RCS e3 Datasheet

RCS e3
www.vishay.com
Vishay
Anti-Surge, High Power Thick Film Chip Resistors
FEATURES
• Excellent surge pulse capability
• Superior ESD surge characteristics
• High power rating
• AEC-Q200 qualified
• Material categorization: for definitions of compliance
please see www.vishay.com/doc?99912
APPLICATIONS
• Automotive
• Industrial
• Telecommunications
The anti-surge thick film chip resistor series combines a
significantly higher power rating and pulse load
performance as compared to standard chip resistors.
• Medical
TECHNICAL SPECIFICATIONS
DESCRIPTION
RCS0402 e3
Imperial size
Metric size code
RCS0603 e3
RCS0805 e3
RCS1206 E3
0402
0603
0805
1206
RR1005M
RR1608M
RR2012M
RR3126M
1  to 10 M; jumper (0 
Resistance range
Resistance tolerance
± 5 %; ± 1 %; ± 0.5 %
Temperature coefficient
± 200 ppm/K; ± 100 ppm/K
Rated dissipation, P70 (1)
0.2 W
0.25 W
0.4 W
0.5 W
Operating voltage, Umax. ACRMS/DC
50 V
75 V
150 V
200 V
200 V
300 V
Permissible film temperature, F max. (1)
155 °C
Operating temperature range
-55 °C to +155 °C
Max. resistance change at P70 for
resistance range, |R/R| after:
1000 h
1.0 %
8000 h
2.0 %
Permissible voltage against ambient
(insulation):
1 min, Uins
75 V
100 V
Note
(1) Please refer to APPLICATION INFORMATION below.
APPLICATION INFORMATION
When the resistor dissipates power, a temperature rise above the ambient temperature occurs, dependent on the thermal
resistance of the assembled resistor together with the printed circuit board. The rated dissipation applies only if the permitted
film temperature is not exceeded.
These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift
increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a
functional lifetime.
Revision: 31-May-16
Document Number: 20065
1
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TEMPERATURE COEFFICIENT AND RESISTANCE RANGE
TYPE / SIZE
RCS0402 e3
RCS0603 e3
RCS0805 e3
RCS1206 e3
TCR
TOLERANCE
RESISTANCE
E-SERIES
± 200 ppm/K
±5%
1  to 10 M
E24
± 100 ppm/K
±1%
1  to 10 M
E24; E96
± 100 ppm/K
± 0.5 %
1  to 10 M
E24; E96
Jumper, Imax. = 3 A
20 m
0
-
± 200 ppm/K
±5%
1  to 10 M
E24
± 100 ppm/K
±1%
1  to 10 M
E24; E96
± 100 ppm/K
± 0.5 %
1  to 10 M
E24; E96
Jumper, Imax. = 3.5 A
20 m
0
-
± 200 ppm/K
±5%
1  to 10 M
E24
± 100 ppm/K
±1%
1  to 10 M
E24; E96
± 100 ppm/K
± 0.5 %
1  to 10 M
E24; E96
Jumper, Imax. = 4 A
20 m
0
-
± 200 ppm/K
±5%
1  to 10 M
E24
± 100 ppm/K
±1%
1  to 10 M
E24; E96
± 100 ppm/K
± 0.5 %
1  to 10 M
E24; E96
Jumper, Imax. = 5 A
20 m
0
-
Note
• The temperature coefficient of resistance (TCR) is not specified for 0  jumpers.
PACKAGING
TYPE / SIZE
RCS0402 e3
RCS0603 e3
RCS0805 e3
RCS1206 e3
Revision: 31-May-16
CODE
QUANTITY
ED = ET7
10 000
EE = EF4
50 000
EI = ET2
5000
ED = ET3
10 000
EL = ET4
20 000
EE = ET8
50 000
PACKAGING STYLE
WIDTH
PITCH
2 mm
PACKAGING
DIMENSIONS
Ø 180 mm/7"
Ø 330 mm/13"
Ø 180 mm/7"
2 mm
Ø 180 mm/7"
Ø 285 mm/11.25"
Ø 330 mm/13"
EA = ET1
5000
EB = ET5
10 000
Ø 180 mm/7"
EC = ET6
20 000
Ø 330 mm/13"
EA = ET1
5000
Ø 180 mm/7"
EB = ET5
10 000
EC = ET6
20 000
Ø 330 mm/13"
EA = ET1
5000
Ø 180 mm/7"
EB = ET5
10 000
EC = ET6
20 000
Paper tape according to
IEC 60286-3, Type 1a
8 mm
4 mm
4 mm
4 mm
Ø 285 mm/11.25"
Ø 285 mm/11.25"
Ø 285 mm/11.25"
Ø 330 mm/13"
Document Number: 20065
2
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RCS e3
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PART NUMBER AND PRODUCT DESCRIPTION
Part Number: RCS0805100RFKEC
Part Number: RCS08050000Z0EC
R
C
S
0
8
0
5
1
0
0
R
F
K
E
TYPE / SIZE
RESISTANCE
TOLERANCE
TCR
PACKAGING
RCS0402
RCS0603
RCS0805
RCS1206
R = decimal
K = thousand
M = million
0000 = jumper
D = ± 0.5 %
F = ± 1.0 %
J = ± 5.0 %
Z = jumper
K = ± 100 ppm/K
N = ± 200 ppm/K
0 = jumper
EA, EB,
EC, ED,
EE, EI,
EL
C
Product Description: RCS0805 100 100R 1 % ET6 e3
Product Description: RCS0805 0R0 ET6 e3
RCS0805
100
100R
1%
ET6
e3
TYPE / SIZE
TCR
RESISTANCE
TOLERANCE
PACKAGING
LEAD (Pb)-FREE
RCS0402
RCS0603
RCS0805
RCS1206
± 100 ppm/K
± 200 ppm/K
10R = 10 
100R = 100 
10K = 10 k
1M0 = 1 M
0R0 = jumper
± 0.5 %
± 1.0 %
± 5.0 %
ET1, ET2,
ET3, ET4,
ET5, ET6,
ET7, ET8,
EF4
e3 = pure tin
termination finish
Revision: 31-May-16
Document Number: 20065
3
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RCS e3
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DESCRIPTION
Production is strictly controlled and follows an extensive set
of instructions established for reproducibility. A cermet film
layer and a glass-over are deposited on a high grade (AI2O3)
ceramic substrate with its prepared inner contacts on both
sides. A special laser is used to achieve the target value and
the desired power dissipation performance by smoothly fine
trimming the resistive layer without damaging the ceramics.
The resistor elements are covered by a protective coating
designed for electrical, mechanical and climatic protection.
The terminations receive a final pure tin on nickel plating.
The result of the determined production is verified by an
extensive testing procedure on 100 % of the individual chip
resistors. Only accepted products are laid directly into the
tape in accordance with IEC 60286-3 Type 1a (1).
ASSEMBLY
The resistors are suitable for processing on automatic SMD
assembly systems. They are suitable for automatic
soldering using wave, reflow or vapor phase as shown in
IEC 61760-1. The encapsulation is resistant to all cleaning
solvents commonly used in the electronics industry,
including alcohols, esters and aqueous solutions. The
suitability of conformal coatings potting compounds and
their processes, if applied, shall be qualified by appropriate
means to ensure the long-term stability of the whole system.
The resistors are RoHS-compliant, the pure tin plating
provides
compatibility
with
lead
(Pb)-free
and
lead-containing soldering processes. Solderability is
specified for 2 years after production or requalification. The
permitted storage time is 20 years. The immunity of the
plating against tin whisker growth has been proven under
extensive testing.
MATERIALS
Vishay acknowledges the following systems for the
regulation of hazardous substances:
Vishay
The products do not contain any of the banned
substances as per IEC 62474, GADSL, or the SVHC list,
see www.vishay.com/how/leadfree.
Hence the products fully comply with the following
directives:
• 2000/53/EC End-of-Life Vehicle Directive (ELV) and
Annex II (ELV II)
• 2011/65/EU Restriction of the Use of Hazardous
Substances
Directive
(RoHS)
with
amendment
2015/863/EU
• 2012/19/EU Waste Electrical and Electronic Equipment
Directive (WEEE)
Vishay pursues the elimination of conflict minerals from its
supply chain, see the Conflict Minerals Policy at
www.vishay.com/doc?49037.
APPROVALS
The resistors are qualified according to AEC-Q200.
Where applicable, the resistors are tested in accordance
with EN 140401-802 which refers to EN 60115-1,
EN 60115-8 and the variety of environmental test
procedures of the IEC 60068 (1) series.
RELATED PRODUCTS
For more information about products with superior surge
and pulse performance please refer to D/CRCW-IF e3,
Pulse Proof Thick Film Chip Resistors datasheet
(www.vishay.com/doc?20024).
The CRCW-HP e3 product series is designed for those
applications where both enhanced power rating and
superior pulse loading performance is required.
For ordering CRCW-HP e3 please refer to latest edition of
datasheet (www.vishay.com/doc?20043).
For thick film resistors with standard requirements for power
rating, please refer to D/CRCW e3, Standard Thick Film Chip
Resistors datasheet (www.vishay.com/doc?20035)
• IEC 62474, Material Declaration for Products of and for the
Electrotechnical Industry, with the list of declarable
substances given therein (2)
• The Global Automotive Declarable Substance List
(GADSL) (3)
• The REACH regulation (1907/2006/EC) and the related list
of substances with very high concern (SVHC) (4) for its
supply chain
Notes
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
(2) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474.
(3) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at
www.gadsl.org.
(4) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table.
Revision: 31-May-16
Document Number: 20065
4
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
RCS e3
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FUNCTIONAL PERFORMANCE
10000
RCS1206 in work
RCS0805
RCS0603
RCS0402
1000
1000
1st line
2nd line
2nd line
Peak Voltage (V)
Axis Title
10 000
100
100
10
1
1
10
100
10
10 000
100 000
Resistance Value (Ω)
2nd line
1000
Pulse load rating in accordance with EN 60115-1, 4.27; 1.2 μs/50 μs;
5 pulses at 12 s intervals; for permissible resistance change 1 %
10000
RCS1206 in work
RCS0805
RCS0603
RCS0402
1000
1000
1st line
2nd line
2nd line
Peak Voltage (V)
Axis Title
10 000
100
100
10
1
1
10
100
10
10 000
100 000
Resistance Value (Ω)
2nd line
1000
Pulse load rating in accordance with EN 60115-1, 4.27; 10 μs/700 μs;
10 pulses at 1 min intervals; for permissible resistance change 1 %
DERATING
70
10000
RCS1206
0.5
RCS0805
0.4
0.3
1000
1st line
2nd line
2nd line
P - Power Dissipation (W)
Axis Title
0.6
RCS0603
RCS0402
0.2
100
0.1
0
-50
0
50
100
150
10
ϑamb - Ambient Temperature (°C)
2nd line
Revision: 31-May-16
Document Number: 20065
5
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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
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RCS e3
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TESTS AND REQUIREMENTS
All executed tests are carried out in accordance with the
following specifications:
EN 60115-1, generic specification
EN 60115-8
specification
(successor
of
EN
140400),
sectional
The tests are carried out under standard atmospheric
conditions in accordance with IEC 60068-1, 4.3, whereupon
the following values are applied:
Temperature: 15 °C to 35 °C
Relative humidity: 25 % to 75 %
EN 140401-802, detail specification
Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar).
IEC 60068-2-xx, test methods
A climatic category LCT / UCT / 56 is applied, defined by the
lower category temperature (LCT), the upper category
temperature (UCT), and the duration of exposure in the
damp heat, steady state test (56 days).
The parameters stated in the Test Procedures and
Requirements table are based on the required tests
and permitted limits of EN 140401-802. The table presents
only the most important tests, for the full test schedule refer
to the documents listed above. However, some additional
tests and a number of improvements against those
minimum requirements have been included.
The components are mounted for testing on boards in
accordance with EN 60115-8, 2.4.2 unless otherwise
specified.
The testing also covers most of the requirements specified
by EIA/IS-703 and JIS-C-5201-1.
TEST PROCEDURES AND REQUIREMENTS
EN
60115-1
CLAUSE
IEC
60082-2 (1)
TEST
METHOD
REQUIREMENTS PERMISSIBLE
CHANGE (R)
PROCEDURE
STABILITY CLASS 1 STABILITY CLASS 2
OR BETTER
OR BETTER
TEST
Stability for product types:
RCS e3
1  to 10 M
4.5
-
Resistance
-
± 0.5 %; ± 1 %
±5%
4.8
-
Temperature coefficient
At (20 / -55 / 20) °C and
(20 / 155 / 20) °C
± 100 ppm/K
± 200 ppm/K
70 °C; 1000 h
± (1 % R + 0.05 )
± (2 % R + 0.1 )
4.25.1
-
Endurance at 70 °C
U = P 70 x R or U = Umax.
whichever is the less severe;
1.5 h on; 0.5 h off
70 °C; 8000 h
± (2 % R + 0.1 )
± (4 % R + 0.1 )
-
Endurance at upper
category temperature
155 °C; 1000 h
± (1 % R + 0.05 )
± (2 % R + 0.1 )
4.24
78 (Cab)
Damp heat, steady state
(40 ± 2) °C; 56 days;
(93 ± 3) % RH
4.37
67 (Cy)
Damp heat, steady state,
accelerated
(85 ± 2) °C; (85 ± 5) % RH
U = 0.1 x P 85 x R  100 V;
1000 h
4.23
-
Climatic sequence:
4.23.2
2 (Bb)
Dry heat
125 °C; 16 h
4.23.3
30 (Db)
Damp
55 °C; 24 h;  90 % RH; 1 cycle
4.23.4
1 (Ab)
Cold
-55 °C; 2 h
4.23.5
13 (M)
Low air pressure
8.5 kPa; 2 h; (25 ± 10) °C
4.23.6
30 (Db)
Damp heat, cyclic
55 °C; 24 h;
 90 % RH; 5 cycles
-
DC load
U = P 70 x R  Umax.; 1 min
1 (Aa)
Cold
-55 °C; 2 h
± (0.25 % R + 0.05 ) ± (0.5 % R + 0.05 )
Rapid change
of temperature
30 min. at -55 °C and
30 min. at 125 °C
1000 cycles
± (1 % R + 0.05 )
no visible damage
4.25.3
4.23.7
4.19
14 (Na)
Revision: 31-May-16
± (1 % R + 0.05 )
± (1 % R + 0.05 )
± (2 % R + 0.1 )
± (1 % R + 0.05 )
± (2 % R + 0.1 )
Document Number: 20065
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TEST PROCEDURES AND REQUIREMENTS
EN
60115-1
CLAUSE
IEC
60082-2 (1)
TEST
METHOD
REQUIREMENTS PERMISSIBLE
CHANGE (R)
PROCEDURE
STABILITY CLASS 1 STABILITY CLASS 2
OR BETTER
OR BETTER
TEST
Stability for product types:
1  to 10 M
RCS e3
4.13
4.27
-
-
Short time overload
U = 2.5 x P 70 x R  2 x Umax.;
whichever is the less severe; 5 s
± (2 % R + 0.05 )
Single pulse
high voltage overload
Severity no. 4:
U = 10 x P 70 x R
or U = 2 x Umax.;
whichever is the less severe;
10 pulses 10 μs / 700 μs
± (1 % R + 0.05 )
no visible damage
± (1 % R + 0.05 )
no visible damage
4.39
-
Periodic electric overload
15 x P 70 x R or
U = 2 x Umax.;
whichever is the less severe;
0.1 s on; 2.5 s off;
1000 cycles
4.38
-
Electrostatic discharge
(human body model)
IEC 61340-3-1 (1);
3 positive + 3 negative discharges;
ESD voltage according to the size
± (1 % R + 0.05 )
Vibration
Endurance by sweeping;
10 Hz to 2000 Hz;
no resonance;
amplitude  1.5 mm or  200 m/s2;
7.5 h
± (0.25 % R + 0.05 ) ± (0.5 % R + 0.05 )
no visible damage
no visible damage
U=
4.22
6 (Fc)
Solder bath method,
SnPb40; non-activated flux
(235 ± 5) °C; (2 ± 0.2) s
Good tinning ( 95 % covered);
no visible damage
4.17
58 (Td)
Solderability
Solder bath method,
Sn96.5Ag3Cu0.5;
non-activated flux
(245 ± 5) °C; (3 ± 0.3) s
4.18
58 (Td)
Resistance to
soldering heat
Soldering bath method;
(260 ± 5) °C; (10 ± 1) s
± (0.25 % R + 0.05 ) ± (0.5 % R + 0.05 )
4.29
45 (XA)
Component solvent
resistance
Isopropyl alcohol +50 °C;
method 2
No visible damage
4.32
21 (Ue3)
Shear
(adhesion)
RCS0402 e3: 9 N
RCS0603 e3 and RCS0805 e3: 17.7 N
No visible damage
4.33
21 (Ue1)
Substrate bending
Depth 2 mm; 3 times
± (0.25 % R + 0.05 )
no visible damage,
no open circuit in bent position
4.7
-
Voltage proof
U = 1.4 x Uins; 60 s
No flashover or breakdown
-
Flammability,
needle flame test
IEC 60695-11-5 (1);
10 s
No burning after 30 s
4.35
Note
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
Revision: 31-May-16
Document Number: 20065
7
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ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
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DIMENSIONS
DIMENSIONS AND MASS
TYPE / SIZE
L
(mm)
W
(mm)
H
(mm)
T1
(mm)
T2
(mm)
MASS
(mg)
RCS0402 e3
1.0 ± 0.05
0.5 ± 0.05
0.35 ± 0.05
0.25 ± 0.05
0.2 ± 0.10
0.65
RCS0603 e3
1.55 + 0.10 / - 0.05
0.85 ± 0.10
0.45 ± 0.05
0.3 ± 0.20
0.3 ± 0.20
2
RCS0805 e3
2.0 + 0.20 / - 0.10
1.25 ± 0.15
0.45 ± 0.05
0.3 + 0.20 / - 0.10
0.3 ± 0.20
5.5
RCS1206 e3
3.0 + 0.10 / - 0.20
1.6 ± 0.15
0.55 ± 0.10
0.45 ± 0.20
0.4 ± 0.20
10
SOLDER PAD DIMENSIONS
X
G
Y
Z
RECOMMENDED SOLDER PAD DIMENSIONS
WAVE SOLDERING
REFLOW SOLDERING
TYPE / SIZE
G
(mm)
Y
(mm)
X
(mm)
Z
(mm)
G
(mm)
Y
(mm)
X
(mm)
Z
(mm)
RCS0402 e3
-
-
-
-
0.45
0.6
0.6
1.65
RCS0603 e3
0.65
1.10
1.25
2.85
0.75
0.75
1.00
2.15
RCS0805 e3
0.90
1.30
1.60
3.50
1.00
0.95
1.45
2.90
RCS1206 e3
1.40
1.40
1.95
4.20
1.50
1.05
1.80
3.60
Notes
• The given solder pad dimensions reflect the considerations for board design and assembly as outlined e.g in standards IEC 61188-5-x (1) or
in publication IPC-7351.
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
Revision: 31-May-16
Document Number: 20065
8
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Disclaimer
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RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE.
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“Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other
disclosure relating to any product.
Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or
the continuing production of any product. To the maximum extent permitted by applicable law, Vishay disclaims (i) any and all
liability arising out of the application or use of any product, (ii) any and all liability, including without limitation special,
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Statements regarding the suitability of products for certain types of applications are based on Vishay’s knowledge of typical
requirements that are often placed on Vishay products in generic applications. Such statements are not binding statements
about the suitability of products for a particular application. It is the customer’s responsibility to validate that a particular
product with the properties described in the product specification is suitable for use in a particular application. Parameters
provided in datasheets and/or specifications may vary in different applications and performance may vary over time. All
operating parameters, including typical parameters, must be validated for each customer application by the customer’s
technical experts. Product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase,
including but not limited to the warranty expressed therein.
Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining
applications or for any other application in which the failure of the Vishay product could result in personal injury or death.
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Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as RoHS-Compliant fulfill the
definitions and restrictions defined under Directive 2011/65/EU of The European Parliament and of the Council
of June 8, 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment
(EEE) - recast, unless otherwise specified as non-compliant.
Please note that some Vishay documentation may still make reference to RoHS Directive 2002/95/EC. We confirm that
all the products identified as being compliant to Directive 2002/95/EC conform to Directive 2011/65/EU.
Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as Halogen-Free follow Halogen-Free
requirements as per JEDEC JS709A standards. Please note that some Vishay documentation may still make reference
to the IEC 61249-2-21 definition. We confirm that all the products identified as being compliant to IEC 61249-2-21
conform to JEDEC JS709A standards.
Revision: 02-Oct-12
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Document Number: 91000