RCA-AP e4 Datasheet

RCA-AP e4
www.vishay.com
Vishay
Robust Thick Film Chip Resistors for Conductive Gluing
FEATURES
• AgPd terminations for conductive gluing
• Superior resistance against sulfur atmosphere
(H2S), according to ASTM B809-95
• Reduced package
solderable products
footprint
compared
to
• Low parasitic capacitance and inductance compared to
standard products
• Advanced operating temperature (175 °C, 1000 h)
• AEC-Q200 qualified
The RCA-AP e4 robust thick film resistors series are
designed for conductive gluing technology. They are the
perfect choice for most fields of modern electronics where
reliability, stability and high density circuits are of major
concern.
Typical applications include automotive as well as industrial
systems.
• Material categorization: for definitions of compliance
please see www.vishay.com/doc?99912
APPLICATIONS
• Automotive
• Industrial
• Hybrid circuits
TECHNICAL SPECIFICATIONS
DESCRIPTION
RCA0603-AP e4
Imperial size
0603
Metric size code
RR1608M
Resistance range
1  to 10 M; jumper (0 )
Resistance tolerance
± 5 %; ± 1 %
Temperature coefficient
± 200 ppm/K; ± 100 ppm/K
Rated dissipation, P70 (1)
0.15 W
Operating voltage, Umax. ACRMS/DC
75 V
Permissible film temperature, F max. (1)
175 °C
Operating temperature range
-55 °C to +175 °C
Permissible voltage against ambient (insulation):
1 min, Uins
100 V
Notes
• An appropriate thermal resistance Rth has to be realized by adequate gluing connection and board material.
(1) Please refer to APPLICATION INFORMATION below.
APPLICATION INFORMATION
When the resistor dissipates power, a temperature rise above the ambient temperature occurs, dependent on the thermal
resistance of the assembled resistor together with the printed circuit board. The rated dissipation applies only if the permitted
film temperature is not exceeded.
These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift
increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a
functional lifetime.
Revision: 09-Mar-16
Document Number: 20062
1
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
RCA-AP e4
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MAXIMUM RESISTANCE CHANGE AT RATED DISSIPATION
OPERATION MODE
Rated dissipation, P70
STANDARD
POWER
P70
P70
P85
0.1 W
0.125 W
0.15 W
-55 °C to 125 °C
-55 °C to 155 °C
-55 °C to 175 °C
125 °C
155 °C
175 °C
RCA0603-AP e4
Operating temperature range
Permissible film temperature, F max.
1  to 10 M
RCA0603-AP e4
Max. resistance change at
P70 for resistance range,
|R/R| after:
ADVANCED TEMPERATURE
1000 h
0.5 %
1.0 %
2.0 %
8000 h
1.0 %
2.0 %
-
Notes
• The presented operation modes do not refer to different types of resistors, but actually show examples of different loads, that lead to
different film temperatures and different achievable load-life stability (drift) of the resistance value.
• An appropriate thermal resistance Rth has to be realized by adequate gluing connection and board material.
TEMPERATURE COEFFICIENT AND RESISTANCE RANGE
TYPE / SIZE
TCR
TOLERANCE
RESISTANCE
± 200 ppm/K
±5%
1  to 10 M
E24
± 200 ppm/K
±1%
1  to 9.76 
E24; E96
± 100 ppm/K
±1%
10  to 10 M
E24; E96
Jumper, Imax. = 1.0 A
 150 m
0
-
RCA0603-AP e4
E-SERIES
Note
• The temperature coefficient of resistance (TCR) is not specified for 0  jumpers.
PACKAGING
TYPE / SIZE
RCA0603-AP e4
CODE
QUANTITY
EI = ET2
5000
ED = ET3
10 000
EL = ET4
20 000
EE = ET8
50 000
EA = ET1
5000
EB = ET5
10 000
EC = ET6
20 000
PACKAGING STYLE
WIDTH
PITCH
PACKAGING DIMENSIONS
Ø 180 mm/7"
Ø 180 mm/7"
2 mm
Paper tape acc. to
IEC 60286-3, Type 1a
Ø 285 mm/11.25"
Ø 330 mm/13"
8 mm
Ø 180 mm/7"
4 mm
Ø 285 mm/11.25"
Ø 330 mm/13"
PART NUMBER AND PRODUCT DESCRIPTION
Part Number: RCA06031K00FKEBAP
Part Number: RCA06030000Z0EBAP
R
C
A
0
6
0
3
1
K
0
0
F
K
E
B
A
P
TYPE / SIZE
RESISTANCE
TOLERANCE
TCR
PACKAGING
SPECIAL
RCA0603
R = Decimal
K = Thousand
M = Million
0000 = jumper
F = ± 1.0 %
J = ± 5.0 %
Z = jumper
K = ± 100 ppm/K
N = ± 200 ppm/K
0 = jumper
EA, EB,
EC, ED,
EE, EI,
EL
Up to 3 digits
AP = AgPd
terminations
Product Description: RCA0603-AP 100 1K 1 % ET5 e4
Product Description: RCA0603-AP 0R0 ET5 e4
RCA0603-AP
100
1K
1%
ET1
e4
TYPE / SIZE
TCR
RESISTANCE
TOLERANCE
PACKAGING
LEAD (Pb)-FREE
RCA0603-AP
± 100 ppm/K
± 200 ppm/K
1R = 1 
1K = 1 k
10K = 10 k
1M0 = 1 M
0R0 = jumper
± 1.0 %
± 5.0 %
ET1, ET2,
ET3, ET4,
ET5, ET6,
ET7, ET8,
EF4
e4 = AgPd
termination finish
Revision: 09-Mar-16
Document Number: 20062
2
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
RCA-AP e4
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DESCRIPTION
Production is strictly controlled and follows an extensive set
of instructions established for reproducibility. A cermet film
layer and a glass-over are deposited on a high grade (Al2O3)
ceramic substrate. Specially designed AgPd contacts,
suitable for conductive gluing, are deposited on both sides.
A special laser is used to achieve the target value by
smoothly fine trimming the resistive layer without damaging
the ceramics. The resistor elements are covered by a
protective coating designed for electrical, mechanical and
climatic protection.
The result of the determined production is verified by an
extensive testing procedure on 100 % of the individual chip
resistors. Only accepted products are laid directly into the
tape in accordance with IEC 60286-3 Type 1a (1).
ASSEMBLY
The resistors are suitable for processing on automatic SMD
assembly systems. They are suitable for conductive gluing
technology. The encapsulation is resistant to all cleaning
solvents commonly used in the electronics industry,
including alcohols, esters and aqueous solutions. The
suitability of conformal coatings, potting compounds and
their processes, if applied, shall be qualified by appropriate
means to ensure the long-term stability of the whole system.
The resistors are RoHS-compliant.
Vishay
Vishay pursues the elimination of conflict minerals from its
supply chain, see the Conflict Minerals Policy at
www.vishay.com/doc?49037.
APPROVALS
The resistors are qualified according to AEC-Q200.
Where applicable, the resistors are tested in accordance
with EN 140401-802 which refers to EN 60115-1,
EN 60115-8 and the variety of environmental test
procedures of the IEC 60068 (1) series.
RELATED PRODUCTS
The D AP, CRCW-AP “Thick Film Rectangular Chip Resistor
for Conductive Gluing” is designed for standard operating
temperature range applications.
For ordering D AP, CRCW-AP please refer to latest edition
of the datasheet: www.vishay.com/doc?20038.
MATERIALS
Vishay acknowledges the following systems for the
regulation of hazardous substances:
• IEC 62474, Material Declaration for Products of and for the
Electrotechnical Industry, with the list of declarable
substances given therein (2)
• The Global Automotive Declarable Substance List
(GADSL) (3)
• The REACH regulation (1907/2006/EC) and the related list
of substances with very high concern (SVHC) (4) for its
supply chain
The products do not contain any of the banned
substances as per IEC 62474, GADSL, or the SVHC list,
see www.vishay.com/how/leadfree.
Hence the products fully comply with the following
directives:
• 2000/53/EC End-of-Life Vehicle Directive (ELV) and
Annex II (ELV II)
• 2011/65/EU Restriction of the Use of Hazardous
Substances
Directive
(RoHS)
with
amendment
2015/863/EU
• 2012/19/EU Waste Electrical and Electronic Equipment
Directive (WEEE)
Notes
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
(2) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474.
(3) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at
www.gadsl.org.
(4) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table.
Revision: 09-Mar-16
Document Number: 20062
3
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
RCA-AP e4
www.vishay.com
Vishay
FUNCTIONAL PERFORMANCE
PERFORMANCE IN SULFUR - CONTAINING AMBIANCE
HUMID SULFUR VAPOR TEST
HUMID SULFUR VAPOR TEST
(ACCELERATED)
Reference specification
ASTM B809-95
ASTM B809-95
(accelerated conditions)
Test conditions (temperature, humidity)
60 °C ± 2 °C
85 % ± 4 % RH
90 °C ± 2 °C
74 % ± 7 % RH
Sulfur (saturated vapor)
Sulfur (saturated vapor)
TEST NAME
Aggressive agent
Failure criteria in VI under magnification
No silver sulfide grow at the interface between No silver sulfide grow at the interface between
termination and protective overcoat.
termination and protective overcoat.
No signs of mechanical damage.
No signs of mechanical damage.
Failure criteria in electrical test
R  (1 % R + 0.05 )
R  (1 % R + 0.05 )
8000 h
1000 h
Time before failure
DERATING
85
10000
Advanced operation
0.15
Power operation
1000
1st line
2nd line
2nd line
P - Power Dissipation (W)
Axis Title 70
0.2
Standard operation
0.1
100
0.05
0
10
-50
0
50
150
100
170
ϑamb - Ambient Temperature (°C)
2nd line
TESTS AND REQUIREMENTS
All executed tests are carried out in accordance with the
following specifications:
EN 60115-1, generic specification
The tests are carried out under standard atmospheric
conditions in accordance with IEC 60068-1, 4.3, whereupon
the following values are applied:
EN 60115-8 (successor of EN 140400),
sectional specification
Temperature: 15 °C to 35 °C
EN 140401-802, detail specification
Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar).
IEC 60068-2-xx, test methods
A climatic category LCT / UCT / 56 is applied, defined by the
lower category temperature (LCT), the upper category
temperature (UCT), and the duration of exposure in the
damp heat, steady state test (56 days).
The parameters stated in the Test Procedures and
Requirements table are based on the required tests
and permitted limits of EN 140401-802. The table presents
only the most important tests, for the full test schedule refer
to the documents listed above. However, some additional
tests and a number of improvements against those
minimum requirements have been included.
Relative humidity: 25 % to 75 %
The testing also covers most of the requirements specified
by EIA/IS-703 and JIS-C-5201-1.
Revision: 09-Mar-16
Document Number: 20062
4
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
RCA-AP e4
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Vishay
TEST PROCEDURES AND REQUIREMENTS
EN
60115-1
CLAUSE
IEC
60082-2 (1)
TEST
METHOD
PROCEDURE
TEST
REQUIREMENTS PERMISSIBLE
CHANGE (R)
STABILITY CLASS 1 STABILITY CLASS 2
OR BETTER
OR BETTER
Stability for product types:
1  to 10 M
RCA-AP e4
4.5
-
4.8
-
Resistance
-
±1%
±5%
Temperature coefficient
(20 / -55 / 20) °C and
(20 / 155 / 20) °C
± 100 ppm/K
± 200 ppm/K
Endurance at 70 °C:
standard operation mode
4.25.1
-
Endurance at 70 °C:
power operation mode
Endurance at 85 °C:
advanced temperature
operation mode
4.25.3
-
Endurance at upper
category temperature
U = P 70 x R or U = Umax.
whichever is the less severe;
1.5 h on; 0.5 h off
70 °C; 1000 h
± (0.5 % R + 0.05 )
70 °C; 8000 h
± (1 % R + 0.1 )
U = P 70 x R or U = Umax.
whichever is the less severe;
1.5 h on; 0.5 h off
70 °C; 1000 h
± (1 % R + 0.05 )
70 °C; 8000 h
± (2 % R + 0.1 )
U = P 85 x R or U = Umax.
whichever is the less severe;
1.5 h on; 0.5 h off
85 °C; 1000 h
± (2 % R + 0.05 )
155 °C; 1000 h
± (1 % R + 0.05 )
175 °C; 1000 h
± (2 % R + 0.1 )
4.24
78 (Cab)
Damp heat, steady state
(40 ± 2) °C; 56 days;
(93 ± 3) % RH
4.37
67 (Cy)
Damp heat, steady state,
accelerated
power operation mode
(85 ± 2) °C; (85 ± 5) % RH
U = 0.1 x P 70 x R  100 V;
1000 h
4.23
-
Climatic sequence:
4.23.2
2 (Bb)
Dry heat
125 °C; 16 h
4.23.3
30 (Db)
Damp
55 °C; 24 h;  90 % RH; 1 cycle
4.23.4
1 (Ab)
Cold
LCT; 2 h
4.23.5
13 (M)
Low air pressure
8.5 kPa; 2 h; (25 ± 10) °C
4.23.6
30 (Db)
Damp heat, cyclic
55 °C; 24 h;  90 % RH;
5 cycles
± (1 % R + 0.05 )
± (2 % R + 0.1 )
± (2 % R + 0.1 )
± (1 % R + 0.05 )
± (2 % R + 0.1 )
-
DC load
U = P 70 x R  Umax.; 1 min
1 (Aa)
Cold
-55 °C; 2 h
± (0.25 % R + 0.05 ) ± (0.5 % R + 0.05 )
4.19
14 (Na)
Rapid change
of temperature
30 min. at -55 °C and
30 min. at 155 °C
1000 cycles
± (1 % R + 0.05 )
no visible damage
4.13
-
Short time overload
U = 2.5 x P 70 x R  2 x Umax.;
whichever is the less severe; 5 s;
power operation mode
± (2 % R + 0.05 )
4.27
-
Single pulse high voltage
overload
power operation mode
Severity no. 4:
U = 10 x P 70 x R
or U = 2 x Umax.;
whichever is the less severe;
10 pulses 10 μs/700 μs
± (2 % R + 0.1 )
no visible damage
4.39
-
Periodic electric overload
power operation mode
U = 15 x P 70 x R  2 x Umax.;
whichever is the less severe;
0.1 s on; 2.5 s off;
1000 cycles
± (2 % R + 0.05 )
no visible damage
4.23.7
-
Revision: 09-Mar-16
Document Number: 20062
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For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
RCA-AP e4
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Vishay
TEST PROCEDURES AND REQUIREMENTS
EN
60115-1
CLAUSE
IEC
60082-2 (1)
TEST
METHOD
REQUIREMENTS PERMISSIBLE
CHANGE (R)
PROCEDURE
STABILITY CLASS 1 STABILITY CLASS 2
OR BETTER
OR BETTER
TEST
Stability for product types:
1  to 10 M
RCA-AP e4
4.40
-
Electrostatic discharge
(human body model)
IEC 61340-3-1 (1);
3 pos. + 3 neg. discharges;
RCA0603-AP e4: 500 V
± (1 % R + 0.05 )
± (0.25 % R + 0.05 ) ± (0.5 % R + 0.05 )
no visible damage
no visible damage
4.22
6 (Fc)
Vibration
Endurance by sweeping;
10 Hz to 2000 Hz;
no resonance;
amplitude  1.5 mm or  200 m/s2;
7.5 h
4.29
45 (XA)
Component solvent
resistance
Isopropyl alcohol +50 °C;
method 2
No visible damage
4.32
21 (Uu3)
Shear
(adhesion)
RCA0603-AP e4: 17.7 N
No visible damage
4.33
21 (Uu1)
Substrate bending
Depth 2 mm; 3 times
± (1 % R + 0.05 )
no visible damage,
no open circuit in bent position
4.7
-
Voltage proof
U = 1.4 x Uins; 60 s
No flashover or breakdown
4.35
-
Flammability,
needle flame test
IEC 60695-11-5
10 s
(1);
No burning after 30 s
Note
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
DIMENSIONS
DIMENSIONS AND MASS
TYPE / SIZE
RCA0603-AP e4
Revision: 09-Mar-16
L
(mm)
W
(mm)
H
(mm)
T1
(mm)
T2
(mm)
T3
(mm)
H1 - H2
(μm)
MASS
(mg)
1.55 + 0.10 / - 0.05
0.85 ± 0.1
0.45 ± 0.05
0.05 ± 0.05
0.275 + 0.10 / - 0.05
0.1 ± 0.025
10 - 40
2
Document Number: 20062
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“Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other
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Statements regarding the suitability of products for certain types of applications are based on Vishay’s knowledge of typical
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about the suitability of products for a particular application. It is the customer’s responsibility to validate that a particular
product with the properties described in the product specification is suitable for use in a particular application. Parameters
provided in datasheets and/or specifications may vary in different applications and performance may vary over time. All
operating parameters, including typical parameters, must be validated for each customer application by the customer’s
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including but not limited to the warranty expressed therein.
Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining
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Material Category Policy
Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as RoHS-Compliant fulfill the
definitions and restrictions defined under Directive 2011/65/EU of The European Parliament and of the Council
of June 8, 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment
(EEE) - recast, unless otherwise specified as non-compliant.
Please note that some Vishay documentation may still make reference to RoHS Directive 2002/95/EC. We confirm that
all the products identified as being compliant to Directive 2002/95/EC conform to Directive 2011/65/EU.
Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as Halogen-Free follow Halogen-Free
requirements as per JEDEC JS709A standards. Please note that some Vishay documentation may still make reference
to the IEC 61249-2-21 definition. We confirm that all the products identified as being compliant to IEC 61249-2-21
conform to JEDEC JS709A standards.
Revision: 02-Oct-12
1
Document Number: 91000