MQME-28-T 1

MQME-28-T
Transient
Suppression Filter
HIGH RELIABILITY EMI FILTER
-40V to +40V
20A
60mΩ @ 125°C
>80dB @ 500kHz
Continuous Input
Output Current
Max. DC Resistance
Differential Attenuation
FULL POWER OPERATION: -55ºC to +125ºC
The MilQor® series of high-reliability EMI filters brings
SynQor’s field proven technology and manufacturing
expertise to the Military/Aerospace industry. SynQor’s
innovative QorSeal® packaging approach ensures
survivability in the most hostile environments. Compatible
with the industry standard format, these filters have high
B
Y-H
8-T-
E-2
M
MQ
TER 0W
I FIL 0A 32
EM
2
28Vin
differential-mode and common-mode attenuation, low
DC resistance, and a stabilizing bulk capacitor resistor.
They follow conservative component derating guidelines
and they are designed and manufactured to comply with
a wide range of military standards.
Design Process
MQME series filters are:
• DesignedforreliabilityperNAVSO-P3641-Aguidelines
• Designedwithcomponentsderatedper:
—MIL-HDBK-1547A
—NAVSOP-3641A
Qualification Process
MQME series filters are qualified to:
• MIL-STD-810F
—consistentwithRTCA/DO-160E/F/G
• SynQor’sFirstArticleQualification
—consistentwithMIL-STD-883F
• SynQor’sLong-TermStorageSurvivabilityQualification
• SynQor’son-goinglifetest
In-Line Manufacturing Process
• AS9100andISO9001certifiedfacility
• Fullcomponenttraceability
• Temperaturecycling
• Constantacceleration
• 24,96,160hourburn-in
• Threeleveltemperaturescreening
Product # MQME-28-T
Phone 1-888-567-9596
Features
•Transientsuppressioncircuitrytoblockvoltagesurges
and spikes
•Soft-Startcircuitrytolimitin-rushchargingcurrents
•Reversepolarityprotectionwithalowlosssynchronousrectifier
•Inputover-voltageshutdown
•Outputcurrentlimitforshort-circuitprotection
•Enablepass-throughcircuitry
•Standbycircuitrytominimizequiescentpowerdraw
•20Aoutputcurrent
•VerylowDCresistance
•>80dBdifferential-modeattenuationat500kHz
•>60dBcommon-modeattenuationat500kHz
•Stabilizingbulkcapacitoranddampingresistorincluded
•AllcapacitorsareX7Rmulti-layerceramic
•DesignedtomeetallMIL-STD461EMIandRTCA/D0-160E/
F/GSection22lightningrequirements(tolevel4)
Specification Compliance
MQME series filters (with MQFL converters) are designed to meet:
• MIL-HDBK-704-8(AthroughF)
• RTCA/DO-160E/F/GSection16
• MIL-STD-1275B/D
• DEF-STAN61-5(part6)/6
• MIL-STD-461(C,D,E,F)
• RTCA/DO-160E/F/GSection22
www.synqor.com
Doc.# 005-2ME028T Rev. H
05/27/16
Page 1
MQME-28-T
Current: 20A
Technical Specification
BLOCK DIAGRAM
TRANSIENT
SUPPRESSION,
CURRENT LIMIT,
IOVSD, AND
SOFT-START
CIRCUITRY
POSITIVE
INPUT
PINS 1, 2, 3
POSITIVE
OUTPUT
SYNCHRONOUS
RECTIFIER AND
CONTROL
CIRCUITRY
PINS 10, 11, 12
RDAMPING
CBULK
PINS 5, 6
PIN 7
INPUT
RETURN
ANTI-PARALLEL
DIODE
OUTPUT
RETURN
PIN 8
STANDBY
CIRCUIT
STANDBY
PIN 9
PIN 4
ENABLE PASS-THROUGH
CIRCUITRY
ENABLE
OUTPUT
ENABLE
INPUT
TYPICAL CONNECTION DIAGRAM
+VIN
Open
means
“ON”
ENAIN
MQME EMI
FILTER
-VIN
+VOUT
+VIN
ENAOUT
ENA1
STDBY
-VOUT
+VOUT
MQFL DC-DC
CONVERTER
LOAD
OUT RTN
IN RTN
Closed
means
“ON”
+VIN
NOTE: Use of the enable pass-through
feature is optional. Pin 4 may be
connected to Pins 5 and 6. See
ENABLE Description in BASIC
OPERATION AND FEATURES.
ENA1
+VOUT
MQFL DC-DC
CONVERTER
IN RTN
LOAD
OUT RTN
TO OTHER LOADS
Product # MQME-28-T
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-2ME028T Rev. H
05/27/16
Page 2
MQME-28-T
Current: 20A
Technical Specification
MQME-28-T ELECTRICAL CHARACTERISTICS
Parameter
Min.
Typ.
Max.
Units Notes & Conditions
Specifications subject to change without notice
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Continuous
Transient (≤ 1 s)
Isolation Voltage (input/output to case)
Continuous
Transient (≤ 1 s)
Output Current
Operating Case Temperature
Storage Case Temperature
Lead Temperature (20 s)
Voltage at ENA IN, ENA OUT
Voltage at STDBY
ELECTRICAL CHARACTERISTICS
Input Voltage
Continuous
Transient (1 s, Rs* = 0 Ω)
Transient (≤ 100 ms, Rs* = 0 Ω)
Zero Load Input Current
Standby Mode Input Current
Output Voltage (continuous)
Output Current (continuous)
Output Power (continuous)
DC Resistance (Rdc)
Tcase = 25°C
Tcase = 125°C
Synchronous Rectifier Drop (Vsr)
Power Dissipation (20A output current)
Tcase = 25°C
Tcase = 125°C
Maximum Output Capacitance
Soft-Start Circuitry
Output current During Soft-Start
Soft-Start Duration Period
Soft-Start Recycle Period
Anti-Parallel Diode
Forward Current
Continuous
Transient (≤ 8 ms)
Forward Voltage (@ 1 A)
Total Differential-Mode Capacitance
Total Common-Mode Capacitance
Bulk Capacitor
Damping Resistor
Noise Attenuation
INPUT VOLTAGE SPIKE SUPPRESSION
Output Voltage Deviation due to a Spike
Input Voltage Spike (Centered on Vin)
±250V, 100µs, Emax = 15mJ
±200V, 10µs, Rs* ≤ 0.5Ω
±400V, 5µs, Rs* ≤ 0.5Ω
±600V, 10µs, Rs* = 50Ω
Group A
Vin=28V DC ±5%, Pout=320W unless otherwise specified
Subgroup4
See Note 1
-60
-60
100
200
V
V
-500
-1000
-0.5
0
500
1000
25
125
135
300
50
5
V
V
A
°C
°C
°C
V
V
-40
-50
-50
40
50
100
1, 2, 3
8.5
3.5
V
V
V
mA
mA
Vout = Vin - (Iin x Rdc) - Vsr
20
320
V
1, 2, 3
A
W
1, 2, 3
1, 2, 3
45
60
mΩ
mΩ
mV
1
3
18
24
1
W
W
mF
110
A
ms
ms
-55
-65
40
HB Grade Products, See Note 6
5
Vin = 16V
1.6
600
2
50
1
0.6
78
0.27
65
0.2
A
A
V
µF
µF
µF
Ω
1
3
See Note 5
1, 2, 3
1, 2, 3
1, 2, 3
Measured across input and output pins
Measured between any pin to case
See Figure 1
See Note 2
-5
-5
-5
-5
10
10
10
10
ΔV
ΔV
ΔV
ΔV
MIL-STD-1275B/D
MIL-STD-461C (CS06); DEF-STAN 61-5
MIL-STD-461C (CS06)
RTCA/DO-160E/F/G
* Rs = Source Impedance
Product # MQME-28-T
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-2ME028T Rev. H
05/27/16
Page 3
MQME-28-T
Current: 20A
Technical Specification
MQME-28-T ELECTRICAL CHARACTERISTICS (Continued)
Parameter
Min.
Typ.
Max. Units Notes & Conditions
Specifications subject to change without notice
INPUT VOLTAGE SURGE SUPPRESSION
Output Voltage During a Surge
Input Surge Voltage and Duration
60 V, 550 ms, Rs* = 0 Ω
80 V, 100 ms, Rs* = 0 Ω
100 V, 80 ms, Rs* = 0 Ω
110 V, 5 ms, Rs* = 0 Ω
ISOLATION CHARACTERISTICS
Isolation Voltage (any pin to case)
Continuous
Transient (≤ 100 µs)
Isolation Resistance (any pin to case)
FEATURE CHARACTERISTICS
Enable Input
Off-State Voltage
Off-State Voltage Pulldown Current
On-State Voltage
On-State Pin Leakage Current
Pull-Up Voltage
Enable Output
Off-State Resistance
Off-State Voltage
On-State Voltage
On-State Leakage Current
Standby Input
Normal-State Voltage
Standby-State Voltage
Pull-Up Voltage
Pull-Up Resistance
Under-Voltage Lockout
Turn-On Input Voltage Threshold
Turn-Off Output Voltage Threshold
Output Power Limit (continuous)
RELIABILITY CHARACTERISTICS
Calculated MTBF (MIL-STD-217F2)
GB @ Tcase = 70ºC
AIF @ Tcase = 70ºC
WEIGHT CHARACTERISTICS
Device Weight
Group A
Vin=28V DC ±5%, Pout=320W unless otherwise specified
40
40
40
40
48
48
48
48
V
V
V
V
-500
-800
100
500
800
V
V
MΩ
-0.5
80
2
0.8
3.2
4
50
20
4.5
17
-100
50
20
0
4
15.5
3.0
450
See Note 3
MIL-HDBK-704A
MIL-HDBK-704A; RTCA/DO-160E
MIL-STD-1275B/D; DEF-STAN 61-5
DEF-STAN 61-5
1
1
1
Current drain required to ensure logic low
1
Imax drawn from pin allowed, module on
See Figure A
Ω
mV
V
µA
3.5
5
V
V
V
kΩ
16.0
4.0
V
V
W
5
50
15.0
2.0
V
µA
V
µA
V
14.8
0.7
106 Hrs.
106 Hrs.
79
g
Subgroup4
1
1
1
1
1
1
Electrical Characteristics Notes
1. While the filter will survive these input voltage limits, the filter’s output voltage will be outside the limits for an MQFL converter input voltage range.
2. Verified by qualification testing and analysis.
3. Derate filter output power to 320W during a 60V input surge, to 240W at an 80V input surge, and to 180W at a 100V or 110V input surge.
4. Only the ES and HB grade products are tested at three temperatures. The C grade products are tested at one temperature. Please refer to the
Construction and Environmental Stress Screening Options table for details.
5. Soft start is engaged only when the output voltage starts from zero or dips below the Turn-Off Output Voltage Threshold (4V max).
6. The specified operating case temperature for ES grade products is -45ºC to 100ºC. The specified operating case temperature for C grade products is
0ºC to 70ºC.
* Rs = Source Impedance
Product # MQME-28-T
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-2ME028T Rev. H
05/27/16
Page 4
MQME-28-T
Current: 20A
Technical Specification
20
10
Output Impedance Magnitude (ohms)
0
Attenuation (dB)
-20
-40
-60
-80
-100
-120
-140
-160
Common Mode
Differential Mode
0.1
0.01
0.001
-180
0.01
1
0.1
1
10
100
1000
10000
0.01
100000
Frequency (kHz)
0.1
1
10
100
1000
Frequency (kHz)
Figure 1: Typical Common Mode and Differential Mode Attenuation
provided by the filter as a function of frequency. Both input lines are
connected to chassis ground through 50Ω resistors. The filter case is
also connected to chassis ground.
Figure 2: Typical Output Impedance (magnitude) of the filter looking
back into its output pins with the input pins connected to a source
with zero source impedance.
Figure 3: MIL-STD-461E Method CE101 Low Frequency Conducted
Emissions. Limit line (in red) is the ‘Submarine Applications DC Curve’.
See MIL-STD-461 Compliance Matrix Table for test setup.
Figure 4: MIL-STD-461E Method CE102 High Frequency Conducted
Emissions. Limit line (in red) is the ‘Basic Curve’. See MIL-STD-461
Compliance Matrix Table for test setup.
Figure 5: MIL-STD-461E Method RE101 Low Frequency Radiated
Emissions. Limit line (in red) is the ‘Standard Curve’ from MIL-STD461C Method RE01, which is more strict than all RE101 limits. See
MIL-STD-461 Compliance Matrix Table for test setup.
Figure 6: MIL-STD-461E Method RE102 High Frequency Radiated
Emissions. Limit line (in red) is the ‘Submarine External to Pressure
Hull Curve’. See MIL-STD-461 Compliance Matrix Table for test setup.
Product # MQME-28-T
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-2ME028T Rev. H
05/27/16
Page 5
MQME-28-T
Current: 20A
Technical Specification
BASIC OPERATION AND FEATURES
The MQME-28-T is a multi-stage differential-mode and commonmode passive EMI filter designed to interface a power source with
one or more SynQor DC/DC converters (or other loads that create
EMI). Each stage of this filter is well damped to avoid resonances
and oscillations, and only X7R multi-layer ceramic capacitors are
used. Figure 1 shows the typical differential and common-mode
attenuation provided by this filter when the source impedance is
50W to chassis ground on each input line.
The MQME-28-T EMI filter includes a large bulk capacitor (also
X7R) with a series damping resistor to correct for the unstabilizing
effect of a converter’s negative input resistance. A white paper
discussing this negative input resistance and the need for
corrective damping can be found on the SynQor website (see
Input System Instability application note). Figure 2 shows the
magnitude of the filter’s output impedance when the filter input is
connected to a stiff voltage source.
When used with SynQor’s DC/DC converters, the MQME-28-T
EMI filter is designed to pass all the relevant MIL-STD-461C/D/
E/F requirements to their most stringent limits. The MIL-STD-461
Compliance Matrix Table lists these requirements and describes
the setup used to pass them. Figures 3 - 6 show results from
selected conductive and radiated emissions tests.
TRANSIENT SUPPRESSION: The input voltage surge and
spike compliance matrix displays the worst case requirements
listed in various 28V Military (Vehicle and Aircraft) and Civil
Aircraft standards. The MQME-28-T EMI filter is designed to
handle all of the short duration voltage spike requirements of these
standards (with certain assumptions regarding DEF-STAN 61-5).
Some of the long duration voltage surge requirements remain
within the 50V maximum transient rating of a SynQor MQFL-28
DC/DC converter. The others require the transient suppression
circuitry of the MQME-28-T EMI filter to protect the converter from
an over-voltage condition. If MQFL-28E or MQFL-28VE converters
are used, voltage surges as high as 80V can be tolerated without
the need for this transient suppression circuitry.
The MQME-28-T EMI filter is also designed to pass the waveform
types and applications specified in RTCA/DO-160E Section
22 (Lightning Induced Transient Susceptibility) to Level 4. The
Section 22 Compliance Matrix Table lists these waveforms and
applications and describes the setup used to pass them.
REVERSE POLARITY PROTECTION: The MQME-28-T EMI filter
has a series-connected MOSFET that is controlled to function as
a diode, but with a very small forward voltage drop (≤ 4 mW x
Iout). This “Synchronous Rectifier” blocks reverse current flow if
the filter’s input voltage is mistakenly connected with the wrong
polarity. The anti-parallel diode, working with the synchronous
rectifier, ensures that the filter’s output voltage goes only slightly
negative during this time, and therefore satisfying the minimum
input voltage specifications of SynQor’s MQFL converters.
Product # MQME-28-T
Phone 1-888-567-9596
The synchronous rectifier also performs a useful function during
negative polarity spikes and surges, and during brief power
interrupts. Since it stops current from flowing negatively through the
EMI filter back toward the source, the synchronous rectifier allows
the total bulk capacitor (located both within and external to the
filter) to better hold up the output voltage during these transients.
ENABLE: The MQME-28-T filter has enable pass-through
circuitry that bridges an enable signal across the filter’s commonmode impedance. The ENABLE INPUT pin (pin 4) is referenced
with respect to the filter’s INPUT RETURN (pins 5 and 6). The
ENABLE OUTPUT pin (pin 9) is referenced with respect to the
filter’s OUTPUT RETURN (pin 7). The INPUT RETURN and
OUTPUT RETURN may have a different voltage due to commonmode noise and transients.
NOTE: During the time that the MQME-28-T filter is in its Soft-Start
mode the ENABLE OUTPUT will be held at a logic low. This is
done so that all of the filter’s loads can be disabled by this signal
during the Soft-Start period. Once the Soft-Start is completed,
ENABLE OUTPUT will follow ENABLE INPUT.
Figure A shows the equivalent circuit looking into ENABLE INPUT.
The ENABLE INPUT pin must be pulled low to turn an MQFL
converter off. It may be left open-circuit to turn the converter on.
5.6V
PIN 4
(ENABLE INPUT)
1N4148
82K
TO ENABLE
CIRCUITRY
250K
2N3904
33nF
125K
PINS 5 AND 6
(INPUT RETURN)
Figure A: Equivalent circuit looking into the ENABLE INPUT pin
with respect to the INPUT RETURN pin.
Figure B shows the equivalent circuit looking into ENABLE
OUTPUT. The n-channel MOSFET in this circuit turns on when
power is applied to the filter and ENABLE INPUT is low.
Otherwise, the MOSFET is off. ENABLE OUTPUT is capable of
driving the ENABLE INPUTs of up to 15 MQFL converters.
If the enable pass-through circuit is not being used, the
ENABLE INPUT pin may be left open or connected to the
INPUT RETURN pins. The ENABLE OUTPUT pin may be left open
or connected to the OUTPUT RETURN pins.
SOFT-START: The MQME-28-T filter incorporates Soft-Start
circuitry to limit the amount of current drawn from the power
source by the charging of large bulk capacitors at the filter’s
output.
www.synqor.com
Doc.# 005-2ME028T Rev. H
05/27/16
Page 6
MQME-28-T
Current: 20A
Technical Specification
STANDBY: The MQME-28-T filter has standby circuitry that
minimizes the power drawn from the filter’s input power source
when the standby feature is activated.
PIN 9
(ENABLE OUTPUT)
0.01
µF
PIN 7
(OUTPUT RETURN)
Figure B: Equivalent circuit looking into the ENABLE OUTPUT pin
with respect to the OUTPUT RETURN pin.
Once the input voltage exceeds the turn-on threshold value,
the Soft-Start circuitry controls the filter’s output current to be
approximately 1.6A. This mode of operation continues until the
filter’s output voltage reaches the input voltage, at which time the
filter is able to deliver its rated output current. If after the SoftStart duration period the filter’s output has not risen to the input
voltage, then the filter will disconnect the output from the input,
wait for a time equal to the Soft-Start recycle period, and initiate
a new Soft-Start.
Since, during Soft-Start, the filter will deliver only 1.6A to its
output, it is important to limit the load current so that the total bulk
capacitance can be fully charged before the Soft-Start duration
period is over. To facilitate this, the filter’s ENABLE OUTPUT pin
is held low during the Soft-Start mode. This signal can therefore
be used to disable the filter’s loads during this time. Once the SoftStart mode is completed, ENABLE OUTPUT will follow ENABLE
INPUT.
40
800
35
700
30
600
25
500
20
400
15
300
10
200
Current
Power
5
Figure D shows the equivalent circuit looking into the STANDBY
pin (pin 8).
This pin is referenced with respect to the filter’s OUTPUT RETURN
pin (pin 7). It should be pulled low to have the filter operate in
its normal mode. If the pin is instead left open-circuit and pulled
high by its internal circuitry, the standby feature will be activated.
Application Note: A typical application would place the
MQME filter close to the input of the DC/DC converter, with the
cases of the filter and the converter connected together through
a ground plane. Both cases are electrically conductive, so
connection to the cases can be made with the fasteners used to
secure the device.
Do not connect the outputs of multiple MQME-28-T filters in
parallel. Connecting filters in this manner may result in slightly
unequal currents to flow in the positive and return paths of each
filter. These unequal currents may cause the internal commonmode chokes to saturate and thus cause degraded common-mode
rejection performance.
5V
Power Output (W)
Output Current (A)
OUTPUT POWER LIMIT: The MQME-28-T filter has an output
power limit feature to protect against a short circuit at its output
pins. This limit is disabled whenever the output voltage is rising so
that it will not be encountered when charging output capacitance.
When the output power exceeds ~450W and its output voltage
is decreasing however, this feature will turn the filter off and
reinstitute a soft-start cycle in 500ms. Figure C shows the output
power limit threshold as a function of output voltage.
It does this in two ways. First, the output of the filter is disconnected
from the input so that there will be no power drawn by downstream
converters or other loads. Second, the active circuitry within the
filter is placed into a reduced power consumption mode. The
net result is a current draw of only about 2mA from a 28V input
power source.
50k
PIN 8
(Standby)
To Standby Circuitry
0.01 µF
PIN 7
(Output Return)
100
0
0
0
5
10
15
20
25
30
35
40
Output Voltage (V)
45
Figure D: Equivalent circuit looking into the STANDBY pin with
respect to the OUTPUT RETURN pin.
Figure C: Output Power Limit.
Product # MQME-28-T
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-2ME028T Rev. H
05/27/16
Page 7
MQME-28-T
Current: 20A
Technical Specification
SEE
NOTE 7
1
2
3
4
5
6
+VIN
+VOUT
+VOUT
+VIN
+VIN
ENA IN
MQME-28-T-X-HB
EMI FILTER
28Vin 20A
320W
IN RTN
IN RTN
+VOUT
ENA OUT
MADE IN USA
S/N 0000000 D/C 3205-301 CAGE 1WX10
STDBY
OUT RTN
12
11
10
9
8
7
0.250 [6.35]
1.50 [38.10]
0.200 [5.08]
TYP. NON-CUM.
1.260
[32.00]
0.040 [1.02]
PIN
2.50 [63.50]
2.76 [70.10]
3.00 [76.20]
0.050 [1.27]
0.128 [3.25]
0.220 [5.59]
2.96 [75.2]
0.228 [5.79]
0.390 [9.91]
Case X
SEE
NOTE 7
1
2
3
4
5
6
+VIN
+VOUT
+VIN
+VOUT
+VIN
ENA IN
IN RTN
IN RTN
MQME-28-T-U-HB
EMI FILTER
28Vin 20A
+VOUT
ENA OUT
320W
MADE IN USA
S/N 0000000 D/C 3205-301 CAGE 1WX10
STDBY
OUT RTN
12
11
10
9
8
7
0.250 [6.35]
0.200 [5.08]
TYP. NON-CUM.
1.50 [38.10]
1.260
[32.00]
2.50 [63.50]
2.76 [70.10]
3.00 [76.20]
0.040 [1.02]
PIN
0.128 [3.25]
0.42
[10.7]
0.050 [1.27]
0.220 [5.59]
2.80 [71.1]
Case U
0.390 [9.91]
NOTES
PIN DESIGNATIONS
1)
Pins 0.040’’ (1.02 mm) diameter
2)
Pins Material: Copper Alloy
Finish: Gold over Nickel plating, followed by Sn/Pb solder dip
3)
All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5 mm)
x.xxx +/-0.010 in. (x.xx +/-0.25 mm)
4)
Weight: 2.8 oz (78.5 g) typical
5)
Workmanship: Meets or exceeds IPC-A-610C Class III
6)
Print Labeling on Top Surface per Product Label Format Drawing
7)
Pin 1 identification hole, not intended for mounting (case X and U)
Product # MQME-28-T
Phone 1-888-567-9596
www.synqor.com
Pin # Function
1
2
3
4
5
6
Positive input
Positive input
Positive input
Enable input
Input return
Input return
Doc.# 005-2ME028T Rev. H
Pin # Function
7
8
9
10
11
12
Output Return
Standby
Enable output
Positive output
Positive output
Positive output
05/27/16
Page 8
MQME-28-T
Current: 20A
Technical Specification
0.300 [7.62]
0.140 [3.56]
1.15 [29.21]
0.250 [6.35]
TYP
1
2
3
4
5
6
+VIN
+VOUT
+VIN
+VOUT
MQME-28-T-Y-HB
+VIN
EMI FILTER
28Vin 20A
ENA IN
IN RTN
IN RTN
+VOUT
ENA OUT
320W
MADE IN USA
S/N 0000000 D/C 3205-301 CAGE 1WX10
STDBY
OUT RTN
1.750 [44.45]
12
2.00
11
[50.80]
10
1.50
9 [38.10]
8
1.750
7
[44.45]
0.250 [6.35]
0.200 [5.08]
TYP. NON-CUM.
0.040 [1.02]
PIN
0.050 [1.27]
0.220 [5.59]
0.375 [9.52]
2.50 [63.50]
2.96 [75.2]
0.228 [5.79]
0.390 [9.91]
Case Y
Case Z
(variant of Y)
0.250 [6.35]
Case W
(variant of Y)
0.250 [6.35]
0.200 [5.08]
TYP. NON-CUM.
0.200 [5.08]
TYP. NON-CUM.
0.040 [1.02]
PIN
0.040 [1.02]
PIN
0.22 [5.6]
0.050 [1.27]
0.42 [10.7]
0.36 [9.14]
0.050 [1.27]
0.22 [5.6]
2.80 [71.1]
0.525 [13.33]
0.390
[9.91]
0.525 [13.33]
0.390
[9.91]
2.80 [71.1]
NOTES
PIN DESIGNATIONS
1)
Pins 0.040’’ (1.02 mm) diameter
2)
Pins Material: Copper Alloy
Finish: Gold over Nickel plating, followed by Sn/Pb solder dip
3)
All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5 mm)
x.xxx +/-0.010 in. (x.xx +/-0.25 mm)
4)
Weight: 2.8 oz (78.5 g) typical
5)
Workmanship: Meets or exceeds IPC-A-610C Class III
6)
Print Labeling on Top Surface per Product Label Format Drawing
7)
Pin 1 identification hole, not intended for mounting (case X and U)
Product # MQME-28-T
Phone 1-888-567-9596
www.synqor.com
Pin # Function
1
2
3
4
5
6
Positive input
Positive input
Positive input
Enable input
Input return
Input return
Doc.# 005-2ME028T Rev. H
Pin # Function
7
8
9
10
11
12
Output Return
Standby
Enable output
Positive output
Positive output
Positive output
05/27/16
Page 9
MQME-28-T
Current: 20A
Technical Specification
VOLTAGE SURGE AND SPIKE COMPLIANCE MATRIX
These tables show the Voltage Surge and Spike requirements/limits that have been met* by a stand-alone setup comprised of:
-
MQME-28-P (or –T) Filter
MQFL-28-05S DC/DC Converter
120W Resistive Load
Metal Chassis Plane
Vehicle 28Vin
Worst Case Over-Voltage Surge
Part
(Voltage/Duration)
(Gen. + Bat.)
MIL-STD-1275D
40V / 50ms
(Bat. only)
100V / 50ms
(Gen. only)
100V / 50ms
+70V to -40V / 5ms§
+70V to -40V / 5ms§
(Bat. Only)
(Bat. Only, Non-Regen. Ld. Sw.)
80V / 80ms§
(Bat. Only, Regen. Ld. Sw.)
40V / 50ms
80V / 80m§
(Gen. only)
DET03.A
DET04.A
DIT04.A
Aircraft 28Vin
MIL-HDBK-704-8
Part
±200V / 200ns / 50W
+70V to -40V / 1ms§
+110V / 300ms§
+90V to -60V / 10µs§
Worst Case Over-Voltage Surge
(Voltage/Duration)
Short Duration Spikes
(Voltage/Duration/Impedance)
80V / 50ms
(704A)
60V / 550ms
N/A
50V / 50ms
47V / 100ms
(Cat A)
±600V / 10µs / 50W
38V / 1s
60V / 100ms
(Cat B)
±200V / 10µs / 50W
40V / 1s
80V / 100ms
(Cat C)
Met by any Hi-Rel Filter
+280V to -220V max§
+130V to -70V / 10µs§
+174V / 350ms
40V / 50ms§
(704B, C, D, E, F)
RTCA/DO-160E
+130V to -100V max§
+90V to -60V / 10µs§
100V / 50ms
+110V to -50V / 5ms§
DIT08.B, DIT07.B
DEF STAN 61-5 (PART 6)/6†
±250V / 15mJ / 0.5W
40V / 50ms
(Gen. + Bat.)
DEF STAN 61-5 (PART 6)/5†
Short Duration Spikes
(Voltage/Duration/Impedance)
N/A
48V / 1s
Met by an MQME-28-T Filter having the Transient Suppression
and Reverse Polarity Protection Features
Met by MQME-28E-T6 Filter Only:
Performance Criteria C
* Surge/spike requirements/limits are deemed to have been met as long as transient deviations in the converter’s output voltage
remain within ±10% of its initial value.
§ These are defined as the maximum disturbances that equipment can inflict upon the power system, not as disturbances imposed
upon utilization equipment. To ensure compatablitily, however, these are within the designed stress envelope of the indicated filters
& converters.
† For the DEF STAN 61-5 specification:
1) Negative surges require reverse voltage protection circuitry to protect the converter (but not the filter) from a negative input.
This circuitry is included in the MQME-28-T but not the MQME-28-P and MQHE-28-P filters.
2) The negative surges may cause the converter to shut down unless additional holdup capacitance is included.
3) Maximum spike voltages are assumed to last <1µs
Product # MQME-28-T
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-2ME028T Rev. H
05/27/16
Page 10
MQME-28-T
Current: 20A
Technical Specification
RTCA/DO-160E SECTION 22 COMPLIANCE MATRIX
(LIGHTNING INDUCED TRANSIENT SUSCEPTIBILITY)
The following table shows the RTCA/DO-160 Section 22 requirements that have been met* by a stand-alone setup comprised of:
- MQME-28-P (or –T) Filter
- MQFL-28-05S DC/DC Converter
- Resistive Load
- Metal Chassis Plane
- Unshielded Power Cable Bundle
Pin Injection
Single- and
Multiple-Stroke
Cable Induction
Single- and
Multiple-Stroke
Ground Injection
Multiple-Burst
Cable Induction
Waveform
Maximum Level Passed
3
4
4
4†
5a
4†
2
4**
3
4
4
4
5a
4
3
4
Met by any MQME/MQHE Filter
Test Conditions
Signal applied to +Vin pin. Input Return pin connected to system ground
Signal applied to unshielded power
cable bundle
Signal applied between metal ground
plane and system ground
Signal applied to unshielded power
cable bundle
Met by an MQME Filter having the Transient Suppression
and Reverse Polarity Protection Features
* Requirement is deemed to have been met as long as transient deviations in the converter’s output voltage remain within ±10% of
its initial value.
† For these waveforms at Level 3 and above, an external transient suppressor of sufficient energy rating must placed across the filter’s
input pins to keep the differential transient input voltage below +200V/-50V. Negative polarity waveforms may cause power flow
to the converter to be interrupted long enough to cause a graceful shutdown and restart of the converter. Also, the reverse voltage
protection feature of the -T filter is required to protect the converter (but not the filter) from negative polarity waveform.
** For this waveform at a Level 4 and above, external transient suppressors of sufficient energy rating must be added between the
filter’s input power pins and its case to keep the common-mode transient input voltage below +800V.
Product # MQME-28-T
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-2ME028T Rev. H
05/27/16
Page 11
MQME-28-T
Current: 20A
Technical Specification
MIL-STD-461 COMPLIANCE MATRIX
This table shows the MIL-STD-461 requirements/limits that have been met* by a stand-alone setup comprised of:
-
MQME-28-P (or –T) Filter
MQFL-28-05S DC/DC Converter
120W Resistive Load
Metal Chassis Plane
-461C
-461D/E/F
Most Stringent Limit
Listed
Requirement
CE01
CE03
CE07
Class A5 (Submarine)
Class A5 (Submarine)
Class A1 (Aircraft)
CS01
CS02
Class A5 (Submarine)
Class A5 (Submarine)
CS06
Class A1/A5 (Aircraft/Sub)
CS10
CS11
Radiated
Emissions
Radiated
Susceptibility
Conducted
Emissions
Conducted
Susceptibility
Requirement
Most Stringent
Limit Listed
CE101
CE102
Submarine
Basic Curve
CS101
Curve #2
CS106
(461F Only)
Class A5 (Submarine)
Class A5 (Submarine)
CS114
CS115
CS116
Curve #5
Basic Waveform
IMAX = 10A
RE01
RE02†
Class A5 (Submarine)
Class A5 (Submarine)
RE101
RE102†
Navy
Submarine
RS01
RS02
RS03
Class A5 (Submarine)
Class A1/A5 (Aircraft/Sub)
Class A4 (Surface Ship)
RS101
RS103
Army
Aircraft External
Met by any MQME/MQHE Filter
Met by an MQME Filter having the Transient Suppression
and Reverse Polarity Protection Features
* Susceptibility requirements/limits are deemed to have been met as long as transient deviations in the converter’s output voltage
remain within ±10% of its initial value.
† Met with metal screen shield covering the filter, converter, and resistive load.
Product # MQME-28-T
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-2ME028T Rev. H
05/27/16
Page 12
MQME-28-T
Current: 20A
Technical Specification
CONSTRUCTION AND ENVIRONMENTAL STRESS SCREENING OPTIONS
Consistent with
MIL-STD-883F
Screening
(
C-Grade
specified from
0 °C to +70 °C
Element Evaluation
Internal Visual
IPC-A-610 Class 3
No
Yes
Temperature Cycle
Method 1010
No
) (
ES-Grade
specified from
-45 °C to +100 °C
) (
)
No
500 g
Burn-in
Method 2001
(Y1 Direction)
Method 1015
24 Hrs @ +125 °C
96 Hrs @ +125 °C
Yes
Yes
Condition C
(-65 °C to +150 °C)
Condition A
(5000 g)
160 Hrs @ +125 °C
Final Electrical Test
Method 5005 (Group A)
+25 °C
-45, +25, +100 °C
-55, +25, +125 °C
Full QorSeal
Full QorSeal
Yes
QorSeal
Yes
QorSeal
Constant Acceleration
Mechanical Seal,
Thermal, and
Coating Process
External Visual
Construction Process
Method 2009
Yes
Yes
Yes
Condition B
(-55 °C to +125 °C)
HB-Grade
specified from
-55 °C to +125 °C
MilQor® Hi-Rel converters and filters are offered in three variations of environmental stress screening options. All ES-Grade and HB-Grade MilQor
Hi-Rel converters use SynQor’s proprietary QorSeal® Hi-Rel assembly process that includes a Parylene-C coating of the circuit, a high performance
thermal compound filler, and a nickel barrier gold plated aluminum case. Each successively higher grade has more stringent mechanical and
electrical testing, as well as a longer burn-in cycle. The ES- and HB-Grades are also constructed of components that have been procured through an
element evaluation process that pre-qualifies each new batch of devices.
Product # MQME-28-T
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-2ME028T Rev. H
05/27/16
Page 13
MQME-28-T
Current: 20A
Technical Specification
MIL-STD-810F Qualification Testing
MIL-STD-810F Test
Fungus
Method
Temperature Shock
Rain
Immersion
508.5
500.4 - Procedure I
500.4 - Procedure II
500.4 - Procedure III
513.5 - Procedure II
509.4
501.4 - Procedure I
501.4 - Procedure II
502.4 - Procedure I
502.4 - Procedure II
503.4 - Procedure I - C
506.4 - Procedure I
512.4 - Procedure I
Humidity
507.4 - Procedure II
Random Vibration
514.5 - Procedure I
516.5 - Procedure I
516.5 - Procedure VI
Altitude
Rapid Decompression
Acceleration
Salt Fog
High Temperature
Low Temperature
Shock
Sinusoidal vibration
514.5 - Category 14
Sand and Dust
510.4 - Procedure I
510.4 - Procedure II
Product # MQME-28-T
Phone 1-888-567-9596
Description
Table 508.5-I
Storage: 70,000 ft / 2 hr duration
Operating: 70,000 ft / 2 hr duration; Ambient Temperature
Storage: 8,000 ft to 40,000 ft
Operating: 15 g
Storage
Storage: 135 °C / 3 hrs
Operating: 100 °C / 3 hrs
Storage: -65 °C / 4 hrs
Operating: -55 °C / 3 hrs
Storage: -65 °C to 135 °C; 12 cycles
Wind Blown Rain
Non-Operating
Aggravated cycle @ 95% RH (Figure 507.5-7 aggravated temp humidity cycle, 15 cycles)
10 - 2000 Hz, PSD level of 1.5 g2/Hz (54.6 grms), duration = 1 hr/axis
20 g peak, 11 ms, Functional Shock (Operating no load) (saw tooth)
Bench Handling Shock
Rotary wing aircraft - helicopter, 4 hrs/axis, 20 g (sine sweep from
10 - 500 Hz)
Blowing Dust
Blowing Sand
www.synqor.com
Doc.# 005-2ME028T Rev. H
05/27/16
Page 14
MQME-28-T
Current: 20A
Technical Specification
First Article Testing consistent with MIL-STD-883F
MIL-STD-883F Test
Electrical Tests
Physical Dimensions test
Resistance to Solvents test
Solderability test
Lead Integrity test
Salt Atmosphere test
Adhesion of Lead Finish test
Altitude Operation test
ESD Sensitivity
Stabilization Bake test
Vibration Fatigue test
Random Vibration test
Sequential Test Group #1
Life Test – Steady State test
Life Test – Intermittent Duty test
Sequential Test Group #2
Temperature Cycle test
Constant Acceleration test
Sequential Test Group #3
Thermal Shock test
Temperature Cycle test
Moisture Resistance test
Sequential Test Group #4
Mechanical Shock test
Variable Frequency Vibration test
Product # MQME-28-T
Phone 1-888-567-9596
Method
5005
2016
2015.13
2003.8
2004.5
1009.8
2025.4
1001
3015.7
1008.2
2005.2
2026
Description
Condition “A”
Condition “C”
Class 2
Condition “C”
Condition “A”
Condition “II K”
1005.8
1006
1010.8
2001.2
Condition “C”
Condition “A”
1011.9
1010.8
1004.7
Condition “B”
Condition “C”
With Sub cycle
2002.4
2007.3
Condition “B”
Condition “A”
www.synqor.com
Doc.# 005-2ME028T Rev. H
05/27/16
Page 15
MQME-28-T
Current: 20A
Technical Specification
MilQor Filter FAMILY MATRIX
The tables below show the array of MilQor filters available. When ordering SynQor converters, please ensure that you use
the complete part number according to the table in the last page. Contact the factory for other requirements.
Features Available
Product Family Continuous
Designator
Input Voltage
MQME-28
40V
MQME-28E
70V
MQHE-28
40V
MQHE-28E
70V
MQHE-270
Power
(Amperage)
Rating
Version
(see table
below)
Enable PassThrough
Circuitry
Transient
Suppression
Circuitry
Soft-Start
Circuitry
Reverse
Polarity
Protection
Circuitry
•
•
•
•
•
•
•
•
P
320W (20A)
T
T6
160W (10A)
P
400V
160W (1A)
P
MQME-270
400V
320W (2A)
MQME-270L
400V
200W (3A)
Product # MQME-28-T
(In Addition to Passive Filter Components)
Phone 1-888-567-9596
P
•
R
P
•
R
www.synqor.com
Doc.# 005-2ME028T Rev. H
05/27/16
Page 16
MQME-28-T
Current: 20A
Technical Specification
PART NUMBERING SYSTEM
The part numbering system for SynQor’s MilQor DC-DC converters follows the format shown in the table below.
Model Name
Input Voltage Range
Version
28
28E
P
T
T6
270
270L
P
R
MQME
MQHE
Package Outline/Pin
Configuration
Screening
Grade
U
X
Y
W
Z
C
ES
HB
Not all combinations make valid part numbers, please contact SynQor for availability. See the Product Summary web page for more options.
Example:
MQME-28-T-Y-ES
APPLICATION NOTES
A variety of application notes and technical white papers can be downloaded in pdf format from the SynQor website.
Contact SynQor for further information and to order:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
Product # MQME-28-T
978-849-0600
888-567-9596
978-849-0602
[email protected]
www.synqor.com
155 Swanson Road
Boxborough, MA 01719
USA
Phone 1-888-567-9596
PATENTS
SynQor holds numerous U.S. patents, one or more of which apply to most of its power conversion
products. Any that apply to the product(s) listed in this document are identified by markings on
the product(s) or on internal components of the product(s) in accordance with U.S. patent laws.
SynQor’s patents include the following:
5,999,417
6,222,742
6,545,890
6,594,159
6,894,468
6,896,526
6,927,987
7,050,309
7,072,190
7,085,146
7,119,524
7,269,034
7,272,021
7,272,023
7,558,083
7,564,702
7,765,687
7,787,261
8,023,290
8,149,597
8,493,751
8,644,027
9,143,042
WARRANTY
SynQor offers a two (2) year limited warranty. Complete warranty information
is listed on our website or is available upon request from SynQor.
www.synqor.com
Doc.# 005-2ME028T Rev. H
05/27/16
Page 17