FDG, FDK, FDP www.vishay.com Vishay Draloric Axial Vitreous Wirewound Resistors with CECC Approval, Available with Established Reliability FEATURES • CECC 40201-801 approval options: - Version A, failure rate level E0 - Version E, with established reliability, failure rate level E7 • High power dissipation in a small design • Excellent pulse load capability • Vitreous coating • Non-flammable and enhanced humidity protection The FDG, FDK and FDP resistors, with completely welded construction, are the perfect choice for high continuous power dissipation up to 11.5 W. The established reliability and failure rate level E0 and E7 is demonstrated within CECC qualification. The components of this series are well suited for harsh environments and exhibit a long lifetime. With their high pulse power capability, they are the ideal choice for inrush limiters. Typical applications include but are not limited to power supplies, voltage dividers, AC filters, and snubber resistors. Particular requirements can be submitted to a Vishay Draloric application engineer specifying peak voltage, pulse shape, pulse duration, and environmental conditions for review. • Material categorization: for definitions of compliance please see www.vishay.com/doc?99912 APPLICATIONS • Inrush current limiter • Power supplies • Snubber resistor • Filter resistor TECHNICAL SPECIFICATION TYPE RATED DISSIPATION P25 RATED DISSIPATION P70 FDG 3.5 W 3.0 W FDK FDP 6.5 W 11.5 W RESISTANCE RANGE (1) RESISTANCE TOLERANCE 0.10 to 10.0 k ±5% 0.10 to 10.0 k ±2% 0.10 to 39.0 k ±5% 0.10 to 22.0 k ±2% 0.15 to 68.0 k ±5% 0.15 to 33.0 k ±2% OPERATING VOLTAGE Umax. TEMPERATURE COEFFICIENT 100 V 5.5 W 200 V 10 W +100 ppm/K to +180 ppm/K 350 V Notes • The operating temperature range for these resistors is from -55 °C up to 350 °C. • The failure rate level E7 (10-7/h, Q = 0.1) corresponds to MIL Level R, is superior to level E6 (10-6/h, Q = 0.3) or level E5 (10-5/h, Q = 1) and thus may be used as a replacement. (1) Resistance values are to be selected for ± 5 % from the E12 series, and for ± 2 % from the E24 series. Revision: 02-Mar-16 Document Number: 21046 1 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 FDG, FDK, FDP www.vishay.com Vishay Draloric PACKAGING TYPE CODE DESCRIPTION QUANTITY PACKAGING STYLE WIDTH PITCH PACKAGING DIMENSIONS 4C AC G73 500 Taped acc. IEC 60286-1, fan-folded in a box 73 mm 10 mm 324 mm x 101 mm x 49 mm F1 R1 R73 1000 Taped acc. IEC 60286-1, on a reel 73 mm 10 mm Ø 271 mm x 108 mm 4B AB G73 250 73 mm 10 mm 324 mm x 101 mm x 49 mm 7B AB G88 250 88 mm 10 mm 324 mm x 111 mm x 75 mm FC RC R73 500 73 mm 10 mm Ø 271 mm x 108 mm IC RC R88 500 88 mm 10 mm Ø 271 mm x 118 mm LA LA 100 - - 225 mm x 140 mm x 70 mm FDG Taped acc. IEC 60286-1, fan-folded in a box FDK FDP Taped acc. IEC 60286-1, on a reel Bulk Notes • Width is the nominal spacing between tapes, with the nominal tape width on both sides being 6 mm, and pitch is the nominal standard spacing between components; tolerances apply according to IEC 60286-1. • On reels, the flanges are regular octagons with a span of 250 mm, and the arbor hole is Ø 20 mm. PART NUMBER AND PRODUCT DESCRIPTION PART NUMBER: FDPCEE031809JLA000 F D P C E E 0 3 1 8 0 9 J L A 0 0 0 TYPE VERSION VARIANT RESISTANCE TOLERANCE PACKAGING SPECIAL FDG FDK FDP CEE0 = CECC 40201-801, Version A CEE7 = CECC 40201-801, Version E failure rate level E7 3= +100 ppm/K to +180 ppm/K 3 digit value 1 digit multiplier MULTIPLIER 7 = *10-3 8 = *10-2 9 = *10-1 0 = *100 1 = *101 2 = *102 3 = *103 G=±2% J=±5% 4C F1 4B 7B FC IC LA 000 = standard 3 digit code = customized version PRODUCT DESCRIPTION: G206 18R 5 % LA CECC 40201-801S FDP E0 G206 18R 5% LA CECC 40201-801S FDP E0 TYPE RESISTANCE TOLERANCE PACKAGING VERSION G202 = FDG G204 = FDK G206 = FDP 1R2 = 1.2 12K = 12 k ±2% ±5% AC G.. R1 R.. AB G.. RC R.. LA CECC 40201-801S FDP E0 = Version A CECC 40201-801S FDP E7 = Version E failure rate level E7 Note • The products can be ordered using either the PRODUCT DESCRIPTION or the PART NUMBER. Revision: 02-Mar-16 Document Number: 21046 2 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 FDG, FDK, FDP www.vishay.com Vishay Draloric DESCRIPTION ASSEMBLY Vitreous wirewound resistors are best suited for the use in demanding environmental conditions. Their rugged design and durable coatings enable these resistors to withstand extreme environmental stress. The vitreous coating is designed for high stability and a long lifetime in humid environments. The coating is resistant to all cleaning chemicals commonly used in the electronic industry. Production is strictly controlled and follows an extensive set of instructions established for reproducibility. The winding is done with specific materials on a specially developed fine ceramic body (Al2O3). The ceramic meets the highest requirements against mechanical resistance, thermal shocks, dielectric strength, and insulation resistance at high temperatures. With different diameters and turn spacings, a large ohmic value range can be offered. The glaze is fired layer by layer, several times, at a high temperature (> 600 °C). The resistors are marked with resistance and tolerance, and in addition the FDG, FDK and FDP are marked with the failure rate level. Product quality is verified by resistance measurement, performed on 100 % of the individual resistors. Established reliability products within a package unit are from the same production lot and carry the same date code. Resistance is measured on the lead wires at a distance of 6 mm from the resistor body. If a greater length of lead wire is used in the application, the user may need to consider the additional wire resistance, particularly with low resistance products. The resistors are axial leaded for soldering. The terminals of the resistors are completely lead (Pb)-free. The special tin plating used, provides compatibility with lead (Pb)-free and lead-containing soldering processes. Special lead forms may be available on request, please inquire at [email protected]. These components are high dissipation power resistors, customers are advised to use a high melting point solder. MATERIALS Vishay acknowledges the following systems for the regulation of hazardous substances: • IEC 62474, Material Declaration for Products of and for the Electrotechnical Industry, with the list of declarable substances given therein (1) • The Global Automotive Declarable Substance List (GADSL) (2) • The REACH regulation (1907/2006/EC) and the related list of substances with very high concern (SVHC) (3) for its supply chain The products do not contain any of the banned substances as per IEC 62474, GADSL, or the SVHC list, see www.vishay.com/how/leadfree. Hence the products fully comply with the following directives: • 2000/53/EC End-of-Life Vehicle Directive (ELV) and Annex II (ELV II) • 2011/65/EU Restriction of the Use of Hazardous Substances Directive (RoHS) with amendment 2015/863/EU • 2012/19/EU Waste Electrical and Electronic Equipment Directive (WEEE) Vishay pursues the elimination of conflict minerals from its supply chain, see the Conflict Minerals Policy at www.vishay.com/doc?49037. APPLICATION INFORMATION The power dissipation of the resistor generates a temperature rise with respect to the ambient. The permissible dissipation is derated for temperatures above 70 °C, as shown in the derating diagram, in order to avoid overheating of the resistor. The heat dissipated from the resistor may affect adjacent components, hence proper clearance will be required in order to avoid overheating. The resistive wire is hermetically encapsulated. All materials used are non-flammable and inorganic. These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. RELATED PRODUCTS For the related G200 product family, without CECC approval, see the datasheet: • “G200 - Axial Vitreous Wirewound Resistors” www.vishay.com/doc?21002 In lower continuous power applications and less demanding environmental conditions the cement coated alternatives, like the AC series or the Z300 series, might be suitable, see the datasheets: • “AC Series - Cemented Wirewound Resistors” www.vishay.com/doc?28730 • “Z300 - Axial Cemented Wirewound Resistors” www.vishay.com/doc?21007 For precision applications, there is the cement coated PAC series, see the datasheet: • “PAC Series - Cemented Wirewound Precision Resistors” www.vishay.com/doc?28731 Notes (1) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474. (2) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council, and available at www.gadsl.org. (3) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table. Revision: 02-Mar-16 Document Number: 21046 3 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 FDG, FDK, FDP www.vishay.com Vishay Draloric DERATING according to CECC 40201-801 Axis Title 2nd line Rated Dissipation (%) 100 1000 80 60 54 40 100 20 0 -100 Transient Thermal Impedance Transient Thermal Impedance 10000 120 116 10 -50 -55 0 50 100 25 150 200 250 70 300 350 Ambient Temperature (°C) 2nd line TEMPERATURE RISE FDG 1000 300 200 500 10000 400 FDK 1000 300 1st line 2nd line 400 2nd line Temperature Rise (K) Axis Title 10000 1st line 2nd line 2nd line Temperature Rise (K) Axis Title 500 200 100 100 100 100 0 0 10 0 1 2 3 4 5 10 0 2 4 Dissipation (W) 2nd line 6 8 10 Dissipation (W) 2nd line 10000 400 FDP 1000 300 1st line 2nd line 2nd line Temperature Rise (K) Axis Title 500 200 100 100 0 10 0 4 8 12 16 20 Dissipation (W) 2nd line Revision: 02-Mar-16 Document Number: 21046 4 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 FDG, FDK, FDP www.vishay.com Vishay Draloric The requirements stated in the Test Procedures And Requirements table are based on the required and permitted limits of CECC 40201-801. However, a number of improvements against those minimum requirements have been included. The testing temperatures LCT = -55 °C and UCT = 200 °C are established with the climatic category -55 / 200 / 56 as defined in CECC 40201-801. TEST PROCEDURES AND REQUIREMENTS EN 60115-1 CLAUSE IEC 60068-2 TEST METHOD (1) TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (R) STABILITY CLASS 5 OR BETTER - Resistance - ± 2 %; ± 5 % 4.5 V-block-method; URMS = Uins; 60 s 4.7 - 4.8 - Voltage proof Temperature coefficient Type Uins FDG 300 V FDK 400 V FDP 500 V At (20 / -55 / 20) °C and (20 / 200 / 20) °C No flashover or breakdown +100 ppm/K to +180 ppm/K Overload voltage = 10 x rated voltage 4.13 - 21 (Ua1) 21 (Ub) 21 (Uc) 4.16 Short time overload Robustness of terminations Type Duration FDG 5s FDK 6s FDP 10 s Tensile, bending and torsion Solder bath method; SnPb40; non-activated flux (235 ± 5) °C; (2 ± 0.2) s 4.17 20 (Ta) Solderability Solder bath method; SnAg3Cu0.5; non-activated flux; (245 ± 5) °C; (3 ± 0.3) s ± (0.5 % R + 0.05 ) no visible damage ± (0.25 % R + 0.05 ) no visible damage Good tinning (≥95 % covered) no visible damage 4.18 20 (Tb, Method 1A) Resistance to soldering heat Unmounted components; (260 ± 3) °C; (10 ± 1) s ± (0.25 % R + 0.05 ) no visible damage 4.19 14 (Na) Rapid change of temperature 30 min at LCT = -55 °C 30 min at UCT = 200 °C 5 cycles ± (0.25 % R + 0.05 ) no visible damage Shock Acceleration: 981 m/s2 Pulse duration: 11 ms Wave form: half sine 3 successive shocks to be applied in each perpendicular direction ± (0.25 % R + 0.05 ) no visible damage Vibration Endurance by sweeping; 10 Hz to 2000 Hz; no resonance; amplitude 1.5 mm or 200 m/s2; 6 h ± (0.25 % R + 0.05 ) no visible damage 4.21 4.22 Revision: 02-Mar-16 27 (Ea) 6 (Fc) Document Number: 21046 5 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 FDG, FDK, FDP www.vishay.com Vishay Draloric TEST PROCEDURES AND REQUIREMENTS EN 60115-1 CLAUSE IEC 60068-2 TEST METHOD (1) TEST REQUIREMENTS PERMISSIBLE CHANGE (R) STABILITY CLASS 5 OR BETTER PROCEDURE 4.23 4.23.2 2 (Bb) Dry heat 200 °C; 16 h 4.23.3 30 (Db) Damp heat, cyclic 55 °C; 24 h; 90 % to 100 % RH; 1 cycle 4.23.4 1 (Ab) 4.23.5 13 (M) Low air pressure; 1.0 kPa; 2 h; 15 °C to 35 °C 4.23.6 30 (Db) Damp heat, cyclic 55 °C; 24 h; 95 % to 100 % RH; 5 cycles 4.25.2 4.25.3 4.24 Climatic sequence Endurance at room temperature - ± (0.5 % R + 0.05 ) Cold -55 °C; 2 h Ptest = 1.16 x P70 Utest = 1.16 x P 70 x R Umax. ton = 1.5 h; toff = 0.5 h 25 °C; 1000 h ± (3.0 % R + 0.05 ) 25 °C; 8000 h ± (6.0 % R + 0.05 ) ± (3.0 % R + 0.05 ) - Endurance at upper category temperature Ptest = Pcat = 0.54 x P70 Utest = 0.54 x P 70 x R Umax. 200 °C; 1000 h 78 (Cab) Damp heat, steady state (40 ± 2) °C; 56 days; (93 ± 3) % RH ± (0.5 % R + 0.05 ) Note (1) The quoted IEC standards are also released as EN standards with the same number and identical contents. DIMENSION AND MASS L d B D S A TYPE Lmax. (mm) Dmax.(2) (mm) d (mm) B (mm) A (mm) Smin.(3) (mm) MASS (g) FDG 13.0 5.7 0.8 73.0 ± 1.0 83.0 ± 0.3 17.5 1.0 FDK 20.5 8.5 0.8 73.0 ± 1.0 83.0 ± 0.3 88.0 ± 1.0 98.0 ± 0.3 25.0 2.2 FDP 32.5 9.8 0.8 - 107.0 ± 2.0 40.0 6.5 Notes The body diameter is 1 mm larger for resistance values 10 . (3) Minimum pitch. (2) Revision: 02-Mar-16 Document Number: 21046 6 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Legal Disclaimer Notice www.vishay.com Vishay Disclaimer ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE. 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We confirm that all the products identified as being compliant to IEC 61249-2-21 conform to JEDEC JS709A standards. Revision: 02-Oct-12 1 Document Number: 91000