SINAMICS Drives ROBICON W120 enclosed drive 1 HP to 200 HP Introduction This technical data sheet provides a short overview of the most important characteristics of the ROBICON W120 enclosed standard 6-pulse drive from Siemens, developed specifically to meet specifications in the municipal water and waste water market. A result of the powerful combination of SINAMICS®, the most advanced drives technology platform, and the ROBICON legacy of more than 20 years of quality and expertise in the water and waste water industry, the W120 makes the best even better. The ROBICON W120 is a stand-alone variable speed enclosed drive for non-regenerative single motor applications with variable or constant torque loads. This compact and quiet drive uses IGBT power semiconductors and an innovative cooling concept. The drive can be operated in either Volts/ Hertz or sensorless vector control modes. Standard features The standard drive enclosure is either a wall mount box or a floor standing cabinet, which can be equipped with a wide variety of pre-engineered and custom options. The ROBICON W120 has the following standard features: • NEMA 1 enclosure, with blowers (optional NEMA 12 ventilated with air filters) • UL listing per UL508C • Short circuit current rating (SCCR) 65 kA at 480 V AC • Circuit breaker disconnect with flange mount operator handle, mechanically interlocked with the enclosure door • Input line reactor • Intelligent operator panel (IOP), door mounted for easy start-up and operation • Windows based STARTER software – common to all models of the SINAMICS family July 2015 Product Specifications Light Overload Output (at 460V, 60 Hz) HP 1 1.5 2 3 4 5 10 15 20 25 30 40 50 60 75 100 125 150 200 1) High Overload Base load current for 110% overload Output (at 460V, 60 Hz) Base load current for 150% overload Rated output current Approx. max. input current 1) A HP 1 1.5 2 3 4 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 A 2.2 3.1 4.1 5.9 7.7 10.2 13.2 19 26 32 38 45 60 75 90 110 145 178 205 A A 2.2 3.1 4.1 5.9 7.7 10.2 16 22 27 34 41 54 68 80 100 130 160 186 240 4.3 5.2 6.3 8.1 10 12.4 18.6 25 30 38 45 59 73 86 108 138 170 194 249 2.2 3.1 4.1 5.9 7.7 10.2 16 22 27 34 41 54 68 80 100 130 160 186 240 Power module frame size A A A B B B C C C D D D E E F F F F+ F+ ROBICON W120 enclosed drive Model No. 6SL3710-1BJ12-2AR0 6SL3710-1BJ13-1AR0 6SL3710-1BJ14-1AR0 6SL3710-1BJ16-0AR0 6SL3710-1BJ17-7AR0 6SL3710-1BJ21-0AR0 6SL3710-1BJ21-8AR0 6SL3710-1BJ22-5AR0 6SL3710-1BJ23-2AR0 6SL3710-1BJ23-8AR0 6SL3710-1BJ24-5AR0 6SL3710-1BJ26-0AR0 6SL3710-1BJ27-5AR0 6SL3710-1BJ29-0AR0 6SL3710-1BJ31-1AR0 6SL3710-1BJ31-5AR0 6SL3710-1BJ31-8AR0 6SL3710-1BJ32-0AR0 6SL3710-1BJ32-5AR0 The input current is based on the input current of the power module and includes an allowance of 2.0 A (≤60 HP) or 2.5 A (>60 HP) for auxiliary circuits. The standard ROBICON W120 base enclosed drive includes: • NEMA 1 enclosure •UL508C listing (file no. E319311) •Short circuit current rating (SCCR) 65 kA at 480 V AC •Power module PM240 (standard 6-pulse) •Input line reactor •Circuit breaker disconnect with mechanical door interlock •Intelligent operator panel (IOP), door mounted and wired •Integral braking chopper •Cable entry top or bottom, line and motor side Controller CU230P-2 HVAC with: •RS485 serial communications port USS / Modbus RTU / BACnet MS/TP •6 digital inputs, 24V 15 mA, optically isolated (group) •3 relay outputs, 2x form C 250 VAC 2 A or 30VDC 5 A, 1x NO 30 VDC 0.5 A •4 analog inputs, 2x differential -10V to +10V or 0/4 to 20mA, 1x 0/4 to 20mA or temperature sensor, 1x temperature sensor input for Ni1000/Pt1000 sensor •Input for temperature sensor KTY84, PTC thermistor or thermostat •2 analog outputs, 0 to +10V or 0/4mA to 20mA, 1x 0/4mA to 20mA, non-isolated NOTE: Some of the control unit inputs and/or outputs may be used for options. 2 Standard Options Option Code Description Enclosure Options 1) M12 NEMA 12 filters L50 Cabinet light and outlet L55 Cabinet space heaters (120VAC) L56 Motor space heater supply Y09 Special enclosure paint color [specify color] Power Circuit and Protection Options L08 Output reactor L10 2) Output dV/dt filter L13 Input isolation contactor L15 2) Output sinusoidal filter L24 5% input reactor L27 Input fuses L28 Two contactor manual bypass (output/bypass contactors with o/l) L29 2) Reduced voltage soft start (RVSS) manual bypass (75 - 200 HP only) L32 Output isolation contactor L63 Braking resistor L96 Input surge protective device L98 Motor thermal overload relay (already included in L28) L99 Motor protection relay (Multilin 369) (75 - 200 HP only) P10 Input voltage monitor (Siemens type 3UG4) Option Code Description Control Options E86 Isolation amplifier for one analog input E87 Isolation amplifier for two analog outputs K20 Pilot lights (qty. 3), door mounted – Ready, Run, Fault K21 Additional local controls (L-R & H-O-A, speed pot, Start/Stop p/b) K22 Elapsed time (hour) meter, door mounted, non-resettable L87 Ground fault monitor for ungrounded supplies (75 - 200 HP only) L97 RTD monitor for 8x Pt100 temperature sensors N55 ALL STOP mushroom pushbutton, latching, coast to stop Communication Bus Options G81 G82 PROFIBUS DP communication port EtherNet/IP or PROFINET communication port Other Options H20 Seismic certification per IBC 2012 (provide specification) 1) For wall mount drives, enclosure options listed above are available only for the VFD enclosure itself. They are not available for the separate options enclosure. 2) These options require a larger or additional enclosure as follows: • For wall mount drives, these options are provided in separate, stand-alone options enclosures. The separate options enclosures are always provided as NEMA 1 only (also if the drive enclosure is ordered with option M12 NEMA 12 filters), color ANSI 61 grey. • For floor standing drives, these options are provided in a larger enclosure (add-on options cabinet). Option M12 adds NEMA 12 filters to both the drives and attached add-on enclosures, and with option Y09 the complete enclosure will have the specified special paint color. Options in the add-on or separate cabinet may be listed to UL508A. Note: Please consult factory for additional/custom options. 3 Design Data – 1 to 60 HP Wall Mount Drive Enclosure Spacing to adjacent units or wall 6” (1–20 HP) or 12” (25-60 HP) SEPARATE OPT (FLOO ROBICON AIR OUT ROBICON HN HO AIR IN DN WN DO SIDE VIEW SIDE VIEW FRONT VIEW FRONT VIEW SIDE VIEW Notes: • To assure proper air circulation, please allow minimum 6” (1–20 HP) respectively 12” (25-60 HP) space between adjacent wall mount drive enclosures or to a side wall. • Dimensions are nominal for enclosure, tolerance 0.5” (12 mm), excluding protruding components. Please refer to drawings for exact details. ROBICON W120 Enclosed drive Output (Light Overload) (at 460V, 60 Hz) Noise level LpA (1m) at 60 Hz Cooling air flow demand Heat loss Weight approx. Model No. HP dB (A) cfm kW lb. kg inch mm 1 1.5 2 3 4 5 10 15 20 25 30 40 50 60 64 64 64 64 64 64 64 64 64 67 67 67 67 67 77 77 77 115 115 115 182 182 182 318 318 318 360 360 0.14 0.15 0.15 0.18 0.19 0.24 0.38 0.44 0.47 0.58 0.68 0.85 1.27 1.49 230 230 230 230 230 230 230 230 230 330 330 330 330 330 104 104 104 104 104 104 104 104 104 150 150 150 150 150 20 x 16 x 48 20 x 16 x 48 20 x 16 x 48 20 x 16 x 48 20 x 16 x 48 20 x 16 x 48 20 x 16 x 48 20 x 16 x 48 20 x 16 x 48 26 x 20 x 60 26 x 20 x 60 26 x 20 x 60 26 x 20 x 60 26 x 20 x 60 508 x 440 x 1219 508 x 440 x 1219 508 x 440 x 1219 508 x 440 x 1219 508 x 440 x 1219 508 x 440 x 1219 508 x 440 x 1219 508 x 440 x 1219 508 x 440 x 1219 660 x 508 x 1524 660 x 508 x 1524 660 x 508 x 1524 660 x 508 x 1524 660 x 508 x 1524 Drive enclosure Nominal Size WN x DN x HN Wall mount enclosure 6SL3710-1BJ12-2AR0 6SL3710-1BJ13-1AR0 6SL3710-1BJ14-1AR0 6SL3710-1BJ16-0AR0 6SL3710-1BJ17-7AR0 6SL3710-1BJ21-0AR0 6SL3710-1BJ21-8AR0 6SL3710-1BJ22-5AR0 6SL3710-1BJ23-2AR0 6SL3710-1BJ23-8AR0 6SL3710-1BJ24-5AR0 6SL3710-1BJ26-0AR0 6SL3710-1BJ27-5AR0 6SL3710-1BJ29-0AR0 4 Design Data – Option enclosures for wall mount drives adjacent units or wall P) or 12” (25-60 HP) Separate Options Enclosure (Floor Mount) SEPARATE OPTIONS ENCLOSURE (FLOOR MOUNT) OBICON HO WN NT VIEW DO WO SIDE VIEW SIDE VIEW FRONT VIEW FRONT VIEW Notes: • Dimensions are nominal for enclosure, tolerance 0.5” (12 mm), excluding protruding components. Please refer to drawings for exact details. • These separate option enclosures are available as NEMA 1 only, color ANSI 61 grey. ROBICON W120 Add-on options enclosure Enclosed drive Output (Light Overload) (at 460V, 60 Hz) Model No. HP Floor standing enclosure 6SL3710-1BJ12-2AR0 1 6SL3710-1BJ13-1AR0 1.5 6SL3710-1BJ14-1AR0 2 6SL3710-1BJ16-0AR0 3 6SL3710-1BJ17-7AR0 4 6SL3710-1BJ21-0AR0 5 6SL3710-1BJ21-8AR0 10 6SL3710-1BJ22-5AR0 15 6SL3710-1BJ23-2AR0 20 6SL3710-1BJ23-8AR0 25 6SL3710-1BJ24-5AR0 30 6SL3710-1BJ26-0AR0 40 6SL3710-1BJ27-5AR0 50 6SL3710-1BJ29-0AR0 60 Option enclosure L10 output dV/dt filter Wo x Do x Ho Inch / mm 13 x 13 x 13 / 330 x 330 x 330 13 x 13 x 13 / 330 x 330 x 330 13 x 13 x 13 / 330 x 330 x 330 13 x 13 x 13 / 330 x 330 x 330 13 x 13 x 13 / 330 x 330 x 330 13 x 13 x 13 / 330 x 330 x 330 13 x 13 x 13 / 330 x 330 x 330 13 x 13 x 13 / 330 x 330 x 330 13 x 13 x 13 / 330 x 330 x 330 13 x 13 x 13 / 330 x 330 x 330 13 x 13 x 13 / 330 x 330 x 330 13 x 13 x 13 / 330 x 330 x 330 13 x 13 x 13 / 330 x 330 x 330 13 x 13 x 13 / 330 x 330 x 330 Weight lb / kg Option enclosure L15 output sinusoidal filter Wo x Do x Ho Inch / mm Weight lb / kg 18 / 8 18 / 8 18 / 8 18 / 8 18 / 8 18 / 8 19 / 9 22 / 10 22 / 10 24 / 11 24 / 11 32 / 15 40 / 18 40 / 18 13 x 13 x 14 / 330 x 330 x 356 13 x 13 x 14 / 330 x 330 x 356 13 x 13 x 14 / 330 x 330 x 356 13 x 13 x 14 / 330 x 330 x 356 13 x 13 x 14 / 330 x 330 x 356 13 x 13 x 14 / 330 x 330 x 356 13 x 13 x 14 / 330 x 330 x 356 17 x 17 x 24 / 432 x 432 x 610 17 x 17 x 24 / 432 x 432 x 610 17 x 17 x 24 / 432 x 432 x 610 17 x 17 x 24 / 432 x 432 x 610 17 x 17 x 24 / 432 x 432 x 610 18 x 21 x 34 / 457 x 533 x 864 18 x 21 x 34 / 457 x 533 x 864 20 / 9 21 / 10 25 / 11 25 / 11 27 / 12 27 / 12 34 / 15 79 / 36 82 / 37 86 / 39 95 / 43 101 / 46 136 / 62 147 / 67 5 Design Data – 75 to 200 HP Floor Standing Enclosure F L O O R M O U N T EN C L O S U R E ROBICON ROBICON ROBICON AIR O UT ADD – O N O P TI O N S E N C LO S U R E 94 ” / 2 3 7 7 mm AIR IN AIR IN 24 ” / W 610 m m 30 ” / O 762 m m S I D E VVIEW IE W SIDE F R O N T V IE W FRONT VIEW Notes: • Dimensions are nominal for enclosure, tolerance 0.5” (12 mm), excluding protruding components. Please refer to drawings for exact details. ROBICON W120 Enclosed drive Output (Light Overload) (at 460V, 60 Hz) Noise level LpA (1m) at 60 Hz Cooling air flow demand Heat loss Weight approx. Model No. HP dB(A) cfm kW lb kg inch mm Floor standing enclosure 6SL3710-1BJ31-1AR0 6SL3710-1BJ31-5AR0 6SL3710-1BJ31-8AR0 6SL3710-1BJ32-0AR0 6SL3710-1BJ32-5AR0 75 100 125 150 200 69 69 69 69 69 504 504 504 504 504 1.90 2.40 2.80 2.83 2.93 720 720 720 760 760 327 327 327 345 345 30 x 24 x 94 30 x 24 x 94 30 x 24 x 94 30 x 24 x 94 30 x 24 x 94 762 x 610 x 2377 762 x 610 x 2377 762 x 610 x 2377 762 x 610 x 2377 762 x 610 x 2377 Add-on options enclosure Output (Light Overload) (at 460V, 60 Hz) Model No. HP Floor standing enclosure 6SL3710-1BJ31-1AR0 75 6SL3710-1BJ31-5AR0 100 6SL3710-1BJ31-8AR0 125 6SL3710-1BJ32-0AR0 150 6SL3710-1BJ32-5AR0 200 6 Drive enclosure Nominal size WN x DN x HN Option enclosure L10 output dV/dt filter Weight Width Wo lb / kg Inch / mm Option enclosure L15 output sinusoidal filter Weight Width Wo lb / kg Inch / mm Option enclosure L29 RVSS bypass Weight Width Wo lb / kg Inch / mm 20 / 508 20 / 508 20 / 508 20 / 508 20 / 508 20 / 508 20 / 508 20 / 508 24 / 610 24 / 610 20 / 508 20 / 508 20 / 508 20 / 508 20 / 508 450 / 205 450 / 205 450 / 205 450 / 205 450 / 205 440 / 200 440 / 200 440 / 200 660 / 300 660 / 300 463 / 210 463 / 210 463 / 210 463 / 210 463 / 210 Technical Data Electrical data Supply voltages and output ranges Supply systems Line frequency Output frequency Power factor fundamental approx. Drive efficiency Short circuit current rating Control method Fixed speeds Skipped frequency ranges Braking operation Mechanical data Type of enclosure and color Type of cooling Noise level LpA (1 m) Environmental protection Compliance with standards UL listing Ambient conditions Ambient temperature 460 V to 480 V 3 ph AC, ±10%, 1 to 200 HP Grounded or ungrounded supplies 47 Hz to 63 Hz 0 Hz to 266 Hz (550 Hz with derating) 0.95 93 to 97% SCCR 65kA V/Hz control, V/Hz with flux current control (FCC), sensorless vector control (SVC). 16 fixed frequencies 4, programmable Integral brake chopper for dynamic braking NEMA 1, optionally NEMA12 (ventilated), ANSI 61 gray Forced air ventilation 64 to 69 dB(A) at 60 Hz line frequency Nickel plated busbars, varnish coated electronic boards Listed to UL508C, file no. E319311 Operation 32°F to 104°F (0°C to +40°C) Up to +122°F/+50°C with derating Storage -13°F (-25°C) to 131°F (+55°C) Transport -13°F (-25°C) to 158°F (+70°C) Down to -40°F (-40 °C) for 24 hours Relative humidity (non-condensing) 5% to 95% 5% to 95% 5% to 95% at 40°C Installation altitude Up to 3,300 ft (1000 m) above sea level without reduction in performance, > 3,300 ft see derating data Engineering Information Overload ratings The ROBICON W120 drive may be operated with both variable torque and constant torque loads at either light or high overload duties. The criterion for overload is that the drive is operated with its base load current before and after the overload occurs. Light overload duty is based on 110% base load current for 60 sec or 150% for 3 sec, repeated every 300 sec. Light overload High overload duty is based on 150% base load current for 60 sec or 200% (<125 HP) or 175% (125 & 150 HP) for 3 sec, repeated every 300 sec. Motor and drive sizing Service Factor must be considered for motors operating at Service Factors beyond 1.0. Please consult factory for assistance sizing the drive. For motors with ratings larger than the drive, please consult factory as nuisance tripping may occur if drive is not properly sized. In sensorless vector control, the rated motor current (FLA) must be at least 1⁄4 of the rated drive output current. With lower motor currents, operation is possible in Volts/Hz control mode only. Intelligent operator panel (IOP) The SINAMICS IOP makes it easy to operate, commission and diagnose faults on the drive. Up to two process values can be displayed on the screen either graphically or numerically. Process values can be displayed in the appropriate technological units. The user language can be selected. Due to the large plain text display, menu prompting and application wizards, commissioning of drives is very quick. Parameters are displayed in plain text, explanatory help texts are provided and there is a parameter filter function. The user is interactively navigated through commissioning of common applications such as pumps, fans, compressors and conveyors using application wizards. The IOP has a dedicated key to toggle between local (from IOP) and remote control. Fault diagnosis is in a user-friendly fashion using plain text display of faults and alarms. Explanatory help texts are provided by pressing the INFO key. 7 Siemens Industry, Inc. 3333 Old Milton Parkway Alpharetta, GA 30005 1-800-241-4453 [email protected] usa.siemens.com/drives Subject to change without prior notice. Order No. . DRBR-00104-0715 Printed in USA ©2015 Siemens Industry, Inc. The information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.