RCA-LS e3 Datasheet

RCA-LS e3
www.vishay.com
Vishay Draloric
Sulfur Resistant, Long Side Termination Thick Film Chip Resistors
FEATURES
• Superior resistance against sulfur atmosphere
(H2S), according to ASTM B809-95
• Enhanced power rating
• Long side terminations
• Enhanced thermal cycling performance
• AEC-Q200 qualified
• Material categorization: for definitions of compliance
please see www.vishay.com/doc?99912
The sulfur resistant, long side termination thick film chip
resistors series combines the capability to stand harsh
environment operation with enhanced power rating
performance compared to standard long side termination
resistors.
APPLICATIONS
• Automotive
• Industrial
• Commercial
TECHNICAL SPECIFICATIONS
DESCRIPTION
Imperial size
Metric size code
RCA0406-LS e3
RCA0612-LS e3
RCA1020-LS e3
RCA1218-LS e3
RCA1225-LS e3
0406
0612
1020
1218
1225
RR1016M
RR1632M
RR2550M
RR3246M
RR3263M
1  to 2.2 M;
Jumper (0 )
1  to 1 M;
Jumper (0 )
1  to 1 M; Jumper (0 )
Resistance range
Resistance tolerance
± 5 %; ± 1 %
Temperature coefficient
± 200 ppm/K; ± 100 ppm/K
Rated dissipation, P70 (1)
Operating voltage, Umax. ACRMS/DC
0.25 W
0.5 W
1.0 W
1.0 W
2.0 W (2)
50 V
75 V
200 V
200 V
200 V
300 V
300 V
Permissible film temperature, F max. (1)
155 °C
Operating temperature range
-55 °C to +155 °C
Max. resistance change at P70
for resistance range, |R/R| after:
1000 h
 1.0 %
8000 h
 2.0 %
Permissible voltage against ambient
(insulation):
1 min, Uins
100 V
100 V
300 V
Notes
(1) Please refer to APPLICATION INFORMATION below.
(2) Specified power rating requires dedicated mounting conditions to achieve the required thermal resistance.
APPLICATION INFORMATION
When the resistor dissipates power, a temperature rise above the ambient temperature occurs, dependent on the thermal
resistance of the assembled resistor together with the printed circuit board. The rated dissipation applies only if the permitted
film temperature is not exceeded.
These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift
increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a
functional lifetime.
Revision: 02-Feb-16
Document Number: 20060
1
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TEMPERATURE COEFFICIENT AND RESISTANCE RANGE
TYPE / SIZE
RCA0406-LS e3
RCA0612-LS e3
RCA1020-LS e3
RCA1218-LS e3
RCA1225-LS e3
TCR
TOLERANCE
RESISTANCE
E-SERIES
± 200 ppm/K
±5%
1  to 1 M
E24
± 100 ppm/K
±1%
1  to 1 M
E24; E96
Jumper, Imax. = 4 A
 10 m
0
-
± 200 ppm/K
±5%
1  to 1 M
E24
± 100 ppm/K
±1%
1  to 1 M
E24; E96
Jumper, Imax. = 6 A
 10 m
0
-
± 200 ppm/K
±5%
1  to 1 M
E24
± 100 ppm/K
±1%
1  to 1 M
E24; E96
Jumper, Imax. = 10 A
 10 m
0
-
± 200 ppm/K
±5%
1  to 2.2 M
E24
± 100 ppm/K
±1%
1  to 2.2 M
E24; E96
Jumper, Imax. = 7 A
 20 m
0
-
± 200 ppm/K
±5%
1  to 1 M
E24
± 100 ppm/K
±1%
1  to 1 M
E24; E96
Jumper, Imax. = 12 A
 10 m
0
-
Note
• The temperature coefficient of resistance (TCR) is not specified for 0  jumpers.
PACKAGING
TYPE / SIZE
RCA0406-LS e3
CODE
QUANTITY
EA = ET1
5000
EB = ET5
10 000
EC = ET6
20 000
EA = ET1
5000
EB = ET5
10 000
EC = ET6
20 000
RCA1020-LS e3
EF = E02
4000
RCA1218-LS e3
EK = ET9
4000
EG = E67
2000
EH = E82
4000
RCA0612-LS e3
PACKAGING STYLE
WIDTH
PITCH
PACKAGING
DIMENSIONS
Ø 180 mm/7"
4 mm
Paper tape acc. to
IEC 60286-3, Type 1a
Ø 285 mm/11.25"
Ø 330 mm/13"
8 mm
Ø 180 mm/7"
4 mm
Ø 285 mm/11.25"
Ø 330 mm/13"
4 mm
Pressed tape acc. to
IEC 60286-3, Type 1b
12 mm
Ø 180 mm/7"
8 mm
RCA1225-LS e3
Revision: 02-Feb-16
4 mm
Document Number: 20060
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RCA-LS e3
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PART NUMBER AND PRODUCT DESCRIPTION
Part Number: RCA061210K0FKEALS
Part Number: RCA06120000Z0EALS
R
C
A
0
6
1
2
1
0
K
0
F
K
E
A
L
S
TYPE / SIZE
VALUE
TOLERANCE
TCR
PACKAGING
SPECIAL
RCA0406
RCA0612
RCA1020
RCA1218
RCA1225
R = decimal
K = thousand
M = million
0000 = jumper
F=±1%
J=±5%
Z = jumper
K = ± 100 ppm/K
N = ± 200 ppm/K
0 = jumper
EA
EB
EC
EF
EG
EH
EK
Up to 2 digits
LS = long side
termination
Product Description: RCA0612-LS 100 10K 1 % ET1 e3
Product Description: RCA0612-LS 0R0 ET1 e3
RCA0612-LS
100
10K
1%
ET1
e3
TYPE / SIZE
TCR
RESISTANCE
TOLERANCE
PACKAGING
LEAD (Pb)-FREE
RCA0406-LS
RCA0612-LS
RCA1020-LS
RCA1218-LS
RCA1225-LS
± 100 ppm/K
± 200 ppm/K
10R = 10 
1K = 10 
10K = 10 k
1M0 = 1 M
0R0 = jumper
±1%
±5%
ET1, ET5,
ET6, ET9,
E02, E67,
E82
e3 = pure tin
termination
finish
Revision: 02-Feb-16
Document Number: 20060
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RCA-LS e3
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DESCRIPTION
Production is strictly controlled and follows an extensive set
of instructions established for reproducibility. A cermet film
layer and a glass-over are deposited on a high grade (Al2O3)
ceramic substrate with its prepared inner contacts on both
sides. A special laser is used to achieve the target value by
smoothly fine trimming the resistive layer without damaging
the ceramics. A special process is used to ensure
resistor long term operation in harsh environment (sulfur
atmosphere). The resistor elements are covered by a
protective coating designed for electrical, mechanical and
climatic protection. The terminations receive a final pure tin
on nickel plating.
The result of the determined production is verified by an
extensive testing procedure on 100 % of the individual chip
resistors. Only accepted products are laid directly into the
tape in accordance with IEC 60286-3 Type 1a and
Type 1b (1).
Vishay Draloric
The products do not contain any of the banned
substances as per IEC 62474, GADSL, or the SVHC list,
see www.vishay.com/how/leadfree.
Hence the products fully comply with the following
directives:
• 2000/53/EC End-of-Life Vehicle Directive (ELV) and
Annex II (ELV II)
• 2011/65/EU Restriction of the Use of Hazardous
Substances
Directive
(RoHS)
with
amendment
2015/863/EU
• 2012/19/EU Waste Electrical and Electronic Equipment
Directive (WEEE)
Vishay pursues the elimination of conflict minerals from its
supply chain, see the Conflict Minerals Policy at
www.vishay.com/doc?49037.
APPROVALS
The resistors are qualified according to AEC-Q200.
ASSEMBLY
The resistors are suitable for processing on automatic SMD
assembly systems. They are suitable for automatic
soldering using wave, reflow or vapor phase as shown in
IEC 61760-1 (1). The encapsulation is resistant to all
cleaning solvents commonly used in the electronics
industry, including alcohols, esters and aqueous solutions.
The suitability of conformal coatings, potting compounds
and their processes, if applied, shall be qualified by
appropriate means to ensure the long-term stability of the
whole system.
Where applicable, the resistors are tested in accordance
with EN 140401-802 which refers to EN 60115-1,
EN 60115-8 and the variety of environmental test
procedures of the IEC 60068 (1) series.
RELATED PRODUCTS
The RCL e3 series is not designed for sulfur-containing
environment applications. For ordering RCL e3 products
please
refer
to
latest
edition
of
datasheet:
www.vishay.com/doc?20046
The resistors are RoHS compliant, the pure tin plating
provides
compatibility
with
lead
(Pb)-free
and
lead-containing soldering processes. Solderability is
specified for 2 years after production or requalification. The
permitted storage time is 20 years. The immunity of the
plating against tin whisker growth has been proven under
extensive testing.
MATERIALS
Vishay acknowledges the following systems for the
regulation of hazardous substances:
• IEC 62474, Material Declaration for Products of and for the
Electrotechnical Industry, with the list of declarable
substances given therein (2)
• The Global Automotive Declarable Substance List
(GADSL) (3)
• The REACH regulation (1907/2006/EC) and the related list
of substances with very high concern (SVHC) (4) for its
supply chain
Notes
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
(2) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474.
(3) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at
www.gadsl.org.
(4) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table.
Revision: 02-Feb-16
Document Number: 20060
4
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RCA-LS e3
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Vishay Draloric
FUNCTIONAL PERFORMANCE
PERFORMANCE IN SULFUR-CONTAINING AMBIANCE
HUMID SULFUR VAPOR TEST
HUMID SULFUR VAPOR TEST
(Accelerated)
Reference specification
ASTM B809-95
ASTM B809-95
accelerated conditions
Test conditions
(temperature, humidity)
60 °C ± 2 °C
85 % ± 4 % RH
90 °C ± 2 °C
74 % ± 7 % RH
Sulfur (saturated vapor)
Sulfur (saturated vapor)
TEST NAME
Aggressive agent
No silver sulfide growth at the interface
No silver sulfide growth at the interface
between termination and protective overcoat. between termination and protective overcoat.
No signs of mechanical damage.
No signs of mechanical damage.
Failure criteria in VI under magnification
Failure criteria in electrical test
Time before failure
 (± 1 % R + 0.05 )
 (± 1 % R + 0.05 )
8000 h
1000 h
Single Pulse
10000
1225
1218
1020 in work
0612
0406
100
1000
10
1st line
2nd line
2 nd line
^
Pmax. - Pulse Load (W)
Axis Title
1000
1
100
0.1
0.01
0.000001
10
0.00001
0.0001
0.001
0.01
0.1
1
10
100
ti - Pulse Duration (s)
2nd line
Maximum pulse load, single pulse; applicable if P  0 and n < 1000 and Û  Û max.;
for permissible resistance change equivalent to 8000 h operation
Continuous Pulse
10000
1225
1218
1020 in work
0612
0406
100
1000
10
1st line
2nd line
2 nd line
^
Pmax. - Continuous Pulse Load (W)
Axis Title
1000
1
100
0.1
0.01
0.000001
10
0.00001
0.0001
0.001
0.01
0.1
1
10
100
ti - Pulse Duration (s)
2nd line
Maximum pulse load, continuous pulses; applicable if P  P (amb) and Û  Û max.;
for permissible resistance change equivalent to 8000 h operation
Revision: 02-Feb-16
Document Number: 20060
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Pulse Voltage
10000
1020, 1218, 1225
700
600
1000
500
1st line
2nd line
2 nd line
^
Umax. - Pulse Voltage (V)
Axis Title
800
400
300
0612
200
0406
100
100
0
0.000001
10
0.00001
0.0001
0.001
0.01
0.1
1
10
ti - Pulse Duration (s)
2nd line
Maximum pulse voltage, single and continuous pulses; applicable if P̂  P̂ max.;
for permissible resistance change equivalent to 8000 h operation
Derating
70
10000
RCL1225
2
1000
1.5
1st line
2nd line
2nd line
P - Power Dissipation (W)
Axis Title
2.5
RCL1020, RCL1218
1
100
RCL0612
0.5
RCL0406
0
-50
0
50
100
150
10
ϑamb - Ambient Temperature (°C)
2nd line
Revision: 02-Feb-16
Document Number: 20060
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TESTS AND REQUIREMENTS
All executed tests are carried out in accordance with the
following specifications:
The testing also covers most of the requirements specified
by EIA/IS-703 and JIS-C-5201-1.
EN 60115-1, generic specification
EN 60115-8 (successor of EN 140400), sectional
specification
The tests are carried out under standard atmospheric
conditions in accordance with IEC 60068-1, 4.3, whereupon
the following values are applied:
EN 140401-802, detail specification
Temperature: 15 °C to 35 °C
IEC 60068-2-xx, test methods
Relative humidity: 25 % to 75 %
The parameters stated in the Test Procedures and
Requirements table are based on the required tests and
permitted limits of EN 140401-802. The table presents only
the most important tests, for the full test schedule refer to
the documents listed above. However, some additional
tests and a number of improvements against those
minimum requirements have been included.
Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar).
TEST PROCEDURES AND REQUIREMENTS
IEC
EN 60115-1 60068-2 (1)
CLAUSE
TEST
METHOD
TEST
PROCEDURE
Stability for product types:
REQUIREMENTS
PERMISSIBLE CHANGE (R)
STABILITY CLASS 1
OR BETTER
RCA-LS e3
STABILITY CLASS 2
OR BETTER
1 to 2.2 M
4.5
-
Resistance
-
±1%
±5%
4.8
-
Temperature
coefficient
(20 / -55 / 20) °C and
(20 / 155 / 20) °C
± 100 ppm/K
± 200 ppm/K
Endurance at 70 °C
U = P 70 x R or U = Umax.;
whichever is the less severe;
1.5 h on; 0.5 h off
4.25.1
-
70 °C; 1000 h
± (1 % R + 0.05 )
± (2 % R + 0.1 )
70 °C; 8000 h
± (2 % R + 0.1 )
± (4 % R + 0.1 )
-
Endurance at
upper category
temperature
155 °C, 1000 h
± (1 % R + 0.05 )
± (2 % R + 0.1 )
4.24
78 (Cab)
Damp heat,
steady state
(40 ± 2) °C; 56 days;
(93 ± 3) % RH;
4.37
67 (Cy)
Damp heat,
steady state,
accelerated
(85 ± 2) °C; (85 ± 5) % RH;
U = 0.1 x P 85 x R  100 V;
1000 h
4.25.3
-
Climatic sequence:
-
4.23.2
4.23
2 (Bb)
dry heat
125 °C; 16 h
4.23.3
30 (Db)
damp heat, cyclic
55 °C; 24 h;  90 % RH;
1 cycle
4.23.4
1 (Ab)
cold
-55 °C; 2 h
4.23.5
13 (M)
low air pressure
8.5 kPa; 2 h; (25 ± 10) °C
4.23.6
30 (Db)
damp heat, cyclic
55 °C; 24 h;
 90 % RH;
5 cycles
4.23.7
4.19
± (1 % R + 0.05 )
± (2 % R + 0.1 )
± (1 % R + 0.05 )
± (2 % R + 0.1 )
± (0.25 % R + 0.05 )
± (0.5 % R + 0.05 )
P 70 x R  Umax.; 1 min;
-
DC load
1 (Aa)
Cold
-55 °C; 2 h
14 (Na)
Rapid change of
temperature
30 min at -55 °C and
30 min at 125 °C;
1000 cycles
Revision: 02-Feb-16
U=
± (1 % R + 0.05 )
± (1 % R + 0.05 )
Document Number: 20060
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TEST PROCEDURES AND REQUIREMENTS
IEC
EN 60115-1 60068-2 (1)
CLAUSE
TEST
METHOD
TEST
PROCEDURE
Stability for product types:
RCA-LS e3
4.13
-
4.27
-
REQUIREMENTS
PERMISSIBLE CHANGE (R)
STABILITY CLASS 1
OR BETTER
STABILITY CLASS 2
OR BETTER
1 to 2.2 M
Short time overload
U = 2.5 x P 70 x R  2 x Umax.;
whichever is the less severe;
5s
± (2 % R + 0.05 )
Single pulse high
voltage overload
Severity no. 4:
U = 10 x P 70 x R 
U = 2 x Umax.;
whichever is the less severe;
10 pulses 10 μs/700 μs
± (1 % R + 0.05 )
no visible damage
± (1 % R + 0.05 )
no visible damage
± (1 % R + 0.05 )
4.39
-
Periodic electric
overload
15 x P 70 x R 
U = 2 x Umax.;
whichever is the less severe;
0.1 s on; 2.5 s off;
1000 cycles
4.38
-
Electrostatic
discharge
(human body model)
IEC 61340-3-1 (1);
3 pos. + 3 neg. discharges;
ESD voltage acc. to the size
Vibration
Endurance by sweeping;
10 Hz to 2000 Hz;
no resonance;
amplitude  1.5 mm or
 200 m/s2;
7.5 h
U=
4.22
6 (Fc)
Solder bath method;
Sn60Pb40
non-activated flux;
(235 ± 5) °C;
(2 ± 0.2) s
4.17
58 (Td)
Solderability
Solder bath method;
Sn96.5Ag3Cu0.5
non-activated flux;
(245 ± 5) °C;
(3 ± 0.3) s
± (0.25 % R + 0.05 )
no visible damage
± (0.5 % R + 0.05 )
no visible damage
Good tinning ( 95 % covered)
no visible damage
4.18
58 (Td)
Resistance to
soldering heat
Solder bath method
(260 ± 5) °C;
(10 ± 1) s
4.29
45 (XA)
Component solvent
resistance
Isopropyl alcohol;
+50 °C; method 2
No visible damage
4.32
21 (Uu3)
Shear
(adhesion)
17.7 N
No visible damage
4.33
21 (Uu1)
Substrate bending
Depth 2 mm;
3 times
± (0.25 % R + 0.05 )
no visible damage, no open circuit in bent position
4.7
-
Voltage proof
U = 1.4 x Uins; 60 s
No flashover or breakdown
4.35
-
Flammability,
needle flame test
IEC 60695-11-5 (1);
10 s
No burning after 30 s
± (0.25 % R + 0.05 )
± (0.5 % R + 0.05 )
Note
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
Revision: 02-Feb-16
Document Number: 20060
8
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DIMENSIONS
T2
L
H
W
T1
DIMENSIONS AND MASS
L
(mm)
W
(mm)
H
(mm)
T1
(mm)
T2
(mm)
MASS
(mg)
RCA0406-LS e3
1.0 ± 0.10
1.6 ± 0.10
0.35 ± 0.10
0.2 +0.10 / -0.15
0.2 ± 0.10
2
RCA0612-LS e3
1.6 ± 0.20
3.2 ± 0.20
0.55 ± 0.10
0.35 ± 0.15
0.25 ± 0.15
11
RCA1020-LS e3
2.5 ± 0.20
5.0 ± 0.20
0.55 ± 0.10
0.38 ± 0.15
0.25 ± 0.15
25.5
RCA1218-LS e3
3.2 +0.10 / -0.20
4.6 ± 0.15
0.55 ± 0.05
0.45 ± 0.20
0.4 ± 0.20
29.5
RCA1225-LS e3
3.2 ± 0.20
6.3 ± 0.20
0.70 ± 0.10
0.8 ± 0.20
0.4 ± 0.20
55
TYPE / SIZE
SOLDER PAD DIMENSIONS
X
G
Y
Z
RECOMMENDED SOLDER PAD DIMENSIONS
WAVE SOLDERING
REFLOW SOLDERING
TYPE / SIZE
G
(mm)
Y
(mm)
X
(mm)
Z
(mm)
G
(mm)
Y
(mm)
X
(mm)
Z
(mm)
RCA0406-LS e3
0.30
0.80
1.95
1.90
0.35
0.60
1.75
1.55
RCA0612-LS e3
0.50
1.20
3.70
2.90
0.60
1.00
3.50
2.60
RCA1020-LS e3
1.30
1.25
5.50
3.80
1.30
1.10
5.25
3.50
RCA1218-LS e3
1.80
1.30
5.10
4.40
1.90
1.10
4.90
4.90
RCA1225-LS e3
1.10
1.80
6.80
4.70
1.20
1.60
6.60
4.40
Notes
• The given solder pad dimensions reflect the considerations for board design and assembly as outlined e.g in standards IEC 61188-5-x (1) or
in publication IPC-7351.
Still, the given solder pad dimensions will be found adequate for most general applications.
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
Revision: 02-Feb-16
Document Number: 20060
9
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Revision: 02-Oct-12
1
Document Number: 91000