RCL e3 Datasheet

RCL e3
www.vishay.com
Vishay Draloric
Long Side Termination Thick Film Chip Resistors
FEATURES
• Enhanced power rating
• Long side terminations
• Enhanced thermal cycling performance
• Pure tin solder contacts on Ni barrier layer,
provides compatibility with lead (Pb)­free and
lead containing soldering processes
• AEC-Q200 qualified
• Material categorization: for definitions of compliance
please see www.vishay.com/doc?99912
RCL e3 resistors series are the perfect choice for most fields
of power measurement electronics where reliability,
stability, power dissipation, and robust design is of major
concern.
APPLICATIONS
• Automotive
Typical applications include power electronics in automotive
and industrial appliances.
• Industrial
• Commercial
TECHNICAL SPECIFICATIONS
DESCRIPTION
RCL0406 e3
Imperial size
Metric size code
RCL0612 e3
RCL1020 e3
RCL1218 e3
RCL1225 e3
0406
0612
1020
1218
1225
RR1016M
RR1632M
RR2550M
RR3246M
RR3263M
1 Ω to 2.2 MΩ;
Jumper (0 Ω)
1 Ω to 1 MΩ;
Jumper (0 Ω)
1 Ω to 1 MΩ; Jumper (0 Ω)
Resistance range
Resistance tolerance
± 5 %; ± 1 %
Temperature coefficient
± 200 ppm/K; ± 100 ppm/K
Rated dissipation, P70 (1)
Operating voltage, Umax. ACRMS/DC
0.25 W
0.5 W
50 V
75 V
Permissible film temperature, ϑF max. (1)
1.0 W
1.0 W
2.0 W (2)
200 V
200 V
200 V
300 V
300 V
155 °C
Operating temperature range
-55 °C to +155 °C
Max. resistance change at P70
for resistance range, |ΔR/R| after:
1000 h
≤ 1.0 %
8000 h
≤ 2.0 %
Permissible voltage against ambient
(insulation):
1 min, Uins
100 V
100 V
300 V
Notes
(1) Please refer to APPLICATION INFORMATION below.
(2) Specified power rating requires dedicated mounting conditions to achieve the required thermal resistance.
APPLICATION INFORMATION
When the resistor dissipates power, a temperature rise above the ambient temperature occurs, dependent on the thermal
resistance of the assembled resistor together with the printed circuit board. The rated dissipation applies only if the permitted
film temperature is not exceeded.
These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift
increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a
functional lifetime.
Revision: 18-Dec-15
Document Number: 20046
1
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
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TEMPERATURE COEFFICIENT AND RESISTANCE RANGE
TYPE / SIZE
TCR
± 200 ppm/K
± 100 ppm/K
Jumper, Imax. = 4 A
± 200 ppm/K
± 100 ppm/K
Jumper, Imax. = 6 A
± 200 ppm/K
± 100 ppm/K
Jumper, Imax. = 10 A
± 200 ppm/K
± 100 ppm/K
Jumper, Imax. = 7 A
± 200 ppm/K
± 100 ppm/K
Jumper, Imax. = 12 A
RCL0406 e3
RCL0612 e3
RCL1020 e3
RCL1218 e3
RCL1225 e3
TOLERANCE
±5%
±1%
≤ 10 mΩ
±5%
±1%
≤ 10 mΩ
±5%
±1%
≤ 10 mΩ
±5%
±1%
≤ 20 mΩ
±5%
±1%
≤ 10 mΩ
RESISTANCE
1 Ω to 1 MΩ
1 Ω to 1 MΩ
0Ω
1 Ω to 1 MΩ
1 Ω to 1 MΩ
0Ω
1 Ω to 1 MΩ
1 Ω to 1 MΩ
0Ω
1 Ω to 2.2 MΩ
1 Ω to 2.2 MΩ
0Ω
1 Ω to 1 MΩ
1 Ω to 1 MΩ
0Ω
E-SERIES
E24
E24; E96
E24
E24; E96
E24
E24; E96
E24
E24; E96
E24
E24; E96
-
Note
• The temperature coefficient of resistance (TCR) is not specified for 0 Ω jumpers.
PACKAGING
TYPE / SIZE
RCL0406 e3
RCL0612 e3
RCL1020 e3
RCL1218 e3
RCL1225 e3
CODE
QUANTITY
EA = ET1
EB = ET5
EC = ET6
EA = ET1
EB = ET5
EC = ET6
EF = E02
EK = ET9
EG = E67
EH = E82
5000
10 000
20 000
5000
10 000
20 000
4000
4000
2000
4000
PACKAGING STYLE
WIDTH
PACKAGING
DIMENSIONS
Ø 180 mm/7"
Ø 285 mm/11.25"
Ø 330 mm/13"
Ø 180 mm/7"
Ø 285 mm/11.25"
Ø 330 mm/13"
PITCH
4 mm
Paper tape acc. to
IEC 60286-3, Type 1a
8 mm
4 mm
4 mm
Pressed tape acc. to
IEC 60286-3, Type 1b
12 mm
Ø 180 mm/7"
8 mm
4 mm
PART NUMBER AND PRODUCT DESCRIPTION
Part Number: RCL061210K0FKEA
Part Number: RCL06120000Z0EA
R
C
L
0
6
1
2
1
0
K
0
F
K
E
MODEL
RESISTANCE
TOLERANCE
TCR
PACKAGING
RCL0406
RCL0612
RCL1020
RCL1218
RCL1225
R = decimal
K = thousand
M = million
0000 = jumper
F=±1%
J=±5%
Z = jumper
K = ± 100 ppm/K
N = ± 200 ppm/K
0 = jumper
EA
EB
EC
EF
EG
EH
EK
A
Product Description: RCL0612 100 10K 1 % ET1 e3
Product Description: RCL0612 0R0 ET1 e3
RCL0612
100
10K
1%
ET1
e3
MODEL
TCR
RESISTANCE
TOLERANCE
PACKAGING
LEAD (Pb)-FREE
RCL0406
RCL0612
RCL1020
RCL1218
RCL1225
± 100 ppm/K
± 200 ppm/K
10R = 10 Ω
1K = 1 kΩ
10K = 10 kΩ
1M0 = 1 MΩ
0R0 = jumper
±1%
±5%
ET1
ET5
ET6
ET9
E02
E67
E82
e3 = pure tin
termination
finish
Revision: 18-Dec-15
Document Number: 20046
2
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
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RCL e3
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DESCRIPTION
Production is strictly controlled and follows an extensive set
of instructions established for reproducibility. A cermet film
layer and a glass-over are deposited on a high grade (Al2O3)
ceramic substrate with its prepared inner contacts on both
sides. A special laser is used to achieve the target value by
smoothly fine trimming the resistive layer without damaging
the ceramics. The resistor elements are covered by a
protective coating designed for electrical, mechanical and
climatic protection. The terminations receive a final pure tin
on nickel plating.
The result of the determined production is verified by an
extensive testing procedure on 100 % of the individual chip
resistors. Only accepted products are laid directly into
the tape in accordance with IEC 60286-3 Type 1a and
Type 1b (1).
Vishay Draloric
The products do not contain any of the banned
substances as per IEC 62474, GADSL, or the SVHC list,
see www.vishay.com/how/leadfree.
Hence the products fully comply with the following
directives:
• 2000/53/EC End-of-Life Vehicle Directive (ELV) and
Annex II (ELV II)
• 2011/65/EU Restriction of the Use of Hazardous
Substances
Directive
(RoHS)
with
amendment
2015/863/EU
• 2012/19/EU Waste Electrical and Electronic Equipment
Directive (WEEE)
Vishay pursues the elimination of conflict minerals from its
supply chain, see the Conflict Minerals Policy at
www.vishay.com/doc?49037.
ASSEMBLY
APPROVALS
The resistors are suitable for processing on automatic SMD
assembly systems. They are suitable for automatic
soldering using wave, reflow or vapor phase as shown in
IEC 61760-1 (1). The encapsulation is resistant to all
cleaning solvents commonly used in the electronics
industry, including alcohols, esters and aqueous solutions.
The suitability of conformal coatings, potting compounds
and their processes, if applied, shall be qualified by
appropriate means to ensure the long-term stability of the
whole system.
The resistors are qualified according to AEC-Q200.
Where applicable, the resistors are tested in accordance
with EN 140401-802 which refers to EN 60115-1,
EN 60115-8 and the variety of environmental test
procedures of the IEC 60068 (1) series.
The resistors are RoHS-compliant, the pure tin plating
provides
compatibility
with
lead
(Pb)-free
and
lead-containing soldering processes. Solderability is
specified for 2 years after production or requalification. The
permitted storage time is 20 years. The immunity of the
plating against tin whisker growth has been proven under
extensive testing.
RELATED PRODUCTS
The RCA-LS e3, Sulfur Resistant, Long Side Termination
Thick Film Chip Resistors series is designed for harsh
environment applications. For ordering RCA-LS e3 products
please refer to latest edition of datasheet,
www.vishay.com/doc?20060.
MATERIALS
Vishay acknowledges the following systems for the
regulation of hazardous substances:
• IEC 62474, Material Declaration for Products of and for the
Electrotechnical Industry, with the list of declarable
substances given therein (2)
• The Global Automotive Declarable Substance List
(GADSL) (3)
• The REACH regulation (1907/2006/EC) and the related list
of substances with very high concern (SVHC) (4) for its
supply chain
Notes
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
(2) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474.
(3) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at
www.gadsl.org.
(4) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table.
Revision: 18-Dec-15
Document Number: 20046
3
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
RCL e3
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FUNCTIONAL PERFORMANCE
Single Pulse
10000
1225
1218
1020 in work
0612
0406
100
1000
10
1st line
2nd line
2 nd line
^
Pmax. - Pulse Load (W)
Axis Title
1000
1
100
0.1
0.01
0.000001
10
0.00001
0.0001
0.001
0.01
0.1
1
10
100
ti - Pulse Duration (s)
2nd line
Maximum pulse load, single pulse; applicable if P → 0 and n < 1000 and Û ≤ Û max.;
for permissible resistance change equivalent to 8000 h operation
Continuous Pulse
10000
1225
1218
1020 in work
0612
0406
100
1000
10
1st line
2nd line
2 nd line
^
Pmax. - Continuous Pulse Load (W)
Axis Title
1000
1
100
0.1
0.01
0.000001
10
0.00001
0.0001
0.001
0.01
0.1
1
10
100
ti - Pulse Duration (s)
2nd line
Maximum pulse load, continuous pulses; applicable if P ≤ P (ϑamb) and Û ≤ Û max.;
for permissible resistance change equivalent to 8000 h operation
Pulse Voltage
10000
1020, 1218, 1225
700
600
1000
500
1st line
2nd line
2 nd line
^
Umax. - Pulse Voltage (V)
Axis Title
800
400
300
0612
200
0406
100
100
0
0.000001
10
0.00001
0.0001
0.001
0.01
0.1
1
10
ti - Pulse Duration (s)
2nd line
Maximum pulse voltage, single and continuous pulses; applicable if P̂ ≤ P̂ max.;
for permissible resistance change equivalent to 8000 h operation
Revision: 18-Dec-15
Document Number: 20046
4
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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
RCL e3
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Vishay Draloric
Derating
70
10000
RCL1225
2
1000
1.5
1st line
2nd line
2nd line
P - Power Dissipation (W)
Axis Title
2.5
RCL1020, RCL1218
1
100
RCL0612
0.5
RCL0406
0
-50
0
50
100
150
10
ϑamb - Ambient Temperature (°C)
2nd line
Revision: 18-Dec-15
Document Number: 20046
5
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TESTS AND REQUIREMENTS
All executed tests are carried out in accordance with the
following specifications:
The testing also covers most of the requirements specified
by EIA/IS-703 and JIS-C-5201-1.
EN 60115-1, generic specification
EN 60115-8 (successor of EN 140400),
sectional specification
The tests are carried out under standard atmospheric
conditions in accordance with IEC 60068-1, 4.3, whereupon
the following values are applied:
EN 140401-802, detail specification
Temperature: 15 °C to 35 °C
IEC 60068-2-xx, test methods
Relative humidity: 25 % to 75 %
The parameters stated in the Test Procedures and
Requirements table are based on the required tests
and permitted limits of EN 140401-802. The table presents
only the most important tests, for the full test schedule refer
to the documents listed above. However, some additional
tests and a number of improvements against those
minimum requirements have been included.
Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar).
TEST PROCEDURES AND REQUIREMENTS
IEC
EN 60115-1 60068-2 (1)
CLAUSE
TEST
METHOD
TEST
REQUIREMENTS
PERMISSIBLE CHANGE (ΔR)
PROCEDURE
Stability for product types:
STABILITY CLASS 1
OR BETTER
1 Ω to 2.2 MΩ
RCL e3
4.5
4.8
4.25.1
STABILITY CLASS 2
OR BETTER
-
Resistance
-
±1%
±5%
-
Temperature
coefficient
(20 / -55 / 20) °C and
(20 / 155 / 20) °C
± 100 ppm/K
± 200 ppm/K
Endurance at 70 °C
U = P 70 x R or U = Umax.;
whichever is the less severe;
1.5 h on; 0.5 h off
-
70 °C; 1000 h
± (1 % R + 0.05 Ω)
± (2 % R + 0.1 Ω)
70 °C; 8000 h
± (2 % R + 0.1 Ω)
± (4 % R + 0.1 Ω)
-
Endurance at
upper category
temperature
155 °C, 1000 h
± (1 % R + 0.05 Ω)
± (2 % R + 0.1 Ω)
4.24
78 (Cab)
Damp heat,
steady state
(40 ± 2) °C; 56 days;
(93 ± 3) % RH;
4.37
67 (Cy)
Damp heat,
steady state,
accelerated
(85 ± 2) °C; (85 ± 5) % RH;
U = 0.1 x P 70 x R ≤ 100 V;
1000 h
4.25.3
-
Climatic sequence:
-
4.23.2
4.23
2 (Bb)
dry heat
125 °C; 16 h
4.23.3
30 (Db)
damp heat, cyclic
55 °C; 24 h; ≥ 90 % RH;
1 cycle
4.23.4
1 (Ab)
cold
-55 °C; 2 h
4.23.5
13 (M)
low air pressure
8.5 kPa; 2 h; (25 ± 10) °C
4.23.6
30 (Db)
damp heat, cyclic
55 °C; 24 h;
≥ 90 % RH;
5 cycles
-
DC load
1 (Aa)
Cold
-55 °C; 2 h
Rapid change of
temperature
30 min at -55 °C and
30 min at 125 °C;
1000 cycles
4.23.7
4.19
14 (Na)
Revision: 18-Dec-15
U=
± (1 % R + 0.05 Ω)
± (1 % R + 0.05 Ω)
± (2 % R + 0.1 Ω)
± (1 % R + 0.05 Ω)
± (2 % R + 0.1 Ω)
± (0.25 % R + 0.05 Ω)
± (0.5 % R + 0.05 Ω)
P 70 x R ≤ Umax.; 1 min
± (1 % R + 0.05 Ω)
no visible damage
Document Number: 20046
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TEST PROCEDURES AND REQUIREMENTS
IEC
EN 60115-1 60068-2 (1)
CLAUSE
TEST
METHOD
TEST
REQUIREMENTS
PERMISSIBLE CHANGE (ΔR)
PROCEDURE
Stability for product types:
RCL e3
STABILITY CLASS 1
OR BETTER
STABILITY CLASS 2
OR BETTER
1 Ω to 2.2 MΩ
-
Short time overload
U = 2.5 x P 70 x R ≤ 2 x Umax.;
whichever is the less severe;
5s
-
Single pulse high
voltage overload
Severity no. 4:
U = 10 x P 70 x R or
U = 2 x Umax.;
whichever is the less severe;
10 pulses 10 μs/700 μs
4.39
-
Periodic electric
overload
15 x P 70 x R or
U = 2 x Umax.;
whichever is the less severe;
0.1 s on; 2.5 s off;
1000 cycles
± (1 % R + 0.05 Ω)
no visible damage
4.40
-
Electrostatic
discharge
(human body model)
IEC 61340-3-1 (1);
3 pos. + 3 neg. discharges;
ESD voltage acc. to the size
± (1 % R + 0.05 Ω)
Vibration
Endurance by sweeping;
10 Hz to 2000 Hz;
no resonance;
amplitude ≤ 1.5 mm or
≤ 200 m/s2;
7.5 h
4.13
4.27
± (2 % R + 0.05 Ω)
± (1 % R + 0.05 Ω)
no visible damage
U=
4.22
6 (Fc)
Solder bath method;
Sn60Pb40
non-activated flux;
(235 ± 5) °C;
(2 ± 0.2) s
± (0.25 % R + 0.05 Ω)
no visible damage
± (0.5 % R + 0.05 Ω)
no visible damage
Good tinning (≥ 95 % covered)
no visible damage
4.17
58 (Td)
Solderability
4.18
58 (Td)
Resistance to
soldering heat
Solder bath method
(260 ± 5) °C;
(10 ± 1) s
4.29
45 (XA)
Component solvent
resistance
Isopropyl alcohol;
+50 °C; method 2
No visible damage
4.32
21 (Uu3)
Shear
(adhesion)
17.7 N
No visible damage
4.33
21 (Uu1)
Substrate bending
Depth 2 mm;
3 times
± (0.25 % R + 0.05 Ω)
no visible damage, no open circuit in bent position
4.7
-
Voltage proof
U = 1.4 x Uins; 60 s
No flashover or breakdown
-
Flammability,
needle flame test
IEC 60695-11-5 (1);
10 s
No burning after 30 s
4.35
Solder bath method;
Sn96.5Ag3Cu0.5
non-activated flux;
(245 ± 5) °C;
(3 ± 0.3) s
± (0.25 % R + 0.05 Ω)
± (0.5 % R + 0.05 Ω)
Note
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
Revision: 18-Dec-15
Document Number: 20046
7
For technical questions, contact: [email protected]
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DIMENSIONS
T2
L
H
W
T1
DIMENSIONS AND MASS
TYPE / SIZE
L
(mm)
W
(mm)
H
(mm)
T1
(mm)
T2
(mm)
MASS
(mg)
RCL0406 e3
1.0 ± 0.10
1.6 ± 0.10
0.35 ± 0.10
0.2 +0.10 / -0.15
0.2 ± 0.10
2
RCL0612 e3
1.6 ± 0.20
3.2 ± 0.20
0.55 ± 0.10
0.35 ± 0.15
0.25 ± 0.15
11
RCL1020 e3
2.5 ± 0.20
5.0 ± 0.20
0.55 ± 0.10
0.38 ± 0.15
0.25 ± 0.15
25.5
RCL1218 e3
3.2 +0.10 / -0.20
4.6 ± 0.15
0.55 ± 0.05
0.45 ± 0.20
0.4 ± 0.20
29.5
RCL1225 e3
3.2 ± 0.20
6.3 ± 0.20
0.70 ± 0.10
0.8 ± 0.20
0.4 ± 0.20
55
SOLDER PAD DIMENSIONS
X
G
Y
Z
RECOMMENDED SOLDER PAD DIMENSIONS
WAVE SOLDERING
REFLOW SOLDERING
TYPE / SIZE
G
(mm)
Y
(mm)
X
(mm)
Z
(mm)
G
(mm)
Y
(mm)
X
(mm)
Z
(mm)
RCL0406 e3
0.30
0.80
1.95
1.90
0.35
0.60
1.75
1.55
RCL0612 e3
0.50
1.20
3.70
2.90
0.60
1.00
3.50
2.60
RCL1020 e3
1.30
1.25
5.50
3.80
1.30
1.10
5.25
3.50
RCL1218 e3
1.80
1.30
5.10
4.40
1.90
1.10
4.90
4.90
RCL1225 e3
1.10
1.80
6.80
4.70
1.20
1.60
6.60
4.40
Notes
• The given solder pad dimensions reflect the considerations for board design and assembly as outlined e.g in standards IEC 61188-5-x (1) or
in publication IPC-7351.
Still, the given solder pad dimensions will be found adequate for most general applications.
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
Revision: 18-Dec-15
Document Number: 20046
8
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
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Disclaimer
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RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE.
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“Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other
disclosure relating to any product.
Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or
the continuing production of any product. To the maximum extent permitted by applicable law, Vishay disclaims (i) any and all
liability arising out of the application or use of any product, (ii) any and all liability, including without limitation special,
consequential or incidental damages, and (iii) any and all implied warranties, including warranties of fitness for particular
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Statements regarding the suitability of products for certain types of applications are based on Vishay’s knowledge of typical
requirements that are often placed on Vishay products in generic applications. Such statements are not binding statements
about the suitability of products for a particular application. It is the customer’s responsibility to validate that a particular
product with the properties described in the product specification is suitable for use in a particular application. Parameters
provided in datasheets and/or specifications may vary in different applications and performance may vary over time. All
operating parameters, including typical parameters, must be validated for each customer application by the customer’s
technical experts. Product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase,
including but not limited to the warranty expressed therein.
Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining
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any conduct of Vishay. Product names and markings noted herein may be trademarks of their respective owners.
Material Category Policy
Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as RoHS-Compliant fulfill the
definitions and restrictions defined under Directive 2011/65/EU of The European Parliament and of the Council
of June 8, 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment
(EEE) - recast, unless otherwise specified as non-compliant.
Please note that some Vishay documentation may still make reference to RoHS Directive 2002/95/EC. We confirm that
all the products identified as being compliant to Directive 2002/95/EC conform to Directive 2011/65/EU.
Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as Halogen-Free follow Halogen-Free
requirements as per JEDEC JS709A standards. Please note that some Vishay documentation may still make reference
to the IEC 61249-2-21 definition. We confirm that all the products identified as being compliant to IEC 61249-2-21
conform to JEDEC JS709A standards.
Revision: 02-Oct-12
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Document Number: 91000