MCS 0402 VG01, MCT 0603 VG01, MCU 0805 VG01, MCA 1206 VG01 Vishay Beyschlag Thin Film Chip Resistors with Established Reliability FEATURES Approved to EN 140401-801, version E Established reliability, failure rate level E6 Advanced thin film technology Pure Sn termination on Ni barrier layer Single lot date code Material categorization: For definitions of compliance please see www.vishay.com/doc?99912 APPLICATIONS MCS 0402 VG01, MCT 0603 VG01, MCU 0805 VG01 and MCA 1206 VG01 thin film flat chip resistors with established reliability are the perfect choice for all high-reliability applications typically found in military, aircraft and spacecraft electronics. These versions supplement the families of professional and precision thin film flat chip resistors MCS 0402, MCT 0603, MCU 0805 and MCA 1206. Military Avionics Space METRIC SIZE IMPERIAL 0402 0603 0805 1206 EN/CECC RR1005M RR1608M RR2012M RR3216M TECHNICAL SPECIFICATIONS DESCRIPTION EN/CECC style (size) MCS 0402 VG01 MCT 0603 VG01 RR1005M RR1608M 10 to 1 M; 0 Resistance range MCU 0805 VG01 MCA 1206 VG01 RR2012M RR3216M 1 to 1 M; 0 Resistance tolerance ± 1 %; ± 0.1 % Temperature coefficient ± 50 ppm/K; ± 15 ppm/K Rated dissipation, P70 Operating voltage, Umax. AC/DC 0.063 W 0.1 W 0.125 W 0.25 W 50 V 75 V 150 V 200 V Permissible film temperature, F max. 125 C Operating temperature range - 55 °C to 125 °C Max. resistance change at P70 for resistance range, |R/R| max. after: 10 to 1 M 1 to 1 M 0.25 % 1000 h 8000 h 0.5 % 225 000 h 1.5 % Permissible voltage against ambient (insulation): 1 min; Uins 75 V 100 V Continuous 75 V 75 V Assessed failure rate level Quality factor, Q Failure rate: FITobserved 200 V 300 V 75 V 75 V E6 = 10-6/h 0.3 < 0.1 x 10-9/h Notes • These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. • The failure rate level E6 (10-6/h, Q = 0.3), corresponding to MIL Level P, is superior to level E5 (10-5/h, Q = 1) and thus may be used as a replacement. www.vishay.com Document Number: 28744 For technical questions, contact: [email protected] Revision: 11-Jun-12 361 THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MCS 0402 VG01, MCT 0603 VG01, MCU 0805 VG01, MCA 1206 VG01 Vishay Beyschlag Thin Film Chip Resistors with Established Reliability PART NUMBER AND PRODUCT DESCRIPTION Part Number: MCT0603HC2873FP500 Part Number: MCT0603HZ0000ZP500 M C T 0 6 0 3 H C 2 8 7 3 F P 5 0 0 M C T 0 6 0 3 H Z 0 0 0 0 Z P 5 0 0 TYPE/SIZE VERSION TCR RESISTANCE TOLERANCE PACKAGING MCS 0402 MCT 0603 MCU 0805 MCA 1206 H = EN 140401-801, “Version E”; failure rate level E6 C = ± 50 ppm/K E = ± 15 ppm/K Z = Jumper 3 digit value 1 digit multiplier F=±1% B = ± 0.1 % Z = Jumper E1 E0 P1 P5 MULTIPLIER 8 = *10-2 9 = *10-1 0 = *100 1 = *101 2 = *102 3 = *103 4 = *104 0000 = Jumper Product Description: MCT 0603-50 1 % VG01 P5 287K Product Description: MCT 0603 VG01 P5 0R0 MCT 0603 -50 1% VG01 P5 287K MCT 0603 - - VG01 P5 0R0 TYPE/SIZE TCR TOLERANCE VERSION PACKAGING RESISTANCE MCS 0402 MCT 0603 MCU 0805 MCA 1206 ± 50 ppm/K ± 15 ppm/K ±1% ± 0.1 % VG01 = EN 140401-801, “Version E”; failure rate level E6 E1 E0 P1 P5 49R9 = 49.9 287K = 287 k 0R0 = Jumper Notes • The products can be ordered using either the PART NUMBER or the PRODUCT DESCRIPTION. • Products within a packaging unit are single lot date code. www.vishay.com For technical questions, contact: [email protected] Document Number: 28744 362 Revision: 11-Jun-12 THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MCS 0402 VG01, MCT 0603 VG01, MCU 0805 VG01, MCA 1206 VG01 Thin Film Chip Resistors with Established Reliability Vishay Beyschlag EN 140401-801 ORDERING INFORMATION Example of the ordering information for a resistor: MCT 0603-50 1 % VG01 287K EN140401-801EZRR1608MR287KFE6 Example of the ordering information for a zero ohm jumper: MCT 0603 VG01 0R0 EN140401-801EZRR1608M-0R00-E6 The elements used in the component number have the following meaning: EN detail specification number Assessment level for the zero-defect approach Style (size) Temperature coefficient, according to EN 60062 R = ± 50 ppm/K; P = ± 15 ppm/K Resistance, according to EN 60062, 4 characters Tolerance on rated resistance, according to EN 60062 F = ± 1 %; B = ± 0.1 % Failure rate level according to EN 60115-1, annex ZR EN140401-801 EZ RR1608M R 287K F E6 Note • The ordering information according to EN 140401-801:2007 shown above succeeds and replaces the ordering information according to earlier versions of the detail specification EN 140401-801 or its predecessor CECC 40401-801, for example: CECC 40401-801 EZ RR1608M C 287K F E6 CECC 40401-801 S RR1608M C 287K F E6 with EZ; S Assessment level, where EZ is successor to and superior replacement for S RR1608M Style, with suffix M for “metric” C Temperature coefficient, according to the detail specification C = ± 50 ppm/K; E = ± 15 ppm/K TEMPERATURE COEFFICIENT AND RESISTANCE RANGE DESCRIPTION RESISTANCE TCR TOLERANCE MCS 0402 VG01 MCT 0603 VG01 MCU 0805 VG01 MCA 1206 VG01 ± 50 ppm/K ±1% 10 to 1 M 1 to 1 M 1 to 1 M 1 to 1 M ± 15 ppm/K ± 0.1 % 100 to 33.2 k 100 to 47.5 k 100 to 100 k 43.2 to 332 k 20 m Imax. = 0.63 A 20 m Imax. = 1 A 20 m Imax. = 1.5 A Jumper 20 m Imax. = 2 A Note • According to EN 140401-801, resistance values are to be selected from the E96 series for ± 1 % tolerance and from the E192 series for ± 0.1 % tolerance. PACKAGING TYPE CODE QUANTITY E1 1000 E0 10 000 P1 1000 P5 5000 P1 1000 P5 5000 P1 1000 P5 5000 CARRIER TAPE MCS 0402 VG01 MCT 0603 VG01 MCU 0805 VG01 Paper tape acc. IEC 60286-3 Type I WIDTH PITCH 8 mm 2 mm REEL DIAMETER 180 mm/7" 8 mm 4 mm MCA 1206 VG01 www.vishay.com Document Number: 28744 For technical questions, contact: [email protected] Revision: 11-Jun-12 363 THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MCS 0402 VG01, MCT 0603 VG01, MCU 0805 VG01, MCA 1206 VG01 Vishay Beyschlag Thin Film Chip Resistors with Established Reliability DIMENSIONS L Tt WT W H Tb DIMENSIONS AND MASS H (mm) L (mm) W (mm) MCS 0402 VG01 0.32 ± 0.05 1.0 ± 0.05 0.5 ± 0.05 MCT 0603 VG01 0.45 + 0.1/- 0.05 1.55 ± 0.05 0.85 ± 0.1 TYPE WT (mm) Tb (mm) Tt (mm) MASS (mg) 0.2 ± 0.1 0.2 + 0.1/- 0.15 0.6 0.3 + 0.15/- 0.2 1.9 > 75 % of W MCU 0805 VG01 0.45 + 0.1/- 0.05 MCA 1206 VG01 0.55 ± 0.1 2.0 ± 0.1 1.25 ± 0.15 0.4 + 0.1/- 0.2 4.6 3.2 + 0.1/- 0.2 1.6 ± 0.15 0.5 ± 0.25 9.2 Note • Resistors MCA 1206 VG01 and MCU 0805 VG01 are marked using to the four-character code system of IEC 60062, 4.2.3. Resistors MCT 0603 VG01 and MCS 0402 VG01 do not show any marking on their light blue protective coating. X G Y Z RECOMMENDED SOLDER PAD DIMENSIONS WAVE SOLDERING TYPE REFLOW SOLDERING G (mm) Y (mm) X (mm) Z (mm) G (mm) Y (mm) X (mm) Z (mm) MCS 0402 VG01 - - - - 0.35 0.55 0.55 1.45 MCT 0603 VG01 0.55 1.10 1.10 2.75 0.65 0.70 0.95 2.05 MCU 0805 VG01 0.80 1.25 1.50 3.30 0.90 0.90 1.40 2.70 MCA 1206 VG01 1.40 1.50 1.90 4.40 1.50 1.15 1.75 3.80 Note • The given solder pad dimensions reflect the considerations for board design and assembly as outlined e.g. in standards IEC 61188-5-x, or in publication IPC 7351. They do not guarantee any supposed thermal properties, however, they will be found adequate for most general applications. www.vishay.com For technical questions, contact: [email protected] Document Number: 28744 364 Revision: 11-Jun-12 THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MCS 0402 VG01, MCT 0603 VG01, MCU 0805 VG01, MCA 1206 VG01 Thin Film Chip Resistors with Established Reliability DESCRIPTION Production is strictly controlled and follows an extensive set of instructions established for reproducibility. A homogeneous film of metal alloy is deposited on a high grade ceramic (Al2O3) substrate and conditioned to achieve the desired temperature coefficient. Specially designed inner contacts are deposited on both sides. A special laser is used to achieve the target value by smoothly cutting a meander groove in the resistive layer without damaging the ceramics. For the high ohmic range, optimized cermet products provide comparable properties. The resistor elements are covered by a protective coating designed for electrical, mechanical and climatic protection. The terminations receive a final pure tin on nickel plating. The result of the determined production is verified by an extensive testing procedure performed on 100 % of the individual resistors. This includes pulse load screening for the elimination of products with a potential risk of early life failures according to EN 140401-801, 2.1.2.2 (feasible for R 10 ). Only accepted products are laid directly into the paper tape in accordance with EN 60286-3 (3), Type I. Products within a packaging unit are from the same production lot and carry the same date code. ASSEMBLY The resistors are suitable for processing on automatic SMD assembly systems. They are suitable for automatic soldering using wave, reflow or vapour phase as shown in IEC 61760-1 (3). Solderability is specified for 2 years after production or requalification. The permitted storage time is 20 years. The resistors are RoHS compliant; the pure tin plating provides compatibility with lead (Pb)-free soldering processes. The immunity of the plating against tin whisker growth has been proven under extensive testing. The encapsulation is resistant to all cleaning solvents commonly used in the electronics industry, including alcohols, esters and aqueous solutions. The suitability of conformal coatings, if applied, shall be qualified by appropriate means to ensure the long-term stability of the whole system. Vishay Beyschlag All products comply with the GADSL (1) and the CEFIC-EECA-EICTA (2) list of legal restrictions on hazardous substances. This includes full compliance with the following directives: 2000/53/EC End of Vehicle life Directive (ELV) and Annex II (ELV II) 2011/65/EU Restriction of Substances directive (RoHS) the use of Hazardous 2002/96/EC Waste Electrical and Electronic Equipment Directive (WEEE) APPROVALS The resistors are approved within the IECQ-CECC Quality Assessment System for Electronic Components to the detail specification EN 140401-801 which refers to EN 60115-1, EN 140400 and the variety of environmental test procedures of the IEC 60068 (3) series. Conformity is attested by the use of the CECC logo ( the mark of conformity on the package label. ) as Vishay BEYSCHLAG has achieved “Approval of Manufacturer” in accordance with IEC QC 001002-3, clause 2. The release certificate for “Technology Approval Schedule” in accordance with CECC 240001 based on IEC QC 001002-3, clause 6 is granted for the Vishay BEYSCHLAG manufacturing process. The Vishay BEYSCHLAG production facility is registered with the CAGE code D9539. RELATED PRODUCTS A wider range of TCR, tolerance and resistance values, plus the option of values from a different E series is available with products approved to EN 140401-801, Version A, without established reliability, nominal failure rate level E0 (quality factor Q = 3). See the datasheets: “Professional Flat Chip Resistors” (www.vishay.com/doc?28705) “Precision Flat Chip Resistors” (www.vishay.com/doc?28700) Notes (1) Global Automotive Declarable Substance List, see www.gadsl.org. (2) CEFIC (European Chemical Industry Council), EECA (European Electronic Component Manufacturers Association), EICTA (European trade organisation representing the information and communications technology and consumer electronics), see www.eicta.org/index.php?id=1053&id_article=340. The quoted IEC standards are also released as EN standards with the same number and identical contents. (3) www.vishay.com Document Number: 28744 For technical questions, contact: [email protected] Revision: 11-Jun-12 365 THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MCS 0402 VG01, MCT 0603 VG01, MCU 0805 VG01, MCA 1206 VG01 Vishay Beyschlag Thin Film Chip Resistors with Established Reliability Power Dissipation P in W FUNCTIONAL PERFORMANCE 0.3 MCA 1206 VG01 MCU 0805 VG01 MCT 0603 VG01 MCS 0402 VG01 0.2 0.1 0 - 50 0 50 70 100 125 °C 150 Ambient Temperature ϑamb Current Noise A1 Derating MCA 1206 VG01 MCU 0805 VG01 MCT 0603 VG01 MCS 0402 VG01 1 µV/V 0.1 0.01 100 1K 10K Ω 100K 1M Resistance Value R In accordance with IEC 60195 Non-Linearity A 3 Current Noise - A 1 120 dB 100 80 60 MCA 1206 VG01 MCU 0805 VG01 MCT 0603 VG01 MCS 0402 VG01 40 10 100 1K In accordance with IEC/TR 60440 10K 100K Ω 1M Resistance Value R Non-Linearity - A 3 www.vishay.com For technical questions, contact: [email protected] Document Number: 28744 366 Revision: 11-Jun-12 THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MCS 0402 VG01, MCT 0603 VG01, MCU 0805 VG01, MCA 1206 VG01 Thin Film Chip Resistors with Established Reliability Vishay Beyschlag FUNCTIONAL PERFORMANCE TESTS AND REQUIREMENTS Further information on the performance of these products is given in the following datasheets: All tests are carried out in accordance with the following specifications: • “Professional Flat Chip Resistors”, document no. 28705 EN 60115-1, generic specification • “Precision Flat Chip Resistors”, document no. 28700 EN 140400, sectional specification EN 140401-801, detail specification For further information on the tests and requirements of these products please refer to the specifications mentioned above, and to the following datasheets: • “Professional Flat Chip Resistors” (www.vishay.com/doc?28705) • “Precision Flat Chip Resistors” (www.vishay.com/doc?28700) HISTORICAL 12NC INFORMATION The resistors had a 12-digit code starting with 2312 RESISTANCE DECADE The subsequent 4 digits indicated the resistor type, specification and packaging; see the 12NC table RESISTANCE DECADE The remaining 4 digits indicate the resistance value: - The first 3 digits indicated the resistance value - The last digit indicated the resistance decade in accordance with the resistance decade table LAST DIGIT 1 to 9.99 8 10 to 99.9 9 100 to 999 1 1 k to 9.99 k 2 10 k to 99.9 k 3 100 k to 999 k 4 1 M 5 Historical 12NC Example The 12NC of a MCT 0603 VG01 resistor, value 287K and TCR 50 with ± 1 % tolerance, supplied in cardboard tape of 5000 units per reel was: 2312 215 02874. HISTORICAL 12NC - Resistor type and packaging 2312 ... ..... DESCRIPTION TYPE MCS 0402 VG01 CARDBOARD TAPE ON REEL TOL. E1 1000 PIECES E0 10 000 PIECES ± 50 ppm/K ±1% 260 0.... 275 0.... ± 15 ppm/K ± 0.1 % 262 0.... 277 0.... 262 90001 277 90001 TCR Jumper TYPE MCT 0603 VG01 TCR TOL. PW 20 000 PIECES 205 0.... ±1% 200 0.... 215 0.... ± 15 ppm/K ± 0.1 % 202 0.... 217 0.... - 202 90001 217 90001 207 90001 245 0.... ± 50 ppm/K ±1 % 240 0.... 255 0.... ± 15 ppm/K ± 0.1 % 242 0.... 257 0.... - 242 90001 257 90001 247 90001 Jumper MCA 1206 VG01 P5 5000 PIECES ± 50 ppm/K Jumper MCU 0805 VG01 P1 1000 PIECES ± 50 ppm/K ±1% ± 15 ppm/K ± 0.1 % No 12NC assigned to MCA 1206 VG01 Jumper www.vishay.com Document Number: 28744 For technical questions, contact: [email protected] Revision: 11-Jun-12 367 THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. 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