MS1 .... ESCC www.vishay.com Vishay Draloric Hi-Rel Thin Film MINI-MELF Resistors FEATURES • High-reliability product • ESA approved to ESCC 4001/022 • Advanced thin film technology • SnPb termination plating, minimum 6 % Pb APPLICATIONS • Aerospace MS1 .... ESCC high-reliability thin film MINI-MELF resistors are the premium choice for the design and manufacture of equipment where matured technology and proven reliability are of the utmost importance. They are regularly used in communication and research satellites and fit equally well into aircraft and military electronic systems. Approval of the MS1 .... ESCC is granted by the European Space Components Coordination and registered in the ESCC Qualified Parts List, REP005. • Avionics • Military METRIC SIZE DIN 0204 CECC RC3715M TECHNICAL SPECIFICATIONS DESCRIPTION MS1 .... ESCC CECC size RC3715M 2.21 to 5.11 M Resistance range Resistance tolerance ± 1 %; ± 0.5 %; ± 0.1 % Temperature coefficient ± 50 ppm/K; ± 25 ppm/K; ± 15 ppm/K Rated dissipation P70 0.25 W Operating voltage, Umax. ACRMS or DC 200 V Permissible film temperature, F max. 125 °C Operating temperature range - 55 °C to 125 °C Max. resistance change at P70, |R| max., after: 1000 h (0.35 % R + 50 m) 2000 h (0.5 % R + 50 m) Permissible voltage against ambient (insulation): 1 min; Uins RMS Storage temperature range 500 V -65 °C to +155 °C Note • These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. TEMPERATURE COEFFICIENT AND RESISTANCE RANGE DESCRIPTION TCR ± 50 ppm/K ± 25 ppm/K ± 15 ppm/K RESISTANCE RANGE TOLERANCE MS1 .... ESCC ±1% 2.21 to 5.11 M ± 0.5 % 10.0 to 1.00 M ± 0.1 % 43.2 to 1.00 M ± 0.1 % 43.2 to 221 k Notes • The indicated combinations of TCR, tolerance and resistance range are a subset of those combinations approved to ESCC 4001/022 • According to ESCC 4001/022, resistance values are to be selected from the E96 series only Revision: 10-Sep-13 Document Number: 28790 1 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MS1 .... ESCC www.vishay.com Vishay Draloric PART NUMBER AND PRODUCT DESCRIPTION PART NUMBER: MS1ESCC0E5620BBX00 M S 1 E S C C 0 E 5 6 2 0 B B X 0 TYPE VERSION TCR RESISTANCE TOLERANCE PACKAGING MS1ESCC 0 = ESCC 4001/022 C = ± 50 ppm/K D = ± 25 ppm/K E = ± 15 ppm/K 3 digit value 1 digit multiplier F=±1% D = ± 0.5 % B = ± 0.1 % LX BX 0 MULTIPLIER 8 = *10-2 9 = *10-1 0 = *100 1 = *101 2 = *102 3 = *103 4 = *104 PRODUCT DESCRIPTION: MS1 15 562R 0.1 % BX ESCC 4001/022 MS1 15 562R 0.1 % BX ESCC 4001/022 TYPE TCR RESISTANCE TOLERANCE PACKAGING SPECIFICATION MS1 ± 50 ppm/K ± 25 ppm/K ± 15 ppm/K 562R = 562 4K64 = 4.64 k ±1% ± 0.5 % ± 0.1 % LX BX ESCC 4001/022 Note • Products can be ordered using either the PART NUMBER or the PRODUCT DESCRIPTION. ESCC 4001/022 COMPONENT NUMBER AND ELECTRICAL CHARACTERISTICS Example of the component number and electrical characteristics for a resistor: MS1 15 562R 0.1 % ESCC 4001/022 400102201 5620B1 The elements used in the component number have the following meaning: 4001022 01 Detail specification number, ESCC 4001/022 Type variant, 01 for all MS1 product The elements used in the electrical characteristics have the following meaning: 5620 B 1 Revision: 10-Sep-13 Resistance acc. IEC 60062, four-character code system Tolerance on rated resistance acc. IEC 60062 Temperature coefficient of resistance: 3 ......... ± 50 ppm/K 2 ......... ± 25 ppm/K 1 ......... ± 15 ppm/K Document Number: 28790 2 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MS1 .... ESCC www.vishay.com Vishay Draloric PACKAGING TYPE CODE QUANTITY (1) MS1 .... ESCC BX LX 100 to 499 500 to 3000 PACKAGING STYLE Antistatic blister tape acc. IEC 60286-3 Type II (2) WIDTH PITCH 8 mm 4 mm - 7.8 mm x 15 mm Matrix case (3) 1 to 30 PACKAGING DIMENSIONS Box Reel Ø 180 mm 92 mm x 70 mm x 6 mm Notes (1) Minimum order quantity is 30 pieces, except for samples for Lot Validation Testing (2) Leader is extended to 500 mm cover tape, including 200 mm carrier tape with empty compartments (3) The matrix case is not specified dissipative or conductive and thus may not be suitable for use in ESD protected areas Matrix Case DIMENSIONS L K L1 D D1 DIMENSIONS AND MASS TYPE L (mm) D (mm) L1 min. (mm) D1 (mm) K (mm) MASS (mg) MS1 3.60 + 0/- 0.15 1.5 + 0/- 0.2 1.65 D + 0/- 0.15 0.7 ± 0.2 18 Note • Color code marking is applied according to IEC 60062 (1) in five bands. Each color band appears as a single solid line, voids are permissible if at least 2/3 of the band is visible from each radial angle of view. The last color band for tolerance is wider than the other bands. The body coating is of light green color, temperature coefficients other than ± 50 ppm/K are marked with color dots, yellow for ± 25 ppm/K or orange for ± 15 ppm/K. PATTERN STYLES FOR MELF RESISTORS X G Y Z RECOMMENDED SOLDER PAD DIMENSIONS WAVE SOLDERING REFLOW SOLDERING TYPE G (mm) Y (mm) X (mm) Z (mm) G (mm) Y (mm) X (mm) Z (mm) MS1 1.5 1.5 1.8 4.5 1.6 1.25 1.7 4.1 Note • The given solder pad dimensions reflect the considerations for board design and assembly as outlined e.g. in standards IEC 61188-5-x, or in publication IPC-7351. They do not guarantee any supposed thermal properties, however, they will be found adequate for most general applications. Revision: 10-Sep-13 Document Number: 28790 3 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MS1 .... ESCC www.vishay.com Vishay Draloric DESCRIPTION SCREENING TESTS Production is strictly controlled and follows an extensive set of instructions established for reproducibility. A homogeneous film of metal alloy is deposited on a high grade ceramic body (Al2O3) and conditioned to achieve the desired temperature coefficient. Nickel plated steel termination caps are firmly pressed on the metallized rod. A special laser is used to achieve the target value by smoothly cutting a helical groove in the resistive layer without damaging the ceramics. The resistor elements are covered by a protective coating designed for electrical, mechanical and climatic protection. The terminations receive a final SnPb plating, controlled for a minimum lead content of 6 %. Five color code rings designate the resistance value and tolerance in accordance with IEC 60062 (1). These products are subjected to a screening test according to the ruling of the generic specification ESCC 4001 and the detail specification ESCC 4001/022. The result of the determined production is verified by an extensive testing procedure performed on 100 % of the individual resistors. Only accepted products are placed into a special matrix case packaging or into antistatic blister tape in accordance with IEC 60286-3 (1). ASSEMBLY The resistors are suitable for processing on automatic SMD assembly systems. They are suitable for automatic soldering using wave, reflow, or vapor phase as shown in IEC 61760-1 (1). The encapsulation is resistant to all cleaning solvents commonly used in the electronics industry, including alcohols, esters, and aqueous solutions. The suitability of conformal coatings, if applied, shall be qualified by appropriate means to ensure the long-term stability of the whole system. Solderability is specified for 2 years after production. The permitted storage time is 20 years. APPROVALS The resistors are approved to ESCC 4001/022. Conformity is indicated by the ESCC Qualified Components logo on the package label. Approval is granted by the European Space Components Coordination and registered in the ESCC Qualified Parts List, REP005. The production is succeeded by production test sequences for resistance, plating properties, solderability, and dimensions. This sequence is followed by screening tests for overload, non-linearity, temperature coefficient, resistance at room temperature, and a visual inspection. A certificate of conformity provides summary information by reporting the numbers of rejects for each test or inspection. The requirements for burn-in with measurement of resistance drift, for a test of bend strength of the end face plating, and for a vibration test are waived by the detail specification ESCC 4001/022. The seal test is not applicable since MS1 is not a hermetically sealed product. LOT VALIDATION TESTS Execution of Lot Validation Tests according to the ruling of ESCC 4001 is available as a separate order item. This is to be combined with the dedicated order line for the required amount of samples, using packaging code “LX”. The applicable scope of the Lot Validation Tests, graduated to Group 1, Group 2, and Group 3, is illustrated in the datasheet with the number of samples required for each level. Deliverable item to the Lot Validation Tests is the test report together with the used samples. Note (1) The quoted IEC standards are also released as EN standards with the same number and identical contents Revision: 10-Sep-13 Document Number: 28790 4 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MS1 .... ESCC www.vishay.com Vishay Draloric Power Dissipation P FUNCTIONAL PERFORMANCE MS1 .... ESCC 0.3 W 0.2 0.1 0 - 50 0 50 100 70 125 °C 150 Ambient Temperature ϑamb Current Noise A1 Derating MS1 .... ESCC 1 µV/V 0.1 0.01 100 1K 10K 100K Ω 1M 10M Resistance Value R In accordance with IEC 60195 Non-Linearity A 3 Current Noise - A1 120 MS1 .... ESCC dB 100 80 60 10 100 1K 10K 100K 1M Ω 10M Resistance Value R In accordance with IEC/TR 60440, superior requirements adopted from EN 140401-803 Non-linearity - A3 Revision: 10-Sep-13 Document Number: 28790 5 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MS1 .... ESCC Pulse Voltage U1.2/50 www.vishay.com Vishay Draloric MS1 .... ESCC 10K V 1K 100 10 10 100 1K 10K 100K 1M Ω 10M Resistance Value R Pulse load rating in accordance with IEC 60115-1, 4.27; 1.2 µs/50 µs; 5 pulses at 12 s intervals; for permissible resistance change 0.5 % Pulse Voltage U10/700 1.2/50 Pulse MS1 .... ESCC 10K V 1K 100 10 10 100 1K 10K 100K 1M Ω 10M Resistance Value R Pulse load rating in accordance with IEC 60115-1, 4.27; 10 µs/700 µs; 10 pulses at 1 min intervals; for permissible resistance change 0.5 % |Z |/R 10/700 Pulse 2 10 Ω Inductive, ϕ > 0 22.1 Ω 49.9 Ω 100 Ω MS1 .... ESCC 221 Ω 1 357 Ω 499 Ω Capactive, ϕ < 0 0.5 0.1 1 kΩ 0.3 0.5 1.0 GHz 3.0 Frequency f RF-Behaviour Revision: 10-Sep-13 Document Number: 28790 6 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MS1 .... ESCC www.vishay.com Vishay Draloric TESTS AND REQUIREMENTS All tests are carried out in accordance with the following specifications: Unless otherwise specified atmospheric conditions apply: the following standard ESCC 4001, generic specification, issue 3 (2010) Temperature: 15 °C to 35 °C ESCC 4001/022, detail specification, issue 3 (2010) Relative humidity: 45 % to 75 % The components are approved within the ESCC system. For the full test schedule refer to the documents listed above. Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar) The components are mounted for testing on printed-circuit boards in accordance with IEC 60115-1, 4.31, unless otherwise specified. The tests are carried out in accordance with the stated specifications. TEST PROCEDURES AND REQUIREMENTS PROCEDURE ESCC 4001 PARAGRAPH ESCC 4001/022 PARAGRAPH TEST REQUIREMENTS PERMISSIBLE CHANGE (R) Stability for product types: MS1 .... ESCC 2.21 to 5.11 M PRODUCTION CONTROL (CHART F2) 8.3.2 2.5.1 Resistance (22 ± 3) °C ± 1 % R; ± 0.5 % R; ± 0.1 % R (ESCC 23500) Plating - Thickness - Pb contents X-ray fluorescence analysis SnPb layer 3 μm 6 % Pb Good tinning ( 95 % covered); No visible damage; ± (0.15 % R + 50 m) - 4.5 1.8.2 8.14 (IEC 60068-2-20, Ta) Solderability Solder bath method; SnPb40; non-activated flux; (235 ± 5) °C; (2 ± 0.5) s 8.6 1.6 Dimension check - SCREENING TESTS (CHART F3) 2.3 1.5 Overload 8.2 (IEC/TR 60440) Non-linearity (3rd harmonic ratio) - A3 A3 min. according to diagram non-linearity; (A3 - 2 x )Lot A3 (A3 + 2 x )Lot 8.3.3 2.5.2 Resistance at high and low temperature (temperature coefficient) - (55 ± 3) °C (125 ± 3) °C ± 50 ppm/K; ± 25 ppm/K; ± 15 ppm/K 8.3.2 2.5.1 Resistance (22 ± 3) °C ± 1 % R; ± 0.5 % R; ± 0.1 % R 1.6 External visual inspection - - 8.6 U = 10 x P 70 x R 630 V 0.1 s 8.1 ± (0.25 % R + 50 m) QUALIFICATION AND PERIODIC TESTS (CHART F4) 2.1.1.2 Robustness of terminations: (IEC 60115-1, 4.32) Adhesion (shear test) 5 N; 10 s No visible damage; ± (0.25 % R + 50 m) 8.12 (IEC 60068-2-20, Tb) 2.4 Resistance to soldering heat Solder bath method; (260 ± 5) °C; (10 ± 1) s ± (0.15 % R + 50 m) 8.10 1.5 Climatic sequence: (IEC 60068-2-2, Ba) Dry heat 125 °C; 16 h 8.11.2 8.11.2.1 8.10.2 ± (0.5 % R + 50 m) Rins 1 G 8.10.3 (IEC 60068-2-30, Db) Damp heat, cyclic 55 °C; 90 % RH; 24 h; 1 cycle 8.10.4 (IEC 60068-2-1, Aa) Cold - 55 °C; 1 h off; 0.75 h on 8.10.5 (IEC 60068-2-13, M) Low air pressure 2 kPa; (25 ± 10) °C; 1 h; U = P 70 x R Umax. 8.10.6 (IEC 60068-2-30, Db) Damp heat, cyclic 55 °C; 90 % RH; 24 h; 5 cycles 8.10.7 - DC load Revision: 10-Sep-13 U = P 70 x R Umax.; 1 min Document Number: 28790 7 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MS1 .... ESCC www.vishay.com Vishay Draloric TEST PROCEDURES AND REQUIREMENTS PROCEDURE ESCC 4001 PARAGRAPH ESCC 4001/022 PARAGRAPH TEST REQUIREMENTS PERMISSIBLE CHANGE (R) Stability for product types: 2.21 to 5.11 M MS1 .... ESCC 8.3.1.2.2 (IEC 60115-1, 4.6.1.5) Insulation resistance V-shaped test jig U = 500 V; 1 min 8.3.1.3.2 (IEC 60115-1, 4.7) 1.5 Voltage proof V-shaped test jig URMS = 1.4 x Uins RMS; f = (50 ± 10) Hz; 1 min 8.13 2.7 1.5 Endurance at operating life 8.14 (IEC 60068-2-20, Ta) Solderability Solder bath method; SnPb40; non-activated flux (235 ± 5) °C; (2 ± 0.5) s Good tinning ( 95 % covered); no visible damage; ± (0.15 % R + 50 m) (ESCC 24800) Permanence of marking a) Ethyl alcohol b) Isopropyl alcohol 25 °C; 3 x 1 min hard toothbrush; 3 x 10 strokes Marking legible; no visible damage 8.15 U = P 70 x R Umax.; 1.5 h on; 0.5 h off 70 °C; 1000 h 70 °C; 2000 h Rins 1 G No breakdown; no flashover ± (0.35 % R + 50 m) ± (0.5 % R + 50 m) Rins 1 G LOT VALIDATION TESTS Execution of Lot Validation Tests is available as a separate order item. Deliverable item to the Lot Validation Tests is the test report together with the used samples. The samples need to be ordered as a separate item. SCOPE OF LOT VALIDATION TESTS GROUP 1 ENVIRONMENTAL AND MECHANICAL Robustness of terminations: Shear (adhesion) 48 samples ESCC 4001, 8.11.2.1 (6 samples) Resistance to soldering heat ESCC 4001, 8.12 (6 samples) Climatic sequence ESCC 4001, 8.10 (12 samples) GROUP 2 ENDURANCE Endurance at operating life, 2000 h GROUP 3 Revision: 10-Sep-13 36 samples ESCC 4001, 8.13 ELECTRICAL AND ASSEMBLY (15 samples) 21 samples Insulation resistance ESCC 4001, 8.3.1.2.2 (15 samples) Voltage proof ESCC 4001, 8.3.1.3.2 Solderability ESCC 4001, 8.14 Permanence of marking ESCC 4001, 8.15 (6 samples) Document Number: 28790 8 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MS1 .... ESCC www.vishay.com Vishay Draloric PART NUMBER AND PRODUCT DESCRIPTION FOR LOT VALIDATION TESTS PART NUMBER: LOTCHG-LV1-4001022 L O T C H G - L V 1 - 4 0 0 1 0 2 PREFIX LOT VALIDATION TEST SPECIFICATION LOTCHG LV1 = LVT Group 1 LV2 = LVT Group 2 LV3 = LVT Group 3 ESCC 4001/022 MS1 ESCC 4001/022 LVT1 MODEL SPECIFICATION LOT VALIDATION TEST MS1 ESCC 4001/022 LVT1 = LVT Group 1 LVT2 = LVT Group 2 LVT3 = LVT Group 3 2 PRODUCT DESCRIPTION: MS1 ESCC 4001/022 LVT1 Note • Execution of Lot Validation Tests can be ordered using either the PART NUMBER or the PRODUCT DESCRIPTION. ORDER TEXT EXAMPLE An order of a Lot Validation Tests shall be combined with a dedicated order line for the required amount of samples, using packaging code “LX”, see the example below: POS QTY ITEM 0010 650 MS1 15 562R 0.1 % BX ESCC 4001/022 400102201 5620B1 {Quantity for consumption} 0011 36 MS1 15 562R 0.1 % LX ESCC 4001/022 400102201 5620B1 {Quantity for LVT samples} 0012 1 MS1 ESCC 4001/022 LVT2 {Lot Validation Test, Group 2} ... ... Revision: 10-Sep-13 Document Number: 28790 9 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Legal Disclaimer Notice www.vishay.com Vishay Disclaimer ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other disclosure relating to any product. Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or the continuing production of any product. To the maximum extent permitted by applicable law, Vishay disclaims (i) any and all liability arising out of the application or use of any product, (ii) any and all liability, including without limitation special, consequential or incidental damages, and (iii) any and all implied warranties, including warranties of fitness for particular purpose, non-infringement and merchantability. Statements regarding the suitability of products for certain types of applications are based on Vishay’s knowledge of typical requirements that are often placed on Vishay products in generic applications. Such statements are not binding statements about the suitability of products for a particular application. It is the customer’s responsibility to validate that a particular product with the properties described in the product specification is suitable for use in a particular application. Parameters provided in datasheets and/or specifications may vary in different applications and performance may vary over time. All operating parameters, including typical parameters, must be validated for each customer application by the customer’s technical experts. Product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed therein. Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining applications or for any other application in which the failure of the Vishay product could result in personal injury or death. Customers using or selling Vishay products not expressly indicated for use in such applications do so at their own risk. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. Product names and markings noted herein may be trademarks of their respective owners. Material Category Policy Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as RoHS-Compliant fulfill the definitions and restrictions defined under Directive 2011/65/EU of The European Parliament and of the Council of June 8, 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment (EEE) - recast, unless otherwise specified as non-compliant. Please note that some Vishay documentation may still make reference to RoHS Directive 2002/95/EC. We confirm that all the products identified as being compliant to Directive 2002/95/EC conform to Directive 2011/65/EU. Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as Halogen-Free follow Halogen-Free requirements as per JEDEC JS709A standards. Please note that some Vishay documentation may still make reference to the IEC 61249-2-21 definition. We confirm that all the products identified as being compliant to IEC 61249-2-21 conform to JEDEC JS709A standards. Revision: 02-Oct-12 1 Document Number: 91000