 ea LED1, LED2, LED3 LED, SMD, 1206, GREEN, 75mW, 3mcd, 567nm, ROHS DIALIGHT C8051F320-GQ 1 ea U2 IC-USB MICROCONTROLLER, 32P, LQFP, PROGRAMMED, ROHS SILICON LABORATORIES Submit Document Feedback 7 MURATA MURATA VENKEL SULLINS UG075.1 May 26, 2016 User Guide 075 Bill of Materials (Continued) MANUFACTURER PART QTY UNITS REFERENCE DESIGNATOR DESCRIPTION MANUFACTURER ISL80101IRAJZ 1 ea U3 IC-ADJ.V, 1A LDO REGULATOR, 10P, DFN, 3x3, ROHS INTERSIL ISL9237HRZ 1 ea U1 IC-NOTEBOOK BATTERY CHARGER, 32P, QFN, 4x4, ROHS INTERSIL 2N7002-7-F 3 ea Q8, Q9, Q10 TRANSISTOR, N-CHANNEL, 3LD, SOT-23, 60V, 115mA, ROHS DIODES, INC. SI7625DN-T1-GE3 3 ea Q5, Q6, Q7 (ALT: SISS27DN-T1-GE3-T) TRANSIST-MOS, P-CHANNEL, -30V, -35A, 8P, PWRPAK, ROHS VISHAY SISA14DN-T1-GE3 4 ea Q1, Q2, Q3, Q4 TRANSISTOR-MOS, N-CHANNEL, 8P, PWRPAK, 30V, 20A, ROHS VISHAY 9C06031A2R00FGHFT 5 ea R1, R2, R7, R10, R14 RES, SMD, 0603, 2Ω, 1/10W, 1%, TF, ROHS YAGEO CR0603-10W-4R70FT 1 ea R8 RES, SMD, 0603, 4.7Ω, 1/10W, 1%, TF, ROHS VENKEL CR0603-10W-000T 18 ea a) R4, R5, R6, R11, R12, R22, R24, R40, R41, R42 RES, SMD, 0603, 0Ω, 1/10W, TF, ROHS VENKEL CR0603-10W-000T 0 ea b) R43, R84, R85, R86, R89, R90, R91, R92 RES, SMD, 0603, 0Ω, 1/10W, TF, ROHS VENKEL ERJ-3EKF1001V 4 ea R27, R83, R87, R88 RES, SMD, 0603, 1k, 1/10W, 1%, TF, ROHS PANASONIC CR0603-10W-1002FT 6 ea R15, R16, R36, R38, R39, R81 RES, SMD, 0603, 10k, 1/10W, 1%, TF, ROHS VENKEL CR0603-10W-1003FT 6 ea R13, R21, R28, R31, R44, R45 RES, SMD, 0603, 100k, 1/10W, 1%, TF, ROHS VENKEL 1 ea R23 RES, SMD, 0603, 147k, 1/10W, 1%, TF, ROHS RC0603FR-07220RL 3 ea R32, R33, R34 RES, SMD, 0603, 220Ω, 1/10W, 1%, F, ROHS YAGEO ERJ-3EKF4023V 1 ea R9 RES, SMD, 0603, 402k, 1/16W, 1%, TF, ROHS PANASONIC ERJ-3EKF5621V 1 ea R82 RES, SMD, 0603, 5.62k, 1/10W, 1%, TF, ROHS PANASONIC CR0603-10W-6041FT 1 ea R25 RES, SMD, 0603, 6.04k, 1/10W, 1%, TF, ROHS VENKEL WSLP1206R0100FEA 1 ea RS2 RES-CURR.SENSE, SMD, 1206, 0.01Ω, 1W, VISHAY/DALE 1%, 75ppm, ROHS WSLP1206R0200FEA 1 ea RS1 RES-CURR.SENSE, SMD, 1206, 0.02Ω, 1W, VISHAY/DALE 1%, 75ppm, ROHS GT11MSCBE 2 ea SW1, SW2 SWITCH-TOGGLE, SMD, 6PIN, SPDT, 2POS, ITT INDUSTRIES/C&K DIVISION ON-NONE-ON, ROHS PMSSS 440 0025 PH 4 ea Four corners SCREW, 4-40x1/4in, PHILLIPS, PANHEAD, BUILDING FASTENERS STAINLESS, ROHS 2204 4 ea Four corners STANDOFF, 4-40x3/4in, F/F, HEX, ALUMINUM, 0.25 OD, ROHS 0 ea C1 DO NOT POPULATE OR PURCHASE 0 ea JP1, JP2 DO NOT POPULATE OR PURCHASE 0 ea L2 DO NOT POPULATE OR PURCHASE 0 ea R3, R35, R37 DO NOT POPULATE OR PURCHASE Submit Document Feedback 8 KEYSTONE UG075.1 May 26, 2016 User Guide 075 Bill of Materials (Continued) MANUFACTURER PART QTY UNITS LABEL-DATE CODE REFERENCE DESIGNATOR DESCRIPTION MANUFACTURER 0 ea TP38-TP42 DO NOT POPULATE OR PURCHASE 0 ea C19, C20, C25, C27, C28, C29, C34, C35, C39, C44, C88-C97 DO NOT POPULATE OR PURCHASE 1 ea AFFIX TO BACK OF PCB LABEL-DATE CODE_LINE 1: YRWK/REV#,LINE 2: BOM NAME INTERSIL RENAME PCB TO: ISL9237EVAL2Z. LABEL, TO RENAME BOARD INTERSIL LABEL-RENAME BOARD PCB Layout Guidelines PIN NUMBER PIN NAME LAYOUT GUIDELINES BOTTOM PAD 33 GND Connect this ground pad to the ground plane through low impedance path. Recommend use of at least 5 vias to connect to ground planes in PCB to ensure there is sufficient thermal dissipation directly under the IC. 1 CSON 2 CSOP Run two dedicated traces with decent width in parallel (close to each other to minimize the loop area) from the two terminals of the battery current sensing resistor to the IC. Place the differential mode and common mode RC filter components in general proximity of the controller. Route the current sensing traces through vias to connect the center of the pads; or route the traces into the pads from the inside of the current sensing resistor. The following drawings show the two preferred ways of routing current sensing traces. VIAS CURRENT-SENSING TRACES CURRENT-SENSING TRACES 3 VSYS Signal pin. Provides feedback for the system bus voltage. Place the optional RC filter in general proximity of the controller. Run a dedicated trace from system bus to the pin and do not route near the switching traces. Do not share the same trace with the signal routing to the DCIN pin OR diodes. 4 BOOT2 Switching pin. Place the bootstrap capacitor in general proximity of the controller. Use decent wide trace. Avoid any sensitive analog signal trace from crossing over or getting close. 5 UGATE2 6 PHASE2 Run these two traces in parallel fashion with decent width. Avoid any sensitive analog signal trace from crossing over or getting close. Recommend routing PHASE2 trace to high-side MOSFET source pin instead of general copper. The IC should be placed close to the switching MOSFET’s gate terminals and keep the gate drive signal traces short for a clean MOSFET drive. The IC can be placed on the opposite side of the switching MOSFETs. Place the output capacitors as close as possible to the switching high-side MOSFET drain and the low-side MOSFET source; and use shortest PCB trace connection. Place these capacitors on the same PCB layer with the MOSFETs instead of on different layers and using vias to make the connection. Place the inductor terminal to the switching high-side MOSFET drain and low-side MOSFET source terminal as close as possible. Minimize this phase node area to lower the electrical and magnetic field radiation but make this phase node area big enough to carry the current. Place the inductor and the switching MOSFETs on the same layer of the PCB. 7 LGATE2 8 VDDP Submit Document Feedback Switching pin. Run LGATE2 trace in parallel with UGATE2 and PHASE2 traces on the same PCB layer. Use decent width. Avoid any sensitive analog signal trace from crossing over or getting close. Place the decoupling capacitor in general proximity of the controller. Run the trace connecting to VDD pin with decent width. 9 UG075.1 May 26, 2016 User Guide 075 PCB Layout Guidelines (Continued) PIN NUMBER PIN NAME LAYOUT GUIDELINES 9 LGATE1 Switching pin. Run LGATE1 trace in parallel with UGATE1 and PHASE1 traces on the same PCB layer. Use decent width. Avoid any sensitive analog signal trace from crossing over or getting close. 10 PHASE1 11 UGATE1 Run these two traces in parallel fashion with decent width. Avoid any sensitive analog signal trace from crossing over or getting close. Recommend routing PHASE1 trace to high-side MOSFET source pin instead of general copper. The IC should be placed close to the switching MOSFET’s gate terminals and keep the gate drive signal traces short for a clean MOSFET drive. The IC can be placed on the opposite side of the switching MOSFETs. Place the input capacitors as close as possible to the switching high-side MOSFET drain and the low-side MOSFET source, and use shortest PCB trace connection. Place these capacitors on the same PCB layer with the MOSFETs instead of on different layers and using vias to make the connection. Place the inductor terminal to the switching high-side MOSFET drain and low-side MOSFET source terminal as close as possible. Minimize this phase node area to lower the electrical and magnetic field radiation but make this phase node area big enough to carry the current. Place the inductor and the switching MOSFETs on the same layer of the PCB. 12 BOOT1 Switching pin. Place the bootstrap capacitor in general proximity of the controller. Use decent wide trace. Avoid any sensitive analog signal trace from crossing over or getting close. 13 ASGATE Run this trace with decent width in parallel fashion with the ADP pin trace. 14 CSIN 15 CSIP Run two dedicated traces with decent width in parallel (close to each other to minimize the loop area) from the two terminals of the adapter current sensing resistor to the IC. Place the differential mode and common mode RC filter components in general proximity of the controller. Route the current sensing traces through vias to connect the center of the pads, or route the traces into the pads from the inside of the current sensing resistor. The following drawings show the two preferred ways of routing current sensing traces. VIAS CURRENT-SENSING TRACES CURRENT-SENSING TRACES 16 ADP Run this trace with decent width in parallel fashion with the ASGATE pin trace. 17 DCIN Place the OR diodes and the RC filter in general proximity of the controller. Run the VADP trace and VSYS trace to the OR diodes with decent width. 18 VDD Place the RC filter connecting with VDDP pin in general proximity of the controller. Run the trace connecting to VDDP pin with decent width. 19 ACIN Place the voltage divider resistors and the optional decoupling capacitor in general proximity of the controller. 20 OTGEN/CMIN 21 SDA 22 SCL 23 PROCHOT# Digital pin, open-drain output. No special consideration. 24 ACOK Digital pin, open-drain output. No special consideration. 25 BATGONE 26 No special consideration. Digital pins. No special consideration. Run SDA and SCL traces in parallel. Digital pin. Place the 100kΩ resistor series in the BATGONE signal trace and the optional decoupling capacitor in general proximity of the controller. OTGPG/CMOUT Digital pin, open-drain output. No special consideration. Submit Document Feedback 10 UG075.1 May 26, 2016 User Guide 075 PCB Layout Guidelines (Continued) PIN NUMBER PIN NAME LAYOUT GUIDELINES 27 PROG Signal pin. Place the PROG programming resistor in general proximity of the controller. 28 COMP Place the compensation components in general proximity of the controller. Avoid any switching signal from crossing over or getting close. 29 AMON/BMON 30 PSYS Signal pin, current source output. No special consideration. 31 VBAT Place the optional RC filter in general proximity of the controller. Run a dedicated trace from the battery positive connection point to the IC. 32 BGATE No special consideration. Place the optional RC filter in general proximity of the controller. Use decent width trace from the IC to the BGATE MOSFET gate. Place the capacitor from BGATE to ground close to the MOSFET. Board Layout FIGURE 9. TOP LAYER Submit Document Feedback 11 UG075.1 May 26, 2016 User Guide 075 Board Layout (Continued) FIGURE 10. INNER LAYER 1 FIGURE 11. INNER LAYER 2 Submit Document Feedback 12 UG075.1 May 26, 2016 User Guide 075 Board Layout (Continued) FIGURE 12. BOTTOM LAYER Typical Performance FIGURE 13. BOOST MODE, OUTPUT VOLTAGE LOOP TO ADAPTER CURRENT LOOP TRANSITION. VADP = 5V, MAXSYSTEMVOLTAGE = 8.496V, VBAT = 7V, SYSTEM LOAD 0.5A TO 10A STEP, ADAPTERCURRENTLIMIT = 3A, CHARGECURRENT = 0A Submit Document Feedback 13 FIGURE 14. BOOST MODE, CHARGING CURRENT LOOP TO ADAPTER CURRENT LOOP TRANSITION. VADP = 5V, MAXSYSTEMVOLTAGE = 8.496V, VBAT = 7V, SYSTEM LOAD 0.5A TO 10A STEP, ADAPTERCURRENTLIMIT = 3A, CHARGECURRENT = 1A UG075.1 May 26, 2016 User Guide 075 Typical Performance (Continued) FIGURE 15. BUCK-BOOST MODE, OUTPUT VOLTAGE LOOP TO ADAPTER CURRENT LOOP TRANSITION. VADP = 12V, MAXSYSTEMVOLTAGE = 12.6V, VBAT = 11V, SYSTEM LOAD 1A TO 10A STEP, ADAPTERCURRENTLIMIT = 3A, CHARGECURRENT = 0A FIGURE 16. BUCK-BOOST MODE, CHARGING CURRENT LOOP TO ADAPTER CURRENT LOOP TRANSITION. VADP = 12V, MAXSYSTEMVOLTAGE = 12.6V, VBAT = 11V, SYSTEM LOAD 1A TO 10A STEP, ADAPTERCURRENTLIMIT = 3A, CHARGECURRENT = 1A FIGURE 17. BUCK MODE, OUTPUT VOLTAGE LOOP TO ADAPTER CURRENT LOOP TRANSITION. VADP = 20V, MAXSYSTEMVOLTAGE = 8.496V, VBAT = 7V, SYSTEM LOAD 2A TO 10A STEP, ADAPTERCURRENTLIMIT = 3A, CHARGECURRENT = 0A FIGURE 18. BUCK MODE, CHARGING CURRENT LOOP TO ADAPTER CURRENT LOOP TRANSITION. VADP = 20V, MAXSYSTEMVOLTAGE = 8.496V, VBAT = 7V, SYSTEM LOAD 2A TO 10A STEP, ADAPTERCURRENTLIMIT = 3A, CHARGECURRENT = 2A Submit Document Feedback 14 UG075.1 May 26, 2016 User Guide 075 Typical Performance (Continued) FIGURE 19. BOOST MODE, OUTPUT VOLTAGE LOOP TO INPUT VOLTAGE LOOP TRANSITION. VADP = 5V, MAXSYSTEMVOLTAGE = 8.496V, VBAT = 7V, VINDAC = 4.5V, SYSTEM LOAD 0.5A TO 10A STEP, CHARGECURRENT = 0A FIGURE 21. OTG MODE ENABLE, OTG ENABLE 150ms DEBOUNCE TIME FIGURE 20. BOOST MODE, CHARGING CURRENT LOOP TO INPUT VOLTAGE LOOP TRANSITION. VADP = 5V, MAXSYSTEMVOLTAGE = 8.496V, VBAT = 7V, VINDAC = 4.5V, SYSTEM LOAD 0.5A TO 10A STEP, CHARGECURRENT = 1A FIGURE 22. OTG MODE 0.5A TO 2A TRANSIENT LOAD, OTG VOLTAGE = 5.12V Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that the document is current before proceeding. For information regarding Intersil Corporation and its products, see www.intersil.com Submit Document Feedback 15 UG075.1 May 26, 2016