LLC Resonant Converter Vo=50V Io=50A ROHM PD SimG LLC Resonant Converter Simulation Circuit Input: Vin=300V ~ 500V Output: Vo=50V Iout=10A ~ 50A U1 PFM-LLC-CONVERTER Vin=400V Id_Q1 Vd=10 Vs=-5 DH1 PFM: fsw=50kHz ~ 100kHz 400 V1 R6047ENZ1 Q1 Rso1=5 Rsi1=2 100u DH0 Gate Drive: Vd=10V / Vs=-5V td1,td2=50ns Rg source=5Ω Rg sink=2Ω td1=50n td2=50n L1 R6047ENZ1 Q2 DL1 TX1 P1 DRB238T150 M=2 D1 S1 If_D1 Rso2=5 Rsi2=2 Is_Q2 Vo=50V Io=50A TX1-30 DL0 Q1,2: R6047ENZ1 MOSFET (600V 47A) D1,2: RB238T150 SBD (150V 40A) f min=50k f max=100k Vref =500m C1 100n S2 C3 100u {Vo/Io} R4 FB DRB238T150 M=2 D2 TX1: 500uH : 80uH + 80uH K=1 If_D2 L1: 100uH {(Vo-0.5)*10k} C1: 100nF 5k R2 C4 100n R1 Tj: -25℃ ~ 125℃ SIMetrix SPICE Simulation Data File DC-DC LLC Resonant Converter Vo=50V Io=50A.sxsch © 2015 ROHM Co.,Ltd. P. 1 Simulation Waveform 1 ROHM PD SimG Vin=400V Vo=50V Io=50A Tj=100℃ Vo, If, Id, Is Waveform Expansion (5.00ms ~ 5.05ms) 70 70 60 60 Vo (V) Vo (V) 50 TX1-21 / V TX1-21 / V 50 40 30 20 40 30 20 Expansion (5.00ms ~ 5.05ms) 10 10 -0 100 -0 100 80 80 Blue: If_D1 (A) 40 Olive: If_D2 (A) 60 A Blue: If_D1 (A) A 60 40 20 20 -0 -0 40 40 Red: Id_Q1 (A) 30 Red: Id_Q1 (A) 30 20 20 Green: Is_Q2 (A) 10 A 10 A Olive: If_D2 (A) 0 0 -10 -10 -20 -20 -30 -30 -40 -40 0 Time/mSecs © 2015 ROHM Co.,Ltd. 2 4 6 8 10 2mSecs/div Green: Is_Q2 (A) 5.005 Time/mSecs 5.01 5.015 5.02 5.025 5.03 5.035 5.04 5.045 5.05 5uSecs/div P. 2 Simulation Waveform 2 Vin=400V Vo=50V Io=50A Tj=100℃ Q1: Loss, Pd, Vds, Id D2: Loss, Pd, Vf, If 500 E_D2 (uJ) 400 300 Conduction Loss 200 100 -0 2 1 0 Vds_Q1 (V) Pd_D2 (W) 60 40 20 0 0 400 -:TX1.31 / V V@Q1-D - V@U1-DH0 / V 100 -40 20 -2 300 sw off->on sw on->off 200 100 Vf_D2 (V) -20 -40 -60 -80 -100 -0 -120 Id_Q1 (A) If_D2 (A) I(D2-anode) / A I(Q1-D) / A Conduction Loss 200 -20 -1 20 10 0 -10 80 60 40 20 -20 -30 300 80 3 30 400 -0 Pd_Q1 (kW) Power(D2) / W Power(Q1) / kW 4 ROHM PD SimG 500 Switching Loss E_Q1 (uJ) integ(:D2#pwr) / uJ integ(:Q1#pwr) / uJ 600 Vin=400V Vo=50V Io=50A Tj=100℃ 5.016 5.018 Time/mSecs © 2015 ROHM Co.,Ltd. 5.02 5.022 5.024 5.026 5.028 5.03 5.032 5.034 2uSecs/div -0 5.016 5.018 Time/mSecs 5.02 5.022 5.024 5.026 5.028 5.03 5.032 5.034 2uSecs/div P. 3 Efficiency, Power Dissipation 1 ROHM PD SimG Vo=50V Io=50A ITj=100℃ Vin: 300V ~ 500V 100 100 Eff (%) Efficiency: Po/Pin*100 99 99 98 98 Efficiency / Percent Efficiency / Percent Eff (%) 97 96 Efficiency: Po/Pin*100 97 96 95 95 94 50 94 50 Pd (W/pc) Pd (W/pc) Power Dissipation Power Dissipation 40 Power Dissipation / W 40 Power Dissipation / W Vin=400V Vo=50V Tj=100℃ Io: 10A ~ 50A Q1,Q2 30 20 D1,D2 10 30 Q1,Q2 20 D1,D2 10 250 300 Input Voltage/V © 2015 ROHM Co.,Ltd. 350 400 450 500 Vin (V) 550 50V/div 0 0 10 Output Current/A 20 30 40 50 Io (A) 60 10A/div P. 4 Efficiency, Power Dissipation 2, fsw - Io ROHM PD SimG Vin=400V Vo=50V Io=50A Tj: -25℃ ~ 125℃ 100 100 Eff (%) Vin=400V Vo=50V Tj=100℃ Io: 5A ~ 50A Switching Frequency fsw (kHz) Efficiency: Po/Pin*100 98 90 97 96 Switching Frequency / kHz Efficiency / Percent 99 95 94 50 Power Dissipation Pd (W/pc) 80 70 Power Dissipation / W 40 Q1,Q2 30 60 20 D1,D2 10 -40 -20 0 Junction Temperature/degC © 2015 ROHM Co.,Ltd. 20 40 60 80 100 Tj (℃) 120 140 20degC/div 50 0 10 Output Current/A 20 30 40 50 Io (A) 60 10A/div P. 5