2PS18012E44G38553 Data Sheet (857 KB, EN)

TechnicalInformation
PrimeSTACK™
2PS18012E44G38553
Preliminarydata
Generalinformation
IGBTStackfortypicalvoltagesofupto400VRMS
Ratedoutputcurrent770ARMS
· Solar power
· Motor drives
· High power converter
· 62mm power module
· TrenchstopTM IGBT4
Topology
1/2 B2I
Application
Inverter
Load type
Resistive, inductive
Semiconductor (Inverter
Section)
4x FF450R12KE4
DC Link
1.6 mF
Heatsink
Forced air cooled (fan not
included)
Implemented sensors
Current, temperature
Driver signals IGBT
Electrical
Approvals
UL 508C
Sales - name
2PS18012E4FG38553
SP - No.
SP001062698
Inverter Section
~
~
~
~
Signal
conditioning
& monitor
Driver
1 phase
Electrical interface
preparedby:OW
dateofpublication:2014-11-18
approvedby:YZ
revision:2.0
1
TechnicalInformation
PrimeSTACK™
2PS18012E44G38553
Preliminarydata
Absolutemaximumratedvalues
Collector-emitter voltage
IGBT; Tvj = 25°C
Repetitive peak reverse voltage Diode; Tvj = 25°C
DC link voltage
VCES
1200
V
VRRM
1200
V
VDC
1000
V
Insulation management
according to installation height of 2000 m
Vline
500
VRMS
Insulation test voltage
according to EN 50178, f = 50 Hz, t = 1 s
VISOL
2.5
kVRMS
Repetitive peak collector
current inverter section (IGBT)
tp = 1 ms
ICRM2
2560
A
Repetitive peak forward current
tp = 1 ms
inverter section (Diode)
IFRM2
2440
A
Continuous current inverter
section
IAC2
820
ARMS
Junction temperature
under switching conditions
Tvjop
150
°C
Switching frequency inverter
section
limited due to snubber caps
fsw2
3
kHz
Notes
Further maximum ratings are specified in the following dedicated sections
Characteristicvalues
DCLink
min.
Rated voltage
typ.
max.
VDC
650
1000
1.6
Capacitor
1 s, 4 p, rated tol. 10 %
CDC
Maximum ripple current
per device, Tamb = 55 °C
Iripple
V
mF
49
ARMS
Notes
Activ clamping diodes not implemented, max. DC link voltage for short circuit protection 500V
Max. DC link voltage under switching conditions 1000V up to 300A. (T junction > 25°C)
InverterSection
min.
typ.
max.
Rated continuous current
VDC = 650 V, VAC = 400 VRMS, cos(ϕ) = 0.85,
fAC sine = 50 Hz, fsw = 3000 Hz, Tinlet = 50°C, Tj ≤ 125 °C
Rated continuous current for
150% overload capability
IAC 150% = 820 ARMS, ton over = 60 s, Tj ≤ 125 °C
IAC over1
550
ARMS
Rated continuous current for
150% overload capability
IAC 150% = 820 ARMS, ton over = 3 s, Tj ≤ 125 °C
IAC over2
630
ARMS
Over current shutdown
within 15 µs
IAC OC
1280
Apeak
Power losses
IAC = 400 A, VDC = 650 V, cos(ϕ) = 0.85, fAC sine = 50 Hz,
fsw = 3000 Hz, Tinlet = 50 °C, Tj ≤ 125 °C
Ploss
5600
W
Notes
Maximum junction temperature limited to 125°C under all operating conditions
preparedby:OW
dateofpublication:2014-11-18
approvedby:YZ
revision:2.0
2
IAC
770
ARMS
TechnicalInformation
PrimeSTACK™
2PS18012E44G38553
Preliminarydata
Controllerinterface
Driver and interface board
ref. to separate Application Note
DR240
Auxiliary voltage
Vaux
min.
typ.
max.
18
24
30
V
40
W
4
V
Auxiliary power requirement
Vaux = 24 V
Paux
Digital input level
resistor to GND 10 kΩ, capacitor to GND 1 nF
Vin low
0
Vin high
11
15
V
Digital output level
open collector, logic low = no fault, max. 15 mA
Vout low
0
1.5
V
Vout high
Analog current sensor output
inverter section
load max 5 mA, @ 770 ARMS
VIU ana2
VIV ana2
VIW ana2
Over temperature shutdown
inverter section
load max 5 mA, @TNTC = 86 °C
VError OT2
Systemdata
EMC robustness
according to IEC 61800-3 at named
interfaces
15
6
6.1
6.2
V
10.8
11
11.2
V
min.
typ.
max.
power
VBurst
2
kV
control
VBurst
1
kV
aux (24V)
Vsurge
Storage temperature
Operational ambient
temperature
PCB, DC link capacitor, bus bar, excluding cooling
medium
Cooling air velocity
PCB, DC link capacitor, bus bar, standard atmosphere
Humidity
no condensation
Vibration
according to IEC 60721
Shock
according to IEC 60721
1
kV
Tstor
-40
80
°C
Top amb
-25
60
°C
Vair
2
Rel. F
0
Protection degree
m/s
85
%
5
m/s²
50
m/s²
287
mm
IP00
Pollution degree
Dimensions
V
2
width x depth x height
284
Weight
472
19
kg
Notes
System data valid for continuous operation
Heatsinkaircooled
min.
Air flow
Tair = 20 °C, Pair = 1013 hPa, dry and dust free,
measured at the side of the heat sink
according to DIN 41882
Air pressure drop
at min. air flow
∆V/∆t
Tinlet
Notes
Conditions are standard Infineon characterization for heatsinks.
preparedby:OW
dateofpublication:2014-11-18
approvedby:YZ
revision:2.0
3
max.
500
∆p
Air inlet temperature
typ.
m³/h
200
-30
Pa
55
°C
TechnicalInformation
PrimeSTACK™
2PS18012E44G38553
Preliminarydata
Unit 1
Overviewofoptionalcomponents
Inverter
Section
Parallel interface board
Optical interface board
Voltage sensor
Current sensor
×
Temperature sensor
×
Temperature simulation
×
DC link capacitors
Data cable for control signals
Fan
Collector-emitter Active Clamping
×
Snubber capcitors
preparedby:OW
dateofpublication:2014-11-18
approvedby:YZ
revision:2.0
4
Unit 3
TechnicalInformation
2PS18012E44G38553
PrimeSTACK™
Preliminarydata
fAC sine - derating curve IGBT (motor), Diode (generator)
VDC = 650 V, VAC = 400 VRMS, fsw = 3 kHz, cosϕ = ±0.85,
Tinlet = 50 °C and nom. cooling conditions
Tinlet - derating curve IGBT (motor), Diode (generator)
VDC = 650 V, VAC = 400 VRMS, fAC sine = 50 Hz, cosϕ = ±0.85,
Tinlet = 50 °C and nom. cooling conditions
120
110
110
100
100
90
90
80
70
70
IAC/Inom [%]
IAC/Inom [%]
80
60
50
40
50
40
30
30
20
20
IGBT, cosϕ = 0.85
Diode, cosϕ = -0.85
10
0
60
0
5
10
15
20
IGBT, cosϕ = 0.85 (100% = 770A)
Diode, cosϕ = -0.85 (100% = 770A)
10
25
30
35
40
45
0
-30
50
-20
-10
fAC sine [Hz]
11
0.22
10
0.20
9
0.18
8
0.16
7
0.14
Zth,ha [K/W]
VTheta NTC [V]
0.24
6
5
3
0.06
2
0.04
1
0.02
50
60
40
50
60
70
80
0.00
90
TNTC [°C]
preparedby:OW
dateofpublication:2014-11-18
approvedby:YZ
revision:2.0
i:
1
2
3
4
ri[K/W]: 0.02986 0.101 0.02764 0.05998
τi[s]:
3.891
45.34 152.4
152.4
0.10
0.08
40
30
0.12
4
30
20
Zth,ha - thermal impedance heatsink to ambient per switch
nom. cooling conditions
12
20
10
Tinlet [°C]
Analog temperature sensor output VTheta NTC
Sensing NTC of heatsink
0
0
0.1
1
10
t [s]
5
100
1000
TechnicalInformation
PrimeSTACK™
2PS18012E44G38553
Preliminarydata
Mechanicaldrawing
preparedby:OW
dateofpublication:2014-11-18
approvedby:YZ
revision:2.0
6
TechnicalInformation
PrimeSTACK™
2PS18012E44G38553
Preliminarydata
Circuitdiagram
PWM BOT
X1:15
PWM TOP
X1:2
Fault
X1:3
OT Error
X1:13
GNDdigital
X1:25
GNDdigital
X1:4
P24
X1:16
P24
X1:6
GND
X1:18
GND
X1:20
VI ana
X1:19
VTheta NTC
Signal
conditioning
&
Gate signals
EiceDRIVERTM
X1:14
Top
A
Bottom
Sensor
signals
Failure
management
B
C
Power
supply
X1:7
GNDanalog
X1:8
GNDanalog
X1:9
GNDanalog
X1:1
TE, Shield
TNTC
DR240
13
1
D
14
25
X1 (male connector)
Error Table
Error outputs (open collector)
X1:2
X1:3
X1:22
Error driver core
x
Over current
x
Over temp. output stage
x
DC+
x
DC-
x
Over temperature PCB
Over voltage DC Link
Under voltage power supply
x
x
High voltage domain
Low voltage domain
preparedby:OW
dateofpublication:2014-11-18
approvedby:YZ
revision:2.0
7
PrimeSTACKTM
X = high level with external pull up resistor
Technical Information
PrimeSTACK™
2PS18012E44G38553
Preliminary data
Terms & Conditions of usage
The data contained in this product data sheet is exclusively intended for technically trained staff. You and your technical departments will
have to evaluate the suitability of the product for the intended application and the completeness of the product data with respect to such
application.
This product data sheet is describing the characteristics of this product for which a warranty is granted. Any such warranty is granted
exclusively pursuant the terms and conditions of the supply agreement. There will be no guarantee of any kind for the product and its
characteristics.
Should you require product information in excess of the data given in this product data sheet or which concerns the specific application of
our product, please contact the sales office, which is responsible for you (see www.infineon.com, sales&contact). For those that are
specifically interested we may provide application notes.
Due to technical requirements our product may contain dangerous substances. For information on the types in question please contact the
sales office, which is responsible for you.
Should you intend to use the Product in aviation applications, in health or live endangering or life support applications, please notify.
Please note, that for any such applications we urgently recommend
- to perform joint Risk and Quality Assessments;
- the conclusion of Quality Agreements;
- to establish joint measures of an ongoing product survey,
and that we may make delivery depended on the realization
of any such measures.
If and to the extent necessary, please forward equivalent notices to your customers.
Changes of this product data sheet are reserved.
Safety Instructions
Prior to installation and operation, all safety notices and warnings and all warning signs attached to the equipment have to be carefully
read. Make sure that all warning signs remain in a legible condition and that missing or damaged signs are replaced. To installation and
operation, all safety notices and warnings and all warning signs attached to the equipment have to be carefully read. Make sure that all
warning signs remain in a legible condition and that missing or damaged signs are replaced.
prepared by: OW
date of publication: 2014-11-18
approved by: YZ
revision: 2.0
8