Z300-C00 www.vishay.com Vishay Draloric Commercial Axial Cemented Wirewound Resistors FEATURES • Non flammable silicon cement coating • High grade ceramic core • Material categorization: for definitions of compliance please see www.vishay.com/doc?99912 APPLICATIONS • Power supply • Appliances • Lighting • Energy meters The Z300-C00 series, is the perfect choice for general purpose power applications. The robust silicon cement coating can handle challenging ambient and operating conditions. Typical applications include but are not limited to energy meters, power supplies, etc. STANDARD ELECTRICAL SPECIFICATIONSS POWER RATING P40 POWER RATING P70 RESISTANCE RANGE Z301-C00 1W 0.9 W 0.30 to 2 k ZDA0411-C00 2W 1.8 W 0.47 to 4.3 k Z302-C00 3W 2.7 W 0.22 to 3.3 k Z303-C00 4W 3.5 W 0.47 to 3.9 k Z304-C00 5W 4.4 W 0.62 to 5.6 k Z305-C00 6W 5.3 W 0.15 to 10 k TYPE RESISTANCE TOLERANCE (1) TEMPERATURE COEFFICIENT (2)(3) ± 5 %, ± 10 % ± 200 ppm/K Notes (1) Resistance value to be selected for ± 10 % tolerance from E12 and for ± 5 % from E24, 1 % tolerance available on request. (2) Lower TCR products are available on request (3) TCR of values < 1R is ±400ppm/K Revision: 02-Jun-16 Document Number: 21047 1 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Z300-C00 www.vishay.com Vishay Draloric PART NUMBER AND PRODUCT DESCRIPTION Part Number: Z34081834700J6DC00 Z 3 4 0 8 1 8 3 4 7 0 0 J 6 D C 0 0 TOLERANCE CODE PACKAGING CODE 3 digit value 1 digit multiplier MULTIPLIER 7 = *10-3 8 = *10-2 9 = *10-1 0 = *100 1 = *101 2 = *102 J = ± 5.0 % K = ± 10.0 % (see Packaging table) TYPE TCR / MATERIAL RESISTANCE Z310309 = Z301-C ZDA0411 = ZDA0411-C Z320414 = Z302-C Z330617 = Z303-C Z340818 = Z304-C Z350922 = Z305-C 1 = ± 100 ppm/K 3 = ± 200 ppm/K 4 = SWI (special winding) Product Description: Z304-C 3 470R 5 % AB G63 Z304-C 3 470R 5% AB G63 TYPE TCR / MATERIAL RESISTANCE TOLERANCE CODE PACKAGING DESCRIPTION 15R 5K6 5% 10 % A1 G53 AC G53 AC G73 AC G83 AB G63 AB G83 Z301-C ZDA0411-C Z302-C Z303-C Z304-C Z305-C PACKAGING TYPE Z301-C00 ZDA0411-C00 Z302-C00 CODE DESCRIPTION QUANTITY 21 A1 G53 1000 PACKAGING STYLE WIDTH PITCH 53 mm 5 mm 84 mm x 73 mm x 326 mm 21 A1 G53 1000 2C AC G53 500 53 mm 4C AC G73 500 73 mm 6C AC G83 500 2C AC G53 500 84 mm x 73 mm x 326 mm 6C AC G83 6D AB G63 Taped acc. to IEC 60286-1 fan-folded in a box 5 mm 83 mm 110 mm x 76 mm x 334 mm 110 mm x 87 mm x 324 mm 5 mm 82 mm x 49 mm x 324 mm 500 83 mm 10 mm 110 mm x 87 mm x 324 mm 250 63 mm Z304-C00 Revision: 02-Jun-16 82 mm x 29 mm x 324 mm 53 mm Z303-C00 Z305-C00 DIMENSIONS 84 mm x 73 mm x 326 mm 10 mm 6E AB G83 250 83 mm 6B AB G83 250 83 mm 84 mm x 73 mm x 326 mm 10 mm 110 mm x 87 mm x 324 mm Document Number: 21047 2 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Z300-C00 www.vishay.com Vishay Draloric DESCRIPTION ASSEMBLY Wirewound resistors are best suited for use in high power, high current applications. The silicon cement lacquer coating enables Z300-C00 to withstand challenging operating and ambient conditions. Production is strictly controlled and follows an extensive set of instructions established for reproducibility. The winding is done with a specific material on a specially developed fine ceramic body (Al2O3). The ceramic meets the highest requirements against mechanical resistance, thermal shocks, dielectric strength, and insulation resistance at high temperatures. With different diameters and turn spacing's, a large ohmic value range can be covered. The coating is resistant to cleaning solvents specified in IEC 60115-1 (1). The resistors are marked with resistance and tolerance. The resistors are axial leaded for soldering. The terminals of the resistors are completely lead (Pb)-free, the special tin plating provides compatibility with lead (Pb)-free and lead-containing soldering processes. Product quality is verified by testing procedures, performed on all individual resistors. Resistance is measured on the lead wires at a distance of 6 mm from the resistor body. If a greater length of lead wire is used in the application, the user may need to consider the additional wire resistance, particularly with low resistance products. Special lead forms may be available on request, please inquire at [email protected]. These components are high dissipation power resistors, customers are advised to use a high melting point solder. APPLICATION INFORMATION The power dissipation of the resistor generates a temperature rise with respect to the ambient. The permissible dissipation is derated for temperatures above 40 °C, as shown in the derating diagram, in order to avoid overheating of the resistor. The heat dissipated from the resistor may affect adjacent components, hence proper clearance will be required in order to avoid overheating. The resistive wire is hermetically encapsulated. All materials used are non-flammable and inorganic. MATERIALS Vishay acknowledges the following systems for the regulation of hazardous substances: • IEC 62474, Material Declaration for Products of and for the Electrotechnical Industry, with the list of declarable substances given therein (2) • The Global Automotive Declarable Substance List (GADSL) (3) • The REACH regulation (1907/2006/EC) and the related list of substances with very high concern (SVHC) (4) for its supply chain The products do not contain any of the banned substances as per IEC 62474, GADSL, or the SVHC list, see www.vishay.com/how/leadfree. Hence the products fully comply with the following directives: • 2000/53/EC End-of-Life Vehicle Directive (ELV) and Annex II (ELV II) • 2011/65/EU Restriction of the Use of Hazardous Substances Directive (RoHS) with amendment 2015/863/EU These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. RELATED PRODUCTS In similar continuous power applications and challenging environmental conditions, see the datasheets: • AC Series - Cemented Wirewound Resistors www.vishay.com/doc?28730 • Z300-Cxx - High Surge Axial Cemented Wirewound Resistors www.vishay.com/doc?21027 For precision applications, there is the cement coated PAC series, see the datasheet: • PAC Series - Cemented Wirewound Precision Resistors www.vishay.com/doc?28731 • 2012/19/EU Waste Electrical and Electronic Equipment Directive (WEEE) Vishay pursues the elimination of conflict minerals from its supply chain, see the Conflict Minerals Policy at www.vishay.com/doc?49037. Notes (1) Other cleaning solvents with aggressive chemicals should be evaluated in actual cleaning process for their suitability. (2) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474. (3) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at www.gadsl.org. (4) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table. Revision: 02-Jun-16 Document Number: 21047 3 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Z300-C00 www.vishay.com Vishay Draloric 120 TEMPERATURE RISE IN K RATED POWER IN % FUNCTIONAL PERFORMANCE 100 80 60 40 300 ZDA0411-C00 200 Z301-C00 100 20 0 - 50 150 50 40 - 55 250 350 0 TEMPERATURE RISE IN K TEMPERATURE RISE IN K 1.6 2.0 Temperature Rise 300 Z302-C00 Z303-C00 200 100 1 2 3 4 5 300 Z304-C00 250 Z305-C00 200 150 100 50 0 1 2 POWER IN W Temperature Rise Revision: 02-Jun-16 1.2 POWER IN W Derating 0 0.8 0.4 AMBIENT TEMPERATURE IN °C 3 4 5 6 POWER IN W Temperature Rise Document Number: 21047 4 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Z300-C00 www.vishay.com Vishay Draloric TESTS PROCEDURES AND REQUIREMENTS All tests are carried out in accordance with the following specifications: Unless otherwise specified the following values apply: • IEC 60115-1, generic specification (includes tests) • Relative humidity: 45 % to 75 % The test and requirements table contains only the most important tests. For the full test schedule refer to the documents listed above. • Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar). The tests are carried out with reference to IEC 60115-1, in accordance with IEC 60068-2-xx test method and under standard atmospheric conditions in accordance with IEC 60068-1, 5.3. A climatic category 40 / 200 / 56 is applied, defined by the lower category temperature (LCT = -40 °C), the upper category temperature (UCT = 200 °C), and the duration of exposure in the damp heat, steady state test (56 days). • Temperature: 15 °C to 35 °C For performing some of the tests, the components are mounted on a test board in accordance with IEC 60115-1, 4.31. In test procedures and requirements table, only the tests and requirements are listed with reference to the relevant clauses of IEC 60115-1 and IEC 60068-2-xx test methods. A short description of the test procedure is also given. TEST PROCEDURES AND REQUIREMENTS IEC 60068-2 TEST METHOD TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (RMAX.) 4.13 - Short time overload Room temperature; 10x rated power P40; 5s ± (2 % R + 0.05 ) 4.16 21 (Ua1) 21 (Ub) 21 (Uc) Robustness of terminations Tensile, bending and torsion No damage ± (0.5 % R + 0.05) 4.18 20 (Tb) Unmounted components (260 ± 5) °C; (10 ± 1) s ± (1 % R + 0.05) 4.23 4.23.2 2 (Ba) IEC 60115-1 CLAUSE 4.23.3 30 (Db) 4.23.4 4.23.5 1 (Aa) 13 (M) 4.23.6 30 (Db) 4.24 78 (Cab) Resistance to soldering heat Climatic sequence: dry heat Damp heat (accelerated) 1st cycle cold low air pressure damp heat remaining cyclic Damp heat, (steady state) 4.25.2 - Endurance (at room temperature) 4.25.3 - Endurance (at 200 °C) Revision: 02-Jun-16 16 h; 200 C 24 h; 55 °C; 90 % to 100 % RH 2 h; -55 °C 2 h; 8.5 kPa; 15 °C to 35 °C 5 days; 55 °C; 95 % to 100 % RH; 5 cycles 56 days; (40 ± 2) °C; (93 ± 5) % RH 1000 h; loaded with 116 % of P70; 1.5 h ON and 0.5 h OFF 1000 h; loaded with 30 % of P70; 1.5 h ON and 0.5 h OFF ± (3 % R + 0.1 ) ± (3 % R + 0.1 ) ± (3 % R + 0.1 ) ± (3 % R + 0.1 ) Document Number: 21047 5 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Z300-C00 www.vishay.com Vishay Draloric DIMENSIONS DIMENSIONS in millimeters (inches) TYPE LMAX. DMAX. dMAX. B XMAX. MASS (g) Z301-C00 8.5 (0.355) 3 (0.118) 0.7 (0.027) 53 ± 1 (2.087 ± 0.039) 2 (0.079) 0.5 ZDA0411-C00 11 (0.433) 4 (0.157) 0.7 (0.027) 53 ± 1 (2.087 ± 0.039) 2 (0.079) 0.8 Z302-C00 13 (0.512) 4.8 (0.189) 0.8 (0.031) 53 ± 1 (2.087 ± 0.039) 73 ± 1 (2.87 ± 0.039) 83 ± 1 (3.268 ± 0.039) 2 (0.079) 0.6 0.7 0.8 Z303-C00 15.8 (0.622) 5.5 (0.217) 0.8 (0.031) 53 ± 1 (2.087 ± 0.039) 83 ± 1 (3.268 ± 0.039) 2 (0.079) 1.0 1.1 Z304-C00 18 (0.709) 7.5 (0.295) 0.8 (0.031) 63 ± 1 (2.48 ± 0.039) 83 ± 1 (3.268 ± 0.039) 2 (0.079) 1.8 2.0 Z305-C00 22.3 (0.878) 8.7 (0.343) 0.8 (0.031) 83 ± 1 (3.268 ± 0.039) 2 (0.079) 3.8 Revision: 02-Jun-16 Document Number: 21047 6 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. 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Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as Halogen-Free follow Halogen-Free requirements as per JEDEC JS709A standards. Please note that some Vishay documentation may still make reference to the IEC 61249-2-21 definition. We confirm that all the products identified as being compliant to IEC 61249-2-21 conform to JEDEC JS709A standards. Revision: 02-Oct-12 1 Document Number: 91000