Z300-Cxx www.vishay.com Vishay Draloric High Surge Axial Cemented Wirewound Resistors FEATURES • High voltage surge (up to 12 kV) withstanding capability • Non flammable silicon cement coating • High grade ceramic core • Material categorization: for definitions of compliance please see www.vishay.com/doc?99912 APPLICATIONS • Energy meter • Appliances • Ballast The Z300-Cxx series, is the perfect choice for high voltage surge applications. This product series is tested and proven to meet the 1.2 / 50 μs pulse up to 12 kV defined in IEC 61000-4-5. Typical applications include but are not limited to energy meters, power supplies, etc. STANDARD ELECTRICAL SPECIFICATIONS POWER RATING P40 POWER RATING P70 RESISTANCE RANGE Z301-Cxx 1W 0.9 W 430 to 2 k ZDA0411-Cxx 2W 1.8 W 182 to 4.3 k Z302-Cxx 3W 2.7 W 62 to 3.3 k Z303-Cxx 4W 3.5 W 27 to 3.9 k Z304-Cxx 5W 4.4 W 15 to 5.6 k Z305-Cxx 6W 5.3 W 4.7 to 10 k TYPE RESISTANCE TOLERANCE (1) TEMPERATURE COEFFICIENT (2) ± 5 %, ± 10 % ± 200 ppm/K Notes (1) Resistance value to be selected for ± 10 % tolerance from E12 and for ± 5 % from E24, 1 % tolerance available on request. (2) Lower TCR products are available on request Revision: 02-Jun-16 Document Number: 21027 1 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Z300-Cxx www.vishay.com Vishay Draloric PART NUMBER AND PRODUCT DESCRIPTION Part Number: Z34081834700J6DC10 Z 3 4 0 8 1 8 3 4 7 TYPE TCR/MATERIAL RESISTANCE Z310309 = Z301-C ZDA0411 = ZDA0411-C Z320414 = Z302-C Z330617 = Z303-C Z340818 = Z304-C Z350922 = Z305-C 1 = ± 100 ppm/K 3 = ± 200 ppm/K 4 = SWI (special winding) 3 digit value 1 digit multiplier MULTIPLIER 7 = *10-3 8 = *10-2 9 = *10-1 0 = *100 1 = *101 2 = *102 0 0 J 6 D C 1 0 TOLERANCE CODE PACKAGING CODE SPECIAL (1) J = ± 5.0 % K = ± 10.0 % (see Packaging table) C04 = 4 kV surge C06 = 6 kV surge C08 = 8 kV surge C10 = 10 kV surge C12 = 12 kV surge Product Description: Z304-C 3 470R 5 % AB G63 CD1278 Z304-C 3 470R 5% AB G63 CD1278 TYPE TCR/MATERIAL RESISTANCE TOLERANCE CODE PACKAGING DESCRIPTION CDxxxx = speciality 15R 5K6 5% 10 % A1 G53 AC G53 AC G73 AC G83 AB G63 AB G83 Z301-C ZDA0411-C Z302-C Z303-C Z304-C Z305-C MINIMUM RESISTANCE VALUE FOR HANDLING SURGE VOLTAGE AS PER IEC 61000-4-5 (1.2 / 50 μs PULSE) POWER 1W 2W 3W 4W 5W 6W TYPE Z301-Cxx ZDA0411-Cxx Z302-Cxx Z303-Cxx Z304-Cxx Z305-Cxx 4 kV SURGE 430R 180R 62R 27R 15R 4.7R 6 kV SURGE 1K5 510R 330R 91R 43R 18R 8 kV SURGE 1K1 680R 220R 82R 27R 10 kV SURGE 2K2 1K8 470R 100R 68R 12 kV SURGE 3K3 2K2 820R 330R 130R Example: for a Z304-C10, 5 W resistor to withstand 10 kV surge, minimum ohmic value should be 100 . So the part number will be Z34081831000J6DC10 Note (1) As surge handling capacity depends upon resistor model and ohmic value, please check feasibility of resistor model, ohmic value and desired surge handling voltage with factory. ([email protected]) PACKAGING TYPE Z301-Cxx ZDA0411-Cxx Z302-Cxx Z303-Cxx Z304-Cxx Z305-Cxx Revision: 02-Jun-16 CODE DESCRIPTION QUANTITY 21 21 2C 4C 6C 2C 6C 6D 6E 6B A1 G53 A1 G53 AC G53 AC G73 AC G83 AC G53 AC G83 AB G63 AB G83 AB G83 1000 1000 500 500 500 500 500 250 250 250 PACKAGING STYLE Taped acc. to IEC 60286-1 fan-folded in a box WIDTH PITCH 53 mm 5 mm 53 mm 73 mm 83 mm 53 mm 83 mm 63 mm 83 mm 83 mm 5 mm 5 mm 10 mm 10 mm 10 mm DIMENSIONS 84 mm x 73 mm x 326 mm 84 mm x 73 mm x 326 mm 82 mm x 29 mm x 324 mm 110 mm x 76 mm x 334 mm 110 mm x 87 mm x 324 mm 82 mm x 49 mm x 324 mm 110 mm x 87 mm x 324 mm 84 mm x 73 mm x 326 mm 84 mm x 73 mm x 326 mm 110 mm x 87 mm x 324 mm Document Number: 21027 2 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Z300-Cxx www.vishay.com Vishay Draloric DESCRIPTION ASSEMBLY Wirewound resistors are best suited for use in high power, high current applications. The silicon cement lacquer coating enables Z300-Cxx to withstand challenging high voltage surge conditions. Suitable ohmic value with desired surge voltage handling can be selected using table “Minimum Resistance Value for Handling Surge Voltage as per IEC 61000-4-5 (1.2 / 50 μs Pulse)” on page 2. The ceramic meets the highest requirements against mechanical resistance, thermal shocks, dielectric strength, and insulation resistance at high temperatures. With different diameters and turn spacing's, a large ohmic value range can be covered. The coating is resistant to cleaning solvents specified in IEC 60115-1 (1). The resistors are marked with resistance and tolerance. The resistors are axial leaded for soldering. The terminals of the resistors are completely lead (Pb)-free, the special tin plating provides compatibility with lead (Pb)-free and lead-containing soldering processes. Product quality is verified by testing procedures, performed on all individual resistors. Resistance is measured on the lead wires at a distance of 6 mm from the resistor body. If a greater length of lead wire is used in the application, the user may need to consider the additional wire resistance, particularly with low resistance products. MATERIALS Vishay acknowledges the following systems for the regulation of hazardous substances: Special lead forms may be available on request, please inquire at [email protected]. These components are high dissipation power resistors, customers are advised to use a high melting point solder. APPLICATION INFORMATION The power dissipation of the resistor generates a temperature rise with respect to the ambient. The permissible dissipation is derated for temperatures above 40 °C, as shown in the derating diagram, in order to avoid overheating of the resistor. The heat dissipated from the resistor may affect adjacent components, hence proper clearance will be required in order to avoid overheating. The resistive wire is hermetically encapsulated. All materials used are non-flammable and inorganic. These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. • IEC 62474, Material Declaration for Products of and for the Electrotechnical Industry, with the list of declarable substances given therein (2) RELATED PRODUCTS • The Global Automotive Declarable Substance List (GADSL) (3) In similar continuous power applications and challenging environmental conditions, see the datasheets: • The REACH regulation (1907/2006/EC) and the related list of substances with very high concern (SVHC) (4) for its supply chain • AC Series - Cemented Wirewound Resistors www.vishay.com/doc?28730 The products do not contain any of the banned substances as per IEC 62474, GADSL, or the SVHC list, see www.vishay.com/how/leadfree. Hence the products fully comply with the following directives: • 2000/53/EC End-of-Life Vehicle Directive (ELV) and Annex II (ELV II) • 2011/65/EU Restriction of the Use of Hazardous Substances Directive (RoHS) with amendment 2015/863/EU • Z300-C00 - Commercial Axial Cemented Wirewound Resistors www.vishay.com/doc?21047 For precision applications, there is the cement coated PAC series, see the datasheet: • PAC Series - Cemented Wirewound Precision Resistors www.vishay.com/doc?28731 • 2012/19/EU Waste Electrical and Electronic Equipment Directive (WEEE) Vishay pursues the elimination of conflict minerals from its supply chain, see the Conflict Minerals Policy at www.vishay.com/doc?49037. Notes (1) Other cleaning solvents with aggressive chemicals should be evaluated in actual cleaning process for their suitability. (2) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474. (3) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at www.gadsl.org. (4) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table. Revision: 02-Jun-16 Document Number: 21027 3 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Z300-Cxx www.vishay.com Vishay Draloric 120 TEMPERATURE RISE IN K RATED POWER IN % FUNCTIONAL PERFORMANCE 100 80 60 40 300 ZDA0411-Cxx 200 Z301-Cxx 100 20 0 - 50 150 50 40 - 55 250 350 0 1.6 2.0 Temperature Rise 300 TEMPERATURE RISE IN K TEMPERATURE RISE IN K 1.2 POWER IN W Derating Z302-Cxx Z303-Cxx 200 100 0 0.8 0.4 AMBIENT TEMPERATURE IN °C 1 2 3 4 5 300 Z304-Cxx 250 Z305-Cxx 200 150 100 50 0 1 2 3 POWER IN W Temperature Rise 4 5 6 POWER IN W Temperature Rise HIGH VOLTAGE SURGE The specially designed Z300-Cxx high surge wirewound resistors are tested for surge handling capability by applying surge voltage as per the 1.2 / 50 μs exponential open circuit voltage waveform according to IEC 61000-4-5 standard as shown below: U (% pulse voltage) 1.0 0.9 B 0.5 0.3 0.1 0.0 O1 T2 A T T1 30 % max. { t Front time: T1 = 1.67 x T = 1.2 μs ± 30 % Time to half-value: T2 = 50 μs ± 20 % Waveform of open-circuit voltage (1.2 / 50 μs) at the output of pulse generator Revision: 02-Jun-16 Document Number: 21027 4 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Z300-Cxx www.vishay.com Vishay Draloric TESTS PROCEDURES AND REQUIREMENTS All tests are carried out in accordance with the following specifications: Unless otherwise specified the following values apply: • IEC 60115-1, generic specification (includes tests) • Relative humidity: 45 % to 75 % The test and requirements table contains only the most important tests. For the full test schedule refer to the documents listed above. • Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar). The tests are carried out with reference to IEC 60115-1, in accordance with IEC 60068-2-xx test method and under standard atmospheric conditions in accordance with IEC 60068-1, 5.3. A climatic category 40 / 200 / 56 is applied, defined by the lower category temperature (LCT = -40 °C), the upper category temperature (UCT = 200 °C), and the duration of exposure in the damp heat, steady state test (56 days). • Temperature: 15 °C to 35 °C For performing some of the tests, the components are mounted on a test board in accordance with IEC 60115-1, 4.31. In test procedures and requirements table, only the tests and requirements are listed with reference to the relevant clauses of IEC 60115-1 and IEC 60068-2-xx test methods. A short description of the test procedure is also given. TEST PROCEDURES AND REQUIREMENTS IEC 60068-2 TEST METHOD TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (RMAX.) 4.13 - Short time overload Room temperature; 10x rated power P40; 5s ± (2 % R + 0.05 ) 4.16 21 (Ua1) 21 (Ub) 21 (Uc) Robustness of terminations Tensile, bending and torsion No damage ± (0.5 % R + 0.05) 4.18 20 (Tb) Resistance to soldering heat Unmounted components (260 ± 5) °C; (10 ± 1) s ± (1 % R + 0.05) IEC 60115-1 CLAUSE 4.23 Climatic sequence: 4.23.2 2 (Ba) dry heat 16 h; 200 C 4.23.3 30 (Db) Damp heat (accelerated) 1st cycle 24 h; 55 °C; 90 % to 100 % RH 4.23.4 1 (Aa) cold 2 h; -55 °C 4.23.5 13 (M) low air pressure 2 h; 8.5 kPa; 15 °C to 35 °C 4.23.6 30 (Db) damp heat remaining cyclic 5 days; 55 °C; 95 % to 100 % RH; 5 cycles 4.24 78 (Cab) Damp heat, (steady state) 56 days; (40 ± 2) °C; (93 ± 5) % RH ± (3 % R + 0.1 ) 4.25.2 - Endurance (at room temperature) 1000 h; loaded with 116 % of P70; 1.5 h ON and 0.5 h OFF ± (3 % R + 0.1 ) 4.25.3 - Endurance (at 200 °C) 1000 h; loaded with 30 % of P70; 1.5 h ON and 0.5 h OFF ± (3 % R + 0.1 ) - - Surge test as per IEC 61000-4-5 1.2 / 50 μs surge test (impedance of surge tester is 2 ); 10 pulses at 30 s interval ± (5 % R + 0.1 ) Revision: 02-Jun-16 ± (3 % R + 0.1 ) Document Number: 21027 5 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Z300-Cxx www.vishay.com Vishay Draloric DIMENSIONS DIMENSIONS in millimeters (inches) TYPE LMAX. DMAX. dMAX. B XMAX. MASS (g) Z301-Cxx 8.5 (0.355) 3 (0.118) 0.7 (0.027) 53 ± 1 (2.087 ± 0.039) 2 (0.079) 0.5 ZDA0411-Cxx 11 (0.433) 4 (0.157) 0.7 (0.027) 53 ± 1 (2.087 ± 0.039) 2 (0.079) 0.8 2 (0.079) 0.6 0.7 0.8 Z302-Cxx 13 (0.512) 4.8 (0.189) 0.8 (0.031) 53 ± 1 (2.087 ± 0.039) 73 ± 1 (2.87 ± 0.039) 83 ± 1 (3.268 ± 0.039) Z303-Cxx 15.8 (0.622) 5.5 (0.217) 0.8 (0.031) 63 ± 1 (2.48 ± 0.039) 83 ± 1 (3.268 ± 0.039) 2 (0.079) 1.0 1.1 Z304-Cxx 18 (0.709) 7.5 (0.295) 0.8 (0.031) 63 ± 1 (2.48 ± 0.039) 83 ± 1 (3.268 ± 0.039) 2 (0.079) 1.8 2.0 Z305-Cxx 22.3 (0.878) 8.7 (0.343) 0.8 (0.031) 83 ± 1 (3.268 ± 0.039) 2 (0.079) 3.8 Revision: 02-Jun-16 Document Number: 21027 6 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. 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