STEVAL-ILL066V1 100 W LED street lighting evaluation board using STLUX385A Data brief Description The STEVAL-ILL066V1 evaluation board is a complete and configurable solution that efficiently controls a single dimmable high brightness LED string using the STLUX385A digital controller. The LED efficiency is high during all stages of dimming and the STEVAL-ILL066V1 can achieve a 92% efficiency during full load while maintaining a low < 200 mW power consumption during idle periods. The STLUX385A device handles a primary side regulated power conversion stage as well as all the supported communication links. Features The power conversion stage consists of a PFC regulator followed by a “Zero Voltage Switching” (ZVS) LC resonant stage. The high precision dimming is adjusted using a primary side regulation (PSR) control technique. • STLUX385A based • High efficiency (92%) • Primary side controlled • Up to 100 W (100 V at 1 A or 200 V at 0.5 A) • Single isolated output suitable for LED connection. • Wide input voltage range: 90 V to 265 V AC • Adjustable LED current and dimming • Output resolution: 11-bit equivalent. • IDLE mode power consumption: < 200 mW • Real-time fault detection and protection (e. g.: short- or open circuit) • Remote control via DALI, 0 - 10 V, UART The LED brightness can be dimmed by controlling the LED current down to a very low level. The STEVAL-ILL066V1 evaluation board provides all the physical communication interfaces such as a DALI, insulated 0-10 and UART. All the communication is managed by the STLUX385A device. The UART interface and STLUX385A flexibility allow to quickly connect the STEVAL-ILL066V1 to alternative interfaces such as Wi-Fi, power line modems, Bluetooth® and Zigbee®. (Previous part number was STEVAL385LEDPSR). • RoHS compliant December 2014 DocID026230 Rev 2 For further information contact your local STMicroelectronics sales office. 1/12 www.st.com Board description 1 STEVAL-ILL066V1 Board description Figure 1. STEVAL-ILL066V1 evaluation board Board connector pinout Table 1. Connector J8 pinout - AC-DC input Name Type Function ACIN Power Main AC/DC input ACIN Power Main AC/DC input EARTH Power Protective earth connection Table 2. Connector J4 pinout - DC output 2/12 Name Type Function “+” Power Positive load connection “-” Power Negative load connection DocID026230 Rev 2 STEVAL-ILL066V1 Board description Table 3. Connector J3 pinout - DALI interfaces Name Type Function DALI DALI signal DALI signal for isolated DALI interfaces - without polarization DALI DALI signal DALI signal for isolated DALI interfaces - without polarization Table 4. Connector J9 pinout - 0 - 10 V Name Type Function “+” Positive reference Positive reference for isolated 0 - 10 V interfaces “-” Negative reference Negative reference for isolated 0 - 10 V interfaces Table 5. Connector J2 pinout - serial interfaces Name Type Function 1 (black) Negative power Directly connected to isolated Serial GND 2 (brown) CTSn Not used - pulled down 3 (red) Fixed positive power 5.0 V power for the UART interfaces only 4 (orange) TXD (input) TXD signal - RXD on STLUX 5 (yellow) RXD (output) RXD signal - TXD from STLUX 6 (green) RTSn Not connected Table 6. Connector J1 pinout - SWIM interfaces Name Type Function 1 VCC_SWIM power reference from board 2 SWIM SWIM signal to/from STLUX 3 GND_SWIM Directly connected to primary GND 4 RESn Connected to STLUX NRST pin DocID026230 Rev 2 3/12 12 4/12 DocID026230 Rev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chematic diagrams STEVAL-ILL066V1 Schematic diagrams Figure 2. PSR-ZVS evaluation board schematic - STLUX385A - top DocID026230 Rev 2 GND + GND only C54 1.5nF 10 9 8 7 6 5 GND LIM FB VDD U12 wire R64 N.M. VIPer06XS DRAIN DRAIN DRAIN DRAIN DRAIN COMP 4 3 PGND PGND R43 + 1uF 25V C58 1 3 4 2 10mH T5 1 VD_14 100nF C59 1nF D26 R57 L8 GND RS-736-1210 2.2mH 33K + LL4148 10R TP24 CPP-2 2 V_IN C63 10uF RS-116-868 25V GND V_PFC GND GND + 1uF 25V C55 GND PGND R50 0R39 C56 100nF VD_14 10K R65 1 5 Center Q12 STF18N60M2 10K N.M. PFC_ZCD D27 5.6V N.M. RS-738-4954 R56 2 R49 0R39 1 220p 1KV C44 D25 STTH5L06 3 4 1 D23 1N4007 PGND R54 68K N.M. TP31 GND 1K V_PFC C47 100p R48 GATE_PWM5 GND 420uH T6 WE-CBF RS-669-4005 D32 16V RS-634-7197 L10 TP46 PFC_CUSE C85 100nF GND C41 330nF 305Vac PGND Near 14V GATE_PWM5 PFC_CUSE PGND D31 STTH1L06A 10R N.M. R59 10R N.M. R45 C52 150nF R60 D24 GBU8K-E3/45 RS-687-5914 TP25 3 MMSD4148T1G Option R61 10K D30 D33 STTH1L06A C60 5 6 GND 2 PGND PM8841 IN VD_14 100nF VCC 100nF V_IN VDD OH OL XREF GND U11 C48 C84 2M2 DK-495-2787-ND 8 1 Option C42 1nF 5 4 - FAN3111E 2M2 RS-739-5942 VCC R42 PFC_PWM 2M2 Option 18K R44 R41 GND area, C53 22nF R62 12K PFC_PWM GND C46 1nF Zone without C51 3.3uF 450V RS-711-2119 D28 1N4007 PFC_OUT ADC-7 ADC_VIN EARTH RV1 B72210 RS-289-7070 305Vac 470nF C40 4 ADC_VIN HEADER 3 1 2 3 C39 1nF 2 10 FUSE 4A 5 9 J8 F1 - 3 + GND PGND 3 GND C62 100nF RS-686-9013 BYPASS OUT 4 ADC-0 CPP-0 point GND C57 100nF GND + AM03425 C61 22uF 10V VCC 3.3V GND 18K R58 2M2 R55 2M2 R52 2M2 R46 400V - 100uF 450 V - 150uF 450V C49 2.2nF TP32 GND PGND ANELLO-1MM PFC_BUS_SENSE PFC_BUS_SENSE 100p N.M. LK112M33TR GND SHDN VIN U13 DIGIN 2 C65 PFC_ZCD Heatsink Heatsink for Q12 HS1 GND star P400V ANELLO-1MM DK-493-7844-ND Center Option PGND 1 1 400V RS-575-416 PFC_OUT Option PGND + PFC_ZCD GND GND poin t GND 33K R67 330K R53 330K R47 R40 330K C43 100uF RS-767-3090 450V 2R5 RS-216-1422 RV2 GND 1 2 STEVAL-ILL066V1 Schematic diagrams Figure 3. PSR-ZVS evaluation board schematic - PFC and DC/DC zone 5/12 12 S_CH0 HIGH_SIDE LOW_SIDE ADC-3 OVP P1GND C26 100nF DocID026230 Rev 2 GND 3.9K R29 P1GND HIGH_SIDE LOW_SIDE VD_14 C30 100nF R28 12K CPP-3 LLC_CN LVG HVG OUT GND R92 10R 1 56K GND R30 D14 C78 220n D_CH0 3 D13 B6S-E3/80 RS-700-5380 D_CH0 1 2 Center GND point P1GND R37 2R4 GND RS-721-6303 1% 1W P1GND R36 2R4 RS-721-6303 1% 1W CurSens Q11 STD13N60M2 HB Q10 STD13N60M2 P1GND 220R 1 GND C34 680pF R34 10R MMSD4148T1G D11 MMSD4148T1G R27 D34 BAT54J 100nF C27 D41 MMSZ5V1T1G 5.1V 0.25W GND LLC_CN 5 7 6 8 STTH1L06 VBOOT L6388ED GND HIN LIN VCC U10 GND 4 2 1 3 D10 400V - 1 3 + 2 4 3 4 3 5 4 T2 4 11 9 12 10 + S_A0 S_A1 S_A0 1nF 2KV C36 PWM2 400V 1nF 2KV C37 VSEC SGND SGND SGND0 S_A0 S_A1 SGND0 SGND + AM03424 CH0 2 1 J4 SGND0 S_A0 S_A1 1M R93 1M R88 SELV ISOLATED ZONE 1 Digital Dimming VSEC PWM2 DIMM SGND STTH3R06 D43 2 1 STTH3R06 D42 2 1 PWM2 C79 10uF RS-751-1119 350V SGND + L9 SLD0608220 1A@100V out 0.5A@200V out R102 0R C29 10uF RS-751-1119 350V D37 STTH3R06 1 2 D12 STTH3R06 1 2 3 REF_OUT S_A1 VSEC D7 B6S-E3/80 RS-700-5380 REF_OUT P1GND 150nF 275Vac RS-334-855 C81 2 1 SGND TRANSFORMER CT 7 5 3 6 250uH T1 GND P1GND 150nF 275Vac RS-334-855 C28 6 8 6/12 - VD_14 Schematic diagrams STEVAL-ILL066V1 Figure 4. PSR-ZVS evaluation board schematic - PSR-ZVS stage 3:0 6*1' ',0 & $&3/0/( 56 *1' 8 96(&B9 Q) DocID026230 Rev 2 /' *1' 6*1' ' 9 4 %)1 6*1' X) 910 & 96(&B9 &+B2)) 73 5 5 6*1' 5 . 5 . &+B21 6*1' &/26( -3 6*1' 6B$ 6B$ )OXG =RQH ZLWK 6*1'VLJQDO 6*1' 56 1& 287 9,1 ,1+ /'&075 8 2102'( 4 67'1) 6(/9 ,62/$7(' =21( &+B21 6*1' 5 5 Q) *1' 6*1' 5 . /9* 9&& 9%227 +,1 +9* /,1 9287 8 X) 910 & 6*1' 6*1' & 96(& 3:0[ORZ ! ',0[ KLJK 3:0[KLJK! ',0[ OR Z . P$ WR 2372 5 96(&B9 6*1' X) 910 & 2)) 02'( 6*1' 9B+* 96(&B9 5 . &+B2)) ' 677+5 ' 677+5 6*1' 73 73 $0 4 67'1) 6*1' 3:0[ ! 4 FORVHG 3:0[ ! 4 FORVHG STEVAL-ILL066V1 Schematic diagrams Figure 5. PSR-ZVS evaluation board schematic - digital dimming stage 7/12 12 8/12 3)&B&86( 3)&B&86( *1' DocID026230 Rev 2 *1' & Q) 5 5 5 . 9&&B7+ *1' 9&&B7+ 9&&B7+ *1' 3)&B0,1 9&& & Q) 9&&B7+ 76,&7 8 :(&%) 56 / $0 3)&B0,1 Schematic diagrams STEVAL-ILL066V1 Figure 6. 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PSR-ZVS evaluation board schematic - serial interfaces 9&&B6(5 5 . *1'B6(5 - +($'(5 8$57 ,) *1' &76 9&& 7; 5; 5 . 5 N 9&&B6(5 5 . 4 %&&: 9&& 9&& 8$57B7;B3& 8$57B5;B3& & X) 9 5 . 8 8$57B5; $&3/0/( 56 *1' *1'B6(5 *1'B6(5 9&& 5 . 5 . 4 %&&: 9&&B6(5 8 $&3/0/( 56 *1'B6(5 5 . 8$57B7; *1' ,62/$7(' =21( $0 10/12 DocID026230 Rev 2 STEVAL-ILL066V1 3 Revision history Revision history Table 7. Document revision history Date Revision Changes 06-May-2014 1 Initial release. This part number replaces the STEVAL385LEDPSR. 03-Dec-2014 2 Updated: - Figure 3 on page 5 and Figure 4 on page 6. DocID026230 Rev 2 11/12 12 STEVAL-ILL066V1 IMPORTANT NOTICE – PLEASE READ CAREFULLY STMicroelectronics NV and its subsidiaries (“ST”) reserve the right to make changes, corrections, enhancements, modifications, and improvements to ST products and/or to this document at any time without notice. Purchasers should obtain the latest relevant information on ST products before placing orders. ST products are sold pursuant to ST’s terms and conditions of sale in place at the time of order acknowledgement. Purchasers are solely responsible for the choice, selection, and use of ST products and ST assumes no liability for application assistance or the design of Purchasers’ products. No license, express or implied, to any intellectual property right is granted by ST herein. Resale of ST products with provisions different from the information set forth herein shall void any warranty granted by ST for such product. ST and the ST logo are trademarks of ST. All other product or service names are the property of their respective owners. Information in this document supersedes and replaces information previously supplied in any prior versions of this document. © 2014 STMicroelectronics – All rights reserved 12/12 DocID026230 Rev 2