GEAFOL Cast-Resin Transformers 100 to 16000 kVA Cast-Resin Transformers Catalog TV1 · 2007 Power Transmission and Distribution Contents, Application Application Safe technology Wherever distribution transformers have to assure the utmost safety in areas frequented by people, GEAFOL cast-resin transformers are the ideal solution. With GEAFOL, the limitations of liquid-filled transformers are avoided, but the proven characteristics such as operational reliability and service life are retained. Not for nothing are GEAFOL cast-resin transformers used, above all, wherever there can be no compromises with regard to safety. They are to be found in high-rise buildings, hospitals, road and underground railway shafts, in offshore installations and mines and many other locations. It is not surprising that the superior GEAFOL technology is produced under licence by many transformer manufacturers all over the world. Over 85,000 GEAFOL cast-resin transformers have proved their worth in power distribution all round the globe. The diagram below shows the power rating and voltage range developments achieved since 1966 as a result of continuous innovation. Nowadays, GEAFOL cast-resin transformers up to a power rating of approximately 40 MVA are being manufactured. Contents Page Application 3 Design, Features 4 Selection and Ordering Data 5 to 9 Connection System 10 Temperature Supervision 11 Forced-Air Cooling 11 Standard Housings 12 Selection of Housings 13 Special Housing, Notes, Dimensions 14 Development of voltage and power ratings: Supersedes: Catalog TV 1 · 2004 Power rating in MVA Operating voltage in kV Rated lightning impulse withstand voltage in kV The products and systems described in this catalog are manufactured and sold according to a certified quality and environmental management system (acc. to ISO 9001:2000 and ISO 14001:2004). (DQS Certificate Reg. No. DQS 001052 QM UM). The certificate is accepted in all IQNet countries. © Siemens AG 2007 GEAFOL Cast-Resin Transformers 100 to 16000 kVA · Siemens TV1 · 2007 3 Design, Features 1 Three-limb core Made of grain-oriented, low-loss electrolaminations insulated on both sides 2 LV winding Made of aluminium strip. Turns firmly glued together by means of insulating sheet wrapper material 3 HV winding Consisting of vacuum-potted single foil-type aluminium coils 4 LV connection Normal arrangement: Top, rear Special version: Bottom, available on request at extra charge 5 HV connection Variable arrangement, for optimal station design TV1P-007.tif HV tappings on high-voltage connection side For adjustment to system conditions, reconnectable in deenergized state 6 Coil support system To insulate core and windings from mechanical vibrations, resulting in low noise emissions 7 Clamping frame and truck Rollers can be turned around for lengthwise or sidewise travel 8 Insulation: Mixture of epoxy resin and quartz powder Makes the transformer practically maintenance-free, moisture-proof, tropicalized, flame-resistant and self-extinguishing, without using aluminium oxide trihydrate 9 Connection tubes Temperature monitoring By PTC thermistor sensors in the LV winding (on request PT 100) Paint finish on steel parts Thick-layer coating, RAL 5009 On request: Two-component varnish or galvanizing (for particularly aggressive environments) Modular design E.g. windings can be individually mounted and replaced on site Ambient class E2 Climatic category C2 (if the transformer is installed outdoors, degree of protection IP23 must be assured) Fire class F1 4 GEAFOL Cast-Resin Transformers 100 to 16000 kVA · Siemens TV1 · 2007 630 kVA GEAFOL cast-resin transformer, Ur = 20 kV Selection and Ordering Data Sr kVA 100 160 250 (315)1) Ur HV kV Ur LV kV kV 10 10 10 10 20 20 20 20 20 10 10 10 10 20 20 20 20 20 10 10 10 10 20 20 20 20 20 30 10 10 10 10 20 20 20 20 20 30 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 28/75 28/75 28/75 28/75 50/95 50/95 50/95 50/95 50/125 28/75 28/75 28/75 28/75 50/95 50/95 50/95 50/95 50/125 28/75 28/75 28/75 28/75 50/95 50/95 50/95 50/95 50/125 70/145 28/75 28/75 28/75 28/75 50/95 50/95 50/95 50/95 50/125 70/145 uzr Po Pk120 LWA kV % W W dB 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 4 4 6 6 4 4 6 6 6 4 4 6 6 4 4 6 6 6 4 4 6 6 4 4 6 6 6 6 4 4 6 6 4 4 6 6 6 6 440 320 360 290 600 400 460 340 460 610 440 500 400 870 580 650 480 650 820 600 700 560 1100 800 880 650 880 1280 980 730 850 670 1250 930 1000 780 1000 1450 1850 1850 2000 2000 1750 1750 2050 2050 2050 2600 2600 2750 2750 2500 2500 2700 2700 2900 3200 3200 3300 3300 3200 3300 3400 3400 3800 4000 3500 3500 3900 3700 3500 3500 3800 3800 4200 4700 59 51 59 51 59 51 59 51 59 62 54 62 54 62 54 62 54 62 65 57 65 57 65 57 65 57 65 67 67 59 67 59 67 59 67 59 67 69 1) Ratings in brackets are not standardized. 4GB5044-3CA05-0AA2 4GB5044-3GA05-0AA2 4GB5044-3DA05-0AA2 4GB5044-3HA05-0AA2 4GB5064-3CA05-0AA2 4GB5064-3GA05-0AA2 4GB5064-3DA05-0AA2 4GB5064-3HA05-0AA2 4GB5067-3DA05-0AA2 4GB5244-3CA05-0AA2 4GB5244-3GA05-0AA2 4GB5244-3DA05-0AA2 4GB5244-3HA05-0AA2 4GB5264-3CA05-0AA2 4GB5264-3GA05-0AA2 4GB5264-3DA05-0AA2 4GB5264-3HA05-0AA2 4GB5267-3DA05-0AA2 4GB5444-3CA05-0AA2 4GB5444-3GA05-0AA2 4GB5444-3DA05-0AA2 4GB5444-3HA05-0AA2 4GB5464-3CA05-0AA2 4GB5464-3GA05-0AA2 4GB5464-3DA05-0AA2 4GB5464-3HA05-0AA2 4GB5467-3DA05-0AA2 4GB5475-3DA05-0AA2 4GB5544-3CA05-0AA2 4GB5544-3GA05-0AA2 4GB5544-3DA05-0AA2 4GB5544-3HA05-0AA2 4GB5564-3CA05-0AA2 4GB5564-3GA05-0AA2 4GB5564-3DA05-0AA2 4GB5564-3HA05-0AA2 4GB5567-3DA05-0AA2 4GB5575-3DA05-0AA2 He igh t W id th Other versions and special equipment on request. To tal w eig ht Le ng th All GEAFOL cast-resin transformers according to IEC 60076-11, rated power > 2500 kVA are not standardized. Ra te ta d p pp ri in m a g ± ry v Ra 2 te x olta 2. ge (n d s 5 o- e % lo co ad n da In ) su ry lat vo io lta n ge le ve l HV In su (A lat C/ io LI n ) le ve l LV Im pe (A da C/ LI nc ) e No vo -lo lta ad ge lo at ss ra es te Lo d ad cu lo rre ss nt es at No 12 0 ise °C le ve Or l de rN o. Ra te d po w er Distribution transformers according to HD 538, 50 Hz, Dyn 5 or Dyn 11, IP00 without housing (housings IP.., see page 12). a 2) approx. kg mm b 2) h 2) mm mm 600 720 570 720 620 740 610 730 720 820 960 690 850 790 920 780 860 870 1010 1250 960 1130 1070 1230 1020 1190 1070 1190 1120 1400 1130 1260 1370 1590 1350 1450 1430 1460 670 675 680 685 740 745 750 750 750 690 685 685 695 745 755 760 765 720 700 700 705 715 730 740 740 745 740 825 820 820 820 820 835 835 835 840 840 915 840 845 805 890 925 945 915 940 1145 1025 1100 990 1010 1060 1060 1040 1050 1200 1055 1190 1055 1070 1115 1130 1105 1125 1200 1365 1130 1195 1160 1170 1145 1205 1180 1205 1235 1445 1210 1230 1200 1280 1220 1260 1250 1280 1260 1270 1260 1220 1290 1280 1320 1320 1350 1310 1330 1340 1340 1390 1370 1420 1390 1430 1390 1450 1340 1400 1360 1400 1490 1520 1490 1520 1520 1510 2) Dimension drawing: page 14. GEAFOL Cast-Resin Transformers 100 to 16000 kVA · Siemens TV1 · 2007 5 Selection and Ordering Data Sr kVA 400 (500)1) 630 (800)1) Ur HV kV Ur LV kV kV 10 10 10 10 20 20 20 20 20 30 10 10 10 10 20 20 20 20 20 30 30 10 10 10 10 20 20 20 20 20 30 10 10 10 10 20 20 20 20 20 30 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 28/75 28/75 28/75 28/75 50/95 50/95 50/95 50/95 50/125 70/145 28/75 28/75 28/75 28/75 50/95 50/95 50/95 50/95 50/125 70/145 70/170 28/75 28/75 28/75 28/75 50/95 50/95 50/95 50/95 50/125 70/145 28/75 28/75 28/75 28/75 50/95 50/95 50/95 50/95 50/125 70/145 uzr Po Pk120 LWA kV % W W dB 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 4 4 6 6 4 4 6 6 6 6 4 4 6 6 4 4 6 6 6 6 6 4 4 6 6 4 4 6 6 6 6 4 4 6 6 4 4 6 6 6 6 1150 880 1000 800 1450 1100 1200 940 1200 1650 1300 1000 1200 950 1700 1300 1400 1100 1400 1900 2600 1500 1150 1370 1100 2000 1600 1650 1250 1650 2200 1800 1400 1700 1300 2400 1900 1900 1500 1900 2650 4400 4400 4900 4900 3800 3800 4300 4300 4700 5500 5900 5300 6400 6400 4900 4900 5100 5100 6300 6000 6200 7300 7300 7500 7500 6900 6900 6800 6800 7000 6600 7800 7800 8300 8300 8500 8500 8200 8200 9400 7900 68 60 68 60 68 60 68 60 68 69 69 61 69 61 69 61 69 61 69 70 79 70 62 70 62 70 62 70 62 70 71 72 64 72 64 72 64 72 64 72 72 1) Ratings in brackets are not standardized. 6 GEAFOL Cast-Resin Transformers 100 to 16000 kVA · Siemens TV1 · 2007 a 2) approx. kg mm 4GB5644-3CA05-0AA2 4GB5644-3GA05-0AA2 4GB5644-3DA05-0AA2 4GB5644-3HA05-0AA2 4GB5664-3CA05-0AA2 4GB5664-3GA05-0AA2 4GB5664-3DA05-0AA2 4GB5664-3HA05-0AA2 4GB5667-3DA05-0AA2 4GB5675-3DA05-0AA2 4GB5744-3CA05-0AA0 4GB5744-3GA05-0AA0 4GB5744-3DA05-0AA0 4GB5744-3HA05-0AA0 4GB5764-3CA05-0AA0 4GB5764-3GA05-0AA0 4GB5764-3DA05-0AA0 4GB5764-3HA05-0AA0 4GB5767-3DA05-0AA0 4GB5775-3DA05-0AA0 4GB5780-3DA05-0AA0 4GB5844-3CA05-0AA0 4GB5844-3GA05-0AA0 4GB5844-3DA05-0AA0 4GB5844-3HA05-0AA0 4GB5864-3CA05-0AA0 4GB5864-3GA05-0AA0 4GB5864-3DA05-0AA0 4GB5864-3HA05-0AA0 4GB5867-3DA05-0AA0 4GB5875-3DA05-0AA0 4GB5944-3CA05-0AA0 4GB5944-3GA05-0AA0 4GB5944-3DA05-0AA0 4GB5944-3HA05-0AA0 4GB5964-3CA05-0AA0 4GB5964-3GA05-0AA0 4GB5964-3DA05-0AA0 4GB5964-3HA05-0AA0 4GB5967-3DA05-0AA0 4GB5975-3DA05-0AA0 2) Dimension drawing: page 14. 1290 1500 1230 1390 1470 1710 1380 1460 1530 1590 1490 1620 1420 1540 1550 1700 1500 1670 1610 1810 2110 1670 1840 1710 1850 1790 1930 1750 1900 1830 2090 1970 2210 2020 2230 2020 2220 2020 2220 2160 2620 He igh t W id th Other versions and special equipment on request. To tal w eig ht Le ng th All GEAFOL cast-resin transformers according to IEC 60076-11, rated power > 2500 kVA are not standardized. Ra te ta d p pp ri in m a g ± ry v Ra 2 te x olta 2. ge (n d s 5 o- e % lo co ad n da In ) su ry lat vo io lta n ge le ve l HV In su (A lat C/ io LI n ) le ve l LV Im pe (A da C/ LI nc ) e No vo -lo lta ad ge lo at ss ra es te Lo d ad cu lo rre ss nt es at No 12 0 ise °C le ve Or l de rN o. Ra te d po w er Distribution transformers according to HD 538, 50 Hz, Dyn 5 or Dyn 11, IP00 without housing (housings IP.., see page 12). b 2) h 2) mm mm 1370 820 1230 1390 820 1330 1400 820 1215 1430 820 1230 1460 830 1285 1520 835 1305 1490 835 1260 1500 840 1260 1540 845 1310 1560 925 1500 1410 820 1315 1420 820 1340 1450 820 1245 1490 820 1265 1460 840 1365 1490 845 1370 1530 855 1275 1560 860 1290 1540 855 1355 1560 925 1615 1710 1005 1590 1410 820 1485 1440 820 1485 1520 830 1305 1560 835 1330 1470 840 1530 1520 845 1565 1560 860 1365 1600 865 1385 1590 865 1395 1620 940 1640 1500 820 1535 1530 825 1535 1590 840 1395 1620 845 1395 1550 850 1595 1570 855 1595 1610 870 1435 1650 875 1455 1660 880 1485 1740 965 1695 Selection and Ordering Data Sr kVA 1000 (1250)1) 1600 (2000)1) 2500 3150 Ur HV kV Ur LV kV kV 10 10 10 10 20 20 20 20 20 30 10 10 20 20 20 30 10 10 20 20 20 30 10 10 20 20 20 30 10 10 20 20 20 30 10 10 10 20 20 20 20 20 20 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.69 3.3 0.4 0.69 3.3 0.4 0.69 3.3 28/75 28/75 28/75 28/75 50/95 50/95 50/95 50/95 50/125 70/145 28/75 28/75 50/95 50/95 50/125 70/145 28/75 28/75 50/95 50/95 50/125 70/145 28/75 28/75 50/95 50/95 50/125 70/145 28/75 28/75 50/95 50/95 50/125 70/145 28/75 28/75 28/75 50/95 50/95 50/95 50/125 50/125 50/125 uzr Po Pk120 LWA kV % W W dB 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 3/– 10/20 3/– 3/– 10/20 3/– 3/– 10/20 4 4 6 6 4 4 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 2100 1600 2000 1500 2800 2300 2300 1800 2300 3100 2400 1800 2700 2100 2700 3600 2800 2100 3100 2400 3100 4100 3500 2600 4000 2900 4000 5000 4300 3000 5000 3600 5000 5800 5400 5400 5400 6000 6200 6200 6200 6200 7300 10000 10000 9500 9500 9500 8700 9000 9000 11000 10000 11000 11000 11200 11200 10500 11500 14000 14000 13500 13500 12500 13500 15700 15700 15400 15400 15500 15000 18700 18700 18000 19000 18000 20000 25000 18000 18000 24000 18000 18000 21000 18000 18000 73 65 73 65 73 65 73 65 73 73 75 67 75 67 75 75 76 68 76 68 76 76 78 70 78 70 78 78 81 71 81 71 81 81 82 81 81 81 81 81 81 81 81 1) Ratings in brackets are not standardized. 4GB6044-3CA05-0AA0 4GB6044-3GA05-0AA0 4GB6044-3DA05-0AA0 4GB6044-3HA05-0AA0 4GB6064-3CA05-0AA0 4GB6064-3GA05-0AA0 4GB6064-3DA05-0AA0 4GB6064-3HA05-0AA0 4GB6067-3DA05-0AA0 4GB6075-3DA05-0AA0 4GB6144-3DA05-0AA0 4GB6144-3HA05-0AA0 4GB6164-3DA05-0AA0 4GB6164-3HA05-0AA0 4GB6167-3DA05-0AA0 4GB6175-3DA05-0AA0 4GB6244-3DA05-0AA0 4GB6244-3HA05-0AA0 4GB6264-3DA05-0AA0 4GB6264-3HA05-0AA0 4GB6267-3DA05-0AA0 4GB6275-3DA05-0AA0 4GB6344-3DA05-0AA0 4GB6344-3HA05-0AA0 4GB6364-3DA05-0AA0 4GB6364-3HA05-0AA0 4GB6367-3DA05-0AA0 4GB6375-3DA05-0AG0 4GB6444-3DA05-0AG0 4GB6444-3HA05-0AA0 4GB6464-3DA05-0AA0 4GB6464-3HA05-0AA0 4GB6467-3DA05-0AG0 4GB6475-3DA05-0AG0 4GB6544-3DA05-0AA0 4GB6544-8DA05-0AA0 4GB6544-9DA05-0AA0 H1N 4GB6564-3DA05-0AG0 4GB6564-8DA05-0AG0 4GB6564-9DA05-0AA0 H1N 4GB6567-3DA05-0AG0 4GB6567-8DA05-0AG0 4GB6567-9DA05-0AA0 H1N He igh t W id th Other versions and special equipment on request. To tal w eig ht Le ng th All GEAFOL cast-resin transformers according to IEC 60076-11, rated power > 2500 kVA are not standardized. Ra te ta d p pp ri in m a g ± ry v Ra 2 te x olta 2. ge (n d s 5 o- e % lo co ad n da In ) su ry lat vo io lta n ge le ve l HV In su (A lat C/ io LI n ) le ve l LV Im pe (A da C/ LI nc ) e No vo -lo lta ad ge lo at ss ra es te Lo d ad cu lo rre ss nt es at No 12 0 ise °C le ve Or l de rN o. Ra te d po w er Distribution transformers according to HD 538, 50 Hz, Dyn 5 or Dyn 11, IP00 without housing (housings IP.., see page 12). a 2) approx. kg mm b 2) h 2) mm mm 2440 2850 2370 2840 2420 2740 2310 2510 2470 2990 2780 3140 2740 3010 2980 3580 3490 4130 3440 3830 3690 4350 4150 4890 4170 4720 4430 5090 4840 5940 5200 6020 5020 5920 6500 6480 6470 6170 6080 6660 6290 6170 6770 990 990 990 990 990 990 990 990 990 1060 990 990 990 990 990 1065 990 990 995 1000 995 1090 1280 1280 1280 1280 1280 1280 1280 1280 1280 1280 1280 1280 1280 1280 1280 1280 1280 1280 1280 1280 1280 1730 1795 1490 1565 1790 1665 1620 1620 1650 1795 1635 1675 1645 1645 1675 1895 1735 1775 1830 1880 1880 1995 1935 2015 1960 1985 2005 2135 2070 2135 2165 2180 2105 2215 2310 2055 2000 2230 2105 2030 2300 2150 2060 1550 1620 1640 1710 1570 1680 1640 1660 1670 1800 1740 1770 1780 1810 1810 1870 1830 1880 1840 1870 1860 1970 1940 1970 1980 2010 2020 2100 2090 2160 2150 2190 2160 2280 2450 2200 2230 2320 2170 2280 2340 2170 2300 2) Dimension drawing: page 14. GEAFOL Cast-Resin Transformers 100 to 16000 kVA · Siemens TV1 · 2007 7 Selection and Ordering Data Sr kVA 4000 5000 6300 8000 Ur HV kV Ur LV kV kV 10 10 10 20 20 20 20 20 20 10 10 10 10 20 20 20 20 20 20 20 20 10 10 10 10 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 30 30 0.69 3.3 6.3 0.69 3.3 6.3 0.69 3.3 6.3 3.3 6.3 3.3 6.3 3.3 6.3 3.3 6.3 3.3 6.3 3.3 6.3 3.3 6.3 3.3 6.3 3.3 6.3 3.3 6.3 3.3 6.3 3.3 6.3 6.3 11 6.3 11 6.3 11 6.3 11 6.3 11 28/75 28/75 28/75 50/95 50/95 50/95 50/125 50/125 50/125 28/75 28/75 28/75 28/75 50/95 50/95 50/125 50/125 50/95 50/95 50/125 50/125 28/75 28/75 28/75 28/75 50/95 50/95 50/125 50/125 50/95 50/95 50/125 50/125 50/95 50/95 50/125 50/125 50/95 50/95 50/125 50/125 70/145 70/145 uzr Po Pk120 LWA kV % W W dB 3/– 10/20 20/40 3/– 10/20 20/40 3/– 10/20 20/40 10/20 20/40 10/20 20/40 10/20 20/40 10/20 20/40 10/20 20/40 10/20 20/40 10/20 20/40 10/20 20/40 10/20 20/40 10/20 20/40 10/20 20/40 10/20 20/40 20/40 28/60 20/40 28/60 20/40 28/60 20/40 28/60 20/40 28/60 6 6 6 6 6 6 6 6 6 6 6 8 8 6 6 6 6 8 8 8 8 6 6 8 8 6 6 6 6 8 8 8 8 6 6 6 6 8 8 8 8 6 6 6300 6300 6300 7600 7600 7600 7600 7600 7600 7600 7600 7600 7600 9000 9000 9000 9000 9000 9000 9000 9000 9200 9200 9200 9200 10800 10800 10800 10500 10800 10800 10500 10500 13000 13000 13000 13000 13000 13000 13000 13000 13500 13500 20000 19000 19000 21000 19000 19000 21000 19000 19000 21000 23000 23000 24000 21000 23000 21000 22000 23000 24000 23000 24000 26000 27000 26000 28000 24000 26000 24000 26000 26000 27000 25500 27000 32000 32000 32000 32000 34000 34000 34000 34000 36000 38000 81 81 76 83 83 83 85 83 85 81 78 76 78 83 83 83 83 83 83 83 83 76 83 78 83 83 83 83 84 83 84 83 84 85 85 85 85 85 85 85 85 84 84 1) Dimension drawing: page 14. 8 GEAFOL Cast-Resin Transformers 100 to 16000 kVA · Siemens TV1 · 2007 4GB6644-8DA05-0AG0 4GB6644-9DA05-0AA0 H1N 4GB6644-9DA05-0AA0 H2B 4GB6664-8DA05-0AG0 4GB6664-9DA05-0AG0 H1N 4GB6664-9DA05-0AA0 H2B 4GB6667-8DA05-0AG0 4GB6667-9DA05-0AG0 H1N 4GB6667-9DA05-0AA0 H2B 4GB6744-9DA05-0AG0 H1N 4GB6744-9DA05-0AA0 H2B 4GB6744-9KA05-0AG0 H1N 4GB6744-9KA05-0AA0 H2B 4GB6764-9DA05-0AG0 H1N 4GB6764-9DA05-0AG0 H2B 4GB6767-9DA05-0AG0 H1N 4GB6767-9DA05-0AA0 H2B 4GB6764-9KA05-0AG0 H1N 4GB6764-9KA05-0AG0 H2B 4GB6767-9KA05-0AG0 H1N 4GB6767-9KA05-0AA0 H2B 4GB6844-9DA05-0AG0 H1N 4GB6844-9DA05-0AG0 H2B 4GB6844-9KA05-0AG0 H1N 4GB6844-9KA05-0AG0 H2B 4GB6864-9DA05-0AG0 H1N 4GB6864-9DA05-0AG0 H2B 4GB6867-9DA05-0AG0 H1N 4GB6867-9DA05-0AG0 H2B 4GB6864-9KA05-0AG0 H1N 4GB6864-9KA05-0AG0 H2B 4GB6867-9KA05-0AG0 H1N 4GB6867-9KA05-0AG0 H2B 4GB6964-9DA05-0AG0 H2B 4GB6964-9DA05-0AG0 H2T 4GB6967-9DA05-0AG0 H2B 4GB6967-9DA05-0AG0 H2T 4GB6964-9KA05-0AG0 H2B 4GB6964-9KA05-0AG0 H2T 4GB6967-9KA05-0AG0 H2B 4GB6967-9KA05-0AG0 H2T 4GB6975-9DA05-0AG0 H2B 4GB6975-9DA05-0AG0 H2T He igh t W id th Other versions and special equipment on request. To tal w eig ht Le ng th All GEAFOL cast-resin transformers according to IEC 60076-11, rated power > 2500 kVA are not standardized. Ra te ta d p pp ri in m a g ± ry v Ra 2 te x olta 2. ge (n d s 5 o- e % lo co ad n da In ) su ry lat vo io lta n ge le ve l HV In su (A lat C/ io LI n ) le ve l LV Im pe (A da C/ LI nc ) e No vo -lo lta ad ge lo at ss ra es te Lo d ad cu lo rre ss nt es at No 12 0 ise °C le ve Or l de rN o. Ra te d po w er Distribution transformers according to HD 538, 50 Hz, Dyn 5 or Dyn 11, IP00 without housing (housings IP.., see page 12). a 1) approx. kg mm b 1) h 1) mm mm 7970 8570 9210 7330 7450 8710 7430 7850 8990 9620 10370 9680 10490 9090 9650 9400 9980 9090 9750 9090 10330 11960 12240 11670 12240 11740 12120 11780 12140 11850 12330 11890 12290 14290 15610 14540 15810 14360 15600 14370 15680 16230 17670 1280 1280 1280 1280 1280 1280 1280 1280 1280 1280 1400 1280 1400 1280 1280 1280 1285 1280 1295 1280 1400 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 2245 2080 2125 2330 2050 2055 2335 2100 2125 2290 2290 2250 2290 2210 2295 2280 2365 2210 2295 2240 2290 2650 2630 2610 2630 2440 2540 2470 2560 2440 2545 2470 2560 2720 2790 2750 2820 2720 2790 2750 2820 3290 3260 2360 2450 2570 2280 2460 2590 2400 2430 2610 2480 2590 2600 2690 2530 2600 2530 2640 2600 2710 2610 2720 2570 2650 2630 2730 2640 2700 2640 2700 2780 2840 2770 2820 2840 2950 2900 2960 2970 3070 2940 3080 2890 3040 Selection and Ordering Data Sr kVA 10000 12500 16000 Ur HV kV Ur LV kV kV 20 20 20 20 20 20 20 20 30 30 20 20 20 20 20 20 20 20 30 30 20 20 20 20 20 20 20 20 30 30 6.3 11 6.3 11 6.3 11 6.3 11 6.3 11 6.3 11 6.3 11 6.3 11 6.3 11 6.3 11 6.3 11 6.3 11 6.3 11 6.3 11 6.3 11 50/95 50/95 50/125 50/125 50/95 50/95 50/125 50/125 70/145 70/145 50/95 50/95 50/125 50/125 50/95 50/95 50/125 50/125 70/145 70/145 50/95 50/95 50/125 50/125 50/95 50/95 50/125 50/125 70/145 70/145 uzr Po Pk120 LWA kV % W W dB 20/40 28/60 20/40 28/60 20/40 28/60 20/40 28/60 20/40 28/60 20/40 28/60 20/40 28/60 20/40 28/60 20/40 28/60 20/40 28/60 20/40 28/60 20/40 28/60 20/40 28/60 20/40 28/60 20/40 28/60 6 6 6 6 8 8 8 8 6 6 6 6 6 6 8 8 8 8 6 6 6 6 6 6 8 8 8 8 6 6 15200 15200 15200 15200 15200 15200 15200 15200 15600 15600 18200 18200 18200 18200 18200 18200 18200 18200 18500 18500 22000 22000 22000 22000 22000 22000 22000 22000 22000 22000 36000 36000 38000 38000 36000 36000 38000 38000 39000 42000 42000 44000 42000 44000 44000 46000 44000 46000 46000 48000 53000 53000 53000 53000 55000 55000 55000 55000 55000 55000 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 88 88 88 88 88 88 88 88 86 86 4GB7064-9DA05-0AG0 H2B 4GB7064-9DA05-0AG0 H2T 4GB7067-9DA05-0AG0 H2B 4GB7067-9DA05-0AG0 H2T 4GB7064-9KA05-0AG0 H2B 4GB7064-9KA05-0AG0 H2T 4GB7067-9KA05-0AG0 H2B 4GB7067-9KA05-0AG0 H2T 4GB7075-9DA05-0AG0 H2B 4GB7075-9DA05-0AG0 H2T 4GB7164-9DA05-0AG0 H2B 4GB7164-9DA05-0AG0 H2T 4GB7167-9DA05-0AG0 H2B 4GB7167-9DA05-0AG0 H2T 4GB7164-9KA05-0AG0 H2B 4GB7164-9KA05-0AG0 H2T 4GB7167-9KA05-0AG0 H2B 4GB7167-9KA05-0AG0 H2T 4GB7175-9DA05-0AG0 H2B 4GB7175-9DA05-0AG0 H2T 4GB7264-9DA05-0AG0 H2B 4GB7264-9DA05-0AG0 H2T 4GB7267-9DA05-0AG0 H2B 4GB7267-9DA05-0AG0 H2T 4GB7264-9KA05-0AG0 H2B 4GB7264-9KA05-0AG0 H2T 4GB7267-9KA05-0AG0 H2B 4GB7267-9KA05-0AG0 H2T 4GB7275-9DA05-0AG0 H2B 4GB7275-9DA05-0AG0 H2T He igh t W id th Other versions and special equipment on request. To tal w eig ht Le ng th All GEAFOL cast-resin transformers according to IEC 60076-11, rated power > 2500 kVA are not standardized. Ra te ta d p pp ri in m a g ± ry v Ra 2 te x olta 2. ge (n d s 5 o- e % lo co ad n da In ) su ry lat vo io lta n ge le ve l HV In su (A lat C/ io LI n ) le ve l LV Im pe (A da C/ LI nc ) e No vo -lo lta ad ge lo at ss ra es te Lo d ad cu lo rre ss nt es at No 12 0 ise °C le ve Or l de rN o. Ra te d po w er Distribution transformers according to HD 538, 50 Hz, Dyn 5 or Dyn 11, IP00 without housing (housings IP.., see page 12). a 1) approx. kg mm b 1) h 1) mm mm 17280 18130 17650 18760 17280 17660 17410 17740 19390 20890 21450 22340 21670 23010 21280 22930 21450 23290 24120 25030 26440 26380 26720 26750 26170 26460 26530 26680 28930 29160 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 1905 2900 2830 2970 2900 2900 2790 2930 2820 3460 3450 3100 3130 3130 3160 3060 3130 3090 3160 3580 3610 3980 3700 4010 3730 3940 3700 4010 3730 3860 3650 3020 3180 3080 3230 3140 3265 3130 3270 3090 3270 3205 3325 3235 3355 3330 3480 3350 3500 3250 3390 3190 3310 3230 3385 3325 3455 3350 3455 3410 3575 1) Dimension drawing: page 14. GEAFOL Cast-Resin Transformers 100 to 16000 kVA · Siemens TV1 · 2007 9 Connection System Practice-oriented options for connection of the high-voltage and the low-voltage side are a distinguishing feature of the flexible connection philosophy of GEAFOL transformers. In the standard design, the HV connection of the transformer is at the top coil connection, connection at the bottom is available as an option (Fig. 1). Screwed connection tubes are used for the delta connection. The transformer connection is made at the end of the connection tubes. TV1-004.eps Connection of the high-voltage side Fig. 1 Variable connection possibilities, e.g. at the delta-connected HV side Connection of the high-voltage side using plug-type connectors Connection of the HV side by using outside cone plug-type bushings is possible (see Fig. 2) High-voltage tappings The HV tappings allow matching to local network conditions. In deenergized state, the desired tapping can be selected by means of connection straps and screwed connections. Connection of the low-voltage side Fig. 2 Plug-type HV connectors TV1-003.eps In the standard design, the LV connection of the transformer is also at the top; connection at the bottom is available as an option (Fig. 3). If intermediate expansion links are employed, the LV side connection is protected against mechanical stress and transmission of structure-borne noise is drastically reduced. Connection of earthing and shortcircuiting devices Either straight or angled spherical/ earthing points, of diameter 20 mm or 25 mm, can be mounted at the connection tubes of the HV side and at the LV side at the conductor terminal face. Fig. 3 LV connection system on GEAFOL transformers left Fig.: Phase and neutral connection at top right Fig.: Phase and neutral connection at bottom 10 GEAFOL Cast-Resin Transformers 100 to 16000 kVA · Siemens TV1 · 2007 Temperature Supervision, Forced-Air Cooling Temperature supervision Either PTC thermistor sensors, PT 100 resistance temperature detectors or a capillary tube thermometer can be employed for temperature supervision of GEAFOL transformers. The temperature of the LV windings is monitored and in addition in the case of converter transformers, also the core temperature is monitored. The most economical solution is monitoring by means of PTC thermistor sensors and tripping device without indication of the temperature. All GEAFOL transformers are provided with at least one PTC thermistor sensor circuit for tripping purposes. TV1-011.eps 1 PTC thermistor sensor 2 Tripping device 3 Alarm or trip 4 Time relay, pick-up delay 5 Terminal strip at the transformer Function Temperature supervision by means of PTC thermistor sensors: In the case of three-phase transformers a system consists of 3 PTC thermistor sensors, connected in series, according to DIN – one sensor per phase – and a tripping device. The PTC thermistor sensors function as resistances: When the response temperature of a sensor is reached, a stepchange in resistance occurs and the contact in the tripping device is operated. As soon as the temperature of the winding falls below the response temperature by approx. 6 K, the contact returns to its original position. Typical circuit diagram for temperature supervision Power supply for the tripping device from a system fed from the transformer to be protected The supervision system is fail-safe. It thus provides protection against a wire-break in the sensor circuit. If the control supply voltage for temperature supervision is taken directly from the secondary side of the transformer, a time relay is sometimes needed, depending on the unit. This time relay is used to bridge the time interval between energizing the transformer and pick-up of the relay in the tripping device. When two sensor systems are employed for temperature supervision, one is connected to provide alarm signalling and the other tripping. The rated response temperatures of both systems differ by 20 K. A third system can, for example, be used for fan control. The ambient temperature for the tripping device is limited to 55 °C. For this reason installation of the tripping device in medium or low-voltage distribution cabinets is to be recommended. GEAFOL transformers can be equipped with radial-flow fans to increase their output rating by up to 50 %. If the output is increased by e.g. 40 %, the load losses stated in the list will be doubled and the impedance voltage will be linearly increased by 40 %. The fans are automatically switched on or off via thermistor sensors in the LV winding. TV1P-005.tif Additional forced-air cooling to increase the transformer output GEAFOL transformer with attached radial-flow fans GEAFOL Cast-Resin Transformers 100 to 16000 kVA · Siemens TV1 · 2007 11 Standard Housings Installation Indoors Indoors Indoors Outdoors Degree of protection IP00 IP20 IP23 IP23D IP23DW 14th position of the Order No. A B C D E · · · · · · · · · · · · · · · · · · · Environmental conditions Locked electrical locations1) Electrical locations1) – Water up to 60 °C to ^ – – Snow – – – – Direct sunlight – – – – Salt-laden atmosphere · · · · · · · · · · – On request · · · · · Corrosive chemical environment Accidental contact – Foreign bodies > 12 mm dia. – Prod-proof 2) – Special paint Special paint 1) According to VDE 0100 Parts 200 and 731. 2) Test wire diameter 1 mm according to EN 60529. Design of housing cover, degree of protection IP23 (indoor installation) Drawing shows cross-section of ventilation slots in cover strips. TV1P-001.tif Photo: Cover strips are bent down at ends and fastened by bolting to walls. Prod-proof ventilation slots for additional safety. Variable connection techniques: The cable can be brought in through the bottom, the cover or one of the sides. 12 GEAFOL Cast-Resin Transformers 100 to 16000 kVA · Siemens TV1 · 2007 TV1-007.eps TV1P-002.tif No reduction in output thanks to natural ventilation inside protective housing. Selection of Housings Dimensions and weights Selection and ordering data * Rated power r 100 4GB50 44-3oA05-0oA2 10 4GB50 64-3oA05-0oA2 20 4GB52 44-3oA05-0oA2 10 4GB52 64-3oA05-0oA2 20 4GB54 44-3oA05-0oA2 10 4GB54 64-3oA05-0oA2 20 4GB55 44-3oA05-0oA2 10 4GB55 64-3oA05-0oA2 20 4GB56 44-3oA05-0oA2 10 4GB56 64-3oA05-0oA2 20 4GB57 44-3oA05-0oA0 10 4GB57 64-3oA05-0oA0 20 4GB58 44-3CA05-0oA0 10 4GB58 64-3CA05-0oA0 20 4GB58 44-3DA05-0oA0 10 4GB58 64-3DA05-0oA0 20 4GB58 44-3GA05-0oA0 10 4GB58 64-3GA05-0oA0 20 4GB58 44-3HA05-0oA0 10 4GB58 64-3HA05-0oA0 20 4GB59 44-3oA05-0oA0 10 4GB59 64-3oA05-0oA0 20 4GB60 44-3CA05-0oA0 10 4GB60 64-3CA05-0oA0 20 4GB60 44-3DA05-0oA0 10 4GB60 64-3DA05-0oA0 20 4GB60 44-3GA05-0oA0 10 4GB60 64-3GA05-0oA0 20 4GB60 44-3HA05-0oA0 10 4GB60 64-3HA05-0oA0 20 4GB61 44-3oA05-0oA0 10 4GB61 64-3oA05-0oA0 20 4GB62 44-3oA05-0oA0 10 4GB62 64-3oA05-0oA0 20 4GB63 44-3oA05-0oA0 10 4GB63 64-3oA05-0oA0 20 4GB64 44-3DA05-0oA0 10 4GB64 64-3DA05-0oA0 20 4GB64 44-3HA05-0oA0 10 4GB64 64-3HA05-0oA0 20 Standard housings on request. (315) 1) 400 Maximum housing dimensions [mm] L W H 1 2 3 4 5 1390 1860 1860 2120 2360 1010 1280 1280 1500 1500 1335 1535 1885 2120 2340 Housing weight [kg] (500) 1) 630 121 177 211 252 290 (800) 1) Indoor (degree of protection IP23 and IP23D) Housing size Maximum housing dimensions [mm] L W H 1 2 3 4 5 1390 1860 1860 2120 2360 1010 1280 1280 1500 1500 1395 1595 1945 2225 2495 Housing weight [kg] 1000 134 207 247 302 370 (1250) 1) 1600 Outdoor (degree of protection IP23DW) Housing size Maximum housing dimensions [mm] L W H 1 2 3 4 5 1440 1880 1880 2240 2380 1070 1320 1420 1540 1540 1540 1845 2245 2480 2950 *) 1) 2) 3) Housing weight [kg] 153 233 267 325 392 (2000) 1) 2500 > 2500 Housing size 1. 3. 5. 7. 9. 11. 13. 15. 2. 4. 6. 8. 10. 12. 14. 16. kV 250 Housing size r Order No. kVA 160 Indoor (degree of protection IP20) Rated voltage HV 1 2 1 2 2 2 2 2 2 2 2 2 2 2 2 2 3 2 2 2 3 3 3 3 3 3 3 4 3 4 4 4 4 4 5 5 5 5 5 2) 5 3) Other versions and special equipment available on request. Ratings in brackets are not standardized. IP20: Height + 100 mm. IP20/IP23/IP23D/IP23DW: Width and height + 100 mm GEAFOL Cast-Resin Transformers 100 to 16000 kVA · Siemens TV1 · 2007 13 Dimensions TV1P-003.tif Special Housings, Notes Dimension drawing Design up to 100 kVA without rollers 1 High-voltage terminals Dimensions a, b and h, see pages 5 to 9 2 High-voltage tappings on HV side 3 Low-voltage terminals In addition to the standard housings, we also supply housings with framework construction and doors, which can also be fitted with roof fans. These housing types can be installed in combination with low and medium-voltage cabinets. Please contact us for more information. Notes: The technical data, dimensions and weights are subject to change unless otherwise stated on the individual pages of this catalog. Truck dimensions Rated power Sr in kVA 50 to 250 315 to 800 1000 to 1600 2000 to 5000 > 5000 Dimensions e f 520 125 670 125 820 160 1070 200 1505 250 g 40 40 50 70 130 k 45 45 55 65 50 Hole dimensions for LV connections The illustrations are for reference only. All product designations used are trademarks or product names of Siemens AG or of other suppliers. Fig. 1 Fig. 2 Fig. 4 Fig. 5 Fig. 3 All dimensions in this catalog are given in mm. The information in this document contains general descriptions of the technical options available, which do not always have to be present in individual cases. The required features should therefore be specified in each individual case at the time of closing the contract. 14 GEAFOL Cast-Resin Transformers 100 to 16000 kVA · Siemens TV1 · 2007 Rated power Sr in kVA Figure w 100 125 to 160 200 to 630 800 to 1250 1600 2000 2500 3150 1 1 2 3 4 4 4 5 Dimensions a – – 26 60 40 50 60 60 b – – 26 40 40 40 40 40 Siemens AG Power Transmission and Distribution Transformers Division Transformatorenwerk Kirchheim Hegelstraße 20 73230 Kirchheim/Teck Germany Tel.: +49 (0) 7021 508-0 Fax: +49 (0) 7021 508-495 For questions concerning Power Transmission and Distribution: You can contact our Customer Support Center 24 hours a day, 365 days a year. Tel.: +49 180/524 70 00 Fax: +49 180/524 24 71 (Charges depending on provider) E-Mail: [email protected] www.siemens.com/energy-support Subject to change without notice Order No.: E50001-K7101-A101-A6-7600 Printed in Germany Dispo 19201 KG 10.07 5.0 16 En 102691 6101/6486 Siemens Transformátor Kft. 1214 Budapest Il.Rákóczi Ferec u. 189. Hungary Tel.: +36 (1) 278 53 00 Fax: +36 (1) 278 53 35 www.siemens.com/energy The information in this document contains general descriptions of the technical options available, which do not always have to be present in individual cases. The required features should therefore be specified in each individual case at the time of closing the contract.