Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. Series Air Flow Sensor (a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. D6FZ-FGT200 D6FZ-FGT500 D6FZ-FGS1000 (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Air Flow Station D6FZ-FGX21 Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. See http://www.omron.com/global/ or contact your Omron representative for published information. Limitation on Liability; Etc. AIR FLOW SENSOR OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases. It's time to visualize NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. compressed air! Programmable Products. Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Air Flow Sensor D6FZ-FGS1000 Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. * EQUO is trademark of OMRON Corporation in Japan and other countries. * Microsoft and Windows are registered trademarks of Microsoft Corporation in the United States and other countries. OMRON Corporation Industrial Automation Company Tokyo, JAPAN Air Flow Sensor D6FZ-FGT200 D6FZ-FGT500 Authorized Distributor: Contact: www.ia.omron.com Regional Headquarters OMRON EUROPE B.V. Sensor Business Unit Carl-Benz-Str. 4, D-71154 Nufringen, Germany Tel: (49) 7032-811-0/Fax: (49) 7032-811-199 OMRON ELECTRONICS LLC 2895 Greenspoint Parkway, Suite 200 Hoffman Estates, IL 60169 U.S.A Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 OMRON ASIA PACIFIC PTE. LTD. No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967 Tel: (65) 6835-3011/Fax: (65) 6835-2711 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 Air Flow Station D6FZ-FGX21 © OMRON Corporation 2013-2014 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. Cat. No. F091-E1-02 0914(0813) Visualization of Air Flow, Pressure, Leakage quantity enable more Energy Savings in production site. Air compressors consume a much electrical energy in production sites. Production sites, however, prioritize improving productivity, and so energy conversation for compressed air Lighting outlets have not much progressed. To advance further energy saving at 10 % Production power production site, "visualizing compressed air" is a major step in 25 % on-site improvements. Air compressors Percentage of electric consumption at production sites Air compressors shares 27% of total electrical energy. 27% Despite energy saving activity of air compressors... Air conditioning 38 % Pressure fluctuation of each machine is unknown Air flow of each machine is unknown Air leak quantity are unknown Note: Shows the status of use at Omron production sites As air is invisible, so there is much waste. Waste 1 Air leakage Unrecognized as leakage Waste 2 Waste 3 Excessive air usage Too much supply pressure Air is used more than Pressure fluctuation are not monitored, so the supply pressure is set to high. the necessary quantity. Increased energy conservation is possible in a variety of applications Idling stop for ionizer 1 D6FZ-FGT By stopping the supply of compressed air with a magnetic valve when there is no work, the quantity of compressed air usage is reduced. At the same, the flow sensor monitors the quantity of compressed air supplied to ensure that it is within a specified range. Therefore, the sensor can help maintain and improve quality. Flow management for molding machines D6FZ-FGT D6FZ-FGS By prioritizing the monitoring of molding machines and other machines that use large quantity of compressed air, energy conservation can be advanced effectively. Consequently Require cooperation both supply side and usage side for visualization. Lead to reduction of electric energy or maintenance of quality. Power supply side Actual usage side Monitor and control supply quantity Maintain production quality Optimize supply quantity Optimize usage quantity Compressed air at Line Data logging Compressed air at Machine Identify the waste that had previously been invisible, and further advance the energy saving of compressed air. Approach 1 Approach 2 Approach 3 Identifying the leakage quantity Identifying the usage quantity Identifying the excessive supply pressure Visualizing air leakage in Visualizing air quantity Visualizing the pressure non-operational time in operational time fluctuation in operational time Leakage management for machines D6FZ-FGT D6FZ-FGS Flow and pressure management for production line D6FZ-FGS When the leak increases Upper limit Operational time Lower limit Upper limit Operational time Non-operational time Lower limit Leak Leak output Non-operational time Leak ON OFF Leak output ON OFF By setting the leak threshold value, the proper timing for leak repairs can be identified. By monitoring the usage quantity and pressure fluctuations for each production line, bottleneck line or machine can be identified in order to advance on-site improvements and energy conservation. 2 The best product to measure compressed air at Line D6FZ-FGS1000 1 2 3 Leakage Usage Pressure Pipe size: Rc1/2 (25A) (Bushing can be used to convert down to 15A) Multiple sensing Simultaneous measurement of Leakage, usage and pressure Equipped with multiple sensing functions With 1 sensor, the compressed air conditions can be identified. High accuracy High accuracy flow measurement High measuring accuracy of ±2% R.S. (50L/min <=) is achieved. High accuracy Flow rate measuring accuracy Pressure measurement 50 D6FZ-FGS 40 (1000L/min max.) Existing products (200L/min max.) Flow measurement Temperature measurement Leakage measurement Accuracy R.S. (%) 30 Existing products (1000L/min max.) 20 10 0 -10 Measuring range 1000L/min max. -20 Measuring accuracy R.S. ±2.0% (50L/min <=) -30 -40 Simple setting -50 0 50 100 150 200 00 950 1000 Flow rate (L/min) Mountable to curved pipe or coupler Silencer The built-in silencer eliminates ultrasonic noise and turbulence flow. It makes installation work easy because straight pipes not required. Existing products D6FZ-FGS * Data is a comparison with Omron conditions (as of November 2012) Check the actual use environment before use. Wide range flow measurement Wide range Wide measuring range of 1~1000L/min is achieved. Straight pipes not required Tolerant of oil and mist Ultrasonic sensor Required straight pipes at least x10 the pipe dia. Main functions 3 output (2 outputs) • Threshold value • Analog (peak/bottom/leak) output (2 outputs) • Pulse RS-485 communications • Alarm hold • • IP64 • Operation indicator Featuring ultrasonic sensor It can be installed to rusty pipe, and measured gas discharged from oil flooded compressor. Flow Leakage Pressure Temperature measurement measurement measurement measurement Functional comparison Curved pipe Tolerant of Station Multi-sensor mounting oil and mist connection connection The best product to measure compressed air at Machine 1 2 3 Leakage Usage Pressure D6FZ-FGT200/500 200L type 500L type Pipe size: 8A(Rc1/4) Pipe size: 15A(Rc1/2) Easy to see High accuracy High accuracy flow measurement 11 segment 8 digit LCD display Using Omron's MEMS chip, the highest accuracy in the industry* of ±2% F.S. (50L/min < =) is achieved. The characters are easy to recognize, and integrated flow rate can be checked with one glance. No flow condition Thermopile Clear integrated flow rate Flow condition Thermopile Flow Averaging count setting Reversing the display Heater element You can reverse the display direction to match the installation direction. Always use one of the specified installation directions. * Note: Omron survey (as of June 2013) Leakage measurement At a low flow rate (<50L/min), ±0.5% F.S. high accuracy measurement is achieved. Air flow (money amount) that is discarded as leakage when machines are in non-operational time can be identified. In non-operational day of Saturday and Sunday, Press and hold to reverse. Identified leakage quantity was 36m 3!! * Note: Omron survey (as of June 2013) Same specifications as for the 1000L type. Other Features Zero reset Flow straightener Honeycomb structure Using the zero reset, seasonal or day/night variation in the flow rate can be identified. Honeycomb structure with a high performance of flow straightening keep pressure loss low. Honeycomb structure Press and hold. Main functions output (1 output) • Analog output (2 outputs) • Pulse • RS-485 communications • IP65 • Display value • Threshold (peak/bottom/leak) hold • Peak//Bottom Auto-tuning • Key lock • Functional comparison Flow measurement Leakage measurement Pressure measurement Temperature measurement Curved pipe mounting Tolerant of oil and mist Station connection Multi-sensor connection 4 Energy-Saving activity examples Reducing the air quantity used Repair tubing and fitting against air leaks Charging based on air usage Rearranging the pipe distribution Identifying the flow rate and repairing pipes reduces the air lost to waste. Management of consumption rate and charging based on usage helps to continuous activities for energy saving. The machine its supply pressure fluctuate widely should be changed piping as below, and then stabilize and turn down supply pressure. Air use amount Defective cylinder operation Air use amount Protecting the leakage 8:00 10:00 14:00 Reducing the supply pressure Main line Peak shift/peak cut 8:00 10:00 14:00 Seeing the air flow during operational time identifies the use amount Extremely bent tube Example: Charging based on usage Deteriorated tube Deteriorated gasket Incomplete insertion $ m3 Main line Charge Air usage Enclosed software can easily analyze Logged Data Enables further activity for energy saving to monitor the data of Air Flow Station and analyze the data of Multi Data Viewer Light Software. Free Enclosed software At Production Line: Data monitoring and storing by Air Flow Station Multi Data Viewer Light This software is suits for the display of time period, such as by minute, hour, day, etc. The integrated flow rate is displayed as a bar graph, and the In the office: Data storing and analyzing by PC momentary flow rate/pressure using a dotted line graph, so a summary can be identified at a glance. The Air Flow Station enables easy data logging Display periods are switchable at a single touch Integrated flow rate (bar graph) Pressure (dotted line graph) Enables comparative displays with previously-recorded data. For example, side-by-side comparisons of flow rate by day for different months are possible. Save the data to SD card Check box enables only the desired data to be displayed Start data logging with a single press of a button 5 Multi Data Viewer Light is on the enclosed utility disk (CD-ROM). ergy-efficie nt en To nufacturing ma Find the Energy Efficiency by logging the data simultaneously both electric consumption and production volume. The results of simultaneous measurement, show the following Th Sensor Network Server Sensor Network Server EQ100 Enclosed software Electric Energy Air Flow Easy comparisons using the same screen A Air Flow Station Smart Power Monitor Air Flow Sensor What!? The power consumption did not change even though the flow rate dropped … Maybe there is an opportunity for energy saving! KM series ■ System layout example Sensor Network Server Enclosed software Ethernet RS-485 Pulse Sensor Network Server EQ100 Air Flow Station D6FZ-FGX21 Air Flow Sensor 8 max. 24V power supply Flow rate Main line Electric Energy Flow rate Air Flow Sensor Air Flow Sensor D6FZ-FGS1000 D6FZ-FGS1000 Production volume Air Flow Sensor Air Flow Sensor D6FZ-FGT@ D6FZ-FGT@ Machine Smart Power Monitor KM50-E1-FLK Photoelectric Sensor * RS-485 communication and Power supply cable of Air Flow Sensor are exclusive cable. The details are given on page 11. 6 List of specifications Units Appearance Product name Model Air Flow Sensor (200L type) D6FZ-FGT200 Air Flow Sensor (500L type) D6FZ-FGT500 Air Flow Sensor (1000L type, cable length: 0.2m) D6FZ-FGS1000 Air Flow Station (Cable length 1.5m, including T-branch connector cable) D6FZ-FGX21 Air Flow Sensor Set (1000L type) • Air Flow Sensor (1000L type) • Air Flow Station • T-branch connector • Single-end wire cable (3m) D6FZ-FGS1000-S Option (sold separately) Appearance Product name Model T-branch connector D6FZ-FC02 (Air Flow Sensor D6FZ-FGT only) Mounting bracket • Mounting bracket: 1 • Plus screw (M3): 4 D6FZ-FC03 (Air Flow Station D6FZ-FGX21 only) Mounting magnet* • Mounting magnet: 2 • Plus screw (M3): 2 ZN9-EM01-S Cable length 3m Single-end wire cable Cable length 10m D6FZ-JD20A Cable length 3m D6FZ-JD3B Cable length 10m Cable length 20m * When magnets are used, the maximum vibration resistance is 55Hz. 7 D6FZ-JD10A Cable length 20m Cable length 5m Double-end connector cable D6FZ-JD3A M12 connector (8 pin) M12 connector (8 pin) D6FZ-JD5B D6FZ-JD10B D6FZ-JD20B Ratings Air Flow Sensor Item Model D6FZ-FGT200 Applicable fluid Air, nitrogen (N2)*1 Working pressure 0.75MPa (withstand pressure 1.5MPa) Measurement range*2 D6FZ-FGT500 0 to 200L/min 0 to 500L/min Measurement accuracy range* 2 to 200L/min 5 to 500L/min Display Resolution*2 1L/min 2 ±2.0%F.S. at 50L/min or more Accuracy*2 ±0.5%F.S. at less than 50L/min Temperature characteristic ±3%F.S. Repeat accuracy ±1%F.S. Operating temperature Operation: –10 to 60°C / Storage: –20 to 70°C (no condensation or icing) Operating humidity Operation: 25 to 90%RH / Storage: 0 to 90%RH (no condensation or icing) Shock resistance 150 m/s2 in 6 directions (+/-X, +/-Y, and +/-Z directions), 3 times each Pressure loss 2kPa max. Power supply voltage 12 to 24 VDC ±10% ripple (p-p) 10% max. Current consumption 120mA max. Functions Momentary flow / Integrated flow / Reversing display / Zero point Adjustment / Peak and Bottom Hold / Key Lock / Eco Mode / Scaling (Analog Output) / Judgement Hysteresis / Teaching Display 11-segment digital display (Red), RUN / FUN / THR (Yellow), Out1 / Out2 (Yellow), Key Lock (Yellow), Flow unit (Green), Flow unit in reversed display (Yellow) Output Analog Current output 4 to 20mA (1 contact), maximum load resistance 300Ω max. ON/OFF Open collector output (2 outputs) 26.4 VDC 50mA max. ON residual voltage 2V max. (Outputs can be selected from judgement output, pulse output and unit error output) RS-485 2-wire half duplex communication, start-stop synch method Baud rate: 9.6k/19.2k/38.4k/115.2kbps, data bit length: 7/8bit, stop bit length: 1/2bit, parity: none/even/odd, termination resister (120Ω): ON/OFF, communications protocol: compatible with CompoWay/F Output interface Output values Degree of protection 4kPa max. Momentary flow, Integrated flow, Judgement output *3, Unit error output IP65 A straight pipe section must be provided during installation and piping if the Sensor is Installation Direction and Straight Pipe Section installed horizontally and the display is on the top. *4 Connection bore diameter Rc1/4 (8A) Material Main unit: PBT / Flow channel: Zinc Dimensions 30(W) × 77(D) × 63.7(H) mm Weight (in package) Approx. 400 g (500 g) Accessories Instruction Sheet Rc1/2 (15A) *1. Clean Dry Gas (must not contain large particle e.g. duct, oil and mist) *2. Converted value assuming the accumulated flow quantity following conditions std (factory default) : 20°C at 1 atmospheric pressure 101.3kPa, nor : 0°C at 1 atmospheric pressure 101.3kPa *3. To prevent chattering, a judgement output is made when the judgement continues for one minute or longer. *4. The accuracy will depend on the length of the straight pipe section. Refer to Flow rate accuracy characteristics for a length of straight pipe on page 12 for details. 8 Item Model Applicable fluid D6FZ-FGS1000 Air, nitrogen (N2) Working pressure 0.99MPa max. Detection range 1 to 1,000L/min (std) Flow*1 Resolution Accuracy Measurement Pressure Temperature Resistance to environment 0.1L/min ±2.0% of reading at 50 L/min (std) or more*2 ±0.1%F.S. at less than 50L/min Detection range 0 to 0.99MPa Accuracy ±2%F.S. Detection range –10 to 60°C Accuracy ±1.5% (absolute temperature) Operating temperature –10 to 60°C (no condensation or icing) Operating humidity 35 to 85%RH (no condensation or icing) Vibration resistance 10 to 55Hz double amplitude: 0.7mm, Acceleration: 50m/s2 in X, Y and Z directions (80min) Shock resistance 150 m/s2 in 6 directions (+/-X, +/-Y, and +/-Z directions), 3 times each Pressure loss Direct piping:10kPa max. (0.5MPa, at maximum flow) Using coupler (TL type by NAGAHORI INDUSTRY CO., LTD.): 10kPa max. (0.5MPa, at maximum flow) Power supply voltage 16 to 24 VDC ±10% ripple (p-p) 10% max. (Using single unit), 24 VDC ±10% ripple (p-p) 10% max. (Using multiple units) *3 Power consumption 2W max. Measurement cycle Display Output Approx. 62.5ms Display method Status display by 2-color LED (illumination/blinking) Diplay value Presence or absence of current-carrying, flow and error alarm Output interface Outpus values Analog Current output 4 to 20mA (2 contact)*4 Max. load resistance 270Ω max. ON/OFF Open drain output (2 outputs)*5 24 VDC 50mA max. ON residual voltage 1.5V max., OFF leakage current 50µA max. RS-485 2-wire half duplex communication, start-stop synch method Baud rate: 115.2kbps (fixed), Data bit length: 8 bits (fixed), stop bit length: 1 bit (fixed), parity: even (fixed), communications protocol: compatible with CompoWay/F Momentary standard flow, Integrated standard flow, pressure, unit error output Degree of protection IP64 (except the case with the switch cover removed) Wiring connection M12 connector (8-pin) Connection bore diameter Rc1 (25A) bushing enables conversion to 15A and 20A Material Cable: PVC (Polyvinyl Chloride); Main unit: Aluminum die-cast; Display: Acrylic Dimensions 64(W) × 93(D) × 195(H) mm (excluding flange) Weight (in package) Approx. 1.2 Kg (Approx. 1.7 Kg) Accessories Instruction Sheet *1. Converted value assuming the accumulated flow quantity under the conditions of 20°C at 1 atmospheric pressure 101.3kPa. *2. Does not include pressure and temperature accuracy. Conversion accuracy to the standard flow is ±2.5% of reading (at 20°C, 0.5 MPa). *3. Make sure to ground the 0V terminal, and do not ground the 24V(+) terminal. There is a risk of malfunction. *4. Analog output comprise the momentary standard flow rate and pressure. *5. The integrated standard flow of the pulse output can be selected from 1, 10 (factory default), 100, or 1000 L(std)/P. 9 Air Flow Station Item Model D6FZ-FGX21 Connectable sensor D6FZ-FGT200 / D6FZ-FGT500 / D6FZ-FGS1000 Maximum number of mounted Sensors 8 units*1 Display 7-seg. 5-digit 2-step LCD display, auxiliary information indicator displays Recording interval 1 s, 2 s, 5 s, 10 s, 20 s, 30 s, 1 min. Displayed data Momentary flow rate, integrated flow rate, pressure, temperature, charge/CO2 conversion value Recorded data Momentary flow rate, integrated flow rate, volume flow rate, pressure, temperature Operation function Conversion of integrated flow rate to charge/CO2 Recording mode Continue mode*2, Ring mode*3 External output Alarm output (Photocoupler output) *4 Communication interface Ethernet (10BASE-T, 100BASE-TX) Internal storage device Internal memory: Approx. 4200 data items when 1 unit is connected, approx. 650 data items when 8 units are connected External storage device SD card (to save measured values and to save/read set values), Recommended SD card: HMC-SD291 (manufactured by OMRON) *5 Power supply voltage DC input: 24 VDC±10% ripple (p-p) 10% max. Current consumption 80 mA max. Operating temperature Without Ethernet: –10°C to 40°C (no condensation or icing), with Ethernet: 0°C to 40°C (no condensation or icing) Operating humidity 35 to 85%RH (no condensation or icing) Storage humidity/temperature –15°C to 60°C, 20% to 85%RH (no condensation or icing) Insulation resistance 20 MΩ (500 VDC) Withstand voltage 1000 VAC, 50/60 Hz, 1 min. Vibration resistance 10 to 150 Hz, 0.7 mm double amplitude, acceleration: 50 m/s2 for each in X, Y and Z directions for 80 min Shock resistance 150 m/s2 in 6 directions (+/-X, +/-Y, and +/-Z directions), 3 times each*6 Material ABS Degree of protection IP30 Mounting Magnet mounting, screw mounting, hook Dimensions 117.2(W) × 24.6(D) × 56.8(H) mm (Except protruding part) Weight (in package) Approx. 150 g (Approx. 500 g) Accessories Instruction Sheet, Startup Guide, Utility Disk (CD-ROM)*7, T-branch connection cable*8, Alarm Output Connector*9 *1. Up to 8 units can be connected when the recording cycle is 2 seconds or longer; up to 4 units when the recording cycle is 1 second. *2. Automatically writes the data to the SD memory card when the internal memory reaches its capacity and continues recording until the SD card memory capacity reaches its limit. The unit stops operation if there is no SD memory card inserted when the internal memory reaches its capacity, or when it is write protected. (Recording can be resumed after inserting an SD memory card and outputting the data to it at a press of button.) The factory default is continue mode. Use a provided software to change the recording mode. *3. Continues the recording of the latest measured values until the internal memory reaches its capacity. (If the internal memory capacity exceeds the capacity, data is overwritten from the oldest one in the memory.) *4. Output when the range of upper/lower limit of the air flow that has been set in threshold setting mode is exceeded. *5. You can temporarily read and write data with an SD card that complies with SD/SDHC card standards and was made by another company, but the SD card may suddenly not be recognized, preventing you from accessing the data. *6. When using a mounting magnet, be sure to install it in a location where shock is not applied. *7. The utility disk includes Multi Data Viewer Light, WZ Manager, and the PDF manual. The provided software operating environment/OS: Windows XP (32-bit version)/Windows Vista (32-bit version)/Windows7 (32-bit version) CPU: Intel-compatible processor 1.5GHz or higher.; Memory: 1GB or more (Recommended: 2GB or more) *8. A T-branch connector to connect to D6FZ-FC02. *9. OMRON's XW4B-02B1-H1 connector 10 Connection Connection diagram [with 1 sensor] Single-end wire cable Double-end connector cable Air Flow Station connection PLC connection or Terminal block or 24V power supply 24V power supply Analog output Pulse output Sensor settings Displayed data Data logging PLC [Data communications with multiple sensor connections] RS-485 connections to Air Flow Station RS-485 connections to PLC 24V power supply RS-485 RS-485 Ethernet 24V power supply 8 max. Terminal block PLC 8 max. Main pipe Main pipe Sensor settings Displayed data Data logging [Wireless Data Collection] Ethernet Wireless Unit Master (LAN) WZ-MLAN01 Wireless Unit Slave (Pulse Count) WZ-SP01 A A Main pipe Connects to up to 2 Sensors. The Triple Reliability of the 920 MHz Band Compared to the 2.4 GHz band: The reliability of a longer communications distance. The reliability of easier The reliability of less bending of waves bend interference from other around objects. communications devices. For detailed specifications, consult your OMRON sales representative. Refer to the user's manuals for the Wireless Unit and Air Flow Sensors for detailed information on connections. 11 Characteristics data Pressure loss* (typical example) D6FZ-FGS1000 Min. and max. flow rate conversion table (typical example) D6FZ-FGS1000 Pressure loss (kPa) 6 Temperature [°C] atmospheric pressure 0.3MPa 0.5MPa 1.0MPa 5 4 3 20 25 max. usable flow rate 2 30 1 0 0 200 400 600 800 1000 Flow rate (L/min (std)) * Note: With direct piping. D6FZ-FGT200 2 0.5MPa 50 100 150 200 D6FZ-FGT500 5.93 999.94 0.7 7.91 1000.00 0.3 3.89 656.17 0.5 5.83 983.17 0.7 7.78 1000.00 0.3 3.83 645.35 0.5 5.74 966.96 0.7 7.65 1000.00 667.37 Tube diameter used (*1) φ12 φ10 φ8 φ6 ±6% ±4% ±0% 4 0 50 100 150 200 250 300 Length of straight pipes (mm) (*2) atmospheric pressure D6FZ-FGT500 0.5MPa 3 ±10% 0.75MPa Pipe or tube diameter used (*1) 20A φ16 φ12 φ10 ±8% 2 Accuracy F.S. (%) Pressure loss (kPa) 3.96 0.5 ±2% Flow rate (L/min (std)) 1 0 0.3 ±8% 1 0 Max. flow rate [L/min (std)] ±10% 0.75MPa 0 Min. flow rate [L/min (std)] Flow rate accuracy characteristics for a length of straight pipe <D6FZ-FGT only> The following graph shows the flow rate accuracy characteristics for a length of straight pipe (reference information). D6FZ-FGT200 Accuracy F.S. (%) Pressure loss (kPa) atmospheric pressure Pressure [MPa] 0 100 200 300 400 500 ±6% ±4% ±2% Flow rate (L/min (std)) ±0% 0 50 100 150 200 250 300 Length of straight pipes (mm) (*2) Steel pipes (straght pipe) is the same diameter as sensor Tube (*1) steel pipes with different diameter (*1) Tube (*1) Length of steel pipes (length of straight pipes) (*2) Length of steel pipes (length of straight pipes) (*2) steel pipes with different diameter (*1) 12 Safety Precaution Read the agreement when ordering. Air Flow Sensor Warning This device cannot be used to detect people either directly or indirectly for the purpose of assuring safety. Do not use the product as a detector for personal safety. The use of flammable gases may cause explosion. Do not use the product with flammable gases. Electric shock may occur. Do not connect the product to a AC power supply. Caution Do not use in an ambient atmosphere or environment that exceeds the ratings. Injury may occur due to explosion. Flow rate and pressure must be within the range of use. <D6FZ-FGT only> If water drop, oil, mist and dust flow in the body, it may mismeasurement and destruction. Use clean fluid. Dust and mist can affect the characteristics of Sensor or damage the Sensor. Install a filter and mist separator on the upstream tube. Moreover, install an air flow sensor after removing the dust remaining in pipe by something like air blow. Precautions for Correct use Piping and Mounting <D6FZ-FGT only> Applicable diameter : D6FZ-FGT200 / 8A, D6FZ-FGT500 / 15A When piping, be sure to use a same diameter steel pipe for the body conduit (straight pipe / elbow). If piping different diameter pipes or using the fittings for air tubing is required, be sure to use the straight same diameter steel pipes with the body at both ends directly to make measurement accuracy better. For details to p.12, “Flow rate accuracy characteristics for a length of straight pipe”. 13 Air Flow Station Warning The mounting magnets provided with the product have strong magnetism. If the product is mounted using these magnets, anyone wearing a heart pacemaker must not operate the product; or the product must not be in proximity of such a person. This product contains lithium batteries. Serious injury may occur due to fire or explosion. Do not attempt to disassemble the product, deform it by applying pressure, heat it in a high temperature (100°C or more), or burn it for disposal. Dimensions For products with the CAD data mark, the data for the 2-dimensional CAD drawings and 3-dimensional models is available. The CAD data can be downloaded at www.fa.omron.co.jp. Air Flow Sensor D6FZ-FGT200 (unit: mm) Unspecified dimensions tolerances: Tolerance class IT16 16±0.1 4-3.2 dia.±0.1 49.5±0.1 Mounting holes dementions 89.65 70 15 30 47 63.7 33.7 12.65 Rc1/4 x 10mm (60) 15 30 77 Rc1/4 x 10mm 49.5 ±0.1 16 ±0.1 7 4-M3 x 5mm D6FZ-FGT500 16±0.1 4-3.2 dia.±0.1 49.5±0.1 Mounting holes dementions 47 33.7 12.65 15 30 63.7 89.65 70 Rc1/2 x 10mm (60) 15 30 77 Rc1/2 x 10mm 49.5 ±0.1 16 ±0.1 7 4-M3 x 5mm D6FZ-FGS1000 CAD data Rc1 (Both sides) 43 14.9-dia. DIP switch M12 200±50 Ferrite core 195 45.8 131.5 59.2 28 Rotary switch Switch cover Switch cover removed 64 88 93 Status indicator 14 Air Flow Station D6FZ-FGX21 CAD data 60 2-M3 2-4 Screw catch hole dimensions 40 dia. Screw catch hole Mounting screw hole 2-M3; hole depth 4 Mounting screw hole dimensions 117.2 MODE key Select key (lower direction) 56.8 48.6 40 60 SET/REC/STOP key Display Reset switch 24.6 T-branch connection cable 21 16.7 Alarm output terminal LAN port 8.7 T-branch connector plug 0.7 49.4 Select key (upper direction) SD memory card slot Standard length 1500 T-branch connector D6FZ-FC02 Single-end wire cable D6FZ-JD3A (L=3m) D6FZ-JD10A (L=10m) D6FZ-JD20A (L=20m) CAD data h- g ou - nk ho 10 CN2 M12 plug 13.6 CN1 M12 socket 14.9-dia. Double-end connector cable D6FZ-JD3B (L=3m) D6FZ-JD5B (L=5m) D6FZ-JD10B (L=10m) D6FZ-JD20B (L=20m) M12 socket <Back> CAD data M12 plug 39.5 26.8 15-dia. 14.9-dia. M12 socket L Plate 18 14.9-dia. 26.8 2) le depth: ountersu CN0 39.5 L M12 socket Plate Mounting bracket D6FZ-FC03 .75 8.5 4-3 8-R1 5 .2 3 4- 15 . dia 5.25 49.5 25 16 48 40 16 4 4-3.5 60 40 1 43 26.8 14.9-dia. 4.5 8-dia. (C 32.1 15 M12 socket 17.7 thr CAD data 15-dia. 13.6 . dia 8-dia. (Coun tersun 4. k hole 5depth: di 2) a. th ro ug hho le (56) 24.7 12 M12 socket le ho MEMO 16 Terms and Conditions Agreement T Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. y Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO W WARRANTY OR REPRESENTATION, A EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, T MERCHANT TABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT A IT ALONE HAS DETERMINED THAT A THE PRODUCTS WILL SUITABL T LY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. y Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, y repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. y See http://www.omron.com/global/ or contact your Omron representative for published information. Limitation on Liability; Etc. OMRON COMPANIES P SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, T INCIDENT TAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY A CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, T WARRANTY W Y, NEGLIGENCE OR STRICT LIABILITY Y. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION A INVOLVING L SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT A THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT A THE OMRON PRODUCT(S) IS PROPERLY L RA ATED AND INST TALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. y It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability. y Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may a be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. * EQUO is trademark of OMRON Corporation in Japan and other countries. * Microsoft and Windows are registered trademarks of Microsoft Corporation in the United States and other countries. OMRON Corporation Industrial Automation Company Authorized Distributor: Tokyo, JAPAN Contact: www.ia.omron.com Regional Headquarters OMRON EUROPE B.V. Sensor Business Unit Carl-Benz-Str. 4, D-71154 Nufringen, Germany Tel: (49) 7032-811-0/Fax: (49) 7032-811-199 OMRON ELECTRONICS LLC 2895 Greenspoint Parkway, Suite 200 Hoffman Estates, IL 60169 U.S.A Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 OMRON ASIA PACIFIC PTE. LTD. No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967 Tel: (65) 6835-3011/Fax: (65) 6835-2711 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 © OMRON Corporation 2013-2014 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. CSM_6_3_0416 Cat. No. F091-E1-02 0914(0813)