RCA-IF e3 Datasheet

RCA-IF e3
www.vishay.com
Vishay
Sulfur Resistant, Pulse Proof Thick Film Chip Resistors
FEATURES
• Superior resistance against sulfur atmosphere
(H2S), according to ASTM B809-95
• High pulse performance, up to 10 kW
• AEC-Q200 qualified
• Material categorization: for definitions of compliance
please see www.vishay.com/doc?99912
APPLICATIONS
• Automotive
The sulfur resistant pulse proof thick film chip resistors
series combines the capability to stand harsh environment
operation with high pulse load performance compared to
standard pulse proof resistors.
• Industrial
• Telecommunication
• Medical equipment
TECHNICAL SPECIFICATIONS
DESCRIPTION
Imperial size
Metric size code
RCA0402-IF
e3
RCA0603-IF
e3
RCA0805-IF
e3
RCA1206-IF
e3
RCA1210-IF
e3
RCA2010-IF
e3
RCA2512-IF
e3
0402
0603
0805
1206
1210
2010
2512
RR1005M
RR1608M
RR2012M
RR3216M
RR3225M
RR5025M
RR6332M
Resistance range
1 Ω to 100 kΩ
Resistance tolerance
± 10 %; ± 5 %
Temperature coefficient
Rated dissipation, P70
(1)
Operating voltage,
Umax. ACRMS/DC
± 200 ppm/K
0.063 W
0.1 W
0.125 W
0.25 W
0.5 W
0.75 W
1.0 W
50 V
75 V
150 V
200 V
200 V
400 V
500 V
300 V
300 V
300 V
Permissible film temperature,
155 °C
ϑF max. (1)
Operating temperature range
-55 °C to +155 °C
Max. resistance change at
P70 for resistance range,
|ΔR/R| after:
1000 h
≤ 1.0 %
8000 h
≤ 2.0 %
Permissible voltage against
ambient (insulation):
1 min, Uins
75 V
100 V
200 V
300 V
Note
(1) Please refer to APPLICATION INFORMATION below.
APPLICATION INFORMATION
When the resistor dissipates power, a temperature rise above the ambient temperature occurs, dependent on the thermal
resistance of the assembled resistor together with the printed circuit board. The rated dissipation applies only if the permitted
film temperature is not exceeded.
These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift
increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a
functional lifetime.
Revision: 19-Jan-16
Document Number: 20059
1
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TEMPERATURE COEFFICIENT AND RESISTANCE RANGE
TYPE / SIZE
TCR
RCA0402-IF e3
± 200 ppm/K
RCA0603-IF e3
± 200 ppm/K
RCA0805-IF e3
± 200 ppm/K
RCA1206-IF e3
± 200 ppm/K
RCA1210-IF e3
± 200 ppm/K
RCA2010-IF e3
± 200 ppm/K
RCA2512-IF e3
± 200 ppm/K
TOLERANCE
RESISTANCE
± 10 %
1 Ω to 100 kΩ
±5%
1 Ω to 100 kΩ
± 10 %
1 Ω to 100 kΩ
±5%
1 Ω to 100 kΩ
± 10 %
1 Ω to 100 kΩ
±5%
1 Ω to 100 kΩ
± 10 %
1 Ω to 100 kΩ
±5%
1 Ω to 100 kΩ
± 10 %
1 Ω to 100 kΩ
±5%
1 Ω to 100 kΩ
± 10 %
1 Ω to 100 kΩ
±5%
1 Ω to 100 kΩ
± 10 %
1 Ω to 100 kΩ
±5%
1 Ω to 100 kΩ
E-SERIES
E24
E24
E24
E24
E24
E24
E24
PACKAGING
TYPE / SIZE
RCA0402-IF e3
RCA0603-IF e3
RCA0805-IF e3
RCA1206-IF e3
RCA1210-IF e3
RCA2010-IF e3
RCA2512-IF e3
Revision: 19-Jan-16
CODE
QUANTITY
ED = ET7
10 000
EE = EF4
50 000
EI = ET2
5000
ED = ET3
10 000
EL = ET4
20 000
EE = ET8
50 000
EA = ET1
5000
EB = ET5
10 000
EC = ET6
20 000
PACKAGING STYLE
WIDTH
PITCH
2 mm
PACKAGING
DIMENSIONS
Ø 180 mm/7"
Ø 330 mm/13"
Ø 180 mm/7"
2 mm
Ø 180 mm/7"
Ø 285 mm/11.25"
Ø 330 mm/13"
Ø 180 mm/7"
4 mm
Paper tape acc. to
IEC 60286-3, Type 1a
Ø 285 mm/11.25"
Ø 330 mm/13"
8 mm
EA = ET1
5000
EB = ET5
10 000
EC = ET6
20 000
Ø 330 mm/13"
EA = ET1
5000
Ø 180 mm/7"
EB = ET5
10 000
EC = ET6
20 000
Ø 330 mm/13"
EA = ET1
5000
Ø 180 mm/7"
EB = ET5
10 000
EC = ET6
20 000
EF = E02
4000
EG = E67
2000
EH = E82
4000
Ø 180 mm/7"
4 mm
4 mm
4 mm
Ø 285 mm/11.25"
Ø 285 mm/11.25"
Ø 285 mm/11.25"
Ø 330 mm/13"
4 mm
Pressed tape acc. to
IEC 60286-3, Type 1b
12 mm
8 mm
4 mm
Ø 180 mm/7"
Ø 180 mm/7"
Document Number: 20059
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RCA-IF e3
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PART NUMBER AND PRODUCT DESCRIPTION
Part Number: RCA0805100RJNEAIF
R
C
A
0
8
0
5
1
0
0
R
J
N
E
A
I
F
TYPE / SIZE
RESISTANCE
TOLERANCE
TCR
PACKAGING
SPECIAL
RCA0402
RCA0603
RCA0805
RCA1206
RCA1210
RCA2010
RCA2512
R = decimal
K = thousand
J = ± 5.0 %
K = ± 10 %
N = ± 200 ppm/K
EA, EB,
EC, ED,
EE, EF,
EI, EH,
EG, EL
Up to 2 digits
IF = pulse proof
Product Description: RCA0805-IF 200 100R 5 % ET1 e3
RCA0805-IF
200
100R
5%
ET1
e3
TYPE / SIZE
TCR
RESISTANCE
TOLERANCE
PACKAGING
LEAD (Pb)-FREE
RCA0402-IF
RCA0603-IF
RCA0805-IF
RCA1206-IF
RCA1210-IF
RCA2010-IF
RCA2512-IF
± 200 ppm/K
1R = 1 Ω
10R = 10 Ω
10K = 10 kΩ
100K = 100 kΩ
±5%
± 10 %
ET1, ET2,
ET3, ET4,
ET5, ET6,
ET7, ET8,
EF4, E02,
E67
e3 = pure tin
termination finish
Revision: 19-Jan-16
Document Number: 20059
3
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DESCRIPTION
Production is strictly controlled and follows an extensive set
of instructions established for reproducibility. A cermet film
layer and a glass-over are deposited on a high grade (Al2O3)
ceramic substrate with its prepared inner contacts on both
sides. A special process is used to ensure resistor long term
operation in harsh environment (sulfur atmosphere). The
resistor elements are covered by a protective coating
designed for electrical, mechanical and climatic protection.
The terminations receive a final pure tin on nickel plating.
The result of the determined production is verified by an
extensive testing procedure on 100 % of the individual chip
resistors. Only accepted products are laid directly into the
tape in accordance with IEC 60286-3 Type 1a and
Type 1b (1).
ASSEMBLY
The resistors are suitable for processing on automatic SMD
assembly systems. They are suitable for automatic
soldering using wave, reflow or vapor phase as shown in
IEC 61760-1 (1). The encapsulation is resistant to all
cleaning solvents commonly used in the electronics
industry, including alcohols, esters and aqueous solutions.
The suitability of conformal coatings, potting compounds
and their processes, if applied, shall be qualified by
appropriate means to ensure the long-term stability of the
whole system.
The resistors are RoHS-compliant, the pure tin plating
provides
compatibility
with
lead
(Pb)-free
and
lead-containing soldering processes. Solderability is
specified for 2 years after production or requalification. The
permitted storage time is 20 years. The immunity of the
plating against tin whisker growth has been proven under
extensive testing.
Vishay
• The Global Automotive Declarable Substance List
(GADSL) (3)
• The REACH regulation (1907/2006/EC) and the related list
of substances with very high concern (SVHC) (4) for its
supply chain
The products do not contain any of the banned
substances as per IEC 62474, GADSL, or the SVHC list,
see www.vishay.com/how/leadfree.
Hence the products fully comply with the following
directives:
• 2000/53/EC End-of-Life Vehicle Directive (ELV) and
Annex II (ELV II)
• 2011/65/EU Restriction of the Use of Hazardous
Substances
Directive
(RoHS)
with
amendment
2015/863/EU
• 2012/19/EU Waste Electrical and Electronic Equipment
Directive (WEEE)
Vishay pursues the elimination of conflict minerals from its
supply chain, see the Conflict Minerals Policy at
www.vishay.com/doc?49037.
APPROVALS
The resistors are qualified according to AEC-Q200.
Where applicable, the resistors are tested in accordance
with EN 140401-802 which refers to EN 60115-1,
EN 60115-8 and the variety of environmental test
procedures of the IEC 60068 (1) series.
RELATED PRODUCTS
The D/CRCW-IF e3 series is designed for non-harsh
environment, pulse proof applications. For ordering
D/CRCW-IF e3 products please refer to latest edition of
datasheet www.vishay.com/doc?20024.
MATERIALS
Vishay acknowledges the following systems for the
regulation of hazardous substances:
• IEC 62474, Material Declaration for Products of and for the
Electrotechnical Industry, with the list of declarable
substances given therein (2)
Notes
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
(2) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474.
(3) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at
www.gadsl.org.
(4) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table.
Revision: 19-Jan-16
Document Number: 20059
4
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RCA-IF e3
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FUNCTIONAL PERFORMANCE
PERFORMANCE IN SULFUR-CONTAINING AMBIANCE
HUMID SULFUR VAPOR TEST
HUMID SULFUR VAPOR TEST
(Accelerated)
Reference specification
ASTM B809-95
ASTM B809-95
accelerated conditions
Test conditions
(temperature, humidity)
60 °C ± 2 °C
85 % ± 4 % RH
90 °C ± 2 °C
74 % ± 7 % RH
Sulfur (saturated vapor)
Sulfur (saturated vapor)
TEST NAME
Aggressive agent
Failure criteria in VI under magnification
No silver sulfide growth at the interface
No silver sulfide growth at the interface
between termination and protective overcoat. between termination and protective overcoat.
No signs of mechanical damage.
No signs of mechanical damage.
Failure criteria in electrical test
≤ (± 1 % R + 0.05 Ω)
≤ (± 1 % R + 0.05 Ω)
8000 h
1000 h
Time before failure
Maximum pulse dissipation as a function of the pulse duration, single pulse
10000
2512
2010
1210
1206
0805
0603
0402
10 000
1000
100
1000
1st line
2nd line
2 nd line
^
Pmax. - Pulse Load (W)
Axis Title
100 000
10
100
1
0.1
0.01
0.000001
10
0.00001
0.0001
0.001
0.01
0.1
1
10
100
ti - Pulse Duration (s)
2nd line
Maximum pulse load, single pulse; applicable if P → 0 and n ≤ 1000 and Û ≤ Û max.;
for permissible resistance change equivalent to 8000 h operation
Maximum pulse dissipation as a function of the pulse duration, continuous pulse loading
10000
2512
2010
1210
1206
0805
0603
0402
10 000
1000
100
1000
1st line
2nd line
2 nd line
^
Pmax. - Continuous Pulse Load (W)
Axis Title
100 000
10
100
1
0.1
0.01
0.000001
10
0.00001
0.0001
0.001
0.01
0.1
1
10
100
ti - Pulse Duration (s)
2nd line
Maximum pulse load, continuous pulses; applicable if P ≤ P (ϑamb) and Û ≤ Û max.;
for permissible resistance change equivalent to 8000 h operation
Revision: 19-Jan-16
Document Number: 20059
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Single-pulse high voltage overload test 1.2 μs / 50 μs EN 140000 4.27
10000
2512
2010
1210
1206
0805
0603
0402
1000
1000
1st line
2nd line
2nd line
Peak Voltage (V)
Axis Title
10 000
100
100
10
1
1
10
100
1000
10
10 000
100 000
Resistance Value (Ω)
2nd line
Pulse load rating in accordance to EN 60115-1, 4.27; 1.2 μs / 50 μs;
5 pulses at 12 s intervals; for permissible resistance change 1 %
Single-pulse high voltage overload test 10 μs / 700 μs EN 140000 4.27
10000
2512
2010
1210
1206
0805
0603
0402
1000
1000
1st line
2nd line
2nd line
Peak Voltage (V)
Axis Title
10 000
100
100
10
1
1
10
100
1000
10
10 000
100 000
Resistance Value (Ω)
2nd line
Pulse load rating in accordance to EN 60115-1, 4.27; 10 μs / 700 μs;
10 pulses at 1 min intervals; for permissible resistance change 1 %
Derating
70
10000
RCA2512-IF
RCA2010-IF
RCA1210-IF
RCA1206-IF
RCA0805-IF
RCA0603-IF
RCA0402-IF
1
0.8
1st line
2nd line
2nd line
P - Power Dissipation (W)
Axis Title
1.2
0.6
0.4
100
0.2
0
10
-50
Revision: 19-Jan-16
0
50
150
100
ϑamb - Ambient Temperature (°C)
2nd line
Document Number: 20059
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TESTS AND REQUIREMENTS
All executed tests are carried out in accordance with the
following specifications:
The testing also covers most of the requirements specified
by EIA/IS-703 and JIS-C-5201-1.
EN 60115-1, generic specification
The tests are carried out under standard atmospheric
conditions in accordance with IEC 60068-1, 4.3, whereupon
the following values are applied:
EN 60115-8
specification
(successor
of
EN
140400),
sectional
EN 140401-802, detail specification
Temperature: 15 °C to 35 °C
IEC 60068-2-xx, test methods
Relative humidity: 25 % to 75 %
The parameters stated in the Test Procedures and
Requirements table are based on the required tests
and permitted limits of EN 140401-802. The table presents
only the most important tests, for the full test schedule refer
to the documents listed above. However, some additional
tests and a number of improvements against those
minimum requirements have been included.
Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar).
A climatic category LCT / UCT / 56 is applied, defined by the
lower category temperature (LCT), the upper category
temperature (UCT), and the duration of exposure in the
damp heat, steady state test (56 days).
The components are mounted for testing on boards in
accordance with EN 60115-8, 2.4.2 unless otherwise
specified.
TEST PROCEDURES AND REQUIREMENTS
EN
60115-1
CLAUSE
IEC
60082-2 (1)
TEST
METHOD
PROCEDURE
REQUIREMENTS PERMISSIBLE
CHANGE (ΔR)
STABILITY CLASS 1 OR BETTER
TEST
Stability for product types:
RCA-IF e3
1 Ω to 100 kΩ
4.5
-
Resistance
-
± 5 %; ± 10 %
4.8
-
Temperature coefficient
(20 / -55 / 20) °C and
(20 / 155 / 20) °C
± 200 ppm/K
U = P 70 x R or U = Umax.
whichever is the less severe;
1.5 h on; 0.5 h off
4.25.1
-
Endurance at 70 °C
70 °C; 1000 h
± (1 % R + 0.05 Ω)
70 °C; 8000 h
± (2 % R + 0.1 Ω)
-
Endurance at upper
category temperature
155 °C; 1000 h
± (1 % R + 0.05 Ω)
4.24
78 (Cab)
Damp heat, steady state
(40 ± 2) °C; 56 days;
(93 ± 3) % RH
± (1 % R + 0.05 Ω)
4.37
67 (Cy)
Damp heat, steady state,
accelerated
(85 ± 2) °C;(85 ± 5) % RH
U = 0.1 x P 70 x R ≤ 100 V;
1000 h
± (1 % R + 0.05 Ω)
4.23
-
Climatic sequence:
-
4.23.2
2 (Bb)
Dry heat
125 °C; 16 h
4.23.3
30 (Db)
Damp heat, cyclic
55 °C; 24 h; ≥ 90 % RH; 1 cycle
4.23.4
1 (Ab)
Cold
-55 °C; 2 h
4.23.5
13 (M)
Low air pressure
8.5 kPa; 2 h; (25 ± 10) °C
4.23.6
30 (Db)
Damp heat, cyclic
55 °C; 24 h; ≥ 90 % RH;
5 cycles
4.23.7
-
DC load
U = P 70 x R ≤ Umax.; 1 min
1 (Aa)
Cold
-55 °C; 2 h
4.25.3
-
Revision: 19-Jan-16
± (1 % R + 0.05 Ω)
± (0.25 % R + 0.05 Ω)
Document Number: 20059
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TEST PROCEDURES AND REQUIREMENTS
EN
60115-1
CLAUSE
IEC
60082-2 (1)
TEST
METHOD
PROCEDURE
REQUIREMENTS PERMISSIBLE
CHANGE (ΔR)
STABILITY CLASS 1 OR BETTER
TEST
Stability for product types:
RCA-IF e3
1 Ω to 100 kΩ
4.19
14 (Na)
Rapid change
of temperature
30 min. at -55 °C and
30 min. at 125 °C
1000 cycles
± (1 % R + 0.05 Ω);
no visible damage
4.13
-
Short time overload
U = 2.5 x P 70 x R ≤ 2 x Umax.;
whichever is the less severe;
5s
± (2 % R + 0.05 Ω)
4.27
-
Single pulse high
voltage overload
U = 10 x P 70 x R ≤ 2 x Umax.;
whichever is the less severe;
10 pulses 10 μs / 700 μs
± (1 % R + 0.05 Ω)
4.39
-
Periodic electric overload
U = 15 x P 70 x R ≤ 2 x Umax.;
whichever is the less severe;
0.1 s on; 2.5 s off;
1000 cycles
± (1 % R + 0.05 Ω)
4.38
-
Electrostatic discharge
(human body model)
IEC 61340-3-1 (1);
3 pos. + 3 neg. discharges;
ESD voltage acc. to size
± (1 % R + 0.05 Ω)
6 (Fc)
Vibration, endurance
by sweeping
Endurance by sweeping;
10 HZ to 2000 Hz;
no resonance;
amplitude ≤ 1.5 mm or ≤ 200 m/s2;
7.5 h
± (0.25 % R + 0.05 Ω)
no visible damage
4.22
Solder bath method;
SnPb40;
non-activated flux;
(235 ± 5) °C, (2 ± 0.2) s
4.17
58 (Td)
Solderability
Solder bath method;
Sn96.5Ag3Cu0.5;
non-activated flux;
(245 ± 5) °C, (3 ± 0.3) s
Good tinning (≥ 95 % covered);
no visible damage
4.18
58 (Td)
Resistance to
soldering heat
Solder bath method
(260 ± 5) °C; (10 ± 1) s
± (0.25 % R + 0.05 Ω)
4.29
45 (XA)
Component solvent
resistance
Isopropyl alcohol +50 °C;
method 2
No visible damage
4.32
21 (Uu3)
Shear (adhesion)
RCA0402-IF e3: 9 N
RCA0603-IF to RCA2512-IF: 17.7 N
No visible damage
4.33
21 (Uu1)
Substrate bending
Depth 2 mm; 3 times
± (0.25 % R + 0.05 Ω)
no visible damage,
no open circuit in bent position
4.7
-
Voltage proof
U = 1.4 · Uins; 60 s
No flashover or breakdown
4.35
-
Flammability,
needle flame test
IEC 60695-11-5
10 s
(1);
No burning after 30 s
Note
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
Revision: 19-Jan-16
Document Number: 20059
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DIMENSIONS
DIMENSIONS AND MASS
L
(mm)
W
(mm)
H
(mm)
T1
(mm)
T2
(mm)
MASS
(mg)
RCA0402-IF e3
1.0 ± 0.05
0.5 ± 0.05
0.35 ± 0.05
0.25 ± 0.05
0.2 ± 0.10
0.65
RCA0603-IF e3
1.55 + 0.10 / - 0.05
0.85 ± 0.10
0.45 ± 0.05
0.3 ± 0.20
0.3 ± 0.20
2
RCA0805-IF e3
2.0 + 0.20 / - 0.10
1.25 ± 0.15
0.45 ± 0.05
0.3 + 0.20 / - 0.10
0.3 ± 0.20
5.5
RCA1206-IF e3
3.2 + 0.10 / - 0.20
1.6 ± 0.15
0.55 ± 0.10
0.45 ± 0.20
0.4 ± 0.20
10
RCA1210-IF e3
3.2 ± 0.20
2.5 ± 0.25
0.55 ± 0.05
0.45 ± 0.20
0.4 ± 0.20
16
RCA2010-IF e3
5.0 ± 0.15
2.5 ± 0.15
0.6 ± 0.10
0.6 ± 0.20
0.6 ± 0.20
25.5
RCA2512-IF e3
6.3 ± 0.20
3.15 ± 0.15
0.6 ± 0.10
0.6 ± 0.20
0.6 ± 0.20
40.5
TYPE
SOLDER PAD DIMENSIONS
X
G
Y
Z
RECOMMENDED SOLDER PAD DIMENSIONS
WAVE SOLDERING
TYPE
REFLOW SOLDERING
G
(mm)
Y
(mm)
X
(mm)
Z
(mm)
G
(mm)
Y
(mm)
X
(mm)
Z
(mm)
RCA0402-IF e3
-
-
-
-
0.45
0.6
0.6
1.65
RCA0603-IF e3
0.65
1.10
1.25
2.85
0.75
0.75
1.00
2.15
RCA0805-IF e3
0.90
1.30
1.60
3.50
1.00
0.95
1.45
2.90
RCA1206-IF e3
1.40
1.40
1.95
4.20
1.50
1.05
1.8
3.60
RCA1210-IF e3
1.80
1.45
2.95
4.70
1.70
1.10
2.80
4.90
RCA2010-IF e3
3.40
1.65
2.85
6.90
3.50
1.45
2.80
6.30
RCA2512-IF e3
4.6
1.60
3.65
8.70
4.75
1.45
3.5
7.60
Notes
• The given solder pad dimensions reflect the considerations for board design and assembly as outlined e.g in standards IEC 61188-5-x (1) or
in publication IPC-7351.
Still, the given solder pad dimensions will be found adequate for most general applications.
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
Revision: 19-Jan-16
Document Number: 20059
9
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Revision: 02-Oct-12
1
Document Number: 91000