Z300 www.vishay.com Vishay Draloric Industrial Axial Cemented Wirewound Resistors FEATURES • • • • • All welded construction Non flammable cement coating Ceramic core Various kinds of lead forming available Pure tin plating provides compatibility with lead (Pb)-free and lead containing soldering processes • Material categorization: for definitions of compliance please see www.vishay.com/doc?99912 The Z300 series, is the perfect choice for high power, high current applications. This product series is tested to meet challenging operating and ambient conditions. Typical applications include but are not limited to home appliances, lighting ballast, etc. APPLICATIONS • • • • Appliances (washing machine, ovens) Ballast TV Power supply STANDARD ELECTRICAL SPECIFICATIONS TYPE POWER RATING P40 Z301 1W ZDA0411 2W ZDV0411 2W Z302 Z303 Z305 3W 4W 6W RESISTANCE RANGE TEMPERATURE COEFFICIENT RESISTANCE TOLERANCE 0.30 to 270 -10 ppm/K to - 80 ppm/K 0.68 to 2 k 100 ppm/K to 180 ppm/K ± 10 %, ±5% 0.47 to 560 -10 ppm/K to -80 ppm/K 1.50 to 4.30 k 100 ppm/K to 180 ppm/K 0.47 to 560 -10 ppm/K to -80 ppm/K 1.50 to 4.30 k 100 ppm/K to 180 ppm/K 0.10 to 510 -10 ppm/K to -80 ppm/K 1.80 to 3.30 k 100 ppm/K to 180 ppm/K Z307 Revision: 31-Mar-16 8W 10 W ± 10 %, ±5% ± 10 % 0.10 to 510 -10 ppm/K to -80 ppm/K 24 to 3.30 k 100 ppm/K to 180 ppm/K 0.22 to 510 -10 ppm/K to -80 ppm/K ±2% 1 to 510 -10 ppm/K to -80 ppm/K ±1% 0.10 to1 k -10 ppm/K to -80 ppm/K 1.80 to 3.90 k 100 ppm/K to 180 ppm/K 0.10 to 1 k -10 ppm/K to -80 ppm/K 12 to 3.90 k 100 ppm/K to 180 ppm/K 0.10 to 1 k -10 ppm/K to -80 ppm/K 1 to 1 k -10 ppm/K to -80 ppm/K ±1% 0.10 to 2.4 k -10 ppm/K to -80 ppm/K 3.90 to 10 k 100 ppm/K to 180 ppm/K ± 10 %, ±5% 0.62 to 2.4 k Z306 ± 10 %, ±5% -10 ppm/K to -80 ppm/K 100 ppm/K to 180 ppm/K ±5% ± 10 % ±5% ±2% ± 2 %, ±1% 0.13 to 4.7 k -10 ppm/K to -80 ppm/K 6.80 to 16 k 100 ppm/K to 180 ppm/K ± 10 %, ±5% 1 to 4.7 k -10 ppm/K to -80 ppm/K ±2% 2.2 to 4.7 k -10 ppm/K to -80 ppm/K ±1% 0.20 to 8.2 k -10 ppm/K to -80 ppm/K 12 to 30 k 100 ppm/K to 180 ppm/K ± 10 %, ±5% 1.80 to 8.2 k -10 ppm/K to -80 ppm/K ±2% 3.30 to 8.2 k -10 ppm/K to -80 ppm/K ±1% Document Number: 21007 1 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Z300 www.vishay.com Vishay Draloric PACKAGING TYPE CODE DESCRIPTION QUANTITY PACKAGING STYLE WIDTH PITCH DIMENSIONS 21 A1 G53 1000 Taped acc. to IEC 60286-1 fan-folded in a box 53 mm 5 mm 324 mm x 79 mm x 75 mm D2 R2 R53 2000 Taped acc. to IEC 60286-2 in a reel 53 mm 5 mm 260 mm x 260 mm x 95 mm ZDA0411 41 A1 G73 1000 Taped acc. to IEC 60286-1 fan-folded in a box 73 mm 5 mm 324 mm x 101 mm x 64 mm ZDV0411 40 A2 G73 2000 Taped acc. to IEC 60286-1 fan-folded in a box - 12.7 mm 334 mm x 157 mm x 53 mm 2C AC G53 500 Taped acc. to IEC 60286-1 fan-folded in a box 53 mm 5 mm 324 mm x 82 mm x 49 mm 24 A4 G53 4000 Taped acc. to IEC 60286-1 fan-folded in a box 53 mm 5 mm 380 mm x 75 mm x 170 mm 25 A4 G63 4000 Taped acc. to IEC 60286-1 fan-folded in a box 63 mm 5 mm 380 mm x 85 mm x 200 mm 4C AC G73 500 Taped acc. to IEC 60286-1 fan-folded in a box 73 mm 5 mm 324 mm x 101 mm x 49 mm 6C AC G83 500 Taped acc. to IEC 60286-1 fan-folded in a box 83 mm 10 mm 324 mm x 111 mm x 75 mm D2 R2 R53 2000 Taped acc. to IEC 60286-2 in a reel 53 mm 5 mm 260 mm x 260 mm x 95 mm H1 R1 R83 1000 Taped acc. to IEC 60286-2 in a reel 83 mm 10 mm 260 mm x 260 mm x 125 mm LC LC 500 Bulk Packing 94 mm (1) - 225 mm x 140 mm x 140 mm 53 mm 5 mm 324 mm x 79 mm x 75 mm Z301 Z302 Z303 Z305 2C AC G53 500 Taped acc. to IEC 60286-1 fan-folded in a box 6C AC G83 500 Taped acc. to IEC 60286-1 fan-folded in a box 83 mm 10 mm 324 mm x 111 mm x 90 mm LC LC 500 Bulk Packing 94 mm (1) - 225 mm x 140 mm x 140 mm D1 R1 R53 1000 Taped acc. to IEC 60286-2 in a reel 53 mm 10 mm 260 mm x 260 mm x 125 mm H1 R1 R83 1000 Taped acc. to IEC 60286-2 in a reel 83 mm 10 mm 260 mm x 260 mm x 95 mm 6A AA G83 100 Taped acc. to IEC 60286-1 fan-folded in a box 83 mm 10 mm 324 mm x 111 mm x 75 mm 6B AB G83 250 Taped acc. to IEC 60286-1 fan-folded in a box 83 mm 10 mm 324 mm x 111 mm x 75 mm HC RC R83 500 Taped acc. to IEC 60286-2 in a reel 83 mm 10 mm 260 mm x 260 mm x 125 mm 6B AB G83 250 Taped acc. to IEC 60286-1 fan-folded in a box 83 mm 10 mm 324 mm x 111 mm x 75 mm HC RC R83 500 Taped acc. to IEC 60286-2 in a reel 83 mm 10 mm 260 mm x 260 mm x 125 mm LJ LJ 200 Bulk Packing 120 mm (1) - 225 mm x 140 mm x 140 mm Z306 Z307 Note (1) For bulk packing, defined width is end-to-end length and not inner tape width. Revision: 31-Mar-16 Document Number: 21007 2 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Z300 www.vishay.com Vishay Draloric PART NUMBER AND PRODUCT DESCRIPTION Part Number: Z32041411509K2C000 Z 3 2 0 4 1 4 1 1 TYPE TCR / MATERIAL VALUE Z310309 = Z301 ZDA0411 = ZDA0411 ZDV0411 = ZDV0411 Z320414 = Z302 Z330617 = Z303 Z350922 = Z305 Z360933 = Z306 Z370947 = Z307 1 = -10 ... -80 ppm/K WM 50 Class 1 3 = 100 ... 180 ppm/K WM 110 Class 3 4 = SWI (special winding) 3 digit value 1 digit multiplier MULTIPLIER 7 = *10- 3 8 = *10- 2 9 = *10- 1 0 = *100 1 = *101 2 = *102 5 0 TOLERANCE CODE F = ± 1.0 % G = ± 2.0 % J = ± 5.0 % K = ± 10.0 % 9 K 2 PACKAGING CODE C 0 0 0 SPECIAL (see Packaging The 5 digit BV number will be table) encoded using a 36 character code. This code contains numbers 0...9 and letters A...Z (36 characters total) and allows to encode at least 46 655 five digit BV numbers. 000 = standard Product Description: Z302 1 15R 10 % AC G53 Z302 1 15R 10 % AC G53 TYPE TCR / MATERIAL VALUE TOLERANCE CODE PACKAGING DESCRIPTION Z301 ZDA0411 ZDV0411 Z302 Z303 Z305 Z306 Z307 Revision: 31-Mar-16 2K0 4K3 1% 2% 5% 10 % A1 G53 R2 R53 A1 G73 A2 G73 AC G53 A4 G53 A4 G63 AC G73 LJ AC G83 R1 R83 LC AC G83 R1 R53 AA G83 AB G83 RC R83 Document Number: 21007 3 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Z300 www.vishay.com Vishay Draloric DESCRIPTION ASSEMBLY Wirewound resistors are best suited for use in high power, high current applications. The silicon cement lacquer coating enables Z300 to withstand challenging operating and environmental conditions. The coating is resistant to cleaning solvents specified in IEC 60115-1 (1). Production is strictly controlled and follows an extensive set of instructions established for reproducibility. The winding is done with a specific material on a specially developed fine ceramic body (Al2O3). The ceramic meets the highest requirements against mechanical resistance, thermal shocks, dielectric strength, and insulation resistance at high temperatures. With different diameters and turn spacing's, a large ohmic value range can be covered. The resistors are marked with resistance and tolerance. The resistors are axial leaded for soldering. The terminals of the resistors are completely lead (Pb)-free, the special tin plating provides compatibility with lead (Pb)-free and lead-containing soldering processes. Product quality is verified by testing procedures, performed on all individual resistors. Resistance is measured on the lead wires at a distance of 6 mm from the resistor body. If a greater length of lead wire is used in the application, the user may need to consider the additional wire resistance, particularly with low resistance products. MATERIALS Vishay acknowledges the following systems for the regulation of hazardous substances: • IEC 62474, Material Declaration for Products of and for the Electrotechnical Industry, with the list of declarable substances given therein (2) • The Global Automotive Declarable Substance List (GADSL) (3) • The REACH regulation (1907/2006/EC) and the related list of substances with very high concern (SVHC) (4) for its supply chain The products do not contain any of the banned substances as per IEC 62474, GADSL, or the SVHC list, see www.vishay.com/how/leadfree. Hence the products fully comply with the following directives: • 2000/53/EC End-of-Life Vehicle Directive (ELV) and Annex II (ELV II) Special lead forms may be available on request, please inquire at [email protected]. These components are high dissipation power resistors, customers are advised to use a high melting point solder. APPLICATION INFORMATION The power dissipation of the resistor generates a temperature rise with respect to the ambient. The permissible dissipation is derated for temperatures above 40 °C, as shown in the derating diagram, in order to avoid overheating of the resistor. The heat dissipated from the resistor may affect adjacent components, hence proper clearance will be required in order to avoid overheating. The resistive wire is hermetically encapsulated. All materials used are non-flammable and inorganic. These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. RELATED PRODUCTS In similar applications and high dissipation conditions, see the datasheets: • AC Series - Cemented Wirewound Resistors www.vishay.com/doc?28730 • Z300-Cxx - High Surge Axial Cemented Wirewound Resistors www.vishay.com/doc?21027 For precision applications, there is the cement coated PAC series, see the datasheet: • PAC Series - Cemented Wirewound Precision Resistors www.vishay.com/doc?28731 • 2011/65/EU Restriction of the Use of Hazardous Substances Directive (RoHS) with amendment 2015/863/EU • 2012/19/EU Waste Electrical and Electronic Equipment Directive (WEEE) Vishay pursues the elimination of conflict minerals from its supply chain, see the Conflict Minerals Policy at www.vishay.com/doc?49037. Notes (1) Other cleaning solvents with aggressive chemicals should be evaluated in actual cleaning process for their suitability. (2) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474. (3) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at www.gadsl.org. (4) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table. Revision: 31-Mar-16 Document Number: 21007 4 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Z300 www.vishay.com Vishay Draloric 120 TEMPERATURE RISE IN K RATED POWER IN % FUNCTIONAL PERFORMANCE 100 80 60 40 300 ZDA 0411 200 Z301 100 20 - 50 150 50 - 55 40 Derating TEMPERATURE RISE IN K 250 300 Z302 Z303 200 100 0 1 0 350 AMBIENT TEMPERATURE IN °C 2 3 4 5 0.4 0.8 1.6 2.0 Temperature Rise 300 Z305 Z306 Z307 200 100 0 2 4 POWER IN W Temperature Rise 1.2 POWER IN W TEMPERATURE RISE IN K 0 6 8 10 POWER IN W Temperature Rise TEST PROCEDURES AND REQUIREMENTS IEC 60115-1 CLAUSE IEC 60068-2 TEST METHOD TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (RMAX.) ± (1 % R + 0.1 ) 4.13 - Short time overload Room temperature; 10x rated power P40; 10 cycles; 5s 4.16 21 (Ua1) 21 (Ub) 21 (Uc) Robustness of terminations Tensile, bending and torsion No damage ± (0.5 % R + 0.05) 4.18 20 (Tb) Resistance to soldering heat Unmounted components (260 ± 5) °C; (10 ± 1) s ± (0.5 % R + 0.05) 4.24 78 (Cab) Damp heat, (steady state) 56 days; (40 ± 2) °C; (93 ± 3) % RH ± (3 % R + 0.1 ) 4.25.2 - Endurance (at room temperature) 1000 h; loaded with 116 % of P70; 1.5 h ON and 0.5 h OFF ± (3 % R + 0.1 ) 4.25.3 - Endurance (at 200 °C) 1000 h; without load ± (3 % R + 0.1 ) Revision: 31-Mar-16 Document Number: 21007 5 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Z300 www.vishay.com Vishay Draloric DIMENSIONS L d B D DIMENSIONS in millimeters [inches] TYPE LMAX. DMAX. d B MASS (g) Z301 8.5 [0.355] 3 [0.118] 0.7 [0.027] 53 ± 1 [2.087 ± 0.039] 0.5 ZDA0411 11 [0.433] 4 [0.157] 0.7 [0.027] 53 ± 1 [2.087 ± 0.039 0.8 Z302 13 [0.512] 4.8 [0.189] 0.8 [0.031] 53 ± 1 [2.087 ± 0.039] 1.1 Z303 15.8 [0.622] 5.5 [0.217] 0.8 [0.031] 53 ± 1 [2.087 ± 0.039] 1.4 Z305 22.3 [0.878] 8.7 [0.343] 0.8 [0.031] 83 ± 1 [3.268 ± 0.039] 3.7 Z306 32.3 [1.272] 8.7 [0.343] 0.8 [0.031] 83 ± 1 [3.268 ± 0.039] 5 Z307 49.8 [1.961 9 [0.354] 0.8 [0.031] 120 (1) ± 2 [4.724 ± 0.079] 7 Note (1) For Z307, dimension “B” is resistor end-to-end length and not inner tape width. DIMENSIONS ZDV0411 Δh1 P2 P Ø 4 max. “Z” 1 max. H1 W2 d H0 H W0 W 1 L W DIMENSIONS in millimeters Lead Ø d 0.6 - Pitch of components P 12.7 ± 1.0 Pitch of sprocket holes (2) P0 12.7 ± 0.3 Distance between hole center and resistor center P1 3.85 ± 0.7 Distance between hole center and lead center P2 6.35 ± 0.7 F 5 +0.6, -0.1 h1 2 max. - Lead spacing Angle of Insertion P1 F P0 D0 t R a1 a2 d1/d2 = 35 ... 45° R a1/a2 = < 1.25 Width of carrier tape W 18.0 +1, -0.5 Width of adhesive tape W0 12.0 ± 0.5 Position of holes W1 9 +0.75, -0.5 Position of adhesive tape W2 0.5 +0, -0.5 Body to hole center H 16.0 ± 0.5 Lead crimp to hole center (3) H0 19.5 ± 1.0 Hole Ø D0 4.0 ± 0.2 Thickness of d1 R TOL. tape (4) t 0.9 max. - d2 Height of cutting L 11 max. - R Height of insertion H1 32.3 max. - Notes (2) Test over 10 holes - 9 intervals P0 12 x 9 = 114.3 ± 0.5 (3) Parallelism, < 0.5 mm (4) Thickness of carrier tape: 0.55 mm ± 0.1 Revision: 31-Mar-16 Document Number: 21007 6 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. 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