LTC3892/ LTC3892-1/LTC3892-2 60V Low IQ, Dual, 2-Phase Synchronous Step-Down DC/DC Controller Description Features Wide VIN Range: 4.5V to 60V (65V Abs Max) nn Wide Output Voltage Range: 0.8V ≤ V OUT ≤ 99% • VIN nn Adjustable Gate Drive Level 5V to 10V (OPTI-DRIVE) nn No External Bootstrap Diodes Required nn Low Operating I : 29μA (One Channel On) Q nn Selectable Gate Drive UVLO Thresholds nn Out-of-Phase Operation Reduces Required Input Capacitance and Power Supply Induced Noise nn Phase-Lockable Frequency: 75kHz to 850kHz nn Selectable Continuous, Pulse Skipping or Low Ripple Burst Mode® Operation at Light Loads nn Selectable Current Limit (LTC3892/LTC3892-2) nn Very Low Dropout Operation: 99% Duty Cycle nn Power Good Output Voltage Monitors (LTC3892/LTC3892-2) nn Low Shutdown I : 3.6μA Q nn Small 32-Lead 5mm × 5mm QFN Package (LTC3892/ LTC3892-2) or TSSOP Package (LTC3892-1) nn Applications Automotive and Industrial Power Systems Distributed DC Power Systems nn High Voltage Battery Operated Systems nn The LTC®3892/LTC3892-1/LTC3892-2 is a high performance dual step-down DC/DC switching regulator controller that drives all N-channel synchronous power MOSFET stages. Power loss and noise are minimized by operating the two controller output stages out-of-phase. The gate drive voltage can be programmed from 5V to 10V to allow the use of logic or standard-level FETs and to maximize efficiency. Internal switches in the top gate drivers eliminate the need for external bootstrap diodes. A wide 4.5V to 60V input supply range encompasses a wide range of intermediate bus voltages and battery chemistries. Output voltages up to 99% of VIN can be regulated. OPTILOOP® compensation allows the transient response and loop stability to be optimized over a wide range of output capacitance and ESR values. The 29μA no-load quiescent current extends operating run time in battery powered systems. For a comparision of the LTC3892 to the LTC3892-1 and LTC3892-2, see Table 1 in the Pin Functions section of this data sheet. L, LT, LTC, LTM, Burst Mode, OPTI-LOOP, Linear Technology and the Linear logo are registered trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners. Protected by U.S. Patents including 5481178, 5705919, 5929620, 6144194, 6177787, 6580258. nn Typical Application High Efficiency Dual 5V/12V Output Step-Down Converter RUN1 47µF VIN RUN2 TG1 VOUT1 5V 8A 5mΩ 5.6µH 0.1µF BOOST2 SW1 0.1µF 96 15µH 8mΩ VOUT2 12V 5A SW2 BG1 220µF Efficiency Output Current Efficiency vsvs Output Current TG2 BOOST1 BG2 150µF LTC3892 1nF SENSE1+ SENSE2+ SENSE1– SENSE2– VFB1 VFB2 ITH1 TRACK/SS1 INTVCC GND DRVCC 94 93 92 91 0.1µF 89 88 0.01 34.8k DRVUV 0.1µF 2.2nF 7.15k DRVSET 7.5k VIN = 12V VOUT = 5V Burst Mode OPERATION 90 ITH2 TRACK/SS2 VPRG1 100pF 100k 1nF 95 EFFICIENCY (%) VIN 12.5V TO 60V 100pF GATE DRIVE DRVCC=5V DRVCC=6V DRVCC=8V DRVCC=10V 0.1 1 LOAD CURRENT (A) 10 3892 F01b 1nF 0.1µF 4.7µF 3892 TA01 For more information www.linear.com/LTC3892 38921fb 1 LTC3892/ LTC3892-1/LTC3892-2 Absolute Maximum Ratings (Notes 1, 3) Input Supply Voltage (VIN).......................... –0.3V to 65V Top Side Driver Voltages (BOOST1, BOOST2)................................ –0.3V to 76V Switch Voltage (SW1, SW2)........................... –5V to 70V DRVCC, (BOOST1-SW1), (BOOST2-SW2)........................................–0.3V to 11V BG1, BG2, TG1, TG2............................................ (Note 8) RUN1, RUN2 Voltages................................. –0.3V to 65V SENSE1+, SENSE2+, SENSE1– SENSE2– Voltages.................................. –0.3V to 65V PLLIN/MODE, FREQ Voltages....................... –0.3V to 6V EXTVCC Voltage.......................................... –0.3V to 14V ITH1, ITH2, VFB1, VFB2 Voltages...................... –0.3V to 6V DRVSET, DRVUV Voltages............................ –0.3V to 6V TRACK/SS1, TRACK/SS2 Voltages............... –0.3V to 6V PGOOD1, PGOOD2 Voltages (LTC3892/LTC3892-2).............................. –0.3V to 6V VPRG1, ILIM Voltages (LTC3892/LTC3892-2).............................. –0.3V to 6V Operating Junction Temperature Range (Note 2) LTC3892E, LTC3892I, LTC3892E-1, LTC3892I-1, LTC3892E-2, LTC3892I-2.................... –40°C to 125°C LTC3892H, LTC3892H-1, LTC3892H-2.................. –40°C to 150°C LTC3892MP, LTC3892MP-1, LTC3892MP-2..................................... –55°C to 150°C Storage Temperature Range................... –65°C to 150°C Pin Configuration LTC3892/LTC3892-2 LTC3892-1 SW1 TG1 TRACK/SS1 VPRG1 ITH1 VFB1 SENSE1+ SENSE1– TOP VIEW 32 31 30 29 28 27 26 25 TOP VIEW ITH1 1 28 TRACK/SS1 VFB1 2 27 TG1 SENSE1+ 3 26 SW1 SENSE1– 4 25 BOOST1 FREQ 5 24 BG1 FREQ 1 24 BOOST1 PLLIN/MODE 2 23 BG1 PGOOD1 3 22 VIN PLLIN/MODE 6 4 21 EXTVCC INTVCC 7 20 DRVCC RUN1 8 19 BG2 RUN2 9 20 BG2 10 19 BOOST2 PGOOD2 INTVCC RUN1 33 GND 5 6 23 VIN 29 GND 22 EXTVCC 21 DRVCC RUN2 7 18 BOOST2 SENSE2– ILIM 8 17 SW2 SENSE2+ 11 18 SW2 VFB2 12 17 TG2 ITH2 13 16 TRACK/SS2 TG2 TRACK/SS2 DRVSET DRVUV VFB2 ITH2 SENSE2+ SENSE2– 9 10 11 12 13 14 15 16 DRVUV 14 UH PACKAGE 32-LEAD (5mm × 5mm) PLASTIC QFN TJMAX = 150°C, θJA = 44°C/W EXPOSED PAD (PIN 33) IS GND, MUST BE CONNECTED TO GND 15 DRVSET FE PACKAGE 28-LEAD PLASTIC TSSOP TJMAX = 150°C, θJA = 30°C/W EXPOSED PAD (PIN 29) IS GND, MUST BE CONNECTED TO GND 38921fb 2 For more information www.linear.com/LTC3892 LTC3892/ LTC3892-1/LTC3892-2 Order Information http://www.linear.com/product/LTC3892#orderinfo LEAD FREE FINISH TAPE AND REEL PART MARKING* PACKAGE DESCRIPTION TEMPERATURE RANGE LTC3892EUH#PBF LTC3892EUH#TRPBF 3892 32-Lead (5mm × 5mm) Plastic QFN –40°C to 125°C LTC3892IUH#PBF LTC3892IUH#TRPBF 3892 32-Lead (5mm × 5mm) Plastic QFN –40°C to 125°C LTC3892HUH#PBF LTC3892HUH#TRPBF 3892 32-Lead (5mm × 5mm) Plastic QFN –40°C to 150°C LTC3892MPUH#PBF LTC3892MPUH#TRPBF 3892 32-Lead (5mm × 5mm) Plastic QFN –55°C to 150°C LTC3892EFE-1#PBF LTC3892EFE-1#TRPBF LTC3892FE-1 28-Lead Plastic TSSOP –40°C to 125°C LTC3892IFE-1#PBF LTC3892IFE-1#TRPBF LTC3892FE-1 28-Lead Plastic TSSOP –40°C to 125°C LTC3892HFE-1#PBF LTC3892HFE-1#TRPBF LTC3892FE-1 28-Lead Plastic TSSOP –40°C to 150°C LTC3892MPFE-1#PBF LTC3892MPFE-1#TRPBF LTC3892FE-1 28-Lead Plastic TSSOP –55°C to 150°C LTC3892EUH-2#PBF LTC3892EUH-2#TRPBF 3892-2 32-Lead (5mm × 5mm) Plastic QFN –40°C to 125°C LTC3892IUH-2#PBF LTC3892IUH-2#TRPBF 3892-2 32-Lead (5mm × 5mm) Plastic QFN –40°C to 125°C LTC3892HUH-2#PBF LTC3892HUH-2#TRPBF 3892-2 32-Lead (5mm × 5mm) Plastic QFN –40°C to 150°C LTC3892MPUH-2#PBF LTC3892MPUH-2#TRPBF 3892-2 32-Lead (5mm × 5mm) Plastic QFN –55°C to 150°C Consult LTC Marketing for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container. For more information on lead free part marking, go to: http://www.linear.com/leadfree/ For more information on tape and reel specifications, go to: http://www.linear.com/tapeandreel/ . Some packages are available in 500 unit reels through designated sales channels with #TRMPBF suffix. 38921fb For more information www.linear.com/LTC3892 3 LTC3892/ LTC3892-1/LTC3892-2 Electrical Characteristics The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are at TA = 25°C (Note 2). VIN = 12V, VRUN1,2 = 5V, VEXTVCC = 0V, VDRVSET = 0V, VPRG1 = FLOAT unless otherwise noted. SYMBOL PARAMETER VIN Input Supply Operating Voltage Range CONDITIONS MIN VFB1 Channel 1 Regulated Feedback Voltage (Note 4) ITH1 Voltage = 1.2V 0°C to 85°C, VPRG1 = FLOAT (LTC3892/LTC3892-2) or LTC3892-1 VPRG1 = FLOAT (LTC3892/LTC3892-2) or LTC3892-1 l l VPRG1 = 0V (LTC3892/LTC3892-2) l VPRG1 = INTVCC (LTC3892/LTC3892-2) VFB2 Channel 2 Regulated Feedback Voltage (Note 4) ITH2 Voltage = 1.2V 0°C to 85°C TYP 4.5 l MAX UNITS 60 V V V V V 0.792 0.788 3.234 4.890 0.800 0.800 3.3 5.0 0.808 0.812 3.366 5.110 0.792 0.788 0.800 0.800 0.808 0.812 –2 ±50 nA –0.002 4 4 ±0.05 6 6 µA µA µA V V IFB2 Channel 2 Feedback Current (Note 4) IFB1 Channel 1 Feedback Current (Note 4) VPRG1 = FLOAT (LTC3892/LTC3892-2) or LTC3892-1 VPRG1 = 0V (LTC3892/LTC3892-2) VPRG1 = INTVCC (LTC3892/LTC3892-2) VREFLNREG Reference Voltage Line Regulation (Note 4) VIN = 4.5V to 60V 0.002 0.02 %/V VLOADREG Output Voltage Load Regulation (Note 4) Measured in Servo Loop, ∆ITH Voltage = 1.2V to 0.7V l 0.01 0.1 % (Note 4) Measured in Servo Loop, ∆ITH Voltage = 1.2V to 2V l –0.01 –0.1 % gm1,2 Transconductance Amplifier gm (Note 4) ITH1,2 = 1.2V, Sink/Source 5µA IQ Input DC Supply Current (Note 5) VDRVSET = 0V UVLO 2 mmho Pulse-Skipping or Forced Continuous RUN1 = 5V and RUN2 = 0V or Mode (One Channel On) RUN2 = 5V and RUN1 = 0V, VFB1,2 = 0.83V (No Load) 1.6 mA Pulse-Skipping or Forced Continuous RUN1,2 = 5V, VFB1,2 = 0.83V (No Load) Mode (Both Channels On) 2.8 mA 29 55 µA RUN1,2 = 5V, VFB1,2 = 0.83V (No Load) 34 55 µA Shutdown RUN1,2 = 0V 3.6 10 µA Undervoltage Lockout DRVCC Ramping Up DRVUV = 0V DRVUV = INTVCC l l 4.0 7.5 4.2 7.8 V V DRVCC Ramping Down DRVUV = 0V DRVUV = INTVCC l l 3.6 6.4 3.8 6.7 4.0 7.0 V V 7 10 13 % Sleep Mode (One Channel On) RUN1 = 5V and RUN2 = 0V or RUN2 = 5V and RUN1 = 0V, VFB1,2 = 0.83V (No Load) Sleep Mode (Both Channels On) VOVL1,2 Feedback Overvoltage Protection ISENSE1,2+ SENSE+ Pin Current ISENSE1,2– SENSE– Pins Current VOUT1,2 < VINTVCC – 0.5V VOUT1,2 > VINTVCC + 0.5V DFMAX(TG) Maximum Duty Factor for TG In Dropout, FREQ = 0V ITRACK/SS1,2 Soft-Start Charge Current VTRACK/SS1,2 = 0V Measured at VFB1,2 Relative to Regulated VFB1,2 (LTC3892/LTC3892-1) l 700 97.5 99 8 10 ±1 µA ±1 µA µA % 12 µA 38921fb 4 For more information www.linear.com/LTC3892 LTC3892/ LTC3892-1/LTC3892-2 Electrical Characteristics The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are at TA = 25°C (Note 2). VIN = 12V, VRUN1,2 = 5V, VEXTVCC = 0V, VDRVSET = 0V, VPRG1 = FLOAT unless otherwise noted. SYMBOL PARAMETER CONDITIONS VRUN1,2 ON RUN Pin On Threshold VRUN1, VRUN2 Rising VRUN1,2 Hyst RUN Pin Hysteresis VSENSE(MAX) Maximum Current Sense Threshold VSENSE(MATCH) Matching Between VSENSE1(MAX) and VSENSE2(MAX) l MIN TYP MAX UNITS 1.22 1.275 1.33 V 75 mV VFB1,2 = 0.7V, VSENSE1,2– = 3.3V ILIM = FLOAT (LTC3892/LTC3892-2) or LTC3892-1 ILIM = 0V (LTC3892/LTC3892-2) ILIM = INTVCC (LTC3892/LTC3892-2) l l l 66 43 90 75 50 100 84 58 109 mV mV mV VFB1,2 = 0.7V, VSENSE1,2– = 3.3V ILIM = FLOAT (LTC3892/LTC3892-2) or LTC3892-1 ILIM = 0V (LTC3892/LTC3892-2) ILIM = INTVCC (LTC3892/LTC3892-2) l l l –8 –8 –8 0 0 0 8 8 8 mV mV mV Gate Driver TG1,2 Pull-Up On-Resistance Pull-Down On-Resistance VDRVSET = INTVCC 2.2 1.0 Ω Ω BG1,2 Pull-Up On-Resistance Pull-Down On-Resistance VDRVSET = INTVCC 2.2 1.0 Ω Ω BDSW1,2 BOOST to DRVCC Switch OnResistance VSW = 0V, VDRVSET = INTVCC 3.7 Ω TG1,2 tr TG1,2 tf TG Transition Time: Rise Time Fall Time (Note 6) VDRVSET = INTVCC CLOAD = 3300pF CLOAD = 3300pF 25 15 ns ns BG1,2 tr BG1,2 tf BG Transition Time: Rise Time Fall Time (Note 6) VDRVSET = INTVCC CLOAD = 3300pF CLOAD = 3300pF 25 15 ns ns TG/BG t1D Top Gate Off to Bottom Gate On Delay Synchronous Switch-On Delay Time CLOAD = 3300pF Each Driver, VDRVSET = INTVCC 55 ns BG/TG t1D Bottom Gate Off to Top Gate On Delay Top Switch-On Delay Time CLOAD = 3300pF Each Driver, VDRVSET = INTVCC 50 ns tON(MIN)1,2 TG Minimum On-Time (Note 7) VDRVSET = INTVCC 80 ns DRVCC Linear Regulator VDRVCC(INT) DRVCC Voltage from Internal VIN LDO VEXTVCC = 0V 7V < VIN < 60V, DRVSET = 0V 11V < VIN < 60V, DRVSET = INTVCC VLDOREG(INT) DRVCC Load Regulation from VIN LDO VDRVCC(EXT) DRVCC Voltage from Internal EXTVCC 7V < VEXTVCC < 13V, DRVSET = 0V LDO 11V < VEXTVCC < 13V, DRVSET = INTVCC DRVCC Load Regulation from Internal ICC = 0mA to 50mA, VEXTVCC = 8.5V, EXTVCC LDO VDRVSET = 0V VLDOREG(EXT) 5.8 9.6 ICC = 0mA to 50mA, VEXTVCC = 0V VEXTVCC EXTVCC LDO Switchover Voltage EXTVCC Ramping Positive DRVUV = 0V DRVUV = INTVCC VLDOHYS EXTVCC Hysteresis VDRVCC(50kΩ) Programmable DRVCC RDRVSET = 50kΩ, VEXTVCC = 0V VDRVCC(70kΩ) Programmable DRVCC RDRVSET = 70kΩ, VEXTVCC = 0V VDRVCC(90kΩ) Programmable DRVCC RDRVSET = 90kΩ, VEXTVCC = 0V 5.8 9.6 4.5 7.4 6.4 6.0 10.0 6.2 10.4 V V 0.9 2.0 % 6.0 10.0 6.2 10.4 V V 0.7 2.0 % 4.7 7.7 4.9 8.0 V V 250 mV 5.0 V 7.0 9.0 7.6 V V 38921fb For more information www.linear.com/LTC3892 5 LTC3892/ LTC3892-1/LTC3892-2 Electrical Characteristics The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are at TA = 25°C (Note 2). VIN = 12V, VRUN1,2,3 = 5V, VEXTVCC = 0V, VDRVSET = 0V, VPRG1 = FLOAT unless otherwise noted. SYMBOL PARAMETER CONDITIONS MIN TYP 375 440 MAX UNITS 505 kHz Oscillator and Phase-Locked Loop f25kΩ Programmable Frequency RFREQ =25kΩ, PLLIN/MODE = DC Voltage f65kΩ Programmable Frequency RFREQ = 65kΩ, PLLIN/MODE = DC Voltage 105 kHz f105kΩ Programmable Frequency RFREQ = 105kΩ, PLLIN/MODE = DC Voltage fLOW Low Fixed Frequency VFREQ = 0V, PLLIN/MODE = DC Voltage 320 350 380 kHz fHIGH High Fixed Frequency VFREQ = INTVCC, PLLIN/MODE = DC Voltage 485 535 585 kHz fSYNC Synchronizable Frequency PLLIN/MODE = External Clock l 75 850 kHz PLLIN VIH PLLIN VIL PLLIN/MODE Input High Level PLLIN/MODE Input Low Level PLLIN/MODE = External Clock PLLIN/MODE = External Clock l l 2.5 0.5 V V 0.4 V ±1 µA 835 kHz PGOOD1 and PGOOD2 Outputs (LTC3892/LTC3892-2) VPGL PGOOD Voltage Low IPGOOD = 2mA IPGOOD PGOOD Leakage Current VPGOOD = 5V VPG PGOOD Trip Level VFB with Respect to Set Regulated Voltage VFB Ramping Negative Hysteresis –13 –10 2.5 –7 % % VFB with Respect to Set Regulated Voltage VFB Ramping Positive Hysteresis 7 10 2.5 13 % % tPG 0.2 Delay for Reporting a Fault 35 Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Ratings for extended periods may affect device reliability and lifetime. Note 2: The LTC3892/LTC3892-1/LTC3892-2 is tested under pulsed load conditions such that TJ ≈ TA. The LTC3892E/LTC3892E-1/LTC3892E-2 is guaranteed to meet performance specifications from 0°C to 85°C. Specifications over the –40°C to 125°C operating junction temperature range are assured by design, characterization and correlation with statistical process controls. The LTC3892I/LTC3892I-1/LTC3892I-2 is guaranteed over the –40°C to 125°C operating junction temperature range, the LTC3892H/LTC3892H-1/LTC3892H-2 is guaranteed over the –40°C to 150°C operating junction temperature range, and the LTC3892MP/LTC3892MP-1/LTC3892MP-2 is tested and guaranteed over the –55°C to 150°C operating junction temperature range. High junction temperatures degrade operating lifetimes; operating lifetime is derated for junction temperatures greater than125°C. Note that the maximum ambient temperature consistent with these specifications is determined by specific operating conditions in conjunction with board layout, the rated package thermal impedance and other environmental factors. The junction temperature (TJ, in °C) is calculated from the ambient temperature (TA, in °C) and power dissipation (PD, in Watts) according to the formula: TJ = TA + (PD • θJA) where θJA = 44°C/W for the QFN package and where θJA = 30°C/W for the TSSOP package. µs Note 3: This IC includes overtemperature protection that is intended to protect the device during momentary overload conditions. The maximum rated junction temperature will be exceeded when this protection is active. Continuous operation above the specified absolute maximum operating junction temperature may impair device reliability or permanently damage the device. Note 4: The LTC3892/LTC3892-1/LTC3892-2 is tested in a feedback loop that servos VITH1,2 to a specified voltage and measures the resultant VFB1,2. The specification at 85°C is not tested in production and is assured by design, characterization and correlation to production testing at other temperatures (125°C for the LTC3892E/LTC3892E-1/LTC3892E-2 and LTC3892I/LTC3892I-1/LTC3892I-2, 150°C for the LTC3892H/LTC3892H-1/ LTC3892H-2 and LTC3892MP/LTC3892MP-1/LTC3892MP-2). For the LTC3892I/LTC3892I-1/LTC3892I-2 and LTC3892H/LTC3892H-1/ LTC3892H-2, the specification at 0°C is not tested in production and is assured by design, characterization and correlation to production testing at –40°C. For the LTC3892MP/LTC3892MP-1/LTC3892MP-2, the specification at 0°C is not tested in production and is assured by design, characterization and correlation to production testing at –55°C. Note 5: Dynamic supply current is higher due to the gate charge being delivered at the switching frequency. See Applications information. Note 6: Rise and fall times are measured using 10% and 90% levels. Delay times are measured using 50% levels Note 7: The minimum on-time condition is specified for an inductor peak-to-peak ripple current >40% of IMAX (See Minimum On-Time Considerations in the Applications Information section) Note 8: Do not apply a voltage or current source to these pins. They must be connected to capacitive loads only, otherwise permanent damage may occur. 38921fb 6 For more information www.linear.com/LTC3892 LTC3892/ LTC3892-1/LTC3892-2 Typical Performance Characteristics Efficiency and Power Loss vs Load Current 100 Efficiency vs Output Current BURST EFFICIENCY 90 90 80 FCM LOSS 100 60 50 VIN = 12V VOUT = 5V 10 FIGURE 11 CIRCUIT PULSESKIPPING LOSS 40 30 20 10 0 0.0001 BURST LOSS PULSE-SKIPPING 1 EFFICIENCY FCM EFFICIENCY 0.1 0.001 0.01 0.1 1 10 LOAD CURRENT (A) POWER LOSS (mW) 70 EFFICIENCY (%) 1k 80 EFFICIENCY (%) 100 10k 70 60 50 40 30 20 10 FIGURE 11 CIRCUIT VOUT = 5V Burst Mode OPERATION 0 0.0001 0.001 0.01 0.1 LOAD CURRENT (A) VIN = 10V VIN = 20V VIN = 30V VIN = 40V VIN = 50V VIN = 60V 1 10 3892 G02 3892 G01 Load Step Burst Mode Operation Efficiency vs Input Voltage 96 95 EFFICIENCY (%) 94 93 DRVSET=INTVCC 92 91 IL 2A/DIV DRVSET=0V 90 VOUT 100mV/DIV AC COUPLED 89 88 FIGURE 11 CIRCUIT VOUT = 5V ILOAD=8A 87 86 0 50µs/DIV 3892 G04 VIN = 12V VOUT = 5V FIGURE 13 CIRCUIT 5 10 15 20 25 30 35 40 45 50 55 60 INPUT VOLTAGE (V) 3892 G03 Load Step Pulse-Skipping Mode Load Step Forced Continuous Mode VOUT 100mV/DIV AC COUPLED VOUT 100mV/DIV AC COUPLED IL 2A/DIV IL 2A/DIV 50µs/DIV VIN = 12V VOUT = 5V FIGURE 13 CIRCUIT 3892 G05 50µs/DIV 3892 G06 VIN = 12V VOUT = 5V FIGURE 13 CIRCUIT 38921fb For more information www.linear.com/LTC3892 7 LTC3892/ LTC3892-1/LTC3892-2 Typical Performance Characteristics Inductor Current at Light Load Soft Start-Up RUN1, 2 5V/DIV FORCED CONTINUOUS MODE VOUT2 2V/DIV Burst Mode OPERATION 1A/DIV VOUT1 2V/DIV PULSE SKIPPING MODE 3892 G07 2µs/DIV VIN = 12V VOUT = 5V ILOAD = 1mA FIGURE 13 CIRCUIT Regulated Feedback Voltage vs Temperature DRVCC and EXTVCC vs Load Current 808 6.4 806 6.2 6 EXTVCC = 0V 5.8 5.6 EXTVCC = 8.5V 804 DRVCC VOLTAGE (V) REGULATED FEEDBACK VOLTAGE (mV) 3892 G08 2ms/DIV FIGURE 13 CIRCUIT 802 800 798 796 5.4 5.2 5 4.8 EXTVCC = 5V 4.6 4.4 794 792 -75 -50 -25 4.2 4 0 25 50 75 100 125 150 TEMPERATURE (°C) VBIAS = 12V DRVSET = GND 0 25 50 75 100 LOAD CURRENT (mA) 3892 G09 EXTVCC Switchover and DRVCC Voltages vs Temperature 8 DRVCC (DRVSET = INTVCC) 7 EXTVCC FALLING DRVCC (DRVSET = 0V) 6 5 DRVUV = INTVCC EXTVCC RISING DRVUV = GND 6.5 RISING DRVUV = INTVCC 0 25 50 75 100 125 150 TEMPERATURE (°C) FALLING 6 5.5 5 4.5 4 3.5 EXTVCC FALLING 4 –75 –50 –25 DRVCC VOLTAGE (V) DRVCC VOLTAGE (V) 8 7.5 7 9 EXTVCC RISING 150 3892 G10 Undervoltage Lockout Threshold vs Temperature 11 10 125 RISING DRVUV = GND FALLING 3 –75 –50 –25 3892 G11 0 25 50 75 100 125 150 TEMPERATURE (°C) 3892 G12 38921fb 8 For more information www.linear.com/LTC3892 LTC3892/ LTC3892-1/LTC3892-2 Typical Performance Characteristics 800 SENSE– Pin Input Bias Current vs Temperature SENSE Pins Total Input Current vs VSENSE Voltage 900 800 500 400 300 200 600 500 400 300 200 100 0 VOUT > INTVCC + 0.5V 700 600 SENSE CURRENT (µA) SENSE CURRENT (µA) 700 100 0 –75 –50 –25 0 5 10 15 20 25 30 35 40 45 50 55 60 65 VSENSE COMMON MODE VOLTAGE (V) VOUT < INTVCC – 0.5V 0 25 50 75 100 125 150 TEMPERATURE (°C) 3892 G13 3892 G14 Maximum Current Sense Threshold vs Duty Cycle 120 LTC3892-2 110 100 90 80 70 60 50 40 LTC3892/LTC3892-1 30 ILIM = INTVCC ILIM = FLOAT ILIM = GND 20 10 0 0 MAXIMUM CURRENT SENSE VOLTAGE (mV) MAXIMUM CURRENT SENSE VOLTAGE (mV) Foldback Current Limit 100 200 300 400 500 600 700 800 FEEDBACK VOLTAGE (mV) 100 90 80 70 60 50 40 30 20 ILIM = INTVCC ILIM = FLOAT ILIM = GND 10 0 0 10 20 30 40 50 60 70 80 90 100 DUTY CYCLE (%) 3892 G15 3892 G16 Maximum Current Sense Threshold vs ITH Voltage 1.4 5% DUTY CYCLE 1.35 80 PULSE-SKIPPING 60 RUN PIN VOLTAGE (V) CURRENT SENSE VOLTAGE (mV) 100 Shutdown (RUN) Threshold vs Temperature Burst Mode OPERATION 40 20 ILIM = GND ILIM = FLOAT ILIM = INTVCC 0 –20 –40 0.2 0.4 0.6 0.8 VITH (V) 1 1.2 RISING 1.25 1.2 FALLING 1.15 1.1 1.05 FORCED CONTINUOUS MODE 0 1.3 1.4 1 –75 –50 –25 3892 G17 0 25 50 75 100 125 150 TEMPERATURE (°C) 3892 G18 38921fb For more information www.linear.com/LTC3892 9 LTC3892/ LTC3892-1/LTC3892-2 Typical Performance Characteristics DRVCC Line Regulation DRVSET = INTVCC 10 DRVCC VOLTAGE (V) Shutdown Current vs Temperature 8 7 SHUTDOWN CURRENT (µA) 11 9 8 7 DRVSET = GND 6 5 VIN = 12V 6 5 4 3 2 1 0 –75 –50 –25 0 5 10 15 20 25 30 35 40 45 50 55 60 65 INPUT VOLTAGE (V) 0 25 50 75 100 125 150 TEMPERATURE (°C) 3892 G19 3892 G20 Shutdown Current vs Input Voltage Quiescent Current vs Temperature 14 80 QUIESCENT CURRENT (µA) SHUTDOWN CURRENT (µA) 12 10 8 6 4 2 0 VIN=12V 70 ONE CHANNEL ON Burst Mode OPERATION 60 DRVSET = 70kΩ 50 DRVSET=INTVCC 40 30 DRVSET=GND 20 10 0 10 20 30 40 50 INPUT VOLTAGE (V) 60 0 –75 –50 –25 70 3892 G21 3899 G22 Oscillator Frequency vs Temperature TRACK/SS Pull-Up Current vs Temperature 12 600 11.5 FREQ = INTVCC TRACK /SS CURRENT (µA) FREQUENCY (kHz) 550 500 450 400 350 300 -75 -50 -25 0 25 50 75 100 125 150 TEMPERATURE (°C) FREQ = GND 11 10.5 10 9.5 9 8.5 0 25 50 75 100 125 150 TEMPERATURE (°C) 8 –75 –50 –25 3892 G23 0 25 50 75 100 125 150 TEMPERATURE (°C) 3892 G24 38921fb 10 For more information www.linear.com/LTC3892 LTC3892/ LTC3892-1/LTC3892-2 Pin Functions (QFN (LTC3892 and LTC3892-2)/TSSOP (LTC3892-1)) FREQ (Pin 1/ Pin 5): The frequency control pin for the internal VCO. Connecting this pin to GND forces the VCO to a fixed low frequency of 350kHz. Connecting this pin to INTVCC forces the VCO to a fixed high frequency of 535kHz. Other frequencies between 50kHz and 900kHz can be programmed using a resistor between FREQ and GND. The resistor and an internal 20µA source current create a voltage used by the internal oscillator to set the frequency. PLLIN/MODE (Pin 2/Pin 6): External Synchronization Input to Phase Detector and Forced Continuous Mode Input. When an external clock is applied to this pin, the phase-locked loop will force the rising TG1 signal to be synchronized with the rising edge of the external clock, and the regulators will operate in forced continuous mode on the LTC3892/LTC3892-1 and in pulse-skipping mode on the LTC3892-2. When not synchronizing to an external clock, this input, which acts on both controllers, determines how the LTC3892/LTC3892-1/ LTC3892-2 operates at light loads. Pulling this pin to ground selects Burst Mode operation. An internal 100k resistor to ground also invokes Burst Mode operation when the pin is floated. Tying this pin to INTVCC forces continuous inductor current operation. Tying this pin to a voltage greater than 1.1V and less than INTVCC – 1.3V selects pulse-skipping operation. This can be done by connecting a 100k resistor from this pin to INTVCC. PGOOD1, PGOOD2 (Pins 3, 4/NA): Open-Drain Logic Output. PGOOD1,2 is pulled to ground when the voltage on the respective VFB1,2 pin is not within ±10% of its set point. These pins are available on the LTC3892 and LTC3892-2, but not on the LTC3892-1. INTVCC (Pin 5/Pin 7): Output of the Internal 5V Low Dropout Regulator. The low voltage analog and digital circuits are powered from this voltage source. A low ESR 0.1µF ceramic bypass capacitor should be connected between INTVCC and GND, as close as possible to the IC. INTVCC should not be used to power or bias any external circuitry other than to configure the FREQ, PLLIN/MODE, DRVSET, DRVUV and VPRG1 pins. RUN1, RUN2 (Pins 6, 7/Pins 8, 9): Run Control Inputs for Each Controller. Forcing any of these pins below 1.2V shuts down that controller. Forcing both of these pins below 0.7V shuts down the entire LTC3892/LTC3892-1/LTC3892-2, reducing quiescent current to approximately 3.6µA. ILIM (Pin 8/NA): Current Comparator Sense Voltage Range Input. Tying this pin to GND or INTVCC or floating it sets the maximum current sense threshold (for both channels) to one of three different levels (50mV, 100mV, or 75mV respectively). This pin is available on the LTC3892 and LTC3892-2, but not on the LTC3892-1. For the LTC3892-1, the maximum current sense threshold is 75mV. VFB2 (Pin 11/Pin 12): This pin receives the remotely sensed feedback voltage for channel 2 from an external resistor divider across the output. DRVUV (Pin13/Pin 14): Determines the higher or lower DRVCC UVLO and EXTVCC switchover thresholds, as listed on the Electrical Characteristics table. Connecting DRVUV to GND chooses the lower thresholds whereas tying DRVUV to INTVCC chooses the higher thresholds. DRVSET (Pin 14/Pin 15): Sets the regulated output voltage of the DRVCC LDO regulator. Connecting this pin to GND sets DRVCC to 6V whereas connecting it to INTVCC sets DRVCC to 10V. Voltages between 5V and 10V can be programmed by placing a resistor (50k to 100k) between the DRVSET pin and GND. DRVCC (Pin 20/Pin 21): Output of the Internal or External Low Dropout (LDO) Regulator. The gate drivers are powered from this voltage source. The DRVCC voltage is set by the DRVSET pin. Must be decoupled to ground with a minimum of 4.7µF ceramic or other low ESR capacitor. Do not use the DRVCC pin for any other purpose. EXTVCC (Pin 21/Pin 22): External Power Input to an Internal LDO Connected to DRVCC. This LDO supplies DRVCC power, bypassing the internal LDO powered from VIN whenever EXTVCC is higher than its switchover threshold (4.7V or 7.7V depending on the DRVSET pin). See EXTVCC Connection in the Applications Information section. Do not float or exceed 14V on this pin. Do not connect EXTVCC to a voltage greater than VIN. Connect to GND if not used. VIN (Pin 22/Pin 23): Main Supply Pin. A bypass capacitor should be tied between this pin and the GND pin. BG1, BG2 (Pins 23, 19/Pins 24, 20): High Current Gate Drives for Bottom N-Channel MOSFETs. Voltage swing at these pins is from ground to DRVCC. 38921fb For more information www.linear.com/LTC3892 11 LTC3892/ LTC3892-1/LTC3892-2 Pin Functions (QFN (LTC3892 and LTC3892-2)/TSSOP (LTC3892-1)) BOOST1, BOOST2 (Pins 24, 18/Pins 25, 19): Bootstrapped Supplies to the Topside Floating Drivers. Capacitors are connected between the BOOST and SW pins. Voltage swing at BOOST1 and BOOST2 pins is from approximately DRVCC to (VIN1,2 + DRVCC). SW1, SW2 (Pins 25, 17/Pins 26, 18): Switch Node Connections to Inductors. TG1, TG2 (Pins 26, 16/Pins 27, 17): High Current Gate Drives for Top N-Channel MOSFETs. These are the outputs of floating drivers with a voltage swing equal to DRVCC superimposed on the switch node voltage SW. TRACK/SS1, TRACK/SS2 (Pins 27, 15/Pins 28, 16): External Tracking and Soft-Start Input. The LTC3892/ LTC3892-1/LTC3892-2 regulates the negative input (EA–) of the error amplifier to the smaller of 0.8V or the voltage on the TRACK/SS pin. An internal 10µA pull-up current source is connected to this pin. A capacitor to ground at this pin sets the ramp time at start-up to the final regulated output voltage. Alternatively, a resistor divider on another supply connected to the TRACK/SS pin allows the LTC3892/ LTC3892-1/LTC3892-2 output voltage to track the other supply during start-up. The TRACK/SS pin is pulled low in shutdown or in undervoltage lockout. VPRG1 (Pin 28/NA): Channel 1 Output Voltage Control Pin. This pin sets channel 1 to adjustable output mode using external feedback resistors or fixed 3.3V/5V output mode. Floating this pin allows the output to be programmed from 0.8V to 60V with an external resistor divider, regulating VFB1 to 0.8V. This pin is available on the LTC3892 and LTC3892-2, but not on the LTC3892-1. ITH1, ITH2 (Pins 29, 12/Pins 1, 13): Error Amplifier Outputs and Switching Regulator Compensation Points. Each associated channel’s current comparator trip point increases with this control voltage. VFB1 (Pin 30/Pin 2): For the LTC3892-1, this pin receives the remotely sensed feedback voltage for channel 1 from an external resistor divider across the output. For the LTC3892 and LTC3892-2, if the VPRG1 pin is floating, the VFB1 pin receives the remotely sensed feedback voltage for channel 1 from an external resistor divider across the output. If VPRG1 is tied to GND or INTVCC, the VFB1 pin receives the remotely sensed output voltage directly. SENSE1+, SENSE2+ (Pins 31, 10/Pins 3, 11): The (+) Input to the Differential Current Comparators. The ITH pin voltage and controlled offsets between the SENSE– and SENSE+ pins in conjunction with RSENSE set the current trip threshold. SENSE1–, SENSE2– (Pins 32, 9/Pins 4, 10): The (–) Input to the Differential Current Comparators. When SENSE1,2– is greater than INTVCC, then SENSE1,2– pin supplies current to the current comparator. GND (Exposed Pad Pin 33/Exposed Pad Pin 29): Ground. The exposed pad must be soldered to the PCB for rated electrical and thermal performance. Table 1. Summary of the Differences Between the LTC3892, LTC3892-1 and LTC3892-2 ILIM pin for selectable current sense voltage? VPRG1 pin for fixed or adjustable VOUT1? Independent PGOOD output for each channel? Output overvoltage protection bottom gate "crowbar?" Current foldback during overcurrent events? Light load operation when synchronized to external clock using PLLIN/MODE Package LTC3892 LTC3892-1 LTC3892-2 Yes; 50mV, 75mV, or 100mV No; fixed 75mV Yes; 50mV, 75mV, or 100mV Yes; fixed 3.3V or 5V (with internal No; only adjustable with external resistor divider) or adjustable with resistor divider external resistor divider Yes; fixed 3.3V or 5V (with internal resistor divider) or adjustable with external resistor divider Yes; PGOOD1 and PGOOD2 No PGOOD function Yes; PGOOD1 and PGOOD2 Yes; BG forced on Yes; BG forced on No; BG not forced on Yes Yes No Forced Continuous Forced Continuous Pulse-skipping (Discontinuous) 32-Pin 5mm x 5mm QFN (UH32) 28-Lead TSSOP (FE28) 32-Pin 5mm x 5mm QFN (UH32) 38921fb 12 For more information www.linear.com/LTC3892 LTC3892/ LTC3892-1/LTC3892-2 Functional Diagrams CHANNELS 1 AND 2 FREQ DRVCC VIN1,2 20µA BOOST1,2 CLK2 VCO CLK1 TOP DROPOUT DET PFD S Q R Q TG1,2 BOT TOP ON DRVCC SWITCHING LOGIC + – 0.425V 100k CURRENT LIMIT + – ICMP IR + +– – –+ SENSE1,2+ 2.8V 0.65V 0.88V SENSE1,2– EA1– SLOPE COMP – + – + 0.88V RSENSE SLEEP 3mV + PGOOD2 VOUT1,2 GND L PLLIN/MODE 0.72V COUT BG1,2 BOT SYNC DET PGOOD1 CIN SW1,2 SHDN ILIM CB OV 3.5V EA2– – + 150nA SHDN RST 2(VFB) 0.72V R1 – + + 0.80V TRACK/SS + – 0.88V EA– RB VFB1,2 R2 RA CC ITH1,2 CC2 FOLDBACK 10µA – LTC3892 AND LTC3892-1 RC TRACK/SS1,2 CSS SHDN RUN1,2 VPRG1 20µA DRVSET VOUT1 R1 R2 0 ∞ FLOAT ADJUSTABLE 3.3V FIXED 625k 200k GND 5V FIXED 1.05M 200k INTVCC VPRG1 AFFECTS CHANNEL 1 ONLY, VOUT2 IS ALWAYS ADJUSTABLE (R1 = 0, R2 = ∞) LTC3892-1 (R1 = 0, R2 = ∞) 1.20V DRVUV EXTVCC DRVCC LDO/UVLO CONTROL VIN EN DRVCC R + – VPRG1 2.00V EN + – LTC3892 AND LTC3892-2 NOT ON LTC3892-1 4.7V/ 7.7V 4R – + INTVCC LDO 38921 FD INTVCC 38921fb For more information www.linear.com/LTC3892 13 LTC3892/ LTC3892-1/LTC3892-2 Operation (Refer to the Functional Diagrams) Main Control Loop The LTC3892/LTC3892-1/LTC3892-2 uses a constant frequency, current mode step-down architecture. The two controller channels operate 180° out of phase with each other. During normal operation, the external top MOSFET is turned on when the clock for that channel sets the RS latch, and is turned off when the main current comparator, ICMP, resets the RS latch. The peak inductor current at which ICMP trips and resets the latch is controlled by the voltage on the ITH pin, which is the output of the error amplifier, EA. The error amplifier compares the output voltage feedback signal at the VFB pin (which is generated with an external resistor divider connected across the output voltage, VOUT, to ground) to the internal 0.800V reference voltage. When the load current increases, it causes a slight decrease in VFB relative to the reference, which causes the EA to increase the ITH voltage until the average inductor current matches the new load current. After the top MOSFET is turned off each cycle, the bottom MOSFET is turned on until either the inductor current starts to reverse, as indicated by the current comparator IR, or the beginning of the next clock cycle. DRVCC/EXTVCC/INTVCC Power Power for the top and bottom MOSFET drivers is derived from the DRVCC pin. The DRVCC supply voltage can be programmed from 5V to 10V through control of the DRVSET pin. When the EXTVCC pin is tied to a voltage below its switchover voltage (4.7V or 7.7V depending on the DRVSET voltage), the VIN LDO (low dropout linear regulator) supplies power from VIN to DRVCC. If EXTVCC is taken above its switchover voltage, the VIN LDO is turned off and an EXTVCC LDO is turned on. Once enabled, the EXTVCC LDO supplies power from EXTVCC to DRVCC. Using the EXTVCC pin allows the DRVCC power to be derived from a high efficiency external source such as one of the LTC3892/ LTC3892-1/LTC3892-2 switching regulator outputs. Each top MOSFET driver is biased from the floating bootstrap capacitor, CB, which normally recharges during each cycle through an internal switch whenever SW goes low. If the input voltage decreases to a voltage close to its output, the loop may enter dropout and attempt to turn on the top MOSFET continuously. The dropout detector detects this and forces the top MOSFET off for about onetwelfth of the clock period every tenth cycle to allow CB to recharge, resulting in about 99% duty cycle. The INTVCC supply powers most of the other internal circuits in the LTC3892/LTC3892-1/LTC3892-2. The INTVCC LDO regulates to a fixed value of 5V and its power is derived from the DRVCC supply. Shutdown and Start-Up (RUN, TRACK/SS Pins) The two channels of the LTC3892/LTC3892-1/LTC3892-2 can be independently shut down using the RUN1 and RUN2 pins. Pulling a RUN pin below 1.2V shuts down the main control loop for that channel. Pulling both pins below 0.7V disables both controllers and most internal circuits, including the DRVCC and INTVCC LDOs. In this state, the LTC3892/LTC3892-1/LTC3892-2 draws only 3.6μA of quiescent current. Releasing a RUN pin allows a small 150nA internal current to pull up the pin to enable that controller. Each RUN pin may be externally pulled up or driven directly by logic. Each RUN pin can tolerate up to 65V (absolute maximum), so it can be conveniently tied to VIN in always-on applications where one or both controllers are enabled continuously and never shut down. The start-up of each controller’s output voltage VOUT is controlled by the voltage on the TRACK/SS pin (TRACK/ SS1 for channel 1, TRACK/SS2 for channel 2). When the voltage on the TRACK/SS pin is less than the 0.8V internal reference, the LTC3892/LTC3892-1/LTC3892-2 regulates the VFB voltage to the TRACK/SS pin voltage instead of the 0.8V reference. This allows the TRACK/SS pin to be used to program a soft-start by connecting an external capacitor from the TRACK/SS pin to GND. An internal 10μA pull-up current charges this capacitor creating a voltage ramp on the TRACK/SS pin. As the TRACK/SS voltage rises linearly from 0V to 0.8V (and beyond up to about 4V), the output voltage VOUT rises smoothly from zero to its final value. 38921fb 14 For more information www.linear.com/LTC3892 LTC3892/ LTC3892-1/LTC3892-2 Operation (Refer to the Functional Diagrams) Alternatively the TRACK/SS pins can be used to make the start-up of VOUT to track that of another supply. Typically, this requires connecting to the TRACK/SS pin an external resistor divider from the other supply to ground (see Applications Information section). Light Load Current Operation (Burst Mode Operation, Pulse-Skipping or Forced Continuous Mode) (PLLIN/MODE Pin) The LTC3892/LTC3892-1/LTC3892-2 can be enabled to enter high efficiency Burst Mode operation, pulse-skipping mode, or forced continuous conduction mode at low load currents. To select Burst Mode operation, tie the PLLIN/ MODE pin to GND. To select forced continuous operation, tie the PLLIN/MODE pin to INTVCC. To select pulseskipping mode, tie the PLLIN/MODE pin to a DC voltage greater than 1.1V and less than INTVCC – 1.3V. This can be done by connecting a 100kΩ resistor between PLLIN/ MODE and INTVCC. When a controller is enabled for Burst Mode operation, the minimum peak current in the inductor is set to approximately 25% of the maximum sense voltage even when the voltage on the ITH pin indicates a lower value. If the average inductor current is higher than the load current, the error amplifier, EA, will decrease the voltage on the ITH pin. When the ITH voltage drops below 0.425V, the internal sleep signal goes high (enabling sleep mode) and both external MOSFETs are turned off. The ITH pin is then disconnected from the output of the EA and parked at 0.450V. In sleep mode, much of the internal circuitry is turned off, reducing the quiescent current that the LTC3892/ LTC3892-1/LTC3892-2 draws. If one channel is in sleep mode and the other channel is shut down, the LTC3892/ LTC3892-1/LTC3892-2 draws only 29μA of quiescent current (with DRVSET = 0V). If both channels are in sleep mode, it draws only 34μA of quiescent current. In sleep mode, the load current is supplied by the output capacitor. As the output voltage decreases, the EA’s output begins to rise. When the output voltage drops enough, the ITH pin is reconnected to the output of the EA, the sleep signal goes low, and the controller resumes normal operation by turning on the top external MOSFET on the next cycle of the internal oscillator. When a controller is enabled for Burst Mode operation, the inductor current is not allowed to reverse. The reverse current comparator (IR) turns off the bottom external MOSFET just before the inductor current reaches zero, preventing it from reversing and going negative. Thus, the controller operates discontinuously. In forced continuous operation, the inductor current is allowed to reverse at light loads or under large transient conditions. The peak inductor current is determined by the voltage on the ITH pin, just as in normal operation. In this mode, the efficiency at light loads is lower than in Burst Mode operation. However, continuous operation has the advantage of lower output voltage ripple and less interference to audio circuitry. In forced continuous mode, the output ripple is independent of load current. When the PLLIN/MODE pin is connected for pulse-skipping mode, the LTC3892/LTC3892-1/LTC3892-2 operates in PWM pulse-skipping mode at light loads. In this mode, constant frequency operation is maintained down to approximately 1% of designed maximum output current. At very light loads, the current comparator, ICMP, may remain tripped for several cycles and force the external top MOSFET to stay off for the same number of cycles (i.e., skipping pulses). The inductor current is not allowed to reverse (discontinuous operation). This mode, like forced continuous operation, exhibits low output ripple as well as low audio noise and reduced RF interference as compared to Burst Mode operation. It provides higher low current efficiency than forced continuous mode, but not nearly as high as Burst Mode operation. When an external clock is connected to the PLLIN/MODE pin to synchronize the internal oscillator (see the Frequency Selection and Phase-Locked Loop section), the LTC3892/ LTC3892-1 operate in forced continuous mode while the LTC3892-2 operates in discontinuous pulse skipping mode. 38921fb For more information www.linear.com/LTC3892 15 LTC3892/ LTC3892-1/LTC3892-2 Operation (Refer to the Functional Diagrams) Frequency Selection and Phase-Locked Loop (FREQ and PLLIN/MODE Pins) The selection of switching frequency is a trade-off between efficiency and component size. Low frequency operation increases efficiency by reducing MOSFET switching losses, but requires larger inductance and/or capacitance to maintain low output ripple voltage. The switching frequency of the LTC3892/LTC3892-1/ LTC3892-2’s controllers can be selected using the FREQ pin. If the PLLIN/MODE pin is not being driven by an external clock source, the FREQ pin can be tied to GND, tied to INTVCC or programmed through an external resistor. Tying FREQ to GND selects 350kHz while tying FREQ to INTVCC selects 535kHz. Placing a resistor between FREQ and GND allows the frequency to be programmed between 50kHz and 900kHz, as shown in Figure 9. A phase-locked loop (PLL) is available on the LTC3892/ LTC3892-1/LTC3892-2 to synchronize the internal oscillator to an external clock source that is connected to the PLLIN/MODE pin. The LTC3892/LTC3892-1/LTC3892-2’s phase detector adjusts the voltage (through an internal lowpass filter) of the VCO input to align the turn-on of controller 1’s external top MOSFET to the rising edge of the synchronizing signal. Thus, the turn-on of controller 2’s external top MOSFET is 180° out of phase to the rising edge of the external clock source. The VCO input voltage is prebiased to the operating frequency set by the FREQ pin before the external clock is applied. If prebiased near the external clock frequency, the PLL loop only needs to make slight changes to the VCO input in order to synchronize the rising edge of the external clock’s to the rising edge of TG1. The ability to prebias the loop filter allows the PLL to lock-in rapidly without deviating far from the desired frequency. The typical capture range of the LTC3892/LTC3892-1/ LTC3892-2’s phase-locked loop is from approximately 55kHz to 1MHz, with a guarantee to be between 75kHz and 850kHz. In other words, the LTC3892/LTC3892-1/ LTC3892-2’s PLL is guaranteed to lock to an external clock source whose frequency is between 75kHz and 850kHz. The typical input clock thresholds on the PLLIN/MODE pin are 1.6V (rising) and 1.1V (falling). It is recommended that the external clock source swing from ground (0V) to at least 2.5V. When an external clock is connected to the PLLIN/MODE pin to synchronize the internal oscillator, the LTC3892/ LTC3892-1 operate in forced continuous mode while the LTC3892-2 operates in discontinuous pulse skipping mode. Output Overvoltage Protection (LTC3892/LTC3892-1, Not On LTC3892-2) Each channel has an overvoltage comparator that guards against transient overshoots as well as other more serious conditions that may overvoltage the output. When the VFB1,2 pin rises by more than 10% above its regulation point of 0.800V, the top MOSFET is turned off and the bottom MOSFET is turned on until the overvoltage condition is cleared. Foldback Current (LTC3892/LTC3892-1, Not On LTC3892-2) When the output voltage falls to less than 70% of its nominal level, foldback current limiting is activated, progressively lowering the peak current limit in proportion to the severity of the overcurrent or short-circuit condition. Foldback current limiting is disabled during the soft-start interval (as long as the VFB1,2 voltage is keeping up with the TRACK/SS1,2 voltage). Current foldback limiting is intended to limit power dissipation during overcurrent and short-circuit fault conditions. Note that while the current foldback function does not exist on the LTC3892-2 version, it is still inherently protected during these fault conditions. The LTC3892/LTC3892-1/LTC3892-2’s peak current mode control architecture constantly monitors the inductor current and prevents current runaway under all conditions. 38921fb 16 For more information www.linear.com/LTC3892 LTC3892/ LTC3892-1/LTC3892-2 Applications Information The Typical Application on the first page is a basic LTC3892/LTC3892-1/LTC3892-2 application circuit. LTC3892/LTC3892-1/LTC3892-2 can be configured to use either DCR (inductor resistance) sensing or low value resistor sensing. The choice between the two current sensing schemes is largely a design trade-off between cost, power consumption and accuracy. DCR sensing is becoming popular because it saves expensive current sensing resistors and is more power efficient, especially in high current applications. However, current sensing resistors provide the most accurate current limits for the controller. Other external component selection is driven by the load requirement, and begins with the selection of RSENSE (if RSENSE is used) and inductor value. Next, the power MOSFETs and Schottky diodes are selected. Finally, input and output capacitors are selected. SENSE+ and SENSE– Pins The SENSE+ and SENSE– pins are the inputs to the current comparators. The common mode voltage range on these pins is 0V to 65V (absolute maximum), enabling the LTC3892/LTC3892-1/LTC3892-2 to regulate output voltages up to a nominal 60V (allowing margin for tolerances and transients). The SENSE+ pin is high impedance over the full common mode range, drawing at most ±1μA. This high impedance allows the current comparators to be used in inductor DCR sensing. The impedance of the SENSE– pin changes depending on the common mode voltage. When SENSE– is less than INTVCC – 0.5V, a small current of less than 1μA flows out of the pin. When SENSE– is above INTVCC + 0.5V, a higher current (≈700μA) flows into the pin. Between INTVCC – 0.5V and INTVCC + 0.5V, the current transitions from the smaller current to the higher current. Filter components mutual to the sense lines should be placed close to the LTC3892/LTC3892-1/LTC3892-2, and the sense lines should run close together to a Kelvin connection underneath the current sense element (shown in Figure 1). Sensing current elsewhere can effectively add parasitic inductance and capacitance to the current sense element, degrading the information at the sense terminals and making the programmed current limit unpredictable. If DCR sensing is used (Figure 2b), resistor R1 should be TO SENSE FILTER NEXT TO THE CONTROLLER COUT CURRENT FLOW INDUCTOR OR RSENSE 38921 F03 Figure 1. Sense Lines Placement with Inductor or Sense Resistor placed close to the switching node, to prevent noise from coupling into sensitive small-signal nodes. Low Value Resistor Current Sensing A typical sensing circuit using a discrete resistor is shown in Figure 2a. RSENSE is chosen based on the required output current. Each controller’s current comparator has a maximum threshold VSENSE(MAX). For the LTC3892-1, VSENSE(MAX) is fixed at 75mV, while for the LTC3892 and LTC3892-2, VSENSE(MAX) is either 50mV, 75mV or 100mV, as determined by the state of the ILIM pin. The current comparator threshold voltage sets the peak of the inductor current, yielding a maximum average output current, IMAX, equal to the peak value less half the peak-to-peak ripple current, ∆IL. To calculate the sense resistor value, use the equation: RSENSE = VSENSE(MAX) ∆I IMAX + L 2 When using a controller in very low dropout conditions, the maximum output current level will be reduced due to the internal compensation required to meet stability criteria for buck regulators operating at greater than 50% duty factor. A curve is provided in the Typical Performance Characteristics section to estimate this reduction in peak inductor current depending upon the operating duty factor. Inductor DCR Sensing For applications requiring the highest possible efficiency at high load currents, the LTC3892/LTC3892-1/LTC3892-2 is capable of sensing the voltage drop across the inductor DCR, as shown in Figure 2b. The DCR of the inductor represents the small amount of DC winding resistance of 38921fb For more information www.linear.com/LTC3892 17 LTC3892/ LTC3892-1/LTC3892-2 Applications Information VIN1,2 BOOST LTC3892/ TG LTC3892-1/ LTC3892-2 SW RSENSE VOUT1,2 BG always the same and varies with temperature; consult the manufacturers’ data sheets for detailed information. Using the inductor ripple current value from the Inductor Value Calculation section, the target sense resistor value is: RSENSE(EQUIV) = SENSE1,2+ CAP PLACED NEAR SENSE PINS SENSE1,2– To ensure that the application will deliver full load current over the full operating temperature range, choose the minimum value for VSENSE(MAX) in the Electrical Characteristics table. GND 38921 F04a (2a) Using a Resistor to Sense Current VIN1,2 BOOST INDUCTOR LTC3892/ TG LTC3892-1/ LTC3892-2 SW L DCR VOUT1,2 R1 C1* R2 SENSE1,2– GND *PLACE C1 NEAR SENSE PINS Next, determine the DCR of the inductor. When provided, use the manufacturer’s maximum value, usually given at 20°C. Increase this value to account for the temperature coefficient of copper resistance, which is approximately 0.4%/°C. A conservative value for TL(MAX) is 100°C. To scale the maximum inductor DCR to the desired sense resistor value (RD), use the divider ratio: BG SENSE1,2+ VSENSE(MAX) ∆I IMAX + L 2 (R1||R2) • C1 = L/DCR RSENSE(EQ) = DCR(R2/(R1+R2)) 38921 F04b (2b) Using the Inductor DCR to Sense Current Figure 2. Current Sensing Methods the copper, which can be less than 1mΩ for today’s low value, high current inductors. In a high current application requiring such an inductor, power loss through a sense resistor would cost several points of efficiency compared to inductor DCR sensing. If the external (R1||R2) • C1 time constant is chosen to be exactly equal to the L/DCR time constant, the voltage drop across the external capacitor is equal to the drop across the inductor DCR multiplied by R2/(R1 + R2). R2 scales the voltage across the sense terminals for applications where the DCR is greater than the target sense resistor value. To properly dimension the external filter components, the DCR of the inductor must be known. It can be measured using a good RLC meter, but the DCR tolerance is not RD = RSENSE(EQUIV) DCRMAX at TL(MAX) C1 is usually selected to be in the range of 0.1μF to 0.47μF. This forces R1|| R2 to around 2k, reducing error that might have been caused by the SENSE+ pin’s ±1μA current. The equivalent resistance R1||R2 is scaled to the room temperature inductance and maximum DCR: L R1R2 = (DCR at 20°C)•C1 The sense resistor values are: R1R2 R1•RD R1= ; R2 = RD 1−RD The maximum power loss in R1 is related to duty cycle, and will occur in continuous mode at the maximum input voltage: PLOSS R1= ( VIN(MAX) − VOUT ) • VOUT R1 38921fb 18 For more information www.linear.com/LTC3892 LTC3892/ LTC3892-1/LTC3892-2 Applications Information Ensure that R1 has a power rating higher than this value. If high efficiency is necessary at light loads, consider this power loss when deciding whether to use DCR sensing or sense resistors. Light load power loss can be modestly higher with a DCR network than with a sense resistor, due to the extra switching losses incurred through R1. However, DCR sensing eliminates a sense resistor, reduces conduction losses and provides higher efficiency at heavy loads. Peak efficiency is about the same with either method. Inductor Value Calculation The operating frequency and inductor selection are interrelated in that higher operating frequencies allow the use of smaller inductor and capacitor values. So why would anyone ever choose to operate at lower frequencies with larger components? The answer is efficiency. A higher frequency generally results in lower efficiency because of MOSFET switching and gate charge losses. In addition to this basic trade-off, the effect of inductor value on ripple current and low current operation must also be considered. The inductor value has a direct effect on ripple current. The inductor ripple current, ∆IL, decreases with higher inductance or higher frequency and increases with higher VIN: V 1 ∆IL = VOUT 1− OUT VIN ( f )(L ) Accepting larger values of ∆IL allows the use of low inductances, but results in higher output voltage ripple and greater core losses. A reasonable starting point for setting ripple current is ∆IL = 0.3(IMAX). The maximum ∆IL occurs at the maximum input voltage. The inductor value also has secondary effects. The transition to Burst Mode operation begins when the average inductor current required results in a peak current below 25% of the current limit determined by RSENSE. Lower inductor values (higher ∆IL) will cause this to occur at lower load currents, which can cause a dip in efficiency in the upper range of low current operation. In Burst Mode operation, lower inductance values will cause the burst frequency to decrease. Inductor Core Selection Once the value for L is known, the type of inductor must be selected. Core loss is independent of core size for a fixed inductor value, but it is very dependent on inductance value selected. As inductance increases, core losses go down. Unfortunately, increased inductance requires more turns of wire and therefore copper losses will increase. Ferrite designs have very low core loss and are preferred for high switching frequencies, so design goals can concentrate on copper loss and preventing saturation. Ferrite core material saturates hard, which means that inductance collapses abruptly when the peak design current is exceeded. This results in an abrupt increase in inductor ripple current and consequent output voltage ripple. Do not allow the core to saturate! Power MOSFET and Schottky Diode (Optional) Selection Two external power MOSFETs must be selected for each controller in the LTC3892/LTC3892-1/LTC3892-2: one N-channel MOSFET for the top (main) switch and one N-channel MOSFET for the bottom (synchronous) switch. The peak-to-peak drive levels are set by the DRVCC voltage. This voltage can range from 5V to 10V depending on configuration of the DRVSET pin. Therefore, both logic-level and standard-level threshold MOSFETs can be used in most applications depending on the programmed DRVCC voltage. Different UVLO thresholds appropriate for logic-level or standard-level threshold MOSFETs can be selected by the DRVUV pin. Pay close attention to the BVDSS specification for the MOSFETs as well. The LTC3892/LTC3892-1/LTC3892-2’s unique ability to adjust the gate drive level between 5V to 10V (OPTI-DRIVE) allows an application circuit to be precisely optimized for efficiency. When adjusting the gate drive level, the final arbiter is the total input current for the regulator. If a change is made and the input current decreases, then the efficiency has improved. If there is no change in input current, then there is no change in efficiency. Selection criteria for the power MOSFETs include the on-resistance RDS(ON), Miller capacitance CMILLER, input 38921fb For more information www.linear.com/LTC3892 19 LTC3892/ LTC3892-1/LTC3892-2 Applications Information voltage and maximum output current. Miller capacitance, CMILLER, can be approximated from the gate charge curve usually provided on the MOSFET manufacturers’ data sheet. CMILLER is equal to the increase in gate charge along the horizontal axis while the curve is approximately flat divided by the specified change in VDS. This result is then multiplied by the ratio of the application applied VDS to the gate charge curve specified VDS. When the IC is operating in continuous mode the duty cycles for the top and bottom MOSFETs are given by: Main Switch Duty Cycle = VOUT VIN Synchronous Switch Duty Cycle = VIN − VOUT VIN The MOSFET power dissipations at maximum output current are given by: PMAIN = ( VOUT I VIN OUT(MAX) ) (1+ δ )RDS(ON) + 2 2 IOUT(MAX) (VIN ) 2 (RDR )(CMILLER )• 1 1 + (f) VDRVCC − VTHMIN VTHMIN 2 V −V PSYNC = IN OUT IOUT(MAX) (1+ δ )RDS(ON) VIN ( ) where δ is the temperature dependency of RDS(ON) and RDR (approximately 2Ω) is the effective driver resistance at the MOSFET’s Miller threshold voltage. VTHMIN is the typical MOSFET minimum threshold voltage. Both MOSFETs have I2R losses while the main N-channel equations include an additional term for transition losses, which are highest at high input voltages. For VIN < 20V the high current efficiency generally improves with larger MOSFETs, while for VIN > 20V the transition losses rapidly increase to the point that the use of a higher RDS(ON) device with lower CMILLER actually provides higher efficiency. The synchronous MOSFET losses are greatest at high input voltage when the top switch duty factor is low or during a short-circuit when the synchronous switch is on close to 100% of the period. The term (1 + δ) is generally given for a MOSFET in the form of a normalized RDS(ON) vs Temperature curve, but δ = 0.005/°C can be used as an approximation for low voltage MOSFETs. Optional Schottky diodes placed across the synchronous MOSFET conduct during the dead-time between the conduction of the two power MOSFETs. This prevents the body diode of the synchronous MOSFET from turning on, storing charge during the dead-time and requiring a reverse recovery period that could cost as much as 3% in efficiency at high VIN. A 1A to 3A Schottky is generally a good compromise for both regions of operation due to the relatively small average current. Larger diodes result in additional transition losses due to their larger junction capacitance. CIN and COUT Selection The selection of CIN is simplified by the 2-phase architecture and its impact on the worst-case RMS current drawn through the input network (battery/fuse/capacitor). It can be shown that the worst-case capacitor RMS current occurs when only one controller is operating. The controller with the highest (VOUT)(IOUT) product needs to be used in the formula shown in Equation 1 to determine the maximum RMS capacitor current requirement. Increasing the output current drawn from the other controller will actually decrease the input RMS ripple current from its maximum value. The opt-of-phase technique typically reduces the input capacitor’s RMS ripple current by a factor of 30% to 70% when compared to a single phase power supply solution. In continuous mode, the source current of the top MOSFET is a square wave of duty cycle (VOUT)/(VIN). To prevent large voltage transients, a low ESR capacitor sized for the maximum RMS current of one channel must be used. The maximum RMS capacitor current is given by: CIN Required IRMS ≈ 1/2 IMAX ( VOUT ) ( VIN − VOUT ) (1) VIN 38921fb 20 For more information www.linear.com/LTC3892 LTC3892/ LTC3892-1/LTC3892-2 Applications Information This formula has a maximum at VIN = 2VOUT, where IRMS = IOUT/2. This simple worst-case condition is commonly used for design because even significant deviations do not offer much relief. Note that capacitor manufacturers’ ripple current ratings are often based on only 2000 hours of life. This makes it advisable to further derate the capacitor, or to choose a capacitor rated at a higher temperature than required. Several capacitors may be paralleled to meet size or height requirements in the design. Due to the high operating frequency of the LTC3892/LTC3892-1/ LTC3892-2, ceramic capacitors can also be used for CIN. Always consult the manufacturer if there is any question. The benefit of the LTC3892/LTC3892-1/LTC3892-2 2-phase operation can be calculated by using Equation 1 for the higher power controller and then calculating the loss that would have resulted if both controller channels switched on at the same time. The total RMS power lost is lower when both controllers are operating due to the reduced overlap of current pulses required through the input capacitor’s ESR. This is why the input capacitor’s requirement calculated above for the worst-case controller is adequate for the dual controller design. Also, the input protection fuse resistance, battery resistance, and PC board trace resistance losses are also reduced due to the reduced peak currents in a 2-phase system. The overall benefit of a multiphase design will only be fully realized when the source impedance of the power supply/battery is included in the efficiency testing. The drains of the top MOSFETs should be placed within 1cm of each other and share a common CIN(s). Separating the drains and CIN may produce undesirable voltage and current resonances at VIN. A small (0.1μF to 1μF) bypass capacitor between the chip VBIAS pin and ground, placed close to the LTC3892/ LTC3892-1/LTC3892-2, is also suggested. A 2.2Ω to 10Ω resistor placed between CIN (C1) and the VBIAS pin provides further isolation, but is not required. The selection of COUT is driven by the effective series resistance (ESR). Typically, once the ESR requirement is satisfied, the capacitance is adequate for filtering. The output ripple (∆VOUT) is approximated by: 1 ∆VOUT ≈ ∆IL ESR + 8 • f •C OUT where f is the operating frequency, COUT is the output capacitance and ∆IL is the ripple current in the inductor. The output ripple is highest at maximum input voltage since ∆IL increases with input voltage. Setting Output Voltage The LTC3892/LTC3892-1/LTC3892-2 output voltages are set by an external feedback resistor divider carefully placed across the output, as shown in Figure 3a. The regulated output voltage is determined by: R VOUT = 0.8V 1+ B RA To improve the frequency response, a feedforward capacitor, CFF, may be used. Great care should be taken to route the VFB line away from noise sources, such as the inductor or the SW line. For the LTC3892 and LTC3892-2, channel 1 has the option to be programmed to a fixed 5V or 3.3V output through control of the VPRG1 pin (not available on the LTC3892-1). Figure 3b shows how the VFB1 pin is used to sense the output voltage in fixed output mode. Tying VPRG1 to INTVCC or GND programs VOUT1 to 5V or 3.3V, respectively. Floating VPRG1 sets VOUT1 to adjustable output mode using external resistors. VOUT 1/2 LTC3892/ LTC3892-1/ LTC3892-2 RB CFF VFB RA 38921 F05a (3a) Setting Adjustable Output Voltage LTC3892/ LTC3892-2 INTVCC/GND VPRG1 VFB1 VOUT1 5V/3.3V COUT 38921 F05b (3b) Setting CH1 (LTC3892) to Fixed 5V/3.3V Voltage Figure 3. Setting Buck Output Voltage 38921fb For more information www.linear.com/LTC3892 21 LTC3892/ LTC3892-1/LTC3892-2 Applications Information RUN Pins Tracking and Soft-Start (TRACK/SS1, TRACK/SS2 Pins) The LTC3892/LTC3892-1/LTC3892-2 is enabled using the RUN1 and RUN2 pins. The RUN pins have a rising threshold of 1.275V with 75mV of hysteresis. Pulling a RUN pin below 1.2V shuts down the main control loop for that channel. Pulling both RUN pins below 0.7V disables the controllers and most internal circuits, including the DRVCC and INTVCC LDOs. In this state, the LTC3892/LTC3892-1/ LTC3892-2 draws only 3.6µA of quiescent current. The start-up of each VOUT is controlled by the voltage on the TRACK/SS pin (TRACK/SS1 for channel 1, TRACK/SS2 for channel 2). When the voltage on the TRACK/SS pin is less than the internal 0.8V reference, the LTC3892/ LTC3892-1/LTC3892-2 regulates the VFB pin voltage to the voltage on the TRACK/SS pin instead of the internal reference. The TRACK/SS pin can be used to program an external soft-start function or to allow VOUT to track another supply during start-up. Releasing a RUN pin allows a small 150nA internal current to pull up the pin to enable that controller. Because of condensation or other small board leakage pulling the pin down, it is recommended the RUN pins be externally pulled up or driven directly by logic. Each RUN pin can tolerate up to 65V (absolute maximum), so it can be conveniently tied to VIN in always-on applications where one or more controllers are enabled continuously and never shut down. The RUN pins can be implemented as a UVLO by connecting them to the output of an external resistor divider network off VIN, as shown in Figure 4. 1/2 LTC3892/ LTC3892-1/ LTC3892-2 Soft-start is enabled by simply connecting a capacitor from the TRACK/SS pin to ground, as shown in Figure 5. An internal 10μA current source charges the capacitor, providing a linear ramping voltage at the TRACK/SS pin. The LTC3892/LTC3892-1/LTC3892-2 will regulate its feedback voltage (and hence VOUT) according to the voltage on the TRACK/SS pin, allowing VOUT to rise smoothly from 0V to its final regulated value. The total soft-start time will be approximately: VIN tSS = CSS • 0.8V 10µA 1/2 LTC3892/ LTC3892/ LTC3892-2 RB RUN RA CSS 3892 F04 Figure 4. Using the RUN Pins as a UVLO The rising and falling UVLO thresholds are calculated using the RUN pin thresholds and pull-up current: TRACK/SS GND 38921 F06 Figure 5. Using the TRACK/SS Pin to Program Soft-Start R VUVLO(RISING) = 1.275V 1+ B – 150nA • RB RA R VUVLO(FALLING) = 1.20V 1+ B – 150nA • RB RA 38921fb 22 For more information www.linear.com/LTC3892 LTC3892/ LTC3892-1/LTC3892-2 Applications Information Alternatively, the TRACK/SS1 and TRACK/SS2 pins can be used to track two (or more) supplies during start-up, as shown qualitatively in Figures 6a and 6b. To do this, a resistor divider should be connected from the master supply (VX) to the TRACK/SS pin of the slave supply (VOUT), as shown in Figure 7. During start-up VOUT will track VX according to the ratio set by the resistor divider: VOUT RB VFB RA VX RTRACKB 1/2 LTC3892/ LTC3892-1/ LTC3892-2 TRACK/SS R +R TRACKB VX RA = • TRACKA VOUT R TRACKA R A +RB RTRACKA For coincident tracking (VOUT = VX during start-up), RA = RTRACKA 38921 F08 Figure 7. Using the TRACK/SS Pin for Tracking DRVCC and INTVCC Regulators and EXTVCC (OPTI-DRIVE) RB = RTRACKB OUTPUT (VOUT) VX(MASTER) VOUT(SLAVE) TIME 38921 F07a (6a) Coincident Tracking OUTPUT (VOUT) VX(MASTER) VOUT(SLAVE) TIME 38921 F07b (6b) Ratiometric Tracking Figure 6. Two Different Modes of Output Voltage Tracking The LTC3892/LTC3892-1/LTC3892-2 features two separate internal P-channel low dropout linear regulators (LDO) that supply power at the DRVCC pin from either the VIN supply pin or the EXTVCC pin depending on the connections of the EXTVCC, DRVSET, and DRVUV pins. A third P-channel LDO supplies power at the INTVCC pin from the DRVCC pin. DRVCC powers the gate drivers whereas INTVCC powers much of the LTC3892/LTC3892-1/LTC3892-2’s internal circuitry. The VIN LDO and the EXTVCC LDO regulate DRVCC between 5V to 10V, depending on how the DRVSET pin is set. Each of these LDOs can supply a peak current of at least 50mA and must be bypassed to ground with a minimum of 4.7μF ceramic capacitor. Good bypassing is needed to supply the high transient currents required by the MOSFET gate drivers and to prevent interaction between the channels. The INTVCC supply must be bypassed with a 0.1μF ceramic capacitor. The DRVSET pin programs the DRVCC supply voltage and the DRVUV pin selects different DRVCC UVLO and EXTVCC switchover threshold voltages. Table 2a summarizes the different DRVSET pin configurations along with the voltage settings that go with each configuration. Table 2b summarizes the different DRVUV pin settings. Tying the 38921fb For more information www.linear.com/LTC3892 23 LTC3892/ LTC3892-1/LTC3892-2 Applications Information DRVSET pin to INTVCC programs DRVCC to 10V. Tying the DRVSET pin to GND programs DRVCC to 6V. By placing a 50k to 100k resistor between DRVSET and GND the DRVCC voltage can be programmed between 5V to 10V, as shown in Figure 8. Table 2a DRVSET PIN DRVCC VOLTAGE IC in this case is highest and is equal to VIN • IDRVCC. The gate charge current is dependent on operating frequency as discussed in the Efficiency Considerations section. The junction temperature can be estimated by using the equations given in Note 2 of the Electrical Characteristics. For example, using the LTC3892 in the QFN package, the DRVCC current is limited to less than 31mA from a 40V supply when not using the EXTVCC supply at a 70°C ambient temperature: GND 6V INTVCC 10V Resistor to GND 50k to 100k 5V to 10V TJ = 70°C + (31mA)(40V)(44°C/W) = 125°C DRVUV PIN DRVCC UVLO RISING / FALLING THRESHOLDS EXTVCC SWITCHOVER RISING / FALLING THRESHOLD To prevent the maximum junction temperature from being exceeded, the VIN supply current must be checked while operating in forced continuous mode (PLLIN/MODE = INTVCC) at maximum VIN. GND 4.0V / 3.8V 4.7V / 4.45V INTVCC 7.5V / 6.7V 7.7V / 7.45V Table 2b 11 DRVCC VOLTAGE (V) 10 9 8 7 6 5 4 50 55 60 65 70 75 80 85 90 95 100 DRVSET PIN RESISTOR (kΩ) 38921 F09 Figure 8. Relationship Between DRVCC Voltage and Resistor Value at DRVSET Pin High input voltage applications in which large MOSFETs are being driven at high frequencies may cause the maximum junction temperature rating for the LTC3892/LTC3892-1/ LTC3892-2 to be exceeded. The DRVCC current, which is dominated by the gate charge current, may be supplied by either the VIN LDO or the EXTVCC LDO. When the voltage on the EXTVCC pin is less than its switchover threshold (4.7V or 7.7V as determined by the DRVUV pin described above), the VIN LDO is enabled. Power dissipation for the When the voltage applied to EXTVCC rises above its switchover threshold, the VIN LDO is turned off and the EXTVCC LDO is enabled. The EXTVCC LDO remains on as long as the voltage applied to EXTVCC remains above the switchover threshold minus the comparator hysteresis. The EXTVCC LDO attempts to regulate the DRVCC voltage to the voltage as programmed by the DRVSET pin, so while EXTVCC is less than this voltage, the LDO is in dropout and the DRVCC voltage is approximately equal to EXTVCC. When EXTVCC is greater than the programmed voltage, up to an absolute maximum of 14V, DRVCC is regulated to the programmed voltage. Using the EXTVCC LDO allows the MOSFET driver and control power to be derived from one of the LTC3892/ LTC3892-1/LTC3892-2’s switching regulator outputs (4.7V/7.7V ≤ VOUT ≤ 14V) during normal operation and from the VIN LDO when the output is out of regulation (e.g., start-up, short circuit). If more current is required through the EXTVCC LDO than is specified, an external Schottky diode can be added between the EXTVCC and DRVCC pins. In this case, do not apply more than 10V to the EXTVCC pin and make sure that EXTVCC ≤ VIN. Significant efficiency and thermal gains can be realized by powering DRVCC from the output, since the VIN current resulting from the driver and control currents will be scaled by a factor of (Duty Cycle)/(Switcher Efficiency). 38921fb 24 For more information www.linear.com/LTC3892 LTC3892/ LTC3892-1/LTC3892-2 Applications Information For 5V to 14V regulator outputs, this means connecting the EXTVCC pin directly to VOUT. Tying the EXTVCC pin to an 8.5V supply reduces the junction temperature in the previous example from 125°C to: TJ = 70°C + (31mA)(8.5V)(44°C/W) = 82°C However, for 3.3V and other low voltage outputs, additional circuitry is required to derive DRVCC power from the output. The following list summarizes the four possible connections for EXTVCC: 1.EXTVCC grounded. This will cause DRVCC to be powered from the internal VIN regulator resulting in increased power dissipation in the LTC3892/LTC3892-1/ LTC3892-2 at high input voltages. 2. EXTVCC connected directly to VOUT. This is the normal connection for a 5V to 14V regulator and provides the highest efficiency. 3. EXTVCC connected to an external supply. If an external supply is available in the 5V to 14V range, it may be used to power EXTVCC providing it is compatible with the MOSFET gate drive requirements. Ensure that EXTVCC < VIN. 4. EXTVCC connected to an output-derived boost network. For 3.3V and other low voltage regulators, efficiency gains can still be realized by connecting EXTVCC to an output-derived voltage that has been boosted to greater than 4.7V/7.7V. Topside MOSFET Driver Supply (CB) External bootstrap capacitors, CB, connected to the BOOST pins supply the gate drive voltage for the topside MOSFET. The LTC3892/LTC3892-1/LTC3892-2 features an internal switch between DRVCC and the BOOST pin for each controller. These internal switches eliminate the need for external bootstrap diodes between DRVCC and BOOST. Capacitor CB in the Functional Diagram is charged through this internal switch from DRVCC when the SW pin is low. When the topside MOSFET is to be turned on, the driver places the CB voltage across the gate-source of the MOSFET. This enhances the top MOSFET switch and turns it on. The switch node voltage, SW, rises to VIN and the BOOST pin follows. With the topside MOSFET on, the boost voltage is above the input supply: VBOOST = VIN + VDRVCC. The value of the boost capacitor, CB, needs to be 100 times that of the total input capacitance of the topside MOSFET(s). Fault Conditions: Current Limit and Current Foldback The LTC3892/LTC3892-1 (not the LTC3892-2) includes current foldback to help limit load current when an output is shorted to ground. If the output voltage falls below 70% of its nominal output level, then the maximum sense voltage is progressively lowered from 100% to 40% of its maximum selected value. Under short-circuit conditions with very low duty cycles, the channel will begin cycle skipping in order to limit the short-circuit current. In this situation the bottom MOSFET will be dissipating most of the power but less than in normal operation. The short-circuit ripple current is determined by the minimum on-time, tON(MIN), of the LTC3892/LTC3892-1/LTC3892-2 (≈80ns), the input voltage and inductor value: V ∆IL(SC) = tON(MIN) IN L The resulting average short-circuit current is: 1 ISC = 40% •ILIM(MAX) − ∆IL(SC) (LTC3892/LTC3892-1) 2 1 ISC =ILIM(MAX) − ∆IL(SC)(LTC3892-2) 2 Fault Conditions: Overvoltage Protection (Crowbar) (LTC3892/LTC3892-1; not on LTC3892-2) The overvoltage crowbar is designed to blow a system input fuse when the output voltage of the regulator rises much higher than nominal levels. The crowbar causes huge currents to flow, that blow the fuse to protect against a shorted top MOSFET if the short occurs while the controller is operating. A comparator monitors the output for overvoltage conditions. The comparator detects faults greater than 10% 38921fb For more information www.linear.com/LTC3892 25 LTC3892/ LTC3892-1/LTC3892-2 Applications Information A shorted top MOSFET will result in a high current condition which will open the system fuse. The switching regulator will regulate properly with a leaky top MOSFET by altering the duty cycle to accommodate the leakage. Fault Conditions: Overtemperature Protection At higher temperatures, or in cases where the internal power dissipation causes excessive self heating on chip (such as DRVCC short to ground), the overtemperature shutdown circuitry will shut down the LTC3892/LTC3892-1/LTC3892-2. When the junction temperature exceeds approximately 175°C, the overtemperature circuitry disables the DRVCC LDO, causing the DRVCC supply to collapse and effectively shutting down the entire LTC3892/LTC3892-1/LTC3892-2 chip. Once the junction temperature drops back to the approximately 155°C, the DRVCC LDO turns back on. Longterm overstress (TJ > 125°C) should be avoided as it can degrade the performance or shorten the life of the part. Phase-Locked Loop and Frequency Synchronization The LTC3892/LTC3892-1/LTC3892-2 has an internal phase-locked loop (PLL) comprised of a phase frequency detector, a lowpass filter, and a voltage-controlled oscillator (VCO). This allows the turn-on of the top MOSFET of controller 1 to be locked to the rising edge of an external clock signal applied to the PLLIN/MODE pin. The turn-on of controller 2’s top MOSFET is thus 180° out of phase with the external clock. The phase detector is an edge sensitive digital type that provides zero degrees phase shift between the external and internal oscillators. This type of phase detector does not exhibit false lock to harmonics of the external clock. If the external clock frequency is greater than the internal oscillator’s frequency, fOSC, then current is sourced continuously from the phase detector output, pulling up the VCO input. When the external clock frequency is less than fOSC, current is sunk continuously, pulling down the VCO input. If the external and internal frequencies are the same but exhibit a phase difference, the current sources turn on for an amount of time corresponding to the phase difference. The voltage at the VCO input is adjusted until the phase and frequency of the internal and external oscillators are identical. At the stable operating point, the phase detector output is high impedance and the internal filter capacitor, CLP, holds the voltage at the VCO input. Note that the LTC3892/LTC3892-1/LTC3892-2 can only be synchronized to an external clock whose frequency is within range of the LTC3892/LTC3892-1/LTC3892-2’s internal VCO, which is nominally 55kHz to 1MHz. This is guaranteed to be between 75kHz and 850kHz. Typically, the external clock (on the PLLIN/MODE pin) input high threshold is 1.6V, while the input low threshold is 1.1V. The LTC3892/LTC3892-1/LTC3892-2 is guaranteed to synchronize to an external clock that swings up to at least 2.5V and down to 0.5V or less. Rapid phase locking can be achieved by using the FREQ pin to set a free-running frequency near the desired synchronization frequency. The VCO’s input voltage is prebiased at a frequency corresponding to the frequency set by the FREQ pin. Once prebiased, the PLL only needs to adjust the frequency slightly to achieve phase lock and synchronization. Although it is not required that the freerunning frequency be near the external clock frequency, doing so will prevent the operating frequency from passing through a large range of frequencies as the PLL locks. 1000 900 800 FREQUENCY (kHz) above the nominal output voltage. When this condition is sensed, the top MOSFET is turned off and the bottom MOSFET is turned on until the overvoltage condition is cleared. The bottom MOSFET remains on continuously for as long as the overvoltage condition persists; if VOUT returns to a safe level, normal operation automatically resumes. 700 600 500 400 300 200 100 0 15 25 35 45 55 65 75 85 95 105 115 125 FREQ PIN RESISTOR (kΩ) 38921 F10 Figure 9. Relationship Between Oscillator Frequency and Resistor Value at the FREQ Pin 38921fb 26 For more information www.linear.com/LTC3892 LTC3892/ LTC3892-1/LTC3892-2 Applications Information Table 3 summarizes the different states in which the FREQ pin can be used. When synchronized to an external clock, the LTC3892/LTC3892-1/LTC3892-2 operates in forced continuous mode at light loads. Table 3 FREQ PIN PLLIN/MODE PIN FREQUENCY 0V DC Voltage 350kHz INTVCC DC Voltage 535kHz Resistor to GND DC Voltage 50kHz to 900kHz Any of the Above External Clock 75kHz to 850kHz Phase Locked to External Clock Minimum On-Time Considerations Minimum on-time, tON(MIN), is the smallest time duration that the LTC3892/LTC3892-1/LTC3892-2 is capable of turning on the top MOSFET. It is determined by internal timing delays and the gate charge required to turn on the top MOSFET. Low duty cycle applications may approach this minimum on-time limit and care should be taken to ensure that: tON(MIN) < VOUT VIN (f) If the duty cycle falls below what can be accommodated by the minimum on-time, the controller will begin to skip cycles. The output voltage will continue to be regulated, but the ripple voltage and current will increase. The minimum on-time for the LTC3892/LTC3892-1/ LTC3892-2 is approximately 80ns. However, as the peak sense voltage decreases, the minimum on-time gradually increases up to about 130ns. This is of particular concern in forced continuous applications with low ripple current at light loads. If the duty cycle drops below the minimum on-time limit in this situation, a significant amount of cycle skipping can occur with correspondingly larger current and voltage ripple. Efficiency Considerations The percent efficiency of a switching regulator is equal to the output power divided by the input power times 100%. It is often useful to analyze individual losses to determine what is limiting the efficiency and which change would produce the most improvement. Percent efficiency can be expressed as: %Efficiency = 100% – (L1 + L2 + L3 + ...) where L1, L2, etc. are the individual losses as a percentage of input power. Although all dissipative elements in the circuit produce losses, four main sources usually account for most of the losses in LTC3892/LTC3892-1/LTC3892-2 circuits: 1) IC VIN current, 2) DRVCC regulator current, 3) I2R losses, 4) Topside MOSFET transition losses. 1. The VIN current is the DC supply current given in the Electrical Characteristics table, which excludes MOSFET driver and control currents. VIN current typically results in a small (<0.1%) loss. 2. DRVCC current is the sum of the MOSFET driver and control currents. The MOSFET driver current results from switching the gate capacitance of the power MOSFETs. Each time a MOSFET gate is switched from low to high to low again, a packet of charge, dQ, moves from DRVCC to ground. The resulting dQ/dt is a current out of DRVCC that is typically much larger than the control circuit current. In continuous mode, IGATECHG = f(QT + QB), where QT and QB are the gate charges of the topside and bottom side MOSFETs. Supplying DRVCC from an output-derived source power through EXTVCC will scale the VIN current required for the driver and control circuits by a factor of (Duty Cycle)/ (Efficiency). For example, in a 20V to 5V application, 10mA of DRVCC current results in approximately 2.5mA of VIN current. This reduces the midcurrent loss from 10% or more (if the driver was powered directly from VIN) to only a few percent. 3. I2R losses are predicted from the DC resistances of the fuse (if used), MOSFET, inductor, current sense resistor and input and output capacitor ESR. In continuous mode the average output current flows through L and RSENSE, but is chopped between the topside MOSFET and the synchronous MOSFET. If the two MOSFETs have approximately the same RDS(ON), then the resistance of one MOSFET can simply be summed with the resistances of L, RSENSE and ESR to obtain I2R losses. 38921fb For more information www.linear.com/LTC3892 27 LTC3892/ LTC3892-1/LTC3892-2 Applications Information For example, if each RDS(ON) = 30mΩ, RL = 50mΩ, RSENSE = 10mΩ and RESR = 40mΩ (sum of both input and output capacitance losses), then the total resistance is 130mΩ. This results in losses ranging from 3% to 13% as the output current increases from 1A to 5A for a 5V output, or a 4% to 20% loss for a 3.3V output. Efficiency varies as the inverse square of VOUT for the same external components and output power level. The combined effects of increasingly lower output voltages and higher currents required by high performance digital systems is not doubling but quadrupling the importance of loss terms in the switching regulator system! 4. Transition losses apply only to the top MOSFET(s), and become significant only when operating at high input voltages (typically 20V or greater). Transition losses can be estimated from: Transition Loss = (1.7) • VIN2 • IO(MAX) • CRSS • f Other hidden losses such as copper trace and internal battery resistances can account for an additional 5% to 10% efficiency degradation in portable systems. It is very important to include these system level losses during the design phase. The internal battery and fuse resistance losses can be minimized by making sure that CIN has adequate charge storage and very low ESR at the switching frequency. A 25W supply will typically require a minimum of 20μF to 40μF of capacitance having a maximum of 20mΩ to 50mΩ of ESR. Other losses including Schottky conduction losses during dead-time and inductor core losses generally account for less than 2% total additional loss. Checking Transient Response The regulator loop response can be checked by looking at the load current transient response. Switching regulators take several cycles to respond to a step in DC (resistive) load current. When a load step occurs, VOUT shifts by an amount equal to ∆ILOAD(ESR), where ESR is the effective series resistance of COUT. ∆ILOAD also begins to charge or discharge COUT generating the feedback error signal that forces the regulator to adapt to the current change and return VOUT to its steady-state value. During this recovery time VOUT can be monitored for excessive overshoot or ringing, which would indicate a stability problem. OPTI-LOOP compensation allows the transient response to be optimized over a wide range of output capacitance and ESR values. The availability of the ITH pin not only allows optimization of control loop behavior, but it also provides a DC-coupled and AC-filtered closed-loop response test point. The DC step, rise time and settling at this test point truly reflects the closed-loop response. Assuming a predominantly second order system, phase margin and/ or damping factor can be estimated using the percentage of overshoot seen at this pin. The bandwidth can also be estimated by examining the rise time at the pin. The ITH external components shown in Figure 12 circuit will provide an adequate starting point for most applications. The ITH series RC-CC filter sets the dominant pole-zero loop compensation. The values can be modified slightly to optimize transient response once the final PC layout is done and the particular output capacitor type and value have been determined. The output capacitors need to be selected because the various types and values determine the loop gain and phase. An output current pulse of 20% to 80% of full-load current having a rise time of 1μs to 10μs will produce output voltage and ITH pin waveforms that will give a sense of the overall loop stability without breaking the feedback loop. Placing a power MOSFET directly across the output capacitor and driving the gate with an appropriate signal generator is a practical way to produce a realistic load step condition. The initial output voltage step resulting from the step change in output current may not be within the bandwidth of the feedback loop, so this signal cannot be used to determine phase margin. This is why it is better to look at the ITH pin signal which is in the feedback loop and is the filtered and compensated control loop response. The gain of the loop will be increased by increasing RC and the bandwidth of the loop will be increased by decreasing CC. If RC is increased by the same factor that CC is decreased, the zero frequency will be kept the same, thereby keeping the phase shift the same in the most critical frequency range of the feedback loop. The output voltage settling behavior is related to the stability of the closed-loop system and will demonstrate the actual overall supply performance. 38921fb 28 For more information www.linear.com/LTC3892 LTC3892/ LTC3892-1/LTC3892-2 Applications Information A second, more severe transient is caused by switching in loads with large (>1μF) supply bypass capacitors. The discharged bypass capacitors are effectively put in parallel with COUT, causing a rapid drop in VOUT. No regulator can alter its delivery of current quickly enough to prevent this sudden step change in output voltage if the load switch resistance is low and it is driven quickly. If the ratio of CLOAD to COUT is greater than 1:50, the switch rise-time should be controlled so that the load rise-time is limited to approximately 25 • CLOAD. Thus a 10μF capacitor would require a 250μs rise time, limiting the charging current to about 200mA. Design Example As a design example for one channel, assume VIN = 12V (nominal), VIN = 22V (maximum), VOUT = 3.3V, IMAX = 5A, VSENSE(MAX) = 75mV and f = 350kHz. The inductance value is chosen first based on a 30% ripple current assumption. The highest value of ripple current occurs at the maximum input voltage. Tie the FREQ pin to GND, generating 350kHz operation. The minimum inductance for 30% ripple current is: ∆IL = VOUT VOUT 1− ( f )(L ) VIN(NOM) A 4.7μH inductor will produce 29% ripple current. The peak inductor current will be the maximum DC value plus one half the ripple current, or 5.73A. Increasing the ripple current will also help ensure that the minimum on-time of 80ns is not violated. The minimum on-time occurs at maximum VIN: tON(MIN) = VOUT VIN(MAX) ( f ) = 3.3V = 429ns 22V ( 350kHz ) The equivalent RSENSE resistor value can be calculated by using the minimum value for the maximum current sense threshold (66mV): RSENSE ≤ 66mV ≈ 0.01Ω 5.73A Choosing 1% resistors: RA = 25k and RB = 78.7k yields an output voltage of 3.32V. The power dissipation on the topside MOSFET can be easily estimated. Choosing a Fairchild FDS6982S dual MOSFET results in: RDS(ON) = 0.035Ω/0.022Ω, CMILLER = 215pF. At maximum input voltage with T(estimated) = 50°C: PMAIN = 3.3V 2 (5A ) 1+ (0.005) (50°C−25°C) 22V 2 5A (0.035Ω) + (22V ) (2.5Ω) (215pF ) • 2 1 1 6V −2.3V + 2.3V (350kHz ) = 308mW A short-circuit to ground will result in a folded back current of: ISC = 34mV 1 80ns ( 22V ) = 3.21A − 0.01Ω 2 4.7µH with a typical value of RDS(ON) and δ = (0.005/°C)(25°C) = 0.125. The resulting power dissipated in the bottom MOSFET is: PSYNC = (3.21A)2 (1.125) (0.022Ω) = 255mW which is less than under full-load conditions. CIN is chosen for an RMS current rating of at least 3A at temperature assuming only this channel is on. COUT is chosen with an ESR of 0.02Ω for low output ripple. The output ripple in continuous mode will be highest at the maximum input voltage. The output voltage ripple due to ESR is approximately: VO(RIPPLE) = RESR (∆IL) = 0.02Ω (1.45A) = 29mVP-P PC Board Layout Checklist When laying out the printed circuit board, the following checklist should be used to ensure proper operation of the IC. Figure 10 illustrates the current waveforms present in the various branches of the 2-phase synchronous buck regulators operating in the continuous mode. Check the following in your layout: 1. Are the top N-channel MOSFETs MTOP1 and MTOP2 located within 1cm of each other with a common drain connection at CIN? Do not attempt to split the input decoupling for the two channels as it can cause a large resonant loop. 38921fb For more information www.linear.com/LTC3892 29 LTC3892/ LTC3892-1/LTC3892-2 Applications Information SW1 L1 RSENSE1 VOUT1 COUT1 RL1 VIN RIN CIN SW2 L2 RSENSE2 VOUT2 COUT2 BOLD LINES INDICATE HIGH SWITCHING CURRENT. KEEP LINES TO A MINIMUM LENGTH. RL2 38921 F11 Figure 10. Branch Current Waveforms 2. Are the signal and power grounds kept separate? The combined IC signal ground pin and the ground return of CDRVCC must return to the combined COUT (–) terminals. The path formed by the top N-channel MOSFET, Schottky diode and the CIN capacitor should have short leads and PC trace lengths. The output capacitor (–) terminals should be connected as close as possible to the (–) terminals of the input capacitor by placing the capacitors next to each other and away from the Schottky loop described above. 3. Does the LTC3892/LTC3892-1/LTC3892-2 VFB pin’s resistive divider connect to the (+) terminal of COUT? The resistive divider must be connected between the (+) terminal of COUT and signal ground. The feedback resistor connections should not be along the high current input feeds from the input capacitor(s). 4. Are the SENSE– and SENSE+ leads routed together with minimum PC trace spacing? The filter capacitor between SENSE+ and SENSE– should be as close as possible to the IC. Ensure accurate current sensing with Kelvin connections at the SENSE resistor. 5. Is the DRVCC and decoupling capacitor connected close to the IC, between the DRVCC and the ground pin? This capacitor carries the MOSFET drivers’ current peaks. 6. Keep the switching nodes (SW1, SW2), top gate (TG1, TG2), and boost nodes (BOOST1, BOOST2) away from sensitive small-signal nodes, especially from the op38921fb 30 For more information www.linear.com/LTC3892 LTC3892/ LTC3892-1/LTC3892-2 Applications Information posites channel’s voltage and current sensing feedback pins. All of these nodes have very large and fast moving signals and therefore should be kept on the output side of the LTC3892/LTC3892-1/LTC3892-2 and occupy minimum PC trace area. 7. Use a modified star ground technique: a low impedance, large copper area central grounding point on the same side of the PC board as the input and output capacitors with tie-ins for the bottom of the DRVCC decoupling capacitor, the bottom of the voltage feedback resistive divider and the GND pin of the IC. PC Board Layout Debugging Start with one controller at a time. It is helpful to use a DC-50MHz current probe to monitor the current in the inductor while testing the circuit. Monitor the output switching node (SW pin) to synchronize the oscilloscope to the internal oscillator and probe the actual output voltage as well. Check for proper performance over the operating voltage and current range expected in the application. The frequency of operation should be maintained over the input voltage range down to dropout and until the output load drops below the low current operation threshold—typically 25% of the maximum designed current level in Burst Mode operation. The duty cycle percentage should be maintained from cycle to cycle in a well-designed, low noise PCB implementation. Variation in the duty cycle at a subharmonic rate can suggest noise pickup at the current or voltage sensing inputs or inadequate loop compensation. Overcompensation of the loop can be used to tame a poor PC layout if regulator bandwidth optimization is not required. Only after each controller is checked for its individual performance should both should multiple controllers be turned on at the same time. A particularly difficult region of operation is when one channel is nearing its current comparator trip point when the other channel is turning on its top MOSFET. This occurs around 50% duty cycle on either channel due to the phasing of the internal clocks and may cause minor duty cycle jitter. Reduce VIN from its nominal level to verify operation of the regulator in dropout. Check the operation of the undervoltage lockout circuit by further lowering VIN while monitoring the outputs to verify operation. Investigate whether any problems exist only at higher output currents or only at higher input voltages. If problems coincide with high input voltages and low output currents, look for capacitive coupling between the BOOST, SW, TG, and possibly BG connections and the sensitive voltage and current pins. The capacitor placed across the current sensing pins needs to be placed immediately adjacent to the pins of the IC. This capacitor helps to minimize the effects of differential noise injection due to high frequency capacitive coupling. If problems are encountered with high current output loading at lower input voltages, look for inductive coupling between CIN, Schottky and the top MOSFET components to the sensitive current and voltage sensing traces. In addition, investigate common ground path voltage pickup between these components and the GND pin of the IC. An embarrassing problem, which can be missed in an otherwise properly working switching regulator, results when the current sensing leads are hooked up backwards. The output voltage under this improper hookup will still be maintained but the advantages of current mode control will not be realized. Compensation of the voltage loop will be much more sensitive to component selection. This behavior can be investigated by temporarily shorting out the current sensing resistor—don’t worry, the regulator will still maintain control of the output voltage. 38921fb For more information www.linear.com/LTC3892 31 LTC3892/ LTC3892-1/LTC3892-2 Typical Applications VIN 8V TO 60V CINA 47µF VOUT1 5V 8A COUT1A 220µF RSNS1 5mΩ COUT1B 10µF CINB 2.2µF x5 MTOP1 RUN1 VIN RUN2 TG1 L1 5.6µH CB1 0.1µF MBOT1 MTOP2 TG2 BOOST1 BOOST2 SW1 SW2 BG1 BG2 L2 15µH CB2 0.1µF RSNS2 8mΩ COUT2B 10µF MBOT2 LTC3892 CSNS1 1nF RITH1 7.5k CITH1A 2.2nF RPG1 1000k CITH1B 100pF RPG2 1000k CSS1 0.1µF SENSE1+ SENSE2+ SENSE1– SENSE2– VFB1 VFB2 ITH1 ITH2 TRACK/SS1 RA2 100k CSNS2 1nF RB2 7.15k TRACK/SS2 PGOOD1 EXTVCC PGOOD2 ILIM VPRG1 FREQ DRVSET VOUT2 12V* 5A COUT2A 150µF VOUT2 CITH2B 100pF RITH2 34.8k CSS2 0.1µF CITH2A 1nF PLLIN/MODE DRVUV INTVCC GND DRVCC RFREQ 35.7k CDRVCC 4.7µF CINTVCC 0.1µF 3892 TA02 TOP1, TOP2: BSC057N08NS3 BOT1, BOT2: BSC036NE7NS3 L1: COILCRAFT XAL1010-562ME L2: COILCRAFT XAL1010-153ME *VOUT2 FOLLOWS VIN WHEN VIN ≤ 12V Figure 11. High Efficiency Dual 5V/12V Step-Down Converter with 10V Gate Drive Efficiency and Power Loss vs Load Current 10k 100 90 EFFICIENCY 1k 70 100 60 50 40 10 POWER LOSS 30 1 20 VIN = 12V VOUT = 5V 10 0 0.0001 POWER LOSS (mW) EFFICIENCY (%) 80 0.001 0.01 0.1 LOAD CURRENT (A) 1 10 0.1 3892 TA02b 38921fb 32 For more information www.linear.com/LTC3892 LTC3892/ LTC3892-1/LTC3892-2 Typical Applications VIN 4.5V TO 60V CINA 100µF VOUT1 3.3V 5A RSNS1 8mΩ COUT1A 470µF CINB 2.2µF x3 MTOP1 RUN1 RUN2 TG1 CB1 0.1µF MBOT1 MTOP2 TG2 BOOST1 L1 4.7µH COUT1B 10µF VIN BOOST2 SW1 SW2 BG1 BG2 L2 8.0µH CB2 0.1µF RSNS2 10mΩ VOUT2 8.5V* 3A COUT2B 10µF MBOT2 LTC3892 CSNS1 1nF SENSE1+ SENSE2+ SENSE1– SENSE2– VFB1 VFB2 ITH1 ITH2 TRACK/SS1 RITH1 20k CITH1A 1nF RPG1 100k RPG2 100k CITH1B 100pF CSS1 0.01µF RA2 100k CSNS2 1nF RB2 10.5k TRACK/SS2 PGOOD1 EXTVCC PGOOD2 ILIM VPRG1 FREQ DRVSET COUT2A 330µF VOUT2 CITH2B OPT CSS2 0.01µF RITH2 34.8k CITH2A 470pF PLLIN/MODE DRVUV INTVCC GND RFREQ 41.2k DRVCC CDRVCC 4.7µF CINTVCC 0.1µF 3892 TA03 TOP1, TOP2, BOT1, BOT2: RJK0651DPB L1: COILCRAFT SER1360-472KL L2: COILCRAFT SER1360-802KL COUT1A: SANYO 6TPE470M COUT2A: SANYO 10TPE330M *VOUT2 FOLLOWS VIN WHEN VIN ≤ 8.5V Figure 12. High Efficiency Dual 3.3V/8.5V Step-Down Converter with 6V Gate Drive Efficiency and Power Loss vs Load Current 10k 100 90 EFFICIENCY 1k 70 100 60 50 POWER LOSS 40 10 30 1 20 VIN = 12V VOUT = 3.3V 10 0 0.0001 POWER LOSS (mW) EFFICIENCY (%) 80 0.001 0.01 0.1 LOAD CURRENT (A) 1 10 0.1 3892 TA03b 38921fb For more information www.linear.com/LTC3892 33 LTC3892/ LTC3892-1/LTC3892-2 Typical Applications VIN 4.5V TO 60V CINB 2.2µF x3 MTOP1 CINA 33µF VOUT1 5V 5A RSNS1 9mΩ COUT1A 220µF COUT1B 22µF RUN1 VIN RUN2 TG1 L1 4.9µH CB1 0.1µF MBOT1 MTOP2 TG2 BOOST1 BOOST2 SW1 SW2 BG1 BG2 CB2 0.1µF L2 6.5µH RSNS2 15mΩ VOUT2 8.5V* 3A COUT2B 4.7µF MBOT2 LTC3892-1 RA1 357k CSNS1 1nF RB1 68.1k SENSE1+ SENSE2+ SENSE1– SENSE2– VFB1 VFB2 ITH1 ITH2 TRACK/SS1 RITH1 15k CITH1A 1.5nF RA2 649k CSNS2 1nF RB2 68.1k TRACK/SS2 EXTVCC VOUT2 CITH1B 100pF CITH2B 68pF CSS1 0.1µF FREQ DRVSET PLLIN/MODE DRVUV INTVCC CINTVCC 0.1µF GND COUT2A 68µF DRVCC CSS2 0.1µF RITH2 15kk CITH2A 2.2nF RDRVCC 80.6k CDRVCC 4.7µF 3892 TA05 TOP1, TOP2, BOT1, BOT2: BSZ123N08NS3 L1: WURTH 744314490 L2: WURTH 744314490 COUT1A: SANYO 6TPB220ML COUT2A: SANYO 10TPC68M *VOUT2 FOLLOWS VIN WHEN VIN ≤ 8.5V Figure 13. High Efficiency Dual-Phase Step-Down 5V/8.5V Converter with 8V Gate Drive 38921fb 34 For more information www.linear.com/LTC3892 LTC3892/ LTC3892-1/LTC3892-2 Package Description Please refer to http://www.linear.com/product/LTC3892#packaging for the most recent package drawings. FE Package 28-Lead Plastic TSSOP (4.4mm) (Reference LTC DWG # 05-08-1663 Rev K) Exposed Pad Variation EA 9.60 – 9.80* (.378 – .386) 7.56 (.298) 7.56 (.298) 28 2726 25 24 23 22 21 20 19 18 1716 15 6.60 ±0.10 4.50 ±0.10 3.05 (.120) SEE NOTE 4 0.45 ±0.05 EXPOSED PAD HEAT SINK ON BOTTOM OF PACKAGE 6.40 3.05 (.252) (.120) BSC 1.05 ±0.10 0.65 BSC RECOMMENDED SOLDER PAD LAYOUT 4.30 – 4.50* (.169 – .177) 0.09 – 0.20 (.0035 – .0079) 0.25 REF 1.20 (.047) MAX 0° – 8° 0.65 (.0256) BSC 0.50 – 0.75 (.020 – .030) NOTE: 1. CONTROLLING DIMENSION: MILLIMETERS 2. DIMENSIONS ARE IN MILLIMETERS (INCHES) 3. DRAWING NOT TO SCALE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 0.195 – 0.30 (.0077 – .0118) TYP 0.05 – 0.15 (.002 – .006) FE28 (EA) TSSOP REV K 0913 4. RECOMMENDED MINIMUM PCB METAL SIZE FOR EXPOSED PAD ATTACHMENT *DIMENSIONS DO NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED 0.150mm (.006") PER SIDE 38921fb For more information www.linear.com/LTC3892 35 LTC3892/ LTC3892-1/LTC3892-2 Package Description Please refer to http://www.linear.com/product/LTC3892#packaging for the most recent package drawings. UH Package 32-Lead Plastic QFN (5mm × 5mm) (Reference LTC DWG # 05-08-1693 Rev D) 0.70 ±0.05 5.50 ±0.05 4.10 ±0.05 3.50 REF (4 SIDES) 3.45 ±0.05 3.45 ±0.05 PACKAGE OUTLINE 0.25 ±0.05 0.50 BSC RECOMMENDED SOLDER PAD LAYOUT APPLY SOLDER MASK TO AREAS THAT ARE NOT SOLDERED 5.00 ±0.10 (4 SIDES) BOTTOM VIEW—EXPOSED PAD 0.75 ±0.05 R = 0.05 TYP 0.00 – 0.05 R = 0.115 TYP PIN 1 NOTCH R = 0.30 TYP OR 0.35 × 45° CHAMFER 31 32 0.40 ±0.10 PIN 1 TOP MARK (NOTE 6) 1 2 3.50 REF (4-SIDES) 3.45 ±0.10 3.45 ±0.10 (UH32) QFN 0406 REV D 0.200 REF NOTE: 1. DRAWING PROPOSED TO BE A JEDEC PACKAGE OUTLINE M0-220 VARIATION WHHD-(X) (TO BE APPROVED) 2. DRAWING NOT TO SCALE 3. ALL DIMENSIONS ARE IN MILLIMETERS 4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.20mm ON ANY SIDE 5. EXPOSED PAD SHALL BE SOLDER PLATED 6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION ON THE TOP AND BOTTOM OF PACKAGE 0.25 ±0.05 0.50 BSC 38921fb 36 For more information www.linear.com/LTC3892 LTC3892/ LTC3892-1/LTC3892-2 Revision History REV DATE DESCRIPTION A 12/15 Add LTC3892-2 Version PAGE NUMBER B 05/16 Modified graph, Oscillator Frequency vs Temperature 1 to 38 10 38921fb Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights. For more information www.linear.com/LTC3892 37 LTC3892/ LTC3892-1/LTC3892-2 Typical Application VIN 16V TO 60V CINA 100µF CINB 2.2µF x5 MTOP1 RUN1 x2 COUT1B 10µF COUT1A 150µF CB1 0.1µF MBOT1 x2 RA1 100k TG2 BOOST2 SW1 SW2 BG1 BG2 RB1 7.15k SENSE1+ SENSE2+ SENSE1– SENSE2– VFB1 VFB2 ITH1 ITH2 TRACK/SS1 CITH1A 4.7nF CB2 0.1µF RSNS2 3mΩ COUT2B 10µF VOUT 12V 30A COUT2A 150µF CSNS2 1nF TRACK/SS2 EXTVCC CITH1B 47pF MTOP2 x2 L2 10µH MBOT2 x2 LTC3892-1 CSNS1 1nF RITH1 9.78k RUN2 BOOST1 L1 10µH RSNS1 3mΩ VIN TG1 VOUT CSS1 0.1µF CITH2A 47pF FREQ DRVSET PLLIN/MODE DRVUV INTVCC GND CINTVCC 0.1µF DRVCC CDRVCC 4.7µF RFREQ 29.4k TOP1, TOP2: BSC123N08NS3G BOT1, BOT2: BSC047N08NS3G L1, L2: COILCRAFT SER2918H-103KL 3892 TA04 Figure 14. High Current Dual-Phase Single Output Step-Down 12V Converter Related Parts PART NUMBER DESCRIPTION COMMENTS LTC3890/LTC3890-1 60V, Low IQ, Dual 2-Phase Synchronous Step-Down LTC3890-2/LTC3890-3 DC/DC Controller with 99% Duty Cycle PLL Fixed Frequency 50kHz to 900kHz, 4V ≤ VIN ≤ 60V, 0.8V ≤ VOUT ≤ 24V, IQ = 50μA LTC3891 60V, Low IQ, Synchronous Step-Down DC/DC Controller with 99% Duty Cycle PLL Fixed Frequency 50kHz to 900kHz, 4V ≤ VIN ≤ 60V, 0.8V ≤ VOUT ≤ 24V, IQ = 50μA LTC3864 60V, Low IQ, High Voltage DC/DC Controller with 100% Duty Cycle Fixed Frequency 50kHz to 850kHz, 3.5V ≤ VIN ≤ 60V, 0.8V ≤ VOUT ≤ VIN, IQ = 40μA, MSOP-12E, 3mm × 4mm DFN-12 LTC3899 60V, Triple Output, Buck/Buck/Boost Synchronous Controller with 29µA Burst Mode IQ 4.5V (Down to 2.2V after Start-Up) ≤ VIN ≤ 60V, VOUT Up to 60V, Buck VOUT Range: 0.8V to 60V, Boost VOUT Up to 60V LTC3859AL 38V, Low IQ, Triple Output, Buck/Buck/Boost Synchronous 4.5V (Down to 2.5V after Start-Up) ≤ VIN ≤ 38V, VOUT Up to 60V, Controller with 28µA Burst Mode IQ Buck VOUT Range: 0.8V to 24V, Boost VOUT Up to 60V, PLL Fixed Operating Frequency 50kHz to 900kHz, 4V ≤ VIN ≤ 38V, 38V, Low IQ, Dual Output 2-Phase Synchronous Step-Down DC/DC Controller with 99% Duty Cycle 0.8V ≤ VOUT ≤ 24V, IQ = 50μA/170μA LTC3857/LTC3857-1 LTC3858/LTC3858-1 LTC3807 38V, Low IQ, Synchronous Step-Down Controller with 24V Output Voltage Capability PLL Fixed Frequency 50kHz to 900kHz, 4V ≤ VIN ≤ 38V, 0.8V ≤ VOUT ≤ 24V, IQ = 50μA 38921fb 38 Linear Technology Corporation 1630 McCarthy Blvd., Milpitas, CA 95035-7417 For more information www.linear.com/LTC3892 (408) 432-1900 ● FAX: (408) 434-0507 ● www.linear.com/LTC3892 LT 0516 REV B • PRINTED IN USA LINEAR TECHNOLOGY CORPORATION 2015