SMM0204 .... EN803 E8 Vishay Draloric MINI-MELF Resistors with Established Reliability FEATURES Approved to EN 140401-803, version E Established reliability, failure rate level E8 Stable metal film on high quality ceramic Single lot date code Material categorization: For definitions of compliance please see www.vishay.com/doc?99912 APPLICATIONS Medical Military Aerospace TECHNICAL SPECIFICATIONS DESCRIPTION SMM0204 .... EN803 E8 EN style (size) RC3715M Resistance range 1 to 2.21 M Resistance tolerance ± 1 %; ± 0.1 % Temperature coefficient ± 50 ppm/K; ± 15 ppm/K Rated dissipation, P70 0.25 W Operating voltage, Umax. ACRMS or DC 200 V Film temperature, F max. 125 C - 55 °C to 125 C Operating temperature range Max. resistance change at P70 for resistance range |R/R| max. after: 1 to 332 k 1000 h 8000 h 0.25 % 0.5 % 10 G Insulation resistance Permissible voltage against ambient (insulation): 1 min; Uins 300 V E8 = 10-8/h Assessed failure rate level Quality factor, Q 0.03 < 0.1 x 10-9/h Failure rate: FITobserved Notes • These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. • Failure rate level E8 (10-8/h, Q = 0.03), corresponding to MIL level S, is superior to level E7 (10-7/h, Q = 0.1), E6 (10-6/h, Q = 0.3) or E5 (10-5/h, Q = 1) and thus can be used as a replacement. TEMPERATURE COEFFICIENT AND RESISTANCE RANGE DESCRIPTION TCR RESISTANCE TOLERANCE SMM0204 .... EN803 E8 ± 50 ppm/K ±1% 1 to 2.21 M ± 15 ppm/K ± 0.1 % 75 to 100 k Note • According to EN 140401-803, resistance values are to be selected from the E96 series for ± 1 % tolerance and from the E192 series for ± 0.1 % tolerance. www.vishay.com For technical questions, contact: [email protected] Document Number: 28786 66 Revision: 21-May-12 THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 SMM0204 .... EN803 E8 MINI-MELF Resistors with Established Reliability Vishay Draloric PART NUMBER AND PRODUCT DESCRIPTION PART NUMBER: SMM0204WE5620BB300 S M M 0 2 0 4 W E 5 6 2 0 B B 3 0 0 TYPE/SIZE SPECIFICATION TCR RESISTANCE TOLERANCE PACKAGING SMM0204 W = EN 140401-803; version E; failure rate level E8 C = ± 50 ppm/K E = ± 15 ppm/K 3 digit value 1 digit multiplier F=±1% B = ± 0.1 % B1 B3 MULTIPLIER 9 = *10-1 0 = *100 1 = *101 2 = *102 3 = *103 4 = *104 PRODUCT DESCRIPTION: SMM0204 15 562R 0.1 % B3 EN803 E8 SMM0204 15 562R 0.1 % B3 EN803 E8 TYPE/SIZE TCR RESISTANCE TOLERANCE PACKAGING SPECIFICATION FAILURE RATE LEVEL SMM0204 ± 50 ppm/K ± 15 ppm/K 562R = 562 4K64 = 4.64 k ±1% ± 0.1 % B1 B3 EN 140401-803; version E E8 Notes • The products can be ordered using either the PART NUMBER or the PRODUCT DESCRIPTION. • Products within a packaging unit are single lot date code. EN 140401-803 ORDERING INFORMATION Example of the ordering information for a resistor: SMM0204 15 562R 0.1 % EN803 E8 EN140401-803EZRC3715MP562RBE8 The elements used in the component number have the following meaning: EN140401-803 EZ RC3715M P 562R B E8 EN detail specification number Assessment level for the zero-defect approach Style (size) Temperature coefficient, according to EN 60062 R = ± 50 ppm/K; P = ± 15 ppm/K Resistance, according to EN 60062, 4 characters Tolerance on rated resistance, according to EN 60062 F = ± 1 %; B = ± 0.1 % Failure rate level according to EN 60115-1, annex ZR Please note that the EN 140401-803 ordering information is not specific to the nature of the termination plating. Notes • The ordering information according to EN 140401-803:2007 shown above succeeds and replaces the ordering information according to earlier versions of the detail specification EN 140401-803 or its predecessor CECC 40401-803, for example: CECC 40401-803 EZ RC3715M E 562R B E8 CECC 40401-803 S RC3715 E 562R B E8 with EZ; S Assessment level, where EZ is successor to and superior replacement for S RC3715M; RC3715 Style, with added suffix M for “metric” E Temperature coefficient, according to the detail specification C = ± 50 ppm/K; E = ± 15 ppm/K. • EN 140401-803 succeeds the prior specifications CECC 40401-803, CECC 40401-001 (now “Version E”) and CECC 40401-005 (now “Version A”). www.vishay.com Document Number: 28786 For technical questions, contact: [email protected] Revision: 21-May-12 67 THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 SMM0204 .... EN803 E8 MINI-MELF Resistors with Established Reliability Vishay Draloric PACKAGING TYPE CODE QUANTITY CARRIER TAPE WIDTH PITCH REEL DIAMETER B1 1000 8 mm 4 mm 180 mm/7" B3 3000 Blister tape acc. IEC 60286-3, Type II SMM0204 …. EN803 E8 DIMENSIONS L K L1 D D1 DIMENSIONS AND MASS TYPE SMM0204 .... EN803 E8 L (mm) D (mm) L1 min. (mm) D1 (mm) K (mm) MASS (mg) 3.6 + 0/- 0.15 1.5 + 0/- 0.2 1.65 D + 0/- 0.15 0.7 ± 0.2 22 Note • Color code marking is applied according to IEC 60062 (3) in five bands. Each color band appears as a single solid line, voids are permissible if at least 2/3 of the band is visible from each radial angle of view. The last color band for tolerance is wider than the other bands. The color of the body coating is light green for a temperature coefficient of ± 50 ppm/K, or violet for ± 15 ppm/K. X G Y Z RECOMMENDED SOLDER PAD DIMENSIONS WAVE SOLDERING TYPE SMM0204 .... EN803 E8 REFLOW SOLDERING G (mm) Y (mm) X (mm) Z (mm) G (mm) Y (mm) X (mm) Z (mm) 1.5 1.5 1.8 4.5 1.6 1.25 1.7 4.1 Note • The given solder pad dimensions reflect the considerations for board design and assembly as outlined e.g. in standards IEC 61188-5-x, or in publication IPC-7351. They do not guarantee any supposed thermal properties, however, they will be found adequate for most general applications. DESCRIPTION Production is strictly controlled and follows an extensive set of instructions established for reproducibility. A homogeneous film of metal alloy is deposited on a high grade ceramic body (Al2O3) and conditioned to achieve the desired www.vishay.com For technical questions, contact: [email protected] Document Number: 28786 68 Revision: 21-May-12 THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 SMM0204 .... EN803 E8 MINI-MELF Resistors with Established Reliability temperature coefficient. Nickel plated steel termination caps are firmly pressed on the metallized rod. A special laser is used to achieve the target value by smoothly cutting a helical groove in the resistive layer without damaging the ceramics. The resistor elements are covered by a protective coating designed for electrical, mechanical and climatic protection. The terminations receive a final pure tin on nickel plating. Five color code rings designate the resistance value and tolerance in accordance with IEC 60062 (3). The result of the determined production is verified by an extensive testing procedure performed on 100 % of the individual resistors. Only accepted products are placed into the blister tape in accordance with IEC 60286-3 (3), Type II. Products within a packaging unit are from the same production lot and carry the same date code. ASSEMBLY The resistors are suitable for processing on automatic SMD assembly systems. They are suitable for automatic soldering using wave, reflow or vapour phase as shown in IEC 61760-1 (3). Solderability is specified for 2 years after production. The permitted storage time is 20 years. The resistors are completely lead (Pb)-free, the pure tin plating provides compatibility with both, lead (Pb)-free and tin lead (SnPb) based soldering processes. The immunity of the plating against tin whisker growth has been proven under extensive testing. The encapsulation is resistant to all cleaning solvents commonly used in the electronics industry, including alcohols, esters and aqueous solutions. The suitability of conformal coatings, if applied, shall be qualified by appropriate means to ensure the long-term stability of the whole system. Vishay Draloric All products comply with the GADSL (1) and the CEFIC-EECA-EICTA (2) list of legal restrictions on hazardous substances. This includes full compliance with the following directives: 2000/53/EC End of Vehicle life Directive (ELV) and Annex II (ELV II) 2011/65/EU Restriction of the Substances Directive (RoHS) use of Hazardous 2002/96/EC Waste Electrical and Electronic Equipment Directive (WEEE) APPROVALS The resistors are approved within the IECQ-CECC Quality Assessment System for Electronic Components to the detail specification EN 140401-803, which refers to EN 60115-1, EN 140400 and the variety of environmental test procedures of the IEC 60068 (3) series. Conformity is attested by the use of the CECC logo ( ) as the mark of conformity on the package label. The Vishay Draloric production facility is registered with the CAGE code D1018. RELATED PRODUCTS A wider range of TCR, tolerance and resistance values, plus the option of values from a different E series is available with MINI-MELF products SMM0204 ... EN803 E0 approved to EN 140401-803, version A, without established reliability, nominal failure rate level E0 (quality factor Q = 3). A further range of MINI-MELF products SMM0204 is available without any approval (quality factor Q = 10). Zero Ohm Jumpers are available under the product description OMM0204. For details, see the datasheet: “SMM0204, Metal document no. 20004 Film Cylindrical Resistors”, A parallel family of MINI-MELF resistors MS1 ... EN803 E8 with established reliability with lead-bearing termination plating is available, see the datasheet: “MS1 ... EN803 E8, Lead-Bearing MINI-MELF Resistors with Established Reliability”, document no. 28787 Notes (1) Global Automotive Declarable Substance List, see www.gadsl.org. (2) CEFIC (European Chemical Industry Council), EECA (European Electronic Component Manufacturers Association), EICTA (European trade organisation representing the information and communications technology and consumer electronics), see www.eicta.org/index.php?id=1053&id_article=340. The quoted IEC standards are also released as EN standards with the same number and identical contents. (3) www.vishay.com Document Number: 28786 For technical questions, contact: [email protected] Revision: 21-May-12 69 THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 SMM0204 .... EN803 E8 MINI-MELF Resistors with Established Reliability Vishay Draloric Power Dissipation P FUNCTIONAL PERFORMANCE SMM0204 .... EN803 E8 0.3 W 0.2 0.1 0.0 - 50 0 50 70 100 125 °C 150 Ambient Temperature ϑamb Current Noise A1 Derating SMM0204 .... EN803 E8 1 µV/V 0.1 0.01 100 1K 10K 10M Ω Resistance Value R 100K 1M In accordance with IEC 60195 Non-Linearity A 3 Current Noise - A 1 120 dB 100 80 SMM0204 .... EN803 E8 60 10 100 1K In accordance with IEC/TR 60440 10K 100K Ω 10M Resistance Value R 1M Non-Linearity - A 3 www.vishay.com For technical questions, contact: [email protected] Document Number: 28786 70 Revision: 21-May-12 THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 SMM0204 .... EN803 E8 MINI-MELF Resistors with Established Reliability Vishay Draloric TESTS AND REQUIREMENTS All tests are carried out in accordance with the following specifications: EN 60115-1, generic specification category LCT/UCT/56 (rated temperature range: Lower category temperature, upper category temperature; damp heat, long term, 56 days) is valid. EN 140400, sectional specification Unless otherwise specified the following values apply: EN 140401-803, detail specification Temperature: 15 C to 35 C The components are approved in accordance with the IECQ-CECC-system. For the full test schedule refer to the documents listed above. The testing also covers most of the requirements specified by EIA/IS-703 and JIS-C-5202. Relative humidity: 25 % to 75 % The tests are carried out under standard atmospheric conditions in accordance with IEC 60068-1, 5.3. Climatic Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar). The components are mounted for testing on printed-circuit boards in accordance with EN 140400, 2.3.3, unless otherwise specified. TEST PROCEDURES AND REQUIREMENTS EN 60115-1 CLAUSE IEC 60068-2 TEST METHOD REQUIREMENTS PERMISSIBLE CHANGE (R) TEST PROCEDURE STABILITY CLASS 0.25 OR BETTER STABILITY CLASS 0.5 OR BETTER STABILITY CLASS 2 OR BETTER 10 to 332 k < 10 > 332 k ± 1 % R; ± 0.1 % R ±1%R ±1%R Stability for product type: SMM0204 .... EN803 E8 4.5 - Resistance - 4.7 - Voltage proof U = 1.4 x Uins; 60 s 4.13 - Short time overload U = 2.5 x P 70 x R 2 × Umax.; 2 s 4.17.2 4.8.4.2 4.32 58 (Td) Solderability No flashover or breakdown ± (0.05 % R + 10 m) ± (0.1 % R + 10 m) ± (0.5 % R + 50 m) Solder bath method; SnPb40; non-activated flux (235 ± 5) °C; (2 ± 0.2) s Good tinning ( 95 % covered); no visible damage Solder bath method; SnAg3Cu0.5; non-activated flux; (245 ± 5) °C; (3 ± 0.3) s Good tinning (95 % covered); no visible damage - Temperature coefficient At (20/- 55/20) °C and (20/125/20) °C 21 (Ue3) Shear (adhesion) 45 N ± 50 ppm/K; ± 15 ppm/K ± 50 ppm/K ± 50 ppm/K No visible damage No visible damage; no open circuit in bent position 4.33 21 (Ue1) Substrate bending Depth 2 mm, 3 times ± (0.05 % R + 10 m) ± (0.1 % R + 10 m) ± (0.5 % R + 50 m) 5 cycles ± (0.05 % R + 10 m) ± (0.1 % R + 10 m) ± (0.25 % R + 50 m) 1000 cycles ± (0.25 % R + 50 m) ± (0.25 % R + 50 m) ± (0.25 % R + 50 m) 30 min at - 55 °C and 30 min at 125 C; 4.19 14 (Na) Rapid change of temperature www.vishay.com Document Number: 28786 For technical questions, contact: [email protected] Revision: 21-May-12 71 THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 SMM0204 .... EN803 E8 Vishay Draloric MINI-MELF Resistors with Established Reliability TEST PROCEDURES AND REQUIREMENTS EN 60115-1 CLAUSE IEC 60068-2 TEST METHOD REQUIREMENTS PERMISSIBLE CHANGE (R) TEST PROCEDURE STABILITY CLASS 0.25 OR BETTER STABILITY CLASS 0.5 OR BETTER STABILITY CLASS 2 OR BETTER 10 to 332 k < 10 > 332 k ± (0.25 % R + 50 m) ± (0.5 % R + 50 m) ± (2 % R + 100 m) 70 C; 1000 h ± (0.25 % R + 50 m) ± (0.25 % R + 50 m) ± (0.5 % R + 50 m) 70 C; 8000 h ± (0.5 % R + 50 m) ± (0.5 % R + 50 m) ± (1 % R + 50 m) ± (0.05 % R + 10 m) ± (0.1 % R + 10 m) ± (0.5 % R + 50 m) Stability for product type: SMM0204 .... EN803 E8 4.23 4.23.2 Climatic sequence: 2 (Ba) Dry heat 125 C; 16 h 4.23.3 30 (Db) Damp heat, cyclic 55 C; 90 % RH; 24 h; 1 cycle 4.23.4 1 (Aa) Cold - 55 C; 2 h 4.23.5 13 (M) Low air pressure 1 kPa; (25 ± 10) C; 1 h 4.23.6 30 (Db) Damp heat, cyclic 55 C; 90 % RH; 24 h; 5 cycles 4.23.7 - DC load U = P 70 x R Umax.; 1 min U = P 70 x R Umax. 1.5 h on; 0.5 h off; 4.25.1 - Endurance at 70 C 58 (Td) Resistance to soldering heat Solder bath method; (260 ± 5) °C; (10 ± 1) s 4.35 - Flammability, needle flame test IEC 60695-11-5 (3); 10 s 4.24 78 (Cab) Damp heat, steady state (40 ± 2) C; (93 ± 3) % RH 56 days ± (0.25 % R + 50 m) ± (0.5 % R + 50 m) ± (2 % R + 100 m) 4.25.3 - Endurance at upper category temperature 125 C; 1000 h ± (0.25 % R + 50 m) ± (0.5 % R + 50 m) ± (0.5 % R + 50 m) 4.40 - Electrostatic discharge (human body model) IEC 61340-3-1 (3); 3 pos. + 3 neg. discharge; 2 kV ± (0.5 % R + 50 m) 4.29 45 (XA) Component solvent resistance Isopropyl alcohol; 50 C; method 2 No visible damage 4.30 45 (XA) Solvent resistance of marking Isopropyl alcohol; 50 C; method 1; toothbrush Marking legible, no visible damage 4.22 6 (Fc) Vibration, endurance by sweeping f = 10 Hz to 2000 Hz; x̂ ŷ ẑ 1.5 mm; A 200 m/s2; 7.5 h; 10 sweeps per axis 4.37 - Periodic electric overload 15 x P 70 x R 2 x Umax.; 0.1 s on; 2.5 s off; 1000 cycles ± (1 % R + 50 m) 4.27 - Single pulse high voltage overload; 10 µs/700 µs Û = 10 x P 70 x R 2 x Umax.; 10 pulses ± (0.5 % R + 50 m) 4.18.2 No burning after 30 s ± (0.05 % R + 10 m) ± (0.1 % R + 10 m) ± (0.5 % R + 50 m) U= www.vishay.com For technical questions, contact: [email protected] Document Number: 28786 72 Revision: 21-May-12 THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. 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Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as Halogen-Free follow Halogen-Free requirements as per JEDEC JS709A standards. Please note that some Vishay documentation may still make reference to the IEC 61249-2-21 definition. We confirm that all the products identified as being compliant to IEC 61249-2-21 conform to JEDEC JS709A standards. Revision: 02-Oct-12 1 Document Number: 91000