LED2000 3 A monolithic step-down current source with synchronous rectification Datasheet - production data Applications High brightness LED driving Halogen bulb replacement General lighting Signage SO8 VFQFPN8 4x4 Description Features The LED2000 is an 850 kHz fixed switching frequency monolithic step-down DC-DC converter designed to operate as precise constant current source with an adjustable current capability up to 3 A DC. The embedded PWM dimming circuitry features LED brightness control. The regulated output current is set connecting a sensing resistor to the feedback pin. The embedded synchronous rectification and the 100 mV typical RSENSE voltage drop enhance the efficiency performance. The size of the overall application is minimized thanks to the high switching frequency and ceramic output capacitor compatibility. The device is fully protected against thermal overheating, overcurrent and output short-circuit. The LED2000 is available in VFQFPN 4 mm x 4 mm 8-lead, and standard SO8 package. 3.0 V to 18 V operating input voltage range 850 kHz fixed switching frequency 100 mV typ. current sense voltage drop PWM dimming 7% output current accuracy Synchronous rectification 95 mHS / 69 m LS typical RDS(on) Peak current mode architecture Embedded compensation network Internal current limiting Ceramic output capacitor compliant Thermal shutdown Figure 1. Typical application circuit /(' / 9,1 ',0 9,1B6: 9,1B$ ',0 3*1' (3 &,1 &)/7 6: )% $*1' 56 &287 *1' $0Y June 2013 This is information on a product in full production. DocID023432 Rev 4 1/40 www.st.com Contents LED2000 Contents 1 Pin settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.1 Pin connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.2 Pin description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2 Maximum ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3 Thermal data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 4 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 6 5.1 Power supply and voltage reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 5.2 Voltage monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 5.3 Soft-start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 5.4 Error amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 5.5 Thermal shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Application notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 6.1 Closing the loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 6.2 GCO(s) control to output transfer function . . . . . . . . . . . . . . . . . . . . . . . . 12 6.3 Error amplifier compensation network . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 6.4 LED small signal model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 6.5 Total loop gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 6.6 Dimming operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Dimming frequency vs. dimming depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 6.7 7 Application information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 7.1 2/40 eDesign studio software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Component selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 7.1.1 Sensing resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 7.1.2 Inductor and output capacitor selection . . . . . . . . . . . . . . . . . . . . . . . . . 22 7.1.3 Input capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 DocID023432 Rev 4 LED2000 Contents 7.2 Layout considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 7.3 Thermal considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 7.4 Short-circuit protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 7.5 Application circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 8 Typical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 9 Package information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 10 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 11 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 DocID023432 Rev 4 3/40 40 List of tables LED2000 List of tables Table 1. Table 2. Table 3. Table 4. Table 5. Table 6. Table 7. Table 8. Table 9. Table 10. Table 11. Table 12. 4/40 Pin description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Absolute maximum ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Thermal data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Uncompensated error amplifier characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Inductor selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 List of ceramic capacitors for the LED2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Component list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 VFQFPN8 (4 x 4 x 1.08 mm) mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 SO8 mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Document revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 DocID023432 Rev 4 LED2000 List of figures List of figures Figure 1. Figure 2. Figure 3. Figure 4. Figure 5. Figure 6. Figure 7. Figure 8. Figure 9. Figure 10. Figure 11. Figure 12. Figure 13. Figure 14. Figure 15. Figure 16. Figure 17. Figure 18. Figure 19. Figure 20. Figure 21. Figure 22. Figure 23. Figure 24. Figure 25. Figure 26. Figure 27. Figure 28. Figure 29. Figure 30. Figure 31. Figure 32. Figure 33. Typical application circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Pin connection (top view) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 LED2000 block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Internal circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Block diagram of the loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Transconductance embedded error amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Equivalent series resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Load equivalent circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Module plot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Phase plot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Dimming operation example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 LED current falling edge operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Dimming signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 eDesign studio screenshot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Equivalent circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Layout example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Switching losses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Constant current protection triggering hiccup mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Demonstration board application circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 PCB layout (component side) VFQFPN package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 PCB layout (bottom side) VFQFPN package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 PCB layout (component side) SO8 package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 PCB layout (bottom side) SO8 package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Soft-start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Load regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Dimming operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 LED current rising edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 LED current falling edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Hiccup current protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Efficiency vs. IOUT (VIN 32 V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Thermal shutdown protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 VFQFPN8 (4 x 4 x 1.08 mm) package outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 SO8 package outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 DocID023432 Rev 4 5/40 40 Pin settings LED2000 1 Pin settings 1.1 Pin connection Figure 2. Pin connection (top view) SW 1 8 PGND DIM VINSW GND AGND VINA NC DIM 4 FB SO8 - BW VFQFPN 1.2 5 AM12893v1 Pin description Table 1. Pin description Package/pin Type 6/40 VFQFPN S08-BW 1 3 Description VINA Analog circuitry power supply connection 2 4 DIM Dimming control input. Logic low prevents the switching activity, logic high enables it. A square wave on this pin implements LED current PWM dimming. Connect to VINA if not used (see Section 6.6) 3 5 FB Feedback input. Connect a proper sensing resistor to set the LED current 4 6 AGND 5 - NC 6 8 VINSW 7 1 SW 8 2 PGND - 7 GND Analog circuitry ground connection Not connected Power input voltage Regulator switching pin Power ground Connect to AGND DocID023432 Rev 4 LED2000 2 Maximum ratings Maximum ratings Table 2. Absolute maximum ratings Symbol Value Power input voltage -0.3 to 20 VINA Input voltage -0.3 to 20 VDIM Dimming voltage VSW Output switching voltage VPG Power Good -0.3 to VIN VFB Feedback voltage -0.3 to 2.5 IFB FB current VINSW 3 Parameter -0.3 to VINA -1 to VIN Unit V -1 to +1 mA 2 W PTOT Power dissipation at TA < 60 °C TOP Operating junction temperature range -40 to 150 °C Tstg Storage temperature range -55 to 150 °C Value Unit Thermal data Table 3. Thermal data Symbol RthJA Parameter Maximum thermal resistance junction-ambient(1) VFQFPN 40 SO8-BW 65 °C/W 1. Package mounted on demonstration board. DocID023432 Rev 4 7/40 40 Electrical characteristics 4 LED2000 Electrical characteristics TJ = 25 °C, VCC = 12 V, unless otherwise specified. Table 4. Electrical characteristics Value Symbol Parameter Test conditions Unit Min. Operating input voltage range VIN See(1) Typ. 3 Max. 18 Device ON level 2.6 2.75 2.9 Device OFF level 2.4 2.55 2.7 TJ = 25 °C 90 97 104 TJ = 125 °C 90 100 110 V VFB Feedback voltage IFB VFB pin bias current See(1) RDSON-P High-side switch on-resistance ISW = 750 mA 95 m RDSON-N Low-side switch on-resistance ISW = 750 mA 69 m Maximum limiting current See(2) 5 A ILIM 600 mV nA Oscillator FSW D Switching frequency 0.7 See(2) Duty cycle 0.85 0 1 MHz 100 % 2.5 mA DC characteristics IQ Quiescent current 1.5 Dimming Switching activity 1.2 VDIM DIM threshold voltage IDIM DIM current 2 A Soft-start duration 1 ms Thermal shutdown 150 Hystereris 15 Switching activity prevented V 0.4 Soft-start TSS Protection TSHDN °C 1. Specifications referred to TJ from -40 to +125 °C. Specifications in the -40 to +125 °C temperature range are assured by design, characterization and statistical correlation. 2. Guaranteed by design. 8/40 DocID023432 Rev 4 LED2000 5 Functional description Functional description The LED2000 device is based on a “peak current mode” architecture with fixed frequency control. As a consequence, the intersection between the error amplifier output and the sensed inductor current generates the control signal to drive the power switch. The main internal blocks shown in the block diagram in Figure 3 are: High-side and low-side embedded power element for synchronous rectification A fully integrated sawtooth oscillator with a typical frequency of 850 kHz A transconductance error amplifier A high-side current sense amplifier to track the inductor current A pulse width modulator (PWM) comparator and the circuitry necessary to drive the internal power element The soft-start circuitry to decrease the inrush current at power-up The current limitation circuit based on the pulse-by-pulse current protection with frequency divider The dimming circuitry for output current PWM The thermal protection function circuitry. Figure 3. LED2000 block diagram VI N A V I N SW OCP REF OSC I2 V COMP I _ SENSE RSENSE REGULATOR UVLO Vdrv_p OCP MOSFET CONTROL LOGIC Vsum Vc PWM DRIVER Vdrv _n SW OTP DMD E/A DIMMING DRIVER SOFT-START 0.1V FB DIM GNDA GNDP AM12894v1 DocID023432 Rev 4 9/40 40 Functional description 5.1 LED2000 Power supply and voltage reference The internal regulator circuit consists of a startup circuit, an internal voltage pre-regulator, the BandGap voltage reference and the bias block that provides current to all the blocks. The starter supplies the startup current to the entire device when the input voltage goes high and the device is enabled. The pre-regulator block supplies the BandGap cell with a preregulated voltage that has a very low supply voltage noise sensitivity. 5.2 Voltage monitor An internal block continuously senses the VCC, Vref and Vbg. If the monitored voltages are good, the regulator begins operating. There is also a hysteresis on the VCC (UVLO). Figure 4. Internal circuit Vcc PREREGULATOR STARTER VREG BANDGAP IC BIAS D00IN126 5.3 VREF AM12895v1 Soft-start The startup phase is implemented ramping the reference of the embedded error amplifier in 1 ms typ. time. It minimizes the inrush current and decreases the stress of the power components at power-up. During normal operation a new soft-start cycle takes place in case of: Thermal shutdown event UVLO event. The soft-start is disabled when DIM input goes high in order to maximize the dimming performance. 5.4 Error amplifier The voltage error amplifier is the core of the loop regulation. It is a transconductance operational amplifier whose non-inverting input is connected to the internal voltage reference (100 mV), while the inverting input (FB) is connected to the output current sensing resistor. The error amplifier is internally compensated to minimize the size of the final application. 10/40 DocID023432 Rev 4 LED2000 Functional description Table 5. Uncompensated error amplifier characteristics Description Value Transconductance 250 µS Low frequency gain 96 dB CC 195 pF RC 70 K The error amplifier output is compared with the inductor current sense information to perform PWM control. 5.5 Thermal shutdown The shutdown block generates a signal that disables the power stage if the temperature of the chip goes higher than a fixed internal threshold (150 ± 10 °C typical). The sensing element of the chip is close to the PDMOS area, ensuring fast and accurate temperature detection. A 15 °C typical hysteresis prevents the device from turning ON and OFF continuously during the protection operation. DocID023432 Rev 4 11/40 40 Application notes LED2000 6 Application notes 6.1 Closing the loop Figure 5. Block diagram of the loop GCO(s) VIN PWM control Current sense HS switch L VOUT LC filter LS switch COUT error PWM + amplifier VCONTROL + comparator RC FB VREF RS compensation network CC α LED A O(s) 6.2 GCO(s) control to output transfer function The accurate control to output transfer function for a buck peak current mode converter can be written as: Equation 1 s 1 + ---- R0 1 z G CO s = ------- ---------------------------------------------------------------------------------------- ---------------------- F H s Ri R 0 T SW s 1 + ----------------------- m C 1 – D – 0,5 1 + ----- L p where R0 represents the load resistance, Ri the equivalent sensing resistor of the current sense circuitry, p the single pole introduced by the LC filter and z the zero given by the ESR of the output capacitor. FH(s) accounts for the sampling effect performed by the PWM comparator on the output of the error amplifier that introduces a double pole at one half of the switching frequency. 12/40 DocID023432 Rev 4 LED2000 Application notes Equation 2 1 Z = ------------------------------ESR C OUT Equation 3 m C 1 – D – 0,5 1 P = -------------------------------------- + --------------------------------------------R LOAD C OUT L C OUT f SW where: Equation 4 Se m C = 1 + -----Sn S = V f pp SW e V IN – V OUT S = ----------------------------- Ri n L Sn represents the slope of the sensed inductor current, Se the slope of the external ramp (VPP peak-to-peak amplitude) that implements the slope compensation to avoid subharmonic oscillations at duty cycle over 50%. The sampling effect contribution FH(s) is: Equation 5 1 F H s = -----------------------------------------2 s s 1 + ------------------- + ------2 n QP n where: Equation 6 n = f SW and Equation 7 1 Q P = --------------------------------------------------------- m C 1 – D – 0,5 6.3 Error amplifier compensation network The LED2000 device embeds (see Figure 6) the error amplifier and a pre-defined compensation network which is effective in stabilizing the system in most application conditions. DocID023432 Rev 4 13/40 40 Application notes LED2000 Figure 6. Transconductance embedded error amplifier E/A + COMP - FB RC CP CC V+ R0 dV C0 Gm dV RC CP CC AM12897v1 RC and CC introduce a pole and a zero in the open loop gain. CP does not significantly affect system stability but it is useful to reduce the noise at the output of the error amplifier. The transfer function of the error amplifier and its compensation network is: Equation 8 A V0 1 + s R c C c A 0 s = ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------2 s R0 C0 + Cp Rc Cc + s R0 Cc + R0 C0 + Cp + Rc Cc + 1 where Avo = Gm · Ro. The poles of this transfer function are (if CC >> C0 + CP): Equation 9 1 f P LF = ---------------------------------2 R0 Cc Equation 10 1 f P HF = ---------------------------------------------------2 Rc C0 + Cp whereas the zero is defined as: Equation 11 1 F Z = --------------------------------2 Rc Cc 14/40 DocID023432 Rev 4 LED2000 Application notes The embedded compensation network is RC = 70 K, CC = 195 pF while CP and CO can be considered as negligible. The error amplifier output resistance is 240 Mso the relevant singularities are: Equation 12 f Z = 11 6 kHz 6.4 f P LF = 3 4 Hz LED small signal model Once the system reaches the working condition, the LEDs composing the row are biased and their equivalent circuit can be considered as a resistor for frequencies << 1 MHz. The LED manufacturer typically provides the equivalent dynamic resistance of the LED biased at different DC currents. This parameter is required to study the behavior of the system in the small signal analysis. For instance, the equivalent dynamic resistance of the Luxeon III Star from Lumiled measured with different biasing current level is reported below: Equation 13 r LED 1,3 0,9 I LED = 350mA I LED = 700mA If the LED datasheet does not report the equivalent resistor value, it can be simply derived as the tangent to the diode I-V characteristic in the present working point (see Figure 7). DocID023432 Rev 4 15/40 40 Application notes LED2000 Figure 7. Equivalent series resistor [A] 1 working point 0.1 2 1 3 [V] 4 AM12898v1 Figure 8 shows the equivalent circuit of the LED constant current generator. Figure 8. Load equivalent circuit L L Dled1 VIN D COUT Dled2 Rs L Rd1 VIN D1 COUT Rd2 Rs AM12899v1 16/40 DocID023432 Rev 4 LED2000 Application notes As a consequence, the LED equivalent circuit gives the LED(s) term correlating the output voltage with the high impedance FB input: Equation 14 R SENSE LED n LED = ---------------------------------------------------------n LED r LED + R SENSE 6.5 Total loop gain In summary, the open loop gain can be expressed as: Equation 15 G s = G CO s A 0 s LED n LED Example 1 Design specification: VIN = 12 V, VFW_LED = 3.5 V, nLED = 2, rLED = 1.1 , ILED = 700 mA, ILED RIPPLE = 2% The inductor and capacitor value are dimensioned in order to meet the ILED RIPPLE specification (see Section 7.1.2 for output capacitor and inductor selection guidelines): L = 10 H, COUT = 2.2 F MLCC (negligible ESR) Accordingly, with Section 7.1.1 the sensing resistor value is: Equation 16 100 mV R S = --------------------- 140 m 700 mA Equation 17 R SENSE 140 m LED n LED = ---------------------------------------------------------- = ------------------------------------------------- = 0,06 n LED r LED + R SENSE 2 1,1 + 140 m The gain and phase margin Bode diagrams are plotted respectively in Figure 9 and Figure 10. DocID023432 Rev 4 17/40 40 Application notes LED2000 Figure 9. Module plot (;7(51$//22302'8/( 0RGXOH>G%@ )UHTXHQF\>+]@ $0Y Figure 10. Phase plot (;7(51$//223*$,13+$6( 3KDVH )UHTXHQF\>+]@ The cut-off frequency and the phase margin are: Equation 18 f C = 100 kHz 18/40 pm = 47 DocID023432 Rev 4 $0Y LED2000 6.6 Application notes Dimming operation The dimming input disables the switching activity, masking the PWM comparator output. The inductor current dynamic when dimming input goes high depends on the designed system response. The best dimming performance is obtained maximizing the bandwidth and phase margin, when it is possible. As a general rule, the output capacitor minimization improves the dimming performance. Figure 11. Dimming operation example AM12902v1 In fact, when dimming enables the switching activity, a small capacitor value is fast charged with low inductor value. As a consequence, the LEDs current rising edge time is improved and the inductor current oscillation reduced. An oversized output capacitor value requires extra current for fast charge so generating certain inductor current oscillations The switching activity is prevented as soon as the dimming signal goes low. Nevertheless, the LED current drops to zero only when the voltage stored in the output capacitor goes below a minimum voltage determined by the selected LEDs. As a consequence, a big capacitor value makes the LED current falling time worse than a smaller one. The LED2000 embeds dedicated circuitry to improve LED current falling time. As soon as the dimming input goes low, the low-side is kept enabled to discharge COUT until the LED current drops to 60% of the nominal current. A negative current limitation (-1 A typical) protects the device during this operation (see Figure 12). DocID023432 Rev 4 19/40 40 Application notes LED2000 Figure 12. LED current falling edge operation AM12903v1 Dimming frequency vs. dimming depth As seen in Section 6.6, the LEDs current rising and falling edge time mainly depends on the system bandwidth (TRISE) and the selected output capacitor value (TRISE and TFALL). The dimming performance depends on the minimum current pulse shape specification of the final application. The ideal minimum current pulse has rectangular shape, however, it degenerates into a trapezoid or, at worst, into a triangle, depending on the ratio (TRISE + TFALL) / TDIM. Equation 19 rec tan gle T RISE + T FALL --------------------------------------------- « 1 T DIM trapezoid T RISE + T FALL --------------------------------------------- 1 T DIM triangle T RISE + T FALL --------------------------------------------- = 1 T DIM The small signal response in Figure 11 and Figure 12 is considered as an example. Equation 20 T RISE 20s T FALL 5s Assuming the minimum current pulse shape specification as: Equation 21: T RISE + T FALL = 0,5 T MIN_PULSE = 0,5 D MIN T DIMMING it is possible to calculate the maximum dimming depth given the dimming frequency or vice versa. 20/40 DocID023432 Rev 4 LED2000 Application notes Figure 13. Dimming signal AM12904v1 For example, assuming a 1 kHz dimming frequency the maximum dimming depth is 5% or, given a 2% dimming depth, it follows a 200 Hz maximum fDIM. The LED2000 dimming performance is strictly dependent on the system small signal response. As a consequence, an optimized compensation (good phase margin and bandwidth maximized) and minimized COUT value are crucial for the best performance. 6.7 eDesign studio software The LED2000 device is supported by the eDesign software which can be viewed online at www.st.com. Figure 14. eDesign studio screenshot AM12905v1 The software easily supports the component sizing according to the technical information given in this datasheet (see Section 6 and Section 7). The end user is requested to fill in the requested information such as the input voltage range, the selected LED parameters and the number of LEDs composing the row. DocID023432 Rev 4 21/40 40 Application information LED2000 The software calculates external components according to the internal database. It is also possible to define new components and ask the software to use them. Bode plots, estimated efficiency and thermal performance are provided. Finally, the user can save the design and print all the information including the bill of material of the board. 7 Application information 7.1 Component selection 7.1.1 Sensing resistor In closed loop operation the LED2000 feedback pin voltage is 100 mV, so the sensing resistor calculation is expressed as: Equation 22 100 mV R S = -------------------I LED Since the main loop (see Section 6.1) regulates the sensing resistor voltage drop, the average current is regulated into the LEDs. The integration period is at minimum 5 * TSW since the system bandwidth can be dimensioned up to FSW/5 at maximum. The system performs the output current regulation over a period which is at least five times longer than the switching frequency. The output current regulation neglects the ripple current contribution and its reliance on external parameters like input voltage and output voltage variations (line transient and LED forward voltage spread). This performance can not be achieved with simpler regulation loops such as a hysteretic control. For the same reason, the switching frequency is constant over the application conditions, which helps to tune the EMI filtering and to guarantee the maximum LED current ripple specification in the application range. This performance can not be achieved using constant ON/OFF-time architecture. 7.1.2 Inductor and output capacitor selection The output capacitor filters the inductor current ripple that, given the application condition, depends on the inductor value. As a consequence, the LED current ripple, that is the main specification for a switching current source, depends on the inductor and output capacitor selection. 22/40 DocID023432 Rev 4 LED2000 Application information Figure 15. Equivalent circuit '&5 '&5 / / 5G 'OHG ' 9,1 ' 5GQ 'OHGQ 9,1 (65 (65 &287 &287 5V 5V $0Y The LED ripple current can be calculated as the inductor ripple current ratio flowing into the output impedance using the Laplace transform (see Figure 11): Equation 23 8 -----2- I L 1 + s ESR C OUT I RIPPLE s = ----------------------------------------------------------------------------------------------------------1 + s R S + ESR + n LED R LED C OUT where the term 8/2 represents the main harmonic of the inductor current ripple (which has a triangular shape) and IL is the inductor current ripple. Equation 24 V OUT n LED V FW_LED + 100mV I L = -------------- T OFF = ------------------------------------------------------------------ T OFF L L so L value can be calculated as: Equation 25 n LED V FW_LED + 100mV n LED V FW_LED + 100mV n LED V FW_LED + 100mV L = ------------------------------------------------------------------ T OFF = ------------------------------------------------------------------ 1 – ------------------------------------------------------------------ I L I L V IN where TOFF is the OFF-time of the embedded high switch, given by 1-D. As a consequence, the lower the inductor value (so the higher the current ripple), the higher the COUT value would be to meet the specification. A general rule to dimension L value is: Equation 26 I L ----------- 0,5 I LED Finally, the required output capacitor value can be calculated equalizing the LED current ripple specification with the module of the Fourier transformer (see Equation 23) calculated at FSW frequency. DocID023432 Rev 4 23/40 40 Application information LED2000 Equation 27 I RIPPLE s=j = I RIPPLE_SPEC Example 2(see Example 1): VIN = 12 V, ILED = 700 mA, ILED/ILED = 2%, VFW_LED = 3.5 V, nLED = 2. A lower inductor value maximizes the inductor current slew rate for better dimming performance. Equation 26 becomes: Equation 28 I L ----------- = 0,5 I LED which is satisfied selecting a10 H inductor value. The output capacitor value must be dimensioned according to Equation 27. Finally, given the selected inductor value, a 2.2 F ceramic capacitor value keeps the LED current ripple ratio lower than the 2% of the nominal current. An output ceramic capacitor type (negligible ESR) is suggested to minimize the ripple contribution given a fixed capacitor value. Table 6. Inductor selection Manufacturer Würth Elektronik Coilcraft 7.1.3 Series Inductor value (µH) Saturation current (A) WE-HCI 7040 1 to 4.7 20 to 7 WE-HCI 7050 4.9 to 10 20 to 4.0 XPL 7030 2.2 to 10 29 to 7.2 Input capacitor The input capacitor must be able to support the maximum input operating voltage and the maximum RMS input current. Since step-down converters draw current from the input in pulses, the input current is squared and the height of each pulse is equal to the output current. The input capacitor must absorb all this switching current, whose RMS value can be up to the load current divided by two (worst case, with duty cycle of 50%). For this reason, the quality of these capacitors must be very high to minimize the power dissipation generated by the internal ESR, thereby improving system reliability and efficiency. The critical parameter is usually the RMS current rating, which must be higher than the RMS current flowing through the capacitor. The maximum RMS input current (flowing through the input capacitor) is: Equation 29 2 2 2D D I RMS = I O D – --------------- + ------2 24/40 DocID023432 Rev 4 LED2000 Application information where is the expected system efficiency, D is the duty cycle and IO is the output DC current. Considering = 1 this function reaches its maximum value at D = 0.5 and the equivalent RMS current is equal to IO divided by 2. The maximum and minimum duty cycles are: Equation 30 V OUT + V F D MAX = ------------------------------------V INMIN – V SW and Equation 31 V OUT + V F D MIN = -------------------------------------V INMAX – V SW where VF is the free-wheeling diode forward voltage and VSW the voltage drop across the internal PDMOS. Considering the range DMIN to DMAX, it is possible to determine the max. IRMS going through the input capacitor. Capacitors that can be considered are: Electrolytic capacitors: These are widely used due to their low price and their availability in a wide range of RMS current ratings. The only drawback is that, considering ripple current rating requirements, they are physically larger than other capacitors. Ceramic capacitors: If available for the required value and voltage rating, these capacitors usually have a higher RMS current rating for a given physical dimension (due to very low ESR). The drawback is the considerably high cost. Tantalum capacitors: Small tantalum capacitors with very low ESR are becoming more widely available. However, they can occasionally burn if subjected to very high current during charge. Therefore, it is suggested to avoid this type of capacitor for the input filter of the device as they may be stressed by a high surge current when connected to the power supply. Table 7. List of ceramic capacitors for the LED2000 Manufacturer Series Capacitor value (µC) Rated voltage (V) TAIYO YUDEN UMK325BJ106MM-T 10 50 MURATA GRM42-2 X7R 475K 50 4.7 50 If the selected capacitor is ceramic (so neglecting the ESR contribution), the input voltage ripple can be calculated as: Equation 32 IO D D V IN PP = ----------------------- 1 – ---- D + ---- 1 – D C IN f SW DocID023432 Rev 4 25/40 40 Application information 7.2 LED2000 Layout considerations The layout of switching DC-DC converters is very important to minimize noise and interference. Power-generating portions of the layout are the main cause of noise and so high switching current loop areas should be kept as small as possible and lead lengths as short as possible. High impedance paths (in particular the feedback connections) are susceptible to interference, so they should be as far as possible from the high current paths. A layout example is provided in Figure 16. The input and output loops are minimized to avoid radiation and high frequency resonance problems. The feedback pin to the sensing resistor path must be designed as short as possible to avoid pick-up noise. Another important issue is the ground plane of the board. As the package has an exposed pad, it is very important to connect it to an extended ground plane in order to reduce the thermal resistance junction-to-ambient. To increase the design noise immunity, different signal and power ground should be implemented in the layout (see Section 7.5: Application circuit). The signal ground serves the small signal components, the device analog ground pin, the exposed pad and a small filtering capacitor connected to the VINA pin. The power ground serves the device ground pin and the input filter. The different grounds are connected underneath the output capacitor. Neglecting the current ripple contribution, the current flowing through this component is constant during the switching activity and so this is the cleanest ground point of the buck application circuit. Figure 16. Layout example 26/40 DocID023432 Rev 4 LED2000 7.3 Application information Thermal considerations The dissipated power of the device is tied to three different sources: Conduction losses due to the RDSON, which are equal to: Equation 33 2 P ON = R RDSON_HS I OUT D 2 P OFF = R RDSON_LS I OUT 1 – D where D is the duty cycle of the application. Note that the duty cycle is theoretically given by the ratio between VOUT (nLED VLED + 100 mV) and VIN, but in practice it is substantially higher than this value to compensate for the losses in the overall application. For this reason, the conduction losses related to the RDSON increase compared to an ideal case. Switching losses due to turn-ON and turn-OFF. These are derived using the following equation: Equation 34 T RISE + T FALL P SW = V IN I OUT ----------------------------------------- F SW = V IN I OUT T SW_EQ F SW 2 where TRISE and TFALL represent the switching times of the power element that cause the switching losses when driving an inductive load (see Figure 17). TSW is the equivalent switching time. Figure 17. Switching losses AM12908v1 Quiescent current losses. Equation 35 P Q = V IN I Q DocID023432 Rev 4 27/40 40 Application information LED2000 Example 3(see Example 1): VIN = 12 V, VFW_LED = 3.5 V, nLED = 2, ILED = 700 mA The typical output voltage is: Equation 36 V OUT = n LED V FW_LED + V FB = 7,1V RDSON_HS has a typical value of 95 m and RDSON_LS is 69 m at 25 °C. For the calculation we can estimate RDSON_HS = 140 m and RDSON_LS = 100 mas a consequence of TJ increase during the operation. TSW_EQ is approximately 12 ns. IQ has a typical value of 1.5 mA at VIN = 12 V. The overall losses are: Equation 37 2 2 P TOT = R DSON_HS I OUT D + R DSON_LS I OUT 1 – D + V IN I OUT f SW T SW + V IN I Q Equation 38 2 2 P TOT = 0,14 0,7 0,6 + 0,1 0,7 0,4 + 12 0,7 12 10 –9 3 850 10 + 12 1,5 10 –3 205mW The junction temperature of the device is: Equation 39 T J = T A + Rth J – A P TOT where TA is the ambient temperature and RthJ-A is the thermal resistance junction-toambient. The junction-to-ambient (RthJ-A) thermal resistance of the device assembled in the HSO8 package and mounted on the board is about 40 °C/W. Assuming the ambient temperature is around 40 °C, the estimated junction temperature is: T J = 60 + 0,205 40 68C 7.4 Short-circuit protection In overcurrent protection mode, when the peak current reaches the current limit threshold, the device disables the power element and it is able to reduce the conduction time down to the minimum value (approximately 100 nsec typical) to keep the inductor current limited. This is the pulse-by-pulse current limitation to implement the constant current protection feature. 28/40 DocID023432 Rev 4 LED2000 Application information In overcurrent condition, the duty cycle is strongly reduced and, in most applications, this is enough to limit the switch current to the current threshold. The inductor current ripple during ON and OFF phases can be written as: ON phase Equation 40 V IN – V OUT – DCR L + R DSON HS I I L TON = ----------------------------------------------------------------------------------------------- T ON L OFF phase Equation 41 – V OUT + DCR L + R DSON LS I I L TON = ---------------------------------------------------------------------------------------- T OFF L where DCRL is the series resistance of the inductor. The pulse-by-pulse current limitation is effective to implement constant current protection when: Equation 42 I L TON = I L TOFF From Equation 40 and Equation 41 it can be seen that the implementation of the constant current protection becomes more critical the lower the VOUT and the higher the VIN. In fact, in short-circuit condition the voltage applied to the inductor during the OFF-time becomes equal to the voltage drop across parasitic components (typically the DCR of the inductor and the RDSON of the low-side switch) since VOUT is negligible, while during TON the voltage applied at the inductor is maximized and is approximately equal to VIN. In general, the worst case scenario is heavy short-circuit at the output with maximum input voltage. Equation 40 and Equation 41 in overcurrent conditions can be simplified to: Equation 43 V IN – DCR L + R DSON HS I V IN I L TON = ------------------------------------------------------------------------ T ON MIN --------- 90ns L L considering TON which has already been reduced to its minimum. Equation 44 – DCR L + R DSON LS I – DCR L + R DSON LS I I L TOFF = -------------------------------------------------------------- T SW – 90ns -------------------------------------------------------------- 1,18s L L where TSW = 1/FSW and considering the nominal FSW. At higher input voltage IL TON may be higher than IL TOFF and so the inductor current can escalate. As a consequence, the system typically meets Equation 42 at a current level DocID023432 Rev 4 29/40 40 Application information LED2000 higher than the nominal value thanks to the increased voltage drop across stray components. In most of the application conditions the pulse-by-pulse current limitation is effective to limit the inductor current. Whenever the current escalates, a second level current protection called “Hiccup mode” is enabled. Hiccup protection offers an additional protection against heavy short-circuit conditions at very high input voltage even considering the spread of the minimum conduction time of the power element. If the hiccup current level (6.2 A typical) is triggered, the switching activity is prevented for 12 cycles. Figure 18 shows the operation of the constant current protection when a short-circuit is applied at the output at the maximum input voltage. Figure 18. Constant current protection triggering hiccup mode AM12909v1 7.5 Application circuit Figure 19. Demonstration board application circuit LED2000 67&& / 9,1 9,1B$ ',0 ',0 3*1' (3 & X9 5 -3 10 5 . 6: )% $*1' 9,1B6: & Q)9 9/(' X+ 9/(' 56 & X9 VLJQDO*1' SRZHU*1' *1' $0Y 30/40 DocID023432 Rev 4 LED2000 Application information Table 8. Component list Reference Part number Description Manufacturer 100 nF 50 V (size 0805) C1 C2 GRM31CR61E106KA12L 10 F 25 V (size 1206) Murata C3 GRM21BR71E225KA73L 2.2 F 25 V (size 0805) Murata R1 4.7 K5% (size 0603) R2 Not mounted Rs ERJ14BSFR15U 0.15 1% (size 1206) Panasonic L1 XAL6060-223ME 22 H ISAT = 5.6 A (30% drop) IRMS = 6.9 A (40 C rise) (size 6.36 x 6.56 x 6.1 mm) Coilcraft Figure 20. PCB layout (component side) VFQFPN package DocID023432 Rev 4 31/40 40 Application information LED2000 Figure 21. PCB layout (bottom side) VFQFPN package Figure 22. PCB layout (component side) SO8 package It is strongly recommended that the input capacitors are to be put as close as possible to the pins, see C1 and C2. 32/40 DocID023432 Rev 4 LED2000 Application information Figure 23. PCB layout (bottom side) SO8 package DocID023432 Rev 4 33/40 40 Typical characteristics 8 LED2000 Typical characteristics Figure 24. Soft-start Figure 25. Load regulation Vin 12V Vled 7V AM12913v1 Figure 26. Dimming operation AM12914v1 Figure 27. LED current rising edge AM12915v1 34/40 DocID023432 Rev 4 AM12916v1 LED2000 Typical characteristics Figure 28. LED current falling edge Figure 29. Hiccup current protection To maximize the dimming performan ce the embedded LS discharges C O UT w hen D IM goes lo w. (D IM = 0 & & V F B > 60mV ): the low side is enabled as long as I L > -1A (implements negative current limitation) AM12918v1 AM12917v1 Figure 30. Efficiency vs. IOUT (VIN 32 V) Figure 31. Thermal shutdown protection 130 ns typ. AM12920v1 AM12919v1 DocID023432 Rev 4 35/40 40 Package information 9 LED2000 Package information In order to meet environmental requirements, ST offers these devices in different grades of ECOPACK® packages, depending on their level of environmental compliance. ECOPACK specifications, grade definitions and product status are available at: www.st.com. ECOPACK is an ST trademark. Figure 32. VFQFPN8 (4 x 4 x 1.08 mm) package outline 36/40 DocID023432 Rev 4 LED2000 Package information Table 9. VFQFPN8 (4 x 4 x 1.08 mm) mechanical data Dimensions (mm) Symbol Min. Typ. Max. 0.80 0.90 1.00 A1 0.02 0.05 A3 0.20 A b 0.23 0.30 0.38 D 3.90 4.00 4.10 D2 2.82 3.00 3.23 E 3.90 4.00 4.10 E2 2.05 2.20 2.30 e L 0.80 0.40 DocID023432 Rev 4 0.50 0.60 37/40 40 Package information LED2000 Figure 33. SO8 package outline 0016023_Rev_E Table 10. SO8 mechanical data Dimensions (mm) Symbol Min. Typ. A 1.75 A1 0.10 0.25 A2 1.25 b 0.28 0.48 c 0.17 0.23 D 4.80 4.90 5.00 E 5.80 6.00 6.20 E1 3.80 3.90 4.00 e 1.27 h 0.25 0.50 L 0.40 1.27 L1 k 1.04 0° 8° ccc 38/40 Max. 0.10 DocID023432 Rev 4 LED2000 10 Ordering information Ordering information Table 11. Ordering information 11 Order code Package Packaging LED2000PUR VFQFPN 4 x 4 8L Tape and reel LED2000DR SO8-BW Tape and reel Revision history Table 12. Document revision history Date Revision 11-Jul-2012 1 Initial release. 27-Jul-2012 2 Document status promoted form preliminary to production data. 16-Oct-2012 3 Figure 22 and Figure 23 have been added. 4 Unified package names in the whole document. Updated Table 2 (changed “operating junction temperature range” from -40 to 125 °C to -40 to 150 °C). Updated Section 7.2 (replaced VCC by VINA). Updated Figure 19 (replaced ST1CC40 by LED2000). Updated Section 9: Package information (reversed order of Figure 32 and Table 9, Figure 33 and Table 10, minor modifications). Moved Section 10: Ordering information between Section 9 and Section 11. Minor corrections throughout document. 18-Jun-2013 Changes DocID023432 Rev 4 39/40 40 LED2000 Please Read Carefully: Information in this document is provided solely in connection with ST products. STMicroelectronics NV and its subsidiaries (“ST”) reserve the right to make changes, corrections, modifications or improvements, to this document, and the products and services described herein at any time, without notice. All ST products are sold pursuant to ST’s terms and conditions of sale. Purchasers are solely responsible for the choice, selection and use of the ST products and services described herein, and ST assumes no liability whatsoever relating to the choice, selection or use of the ST products and services described herein. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted under this document. 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