Gate Driver Selection Guide

Innovations Embedded
Gate Drivers
Selection Guide
Gate Driver Selection Guide
Overview
Selecting a Gate Driver requires consideration of a number of
factors. This guide will attempt to present the various options
somewhat in order of importance, since for example if the
driver does not meet the isolation voltage requirements it will
not matter what temperature range it covers, or if it doesn't
meet the temperature range needed it won't matter what
level of output current can be delivered and so forth.
MOSFET. For a single MOSFET as shown below anything
over 1.5 W is sufficient. However, when driving a Power
Module (such as the BSM120D12P2C005) at 100 kHz
approximately 3W is needed. If you decide to use an 'offthe-shelf' supply choose one with low-capacitance between
primary and secondary. Some manufacturers offer DC / DC
converters made specifically for Gate Drive applications.
The 'Isolated DC / DC Power Supply' is responsible for
providing the secondary voltage(s) used to drive the gate of
the MOSFET. The isolation voltage rating of this supply needs
to be appropriate for the application. In addition, it should
have very low capacitance from primary to secondary. The
power needed for this supply is dependent on the operating
frequency of the Gate Driver and the input capacitance of the
For those waiting to build their own isolated supply, ROHM
offers Gate Drivers with built-in controllers (BM60051FV,
52FV, 54FV) and a Power Supply IC with integrated
MOSFET (BD7F100HFN) which may be helpful. The isolation
transformer needs to have low capacitance between primary
and secondary (5 pF or so). Also keep in mind that agency
approvals of a custom isolation transformer may take months.
Figure 1. Typical Gate Driver (BM60015FV) and Support Circuitry
2
Gate Driver Selection Guide
Key Gate Driver Characteristics:
Isolation Voltage:
At the present time ROHM Gate Drivers are available in 2500 Vrms or 3750 Vrms ratings. What this means is that the devices
have been tested in accordance with UL 1577 at either 2500 Vrms or 3750 Vrms for 60 seconds without failure. The
insulation system is classified as BASIC INSULATION, recognized under UL File Number E181974.
100% of production parts rated at 2500 Vrms are tested at 3000 Vrms for 1 second. 100% of production parts rated for 3750
Vrms are tested at 4500 Vrms for 1 second.
Creepage and Clearance:
Creepage is defined as the shortest distance along the surface of the insulating material between two conductive surfaces. For
ROHM parts rated at 2500 Vrms the creepage distance is 6.2 mm. For parts rated at 3750 Vrms the creepage distance is 8.2
mm. Clearance distance will normally be the same as creepage unless something in the PCB layout is compromised. Dirty
environments require more creepage.
The 'Working Voltage' between the primary side (left) and secondary side (right) is significantly less than the rated voltage. The
allowable working voltage is highly dependent on the “Pollution Degree” of the environment, or in other words how dirty of an
environment the product is expected to see. Figure 2 shows definitions in accordance with IEC 60664-1:
Pollution Degree Categories
• Pollution Degree 1
No pollution or only dry, non-conductive pollution occurs. The pollution has no effect.
• Pollution Degree 2
Normally only non-conductive pollution occurs, except that occasionally temporary conductivity
caused by condensation can be expected.
• Pollution Degree 3
Conductive pollution or dry non-conductive pollution that becomes conductive due to condensation
occurs.
• Pollution Degree 4
Persistent conductivity occurs due to conductive dust, rain, or snow.
* Source: IEC 60664-1, Ed. 1.2, Clause 2.5.1
Figure 2
As a general guideline (for clean environments categorized as Pollution Degrees 1 or 2) from DIN EN 60747-5-2, if the DC Link
(DC Bus) voltage is expected to be 566 VDC or less 2500 Vrms rated parts can be used. And for DC Link voltages greater than
566 V but less than 891 V 3750 Vrms rated parts are recommended. Currently we cannot support applications with a DC Link
voltage greater than 891 VDC.
3
Gate Driver Selection Guide
Temperature Range:
Miller Clamp:
Most ROHM Gate Drivers are rated for operation at ambient
temperatures from -40° C to 125° C. A few (such as the
BM6105FW and BM60015FV) are rated from -40° C to 105°
C. The maximum junction temperature for all our Gate Drivers
is +150° C.
Most power applications involve half-bridge, full-bridge, or
three half-bridge topologies. When the upper transistor is
switched ON the drain of the lower transistor experiences a
very rapid dV/ dT transition. Capacitance between the lower
transistor’s gate and drain tends to turn ON the lower device
when it is supposed to be OFF. Likewise, when the upper
transistor is switched OFF and the lower transistor is switched
ON if the upper turns on the result can be catastrophic.
Output Current:
ROHM Gate Drivers provide peak output currents from 1A
to 5A. The amount of current required is directly related to
the required Gate Charge (Qg) and operating speed. Power
Modules (with multiple devices inside) will almost certainly
require adding a high current buffer stage following the Gate
Driver. This is generally accomplished with a pair of bipolar
transistors and a few resistors. A good article regarding gate
charge information can be found here.
One way to prevent this from happening is by clamping the
device’s gate to source with a low impedance clamp (called
a Miller Clamp). This can be achieved using a small external
MOSFET. Some of ROHM’s drivers such as the BM6105FW
and BM60051FV series include a built-in MOSFET Miller
Clamps pass current if a positive voltage tries to appear at the
gate of the power device - when it is supposed to be off. The
Miller Clamp can also be used with a negative gate supply,
where it will shut off once the gate voltage is low enough.
Input-Output Delay Time:
All drivers regardless of isolation technology introduce
some delay time from the logic input to the output. Ideally
this delay is the same whether the device is turned ON or
OFF. It is also good to have the delay remain constant over
temperature. ROHM offers drivers with delays ranging from
90 nanoseconds to 350 nanoseconds. In general the highest
operating frequencies are achieved in drivers with the smallest
delay. The datasheet for each device specifies the delay and
the minimum input pulse width that may be applied.
Negative Power Supply:
Another way to guarantee that the Power MOSFET stays
OFF in the presence of large noise is by using a negative
voltage at the gate. Currently, ROHM’s SiC MOSFETs can
be used with -5V applied to the gate to guarantee they
stay OFF when they are supposed to be OFF. Most of our
drivers can accommodate a negative supply for this purpose.
Other drivers include an application circuit showing how to
effectively use a negative voltage with just a few external
components.
Temperature Monitor:
Several ROHM gate drivers integrate temperature monitoring.
For example, the BM6101FV has a simple comparator circuit
which is able to stop operation and send a “Fault” signal
to the primary side, while the BM60051FV Driver includes
circuitry which can be used with either 10k NTC Thermistors
or diode temperature sensors, and a signal is fed back
across the isolation barrier to the primary side as a pulsewidth modulated signal. The pulse width is proportional to
the measured temperature. Many IGBT Power modules also
incorporate an internal temperature sensor fastened to the
baseplate. Under certain IGBT failure modes the internal
temperature sensors pins may come into contact with DC
link voltages, making it necessary to isolate the sensor signal
from the primary circuitry.
Separated Output:
Sometimes customers may want to asymmetrically drive their
power devices, mostly to achieve faster turn-off than turn-on
in order to guarantee no “shoot-through”. (Shoot-through
is a condition where BOTH the upper and associated lower
power device are turned on simultaneously). Some ROHM
drivers bring out the positive-going and negative-going edges
on separate pins. This makes it easy to use different value
resistors to achieve different value turn-on and turn-off times.
Simple drivers typically have a single output pin and require
additional components to achieve this function.
4
Gate Driver Selection Guide
Safety Features:
Desat:
All ROHM Gate Drivers include Under Voltage Lockout
(UVLO) detection for both the Primary and Secondary sides.
This prevents activation of the Driver when either of the
supply voltages are too low for proper operation. Our more
advanced drivers feature a 'Fault Output' pin on the Primary
side which can be detected by a microcontroller to give
information about problems such as under voltage or over
temperature conditions.
Some abnormal situations (such as a shorted motor winding)
can cause so much current to flow that the power device
will come out of saturation and be in danger of burning up.
In order to prevent this, some drivers have a feature called
Desat(uration) detection basically involves monitoring the
voltage drop across the power device and turning the power
OFF if the voltage drop exceeds a certain value when the
device is ON, preventing excessive current flow.
Some drivers include a 'Fault Output' pin on the Primary
side. This is an open-drain output pin which is driven LOW
to indicate a problem. Depending on the features of the
Driver you select, the pin may indicate an under-voltage lock
out, an over temperature condition, or that the 'Short-Circuit
Protection' function (SCP) has been activated. All error
conditions share the same pin.
If the device is turned OFF at normal speed a larger than
normal current may produce a dangerous voltage spike,
which is likely to destroy the power device. Therefore, a
gentler turn-off is required. Soft turn off is achieved by using
the PROOUT pin as an output to drive the gate, through a
resistor with significantly higher resistance than a normal gate
drive resistor. This will result in an exponentially decaying
gate drive voltage, which will gently turn off the power device
preventing damage from an overshoot spike on the drain.
Output State Feed Back (OSFB):
Flyback Controller:
This is also an open-drain output pin on the Primary side.
During normal operation if input logic is set up to drive the
gate of the Power MOSFET HIGH, but the gate is observed
to be LOW, the OSFB pin will go LOW to indicate that there
is a problem. Likewise, if logic inputs are set up to drive the
gate LOW and the gate is observed to be HIGH the OSFB pin
will go LOW to indicate a problem (the PROOUT bi-directional
pin is used as an input to monitor the gate voltage).
The BM6005xFV family includes a built-in flyback controller
that makes it easier to configure an isolated power supply.
All that's required is an external power device (typically a
MOSFET) an isolation transformer, and a handful of resistors
and capacitors.
Fault Output:
Exclusive OR Inputs:
Some of our Gate Drivers include a feature to protect against a
logic or microcontroller fault which would try to simultaneously
turn on both the upper and lower power devices. This type
of logic, called Exclusive-OR, is connected to the INA and
INB input pins, which are normally at opposite logic levels.
The gate will not be driven HIGH unless BOTH inputs are at
the proper logic levels. However, this does require that both
upper and lower device drive signals be wired to the upper
and lower drivers.
5
Gate Driver Selection Guide
Product Lineups
These product tables can be used to quickly evaluate and search for the required characteristics. 'Simple Drivers' are those
that provide only a 'one way' transfer of information from primary side to secondary side. They do not offer a 'Fault' output for
monitoring secondary side failures.
Simple Drivers
Standard
Part No.
AEQ-100
Features
No. of
UL1577
UL1577
VDE0884-10
(Basic ISO) (Double ISO) (Reinforced ISO) Channels
Package
Isolation
[kVrms]
Delay Time Miller
[ns] (max) Clamp
Negative
Power
Supply
BM60014FV-C
⎷
⎷
�
�
1ch
SSOP-B20W
2.5
120
I
�
BM60015FV-LB
�
�
P
P
1ch
SSOP-B10W
3.75
75
I
�
BM60016FV-C
⎷
TBD
TBD
�
1ch
SSOP-B10W
2.5
75
I
�
BM60210FV-C
⎷
�
�
�
Half
Bridge
SSOP-B20W
High: 1.2kVDC
Low: Not Isolated
75
I
�
P: Pending | I: Integrated
Complex Drivers
Part No.
UL1577 (Basic ISO)
Package
Isolation [kVrms]
Delay Time [ns] (max)
Negative Power Supply
Miller Clamp
DESAT
Short Current
Temp S/M
Output State Feedback
RDY Output
Flyback Controller
Soft Turn OFF
Features
AEQ-100
Standards
BM6101FV-C
⎷
⎷
SSOP-B20W
2.5
350
⎷
E
⎷
⎷
S
�
�
�
⎷
BM6102FV-C
⎷
⎷
SSOP-B20W
2.5
200
�
E
⎷
⎷
S
�
�
�
⎷
BM6104FV-C
⎷
⎷
SSOP-B20W
2.5
150
⎷
E
⎷
⎷
�
⎷
�
�
⎷
BM6108FV-LB
�
�
SSOP-B20W
2.5
150
⎷
E
⎷
⎷
�
⎷
�
�
⎷
BM6105FW-LB
�
P
SOP16WM
2.5
95
⎷
I
⎷
�
�
�
⎷
�
�
BM60051FV-C
⎷
⎷
SSOP-B28W
2.5
260
�
I
�
⎷
M
⎷
�
⎷
⎷
BM60052FV-C
⎷
⎷
SSOP-B28W
2.5
110
⎷
I
⎷
�
S
⎷
⎷
⎷
⎷
BM60054FV-C
⎷
⎷
SSOP-B28W
2.5
110
⎷
I
⎷
⎷
S
⎷
⎷
⎷
⎷
P: Pending | E: External Nch MOSFET | S: Shut down | M: Monitor output | I: Integrated
Selection Guide tables adapted from “Gate drivers for high power applications” by Daiki Yanagishima.
6
ROHM Semiconductor
2323 Owen Street
Santa Clara, CA 95054
www.rohm.com | 1.888.775.ROHM
NOTE: For the most current product information, contact a ROHM sales representative in your area.
ROHM assumes no responsibility for the use of any circuits described herein, conveys no license under any patent or other
right, and makes no representations that the circuits are free from patent infringement. Specifications subject to change without
notice for the purpose of improvement.
The products listed in this catalog are designed to be used with ordinary electronic equipment or devices (such as audio
visual equipment, office-automation equipment, communications devices, electrical appliances and electronic toys). Should you
intend to use these products with equipment or devices which require an extremely high level of reliability and the malfunction
of which would directly endanger human life (such as medical instruments, transportation equipment, aerospace machinery,
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advance.
© 2015 ROHM Semiconductor USA, LLC. Although every effort has been made to ensure accuracy, ROHM accepts no
responsibility for errors or omissions. Specifications and product availability may be revised without notice. No part of this
document represents an offer or contract. Industry part numbers, where specified, are given as an approximate comparative
guide to circuit function only. Consult ROHM prior to use of components in safety, health or life-critical systems. All trademarks
acknowledged.
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