PANASONIC ACJ5112

CJ (ACJ)
SUPER MINIATURE
PC BOARD TYPE
AUTOMOTIVE RELAY
RoHS compliant
CJ RELAYS (ACJ)
FEATURES
TYPICAL APPLICATIONS
• Smallest in its class, it is extremely
compact at approx. 2/3 the size of
previous products.
Compared to our previous miniature type
CT relay, both the 1 Form C and 10-pin
and 8-pin twin types take up approx. twothirds the space and volume. This makes
them ideal for relay unit miniaturization.
• Compact and high-capacity 25 A load
switching
High capacity control is possible while
being compact and capable of motor lock
load switching at 25 A, 14 V DC.
• Pin in Paste* compatible model
added
Models compatible with the recently
increasing Pin in Paste technique (reflow
solder mounting) have been added.
Pin in Paste compatible models are the
flux tight type.
* The Pin in Paste method may
sometimes be referred to as THR
(Through-hole Reflow).
• Environmental protection
specifications
Cadmium-free contacts and use of leadfree solder are standard. Environmental
pollutants are not used.
• Powered windows
• Automatic door locks
• Electrically powered mirrors
• Powered sunroofs
• Powered seats
• Lift gates
• Smart J/B related products, etc.
TYPES
Contact arrangement
Nominal coil voltage
1 Form C
1 Form C × 2
(8 terminal)
12 V DC
1 Form C × 2
(10 terminal)
Part No.
Pick-up voltage
(at 20°C 68°F)
Max.6.5 V DC (Initial)
Max.7.2 V DC (Initial)
Standard type
ACJ1112
ACJ1212
Pin in Paste type
ACJ1112P
ACJ1212P
Max.6.5 V DC (Initial)
Max.7.2 V DC (Initial)
ACJ2112
ACJ2212
ACJ2112P
ACJ2212P
Max.6.5 V DC (Initial)
Max.7.2 V DC (Initial)
ACJ5112
ACJ5212
ACJ5112P
ACJ5212P
Standard packing; Carton (tube): 70 pcs.; Case: 2,800 pcs. (1 Form C), Carton (tube): 40 pcs.; Case: 1,000 pcs. (8 terminal),
Carton (tube): 35 pcs.; Case: 1,400 pcs. (10 terminal)
RATING
1. Coil data
Nominal coil
voltage
Pick-up voltage
(at 20°C 68°F)
Drop-out voltage
(at 20°C 68°F)
12 V DC
Max. 7.2 V DC
(Initial)
Max. 6.5 V DC
(Initial)
Min. 1.0 V DC
(Initial)
Min. 0.8 V DC
(Initial)
Nominal operating
current
[±10%] (at 20°C 68°F)
Coil resistance
[±10%] (at 20°C 68°F)
Nominal operating
power
(at 20°C 68°F)
Usable voltage range*
53.3 mA
225Ω
640 mW
10 to 16 V DC
66.7 mA
180Ω
800 mW
9 to 16 V DC
* Other usable voltage range types are also available. Please contact us for details.
Panasonic Corporation
Automation Controls Business Unit
industrial.panasonic.com/ac/e
ASCTB221E 201201-T
CJ (ACJ)
2. Specifications
Characteristics
Contact
Item
Arrangement
Contact resistance (Initial)
Contact material
Specifications
1 Form C, 1 Form C×2
N.O.: Typ7mΩ, N.C.: Typ10mΩ (By voltage drop 6 V DC 1 A)
Ag alloy (Cadmium free)
Standard type: Sealed type
Pin in Paste type: Flux tight type
N.O.: 20A 14V DC, N.C.: 10A 14V DC
N.O.: 20 A for 1 hour, 30 A for 2 minutes (at 20°C 68°F) (when coil powered on one side)
640 mW (for pick-up voltage max. 7.2 V DC), 800 mW (for pick-up voltage max. 6.5 V DC)
1A 12V DC
Protective construction
Nominal switching capacity (resistive load)
Max. carrying current (14V DC)
Nominal operating power
Min. switching capacity (resistive load)*1
Rating
Initial insulation resistance
Min. 100 MΩ (at 500 V DC)
Between open contacts
Between contacts and coil
Operate time (at nominal voltage)
Release time (at nominal voltage)
500 Vrms for 1 min. (Detection current: 10mA)
500 Vrms for 1 min. (Detection current: 10mA)
Max. 10ms (at 20°C 68°F, excluding contact bounce time) (Initial)
Max. 10ms (at 20°C 68°F, excluding contact bounce time) (Initial)
Min. 100 m/s2 {10G} (Half-wave pulse of sine wave: 11ms; detection time: 10µs)
Min. 1,000 m/s2 {100G} (Half-wave pulse of sine wave: 6ms)
10 Hz to 100 Hz, Min. 44.1m/s2 {4.5G} (Detection time: 10µs)
10 Hz to 500 Hz, Min. 44.1m/s2 {4.5G}
Time of vibration for each direction; X, Y direction: 2 hours, Z direction: 4 hours
Min. 107 (at 120 cpm)
[Standard type]
<Resistive load>
Min. 105 (at nominal switching capacity, operating frequency: 1s ON, 9s OFF)
<Motor load>
N.O. side: Min. 2×105: at 25 A (inrush), 5 A (steady), 14 V DC; Min. 105: at 25 A 14 V DC (Motor lock)
N.C. side: Min. 2×105: at 20 A 14 V DC (brake) (Operating frequency: 0.5s ON, 9.5s OFF)
[Pin in Paste type]
<Resistive load>
Min. 105 (at nominal switching capacity, operating frequency: 1s ON, 9s OFF)
<Motor load>
N.O. side: Min. 105: at 25 A (inrush), 5 A (steady), 14 V DC; Min. 5×104: at 25 A 14 V DC (Motor lock)
N.C. side: Min. 105: at 20 A 14 V DC (brake) (Operating frequency: 0.5s ON, 9.5s OFF)
Ambient temperature: –40°C to +85°C –40°F to +185°F
Humidity: 5% R.H. to 85% R.H. (Not freezing and condensing at low temperature)
6 cpm (at nominal switching capacity)
1 Form C type: approx. 3.5 g .12 oz, Twin type: approx. 6.5 g .23 oz
Breakdown
voltage (Initial)
Electrical
characteristics
Shock
resistance
Mechanical
characteristics
Vibration
resistance
Functional
Destructive
Functional
Destructive
Mechanical
Expected life
Electrical
Conditions for operation, transport and
storage*2
Max. operating speed
Conditions
Mass
Notes: *1. This value can change due to the switching frequency, environmental conditions, and desired reliability level, therefore it is recommended to check this with the
actual load.
*2. The upper operation ambient temperature limit is the maximum temperature that can satisfy the coil temperature rise value. Please refer to “Usage ambient
condition” in CAUTIONS FOR USE OF AUTOMOTIVE RELAYS.
Please inquire if you will be using the relay in a high temperature atmosphere (110°C 230°F).
*3. Depends on connection conditions. Also, this does not guarantee repeated switching. We recommend that you confirm operation under actual conditions.
* If the relay is used continuously for long periods of time with coils on both sides in an energized condition, breakdown might occur due to abnormal heating
depending on the carrying condition. Therefore, please inquire when using with a circuit that causes an energized condition on both sides simultaneously.
REFERENCE DATA
1-(1). Coil temperature rise (at room
temperature)
1-(2). Coil temperature rise (at 85°C 185°F)
Sample: ACJ1212, 3pcs
Measured portion: Inside the coil
Contact carrying current: 10A, 15A, 20A
Ambient temperature: 85°C 185°F
Sample: ACJ2212, 3pcs
Measured portion: Inside the coil
Contact carrying current: 10A, 15A, 20A
Ambient temperature: 25°C 77°F
200
200
180
180
180
160
140
120
20A
100
15A
10A
80
160
140
120
100
20A
80
15A
10A
60
60
40
40
20
20
0
12
14
16
0
Coil applied voltage, V
ASCTB221E 201201-T
Panasonic Corporation
Temperature rise, °C
200
Temperature rise, °C
Temperature rise, °C
Sample: ACJ1212, 3pcs
Measured portion: Inside the coil
Contact carrying current: 10A, 15A, 20A
Ambient temperature: 25°C 77°F
1-(3). Coil temperature rise (at room
temperature)
160
140
20A
120
100
15A
80
10A
60
40
20
12
14
16
Coil applied voltage, V
Automation Controls Business Unit
0
12
14
16
Coil applied voltage, V
industrial.panasonic.com/ac/e
CJ (ACJ)
1-(4). Coil temperature rise (at 85°C 185°F)
1-(5). Coil temperature rise (at room
temperature)
1-(6). Coil temperature rise (at 85°C 185°F)
Sample: ACJ5212, 3pcs
Measured portion: Inside the coil
Contact carrying current: 10A, 15A, 20A
Ambient temperature: 85°C 185°F
Sample: ACJ5212, 3pcs
Measured portion: Inside the coil
Contact carrying current: 10A, 15A, 20A
Ambient temperature: 25°C 77°F
200
200
180
180
180
160
140
120
20A
100
15A
80
10A
Temperature rise, °C
200
Temperature rise, °C
160
140
20A
120
15A
100
10A
80
160
140
120
100
20A
80
15A
10A
60
60
60
40
40
40
20
20
20
0
0
12
14
16
14
0
16
12
Coil applied voltage, V
Coil applied voltage, V
2-(1). Electrical life test (Motor free)
Pick-up and drop-out voltage, V
No. 1
side
0.5s
0.5s
5s
10s (1 cycle)
50
Contact welding: 0 time
Miscontact: 0 time
8
Pick-up voltage
Max.
X
Min.
6
Drop-out voltage
Max.
X
4
N.C. side
N.O. side
40
30
20
Max.
Max.
X(N.C.)
X(N.O.)
Min.
Min.
Min.
10
2
0
10
20
No. of operations, × 10
14V DC
16
Change of contact resistance
10
Circuit
14
Coil applied voltage, V
Change of pick-up and drop-out voltage
Sample: ACJ2212, 3pcs
Load: Inrush current: 25A/Steady current: 5A,
Power window motor actual load (free condition)
Tested voltage: 14V DC
Switching frequency: ON 0.5s, OFF 9.5s
Switching cycle: 2×105
Ambient temperature: Room temperature
No. 2
side
12
Contact resistance, mΩ
Temperature rise, °C
Sample: ACJ2212, 3pcs
Measured portion: Inside the coil
Contact carrying current: 10A, 15A, 20A
Ambient temperature: 85°C 185°F
0
0
4
10
20
No. of operations, × 104
M
P/W motor
(free condition)
Load current waveform
Inrush current: 25A, Steady current: 6A,
Brake current: 13A
10A
100ms
Panasonic Corporation
Automation Controls Business Unit
industrial.panasonic.com/ac/e
ASCTB221E 201201-T
CJ (ACJ)
2-(2). Electrical life test (Motor lock)
Change of pick-up and drop-out voltage
Sample: ACJ2212, 3pcs
Load: Steady current: 25A, Power window motor
actual load (lock condition)
Tested voltage: 14V DC
Switching frequency: ON 0.5s, OFF 9.5s
Switching cycle: 105
Ambient temperature: Room temperature
No. 1
side
0.5s
0.5s
5s
10s (1 cycle)
50
Contact welding: 0 time
Miscontact: 0 time
8
Pick-up voltage
Max.
X
Min.
6
Drop-out voltage
Max.
X
Min.
4
N.C. side
N.O. side
40
30
20
Max.
Max.
X(N.O.)
X(N.C.)
Min.
Min.
10
2
0
5
10
No. of operations, × 10
14V DC
Contact resistance, mΩ
Pick-up and drop-out voltage, V
10
Circuit
No. 2
side
Change of contact resistance
0
0
5
10
No. of operations, × 104
4
M
P/W motor
(lock condition)
Load current waveform
Current value: 25A
10A
100ms
DIMENSIONS (mm inch)
The CAD data of the products with a
1. Twin type (8-pin)
CAD Data
mark can be downloaded from: http://industrial.panasonic.com/ac/e
External dimensions
CAD Data
12.2
.480
PC board pattern (Bottom view)
13.7
.539
4.5
.177
2.0
.079
4.5
.177
13.5
.531
0.4
.016
Max. 1.0
Max. .039
2-1.5 dia.
2-.059 dia.
3.5
.138
A*
6.5
.256
2-1.5 dia.
4.0
4-1.0 dia. 2-.059 dia.
.157
4-.039 dia.
10.45
.411
Pre-soldering (all terminals)
2-1.0
2-.039
4.5
.177
2.0
.079
4.5
.177
0.8±0.3
.031±.012
Tolerance: ±0.1 ±.004
4-0.6 Sealed by epoxy resin
4-.024
4-0.25
4-.010
Schematic (Bottom view)
NC
COIL
COM
NO
COIL
COM
2-1.2 6.5
2-.047 .256
2-0.6
4.0 2-.024
.157 10.45
.411
2-0.32
2-.013
Dimension:
Max. 1mm .039 inch:
1 to 3mm .039 to .118 inch:
Min. 3mm .118 inch:
Tolerance
±0.1 ±.004
±0.2 ±.008
±0.3 ±.012
* Dimensions (thickness and width) of terminal is measured before pre-soldering.
Intervals between terminals is measured at A surface level.
ASCTB221E 201201-T
Panasonic Corporation
Automation Controls Business Unit
industrial.panasonic.com/ac/e
CJ (ACJ)
2. Twin type (8-pin)
Pin in Paste type
External dimensions
12.2
.480
CAD Data
PC board pattern (Bottom view)
13.7
.539
4.5
.177
2.0
.079
4.5
.177
Vent
13.8
.543
0.7
.028
Max. 1.0
Max. .039
A*
2-1.5 dia.
2-.059 dia.
3.2
.126
6.5
.256
2-1.5 dia.
4-1.0 dia. 2-.059 dia.
4.0
4-.039 dia.
.157
10.45
.411
Pre-soldering (all terminals)
2-1.0
2-.039
Tolerance: ±0.1 ±.004
Sealed by epoxy resin
Schematic (Bottom view)
4-0.25
4-.010
4.5
.177
2.0
.079
4.5
.177
2-1.2 6.5
2-.047 .256
2-0.6
2-.024
0.8±0.3
.031±.012
Dimension:
Max. 1mm .039 inch:
1 to 3mm .039 to .118 inch:
Min. 3mm .118 inch:
4-0.6
4-.024
4.0
.157 10.45
.411
2-0.32
2-.013
NC
COIL
COM
NO
COIL
COM
Tolerance
±0.1 ±.004
±0.2 ±.008
±0.3 ±.012
* Dimensions (thickness and width) of terminal is measured before pre-soldering.
Intervals between terminals is measured at A surface level.
3. Twin type (10-pin)
Standard type
External dimensions
12.2
.480
CAD Data
PC board pattern (Bottom view)
14.4
.567
0.4
.016
Max.
1.0
.039
A surface
level
Pre-soldering (all terminals)
4-0.6
4-0.6
Sealed by epoxy resin
4-.024
4-.024
4-0.25 4-.010
4-1.0
4-.039
Tolerance: ±0.1 ±.004
Schematic (Bottom view)
2.7
.106
7.2
.283
4.5
.177
2-1.2
2-.047
Dimension:
Max. 1mm .039 inch:
1 to 3mm .039 to .118 inch:
Min. 3mm .118 inch:
Tolerance
±0.1 ±.004
±0.2 ±.008
±0.3 ±.012
External dimensions
12.2
.480
CAD Data
3.2
.126
3.6
.142
Panasonic Corporation
NC
NO
COIL
COM
4-1.0 dia.
4-.039 dia. 2-1.5 dia.
2-.059 dia.
4.5
.177
7.2 2.7
.283 .106
7.2
.283 3.6
.142
4.5
.177
0.3 4.0
.012 .15710.45
.411
Tolerance: ±0.1 ±.004
4.5
.177
7.2
.283 3.6 0.3
.142 .012
1.65
.065
4.0
2-0.32
0.8 .157 2-.013
10.45
.031
.411
COM
3.6
.142
A surface
level
Pre-soldering (all terminals)
4-0.6
4-0.6
Sealed by epoxy resin
4-.024
4-.024
4-0.25 4-.010
7.2
.283
COIL
4-1.5 dia.
4-.059 dia.
0.7
.028
4-1.0
4-.039
NC
NO
PC board pattern (Bottom view)
14.4
.567
Vent
13.8
.543
Max.
1.0
.039
4.5
.177
0.3 4.0
.012 .15710.45
.411
4.5
.177
7.2
.283 3.6 0.3
.142 .012
1.65
.065
4.0 2-0.32
0.8 .157 2-.013
10.45
.031
.411
7.2 2.7
.283 .106
7.2
.283 3.6
.142
3.5
.138
4. Twin type (10-pin)
Pin in Paste type
4.5
.177
3.6
.142
13.5
.531
3.6
.142
4-1.0 dia.
4-.039 dia. 2-1.5 dia.
2-.059 dia.
4-1.5 dia.
4-.059 dia.
Schematic (Bottom view)
2.7
.106
4.5
.177
2-1.2
2-.047
Dimension:
Max. 1mm .039 inch:
1 to 3mm .039 to .118 inch:
Min. 3mm .118 inch:
Automation Controls Business Unit
Tolerance
±0.1 ±.004
±0.2 ±.008
±0.3 ±.012
industrial.panasonic.com/ac/e
NC
NO
COIL
COM
NC
NO COIL
COM
ASCTB221E 201201-T
CJ (ACJ)
5. Slim 1 Form C
Standard type
External dimensions
12.2
.480
CAD Data
2-1.5 dia.
2-.059 dia.
7.2
.283
13.5
.531
0.4
.016
Max. 1.0
Max. .039
PC board pattern (Bottom view)
4.5
.177
3.6
.142
A surface
level
0.3
.012
4.0
.157
1.5 dia.
.059 dia.
10.45
.411
3.5
.138
Tolerance: ±0.1 ±.004
Pre-soldering (all terminals)
2-0.6
2-.024
2-0.6 Sealed by epoxy resin
2-1.0
2-.024
2-0.25 2-.010
2-.039
3.6 0.3
.142 .012
1.65
.065 0.8
.031
4.5
.177
4.0
.157
6. Slim 1 Form C
Pin in Paste type
0.32
.013
10.45
.411
1.2
.047
Schematic (Bottom view)
Dimension:
Max. 1mm .039 inch:
1 to 3mm .039 to .118 inch:
Min. 3mm .118 inch:
12.2
.480
2-1.5 dia.
2-.059 dia.
0.3
.012
0.7
.028
3.2
.126
A surface
Pre-soldering (all terminals) level
2-0.6
2-.024
2-0.6
Sealed by epoxy resin
2-1.0
2-.024
2-0.25 2-.010
2-.039
4.5
.177
4.0
.157
0.32
.013
10.45
.411
1.2
.047
COM
Dimension:
Max. 1mm .039 inch:
1 to 3mm .039 to .118 inch:
Min. 3mm .118 inch:
2-1.0 dia.
2-.039 dia.
4.5
.177
3.6
.142
Vent
3.6 0.3
.142 .012
1.65
.065 0.8
.031
COIL
PC board pattern (Bottom view)
7.2
.283
13.8
.543
Max. 1.0
Max. .039
NC
NO
Tolerance
±0.1 ±.004
±0.2 ±.008
±0.3 ±.012
External dimensions
CAD Data
2-1.0 dia.
2-.039 dia.
4.0
.157
1.5 dia.
.059 dia.
10.45
.411
Tolerance: ±0.1 ±.004
Schematic (Bottom view)
Tolerance
±0.1 ±.004
±0.2 ±.008
±0.3 ±.012
NC
NO
COIL
COM
For Cautions for Use.
ASCTB221E 201201-T
Panasonic Corporation
Automation Controls Business Unit
industrial.panasonic.com/ac/e